Documente Academic
Documente Profesional
Documente Cultură
218338
DOC TITLE : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 7 of
SECTION
20
Action
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
1 CORPORATE PROCEDURES
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
5.2 Material Verification - - APP. JSPL ABS Mill Certificate
H
5.3 Review of Material Certificates - - NA JSPL Material Specification Mill Certificate
R
6 QUALITY
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
Mateval Procedure for Radiogrphy
6.1.1l 218338-Q-PA-012 A NA YES AWS D1.1 /ASME VIII /ABS I-PR-FGG-GENL-QM-BRY- R
Testing
Mateval Procedure for Ultrasonic 002
6.1.1
Testing 218338-Q-PA-013 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R
m
Mateval( AWS )
Procedure for Ultrasonic 002
6.1.1n Testing ( 218338-Q-PA-014 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R
ASME
Mateval ) Procedure for Ultrasonic 002
6.1.1o Testing 218338-Q-PA-015 A NA YES ABS I-PR-FGG-GENL-QM-BRY- R
( ABS ) 002
Mateval Procedure for Magnetic
6.1.1p 218338-Q-PA-016 A NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY- R
Particle Testing
002
Mateval Procedure for Liquid
6.1.1q 218338-Q-PA-017 A NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY- R
Penetrant Testing
002
ASME SEC V, AWS D1.1 /
6.1.1r Procedure for Thichkness Gauging 218338-Q-PA-018 A NA YES I-PR-FGG-GENL-QM-BRY- R
ANSI B31.3
002
Personnel Qualification
6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002
Certifiacates
6.2 WELDING
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
ABS Rule , AWS D1.1, ASME
6.2.1 Welding Procedures / Qualificaiton Records NA JSPL WPS / PQS R
B31.3
Welder and Welding Operator ABS Rules, AWS D1.1, ASME
6.2.2 NA JSPL Certificates R
Qualification Test Procedure V & VIII, ASME B 31.3
6.3 QUALITY ASSURANCE / CONTROL PROCEDURE
6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 A APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H
6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 A NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H
6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 A NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H
7.1 PROJECT
7.1.5 Project Quality Plan 218338 - Z - PA - 005 A NA JSPL JSPL/KBR Records as Required. R
7.1.6 Product Identification and Traceabil218338 - Z - PA - 006 A APP JSPL JSPL Records as Required. M
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.1.8 Weight Control Procedure 218338 - Z - PA - 002 A APP JSPL JSPL ET-3010.00-1200-941-PPC-002 M
7.2 SAFETY
HEALTH,SAFETY AND GENERAL
7.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A NA JSPL JSPL ENVIRONMENTAL M
REQUIREMENTS (ANNEX J)
HEALTH,SAFETY AND GENERAL
7.2.2 JSPL Project Safety Plan 218838 - S - PA -002 A NA JSPL JSPL ENVIRONMENTAL M
REQUIREMENTS (ANNEX J)
7.3 STRUCTURE
7.3.3 Control and Use of Welding Consum218338 - N - PA - 003 A NA JSPL Manufacture Recommendation Records as Required. M
7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A APP YES - ET-3010.49-3050-105-PPC-002 H
ET-3010.44-3050-104-PPC-002 ,
NDT & Stress Relieving Plan for
7.3.5 218338 - N - PA - 005 A APP YES JSPL / KBR/ABS ANSI H
Flare Boom B31.3 , AWS D1.1
Procedure for Weld Build-up for ET-3010.44-3050-104-PPC-002 ,
7.3.6 218338 - N - PA - 006 A APP YES KBR / ABS WPS H
Pitting, Scar and Root Gap
Procedure for Welders
7.3.7 218338 - N - PA - 007 A NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M
Performance Records for Structure
Procedure for Carbon ARC - Air
7.3.8 Cutting / Gouging in Steel 218338 - N - PA - 008 A APP YES JSPL/KBR ET-3010.44-3050-104-PPC-002 H
Structure
7.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A APP JSPL JSPL Records as Required. M
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A APP JSPL KBR / ABS Records as Required. H
7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A APP YES JSPL ET-3010.44-3050-104-PPC-002, M
7.3.12 Tightness Test Procedure 218338 - N - PA - 012 A APP JSPL KBR / ABS ABS RULES H
7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 A APP YES KBR / ABS Records as Required. H
Stress Relief and Hardness Test INDUSTRIAL HEATING TECH.
7.3.14 218338 - N - PA - 014 A APP YES JSPL/KBR SPEC. M
Procedure ( Structure )
7.4 PIPING
7.4.2 Fibre Glass Pipe Assembly Procedur218338- P - PA - 002 A APP YES JSPL/KBR - H
7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 A APP YES JSPL/KBR - H
7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 M
Piping Fabrication and Installation
7.4.5 218338- P - PA - 005 A APP YES JSPL/KBR ET-3010.49-1200-200-PSE-001 H
Procedure ( New Pipe )
7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A APP YES JSPL / KBR/ABS Records as Required. H
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
Procedure for Testing of Process CALIBRATION REPORT, TEST
7.4.10 218338 - P - PA - 010 A APP YES ANSI B31.3 PACKAGE , ASMEB31.1 H
and Marine Piping
7.5 ELECTRICAL
IEC - 92 ,
7.5.1 Battery Bank Conection & Test Pro 218338 - E - PA - 001 A APP YES JSPL/KBR ET- H
3010.49-5140-700-PPC-001
IEC - 92 ,
7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 A APP YES JSPL/KBR ET- H
3010.49-5140-700-PPC-001
7.5.3 Cable Termination Procedure 218338 - E - PA - 003 A APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H
7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 A APP YES JSPL/KBR IEC - 92 H
Cathodic Protection Connection &
7.5.5 218338 - E - PA - 005 A APP YES JSPL/KBR IEC - 92 H
Test Procedre
Electrical Cable Installation
7.5.6 218338 - E - PA - 006 A APP YES JSPL/KBR IEC - 92, IEEE - 141 H
Procedure
7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 A APP YES JSPL/KBR IEC 93 - IEEE - 141 H
7.5.12 Procedure for conductivity test of F218338 - E - PA - 012 A APP YES JSPL/KBR - H
7.5.13 Procedure for Receiving, Storage &218338 - E - PA - 013 A APP YES JSPL/KBR VENDOR DOCUMENTS H
Rectifier, Battery Charges., UPS
7.5.14 218338 - E - PA - 014 A APP YES JSPL/KBR IEC - 92, IEC - 79-0 H
Connection & Test Procedures
P - 43 F.P.S.O CONVERSION Doc. No. 218338
Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 14 of
SECTION
20
Action
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.6 MECHANICAL
7.7.1 Instrumentation Calibration Record 218338 - I - PA - 001 A NA NA VENDOR DATA CHECK LIST H
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W
7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 A APP YES JSPL/KBR ET-3010.00-1200-940-PPC-001 W
7.9 HVAC
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H
a ) Fit up - APP YES WPS / IACS/ Client Tech. Spec Inspection Reports H
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
d ) Dimensional Control - APP JSPL Client Tech Spec. Dimensional Control Report H
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H
f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R
a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R
b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R
c ) Renewal Plan - APP NA ABS Rule & Client Spec., Renewal Plan H
d ) Fit up - APP YES ABS Rule & Tech. Spec., Weld map, Inspection Reports H
f ) Visual - APP JSPL ABS Rule & Tech. Spec., Inspection Reports H
SUB-
S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R
h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H
9.1 Surface Preparation AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Blasting Report H
9.2 Paint Appllication AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Scheme H
9.3 Dry Film Tickness Check AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Report H
7 of
20
Action Points
KBR ABS
M -
M -
M -
M -
M -
M M
M M
M M
M M
R M
M M
M M
218338-Q-PA-020
8 of
20
Action Points
KBR ABS
M M
R R
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
218338-Q-PA-020
9 of
20
Action Points
KBR ABS
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R R
R R
R R
R R
R R
218338-Q-PA-020
10 of
20
Action Points
KBR ABS
R R/A
R R/A
M M
H H
W W
M M
R -
R -
M -
M R
M M
M M
218338-Q-PA-020
11 of
20
Action Points
KBR ABS
W -
M M
M M
M M
M M
M M
M M
W W
W W
M M
M M
M M
218338-Q-PA-020
12 of
20
Action Points
KBR ABS
W H
M M
W W
W H
M M
M M
W W
W W
M M
W W
W W
M M
M M
218338-Q-PA-020
13 of
20
Action Points
KBR ABS
W W
W M
M M
M M
M M
W M
M M
W M
W -
M M
M M
W M
W M
M M
W M
218338-Q-PA-020
14 of
20
Action Points
KBR ABS
M M
M M
M M
M M
M M
W W
W W
W W
- -
- -
W -
M -
218338-Q-PA-020
15 of
20
Action Points
KBR ABS
W -
M -
W -
W -
W -
W -
W -
M M
M M
M M
W W
M H
R/A R/A
218338-Q-PA-020
16 of
20
Action Points
KBR ABS
W H
R/A R/A
M M
W W
M H
R/A R/A
R/A R/A
M M
W W
M H
218338-Q-PA-020
17 of
20
Action Points
KBR ABS
R R
R/A R/A
R/A R/A
M M
W W
W W
R R
W H
R/A R/A
R/A R/A
M M
W W
W W
218338-Q-PA-020
18 of
20
Action Points
KBR ABS
R R
R/A R/A
R/A R/A
W W
W W
M H
R R
R/A R/A
R/A R/A
W H
R/A R/A
M M
W W
218338-Q-PA-020
19 of
20
Action Points
KBR ABS
W H
R/A R/A
R/A R/A
M M
R R
W H
R/A R/A
R/A R/A
R R
R R
A A
M M
M M
M H
218338-Q-PA-020
20 of
20
Action Points
KBR ABS
R/A R/A
W H
R/A R/A
W M
W M
W M
R/A R
R/A R
R/A R
R/A R
R/A R
P - 43 F.P.S.O CONVERSION Doc. No. 218338
Rev. A
INSPECTION AND TEST PLAN MATRIX Page 7 of
20
Section Job Action
SUB-
S.
CON
Process Description Procedure Quality Plan Acceptance Criteria Verifying Document
No. No:
JSPL
1 CORPORATE PROCEDURES
Personnel Qualification
6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002
Certificates
6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R
6.2 WELDING
ABS Rule , AWS D1.1, ASME
6.2.1 Welding Procedures / Qualification Records NA JSPL WPS / PQS R
B31.3
Welder and Welding Operator ABS Rules, AWS D1.1, ASME
6.2.2 NA JSPL Certificates R
Qualification Test Procedure V & VIII, ASME B 31.3
6.3 QUALITY ASSURANCE / CONTROL PROCEDURE
6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H
6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H
6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H
7.1 PROJECT
7.2 SAFETY
Health, Safety and General
7.2.1 JSPL Project HSE Management Plan 218838 - S - PA -001 NA JSPL JSPL Environmental Requirements M
(ANNEX J)
P 43 HSE Plan for all Subcontractor Health, Safety and General
7.2.2 218838 - S - PA -002 NA JSPL JSPL Environmental Requirements M
Personnel
P 43 Subcontractor Hazard (ANNEX J)
Health, Safety and General
7.2.3 Assessment and STOP/HOC Unsafe 218838 - S - PA -003 NA JSPL JSPL Environmental Requirements M
Act (ANNEX J)
P 43 Subcontractor Accident / Health, Safety and General
7.2.4 218838 - S - PA -004 NA JSPL JSPL Environmental Requirements M
Incident
P Reporting System
43 Subcontractor Performance the (ANNEX J)
progress on HSE Training of Health, Safety and General
7.2.5 Management / Supervision / Work 218838 - S - PA -005 NA JSPL JSPL Environmental Requirements M
force ( Two Weeks Before Start of (ANNEX J)
P 43 Subcontractor
Work ) Project Health Health, Safety and General
7.2.6 Assessment Report. ( Thirty Days 218838 - S - PA -006 NA JSPL JSPL Environmental Requirements M
After Contract Award
P 43 Subcontractor )
Project Safety (ANNEX J)
Health, Safety and General
7.2.7 Assessment Report. ( Thirty Days 218838 - S - PA -007 NA JSPL JSPL Environmental Requirements M
After Contract Award ) (ANNEX J)
7.3 STRUCTURE
ET-3010.49-1350-140-PPC-
7.3.1 Steel Fabrication 218338 - N - PA - 001 APP YES JSPL H
002,
ET-3010.49-1350-140-PPC-
7.3.2 Block Erection 218338 - N - PA - 002 APP YES JSPL H
002
7.3.3 Control and Use of Welding Consumable218338 - N - PA - 003 NA JSPL Manufacture Recommendation Records as Required. M
ET-3010.49-3050-105-PPC-
7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 APP YES - H
ET-3010.44-3050-104-PPC-
002
NDT & Stress Relieving Plan for Flare 002 ,
7.3.5 218338 - N - PA - 005 APP YES JSPL / KBR/ABS H
Boom ANSI B31.3 , AWS
Procedure for Weld Build-up for D1.1
ET-3010.44-3050-104-PPC-
7.3.6 218338 - N - PA - 006 APP YES KBR / ABS H
Pitting, Scar and Root Gap 002 , WPS
Procedure for Welders Performance
7.3.7 218338 - N - PA - 007 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M
Records for Structure
Procedure for Carbon ARC - Air ET-3010.44-3050-104-PPC-
7.3.8 218338 - N - PA - 008 APP YES JSPL/KBR H
Cutting / Gouging in Steel Structure 002
7.3.9 Steel Plate Traceability 218338 - N - PA - 009 APP JSPL JSPL Records as Required. M
7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 APP JSPL KBR / ABS Records as Required. H
ET-3010.44-3050-104-PPC-
7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 APP YES JSPL M
002,
7.3.12 Tightness Test Procedure 218338 - N - PA - 012 APP JSPL KBR / ABS ABS RULES H
7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 APP YES KBR / ABS Records as Required. H
Stress Relief and Hardness Test Industrial Heating Tech.
7.3.14 218338 - N - PA - 014 APP YES JSPL/KBR M
Procedure ( Structure ) Spec.,
7.4 PIPING
7.4.2 Fibre Glass Pipe Assembly Procedure 218338- P - PA - 002 APP YES JSPL/KBR - H
7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 APP YES JSPL/KBR - H
ET-3010.49-1350-140-PPC-
7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 APP YES JSPL/KBR M
001
Piping Fabrication and Installation ET-3010.49-1200-200-PSE-
7.4.5 218338- P - PA - 005 APP YES JSPL/KBR H
Procedure ( New Pipe ) 001
7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 APP YES JSPL / KBR/ABS Records as Required. H
7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 APP YES JSPL/KBR IEC - 92 H
Cathodic Protection Connection &
7.5.5 218338 - E - PA - 005 APP YES JSPL/KBR IEC - 92 H
Test Procedure
Electrical Cable Installation
7.5.6 218338 - E - PA - 006 APP YES JSPL/KBR IEC - 92, IEEE - 141 H
Procedure
7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 APP YES JSPL/KBR IEC 93 - IEEE - 141 H
7.5.13 Procedure for Receiving, Storage & Del218338 - E - PA - 013 APP YES JSPL/KBR Vendor Documents H
Rectifier, Battery Charges., UPS
7.5.14 218338 - E - PA - 014 APP YES JSPL/KBR IEC - 92, IEC - 79-0 H
Connection & Test Procedures
7.6 MECHANICAL
7.7.1 Instrumentation Calibration Records 218338 - I - PA - 001 NA NA Vendor Data Check List H
c ) Visual - APP JSPLAWS D1.1 and Client Tech. Spec. Inspection Reports H
d ) Dimensional Control - APP JSPL Client Tech. Spec. Dimensional Control Report H
f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R
a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R
b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R
c ) Renewal Plan - APP NA ABS Rule & Client Spec., AFC Renewal Plan H
d ) Fit up - APP YES ABS Rule & Client Spec., Weld map, Inspection Reports H
f ) Visual - APP JSPL ABS Rule & Client Spec., Inspection Reports H
h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H
7 of
20
Action Points
KBR ABS
M -
M -
M -
M -
M -
M M
M M
M M
M M
R M
M M
M M
M M
R R
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R/A R/A
R R
R R
R R
R R
R R
R R/A
R R/A
M M
H H
W W
M M
R -
R -
M R
M M
M M
M M
M M
M M
M M
M M
M M
M M
M M
M M
M M
M M
W W
W W
M M
M M
M M
W H
M M
W W
W H
M M
M M
W W
W W
M M
W W
W W
M M
M M
W W
W M
M M
M M
M M
W M
M M
W M
W -
M M
M M
W M
W M
M M
W M
M M
M M
M M
W W
W W
W W
- -
- -
W -
M -
W -
M -
W -
W -
W -
W -
W -
M M
M M
M M
W W
M H
R/A R/A
W H
R/A R/A
M M
W W
M H
R/A R/A
R/A R/A
M M
W W
M H
R R
R/A R/A
R/A R/A
M M
W W
W W
R R
W H
R/A R/A
R/A R/A
M M
W W
W W
R R
R/A R/A
R/A R/A
W W
W W
M H
R R
R/A R/A
R/A R/A
W H
R/A R/A
M M
W W
W H
R/A R/A
R/A R/A
M M
R R
W H
R/A R/A
R/A R/A
R R
R R
A A
M M
M M
M H
R/A R/A
W H
R/A R/A
R/A R
R/A R
R/A R
R/A R
R/A R
Doc. No.
Rev.
Action Point
Verifying
S/N Process Description Quality Control Activity Reference Document Acceptance Criteria
Document
1.8 Project WPS/PQR Review project specific WPS/PQR Project WPS/PQR - As Approved R R+A M
2.0 MATERIAL
Receiving check
2.1 Receiving Inspection - to quantify-identify-documentation Material Purchase Order Contract Specification H W M
sheet
- to quantify & identify & perform
2.2 Material Verification (PIPING) - Mill Certificate Mill Certificate H W M
visual inspection
- to review Mill Certificates &
- Contract Specification Mill Certificate H W M
documentation
Page 58 of 91
Doc. No.
Rev.
Action Point
Verifying
S/N Process Description Quality Control Activity Reference Document Acceptance Criteria
Document
Hydrotest &
4.4 hyrotest and flushing - Cleaning pipe & test piping integrity H M M
Flushing report
- to ensure all equipment is installed Reinstatemenrt
4.6 Reinstallment H M M
back after testing report
Legend:
W: Witness Point (Formal written notification one day ahead from JSPL is required )
A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time.
H: Hold Point (Formal written notification one day ahead from JSPL is required)
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.
R: Review
Review of certificates, records and documentation
M: Monitoring
Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.
A : Approve
A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.
Page 59 of 91
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 7 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
1 QUALITY OBJECTIVE - - - - Project Quality Plan
Acknowledgement of contrace / Quotation / Tender Relevant
2 CONTRACT REVIEW - - -
PO documents. R R
3 SUB-CONTRACTOR SOURCING SELECTION
4 MATERIAL
Material / Equipment in coming
4.1 Receiving Inspection PAD-10-01-P02 - - -
Check List for Pad-10-01-P01-01 H M
4.2 Material Indetification and Traceability Check QAD-08-01P01 - - - -
H M
4.3 Visual and Dimensional Check - - - - Mill Certificate
H M
4.4 Review of Material Certificates - - - Material Specification Mill Certificate
R R
5 PERSONNEL QUALIFICATION
6.1.1 Customer Supplied Product Control 218338 - Z - PA - 001 A - - PAD - 07 -01 - P02 M M
6.2 SAFETY
6.3 STRUCTURE
ET - 3010.49 - 1350 - 104 - PPC-
6.3.1 Steel Fabrication 218338 - N - PA - 001 A - JSL H M
002, IHI . SPAIS STANDARD
ET - 3010.49 - 1350 - 140 - PPC
6.3.2 Block Erection 218338 - N - PA - 002 A - JSL H M
- 002, IHI SPAIIS
6.3.3 Control and Use of Welding Consumables. 218338 - N - PA - 003 A - Manufacture Recommendation QAD - 15 - 02 - P 01 M M
ET - 3010.49 - 3050 - 105 - PPC
6.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A - - H M
- 002, IHI SPAIS
ET - 3010.44 - 3050 - 104 - PPC
6.3.5 NDT & Stress Relieving Plan for Flare Boom 218338 - N - PA - 005 A - JSL / CLIENT/ABS H W
- 002, ANSI B31.3 , AWS D1.1
Procedure for Weld Build-up for Pitting, Scar ET - 3010.44 - 3050 - 104 - PPC
6.3.6 218338 - N - PA - 006 A - CLIENT / ABS H W
and Root Gap - 002, IHI SPAIS, WPS
Procedure for Welders Performance Records
6.3.7 218338 - N - PA - 007 A - JSL / CLIENT - M M
for Structure
Procedure for Carbon ARC - Air Cutting / ET - 3010.44 - 3050 - 104 - PPC
6.3.8 218338 - N - PA - 008 A - JSL / CLIENT H M
Gouging in Steel Structure - 002, IHI SPAIS
6.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A - JSL HCD - 08 - 01 - P 01 M M
6.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A - CLIENT / CLASS QAD - 10 - 03 - P01 H W
ET - 3010.44 - 3050 - 104 - PPC
6.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A - JSL M M
- 002, IHI SPAIS
6.3.12 Tightness Test Procedure 218338 - N - PA - 012 A - CLIENT / CLASS ABS RULES H W
6.4 PIPING
6.4.2 Fibber Glass Pipe Assembly Procedure 218338- P - PA - 002 A - JSL / CLIENT AMERON TECH. SPECH. H W
6.4.3 Fibber Glass Pipe Repair Procedure 218338- P - PA - 003 A - JSL / CLIENT AMERON TECH. SPECH. H W
ET - 3010.49 - 1350 - 140 - PPC
6.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A - JSL / CLIENT M M
- 001
Piping Fabrication and Installation Procedure ET - 3010.49 - 1200 - 200 - PSE
6.4.5 218338- P - PA - 005 A - JSL / CLIENT H W
( New Pipe ) - 001
6.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A - JSL / CLIENT/ABS QAD - 13 - 01 - P 01 H W
Rubber lining Application & Inspection MANUFACTURER TECH.
6.4.7 218338- P - PA - 007 A - JSL / CLIENT
Procedure SPECH.
Procedure for Welders Performance Records
6.4.8 218338- P - PA - 008 A - JSL / CLIENT ANNEX - I M M
for Process Piping
Stress Relief and Hardness Test Procedure INDUSTRIAL HEATING
6.4.9 218338- P - PA - 009 A - JSL / CLIENT M M
( Process Pipe ) TECH. SPEC.
Procedure for Testing of Process and Marine CALIBRATION REPORT, TEST
6.4.10 218338 - P - PA - 010 A - ANSI B31.3 PACKAGE , ASMEB31.1 H W
Piping
6.5 QUALITY
6.5.1 Calibration Plan for Measuring Instruments 218338 - Q - PA - 001 A - JSL / CLIENT CALIBRATION RECORDS H M
6.5.4 Calibration procedure for Sprit Level 218338 - Q - PA - 004 A - JSL / CLIENT CALIBRATION RECORDS H M
6.5.5 Calibration Procedure for Draft Mark 218338 - Q - PA - 005 A - JSL / CLIENT CALIBRATION RECORDS H M
Calibration Procedure for Steel Graduated
6.5.6 218338 - Q - PA - 006 A - JSL / CLIENT CALIBRATION RECORDS H M
Ruler
6.5.7 Dimensional Control Procedure 218338 - Q - PA - 007 A - JSL / CLIENT QAD - 10 - 02 - P 02 H M
6.5.8 Inspection and Test Plan 218338 - Q - PA - 008 A - JSL / CLIENT/ABS ANNEX - I H H
ET - 3010.00 - 1200 - 200 - PSE
6.5.9 NDT Plan for Process Piping 218338 - Q - PA - 009 A - JSL / CLIENT/ABS H W
- 001.
ASME SEC. V, AWS D1. V,
6.5.10 Procedure for Radiography Testing 218338 - Q - PA - 010 A - CLIENT R R
ABS RULE / ANSI B 31.3
ASME SEC V, AWS D1.1 /
6.5.11 Procedure for Magnetic Particle Testing 218338 - Q - PA - 011 A - CLIENT R R
ANSI B31.3
6.5.12 Procedure for Ultrasonic Testing ( ASME ) 218338 - Q - PA - 012 A - CLIENT ASEME SEC. V / ANSI B 31. 3 R R
6.5.13 Procedure for Ultrasonic Testing ( AWS ) 218338 - Q - PA - 013 A - CLIENT ASME - V, AWS D1.1 R R
ASME - V, ABS RULE FOR
6.5.14 Procedure for Ultrasonic Testing ( ABS ) 218338 - Q - PA - 014 A - CLIENT R R
NDT
ASME - V, ABS RULE FOR
6.5.15 Procedure for Liquid Penetrate Testing 218338 - Q - PA - 015 A - CLIENT R R
NDT
6.6.7 Electrical Installation Procedure 218338 - E - PA - 007 A - JSL / CLIENT IEC 93 - IEEE - 141 H W
6.7 MECHANICAL
6.8 INSTRUMENTATION
6.8.1 Instrumentation Calibration Records 218338 - I - PA - 001 A - VENDOR DATA CHECK LIST H W
6.1 VAC
6.10.1 Installation of Ventilation Duct 218338 - H - PA - 001 A - JSL / VENDOR VIKING TECH. SPEC. H M
6.10.2 Installation of Insulation 218338 - F - PA - 002 A - JSL / CLIENT VIKING TECH. SPEC. H M
7 STRUCTURAL WORK
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 15 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
7.1 ACCOMMODATION - Secondary
WPS / IACS/JSQS/ Client Tech, Approved Drawings, Inspection
a ) Fit up - - H M
Spec Reports
b ) Welding - - AWS D1.1 WPS H W
AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H M
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R
e ) Records - - - - R R
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 16 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
7.3 HELIDECK
Fabrication - Secondary
Installation - Primary
WPS / IACS/JSQS/ Client Tech,
a ) Fit up - - Inspection Reports H M
Spec
b ) Welding - - AWS D1.1 WPS H W
TELECOMMUNICATION
7.8 - Secondary
TOWER
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 19 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
AWS D1.1 and Client Tech,
a ) Fit up - - Weld map, Inspection Reports H M
Spec., ABS Rule
b ) Welding - - AWS D1.1 WPS H R
AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H W
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R
a ) Thickness Gauging - - ABS Rule & Client Spec., Thickness Gauging Reports R R
b ) Close Up Survey - - ABS Rule & Client Spec., Close up Survey Reports R R
d ) Fit up - - ABS Rule & Tech. Spec., Weld map, Inspection Reports H M
9 DOCUMENTATION
Inspection Dossier Enusre all Test/Inspection
All Inspection Test Reports H R
are done.
LEGENDS : -
ABS
R
Points
ABS
M
M
Points
ABS
M
W
M
Points
ABS
H
M
W
Points
ABS
M
M
M
Points
ABS
M
M
Points
ABS
M
W
Points
ABS
M
Points
ABS
-
Points
ABS
M
W
Points
ABS
-
W
Points
ABS
R
H
R
Points
ABS
M
R
R
Points
ABS
M
M