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INTRODUCTION
flood problem in Cebu has now become critical and alarming. Streets from
flood. This caused enormous traffic jam that sent thousands of motorists and
commuters stranded. Awit, J.G., & Lim, C.T. (2018, September 28). Special
Bongcac, D.C. (2017, September 25). Heavy rains cause floods, traffic in
Though the local government has made steps in solving this problem, it is
which could either stop or lessen the threat of flash flooding. They call the
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new material Topmix Permeable which allows the water to soak through to
(Weller, C., 2015). The product promises that it could be used in everything
the concrete, the researchers had thought of using agricultural wastes for
this matter which is also easily available in the area. This is because the
Due to this, it gives way in producing green concrete. Green Concrete (GC)
is also capable to lessen the environmental pollution and solve the depletion
which are rice husk, rice straw, corn, coconut husk, coconut shell and
Philippines. The researchers had chosen corn to be studied since there are
lots of corn cob wastes in Barili, Cebu and has also some properties that
Shrinkage and Water Absorption Rate of Recycled Concrete Hollow Block, the
quality water absorption increases as the corn cob content increases. Also, it
is found out that the strength of concrete is improved by using industrial and
mixed with pulverized corn cobs. This includes the variables’ compressive
Nieves, Ganiron, Tommy (2010). This study focuses only on testing the
sand.
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Theoretical Background of the Study
Among these major 21 crops, corn is included in the list. Improper disposal
and management of their wastes can lead to social and economic problem.
our daily necessities are the need of shelter or a house, and concrete and
(Mishra 2017). Studies have been conducted where pulverized corn cob were
concrete for at least one of its component, a green concrete is made. With
the use of pulverized corn cob, the sand was replaced with the certain
(Ayub et al.,2014). From the study of Olafusi and Olutoge (2012), the
strength properties of the corn cob ash concrete decreases as the proportion
of the corn cob ash on the concrete increases. They also stated that the
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results they have are below the designed strength of concrete. It may be
proportion of corn cob ash concrete might develop the required strength
Corn cobs represent about 15% of the total corn production, being
following percent: 39.1, 42.1, 9.1, 1.7, and 1.2, respectively (Ashour et al.,
2013). Its density is around 212 kg/m3, feature which allow its use in
sodium (1.14%), and iron (1.06%) (Pinto et al., 2012a).The high content of
extruded and expanded polystyrene which melted after few seconds of direct
flame exposure, corn cobs resisted on fire about 5 min. (Pinto et al., 2012a).
The properties of the corn cob could affect the structure of the solid block. A
study from Ahangba and Tiza (2016) entitled “Partial replacement of cement
replacement of cement with corn cob ash with 28 days of curing. They have
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produced results that lead them to conclude that the corn cob ash can be
used to partial replace the cement in concrete production as well as for walls
of building units and other mild construction work, but the replacement
should not exceed of 10% as the strength produced above this replacement
level isn’t adequate for strength requirements. This study however replaces
the amount of cement added in a concrete, but based on this study positive
results may be measured in replacing the sand with pulverized corn cob. As
a special feature of the agricultural wastes, corn cob has a very high water
saturation. This long time period is required due to the microstructure and
Although these wastes can absorb such high quantity of water, they keep
some buildings in Portugal which have corn cobs in the structure of their
Ganiron Jr., Nieves Ucol-Ganiron, and Tommy U. Ganiron III (2017). In their
study, it was said that the usage of aggregates is one of the most important
parts of construction today for it adds strength to the concrete. The problem
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is that, aggregates are quarried from rivers and mountains which harms the
environment. According to the study, in the event that a substitute for the
aggregate can be acquired naturally and the source is ample and can be
This research uses pulverized corn cob to partial replace the fine
aggregate which is sand. When using the pulverized corn cob to replace one
one of the component of the concrete uses a waste. Previous studies were
made where the concrete was replaced with corn cob of different proportion,
but the right proportion of corn cob to used is yet to be discovered. Knowing
material. Most of the studies used different proportion and tested which of
with 0,5,10,15 and 20% corn cob ash contents to test the compressive
strength, flexural strength, density and water absorption. From their results,
the compressive and flexural strength decreased with increase in corn cob as
content and the water absorption decreased with increase in corn cob ash
content. They also concluded that the optimum blend for the corn cob ash
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content in the concrete is 10% corn cob ash and 90% ordinary portland
cement.
The content of the pulverized can affect the physical and mechanical
concentration of the pulverized corn cob can help commercialized the green
corn cob can generate the adequate strength needed for concrete
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THE PROBLEM
This study aims to know the potential properties of solid block with
1. What are the indicators for acquiring the properties of solid block with
1.1.1. Color
1.1.2. Density
performance?
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Significance of the Study
today which is flooding. Furthermore, the following could benefit from the
study:
study could help the DPWH in search of a better and more efficient materials
for their road projects in Metro Cebu which can help lessen the flood
tourists staying in Cebu could benefit in this study. They could experience
Corn farms. Using one of the most common agricultural waste, corn
cob, could help lessen the amount of waste by creating ways to make use
RESEARCH METHODOLOGY
Research Design
stress and water absorption of the solid blocks with pulverized corn cobs and
Research Environment
Center in Nasipit, Brgy. Talamban, Cebu City. The USC-TC offers different
laboratories that help enhance the student’s capabilities. The researcher will
Research Tool
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In gathering of data, experimentation of the pulverized corn cobs solid
blocks and solid blocks without pulverized corn cobs, with the aid of some
apparatus will be needed. First, the universal testing machine will be needed
as this machine helps obtain the compressive stress and flexural strength of
the solid blocks. Also, a cement molder will be needed to form the shape of
the solid blocks. Lastly, a platform weighing scale is to be used to weigh the
solid blocks to obtain the weight of the solid blocks after being soaked into
water, which will be needed for the water absorption, and also to obtain the
Research Procedures:
that will determine the data. The researcher will construct a solid block
mixed with pulverized corn cobs and cement. Once the corn cob solid block
is made, the physical and mechanical properties of the said solid block will
be compared with the properties of a solid block without corn cob mixture.
Using plywood planks and nails, a one side open box with an inner hole of
mold, the solid block will be made by mixing the materials which are
cement, sand, gravel in the ratio of 1:2:1. For the solid block with corn cobs,
a part of corn cob will be added to the mixture as a partial replacement for
the sand. The percentages of replacements are 25% and 50% of pulverized
corn cob. After that, the mixture will be poured in a container. Then, water
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will be mixed in the container and the mixture should be stirred
supple enough to be molded. Transfer the mixture to the molder, wait for
around five minutes and then remove the molder. The block should stay put
for 24 hours for drying. Then, it will be cured by spraying water on it for
seven days. After seven days, testing will begin. Testing of the blocks will be
done after seven days. Three trials will be done for the solid blocks and the
solid blocks mixed with corn cob. First will be the testing for flexural
strength, the blocks will be placed in the universal testing machine and the
machine will be set for flexural strength testing. The experiment will begin
and data will be collected. Second will be the testing for compressive stress,
the blocks will be placed in the universal testing machine and the machine
will be set for compressive stress testing. The experiment will begin and
data will be collected. Third will be the testing for water absorption, the
blocks will be weighed using a platform weighing scale, then it will be soaked
in a water bath and will stay there for 24 hours. After soaking it for 24
hours, it will be removed and weighed again in the platform weighing scale.
Treatment of Data.
The data collected from the experimentation will be analyzed and will be
used for calculations. Also, the data presented in the tables will be graphed
and interpreted.
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For the mathematical equations involved, each will be discussed. After
building the solid blocks and curing it, the solid blocks will be tested in
W. A. = [(w2-w1)/w1] x 100%
DEFINITION OF TERMS
are also used to help classify and identify material. These include flexural
a substance is the relationship between the mass of the substance and how
Stress – a force exerted when one body or body part presses on, pulls on,
Cement - A binding substance that hardens and bind other materials such
exposed to water
CHAPTER 2
This chapter presents, analyzes, and interprets the data gathered from the
replacement of sand with varied amount of corn cobs. Each property testing
had three trials. The color of the blocks was recorded in table 1. The average
density of the concrete blocks can be seen in table 2. Tables 3,4 and 5
Concrete batching by volume of mix 1:2:1 (cement: sand: gravel) was cured
for 7 days. Partial replacement of sand through corn cob was made in 0%,
25% and 50%. There were 27 samples used in this experiment. Each sample
was weighed to determine its mass and calculated density through the ratio
of mass to its volume. Nine samples were allocated for each mechanical
property (3) testing. Each property testing had three trials each.
Nine Specimens were allocated for each property testing; this table shows
the average mass and average density with the following dimensions: L =
average density was calculated through the ratio of average mass and
calculated volume.
Based on the study of the 7-day cured bricks, it has been observed that the
density of the specimen decreases as the corn cob content increases. The
density decreases for about 0.00179 g/mm 3 per 25% increase of pulverized
corn cob content. This may be because the density of pulverized corn cob is
lesser than that of the dry sand which was replaced in the study.
This table shows the Max load that were able to withstand by the concrete
block and values of its flexural strength through calculation. The length
thickness is 78 mm.
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Table 3. Flexural Strength of Concrete Blocks on Different
Concentrations of Pulverized Corn Cob
For the flexural test, it shows that the block with 25% pulverized corn cob
content has the highest flexural strength. It is then followed by the block
with 0% corn cob which falls short with 0.00961223 N/mm2 lesser than that
of the block with 25% corn cob content. It is also observed that the block
with 50% corn cob content has the lowest average flexural strength with
This table shows the load at failure and using this formula: load at
with the area of Block equals to 7800 mm. The average compressive
strength decreases with increase in corn cob content. Similar results were
in flexural strength. Same trend was observed regardless of the days it was
cured.
The results present that the block with least pulverized corn cob content has
followed by the block with 25% and lastly with the 50% corn cob content. It
has been observed that the average compressive strength decreases from
2.69 N/mm3 - 3.52 N/mm2 every 25% increase of pulverized corn cob
content. The block with 0% pulverized corn cob content has 274.44% more
compressive strength than the block with 50% pulverized corn cob content.
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Concrete is known as an excellent material for resisting compressive loads
(Concrete Manual, 2016). The higher the compressive strength the better
concrete it is. The age and curing of concrete affect the compressive
strength of the material. In terms of age, the acceptable number of days for
concrete, but due to time constraint 7 days were used for curing age. In
curing the concrete, it is said that concrete increases in strength with age if
exposed to less air and sun, the better the strength of the concrete. The
specimen used were not exposed to sun rather were sprayed with water to
the manual molding and curing age could be a possible factors and the
as more of the sand is replaced by the corn cob. This is because sand or the
fine aggregate helps fill in the void or gaps created by the course aggregate
thus making the concrete stronger while corn cobs filling the void and gaps
are not as fine as sand. The flexural strength slightly improved on the 25%
that there is a range of percentage of corn cob percentage which the flexural
deformation in the compressive test and flexural strength thus the voids or
gaps will not be filled up fully under load which will result to cracks.
calculations, the block with 50% corn cob content absorbed 412.68% more
water than the block with no corn cob content. It is also observed that there
cob content.
sand, the more the mixture absorbs water. This is because the corn cobs
structure is composed of the pith, chaff and wooden ring which has the
water. Sand also absorbs water because it has pores. When dry, it is filled
with air and when sand is exposed to water those tiny pores will be filled up
with water thus making it water absorbent but not as much water absorbed
The corn cob absorbs more water because all three portions of the corncob
are absorbent. A pound of pith and chaff will absorb about 4 pounds of
water, while a pound of grit, made from the woody-ring portion, will absorb
reenproducts.com/greentru/.
Based from results, the partial replacement of sand with pulverized corn cob
CHAPTER 3
Summary of Findings
pulverized corn cob content which are the color and density, and its
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mechanical properties which are the flexural strength, compressive strength
which three specimens were used for each trial for each mechanical property
In the quest of the block’s (1) physical properties, and (2) mechanical
amount of the pulverized corn cob added to the GC block, the darker the
blocks appeared. This was opposite to the expected outcome where the
greater the corn cob content, the lighter the blocks will be.
Also, the density of the blocks varied with the different amount of corn
cobs added. The block with 0% of pulverized corn cob has the largest
density with 0.01752136752 mm2 and the block with 50% corn cob content
Mechanical Properties. The block with the 25% pulverized corn cob
showed the highest flexural strength followed by the 50% content and 0%
For the compressive strength, the block with no pulverized corn cob
And lastly for the water absorption, the results were a total opposite of
the greater the amount of corn cob content the block has, the more it
absorbs water. This is because corn cob has a high level of porosity which
Conclusion
Recommendation
Based on the results obtained from the various tests carried out, the
1. Further studies should be done with increasing curing days; that is, in
before mixing because this might affect the proportions of mixture of the
can fill in the smallest gaps between the course aggregates. This can be
from 0 – 80% at an interval of 10% to have better results on how the corn
considered.
7. Other mechanical properties should also be tested such as the fire
BIBLIOGRAPHY
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Appendix A
Questionnaire
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Appendix B
Coding Sheet
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Appendix E
CURRICULUM VITAE