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INDEX

CONTENTS
Fastrac Contents 1
ALL MODELS
Contents
Page No.
General Information
Fluids, Lubricants and Capacities
- 125, 135, 145, 150, 155 (not N. Am. machines) 60 - 00 - 01/1
- 125, 135, 145, 150, 155 (N. Am. machines) 60 - 00 - 01/2
- 185 (not N. Am. machines) 60 - 00 - 01/3
- 185 (N. Am. machines) 60 - 00 - 01/3A
- 1115 & 1135 60 - 00 - 01/4
- 2000 Series Machines 60 - 00 - 01/5
- 2000 Series Machines (N. America) 60 - 00 - 01/6
- 3155 60 - 00 - 01/7
- 3155 (N. America) 60 - 00 - 01/8
- 3185 60 - 00 - 01/9
- 3185 (N. America) 60 - 00 - 01/10
- Engine Oil (All 2000, 3000 Series Machines) 60 - 00 - 01/11

Static Dimensions and Weights


- 125, 135, 145, 150, 155 to m/c no. 636000 60 - 00 - 02/1
- 125, 135, 145, 150, 155 from m/c no. 636001 to 636368 60 - 00 - 02/2
- 125, 135, 145, 150, 155, 185 from m/c no. 636369 60 - 00 - 02/3 & 60 - 00 - 02/4
- 1115 & 1135 60 - 00 - 02/5 & 60 - 00 - 02/6
- 2000 Series Machines 60 - 00 - 02/7 & 60 - 00 - 02/8
- 3000 Series Machines 60 - 00 - 02/9 & 60 - 00 - 02/10

Data
Electrical
- General
- 125, 135, 145, 150, 155, 185, 1115 & 1135 60 - 05 - 01/1
- 2000 Series Machines 60 - 05 - 01/1A
- 3000 Series Machines 60 - 05 - 01/1B
- Fuses
- 125, 135, 145, 150, 155 UK machines to serial no. 635329 60 - 05 - 01/2
- 125, 135, 145, 150, 155 UK machines from m/c no. 635330 to 636000 60 - 05 - 01/3
- 125, 135, 145, 150, 155 Export machines to m/c no. 636000 60 - 05 - 01/3
- 125, 135, 145, 150, 155, 185 from m/c no. 636001 60 - 05 - 01/4 & 60 - 05 - 01/5
- 1115 & 1135 60 - 05 - 01/6
* - 2000 & 3000 Series Machines 60 - 05 - 01/6A, 6B
- Relay Identification
- 125, 135, 145, 150, 155 to m/c no. 636000 60 - 05 - 01/7
- 125, 135, 145, 150, 155, 185 from m/c no. 636001 to 637739 60 - 05 - 01/8 & 60 - 05 - 01/9
- 155, 185 from m/c no. 637740 60 - 05 - 01/9A
- 1115 & 1135 to m/c no. 736577 60 - 05 - 01/10 & 60 - 05 - 01/11
- 1115 and 1135 from m/c no. 736578 60 - 05 - 01/11A & 60 - 05 - 01/11B
- 2000 & 3000 Series Machines 60 - 05 - 01/12 & 60 - 05 - 01/13
External Hydraulics
- 125, 135, 145, 150, 155, 185, 1115 & 1135 60 - 05 - 02/1
- 2000 & 3000 Series Machines 60 - 05 - 02/1A
Front Axle
- 125, 135, 145, 150, 155, 185, 1115 & 1135 60 - 05 - 02/2
Rear Axle
- 125, 135, 145, 150, 155, 185, 1115 & 1135 60 - 05 - 02/2
Clutch 60 - 05 - 02/2
Gearboxes
- 125, 135, 145, 150, 155, 185, 1115 & 1135 60 - 05 - 04/1
- 2000 & 3000 Series Machines 60 - 05 - 04/2
Transmission
- 2000 & 3000 Series Machines 60 - 05 - 04/3
Tyre Pressures, Speeds and Loads
- 125, 135, 145, 150, 155, 185 60 - 05 - 06/1
- 1115 & 1135 60 - 05 - 06/2
- High Traction Tyres 60 - 05 - 06/3
- 2000 Series Machines 60 - 05 - 06/4
- 3000 Series Machines 60 - 05 - 06/5

9804/1103 Fastrac Contents - 1 Issue 11*


INDEX
CONTENTS
Fastrac Contents 2
ALL MODELS
Contents

Data (continued) Page No.


* Brakes
-125, 135, 145, 150, 155, 185 60 - 05 - 10/1
-1115, 1135 60 - 05 - 10/3
- 2000 & 3000 Series Machines 60 - 05 - 10/3A
Steering
- 125, 135, 145, 150, 155, 185 60 - 05 - 10/1
- 1115, 1135 60 - 05 - 10/4
- 2000 & 3000 Series Machines 60 - 05 - 10/4A
Suspension
- 125, 135, 145, 150, 155, 185 60 - 05 - 10/2
- 1115, 1135 60 - 05 - 10/5
- 2000 & 3000 Series 60 - 05 - 10/5A
Engine (Perkins)
- 125, 135, 145, 150, 155, 185 60 - 05 - 15/1
- 2000 Series Machines 60 - 05 - 15/2 & 60 - 05 - 15/3
- 3000 Series Machines 60 - 05 - 15/4
Selectronic System 60 - 05 - 16/1
Air Conditioning System
- 2115 & 2150 60 - 05 - 17/1

Fault Finding
Electronic Draft Control
- 125, 135, 145, 150, 155, 185 to m/c no. 637733 60 - 10 - 04/1 to 60 - 10 - 04/3
- 125, 135, 145, 150, 155, 185 from m/c no. 637734,
1115, 1135, 2000 & 3000 Series (E.C.U.’s Type D+ and Type B) 60 - 10 - 05/1 to 60 - 10 - 05/5A
Vehicle Electrics
- 2000 Series, 3000 Series 60 - 10 - 05/6 to 60 - 10 - 05/9
Electronic Management System
- 2000 & 3000 Series Machines 60 - 10 - 05/10 to 60 - 10 - 05/23
Complete Transmission 60 - 10 - 06/1
Wet Master Clutch
- 2000 & 3000 Series Machines 60 - 10 - 06/2
PTO Clutches 60 - 10 - 07/1 & 60 - 10 - 07/2
2/4 Wheel Drive 60 - 10 - 08/1
NoSPIN Differential (Front Axle) 60 - 10 - 10/1
Differential Lock (Rear Axle)
- 125, 135, 145, 150, 155, 185 60 - 10 - 11/1
- 1115, 1135, 2115, 2125, 2135, 2150 60 - 10 - 11/2
- 2000 Series, 3000 Series 60 - 10 - 11/3
Brakes
- 125, 135, 145, 150, 155, 185 60 - 10 - 15/1 to 60 - 10 - 15/3
- 1115 & 1135 60 - 10 - 15/4 to 60 - 10 - 15/7
- 2000 Series, 3000 Series 60 - 10 - 15/8 to 50 - 10 - 15/10
Steering
- 125, 135, 145, 150, 155, 185 60 - 10 - 16/1 & 60 - 10 - 16/2
- Fastrac 1115, 1135, 2115, 2125, 2135, 2150 60 - 10 - 17/1 & 60 - 10 - 17/2
- 2000 Series (Front Axle) 60 - 10 - 18/1 & 60 - 10 - 18/2
- 2115, 2125, 2135 (Rear Axle, 4WS) 60 - 10 - 18/3 to 60 - 10 - 18/7
- 3000 Series 60 - 10 - 19/1 & 60 - 10 - 19/2

9804/1103 Fastrac Contents - 2 Issue 8*


CONTENTS
INDEX
Fastrac Contents 3
ALL MODELS
Contents
Circuit Diagrams
* Electrical
- 125, 135, 145, 150, 155, 185 to m/c no. 635329 60 - 15 - 01/1 & 60 - 15 - 01/2
- 125, 135, 145, 150, 155, 185 from m/c no. 635330 and
all export machines to 636000 60 - 15 - 01/3 & 60 - 15 - 01/4
- 2000 Series, 3000 Series
- Introduction 60 - 15 - 01/5 & 60 - 15 - 01/6
- Main Connectors 60 - 15 - 01/7
- Connector Terminals 60 - 15 - 01/7 to 60 - 15 - 01//9
- Splice Identification 60 - 15 - 01/10
- Wiring Diagrams, Contents 60 - 15 - 01/11
- Wiring Diagrams, Component Key 60 - 15 - 01/12
- Wiring Diagrams, Alphabetical Index 60 - 15 - 01/13
- Wiring Diagrams 60 - 15 - 01/14 to 60 - 15 - 01/56

Hydraulic
- 125, 135, 145, 150, 155, 185 to m/c no. 637733 60 - 20 - 02/1
- 125, 135, 145, 150, 155, 185 from m/c no. 637734 60 - 20 - 02/2 & 60 - 20 - 02/3
- Fastrac 1115, 1135, 2115, 2125, 2135, 2150 60 - 20 - 03/1 & 60 - 20 - 03/2
- 2000 Series Machines 60 - 20 - 03/3 & 60 - 20 - 03/4
- 3000 Series Machines 60 - 20 - 03/5 & 60 - 20 - 03/6

9804/1103 Fastrac Contents - 3 Issue 4*


CONTENTS
CONTENTS
Fastrac 60 - 00 - 01/1
* 125, 135, 145, 150, 155 (not N. Am. machines)
Fluids, Lubricants and Capacities

Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately. DO NOT use a special running-in oil but use the oil recommended below from new.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL


Litres (UK Gal) SPECIFICATION

Engine Oil 16.5 (3.6) JCB Super Multigrade 15W/40 SEE SAE15W/40,
-10 °C to 50 °C (14 °F to 122 °F) API CF4/SG
Note
JCB Super Universal Agricultural SAE10W/30
-15 °C to 30 °C (5 °F to 86 °F) ABOVE API CE/SF

Coolant (to 636000) 28 (6.2) JCB Four Seasons Antifreeze & ASTM D3306, BS6580
(from 636001) 34 (7.5) Summer Coolant/water
(See Coolant Mixtures)

PTO and Range 20 (4.49) JCB Super Universal Agricultural API-GL-4, MIL-L-2105
Boxes (to 636000)

Speed Box (to 636000) 10 (2.2) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

PTO/Speed/Range Box
(combined from 636001) 38 (8.4) JCB Super Universal Agricultural API-GL-4, MIL-L-2105

Front Axle
Housing 11.5 (2.6) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 1.5 (0.34)

Rear Axle 21 (4.6) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.75 (0.17)
Rear 0.75 (0.17)
! CAUTION
Do not use ordinary hydraulic fluid
in the brake or clutch systems.
13-3-1-13

Clutch System 0.5 (0.11) JCB Universal Brake Fluid SAE J1703 DOT 4

† Hydraulic System 75 (16.5) JCB Special Hydraulic Fluid HP46 ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid HP32 ISO VG32
(Below 38 °C, 100 °F)

Grease Points --- JCB HP Grease Lithium complex NLGI No. 2


consistency including
extreme pressure additives

Front PTO Transfer


Box (optional) 3.0 (0.67) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Air Conditioning System


- Refrigerant 0.9 kg (2 lb) HFC 134c CH2 FC F3
- Compressor Lubricant 0.24 (0.05) Polyalkalineglycol PAG SP20

† Note: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic tank.

9804/1103 60 - 00 - 01/1 8000 - 3/1-1.11 Issue 5*


CONTENTS
Fastrac 60 - 00 - 01/2
* 125, 135, 145, 150, 155 (N. Am. machines)
Fluids, Lubricants and Capacities
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately. DO NOT use a special running-in oil but use the oil recommended below from new.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL


US Gal (Liters) SPECIFICATION

Engine (Oil) 4.36 (16.5) JCB Engine Oil 15W/40 SEE


14 °F to 122 °F (-10 °C to 50 °C) SAE15W/40, API CF4SG
Notice
JCB Engine Oil 10W/30 SAE10W/30, API CE/SF
5 °F to 104 °F (-15 °C to 40 °C) ABOVE

Coolant 9.0 (34) JCB Permanent Antifreeze/water ASTM D3306-74


(See Coolant Mixtures)

PTO, Speed and


Range Boxes 10.0 (38) JCB AG-Transmission Fluid API-GL-4, MIL-L-2105
(combined)

Front Axle
Housing 3.04 (11.5) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.40 (1.5)

Rear Axle 5.55 (21) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.20 (0.75)
Rear 0.20 (0.75) ! CAUTION
Do not use ordinary hydraulic oil in the
brake or clutch systems.
13-3-1-13

Clutch System 0.13 (0.5) JCB Universal Brake Fluid SAE J1703 DOT 4

† Hydraulic System 19.82 (75) JCB Special Hydraulic Fluid HP46 ISO VG46

Grease Points --- JCB HP Grease Lithium complex NGLI # 2


consistency including
extreme pressure additives

Front PTO Transfer


Box (optional) 0.80 (3.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Air Conditioning System


- Refrigerant 2 lb (0.9 kg) HFC 134c CH2 FC F3
- Compressor Lubricant 0.05 (0.24) Polyalkalineglycol PAG SP20

† Notice: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic
tank.

9804/1103 60 - 00 - 01/2 8000 - 3/1-1A.2 Issue 3*


CONTENTS
Fastrac 60 - 00 - 01/3
* 185 (not N. Am. machines)
Fluids, Lubricants and Capacities

Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately. DO NOT use a special running-in oil but use the oil recommended below from new.

While 15W/40 oil is recommended for most climates, limited use of low viscosity oils such as 10W/30 is permitted to provide
easier starting and sufficient oil flow at ambient temperatures below -5 °C (23 °F). Continued use of low viscosity oils can
decrease engine life.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL


Litres (UK Gal) SPECIFICATION

Engine (Oil) 15 (3.3) JCB Super Multigrade 15W/40 SEE SAE15W/40,


-10 °C to 50 °C (14 °F to 122 °F) API CF4/SG
Note
JCB Super Multigrade 10W/30 SAE10W/30,
-25 °C to 20 °C (-13 °F to 68 °F) ABOVE API CF4/SG

Coolant 33 (7.3) JCB Four Seasons Antifreeze & ASTM D3306, BS6580
Summer Coolant/water
(See Coolant Mixtures)

PTO, Speed and


Range Boxes 38 (8.4) JCB Super Universal Agricultural API-GL-4, MIL-L-2105
(combined)

Front Axle
Housing 11.5 (2.6) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 1.5 (0.34)

Rear Axle 27 (6) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.75 (0.17)
Rear 0.75 (0.17)
! CAUTION
Do not use ordinary hydraulic fluid
in the brake or clutch systems.
13-3-1-13

Clutch System 0.5 (0.11) JCB Universal Brake Fluid SAE J1703 DOT 4

† Hydraulic System 75 (16.5) JCB Special Hydraulic Fluid HP46 ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid HP32 ISO VG32
(Below 38 °C, 100 °F)

Grease Points --- JCB HP Grease Lithium complex NLGI No 2


consistency including
extreme pressure additives

Front PTO Transfer


Box (optional) 3.0 (0.67) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Air Conditioning System


- Refrigerant 0.9 kg (2 lb) HFC 134c CH2 FC F3
- Compressor Lubricant 0.24 (0.05) Polyalkalineglycol PAG SP20

† Note: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic tank.

9804/1103 60 - 00 - 01/3 8000 - 3/1-2.5 Issue 3*


CONTENTS
Fastrac 60 - 00 - 01/3A
* 185 (N. Am. machines)
Fluids, Lubricants and Capacities
Notice: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately. DO NOT use a special running-in oil but use the oil recommended below from new.

While 15W/40 oil is recommended for most climates, limited use of low viscosity oils such as 10W/30 is permitted to provide
easier starting and sufficient oil flow at ambient temperatures below 23 °F (-5 °C). Continued use of low viscosity oils can
decrease engine life.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL


US Gal (Liters) SPECIFICATION
SEE
Engine (Oil) 3.96 (15) JCB Engine Oil 15W/40 Notice SAE15W/40, API CF4/SG
14 °F to 122 °F (-10 °C to 50 °C) ABOVE

Coolant 8.7 (33) JCB Permanent Antifreeze/water ASTM D3306-74


(See Coolant Mixtures)

PTO, Speed and


Range Boxes 10.0 (38) JCB Ag-Transmission Fluid API-GL-4, MIL-L-2105
(combined)

Front Axle
Housing 3.04 (11.5) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.40 (1.5)

Rear Axle 7.13 (27) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.20 (0.75)
Rear 0.20 (0.75) ! CAUTION
Do not use ordinary Hydraulic oil in the
brake or clutch systems.
13-3-1-13

Clutch System 0.13 (0.5) JCB Universal Brake Fluid SAE J1703 DOT 4

† Hydraulic System 19.82 (75) JCB Hydraulic Fluid HP46 ISO VG46
(Above 100 °F, 38 °C ambient)

JCB Hydraulic Fluid HP32 ISO VG32


(Below 100 °F, 38 °C ambient)

Grease Points --- JCB HP Grease Lithium complex NGLI # 2


consistency including
extreme pressure additives

Front PTO Transfer


Box (optional) 0.80 (3.0) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Air Conditioning System


- Refrigerant 0.9 kg (2 lb) HFC 134c CH2 FC F3
- Compressor Lubricant 0.24 (0.05) Polyalkalineglycol PAG SP20

† Notice: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic
tank.

9804/1103 60 - 00 - 01/3A 8000 - 3/1-2A.3 Issue 1


CONTENTS
Fastrac 60 - 00 - 01/4
* 1115 & 1135

Fluids, Lubricants & Capacities


* Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately. DO NOT use a special running-in oil but use the oil recommended below from new.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL


Litres (UK Gal) SPECIFICATION

Fuel 220 (48) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 16.5 (3.6) JCB Super Multigrade 15W/40 SAE15W/40,
-10 °C to 50 °C (14 °F to 122 °F) API CF4/SF
SEE
JCB Super Universal Agricultural SAE10W/30,
-15 °C to 30 °C (5 °F to 86 °F) Note API CE/SF

ABOVE
JCB Torque Converter Fluid SAE10W,
-18 °C to 0 °C (0 °F to 32 °F) API CD/SF

Engine (Coolant) 20 (4.4) JCB Four seasons Antifreeze & ASTM D3306, BS6580
Summer Coolant/water
(See Coolant Mixtures)

PTO, Speed and


Range Boxes 38 (8.4) JCB Super Universal Agricultural API-GL-4, MIL-L-2105
(combined)
Front Axle
Housing 7 (1.56) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 1.9 (0.4)
Rear Axle (2WS) 23 (5.0) JCB HD90 Gear Oil API-GL-5, MIL-L-2105
Rear Axle (4WS)
Housing 17 (3.7) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 2.0 (0.4)
Brake System (Machines Supplied from main hydraulic system
to Serial No. 737000) (see below)
Brake System (Machines JCB Universal Brake Fluid SAE J1703 DOT 4
from Serial No. 737001)
Front 0.75 (0.17) ! CAUTION
Rear 0.75 (0.17) Do not use ordinary hydraulic fluid
in the brake or clutch systems.
13-3-1-13

Clutch System 0.5 (0.11) JCB Universal Brake Fluid SAE J1703 DOT 4
† Hydraulic System 75 (16.5) JCB Special Hydraulic Fluid HP46 ISO VG46
(Above 38 °C, 100 °F)

JCB Special Hydraulic Fluid HP32 ISO VG32


(Below 38 °C, 100 °F)
Grease Points --- JCB HP Grease Lithium complex NLGI No. 2
consistency including
extreme pressure additives
Air Conditioning System
- Refrigerant
(Machines to Serial
No. 736115) 1.15 kg (2 lb 4 oz) HFC 134c CH2 FC F3
(Machines from Serial
No. 736116) 0.9 kg (2 lb) HFC 134c CH2 FC F3
- Compressor Lubricant 0.24 (0.05) Polyalkalineglycol PAG SP20
Front PTO Transfer
Box (optional) 3.0 (0.67) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
† Note: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic tank.

9804/1103 60 - 00 - 01/4 8010 - 3/1-1.4 Issue 2*


CONTENTS Fastrac 60 - 00 - 01/4A
* 1115 & 1135 (N. American Machines)
Fluids, Lubricants and Capacities
Notice: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately. DO NOT use a special running-in oil but use the oil recommended below from new.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL


US Gal (Liters) SPECIFICATION
Fuel 57.6 (220) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 4.3 (16.5) JCB Engine Oil 15W/40


14 °F to 122 °F (-10 °C to 50 °C) SEE
Notice
JCB Engine Oil 10W/30 ABOVE SAE10W, API CF4/SG
5 °F to104 °F (-15 °C to 40 °C)
Engine (Coolant) 5.3 (20.0) JCB Permanent Antifreeze/water ASTM D3306-74
(See Coolant Mixtures)

PTO, Speed and


Range Boxes 10 (38.0) JCB AG Transmission Fluid API-GL-4, MIL-L-2105
(combined)

Front Axle
Housing 1.8 (7.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.5 (1.9)
Rear Axle (2WS) 6.1 (23.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Rear Axle (4WS)
Housing 4.5 (17.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.5 (2.0)
Brake System (Machines Supplied from main hydraulic system
to Serial No. 737000) (see below)

Brake System (Machines JCB Universal Brake Fluid SAE J1703 DOT 4
from Serial No. 737001) ! CAUTION
Front 0.2 (0.75)
Do not use ordinary hydraulic oil in the
Rear 0.2 (0.75)
brake or clutch systems.
13-3-1-13

Clutch System 0.13 (0.5) JCB Universal Brake Fluid ISO VG15

† Hydraulic System 19.8 (75.0) JCB Special Hydraulic Fluid HP46 ISO VG46

Grease Points --- JCB HP Grease Lithium complex NGLI # 2


consistency including
extreme pressure additives

Air Conditioning System


- Refrigerant
(Machines to Serial
No. 736115) 2 lb 4 oz (1.15 kg) HFC 134c CH2 FC F3
(Machines from Serial
No. 736116) 2 lb (0.9 kg) HFC 134c CH2 FC F3
- Compressor Lubricant 0.05 (0.24) Polyalkalineglycol PAG SP20
Front PTO Transfer
Box (optional) 0.8 (3.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

† Notice: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic tank.

9804/1103 60 - 00 - 01/4A 8010 - C/1-1A.1 Issue 1


CONTENTS
Fastrac 60 - 00 - 01/5

2000 SERIES MACHINES


Fluids, Lubricants and Capacities
ITEM CAPACITY FLUID/LUBRICANT MINIMUM INTERNATIONAL
Litres (UK Gal) SPECIFICATION

Fuel
2115, 2125, 2135 220 (48) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
2150 350 (77)

Engine (Oil) 16.5 (3.6) See Engine Oil (All 2000, 3000 Series
Machines) on page 60-00-01/11

Engine (Coolant) 34 (7.5) JCB Four Seasons Antifreeze & ASTM D3306, BS6580
Summer Coolant/water
(See Coolant Mixtures)

PTO, Speed and


Range Boxes 38 (8.4)† JCB Super Universal Agricultural API-GL-4, MIL-L-2105
(combined) 42 (9.3)††

Front Axle
Housing 7 (1.56) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 1.9 (0.4)

Rear Axle (2WS) 23 (5.0) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Rear Axle (4WS)
Housing 17 (3.7) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 2.0 (0.4)

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.75 (0.17)
Rear 0.75 (0.17) ! CAUTION
Do not use ordinary hydraulic fluid
in the brake system.
13-3-2-6

†Clutch System --- JCB Light Hydraulic Fluid - see Note 2 ISO VG15

Hydraulic System 82 (18.0)† JCB High Performance Hydraulic Oil ISO VG46
- see Note 1 120 (26.4)†† (Above 38 °C, 100 °F)

JCB Hydraulic Fluid HP32 ISO VG32


(Below 38 °C, 100 °F)

Grease Points --- JCB HP Grease Lithium complex NLGI No. 2


consistency including extreme
pressure additives

Air Conditioning System


* - Refrigerant 0.9 kg (2 lb) HFC R134a CH2 FC F3
- Compressor Lubricant 0.24 (0.05) Polyalkalineglycol PAG SP20

Front PTO Transfer


Box (optional) 3.0 (0.67) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Note 1: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic tank.

Note 2: It is essential that the correct specification fluid is used. Contact your JCB Distributor for further information.

† 2000 Series to S/N 739999


†† 2000 Series from S/N 740000

9804/1103 60 - 00 - 01/5 8020 - 3/1-2.7 Issue 4*


CONTENTS
CONTENTS
Fastrac 60 - 00 - 01/6

2000 SERIES MACHINES (N. America)

Fluids, Lubricants and Capacities

ITEM CAPACITY FLUID/LUBRICANT MINIMUM INTERNATIONAL


US Gal (Liters) SPECIFICATION

Fuel
2115, 2125, 2135 57.6 (220) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
2150 92.5 (350)

Engine (Oil) 4.3 (16.5) See Engine Oil (All 2000, 3000 Series
Machines) on page 60-00-01/11

Engine (Coolant) 9.0 (34.0) JCB PermanentAntifreeze/water ASTM D3306-74


(See Coolant Mixtures)
PTO, Speed and
Range Boxes 10 (38.0) † JCB AG Transmission Fluid API-GL-4, MIL-L-2105
(combined) 11.2 (42.0) ††
Front Axle
Housing 1.8 (7.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.5 (1.9)
Rear Axle (2WS) 6.1 (23.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Rear Axle (4WS)
Housing 4.5 (17.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.5 (2.0)

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.2 (0.75)
Rear 0.2 (0.75)
! CAUTION
Do not use ordinary hydraulic oil in the
brake system.
13-3-2-6

† Clutch System --- JCB Light Hydraulic Fluid - see Notice 2 ISO VG15

Hydraulic System 21.7 (82.0) † JCB High Performance Hydraulic Oil ISO VG46
- see Notice 1 31.7 (120) ††

Grease Points --- JCB HP Grease Lithium complex NLGI No. 2


consistency including extreme
pressure additives

Air Conditioning System


* - Refrigerant 2 lb (0.9 kg) HFC R134a CH2 FC F3
- Compressor Lubricant 0.06 (0.24) Polyalkalineglycol PAG SP20

Front PTO Transfer


Box (optional) 0.8 (3.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Notice 1: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic
tank.

Notice 2: It is essential that the correct specification fluid is used. Contact your JCB Dealer for further information.

† 2000 Series to S/N 739999


†† 2000 Series from S/N 740000

9804/1103 60 - 00 - 01/6 8020 - 3/1-3.7 Issue 4*


CONTENTS
Fastrac 60 - 00 - 01/7

FASTRAC 3155

Fluids, Lubricants and Capacities


ITEM CAPACITY FLUID/LUBRICANT MINIMUM INTERNATIONAL
Litres (UK Gal) SPECIFICATION

Fuel 350 (77) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 16.5 (3.6) See Engine Oil (All 2000, 3000 Series
Machines) on page 60-00-01/11

Engine (Coolant) 34 (7.5) JCB Four Seasons Antifreeze & ASTM D3306, BS6580
Summer Coolant/water
(See Coolant Mixtures)

PTO, Speed and


Range Boxes 38 (8.4) † JCB Super Universal Agricultural API-GL-4, MIL-L-2105
(combined) 42 (9.3) ††

Front Axle
Housing 20 (4.4) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 2.5 (0.55)

Rear Axle 21 (4.6) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.75 (0.17)
Rear 0.75 (0.17) ! CAUTION
Do not use ordinary hydraulic fluid in the
brake system.
13-3-2-6

† Clutch System - JCB Light Hydraulic Fluid - see Note 2 ISO VG15

Hydraulic System 82 (18.0) † JCB High Performance Hydraulic Oil ISO VG46
- see Note 1 120 (26.4) †† (Above 38 °C, 100 °F)

JCB Hydraulic Fluid HP32 ISO VG32


(Below 38 °C, 100 °F)

Grease Points --- JCB HP Grease Lithium complex NLGI No. 2


consistency including extreme
pressure additives

Air Conditioning System


* - Refrigerant 0.9 kg (2 lb) HFC R134a CH2 FC F3
- Compressor Lubricant 0.24 (0.05) Polyalkalineglycol PAG SP20

Front PTO Transfer


Box (optional) 3.0 (0.67) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Note 1: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic tank.

Note 2: It is essential that the correct specification fluid is used. Contact your JCB Distributor for further information.

† 3000 Series to S/N 641999


†† 3000 Series from S/N 642000

9804/1103 60 - 00 - 01/7 8020 - 3/1-4.6 Issue 4*


CONTENTS
Fastrac 60 - 00 - 01/8

FASTRAC 3155 (N. America)

Fluids, Lubricants and Capacities


ITEM CAPACITY FLUID/LUBRICANT MINIMUM INTERNATIONAL
US Gal (Liters) SPECIFICATION

Fuel
92.5 (350) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 4.3 (16.5) See Engine Oil (All 2000, 3000 Series
Machines) on page 60-00-01/11

Engine (Coolant) 9 (34.0) JCB Permanent Antifreeze/water ASTM D3306-74


(See Coolant Mixtures)
PTO, Speed and
Range Boxes 10.1 (38.0) † JCB AG Transmission Fluid API-GL-4, MIL-L-2105
(combined) 11.2 (42.0) ††
Front Axle
Housing 5.3 (20.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.66 (2.5)

Rear Axle (2WS) 7.1 (27.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.2 (0.75)
Rear 0.2 (0.75)
! CAUTION
Do not use ordinary hydraulic oil in the
brake system.
13-3-2-6

† Clutch System --- JCB Light Hydraulic Fluid - see Notice 2 ISO VG15

Hydraulic System 21.7 (82.0) † JCB High Performance Hydraulic Oil ISO VG46
- see Notice 1 31.7 (120) ††

Grease Points --- JCB HP Grease Lithium complex NLGI No. 2


consistency including extreme
pressure additives

Air Conditioning System


* - Refrigerant 2 lb (0.9 kg) HFC R134a CH2 FC F3
- Compressor Lubricant 0.06 (0.24) Polyalkalineglycol PAG SP20

Front PTO Transfer


Box (optional) 0.8 (3.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Notice 1: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic
tank.

Notice 2: It is essential that the correct specification fluid is used. Contact your JCB Dealer for further information.

† 3000 Series to S/N 641999


†† 3000 Series from S/N 642000

9804/1103 60 - 00 - 01/8 8020 - 3/1-5.6 Issue 4*


CONTENTS
Fastrac 60 - 00 - 01/9

FASTRAC 3185

Fluids, Lubricants and Capacities


ITEM CAPACITY FLUID/LUBRICANT MINIMUM NTERNATIONAL
Litres (UK Gal) SPECIFICATION

Fuel 350 (77) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 15 (3.3) See Engine Oil (All 2000, 3000 Series
Machines) on page 60 - 00 - 01/11

Engine (Coolant) 33 (7.3) JCB Four Seasons Antifreeze & ASTM D3306, BS6580
Summer Coolant/water
(See Coolant Mixtures)

PTO, Speed and


Range Boxes 38 (8.4) † JCB Super Universal Agricultural API-GL-4, MIL-L-2105
(combined) 42 (9.3) ††

Front Axle
Housing 20 (4.4) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 2.5 (0.55)

Rear Axle 27 (6.0) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.75 (0.17)
Rear 0.75 (0.17) ! CAUTION
Do not use ordinary hydraulic fluid in the
brake system.
13-3-2-6

† Clutch System - JCB Light Hydraulic Fluid - see Note 2 ISO VG15

Hydraulic System 82 (18.0) † JCB High Performance Hydraulic Oil ISO VG46
- see Note 1 120 (26.4) †† (Above 38 °C, 100 °F)

JCB Hydraulic Fluid HP32 ISO VG32


(Below 38 °C, 100 °F)

Grease Points --- JCB HP Grease Lithium complex NLGI No. 2


consistency including extreme
pressure additives

Air Conditioning System


* - Refrigerant 0.9 kg (2 lb) HFC R134a CH2 FC F3
- Compressor Lubricant 0.24 (0.05) Polyalkalineglycol PAG SP20

Front PTO Transfer


Box (optional) 3.0 (0.67) JCB HD90 Gear Oil API-GL-5, MIL-L-2105C

Note 1: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic tank.

Note 2: It is essential that the correct specification fluid is used. Contact your JCB Distributor for further information.

† 3000 Series to S/N 641999


†† 3000 Series from S/N 642000

9804/1103 60 - 00 - 01/9 8020 - 3/1-6.6 Issue 4*


CONTENTS
Fastrac 60 - 00 - 01/10

FASTRAC 3185 (N. America)


Fluids, Lubricants and Capacities
ITEM CAPACITY FLUID/LUBRICANT MINIMUM INTERNATIONAL
US Gal (Liters) SPECIFICATION
Fuel
92.5 (350) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 4 (15) See Engine Oil (All 2000, 3000 Series
Machines) on page 60 - 00 - 01/11

Engine (Coolant) 8.77 (33.0) JCB Permanent Antifreeze/water ASTM D3306-74


(See Coolant Mixtures)

PTO, Speed and


Range Boxes 10 (38.0) † JCB AG Transmission Fluid API-GL-4, MIL-L-2105
(combined) 11.2 (42.0) ††

Front Axle
Housing 5.3 (20.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C
Hubs (x2) 0.66 (2.5)
Rear Axle 7.1 (27.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Brake System JCB Universal Brake Fluid SAE J1703 DOT 4


Front 0.2 (0.75)
Rear 0.2 (0.75)
! CAUTION
Do not use ordinary hydraulic oil in the
brake system.
13-3-2-6

† Clutch System --- JCB Light Hydraulic Fluid - see Notice 2 ISO VG15

Hydraulic System 21.7 (82.0) † JCB High Performance Hydraulic Oil ISO VG46
- see Notice 1 31.7 (120) ††
Grease Points --- JCB HP Grease Lithium complex NLGI No. 2
consistency including extreme
pressure additives

Air Conditioning System


* - Refrigerant 2 lb (0.9 kg) HFC R134a CH2 FC F3
- Compressor Lubricant 0.06 (0.24) Polyalkalineglycol PAG SP20

Front PTO Transfer


Box (optional) 0.8 (3.0) JCB GL5 80W/90 Gear Oil API-GL-5, MIL-L-2105C

Notice 1: The total hydraulic system capacity depends on the equipment being used. Watch level indicator on hydraulic
tank.

Notice 2: It is essential that the correct specification fluid is used. Contact your JCB Dealer for further information.

† 3000 Series to S/N 641999


†† 3000 Series from S/N 642000

9804/1103 60 - 00 - 01/10 8020 - 3/1-7.3 Issue 3*


CONTENTS
Fastrac 60 - 00 - 01/11

FASTRAC 3185 (N. America)


Fluids, Lubricants and Capacities
Engine Oil
New Engines
New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle immediately.
DO NOT use a special running-in oil but use the oil recommended below from new.

Engine Oil Specification


Recommended Oil

JCB Extreme Performance Engine Oil


SAE 15W/40 API CH-4 or ACEA E3/B3A3

IMPORTANT NOTE: IF SAE 15W/40, API CH-4 OR ACEA E3/B3A3 ENGINE OIL IS NOT AVAILABLE, THEN THE ENGINE
OIL MUST BE CHANGED AT 250 HOURS.

Alternative Oil

If the oil recommended above is not available then the alternatives listed below should be used according to the ambient
temperature.

Note: (3185 machines only). While 15W/40 oil is recommended for most climates, limited use of low viscosity oils such as
10W/30 is permitted to provide easier starting and sufficient oil flow at ambient temperatures below -5 °C (23 °F). Continued
use of low viscosity oils can decrease engine life.

JCB Super Multigrade 15W/40


SAE15W/40, API CF4/SG
-10 °C to 50 °C (14 °F to 122 °F)

JCB Super Multigrade 10W/30


SAE10W/30, API CF4/SG
† -15 °C to 40 °C (5 °F to 104 °F)

† The temperature range for 3185 machines is - 20 °C to 20 °C (-4 °F to 68 °F).

Engine Oil Specification (N. America)


Recommended Oil

JCB Genuine Engine Oil


SAE 15W/40, Grade CH-4/SJ

IMPORTANT NOTICE: IF SAE 15W/40, GRADE CH-4/SJ ENGINE OIL IS NOT AVAILABLE, THEN THE ENGINE OIL MUST
BE CHANGED AT 250 HOURS.

Alternative Oil

If the oil recommended above is not available then the alternatives listed below should be used according to the ambient
temperature.

Notice: (3185 machines only). While 15W/40 oil is recommended for most climates, limited use of low viscosity oils such as
10W/30 is permitted to provide easier starting and sufficient oil flow at ambient temperatures below -5 °C (23 °F). Continued
use of low viscosity oils can decrease engine life.

JCB 15W/40 Engine Oil


SAE15W/40, API CF4/SG
-10 °C to 50 °C (14 °F to 122 °F)
JCB Engine Oil 10W/30
SAE10W/30, API CE/SF
† -15 °C to 40 °C (5 °F to 104 °F)

† The temperature range for 3185 machines is -4 °F to 68 °F (- 20 °C to 20 °C).

9804/1103 60 - 00 - 01/11 8020 - 3/1-1.6 Issue 1


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* 125, 135, 145, 150, 155 To m/c no. 636000


Static Dimensions

B
A

D
C

J
E

F
G
H A170051

With 495/70 R 24 Tyres With 480/70 R 30 Tyres


mm in mm in
A Height to top of Cab 2781 109.5 2881 113.5
B Height to top of Exhaust 2765 109 2865 113
C Overall Width 2270 89.4 2490 98
D Track Width 1879 74 2015 79
E Minimum Ground Clearance 390 15.4 490 19.3
Note: The position of the minimum ground clearance varies according to machine specification. When a clevis drawbar is
fitted, the clearance is reduced by 60 mm (2.4 in)
F Wheelbase 3006 118 3006 118
G Overall Length (less Front Linkage) 4923 193.8 4923 193.8
H Overall Length (with Front Linkage) 5523 217 5523 217
J Height to Trailer Coupling (Adjustable) 540-1010 21.3-39.3 640-1110 25.2-43.3
K Length of Load Deck 1572 61.9 1572 61.9
Turning Radius (Kerb to kerb with 1829 mm/72 in track) 7050 277.5 7050 277.5

Unladen Weights kg lb kg lb
Total with Oil and Coolant 6378 14060 6458 14237
On Front Axle 2812 6199 2852 6287
On Rear Axle 3566 7861 3606 7950

9804/1103 60 - 00 - 02/1 Issue 4*


!"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#$%&
% '"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""&
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%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%"%9:+%9:?%'@+%9:+%(@+%9:+%(@+%9:?A':?%'@?%'@?%'@?%'@+%(@+%9:?A':?%'@?%'@+%(@+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>""""""""?85"""""""C>""""?85"" """"""""%"""""""%>""""?85"" """"""""%>""""?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%9:+%9;"""8""""?8"""=3"" ';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 00 - 02/2
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%
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%"" !"":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""";""""%*
'""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

* 125, 135, 145, 150, 155 * M/c nos. 636001 to 636368


Static Dimensions

D
C

J
E

F
G
H A194480

With 495/70 R 24 Tyres With 480/70 R 30 Tyres


mm in mm in
A Height to top of Cab 2905 114.3 2973 117.0
B Deck Height 1587 62.5 1655 65.2
C Overall Width 2370 93.3 2485 97.8
D Track Width 1875 73.8 2015 79.3
E Minimum Ground Clearance 458 18 558 22
Note: The position of the minimum ground clearance varies according to machine specification. When a clevis drawbar is
fitted, the clearance is reduced by 60 mm (2.4 in)
F Wheelbase 3006 118 3006 118
G Overall Length (less Front Linkage) 5008 197 5008 197
H Overall Length (with Front Linkage) 5608 221 5608 221
J Height to Trailer Coupling (Adjustable) 540-1010 21.3-39.3 640-1110 25.2-43.3
K Length of Load Deck 1572 61.9 1572 61.9
Turning Radius (Kerb to kerb with 1829 mm/72 in track) 7050 277.5 7050 277.5

Unladen Weights
(excluding front hitch & trailer coupling) kg lb kg lb
Total with Oil and Coolant 6199 13666 6279 13843
On Front Axle 3362 7412 3402 7500
On Rear Axle 2837 6254 2877 6343

9804/1103 60 - 00 - 02/2 Issue 3*


% !"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#$%&
'"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""&
%("-2%
%("""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""")%*
%""4 /3"")%*
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%""%6% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% !""""%*
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%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%6%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:+%9:?%'@+%9:+%(@+%9:+%(@+%9:?A':?%'@?%'@?%'@?%'@+%(@+%9:?A':?%'@?%'@+%(@+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>""""""""?85"""""""C>""""?85"" """"""""%"""""""%>""""?85"" """"""""%>""""?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;"""8""""?8"""=3"" ';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 00 - 02/3
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$% """""%*
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%"" !"":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""";""""%*
'""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""""%*
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%""""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"",%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

125, 135, 145, 150, 155, 185 From m/c no. 636369
Static Dimensions

D
C

J
E

F
G
H A194481

With 495/70 R 24 Tyres With 520/70 R 30 Tyres


mm in mm in
A Height to top of Cab - Fastrac 185 2965 117 3040 120
- All other models 2905 114 2980 117
B Deck Height 1425 56 1496 59
C Overall Width 2370 93 2535 100
D Track Width 1875 74 2015 79
E Minimum Ground Clearance 400 16 493 19
Note: The position of the minimum ground clearance varies according to machine specification. When a clevis drawbar is
fitted, the clearance is reduced by 60 mm (2.4 in)
F Wheelbase 3006 118 3006 118
G Overall Length (less Front Linkage) 5157 203 5157 203
H Overall Length (with Front Linkage) 5757 227 5757 227
J Height to Trailer Coupling (Adjustable) 540-1010 21.3-39.3 640-1110 25.2-43.3
K Length of Load Deck 1572 61.9 1572 61.9

Turning Radius (Kerb to kerb with 1829 mm/72 in track) 7050 277.5 7050 277.5

9804/1103 60 - 00 - 02/3 Issue 2


% !"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#$%&
'"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""&
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
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%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:+%9:?%'@+%9:+%(@+%9:+%(@+%9:?A':?%'@?%'@?%'@?%'@+%(@+%9:?A':?%'@?%'@+%(@+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%>?8%>""""""""?85"""""""C>""""?85""
%""%%9:+%9;"""8""""?8"""=3"" """"""""%"""""""%>""""?85"" """"""""%>""""?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 00 - 02/4
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""% !"":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""";""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%"" '""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""""%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

*125, 135, 145, 150, 155, 185 From m/c no. 636369
Unladen Weights
With 495/70 R 24 Tyres With 520/70 R 30 Tyres
kg lb kg lb

Basic Machine with rear linkage and rear PTO


On Front Axle 3400 7495 3510 7740
On Rear Axle 2974 6556 3014 6644
Total Machine 6374 14051 6524 14384

Machine with front linkage and front PTO


On Front Axle 3700 8157 3740 8245
On Rear Axle 2920 6437 2960 6525
Total Machine 6620 14594 6700 14770

Load Capacities
Front 3-point Linkage 3000 6613 3000 6613

Rear Pick-up Hitch


(Maximum vertical down-load) 3000 6613 3000 6613

Rear 3-point Linkage (load on hook end)


with 80 mm lift cylinders 6000 13227 6000 13227
with 85 mm lift cylinders 7000 15432 7000 15432

Rear Load Deck 2500 5511 2500 5511


Trailer Coupling and Ladder Refer to data plates on the components

Laden Weights
Maximum permissible laden weights are in some cases governed by legislation which varies from country to country.

You must not exceed the total mass and load figures shown on the machine identification plate.

Note 1: The maximum load on the rear load deck is permitted only if placed over the centre-line of the rear axle. For advice on
loads in other positions, consult JCB Landpower.

Note 2: In some cases, maximum permissible tyre loadings may be less than the stated loadings given above (see Tyres and
Wheels in MAINTENANCE section). You must never exceed either of these limits. Note that the figures quoted on the
Tyres and Wheels page are the maximum loads per tyre. If in doubt, refer to the tyre supplier or JCB Landpower.

! CAUTION ! WARNING
The Fastrac has to comply with certain braking The machine must never be loaded such that less than
regulations which in some countries control weight 20% of the unladen vehicle weight is carried on the
distribution between front and rear axles. Travelling on front axle.
the road with implements or weights carried on the 13-1-1-11

front when no implement is on the rear may break the


law. In this case you should transfer the front
mounted equipment to the rear linkage. It is the
operator's responsibility to know and observe the laws
in the country concerned.
13-2-2-5

9804/1103 60 - 00 - 02/4 Issue 2*


!"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#$%&
% '"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""&
%("-2%
%("""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""")%*
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%""%6% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% !""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
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%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:+%9:?%'@+%9:+%(@+%9:+%(@+%9:?A':?%'@?%'@?%'@?%'@+%(@+%9:?A':?%'@?%'@+%(@+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>""""""""?85"""""""C>""""?85""
%""%%9:+%9;"""8""""?8"""=3"" """"""""%"""""""%>""""?85"" """"""""%>""""?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 00 - 02/5
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
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!"":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""";""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%"" '""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

FASTRAC 1115 & 1135


Static Dimensions

H
D A230380

1115 1135

Dimensions on 480/70 R28 Tyres Dimensions on 480/70 R30 Tyres

mm in mm in

A Height to top of Cab 2800 110 2830 111


B Deck Height 1471 58 1500 59
C Overall Width 2310 91 2310 91
D Track Width 1830 72 1830 72
E Minimum Ground Clearance 465 18 495 19
F Wheelbase 2782 110 2782 110
G Overall Length 5164 203 5164 203
H Width between Tyres 1350 53 1350 53

Turning Circle (Kerb to kerb)


on 16.9 R28 tyres 12.75m (41.8 ft) on 480/70 R30 tyres 13.4m (43 ft 11 in)
on 480/70 R28 tyres 13.13m (43.1 ft)

9804/1103 60 - 00 - 02/5 Issue 1


!"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#$%&
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%"%9:+%9:?%'@+%9:+%(@+%9:+%(@+%9:?A':?%'@?%'@?%'@?%'@+%(@+%9:?A':?%'@?%'@+%(@+%9:+%9;""""%*
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%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%9:+%9;"""8""""?8"""=3"" ';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
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%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
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%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 00 - 02/6
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

FASTRAC 1115 & 1135


Unladen Weights

kg lb
Basic Machine with rear linkage and rear PTO
On Front Axle 2720 5996
On Rear Axle 2580 5688

Machine with front linkage and front PTO


On Front Axle 3700 8157
On Rear Axle 2920 6437

Load Capacities
Front 3-point Linkage (total load on hook ends) 2500 5511

Rear Pick-up Hitch 3000 6613

Rear 3-point Linkage (total load on hook ends)


with 75 mm lift cylinders 5250 11574
with 80 mm lift cylinders 6000 13227

Rear Load Deck 2500 5511


Trailer Coupling and Ladder Refer to data plates on the components

Laden Weights
Maximum permissible laden weights are in some cases governed by legislation which varies from country to country.

You must not exceed the total mass and load figures shown on the machine identification plate.

Note 1: The maximum load on the rear load deck is permitted only if placed over the centre-line of the rear axle. For advice on
loads in other positions, consult JCB Landpower.

Note 2: In some cases, maximum permissible tyre loadings may be less than the stated loadings given above. You must
never exceed either of these limits. Note that the figures quoted on the Tyres and Wheels page are the maximum loads per
tyre. If in doubt, refer to the tyre supplier or JCB Landpower.

! CAUTION ! WARNING
The Fastrac has to comply with certain braking The machine must never be loaded such that less than
regulations which in some countries control weight 20% of the unladen vehicle weight is carried on the
distribution between front and rear axles. Travelling on front axle.
the road with implements or weights carried on the 13-1-1-11

front when no implement is on the rear may break the


law. In this case you should transfer the front
mounted equipment to the rear linkage. It is the
operator's responsibility to know and observe the laws
in the country concerned.
13-2-2-5

9804/1103 60 - 00 - 02/6 Issue 1


CONTENTS
Fastrac 60 - 00 - 02/7

2000 SERIES MACHINES


Static Dimensions

H
D
A262630
C

Fastrac 2115, 2125, 2135 Fastrac 2150

Dimensions on 480/70 R28 Tyres Dimensions on 480/70 R30 Tyres


mm in mm in
A Height to top of Cab 2825 112 2950 116
B Deck Height 1500 59 1524 60
C Overall Width 2310 91 2310 91
D Track Width 1830 72 1830 72
E Minimum Ground Clearance 400 16 385 15
F Wheelbase 2782 110 3006 118
G Overall Length 5080 200 5150 203
H Width between Tyres 1350 53 1350 53

Turning Circle (Kerb to kerb)


on 16.9 R28 tyres 12.75m (41 ft 7 in) on 480/70 R30 tyres 13.4m (43 ft 11 in)
on 480/70 R28 tyres 13.13m (43 ft 1 in)

9804/1103 60 - 00 - 02/7 Issue 1


CONTENTS
Fastrac 60 - 00 - 02/8

2000 SERIES MACHINES

Unladen Weights
Fastrac 2115, 2125, 2135 Fastrac 2150
480/70 R28 Tyres 480/70 R30 Tyres

kg lb kg lb
Basic Machine with rear linkage and rear PTO
Front Axle 3080 6790 3248 7160
Rear Axle 2850 6283 3117 6871

Machine with front linkage and front PTO


Front Axle 3320 7319 3498 7712
Rear Axle 2845 6272 3102 6839

Maximum design load


Front Axle 4400 9700 4400 9700
Rear Axle 5300 11684 5300 11684

Maximum gross vehicle weight 9000 19841 9000 19841

Load Capacities
Front 3-point Linkage (total load on hook ends) 2500 5511

Rear Pick-up Hitch 3000 6613

Rear 3-point Linkage (total load on hook ends)


with 75 mm lift cylinders 5250 11574
with 80 mm lift cylinders 6000 13227
with 85 mm lift cylinders 7000 15432

Rear Load Deck 2500 5511


Trailer Coupling and Ladder Refer to data plates on the components

Laden Weights
Maximum permissible laden weights are in some cases governed by legislation which varies from country to country.

You must not exceed the total mass and load figures shown on the machine identification plate.

Note 1: The maximum load on the rear load deck is permitted only if placed over the centre-line of the rear axle. For advice on
loads in other positions, consult JCB Landpower.

Note 2: In some cases, maximum permissible tyre loadings may be less than the stated loadings given above (see Tyres and
Wheels in MAINTENANCE section). You must never exceed either of these limits. Note that the figures quoted on the
Tyres and Wheels page are the maximum loads per tyre. If in doubt, refer to the tyre supplier or JCB Landpower.

! CAUTION ! WARNING
The Fastrac has to comply with certain braking The machine must never be loaded such that less than
regulations which in some countries control weight 20% of the vehicle weight is carried on the front axle.
distribution between front and rear axles. Travelling on 13-1-1-11/1

the road with implements or weights carried on the


front when no implement is on the rear may break the
law. In this case you should transfer the front mounted
equipment to the rear linkage. It is the operator's
responsibility to know and observe the laws in the
country concerned.
13-2-2-5

9804/1103 60 - 00 - 02/8 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 00 - 02/9
* 3000 Series
Static Dimensions

D
C

F
G
A303791

Dimensions

With 495/70 R 24 Tyres With 520/70 R 30 Tyres


mm in mm in
A Height to top of Exhaust 3075 121 3150 124
B Deck Height 1475 58 1550 61
C Overall Width 2370 93 2535 100
D Track Width 1875 74 2015 79
E Minimum Ground Clearance 320 12 395 15
Note: The position of the minimum ground clearance varies according to machine specification.
F Wheelbase 3006 118 3006 118
G Overall Length (less Front Linkage) 5157 203 5157 203
H Overall Length (with Front Linkage) 5757 227 5757 227
J Height to Trailer Coupling (Adjustable) 540-1010 21.3-39.3 640-1110 25.2-43.3

9804/1103 60 - 00 - 02/9 1371 - 171-2 Issue 2*


CONTENTS
Fastrac 60 - 00 - 02/10

FASTRAC 3155 & 3185

Unladen Weights
With 495/70 R 24 Tyres With 520/70 R 30 Tyres
kg lb kg lb

Basic Machine with rear linkage and rear PTO


On Front Axle 3598 7933 3688 8132
On Rear Axle 3103 6842 3193 7040
Total Machine 6701 14775 6881 15172

Machine with front linkage and front PTO


On Front Axle 3848 8484 3938 8683
On Rear Axle 3088 6809 3178 7007
Total Machine 6936 15293 7116 15690

Load Capacities
Front 3-point Linkage 3000 6613 3000 6613

Rear Pick-up Hitch


(Maximum vertical down-load) 3000 6613 3000 6613

Rear 3-point Linkage (load on hook end)


with 80 mm lift cylinders 6000 13227 6000 13227
with 85 mm lift cylinders 7000 15432 7000 15432

Rear Load Deck 2500 5511 2500 5511


Trailer Coupling and Ladder Refer to data plates on the components

Laden Weights
Maximum permissible laden weights are in some cases governed by legislation which varies from country to country.

You must not exceed the total mass and load figures shown on the machine identification plate.

Note 1: The maximum load on the rear load deck is permitted only if placed over the centre-line of the rear axle. For advice on
loads in other positions, consult JCB Landpower.

Note 2: In some cases, maximum permissible tyre loadings may be less than the stated loadings given above (see Tyres and
Wheels in MAINTENANCE section). You must never exceed either of these limits. Note that the figures quoted on the
Tyres and Wheels page are the maximum loads per tyre. If in doubt, refer to the tyre supplier or JCB Landpower.

! CAUTION ! WARNING
The Fastrac has to comply with certain braking The machine must never be loaded such that less than
regulations which in some countries control weight 20% of the vehicle weight is carried on the front axle.
distribution between front and rear axles. Travelling on 13-1-1-11/1

the road with implements or weights carried on the


front when no implement is on the rear may break the
law. In this case you should transfer the front
mounted equipment to the rear linkage. It is the
operator's responsibility to know and observe the laws
in the country concerned.
13-2-2-5

9804/1103 60 - 00 - 02/10 Issue 1


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CONTENTS
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60 - 05 - 01/1
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*125, 135, 145, 150, 155, 185, 1115 & 1135


* Data - Electrics (125, 135, 145, 150, 155, 185)
System Type 12 Volts, negative earth
Batteries Two batteries, each 12 Volts, in parallel
Cold crank amps for 1 minute to
1.4 Volts per cell at -18 deg C (0 deg F) 800, each battery
Reserve capacity (minutes) for 25 Amp load 200, each battery

* Alternator
Maximum output at maximum engine speed Lucas A133: 80 Amps
Magneti Marelli: 85 Amps
Bosch: 85 Amps

Starter Motor Lucas M127/2.8


Starter motor Lucas M127/2.8

Light Bulbs
Headlights main/dip 60W/55W (Halogen)
Working lamps 55W (Halogen)
Front side lamps 4W
Tail lamps 10W
Stop lamps 21W
Indicator lamps 21W
Indicator side repeater lamps 5W
Reversing lamps 21W
Number plate lamps 10W
Fog lamps 21W
Interior lamps 10W
Panel/Warning lamps 1.7W
Beacon 55W (Halogen)

Data - Electrics (1115 & 1135)


System Type 12 Volts, negative earth
Battery
Cold crank amps for 1 minute to
1.4 Volts per cell at -18 deg C (0 deg F) 800
Reserve capacity (minutes) for 25 Amp load 200

Alternator
Maximum output at maximum engine speed 65 Amps

Starter motor Lucas M127/2.8

Light Bulbs
Headlights main/dip 60W/55W (Halogen)
Working lamps 55W (Halogen)
Front side lamps 4W
Tail lamps 10W
Stop lamps 21W
Indicator lamps 21W
Indicator side repeater lamps 5W
Reversing lamps 21W
Number plate lamps 10W
Fog lamps 21W
Interior lamps 10W
Panel/Warning lamps 1.7W
Beacon 55W (Halogen)

9804/1103 60 - 05 - 01/1 Issue 4*


CONTENTS
Fastrac 60 - 05 - 01/1A

* 2000 SERIES MACHINES


Data - Electrics

System Type 12 Volts, negative earth


Battery
Cold crank amps for 1 minute to
1.4 Volts per cell at -18 deg C (0 deg F) 800
Reserve capacity (minutes) for 25 Amp load 200

Alternator 100 Amps

Starter motor Lucas M127/2.8

Light Bulbs (12V rated unless specified otherwise)


Headlights main/dip 60W/55W (Halogen)
Working lamps 55W (Halogen)
Front side lamps 4W
Tail lamps 10W
Stop lamps 21W
Indicator lamps 21W
Indicator side repeater lamps 5W
Reversing lamps 21W
Number plate lamps 10W
Fog lamps 21W
Interior lamps 10W
Panel/Warning lamps 1.7W
Beacon 55W (Halogen)
14 volts
4WS Quadtronic control panel † { 18 volts

† See Electronic Control Unit, Bulb Renewal for further details.

Note: This machine is fitted with a “CAN-BUS” system which links certain Electronic Control Units (ECUs) on the vehicle. This
stands for “Controlled Area Network” and uses a special cable in the vehicle harness which carries two (2) twisted signal wires.
These carry digital messages and are covered by a metal foil casing called a “screen” to help prevent corruption from electrical
interference. The CAN-BUS is used to send text and fault codes from the transmission controller to the instrument cluster as
well as to share information between each other, such as vehicle set-up.

9804/1103 60 - 05 - 01/1A Issue 2*


CONTENTS
Fastrac 60 - 05 - 01/1B

* 3000 SERIES MACHINES


Data - Electrics

System Type 12 Volts, negative earth


Battery
Cold crank amps for 1 minute to
1.4 Volts per cell at -18 deg C (0 deg F) 800
Reserve capacity (minutes) for 25 Amp load 200

Alternator 100 Amps

Starter motor Lucas M127/2.8

Light Bulbs (12V rated unless specified otherwise)


Headlights main/dip 60W/55W (Halogen)
Working lamps 55W (Halogen)
Front side lamps 4W
Tail lamps 10W
Stop lamps 21W
Indicator lamps 21W
Indicator side repeater lamps 5W
Reversing lamps 21W
Number plate lamps 10W
Fog lamps 21W
Interior lamps 10W
Panel/Warning lamps 1.7W
Beacon 55W (Halogen)
14 volts
4WS Quadtronic control panel † { 18 volts

† See Electronic Control Unit, Bulb Renewal for further details.

Note: This machine is fitted with a “CAN-BUS” system which links certain Electronic Control Units (ECUs) on the vehicle. This
stands for “Controlled Area Network” and uses a special cable in the vehicle harness which carries two (2) twisted signal wires.
These carry digital messages and are covered by a metal foil casing called a “screen” to help prevent corruption from electrical
interference. The CAN-BUS is used to send text and fault codes from the transmission controller to the instrument cluster as
well as to share information between each other, such as vehicle set-up.

9804/1103 60 - 05 - 01/1B Issue 2*


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CONTENTS
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Fastrac
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60 - 05 - 01 2
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* 125, 135, 145, 150, 155 UK Machines to Serial No 635329


Data - Fuses
The electrical circuits are protected by fuses. The fuses are Fuse Circuit Fuse
located in a fuse box on the side of the switch console. If a No. Rating
fuse blows, find out why and rectify the fault before fitting a (Amps)
new one. B1 Radio memory, interior lights,
darft control memory 10
Note: The draft control, screenwipers, speedometer and B2 Hazard warning light 15
radio are each protected by more than one fuse. The B3 Front working lights 20
auxiliary sockets each have an individual 10 amp in-line fuse B4 Rear working lights 20
in addition to fuse B7. The in-line fuses are located behind B5 Headlight flasher 10
the electronic linkage control panel. B6 Dip beam 10
B7 Auxiliary sockets 30
Fuse Circuit Fuse B8 Tachograph (when fitted) 10
No. Rating B9 Air conditioning and heater system 30
(Amps) C1 Reverse lights, neutral start switch,
A1 Spare air conditioning and heater relay 10
A2 Brake lights 10 C2 Direction Indicators 15
A3 Rear wash/wipe, radio, draft control 15 C3 Front wiper: park, intermittent relay 5
A4 Front wash/wipe, horn 10 C4 Instrument cluster, buzzer,
A5 Engine shut-off solenoid 5 switch position lights, speedometer 5
A6 Beacon 15 C5 LH side light, rear fog light and number
A7 Powered windows 30 plate light 7.5
A8 2WD, front & rear PTO solenoids (including C6 RH side light, front working light relay 7.5
PTO brakes), differential lock solenoid 10 C7 Main Beam 10
A9 Spare C8 Spare
C9 Spare

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9804/1103 60 - 05 - 01/2 Issue 3*


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60 - 05 - 01 3
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* 125, 135, 145, 150, 155 UK Machines from 635330 to 636000


All Export Machines to 636000
Data - Fuses
The electrical circuits are protected by fuses. The fuses are Fuse Fuse Circuit
located in a fuse box on the side of the switch console. If a No. Rating
fuse blows, find out why and rectify the fault before fitting a (Amps)
new one. B1 Radio memory, interior light 10
B2 Hazard warning lights 15
Note: The draft control, screenwipers, speedometer and B3 Front working lights 20
radio are each protected by more than one fuse. The B4 Rear working lights 20
auxiliary socket has a 10 amp in-line fuse in addition to fuse B5 Headlight flasher 10
B7. The in-line fuse is located behind the electronic linkage B6 Dip beam 10
control panel. B7 Auxiliary socket 30
* B8 Speedometer/tachograph 7.5
Fuse Fuse Circuit B9 Air conditioning and heater system 30
No. Rating C1 Reverse lights, air conditioning and heater relay 10
(Amps) C2 Direction Indicators 15
A1 Neutral Start Circuit 5 C3 Front wiper: park, intermittent relay 5
A2 Brake lights 10 C4 Instrument cluster, buzzer,
A3 Rear wash/wipe, radio, draft control 15 switch position lights, speedometer 5
A4 Front wash/wipe, horn 10 C5 LH side light, instrument panel illumination,
A5 Engine shut-off solenoid 5 front and rear working light relays 7.5
A6 Electronic draft control (starter switch feed) 5 C6 RH side light, number plate lights,
A7 Spare radio illumination, outline marker lights 7.5
A8 2WD, front & rear PTO solenoids (including C7 Main Beam 10
PTO brakes), differential lock solenoid, C8 Rear fog lights 5
4WD engaged 10 C9 Electronic draft control (permanent feed) 5
* A9 Speedometer/tachograph 7.5

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170030

9804/1103 60 - 05 - 01/3 Issue 4*


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CONTENTS
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Fastrac
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60 - 05 - 01/4
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125, 135, 145, 150, 155, 185 *From m/c no. 636001
Data - Fuses
The electrical circuits are protected by fuses. The main fuse Fuse Circuit Fuse
block A contains 27 fuses. It is located, together with an in- No. Rating
line fuse W, under switch panel B. Machines with Anti-lock (Amps)
Braking System (ABS) for trailers have the additional fuses B1 Radio memory, interior lights,
X, Y and Z. There are also six lighting circuit fuses behind a beacon socket, digital clock 7.5
panel to the left of the steering column and some engine- B2 Hazard warning lights 15
mounted fuses on Perkins 160TW (Euro 1) and Cummins B3 Front working lights 20
engines (see next page). B4 Rear working lights 20
B5 Headlight flasher 15
Note: When a priority flow service is fitted, a 5 Amp in-line B6 Radio/cassette power feed 7.5
fuse V is fitted inside the switch console. B7 Auxiliary socket 20
B8 Tachograph (battery feed). Also (from m/c no
If a fuse blows, find out why and rectify the fault before fitting 636369) Selectronic anti-surge 7.5
a new one. To gain access to the main fuse block and fuses B9 Air conditioning and heater system 30
X, Y and Z, remove screws C and carefully lift panel B. C1 Reverse lights 10
C2 Direction Indicators 7.5
Fuse Circuit Fuse C3 Cold start system 15
No. Rating C4 Speedometer to m/c no 636368 only,
(Amps) Instrument cluster, buzzer,
A1 Clutch depressed start circuit, switch position lights,
Selectronic range change solenoids delay relay for transmission oil pressure
(when fitted) 5 warning, cigar lighter 15
A2 Brake lights. 10 C5 Selectronic range change solenoids
A3 Rear wash/wipe, air conditioning relay. 10 (when fitted) 3
A4 Front wash/wipe, horn. 10 C6 Starter solenoid 20
A5 Engine shut-off solenoid. 5 C7 13 Pin trailer socket (charging circuit) 10
A6 Electronic draft control (starter switch feed). 5 C8 13 Pin trailer socket (permanent feed) 15
A7 Powersplit. 7.5 C9 Electronic draft control (permanent feed) 3
A8 2WD, front & rear PTO solenoids W Feed to main side and head light switch. 40
(including PTO brakes), X ABS solenoids 25
differential lock solenoid, 4WD engaged. 10 Y ABS electronics 5
A9 Tachograph IGN feed. Also (from m/c no Z ABS bulbs 3
636369) Selectronic IGN feed and speedometer 7.5

S193072

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CONTENTS
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Fastrac
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60 - 05 - 01 5
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125, 135, 145, 150, 155, 185 All Machines from 636001
Data - Fuses (continued)

Fuses from m/c no. 636001 (continued)


To ga n access o he s x gh ng c cu uses s ed be ow
s acken sc ew A and open he pane

Fuse C rcu Fuse


No Ra ng
Amps

D1 Ma n beam 15
D2 D p beam 15
D3 Rea og gh s 10
D4 LH s de gh ns umen pane um na on 75
D5 RH s de gh cab oo um na on 75
D6 Aux a y gh e ays 5

Eng ne moun ed Fuses Perk ns 160TW Euro 1 on y

E Eng ne Shu o Sys em ESOS 40


F Man o d Hea e on 60
G Man o d Hea e ea 60

* Eng ne moun ed Fuses Cumm ns

To ga n access o he eng ne moun ed uses pu o he


e evan p as c cove as shown The man o d hea e uses
ed om mach ne numbe 637635 on a e each e a ned
by wo nu s L

H Eng ne Shu o sys em ESOS 40


J Man o d Hea e s a e mach nes 100
K Man o d Hea e s a e mach nes 100

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D6
D5
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D1

S193081

9804/1103 60 - 05 - 01/5 Issue 3*


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CONTENTS
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60 - 05 - 01/6
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FASTRAC 1115 & 1135


Data - Fuses
Fuses
The electrical circuits are protected by fuses. The main fuse
block A contains 27 fuses. It is located, together with an in-
line fuse W, under switch panel B. There are also six lighting
circuit fuses D1 - D6 behind a panel to the left of the steering
column.

If a fuse blows, find out why and rectify the fault before fitting
a new one. To gain access to the main fuse block, remove
screws C and carefully lift panel B.

Fuse Circuit Fuse


No. Rating
(Amps)

A1 Clutch depressed start circuit,


Selectronic range change solenoids 5
A2 Brake lights. 10
A3 Rear wash/wipe, air conditioning relay 10
A4 Front wash/wipe, horn 10
A5 Engine shut-off solenoid. 5
A6 Electronic draft control (starter switch feed). 5
A7 Powershift 7.5
A8 2WD, front & rear PTO solenoids
(including PTO brakes),
differential lock solenoid, 4WD engaged 10
A9 Selectronic IGN feed and speedometer 7.5
B1 Radio memory, interior lights,
beacon socket, digital clock. 7.5
B2 Hazard warning lights. 15
B3 Front working lights. 20
B4 Rear working lights. 20
B5 Headlight flasher. 15
B6 Radio/cassette power feed. 7.5
B7 Auxiliary socket. 20
B8 Selectronic anti-surge. 7.5
B9 Air conditioning and heater system. 30
C1 Reverse lights. 10
C2 Direction indicators. 7.5
C3 Cold start system 15
C4 Instrument cluster, buzzer,
switch position lights,
delay relay for transmission oil pressure
warning, cigar lighter. 15
C5 Selectronic range change solenoids 3
C6 Starter solenoid 20
C7 13 Pin trailer socket (charging circuit). 10
C8 13 Pin trailer socket (permanent feed). 15
C9 Electronic draft control (permanent feed). 3
W ‘Maxifuse’ - Feed to main side and head light
switch. 40
D1 Main beam. 15
D2 Dip beam. 15
D6
D3 Rear fog lights. 10 D5
D4 LH sidelight, instrument panel illumination. 7.5 D4
D5 RH sidelight, cab roof illumination. 7.5 D3
D6 Auxiliary light relays. 5 D2
D1 A229261

9804/1103 60 - 05 - 01/6 Issue 3


CONTENTS
Fastrac 60 - 05 - 01/6A

2000 & 3000 SERIES MACHINES


Data - Fuses
* Fuses

The electrical circuits are protected by fuses. The main fuse C9 Air drier, gearbox neutral start. 10
block A contains 27 fuses. It is located, together with fuses
D1 Main beam 15
E, F, W and X (Series 2000 only), under switch panel B. To
D2 Dipped beam 15
gain access, disconnect the battery, remove screws C and D3 Rear fog lights 10
carefully lift panel B. D4 LH sidelights 7.5
There are also six lighting circuit fuses D1 - D6 behind a D5 RH sidelights 7.5
D6 Auxiliary lights switching (3000 series)
panel to the left of the steering column.
Not used (2000 series) 5
If a fuse blows, find out why and rectify the fault before E1 ABS trailer socket 25
fitting a new one. E2 ABS trailer socket 5
E3 Flow divider 5
Fuse Circuit Fuse E4 4 wheel steer (2000 series, except 2150) 5
No. Rating E5 Not used
(Amps) * †F1 Tractor ABS 3
A1 Clutch start. 5 * †F2 Tractor ABS 10
A2 Brake lights. 10 * †F3 Tractor ABS 10
A3 Rear wash/wipe, suspension seat, 2WD dump * †F4 Tractor ABS 5
relay, fuse E3. 15
A4 Front wash/wipe, horn. 10 W ‘Maxifuse’ - Feed to side and headlight switch 40
A5 ESOS start relay (3185 only), ESOS, Waxstat. 7.5 *X Steering control system (4WS) (2000 Series only) 5
A6 EDC IGN. 5
A7 Transmission controller. 15 Engine-mounted Fuses (3185 machines)
A8 2WD, front & rear PTO, differential lock
solenoids, PTO brake relay. 15 To gain access to the engine-mounted fuses, pull off the
A9 Cab heater (3000 series only), ACU, relevant plastic cover as shown. The manifold heater fuses
compressor clutch, 30 are each retained by two nuts J.
B1 Radio memory, interior light, beacon socket,
AG panel illumination. 7.5 F Engine Shut-off System (ESOS) 40 Amps
B2 Hazard warning lamps. 15 G Manifold Heaters (Megafuse) 100 Amps
B3 Front work lights. 30 H Manifold Heaters (Megafuse) 100 Amps
B4 Rear work lights. 20
B5 Headlight flasher. 15 * † Refer to appropriate schematic for Fuse Functions.
B6 Radio/cassette power supply. 7.5
B7 Auxiliary socket. 20
B8 Cigar lighter. 10
B9 EDC battery, instrument
cluster battery. 3

C1 13 pin trailer socket reverse lights supply


(2000 Series to S/N 738748, 3000 Series to
S/N 640777) 5
C1 Reverse lights ( 2000 Series from S/N 738749,
3000 Series from S/N 640778) 10
C2 Direction indicators. 7.5
C3 Thermostart (all except 3185), starter heater
relays (3185 only) 30
C4 Instrument cluster, lights switch illumination,
speedometer sender, diagnostic connector,
differential lock cut-out switch, fuse C5,
warning bleeper. 7.5
C5 Radar, fuel flow meter. 3
C6 Starter motor solenoid. 20
C7 13 Pin trailer socket ignition supply (2000
Series to S/N 738748, 3000 Series to S/N
640777). 10
C7 Auxiliary socket ignition supply (2000 Series
from S/N 738749, 3000 Series from S/N
640778) 5
C8 13 Pin trailer socket battery supply (2000 Series
to S/N 738748, 3000 Series to S/N 640777). 15
C8 Auxiliary socket battery supply (2000 Series
from S/N 738749, 3000 Series from S/N
640778) 20

9804/1103 60 - 05 - 01/6A 8020 - C/1-2.5 Issue 3*


CONTENTS
Fastrac 60 - 05 - 01/6B

2000 & 3000 SERIES MACHINES


Data - Fuses (continued)
*
F E
1

W 3

2 3 4 5 6 7 8
1 9
A

B A F
C

X
B

1 3 5 0

G
IG N
H

HS

C 2 4 6
C H
J

A286502

D2 D3 D4 D5

D6
D1

D5
D4
D3
D2
D1 A302640
A302650
2000 Series 3000 Series

9804/1103 60 - 05 - 01/6B 8020-C/1-2A.3 Issue 3*


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CONTENTS
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Fastrac
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60 - 05 - 01 7
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* 125, 135, 145, 150, 155 To Machine number 636000


Data - Relay Identification
!
!

"#
$"#
! ! ! %"#%&'"#
$(%$)% *!)
! ! *"# +&'( %$!(
! $) + *) %*!"#
,- !+ .# .# &'(%!(% $!)
/0 &. *) %1! *)%$"# + *!!
23 .# $(%1$( ! $( +&') %$!(
4! &. 1 ! &.# %5*"# &.#+ &' %&'"#
!!0 ! *) %5 $"# ! *) *!)
!23 $( "# 1.# !(%5 *!"# ! !% !%5!!(
23 *"6 !"#1&. ! $)%1$!) ,7 $( %$!)
!! $!! 8"# &'( %5*!!( /9 .#+ &.#%&'!(

Although some relays look similar, internally they can be


!0 &'!( $"#1! ! *) %5 $!) :! *)%*)% *!)
,;!23 &'"# %1 &'"# 5$( $( $(%5 &'!( ! %/0 $( + $( %$!( .#
,-!23 ! "#%1*!"# *!) 5&.# &.# *"# %5*!"# :23 &. + *) %*!"# *)
,-!23 $"# %5 $!) $!(5 *) *) $) %5 !!) !% /9 $(% !!) $(
,-!23 .# &') %5 &'!( %1 &'"# 5$( $( &'(5 !+ $!!( ! !%*)% $!!( &.
,-!23 *) *! %1&'"# *!"#5*) *) *)%5 &'!) ! $( + !% &'!)
,-!23 $( $(%"#5 *!) $!)5 $( $( $( %5*!!( ! *) *!!( !
,-!23 &.# *"# +$)1$!( %1 &'!( &. &. *"#%5 $!"# !% :0 $(%.#% $!"# $(
,-!23 *) $"#+&'( 5&'"# &'"# $)%5 *!!) 73 &.# +*)% *!!) &.#
,-!23
4-!23 ! *!)+ *) 5 *!"# %1 *!"#
$!( +$(1$!) $!"# $(! "#
$) &'1! +$!! &'!( :0! %! *)$(++ $( *) %$!!
%&'!( *)$(
,;!!23 &') +*"# 5&'!( *!!"#&.# &'( .#5 !+ *!"# 73 *)%$(% *!"# *)
,-!!23 .# *!(+ $"#5 &'"# %1 !!!) *) &.# *"# %5$!"# ,7 $( +*"# %$!) $(
,-!!23 &. $"# 5! &')1&'"#%54;!!!!!( $( *) $) 5.#+*!!) ! %/9 *) + $) %*!!( *"#
,-!!23 *!) +*!1 *!"# +4;!!!< '!"#*) !( *! 5&.+ $!! ! $(+ *!(% $!) $)
,-!!23 .# $!(+ $( 1!!" 5 4;!!!<=5 &'!"#!( $"# $(%5 &'!( :0 *"# +$)% *!!( &'(
,-!!23 *) &')+ *"#+ 4;!!!<=%&'!!!"# &') *"# 5! +*!"# 73 $) +&'( %$!) *)
4-!!23 $( *!( +$)+!!!<= %5 &'!!!) &' $) %5 $!) ! &'(+ *) %*!!( !( !
4;!!!!!!23 &. $"#+&'( &'!!!( &'(5 .# 1 *!!( ! %! &.%$(% $!) $"# 4;! !
4;!!!!!!!!!!!!!!<3 &')+ *) + "# %1 &'!!"# .# *)5 &. +$!) :0 *"# + *!!( &') 4;!!!0
4;!!!!!!!!!!<=5!!!2= ! *!( +$(+ $"# &'!!) *) $( %5&'!( !% /9 ! + $) %$!) *!( 4;!!!!23
4;!!!!!!!!!<= %!!23 $( $"#+*"# 1 &'"# %1 &'!!( $( *"#5 !+ *!"# :0 $(+ &' %&'!( $) 4;!!!!!!<3
4;!!!!!!!!!<= !!!23 &.# *!)+ $) +&'"# &'!"# &. $)%1$!) ,7 %73 *) *!"# *!( 4;!!!!!!<=
4;!!!!!!!!!!!<= :!!23 &. $!( 1 &'(+ &'"# %1 &'!"# &'( 5! +*!!( /9 $( + !%5!!) $) ,;!!!!!<=
4;!!!!!!!!!!!<= 4-!23 &') +*"# +&'"# &'!"# .# *) %5 $!) !% ! *"#+ $( %$!!( &'( ,-!!!!<=
4;!!!!!!!!!!!<= !!!23 .# 1! % *!(+ $) + &'"# %1 *!!"# *) $(5 .# 1 &'!( :0 ! $)+ &.#%&'!) *) ,-!!!!#
4;!!!!!!!!!!!<= :!!23 *) $)+ *!(%&'"# $!!"# $( *"# *) +*!"# ! %/9 ! *!( +*)% *!!( $( ,-!!2 '"#
4;!!!!!!!!!!!<= 4-!23 $(1 .# %*!( +$)% &') !!!) *) $) 5$(+ $!) :0 $) + $( %$!"# *"# ,-!!23 &'"#
4;!!!!!!!!!!<= ,;!!23 &.1 *) % $"#+&'( %&'( %5 4-!!!! $( &'(5*"# 1 *!!( ,7% 73 ! &'(+ *) %*!!) $) ,-!!23 5&')
4;!!!!!!!!!!!<= ,-!!23 $(% &')+ *) % *"#% 4;!!!!!! *"# *)5 $) +$!) /9 :0 *)%$(% $!! *! ,-!!231 &'(
4;!!!!!!!!!!<= ,-!!23 .#1&.%5*!( +$(%5!"# 1 4;!!!<= !! $"# $( &'(+&'!( ! %! 73 $( +&.# + *!!( $( ,-!!23 +&.#
4;!!!!!!!!!<= ,-!!23 *) $) +*"# % >. 4;!!!<=1:!!( &') *"#5*)+ *!"# :0 !+ *"#+ *) %$!"# *"# ,-!!23% &.#
4;!!!!!!!!!!<= ,-!!23 $( 1.#% *!(+ $) %5 ,;!!!# 47 5/!!) *!( $)5 $( +$!) ,7%,73 ! $)%! %&'!) $"# ,-!!<3 %5&.#
4;!!!!!!!!!<= ,-!!23 *) 1&.%5$)+ &'(%5 -<= &!!!<3 5!!!! $) &'( *"#+*!!( /9%/9 &'( *!!( &') ,-!! *)
4;!!!!!!!!!!<= ,-!!23 $( &'( +*"# %1!!!<= 5 :!!!!( *!( *) 5$)+ $!) :0 %! ! ! % *) + !%5!!) *! ,-!!0 $(
4;!!!!!!!!!!!<= 4-!!23 &.# 1! % *"#+ $) %1!<= 1 /!! >.# $"# $(5&'( 1 &'!( /9 :0 $(+ $( %$!!( $( ,-!!<3 &.6
4;!!!!!!!!!!<= !!!!<3 *) $)+ *!( !!05*) &') *"# *) +*!"# !% ! 73 *)+ &.#%&'!) *"# ,-!! &'!
4;!!!!!!!!!!<= :!!! $( *!( +$)+ ,- %5:!!95 $( *! $) 5!(+ !!) :0 ! %1 $( +*)% *!!( $) ,-!!0 &'(
4;!!!!!!!!!!!<= 4-!!! *"# $) +&'( 1 /! % ,-!! 5 &. $( *!(5$"# 1 $!!( %1 ,- %/9 ! &. + $( %$!"# &'( 4-!!<3 &.#
4;!!!!!!!!!<= ,;!!2= $) &'(+ *"#1:!0 %4-!!0 *"# $)5&') 1 &'!) %1 /0 + :0 *) %*!!) *) ,;!!! *"#
4;!!!!!!!<=
!!!!!!!!!<= ,-!!!9
,-!!!! *!(
$) *"# +$)1/!9
$) +&'( +4;!!!<3
5!0+4;!!!<= + 1 $) "# $)
&'( &'( *! +*!!(%1:!9
*"#5$(+ $!"# %5/0%:0 + /9 :0! %1 ! !%$(% *)% &'!( $!! $(
*"# /!!!0
!!!!354;!!!!!!!!!!!!%5 $)
&'?
:! ,-!!2= &'( *!(+ &. 5!954;!!!<= %5 &'( *) $)5*"# 1 *!!) %523+ ,-9 /9 .#+ $( %*!"# $) !!!!!!!!!!<= %5 !!!!@6 1&'!
/0 ,-!!!9 *"#1 !%5$)%5 :! 4;!!!<= *)%5 4;!!!5 !( *!5 $) +$!! /0 !%1 ! &.+ &. % $!) *!( :!!!!!!<= >A!@6 5 &'(
:!9 ,-!!!! $) &'( % /!!!!<= $( %!!!<= 5 $"# $( &'(+&'!(%,-% !9 *!!( $) ,-!!!!<= >A!@6 5&.#

different, for example, they can be single contact or double


/! 4-!!! &'( *"#% !<= *"#5 4;!! % &') *"#5*)+ *!"# +/0%:0 ! ! !!) &'( 4-!<= >A!@# *"#
!0 4;!!!!!!!!!! *) $) !" ;!!<=%1*!( $)5 $( +$!) 1 :!9%/9 ! $( $!!( *) ,;!2= >'"6B!"#
!9 4;!!!!!!!!!!!!2= $( *!( !!!2= $"# &'( *"#+*!!(1 /0 + :0 ,7 &.# &'!"# !( 4-!<3 &A!!3!"#
:0 4;!!!!!!!!!!!!!!!!!!23 *"# 1.#% $) 4;!!!!!9 &') *) 5$)+ $!)1:23 +,-9 /9%1 ! *) *!!) $"# ,;!<= >'!!!)
/9 4;!!!!!!!!!!!!!!!!!!!!!23 $) 1&.% &'( 4;!!<= 5!( *!( $(5*!( 1 *!!( 5/9%/0 ! ! $!!( &') ,-2= &A!!!(
! 4;!!!!!!!!!!!!!!!!<= ,!!!!23 &'( *"# 4;!!<=+$"# $) *"# $) +$!"# :! + :!9 ! *!!) *!( ,-23 4;!!!!!!!!!@6 >'!"#
:! 4;!!!!!!!!!!!!!!!<= %,-!!!23 *)+! % $) 4;!<=%5&') &'( $) &'(+&'!" -0 + /0 ! .# $!!( $) ,-<3%14;!!!<= + >A!!!@6 &'!"#
/0 4;!!!!!!!!!!!!!!!!<= %5 ,-!!!23 $( 1$(% &'( 4;!<= %1 *!( *"# &'(5*"# 1 *!!!23 +:!9 ,7 *"# &'!) *!( 47=%14;!<= >A!@6%1 &A!"#
!9 4;!!!!!!!!!!!!!!!!<= ,-!!!23 *"#1&.%5*)%14;!!<= $) $) *)5 $) +$!!9%/0 ,7 %1/9 $) *!!( $"# !23 % 4;!<= >A!@6 %1!"#
:! 4;!!!!!!!!!!!!!!!!<= ,-!!!23 $) $( + 4;!!<= *!( *!( $( *!(+*!!(%!9 /9 %1! &' $!) *!) :!9% ,;!<= >A!@# %5$!"#
/0 4;!!!!!!!!!!!!!!!!<= ,-!!!<3 &'( 1.#% *"#1 4;!!<= $) $) *"#5!!+ $!"# 1 :0 ! *!!( $!( ,-0 %4-2= >A"6%5&'!"#
!9 4;!!!!!!!!!!!!!!!<= ,-!!! *) 1&.%5$"64;!!!<= &'( &'( $)%5 *!!) 1 /9 .# $!) &') ,-23 +,;!<3 1 4;!!!!!!!!!!!!!@6%5>'@#% &'!)
! 4;!!!!!!!!!!!!!!<= ,-!!!0 $( *!!!!<= *) *) *!( 5"#+$!! 1:0 ! *) *!!( *!( /23+ ,-2= 1 4;!!!<=%>A!!! % &'"# %*!!(
:0 4;!!!!!!!!!!!!!!!<= 4-!!!<3 *"# 1! % $! $( $( $) 5$"# 1&'!(1/9 ,7 $( $!"# $"# :!9 +,-231 4;!!<= &'"#% $!"#
/9 4;!!!!!!!!!!!!!!<= 4;!!!!!!!5 !1 ,;!!!! $"# &'( *"# *"# &'(5*!) 1 *!"# 5! ,7%1 /9 *) *!!) *!) ,-0+ ,-23 5 4;2= &A"# + &'!"#
! 4;!!!!!!!!!!!!!<= 4;!!!!!!!<= 1 $( 5 /!!!!! &')1 .# %*"# $) $) *"# $! +$!"# /9%1 ! !( $!! $!( /!9+ /235 ,;!23 8) %*!!"#
:! 4;!!!!!!!!!!!!<= 4;!!!!!!<=%5 *"#5 !!!2= &'( 5 &. % $) &'( &'( $) &'(+*!!) ! $) *!!( &') :!0 + !3 54-!<3 $?% $!!"#
/0 4;!!!!!!!!!!!<= 4;!!!!!!<= $"# :!!23 *) *!( 4;!!% *) *) *!(5*"# 1 $!! &'( $!"# *!( /!34;!!!!!!!!!!!!! &'! + *!!!"#
!9 ,;!!!!!!!!<= 4;!!!!!!<= *!) /!23 !(1 !%5$) 4;!!!!!( %$( $( $)5 $) 1 *!!( ! *) + !% &'!) !) :!!!!!!!!!!!!!!!!!!!!@6 &'(%$!&')
:! 4-!!!!!<= !!!!!!<= $! !!9 $) &'( 4;!!!!!!!"#%*"# *"# &'( *!(+$!"# :0%1 ! $( *!!( $!( 4-!!!!!!!!!!!!!!!!!!!!!!@6 .6+*"# +&'(&'(
/0 ,;!!!!<= !!!!! &'!!0 &'( 1.#% *"#%5 4;!!!!!!<= !!"# + $) $) *) 5$)+&'!) 73 *)%! % !!) &') 4;!!!!!!!<=+,2= >A!!!!!!@6 &'! 1 $) + *) *"# !+
!9 ,-!!!<= *!!9 *) 1*)%5$)% 4;!!!!!<=1 $!!"#+ *!( &'( $(5&'( 1 *!!( ! $( $!!( *!( ,;!!!!!<=+ ,;!23+>A!!!!!@6 4;!!@6 &'(1 *!(%! $"#
! ,-!!<=5!!! $! $(1 $( %*!( 1 !!!!!!!<=+ &A!!"# +$) *"# &.# *"#+$!) ! &.#+ .# + &'!"# $"# 4-!!!!! % -!<3 5 47 5>A!!!!!!!!!!!!!!@6 *"# 1$)%!( &A"#
/!2=%5!!!!! *!( *"# 5 &. % $) 1 $!!!! !!) +&'( $) *) 5$)+&'!( *)+ &. %*!!) *!)%14;!!!!!!!!!!!!!!!!!!! 14;!!+4;!<3 1 >'!!!!#+>A@6%1 $) 1&'%$)5 8"# ,- %5
:!!9 !!! $) $) &'(1 *!!!!( %1$!!(+ *) *!( $(5*!+ *!"# ! ! $!!( $!( %4;!!!!!!!!!!!!!!!!!!!!!!!@ ;!2= 5 4;!<=%5&'!!!"# +>'@#%5 *!( *!1$"# %1 /0 %5
:!! 4-!0
!!!23 &'(
*"# &'(1
*)1 &. .# %
%*"# 1$!!!"#%1&'!"#
$) 1*!!!!"# %5 &'!"#+&.# +$( $)
&'( *"# $( +$!)
$) *"#+*!!( :0 %5
,73 %5 /9 ,7 .# *!!)
$!!( *!) +4;!!!!!!!!!!!!!!!!!!!!!!!!!!!!!35
$!(5 ,;!!!!!!!!!!!!!!!!!!!!!! ,!!!!!!!!!!!2= 4;!<=%1
% ,;21&A!!!"#+ >'!!"# +&A"# %5$)+! + $)
>.#%5&'+!(+ !( 5
5&') %1
&'(% 23 %5
,;2%+
/0 !!!9 +!!!!! $) !( *! 1 $!!!!) %1*!!)+ *) *) *!(5$)+ $!) /9%1 ! *)%! %*!!) *!"6 4-!!!!!<= %5 >A!!!!!3 >A!!!!!!!9%54-<3+&'!!) %&.# $)+ *! 1&.# +,-23%+
!9 :!!0 !!! 1 !!@6 &'( $"#1 .# %$(1 &'!!!!(%1 $!!( +$( $( $)5&'( 1 *!!( ! $( $!!( !!!!!!!!<= >A!!!@6 ,!!!!!! + 4;!<=% &'!! % &.#%5! 1*!%! 1 &.#1 4-23 %+
! /!!9 >A!@# *) &')1 *) %*"# 1*!!!!"# %5 &'!"#+*) *"# &'( *) +$!"# ! &. *!!"# :!!!!<= >A!!!!C >'!!!@#54;!<= %1&'!!! %*)%5!(1 !( +! +&.# ,;!<3
:0 !!! >'"6 $( &'( 1$(% $"#1 $!!!!"#%1&'!"# 1 $( $) *"#5$(+&'!"# ,7 $!!) 4-!!<= >A!"6 &A!!!" ;!<= &'!!(% !( %$)1 $) +! + *"64-2=
/9 :!!! &'!! *"# *"#1&.# + &')1 *!!!!!)%1 &'!"#1 &. &'( !)5*"# 1 *!!) /9%1 ! "# *!!! ,;!!<=% !!! >A!@# >'!!!!# &'!)% $) %*!1 *! +! %$!!23
! /!!0 &'! $) $)1 *) %*!+$!!!!!( %1&'!"# *"# $!5 $"#+$!! :0 ! + $) $!!( ,-!2=+ 4;! >'"6 &'!!!"# ! 5 *!!( + *! % !+! !23
! !!!9 &'( &'( &'( 1$(% $( 1&'!!!!"#%1 &'!"#1 "# $) &'( &')+*!!( /9 %1! &'( &'!"# 4-!<3 +!<= &'!@#&A!!!"# % !! +$!"#%! % $( 1! + !+ ,-23
:!!0 *) *) *) 1*)% *"#1 &'!!!!"# %1*!!)1 $) *!( *"#5*!+ $!"# ! &. *!!) ,;!2= 14;! &A!"# >'!!"#1 4;!%5&'!"# *) 1! + !+,-23
! /!!9 ! !( $(1 $( %$"# 1*!!!,!"#%1 $!!( 5 *!( $) $)5 $( 1 &'!) ! ! ! % $!!( ,-!!91,;2= .# 1 !"# *!!!)5 4;2= %5 *!!) + !%5! 1! + !+/23
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behind access panel X. In addition, the two neutral start


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relays are positioned to the right of the steering column. The


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Y
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! !! !! *! 1$! >A!!!!!!!@6 4;!!<3 ,-<3 % 4-23 %1 ,731,-23 4-!!!<3 >A!!!@6 % >A!!!@6 !23%1/0
!! !! ! 1*! >A!!!!!!!!!@6+4;!!!<= ,-E % ,;!<3 ,-9 1/23 ,;!!!2= >A!!!@#%5>A!!!@6 :23 %5 :23
!! !! ! 1 ! >A!!!!!!!!!!!!!!!<= ,-0%5,-2= ,-01 :23 ,-!!!<3 >A!"F-6 %5>A!!@6 ,-9%1,-9
!! !! !(1 ! >A!!!!!<= 4-<3% ,-23 ,-<31,-9 4-!!2= >A!!!@6%5 >A!!@6 -! %5 ,-0
!! !! !)1 ! ,;2=%5,-23 /E1 ,-0 ,;!!!<3 >A!!!@6 % >A!!!@6 /23
!! !! !!1 ! 4-23 % 4-23 :0 1,-23 ,-!!! >A!!@6%5 >A!!@# !9
!! !! !!1 ! ! ,;!<3% ,;!23 ,73 5 ,-23 4-!!!! >A!!!%1>A"6 :0
! !! !! $!1 !( ! ,-2=%54-!<3 ,731,-23 ,;!!!2= !!!%5>A@# ,73
!! !! *!1 $) ! 4-<3 %,;!<= ,73 5 ,-23 4-!!!<3 >.6 ,73
!! !! !1 *! ! ,;2= % ,-2= ,731,-23 ,;!!!2= *!! /9
!! !! !+! ! ,-23%5,-23 ,-9 1/!9 ,-!!!23 $!( :0
!! !! !+! ! 4-<3 % 4-23 /01 :!! 4-!!!<3 &') ,-9
!! !! !+! ,;!E % ,;!23 :231,7= ,;!!!2= *! 5! % ,-0
!! !! !+! ,-!!%5,-!23 ,73 5 ,-9 ,-!!!23 ! 5! % /23
!! !! !+! ! ,-2= % ,-!<3 4731,-! 4-!!!<3 ! 5! %:23
!! !! $( 1! ! 5! ,-23%54-2= !23 17= ,;!!!2= ! 5! %/9
!! !! *) 1!( ! 5! ,-<3 %,;!23 :23 ,-!!!23 ! 5! + :!
!! !! ! 1!) ! 5! 47= % ,-!<3 ,-9 147 4-!!!<3 ! 5! +,-0
!! !0 ! 1!! ! 5! ,;2

rear wiper relay is positioned near the rear wiper switch.

174790

View A - UK Machines to serial No. 635329

C Buzzer
D Front wiper intermittent
E Air conditioning
F
G
Front working lights
Rear working lights
C H
G
H Flasher Unit

D
E F

A
174800

View B - UK Machines from Serial No. 635330 to 636000


and all Export Machines to 636000

J 4WD Engaged light

J P
K Front wiper intermittent
L Air conditioning

N
M Front working lights
N Rear working lights
P Buzzer K
Note: When a second trailer flasher warning is fitted, the
L M
flasher unit is mounted on the fuse block, behind panel Y.

B
174810

9804/1103 60 - 05 - 01/7 Issue 3*


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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>""""""""?85"""""""C>""""?85"" """"""""%"""""""%>""""?85"" """"""""%>""""?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%9:+%9;"""8""""?8"""=3"" ';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 05 - 01/8
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%
%""% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
!"":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""";""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%"" '""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

* 125, 135, 145, 150, 155, 185 From Machine number 636001
Data - Relay Indentification

S198891

9804/1103 60 - 05 - 01/8 Issue 3*


CONTENTS
Fastrac 60 - 05 - 01/9
* 125, 135, 145, 150, 155, 185 From m/no. 636001 to 637739
Data - Relay Identification (continued)
Note: Relays which form part of the JCB Selectronic control Relays - Electronic Draft Control (135, 155 and 185 from
circuit are identified by an alpha/numeric suffix, e.g. (PR5). Machine No. 637734)
This suffix is also used on the wiring diagram for the Some 135, 155 and 185 machines may be fitted in service
Selectronic system. with an additional relay in the Alternator Signal line. See T.I.
10/100 (C45/N.Am) for details.
Relays - Cab mounted
1 Neutral Start (2 relays)
2 Buzzer/Timer Latching (PR5)
3 High (H4)
4 Medium (H5)
5 Buzzer Earth (PR15)
6 Splitter Dump Latching ( H3)
7 Selectronic Splitter Dump (H1)
8 4WD Engaged Light
9 Air Conditioning
10 Powersplit 2 (Low)
11 Front Working Light
12 Timer Circuit Anti-surge (PR16) - early position
12A Timer Circuit Anti-surge (PR16) - later position

A
13 Rear Work Light
14 Intermittent Rear Wiper
15 Powersplit 1 (High)
16 Low (H6)
B
17 Rev (H7)
18 Speed Inhibit (H2)
19 Main Beam C
20 Dipped Beam
21 RH Side Light Machines with auxiliary head
22 LH Side Light lights only.
198880
23 LH Direction Indicator
24 RH Direction Indicator
25 Time Delay - Transmission Warning Light
26 Intermittent Front Wiper
27 Flasher
28 Differential Lock/Area Cut-out
29 Neutral Select (PR18) - from machine no. 636369
30 Buzzer

Other JCB Selectronic Components


31 Buzzer/Timer Unit
32 Diodes
- Range Warning Lights
- Splitter Latching. D
Relays - Engine Mounted (160TW Euro 1 Engine only)
* A ESOS
B Manifold Heater
C Manifold Heater
E
Relays - Engine Mounted (185 from Machine No. 637635)
D Manifold Heater
E Manifold Heater A277260

Relays - Engine Mounted (185 from Machine No. 637635)


D Manifold Heater
E Manifold Heater

9804/1103 60 - 05 - 01/9 8000 - C/1-8.5 Issue 3*


CONTENTS
Fastrac 60 - 05 - 01/9A
* 155, 185 From m/no. 637740
Data - Relay Identification (continued)
Note: The illustration on page 60 - 05 - 01/8 is still generally
applicable, see the illustrations on this page for the
alterations.

Relays - Cab mounted (Selectronic Transmission)

1 Neutral Start (2 relays)


2 Buzzer/Timer Latching (PR5)
3 High (H4)
4 Medium (H5)
5 Buzzer Earth (PR15)
6 Splitter Dump Latching ( H3)
7 Selectronic Splitter Dump (H1)
8 4WD Engaged Light
9 Air Conditioning
10 Powersplit 2 (Low)
11 Brakelights
12 Timer Circuit Anti-surge (PR16)
13 Rear Work Light
14 Intermittent Rear Wiper
15 Powersplit 1 (High)
16 Low (H6)
17 Rev (H7)
18 Speed Inhibit (H2) S198891A
29 Neutral Select (PR18)
33 Front Work Lights
34 Clutch Buzzer and Clutch Buzzer Delay (2 relays)
35 Reverse Lights

Other JCB Selectronic Components

31 Buzzer/Timer Unit
32 Diodes
- Range Warning Lights
- Splitter Latching

Relays - Cab mounted (Manual Transmission)

1 Neutral Start (2 relays)


7 Selectronic Splitter Dump (H1)
8 4WD Engaged Light
9 Air Conditioning
10 Powersplit 2 (Low)
11 Brakelights
13 Rear Work Light
14 Intermittent Rear Wiper
15 Powersplit 1 (High) S198891B
33 Front Work Lights
34 Clutch Buzzer and Clutch Buzzer Delay (2 relays)
35 Reverse Lights

9804/1103 60 - 05 - 01/9A 8000 - C/1-9.1 Issue 1


CONTENTS
Fastrac 60 - 05 - 01/10
* 1115 & 1135 To m/no. 736577
* Data - Relay Identification

130

71

29
129
63
108B

108A

A234891

9804/1103 60 - 05 - 01/10 8010 - C/1-3 Issue 5*


CONTENTS
Fastrac 60 - 05 - 01/11
* 1115 & 1135 (2WS) From m/no. 736577
Data - Relay Identification (continued)

(2WS machines to No. 736577)


Note 1: The component identification key numbers listed below correspond with those used on the wiring diagrams.

Note 2: Relays which form part of the JCB Selectronic circuit are identified by an alpha/numeric suffix , e.g. (PR5). This suffix
is also used on the Selectronic system wiring diagram.

* Note 3: Some machines may be fitted in service with an additional relay in the Alternator Signal line (Part of the Electronic
Draft Control). See T.I. 10/100 (C45/N.Am) for details.

Wiring Diagram Description Wiring Diagram


Key No. Page No.

7 Inhibit start 1 12 - 3
8 Inhibit start 2 12 - 3
22 Air conditioning (Ignition switched) 12 - 5, 12 - 26
23 Intermittent rear wiper 12 - 5
29 Intermittent front wiper 12 - 7
32 Powersplit 1 (High) 12 - 11
33 Powersplit 2 (Low) 12 - 11
37 Neutral dump (H1) 12 - 11
43 4WD engaged light 12 - 12
53 2WD dump 12 - 12
† 63 First trailer turn relay 12 - 15
† 71 Second trailer turn relay 12 - 15
75 Front work light 12 - 16
81 Rear work light 12 - 17
††108A Main beam 12 - 23
††108B Dipped beam 12 - 23
113 Air conditioning (compressor clutch) 12 - 26
129 Buzzer 12 - 29
130 Time delay - transmission warning light 12 - 29
153 (H4/H) Range select - High (H4) 12 - 33
153 (H5/M) Range select - Medium (H5) 12 - 33
153 (H6/L) Range select - Low (H6) 12 - 33
153 (H7/R) Range select - Rev (H7) 12 - 33
154 (H2) Speed inhibit (H2) 12 - 33
157 Buzzer/timer latching (PR5) 12 - 35
158 Buzzer earth (PR15) 12 - 35
159 Neutral dump latching (H3) (PR11) 12 - 35
161 Neutral select (PR18) 12 - 33
162 Timer circuit anti-surge (PR16) 12 - 36
167 Area/diff. lock cut-out 12 - 38

Other Components
††† 36 Diode connector packs 12 - 11, 12 - 33,
12 - 35, 12 - 36
† Alternative items, fitted according to purchaser specification.
†† Fitted only on machines with auxiliary headlights.
††† To identify a specific diode connector pack, cross check the wire numbers from the mating connectors against the
wiring diagrams.

9804/1103 60 - 05 - 01/11 8010 - C/1- 4.4 Issue 3*


CONTENTS Fastrac 60 - 05 - 01/11A

1115 & 1135 (2WS) From m/c no. 736578


Data - Relay Identification (continued)

130

71

29
129
63
108B

108A

A234891

*
EE EE EE

A B FF C D E F G H

DD

J K L M N P

R S T U V W

X Y Z AA BB CC

A249151

9804/1103 60 - 05 - 01/11A 8010 - C/1-5.2 Issue 1


CONTENTS
Fastrac 60 - 05 - 01/11B

1115 & 1135


2WS machines from No. 736578, all 4WS Machines
Data - Relay Identification (continued)
Note 1: The component identification key numbers listed below correspond with those used on the wiring diagrams.

Note 2: Relays which form part of the JCB Selectronic circuit are identified by an alpha/numeric suffix , e.g. (PR5). This suffix
is also used on the Selectronic system wiring diagram.

Note 3: Some 2WS machines may be fitted in service with an additional relay in the Alternator Signal line (Part of the
Electronic Draft Control). See T.I. 10/100 (C45/N.Am) for details.

Item Colour Wiring Diagram Description


Key No.

A Black 7 Inhibit start 1


B Black 8 Inhibit start 2
C Blue 162 Selectronic anti-surge (PR16)
D Green 161 Neutral select (PR18)
E Green 53 2WD Dump
F Green 175 Clutch warning
G (2WS) Green 167 Area/diff. lock cut-out (2WS machines only)
- located at position DD on 4WS
G (4WS) C16 Diff. lock cut-out (4WS machines only)
H Blue C8 Alternator signal (4WS machines only)
J Blue 158 Buzzer earth (PR15)
K Green 159 Neutral dump latching (H3) (PR11)
L Green 37 Neutral dump (H1)
M Green 43 4WD Engaged
N Blue 113 Air conditioning (compressor clutch)
P Black 176 Clutch warning delay relay (CR42)
R Blue 157 Buzzer/timer latching (PR5)
S Green 153 (H4/H) Range select - High
T Green 153 (H5/M) Range select - Medium
U Blue 22 Air conditioning (Ignition switched)
V Green 33 Powersplit 2 (low)
W Blue 75 Front work light
X Green 154 Speed inhibit
Y Green 153(H7/R) Range select - Reverse
Z Green 153 (H6/L) Range select - Low
AA Green 32 Powersplit 1 (high)
BB Black 23 Intermittent rear wiper
CC Blue 81 Rear work light
DD Green 167 Area/diff. lock cut out (4WS machines only)
- located at position G on 2WS
FF 122A Reversing lights relay (CR11)
29 Intermittent front wiper
† 63 First trailer turn relay
† 71 Second trailer turn relay
†† 108A Main beam
†† 108B Dipped beam
130 Time delay - transmission warning light

Other Components
EE ††† 36 Diode connector packs

129 Buzzer (service malfunction)


† Alternative items, fitted according to purchaser specification.
†† Fitted only on machines with auxiliary headlights.
††† To identify a specific diode connector pack, cross check the wire numbers from the mating connector against the
wiring diagrams.

9804/1103 60 - 05 - 01/11B 8010 - C/1-6.3 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 05 - 01/12

2000 & 3000 SERIES MACHINES


* Data - Relay Identification (Front of Cab)

J G

L K H

E C A

F D B

With Auxiliary
Lights

A B

C D

E F E C A

F D B

Without Auxiliary
Lights
A303131

2000 Series 3000 Series

Item Colour Description Installation

A Blue Brake lights Standard - all machines


B Blue ‘A’ post work lights Optional - all machines
C Blue Fog lights Standard - all machines
D Green Intermittent front wiper Standard - all machines
E - Single trailer turn Optional - all machines
F - Warning buzzer Standard - all machines
G Green Auxiliary lights Optional - 3000 Series
H Green Auxiliary lights Optional - 3000 Series
J Green Auxiliary lights Optional - 3000 Series
K Green Auxiliary lights Optional - 3000 Series
L Green Auxiliary lights Optional - 3000 Series
M Green Auxiliary lights Optional - 3000 Series

9804/1103 60 - 05 - 01/12 8020 - C/1-3.4 Issue 2*


CONTENTS
Fastrac 60 - 05 - 01/13

2000 & 3000 SERIES MACHINES


Data - Relay Identification (continued)
Relay Identification (Rear of Cab)
*
N P R

S T U

A1 B1
C1
D1
E1
F1

4 3 2 1
8 7 6 5

A303122

Item Colour Description Installation

N Blue Air conditioning unit


compressor clutch Standard - all machines
P Green 2WD dump Standard - all machines
R Blue Start inhibit 2 Standard - all machines
S Green Diff. lock cut-out Standard - all machines
T Black Intermittent rear wiper Standard - all machines
U Blue Start inhibit 1 Standard - all machines

* Machines with Dry Clutch Transmission

V Blue 13 - pin trailer socket


reverse lights relay Optional - all machines
W Green Rear PTO drive cut-out relay Optional - all machines
X Green 4WS diff. lock cut-out relay Optional - 2115, 2125, 2135 only

* Machines with Wet Clutch Transmission

A1 Blue Reverse lights relay Standard - all machines


B1 Green Splitter safety dump Standard - all machines
C1 Green Rear PTO drive cut-out relay Standard - all machines
* D1 Black Tractor ABS ABS Machines
* E1 Green Tractor ABS ABS Machines
* F1 Green 4WS diff. lock-out relay Optional - 2115, 2125, 2135 only

9804/1103 60 - 05 - 01/13 8020 - C/1-4.6 Issue 3*


CONTENTS
Fastrac 60 - 05 - 02/1

125, 135, 145, 150, 155, 185, 1115 & 1135


Data - External Hydraulics

Pump
Type Front section (P3) of gear type double pump (triple pump
on 4WS machines), driven by PTO gearbox.

* Pump Flow at Maximum System Pressure

All models except 1115 & 1135 to m/c no. 636000


at 2600 engine rev/min. 61 litres/min (13.4 UKgal/min, 16.1 US gal/min)
57 litres/min (12.5 UK gal/min,15.6 US gal/min)
73 litres/min (16 UK gal/min, 20 US gal/min)

All later machines - Standard pump at 2400 engine rev/min


All later machines - Optional pump at 2400 engine rev/min

Main Relief Valve Pressure - External Hydraulics


bar kgf/cm2 lbf/in2

At 2400 rev/min 210 214 3045

Control Valve
* Husco Valve (all models except 1115 and 1135 to Serial No. 637733
2115, 2125, 2135, 2150)

Spool I 4-position, double acting spool with hydraulic kick-out


and float. For single/double acting rams or motors.

Spool II and III 3-position, double acting spool without detent.


For single double acting rams.
Note: On some machines these spools are double acting
with hydraulic kick-out and float.

Spool III 4-position, double acting spool with hydraulic kick-out


and float. For 3-point linkage operation.

*
Bosch Valve (all 1115 & 1135 machines from m/c no. 637734)

Two-spool valve - spool I Variable flow, 3-position, double acting spools with

Three-spool valve - spools I and II hydraulic kick-out. For single/double acting rams or
motors.
Four-spool valve - spools I and II

Two-spool valve - spool II Fixed flow, 4-position, double acting spools with hydraulic
Three-spool valve - spool III kick-out and float. For single/double acting rams or
motors.
Four-spool valve - spool III

Four-spool valve - spool IIII Fixed flow, 4-position, double acting spools with
hydraulic kick-out and float. For front 3-point linkage
operation.

9804/1103 60 - 05 - 02/1 8010 - E/1-1.4 Issue 7*


CONTENTS
Fastrac 60 - 05 - 02/1A

2000 & 3000 SERIES MACHINES


* Data - External Hydraulics
Pump Type Front section (P3) of gear type double pump (triple pump
on 4WS machines), driven by PTO gearbox.

Type 1†
Flow at Maximum System Pressure

Standard pump at 2400 engine rev/min 77 litres/min (17 UK gal/min; 20.3 US gal/min)
Optional pump at 2400 engine rev/min 96 litres/min (21 UK gal/min; 25.4 US gal/min)

Type 1†
Main Relief Valve Pressure
At 2400 rev/min bar kgf/cm2 lbf/in2
Early machines - non adjustable 210 214 3045
Later machines - adjustable 210 + 0/-5 214 + 0/-5 3045 + 0/-72.5

Type 1†
Control Valve
Two-spool valve - spool I Variable flow, 3-position, double acting spools with
Three-spool valve - spools I and II hydraulic kick-out. For single/double acting rams or motors.
Four-spool valve - spools I and II

Two-spool valve - spool II Fixed flow, 4-position, double acting spools with hydraulic
Three-spool valve - spool III kick-out and float. For single/double acting rams or motors.
Four-spool valve - spool III Fitted with zero leak check valve.

Four-spool valve - spool IIII Fixed flow, 4-position, double acting spools with
hydraulic kick-out and float. For front 3-point linkage
operation. Fitted with zero leak check valave.

Type 2 ††
Flow at Maximum System Pressure

At 1500 engine rev/min 60 litres/min (13.2 UK gal/min; 15.9 US gal/min)

Type 2 ††
Main Relief Valve Pressure

at 1500 rev/min bar kgf/cm2 lbf/in2


210 + 0/-5 214 + 0/-5 3045 + 0/-72.5
Type 2 ††
Control Valve

Two-spool valve - spool I Variable flow, 4-position, double acting spools with
Three-spool valve - spools I and II hydraulic kick-out and float. For single/double acting rams
or motors.
Four-spool valve - spools I and II Fitted with zero leak check valve.

Two-spool valve - spool II Fixed flow, 4-position, double acting spools with hydraulic
Three-spool valve - spool III kick-out and float. For single/double acting rams or motors.
Four-spool valve - spool III Fitted with zero loak check valve.

Four-spool valve - spool IIII Fixed flow, 4-position, double acting spools with
hydraulic kick-out and float. For front 3-point linkage
operation. Fitted with zero leak check valave.

† 2000 Series to S/N 739999, 3000 Series to S/N 641999


†† 2000 Series from S/N 740000, 3000 Series from S/N 642000

DO NOT EXCEED STATED PRESSURE

Other Hydraulic Circuits


Note: For technical data of other hydraulic systems, refer to the following pages:
Transmission: 60 - 05 - 04/3
Steering: 60 - 05 - 10/4A
Suspension: 60 - 05 - 10/5A

9804/1103 60 - 05 - 02/1A 8020-E/1-1.4 Issue 4*


CONTENTS
Fastrac 60 - 05 - 02/2
* 125, 135, 145, 150, 155, 185, 1115, 1135

Data - Axles

Front Axle

Model SD55
Type Crown wheel and pinion primary reduction with epicyclic hub
reduction
Weight (approximate) 510 kg (1124 lb)
Differential (from machine no. 636001) Optional Maxtrac NoSPIN standard
(to machine no. 636000) NoSPIN standard

Rear Axle

Model PD70 except Fastrac 185 (has PD90)


Type Crown wheel and pinion primary reduction with epicyclic hub
reduction
Weight (approximate) 590 kg (1300 lb)
Brakes Single caliper solid disc on each hub

Control Valve
(from machine no. 636000)

Type Remote, chassis-mounted control valve. Incorporates


pressure maintenance valve, check valve and solenoid
valves. Incorporates Differential Lock Control.
Pressure Maintenance Valve Setting 13.5 bar (195 lbf/in2)
Check Valve Cracking Pressure 1.5 bar (22 lb/in2)
Solenoid Valves 12V dc, 3 position, 4-way
Lubrication Pressure at 1500 rev/min 1 - 2 bar (14.5 - 29 lbf/in2)

Differential Lock Control Valve


(from machine no. 636001)

Type Solenoid and pressure maintenance valve for 'soft-engage'


diff. lock mounted in suspension valve block
Pressure Maintenance Valve Setting
at maximum engine speed 38 bar (550 lbf/in2)

Pump

Type Rear section (P4) of gear type double pump, driven by P.T.O.
gearbox.
Flow Rate at 13.5 bar (195 lbf/in2)
to machine no. 636000 16.4 litres/min (3.7 UK gal/min) at 2600 rev/min
from machine no. 636001 28.8 litres/min (6.5 UK gal/min) at 2400 rev/min

Data - Main Clutch

Type Cover Plate: Diaphragm sprung with live drive for P.T.O. Box.
Driven Plate: Spring centre, non-asbestos single dry plate.
Nominal Diameter 350 mm (14 in)

9804/1103 60 - 05 - 02/2 Issue 3*


CONTENTS
Fastrac 60 - 05 - 04/1
* 125, 135, 145, 150, 155, 185, 1115 & 1135
Data - Gearboxes

Power Take Off Gearbox

Type Live drive from engine; constant mesh with sliding sleeve
non-synchromesh.
Output to machine no. 636000 540 PTO rev/min at 1894 Engine rev/min
or 1000 PTO rev/min at 2428 Engine rev/min
Output from machine no. 636001 540 PTO rev/min at 2118 Engine rev/min
or 1000 PTO rev/min at 2196 Engine rev/min
Power Take Off Clutches Electro-hydraulic engagement. Multi-plate oil-immersed
clutches with yoke output connections.

JCB Powersplit from machine no. 636001

Type Low and High Splitter Clutches in PTO/Splitter Box


Low Clutch Direct Drive 1 : 1 Ratio
High Clutch, Indirect Drive - early machines 1.27 : 1 Ratio
- later machines 1.225 : 1 Ratio
Clutch Pressure at 1500 rev/min 13.5 bar (195 lbf/in2)

Speed Gearbox

Type 6 speed (all forward) synchromesh

Note: Where local legislation demands, the speed


gearbox may be limited to 5 speeds by the addition
of a stop in the remote control housing to prevent
engagement of 6th speed.

Range Gearbox

Type High, medium, low and reverse ranges, all synchromesh.


Yoke output to front axle. Flange output to rear axle.
4 Wheel Drive Clutch Spring-engaged, multi-plate, oil-immersed clutch.
Electro-hydraulic disengagement to select 4WD.

Pump

Type Rear section (P4) of gear type double pump, driven by PTO
gearbox
Flow Rate at 13.5 bar (195 lbf/in2)
to machine no. 636000 16.4 litres/min (3.68 UK gal/min) at 2600 rev/min
from machine no. 636001 28.8 litres/min (6.47 UK gal/min) at 2400 rev/min

Control Valve

Type Remote, chassis-mounted control valve. Incorporates


pressure maintenance valve, check valve and solenoid
valves. Incorporates Differential Lock Control to machine no.
636000.
Pressure Maintenance Valve Setting 13.5 bar (195 lbf/in2)
Check Valve Cracking Pressure 1.5 bar (22 lbf/in2)
Solenoid Valves 12V dc, 3 position, 4-way
Lubrication Pressure at 1500 rev/min 1 - 2 bar (14.5 - 29 lbf/in2)

Differential Lock Control Valve


(from machine no. 636001 and 736001)

Type Solenoid and pressure maintenance valve for 'soft-engage'


diff. lock mounted in suspension valve block
Pressure Maintenance Valve Setting
at maximum engine speed 38 bar (550 lbf/in2)

9804/1103 60 - 05 - 04/1 Issue 5*


CONTENTS
Fastrac 60 - 05 - 04/2

2000 & 3000 SERIES MACHINES


* Data - Gearboxes

Main Clutch (Dry Clutch Transmission †)

Type Cover Plate: Diaphragm sprung with live drive for P.T.O. Box.
Driven Plate: Spring centre, non-asbestos single dry plate.

Nominal Diameter 350 mm (14 in)

Master Clutch (Wet Clutch Transmission ††)

Type Multiplate oil-immersed hydraulically actuated (pressure on to


engage). Clutch drum/drum carrier transmit a live drive for
P.T.O. box.

Actuating hydraulic pressure measured at the control valve test


point (TPE) at 1500 rev/min:

Minimum - Clutch disengaged (pedal fully down) -


0.7 - 1.4 bar (10 - 20 lbf/in2).

Maximum - Clutch engaged (pedal fully up) -


12 - 13 bar† (175 - 190 lbf/in2).

Power Take Off Gearbox

Type Live drive from engine; constant mesh with sliding sleeve - non
synchromesh.

Output 540 PTO rev/min at 2118 Engine rev/min.


or 1000 PTO rev/min at 2196 Engine rev/min.

Power Take Off Clutches Electro-hydraulic engagement. Multi-plate oil-immersed


clutches with yoke output connections.

JCB Powershift

Type Low, medium and High Splitter Clutches in PTO/Splitter Box

Clutch Pressure at 1500 rev/min 13.5 bar (195 lbf/in2)

Clutch Pack End Float 2 - 3 mm (when refitting used plates)


1.75 - 2.5 mm (when fitting new plates)

Transmission brake (wet clutch machine only) Operating Pressure at 1500 rev/min - 13.5 bar (195 lbf/in2)

Speed Gearbox

Type 6 speed (all forward) synchromesh

Range Gearbox

Type High, medium, low and reverse ranges, all synchromesh.


Flange outputs to front and rear axles.

4 Wheel Drive Clutch Spring-engaged, multi-plate, oil-immersed clutch.


Electro-hydraulic dis-engagement to select 2WD.

† 2000 Series to S/N 739999, 3000 Series to S/N 641999


†† 2000 Series from S/N 740000, 3000 Series from S/N 642000

9804/1103 60 - 05 - 04/2 8020 - F/1-1.3 Issue 2*


CONTENTS
Fastrac 60 - 05 - 04/3

2000 & 3000 SERIES MACHINES


* Data - Transmission

Pump (Dry Clutch Transmission †)

Type Rear section (P4) of gear type double pump (triple pump on
4WS machines), driven by PTO gearbox.

Flow Rate at 13.5 bar (195 lbf/in2) 28.5 litres/min (6.3 UK gal/min; 7.6 US gal/min) at 2400 rev/min

Pump (Wet Clutch Transmission ††)

Type Rear section (P4) of gear type double pump (triple pump on
4WS machines), driven by PTO gearbox.

Flow Rate at 13.5 bar (195 lbf/in2) 28.5 litres/min (6.3 UK gal/min; 7.6 US gal/min) at 1500 rev/min.

Control Valve (Dry Clutch Transmission †)

Type Remote, chassis-mounted control valve. Incorporates pressure


maintenance valve, check valve and solenoid valves.

Pressure Maintenance Valve Setting 13.5 bar (195 lbf/in2)

Check Valve Cracking Pressure 1.5 bar (22 lbf/in2)

Solenoid Valves 12V dc, 3 position, 4-way

Lubrication Pressure at 1500 rev/min. 1 - 2 bar (14.5 - 29 lbf/in2)

Control Valve (Wet Clutch Transmission††)

Type Remote, chassis-mounted control valve. Incorporates pressure


maintenance valve, check valve and solenoid valves.

Pressure Maintenance Valve Setting (CT1) 13.5 bar (195 lbf/in2)

Check Valve Cracking Pressure

CT2 2 bar (29 lbf/in2)


CT3 5 bar (72.5 lbf/in2)
CT4 2 bar (29 lbf/in2)

Solenoid Valves 12V dc, 3 position, 4-way

Low Pressure Lubrication (LPL) at 1500 rev/min. 1 - 2 bar (14.5 - 29 lbf/in2)

† 2000 Series to S/N 739999, 3000 Series to S/N 641999


†† 2000 Series from S/N 740000, 3000 Series from S/N 642000

9804/1103 60 - 05 - 04/3 8020 - F/1-2.3 Issue 2*


CONTENTS
Fastrac 60 - 05 - 04/4

2000 & 3000 SERIES MACHINES


Data - Transmission
Differential Lock Control Valve

Type Solenoid and pressure maintenance valve for 'soft-engage'


diff. lock mounted in suspension valve block

Pressure Maintenance Valve Setting 38 bar (550 lbf/in2) at 2400 rev/min.

Front Axle

Model SD55 (2000 Series)


SD70 (3000 Series)

Type Crown wheel and pinion primary reduction with epicyclic hub
reduction

Mounting 3 leading link control arms and Panhard rod

Weight (approximate) SD55 - 510 kg (1124 lb)


SD70 - TBA

Differential SD55 - NoSPIN (standard)


Maxtrac (optional)
SD70 - Soft engaged differential lock with electro - hydraulic control

Rear Axle

Model PD70 (all 2WS machines except 3185)


PD90 (3185 machines only)
SD70 (4WS machines)

Type Crown wheel and pinion primary reduction with epicyclic hub
reduction

Mounting 2 trailing link control arms and 'V' link

Weight (approximate) PD70 - 590 kg (1300 lb)


PD90 - 555 kg (1224 lb)
SD70 - TBA

Brakes Single caliper solid disc on each hub

Differential Soft-engaged differential lock with electro-hydraulic control

Note: For technical data on wheels and tyres, see Routine Maintenance, Section 3.

9804/1103 60 - 05 - 04/4 8020 - F/1-3.1 Issue 1


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CONTENTS
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Fastrac
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60 - 05 - 06/1
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* 125, 135, 145, 150, 155, 185


Data - Tyre Pressures, Speeds and Loads
The versatility of the JCB Fastrac dictates a range of tyre
types which may be operated at differing loads and widely ! WARNING
differing speeds. Agricultural type tyres are designated Running tyres outside recommended guidelines may
according to both their load carrying ability and their ability to result in failure of the tyres which at high speeds may
operate at certain speeds. endanger life. BE WARNED.
13-3-1-6
Generally, the speed at which a given tyre can operate
depends upon inflation pressure and the load carried. ! WARNING
High traction tyres available as optional equipment have
The table below gives the load carrying capacity per tyre at maximum permitted speeds below the maximum speed
varying pressures and speeds. All tyres supplied as original of the vehicle. Brake efficiency is slightly reduced and
equipment may be operated over the full speed range of the stopping distance is increased when these tyres are
vehicle provided the pressure is correct and their loading is fitted. They will suffer damage if operated at speeds
no higher than that given below. higher than those recommended and may endanger life.
13-3-1-5

Note 1: Whatever the loading, it is desirable to inflate rear


tyres to 0.3 bar (4.4 lbf/in2) higher than the pressures given ! WARNING
which are for the front tyres. This results in improved Wheels are heavy. Handle and store with care to ensure
handling. that they cannot fall and cause injury.
13-3-1-7
Note 2: It is recommended that tyres larger than 495 mm
section width are not used on machines fitted with a NoSPIN
Differential except for special applications as agreed with
JCB Landpower.
HIGH SPEED TYRES

Tyre Speed Max Pressure Max load per tyre at speed of


Size Designation Speed bar lbf/in2 30 kph (19 mph) 40 kph (25 mph) 70 kph (44 mph)

445/70 R 24 G 90 kph (56 mph) 1.0 15 1675 kg (3693 lb) 1540 kg (3395 lb) †
†It is unsafe to operate this tyre at this speed 1.8 26 2510 kg (5533 lb) 2310 kg (5093 lb) 2167 kg (4777 lb)
and pressure. 2.6 38 3350 kg (7385 lb) 3080 kg (6790 lb) 2707 kg (5968 lb)
3.5 51 4310 kg (9502 lb) 3970 kg (8752 lb) 3285 kg (7242 lb)

495/70 R 24 G 90 kph (56 mph) 1.0 15 1890 kg (4167 lb) 1725 kg (3803 lb) 1659 kg (3657 lb)
1.8 26 2650 kg (5842 lb) 2450 kg (5401 lb) 2301 kg (5073 lb)
2.6 38 3415 kg (7529 lb) 3180 kg (7011 lb) 2943 kg (6488 lb)
3.5 51 4350 kg (9590 lb) 4000 kg (8818 lb) 3665 kg (8080 lb)

HIGH TRACTION TYRES

Tyre Speed Max Pressure Max load per tyre at speed of


Size Designation Speed bar lbf/in2 30 kph (19 mph) 40 kph (25 mph) 65 kph (40 mph)

16.9 R 30 A8 30 kph (19 mph) 0.6 9 1605 kg (3538 lb) †† ††


†† It is unsafe to operate this tyre above 1.2 17 2035 kg (4486 lb) †† ††
30 kph (25 mph). 1.6 23 2460 kg (5423 lb) ††

480/70 R 30 D 65 kph (40 mph) 0.6 9 1820 kg (4012 lb) 1700 kg (3748 lb) 1450 kg (3197 lb)
1.2 17 2380 kg (5247 lb) 2225 kg (4905 lb) 1915 kg (4222 lb)
1.6 23 2755 kg (6074 lb) 2575 kg (5677 lb) 2220 kg (4894 lb)
2.4 35 3800 kg (8377 lb) 3550 kg (7826 lb) 3075 kg (6779 lb)

520/70 R 30 D 65 kph (40 mph) 0.6 9 2030 kg (4475 lb) 1900 kg (4189 lb)
1.2 17 2680 kg (5908 lb) 2500 kg (5511 lb)
1.6 23 3100 kg (6834 lb) 2900 kg (6393 lb) 2505 kg (5522 lb)
2.1 35 3550 kg (7826 lb) 3075 kg (6779 lb)

540/65 R 30 D 65 kph (40 mph) 0.6 9 1705 kg (3759 lb) 1580 kg (3483 lb)
1.3 19 2400 kg (5291 lb) 2245 kg (4949 lb) 2000 kg (4409 lb)
1.6 23 2820 kg (6217 lb) 2640 kg (5820 lb) 2300 kg (5071 lb)
2.4 35 4010 kg (8840 lb) 3750 kg (8267 lb) 3250 kg (7165 lb)
9804/1103 60 - 05 - 06/1 Issue 4
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CONTENTS
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60 - 05 - 06/2
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1115 & 1135


Data - Tyre Pressures, Speeds and Loads
General
! WARNING
Running tyres outside recommended guidelines may
The versatility of the JCB Fastrac dictates a range of tyre result in failure of the tyres which at high speeds may
types which may be operated at differing loads and widely endanger life. BE WARNED.
differing speeds. Agricultural type tyres are designated 13-3-1-6
according to both their load carrying ability and their ability to
operate at certain speeds. ! WARNING
Certain tyres fitted as after-market equipment may have
Generally, the speed at which a given tyre can operate maximum permitted speeds below the maximum speed
depends upon inflation pressure and the load carried. of the vehicle. Brake efficiency is slightly reduced and
stopping distance is increased when these tyres are
The table below gives the load carrying capacity per tyre at fitted. They will suffer damage if operated at speeds
varying pressures and speeds. All tyres supplied as original higher than those recommended and may endanger life.
equipment may be operated over the full speed range of the 13-3-2-5
vehicle provided the pressure is correct and their loading is
no higher than that given below. ! WARNING
Wheels are heavy. Handle and store with care to ensure
Note 1: Whatever the loading, it is desirable to inflate rear
that they cannot fall and cause injury.
tyres to 0.3 bar (4.4 lbf/in2) higher than the pressures given 13-3-1-7
which are for the front tyres. This results in improved
handling.

Note 2: It is recommended that tyres larger than 495 mm


section width are not used on machines fitted with a NoSPIN
Differential except for special applications as agreed with
JCB Landpower.

Pressures, Speeds and Loads

HIGH TRACTION TYRES

Tyre Speed Max Pressure Max load per tyre at speed of


Size Designation Speed bar lbf/in2 30 kph (19 mph) 40 kph (25 mph) 50 kph (31 mph)

16.9 R 28 A8/B 50 kph (31 mph) 1.0 15 1835 kg (4050 lb) 1710 kg (3770 lb) 1575 kg (3472 lb)
1.3 19 1975 kg (4354 lb) 1845 kg (4067 lb) 1695 kg (3736 lb)
1.5 22 2185 kg (4817 lb) 2045 kg (4508 lb) 1880 kg (4144 lb)
1.7 24 2395 kg (5280 lb) 2240 kg (4938 lb) 2060 kg (4541 lb)

480/70 R 28 A8/B 50 kph (31 mph) 1.0 15 2130 kg (4695 lb) 1990 kg (4378 lb) 1810 kg (3990 lb)
1.3 19 2410 kg ((5313 lb) 2240 kg (4938 lb) 2050 kg (4519 lb)
1.5 22 2590 kg (5709 lb) 2420 kg (5335 lb) 2200 kg (4850 lb)
1.7 24 2680 kg (5908 lb) 2500 kg (5511 lb) 2300 kg (5070 lb)
2.0 29 2900 kg (6393 lb)

540/65 R 28 A8/B 50 kph (31 mph) 1.0 15 1960 kg (4320 lb) 1840 kg (4056 lb) 1680 kg (3704 lb)
1.3 19 2210 kg (4872 lb) 2070 kg (4563 lb) 1900 kg (4189 lb)
1.5 22 2460 kg (5423 lb) 2300 kg (5070 lb) 2120 kg (4674 lb)
1.7 24 2585 kg (5699 lb)

480/70 R 30 D 50 kph (31 mph) 0.6 9 1820 kg (4012 lb) 1700 kg (3748 lb) 1540 kg (3395 lb)
1.2 17 2380 kg (5247 lb) 2225 kg (4905 lb) 2030 kg (4475 lb)
1.6 23 2755 kg (6074 lb) 2575 kg (5677 lb) 2310 kg (5093 lb)
2.4 35 3800 kg (8377 lb) 3550 kg (7826 lb) 3230 kg (7121 lb)

9804/1103 60 - 05 - 06/2 Issue 1


CONTENTS
Fastrac 60 - 05 - 06/3

1115 & 1135


Data - Tyre Pressures, Speeds and Loads (continued)
Pressures, Speeds and Loads

HIGH TRACTION TYRES

Tyre Speed Pressure Max load per tyre at speed of


Size Designation bar lbf/in2 30 kph (19 mph) 40 kph (25 mph) 50 kph (31 mph)

16.9 R 30 A8/B 0.6 9 1600 kg (3527 lb) 1500 kg (3306 lb) 1400 kg (3086 lb)
0.8 12 1770 kg (3902 lb) 1660 kg (3660 lb) 1540 kg (3395 lb)
1.2 17 2120 kg (4674 lb) 1980 kg (4365 lb) 1830 kg (4034 lb)
1.6 23 2460 kg (5423 lb) 2300 kg (5070 lb) 2120 kg (4673 lb)

420/70 R28 A8 1.0 15 1760 kg (4036 lb) 1640 kg (3615 lb) 1490 kg (3285 lb)
1.3 19 1980 kg (4365 lb) 1850 kg (4078 lb) 1690 kg (3726 lb)
1.5 22 2140 kg (4718 lb) 1990 kg (4387 lb) 1820 kg (4012 lb)
1.7 24 2210 kg (4872 lb) 2060 kg (4541 lb) 1900 kg (4189 lb)

480/70 R 28 A8/B 0.6 9 1870 kg (4123 lb) 1780 kg (3924 lb) 1705 kg (3759 lb)
1.2 17 2495 kg (5500 lb) 2375 kg (5236 lb) 2280 kg (5026 lb)
1.6 23 2815 kg (6206 lb) 2680 kg (5908 lb) 2570 kg (5665 lb)
2.0 29 3090 kg (6812 lb) 2940 kg (6481 lb) 2820 kg (6217 lb)
2.4 35 3335 kg (7352 lb) 3175 kg (7000 lb) 3045 kg.(6713 lb)

480/70 R 30 A8/D 0.6 9 1820 kg (4012 lb) 1690 kg (3725 lb) 1540 kg (3395 lb)
1.2 17 2380 kg (5247 lb) 2225 kg (4905 lb) 2030 kg (4475 lb)
1.6 23 2755 kg (6074 lb) 2575 kg (5677 lb) 2360 kg (5202 lb)
2.4 35 3800 kg (8377 lb) 3550 kg (7826 lb) 3230 kg (7121 lb)

540/65 R 30 A8/D 0.6 9 1705 kg (3759 lb) 1580 kg (3483 lb) 1460 kg (3219 lb)
1.2 17 2270 kg (5004 lb) 2125 kg (4685 lb) 1955 kg (4310 lb)
1.6 23 2820 kg (6217 lb) 2640 kg (5820 lb) 2425 kg (5346 lb)
2.4 35 4010 kg (8840 lb) 3750 kg (8267 lb) 3400 kg (7496 lb)

580/70 R 26 B 0.6 9 1840 kg (4012 lb) 1720 kg (3792 lb) 1590 kg (3505 lb)
1.2 17 2500 kg (5511 lb) 2320 kg (5115 lb) 2130 kg (4696 lb)
1.6 23 3100 kg (6834 lb) 2900 kg (6393 lb) 2650 kg (5842 lb)

Adjustable Track Width Lock Stops


The standard wheels provide a track width of 72 in (1829 To prevent the tyres from fouling on the vehicle chassis, lock
mm). To obtain an alternative track of 76 in (1930 mm), stops must be fitted to the inside of each steering axle swivel.
move the wheels from one side of the machine to the other The correct size of lock stop is fitted at the factory to suit the
and reverse the wheels on the hubs. The 'V' of the tyre tread tyre and wheel configuration supplied as original equipment.
pattern must always point forward when at the top of the If a different tyre and wheel configuration is to be used,
wheel . consult JCB Landpower about the need to change the lock
stops.
Checking Wheel Nut Torques
On a new machine check the wheel nut torques every ten
hours until they stay correct. If a wheel has been removed
and refitted, check the wheel nut torques every ten hours
until they stay correct. Do not apply oil to the wheel nut
threads.

Wheel nut torque setting Nm kgf m lbf ft


500 51.0 370

9804/1103 60 - 05 - 06/3 Issue 2*


CONTENTS
Fastrac 60 - 05 - 06/4

2000 SERIES MACHINES


Data - Tyre Pressures, Speeds and Loads
* Tyre Speed Rolling Pressure Max load per tyre at speed of
Size Designation Circumference bar lbf/in2 10 kph (6 mph) 40 kph (25 mph) 50 kph (31 mph)
16.9 R24 (1) D 3.933 m 1.5 22 2200 kg 2070 kg
2.1 30 2790 kg 2620 kg
2.7 39 3300 kg 3100 kg
3.0 43 3530 kg 3250 kg
16.9 R28 (1) B 4.305 m 1.0 14 2410 kg 1770 kg 1640 kg
1.2 17 2620 kg 1930 kg 1780 kg
1.4 20 2830 kg 2080 kg 1920 kg
1.6 23 3040 kg 2240 kg 2060 kg
16.9 R28 D 4.222 m 1.5 22 2360 kg 2220 kg
2.3 33 2180 kg 2990 kg
2.6 38 3450 kg 3240 kg
2.9 42 3765 kg 3550 kg
16.6 R30 B 4.398 m 1.0 14 2470 kg 1950 kg 1820 kg
1.2 17 2690 kg 2120 kg 1980 kg
1.4 20 2910 kg 2290 kg 2140 kg
1.6 23 3120 kg 2460 kg 2300 kg
16.9 R30 D 4.398 m 1.5 22 2950 kg 2360 kg 2220 kg
2.1 30 3740 kg 2990 kg 2810 kg
2.5 36 4200 kg 3360 kg 3160 kg
2.9 42 4630 kg 3705 kg 3450 kg
480/70 R28 (1) D 4.240 m 0.6 9 1870 kg 1780 kg 1705 kg
1.2 17 2495 kg 2375 kg 2280 kg
1.6 23 2815 kg 2680 kg 2570 kg
2.4 35 3335 kg 3175 kg 3045 kg
480/70 R30 E 4.395 m 0.6 9 1810 kg 1690 kg 1540 kg
1.2 17 2380 kg 2230 kg 2030 kg
1.6 23 2760 kg 2580 kg 2360 kg
2.4 35 3075 kg 2800 kg
520/65 R30 D 4.430 m 1.5 22 3480 kg 2780 kg 2610 kg
1.9 28 4130 kg 3300 kg 3100 kg
2.1 30 4410 kg 3530 kg 3320 kg
2.4 35 4830 kg 3860 kg 3550 kg
520/70 R30 (2) E 4.615 m 0.6 9 2030 kg 1900 kg 1730 kg
1.2 17 2680 kg 2500 kg 2280 kg
1.6 23 3100 kg 2900 kg 2650 kg
2.1 30 3550 kg 3230 kg
540/65 R28 (1) D 4.230 m 0.6 9 2250 kg 1600 kg 1520 kg
1.2 17 3020 kg 2250 kg 2120 kg
1.6 23 3540 kg 2690 kg 2510 kg
2.1 30 4580 kg 3560 kg 3310 kg
540/65 R28 E 4.230 m 0.6 9 1500 kg 1425 kg 1370 kg
1.2 17 2245 kg 2140 kg 2050 kg
1.6 23 2745 kg 2610 kg 2505 kg
2.4 35 3560 kg 3415 kg
540/65 R30 D 4.432 m 0.6 9 2750 kg 1870 kg 1830 kg
1.2 17 3320 kg 2550 kg 2460 kg
1.6 23 3890 kg 2770 kg 2670 kg
2.4 35 5030 kg 3670 kg 3520 kg
540/65 R30 E 4.432 m 0.6 9 1545 kg 1470 kg 1410 kg
1.2 17 2315 kg 2205 kg 2115 kg
1.6 23 2830 kg 2685 kg 2580 kg
2.4 35 3670 kg 3520 kg
580/70 R26 (3) B 4.300 m 0.6 9 2880 kg 2260 kg 2110 kg
1.0 14 3490 kg 2570 kg 2390 kg
1.2 17 3800 kg 2800 kg 2590 kg
1.6 23 4410 kg 3250 kg 3000 kg
600/65 R28 (3) E 4.415 m 0.6 9 1545 kg 1470 kg 1410 kg
1.2 17 2315 kg 2205 kg 2115 kg
1.6 23 2830 kg 2685 kg 2580 kg
2.4 35 3670 kg 3520 kg
Notes:
(1) Not approved for 2150 machines. (4) Whatever the loading, it is desirable to inflate rear
(2) Approved for 2150 machines only. tyres to 0.3 bar (4.4 lbf/in2) higher than the pressures
(3) Front AXLE load must not exceed 4700 kg (10360 lb). given which are for the front tyres. This results in
improved handling.

9804/1103 60 - 05 - 06/4 8020-3/12-2.6 Issue 2*


CONTENTS
Fastrac 60 - 05 - 06/5

3000 SERIES MACHINES


Data - Tyre Pressures, Speeds and Loads
* Tyre Speed Rolling Pressure Max load per tyre at speed of
Size Designation Circumference bar lb/in2 10 kph 40 kph 65 kph 70 kph 90 kph
(6 mph) (25 mph) (40 mph) (44 mph) (60 mph)

16.9 R30 D 4.398 m 1.5 22 2950 kg 2360 kg 2060 kg


2.1 30 3740 kg 2990 kg 2610 kg
2.5 36 4200 kg 3360 kg 2935 kg
2.9 42 4630 kg 3705 kg 3250 kg

480/70 R30 E 4.395 m 0.6 9 1810 kg 1690 kg


1.2 17 2380 kg 2230 kg
1.6 23 2760 kg 2580 kg 2255 kg 2055 kg
2.4 35 3550 kg 3075 kg 2800 kg

495/70 R24 G 3.913 m 1.0 14 2430 kg 1550 kg 1440 kg 1350 kg


1.6 23 3310 kg 2110 kg 1970 kg 1840 kg
2.4 35 4480 kg 2860 kg 2660 kg 2490 kg
3.5 50 6090 kg 3890 kg 3620 kg 3390 kg

520/65 R30 D 4.430 m 1.5 22 3480 kg 2780 kg 2430 kg


1.9 28 4130 kg 3300 kg 2880 kg
2.1 30 4410 kg 3530 kg 3085 kg
2.4 35 4830 kg 3860 kg 3350 kg

520/70 R30 E 4.615 m 0.6 9 2030 kg 1900 kg


1.2 17 2680 kg 2500 kg
1.6 23 3100 kg 2900 kg 2505 kg 2280 kg
2.1 30 3550 kg 3075 kg 2800 kg

540/65 R30 E 4.432 m 0.6 9 1545 kg 1470 kg


1.2 17 2315 kg 2205 kg
1.6 23 2830 kg 2685 kg 2460 kg 2240 kg
2.4 35 3670 kg 3350 kg 3075 kg

540/65 R30 D 4.432 m 0.6 9 2460 kg 1650 kg


1.2 17 3320 kg 2320 kg
1.6 23 3890 kg 2770 kg 2410 kg
2.4 35 5030 kg 3670 kg 3350 kg

580/70 R26 (1) B 4.300 m 0.6 9 2880 kg 2370 kg


1.0 14 3490 kg 2880 kg
1.2 17 3800 kg 3140 kg
1.5 23 4410 kg 3650 kg

600/65 R28 E 4.415 m 0.6 9 1730 kg 1645 kg


1.2 17 2590 kg 2465 kg
1.6 23 3165 kg 3015 kg 2750 kg 2505 kg
2.4 35 4110 kg 3750 kg 3450 kg

620/70 R26 B 4.469 m 0.6 9 3230 kg 2370 kg


1.0 14 3920 kg 2880 kg
1.2 17 4270 kg 3140 kg
1.6 23 4960 kg 3650 kg

Notes:
(1) Approved for 3155 machines only.

(2) Whatever the loading, it is desirable to inflate rear tyres to 0.3 bar (4.4 lbf/in2) higher than the pressures given which are
for the front tyres. This results in improved handling.

9804/1103 60 - 05 - 06/5 8020 - 3/12-3.5 Issue 2*


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%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:+%9:?%'@+%9:+%(@+%9:+%(@+%9:?A':?%'@?%'@?%'@?%'@+%(@+%9:?A':?%'@?%'@+%(@+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%>?8%>""""""""?85"""""""C>""""?85""
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;"""8""""?8"""=3"" """"""""%"""""""%>""""?85"" """"""""%>""""?8%>?8" """%*
';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 05 - 10/1
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%
%""% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
!"":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""";""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%"" '""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

125, 135, 145, 150, 155, 185


Data - Brakes
Operating Pressure (Air) 8 bar (120 lbf/in2)

Parking Brake

Minimum Lining Thickness (at renewal) 3 mm (0.125 in)

Disc Thickness
- New 9.5 mm (0.374 in)
- Minimum after Skimming 8.9 mm (0.350 in)

Foot (Service) Brake

Minimum Lining Thickness (at renewal) 3 mm (0.125 in)

Front Disc Thickness


- New 22 mm (0.866 in)
- Minimum after Skimming 19.8-20.2 mm (0.780-0.795 in)

Rear Disc Thickness


- New 16 mm (0.630 in)
- Minimum after Skimming 14.3-14.7 mm (0.563-0.579 in)

Data - Steering
Pump

Type Rear section (P2) of gear type double pump, driven by engine.

Controlled Flow at 2600 rev/min and system pressure 14 litres/min (3 UK gal/min)

Relief Valve Pressure bar kgf/cm2 lbf/in2

* At engine speed of 1500 rev/min


To machine no. 636371 140 143 2030
From machine no. 636372 135 138 1958

IMPORTANT: The steering pressure must not be set above the specified figure under any circumstances.

9804/1103 60 - 05 - 10/1 Issue 4*


!"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#$%&
% '"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""&
%("-2%
%("""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""")%*
%""4 /3"")%*
%""% %5""+%*
%"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""+%*
"""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% 78% !""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%"%9:+%9:?%'@+%9:+%(@+%9:+%(@+%9:?A':?%'@?%'@?%'@?%'@+%(@+%9:?A':?%'@?%'@+%(@+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>""""""""?85"""""""C>""""?85""
%""%%9:+%9;"""8""""?8"""=3"" """"""""%"""""""%>""""?85"" """"""""%>""""?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

Fastrac
%""%%"%9:"""=+%9:?A'""%9:+%""+%"""""%""":+%""+%9;""""""":+%"""""%""":+%""+%9:"@3"""""+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9;""""""":+%<""""""%9;""":""""+%9;""":+%""""""""";""":""""+%9;""":+%<""""""=3:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0"""""8/0")=0""""")=0""=0"A""")=0""=0"A""""""""=0""=0"A""")=0""=0")=0""""")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8% "8%>?8%>?8% "8%>?8% ")%>";%>?8% ")%>";% "8% ")% ")%>";%>?8% ")%>?8% "8%>?8% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

60 - 05 - 10/2
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%<)=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8" """%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:""";""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%%=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%>?$%
%""% """""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
!"":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""":""";""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%"" '""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""="""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"""%"",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""",%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""-.%*
/0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""1.&

* 125, 135, 145, 150, 155, 185


Data - Suspension
Pump

Type Front section (P1) of gear type double pump, driven by


engine.

Maximum Flow
To machine no. 636000, at 2600 rev/min and system pressure 10 litres/min (2.2 UK gal/min)
From machine no. 636001, at 2400 rev/min and system pressure 9.2 litres/min (2.0 UK gal/min)

bar kgf/cm2 lbf/in2

Pressure Maintaining Valve


Cut out pressure 200 204 2900
Cut in pressure 180 184 2610

Accumulator Charge Pressure 75 76 1088

Gas Spring Charge Pressure

To machine no 636323
(except when fitted with 45 mm suspension cylinders) 37 38 537
From machine no. 636324 and all machines with 45 mm
suspension cylinders 35 36 508

Note: The 35 bar gas springs may be fitted to earlier machines but only in complete sets of four.

9804/1103 60 - 05 - 10/2 Issue 2*


CONTENTS
Fastrac 60 - 05 - 10/3
* FASTRAC 1115, 1135
Data - Brakes
Operating Pressure (hydraulic) (to machine no. 737000) 140 - 160 bar (2030 - 2320 lbf/in2)

Operating Pressure (hydraulic) (from machine no. 737001) 8 bar (120 lbf/in2)

Parking Brake

Minimum Permissible Lining Thickness


- Outboard Liner 1 mm (0.04 in)
- Inboard Liner 3.4 mm (0.13 in)

Maximum Lining Thickness (i.e. New Liners)


- Outboard Liner 3 mm (0.12 in)
- Inboard Liner 5.4 mm (0.21 in)

Disc Thickness
- New 9.5 mm (0.374 in)
- Minimum after Skimming 8.9 mm (0.350 in)

Foot (Service) Brake

Minimum Lining Thickness (at renewal) 3 mm (0.125 in)

Front Disc Thickness


- New 22 mm (0.866 in)
- Minimum after Skimming 19.8-20.2 mm (0.780-0.795 in)

Rear Disc Thickness


- New 16 mm (0.630 in)
- Minimum after Skimming 14.3-14.7 mm (0.563-0.579 in)

Hydraulic Accumulator Pressure - front and rear


(from machine no. 737000 only) 40 bar (580 lbf/in2)

9804/1103 60 - 05 - 10/3 Issue 3*


CONTENTS
Fastrac 60 - 05 - 10/3A

2000 & 3000 Series Machines


Data - Brakes
Brake System

Operating Pressure (air) 8 bar (120 lbf/in2)

Parking Brake

Minimum Permissible Lining Thickness 3 mm (0.12 in)

Disc Thickness
- New 9.5 mm (0.374 in)
- Minimum after Skimming 8.9 mm (0.350 in)

Foot (Service) Brake

Minimum Lining Thickness (at renewal) 3 mm (0.125 in)

Front Disc Thickness


- New 22 mm (0.866 in)
- Minimum after Skimming 19.8-20.2 mm (0.780-0.795 in)

Rear Disc Thickness


- New 16 mm (0.630 in)
- Minimum after Skimming 14.3-14.7 mm (0.563-0.579 in)

9804/1103 60 - 05 - 10/3A Issue 1


CONTENTS
Fastrac 60 - 05 - 10/4

2000 & 3000 SERIES MACHINES


Data - Transmission
Differential Lock Control Valve

Type Solenoid and pressure maintenance valve for 'soft-engage'


diff. lock mounted in suspension valve block

Pressure Maintenance Valve Setting 38 bar (550 lbf/in2) at 2400 rev/min.

Front Axle

Model SD55 (2000 Series)


SD70 (3000 Series)

Type Crown wheel and pinion primary reduction with epicyclic hub
reduction

Mounting 3 leading link control arms and Panhard rod

Weight (approximate) SD55 - 510 kg (1124 lb)


SD70 - TBA

Differential SD55 - NoSPIN (standard)


Maxtrac (optional)
SD70 - Soft engaged differential lock with electro - hydraulic control

Rear Axle

Model PD70 (all 2WS machines except 3185)


PD90 (3185 machines only)
SD70 (4WS machines)

Type Crown wheel and pinion primary reduction with epicyclic hub
reduction

Mounting 2 trailing link control arms and 'V' link

Weight (approximate) PD70 - 590 kg (1300 lb)


PD90 - 555 kg (1224 lb)
SD70 - TBA

Brakes Single caliper solid disc on each hub

Differential Soft-engaged differential lock with electro-hydraulic control

Note: For technical data on wheels and tyres, see Routine Maintenance, Section 3.

9804/1103 60 - 05 - 10/4 8020 - F/1-3.1 Issue 1


CONTENTS
Fastrac 60 - 05 - 10/4A

2000 & 3000 SERIES MACHINES


* Data - Steering
2WS (Front Axle) Circuit (Fastrac 2000 and 3000 Series)
Pump (Type 1†)

Type Rear section (P2) of gear type double pump,


driven by engine.
Controlled Flow at 2400 rev/min and system pressure 18.2 litres/min (4 UK gal/min; 4.8 US gal/min)

Pump Relief Valve Pressure (at 1500 r.p.m. engine speed)

Fastrac 2000 Series 200 bar (2900 lb/in2)

Fastrac 3000 Series 135 bar (1958 lb/in2)

IMPORTANT: The steering pump relief valve pressure must not be set above the specified figure under any
circumstances.

Steering Unit Relief Valve Pressure (Fastrac 2000 Series) 180 bar (2610 lb/in2)

4WS (Rear Axle ) Circuit (Fastrac 2115, 2125, 2135 only)


Pump

Type Centre section (P5) of gear type triple pump, driven by


PTO gearbox
Flow rate @ 100 bar (1450 lbf/in2) and *1500 rev/min 43 litres/min (9.5 UK gal/min; 11.4 US gal/min)

4WS Main Relief Valve Pressure


At 1500 r.p.m. engine speed 100 bar (1450 lbf/in2)

4WS Dump Valve Pressure


At 1500 r.p.m. engine speed 10 bar (145 lbf/in2)

* Air Pressure Regulator 7 bar (100 lbf/in2)

9804/1103 60 - 05 - 10/4A 8020 - H/1-1.4 Issue 2*


CONTENTS
Fastrac 60 - 05 - 10/5

FASTRAC 1115, 1135


Data - Suspension
Pump

Type Front section (P1) of gear type double pump, driven by


engine.

Maximum Flow 9.2 litres/min (2.0 UK gal/min)

Pressures
bar kgf/cm2 lbf/in2

Pressure Maintaining Valve (Machines to Serial No. 737000)


Cut out pressure 160 163 2320
Cut in pressure 140 143 2030

Pressure Maintaining Valve (Machines from Serial No. 737001)


Cut out pressure 200 204 2900
Cut in pressure 180 184 2610

Accumulator Charge Pressure


Machines to Serial No. 737000 40 41 580
Machines from Serial No. 737001 75 76.5 1087

Gas Spring Charge Pressure 26 27 377

9804/1103 60 - 05 - 10/5 Issue 2*


CONTENTS
Fastrac 60 - 05 - 10/5A

2000 & 3000 SERIES MACHINES


Data - Suspension
Pump

Type Front section (P1) of gear type double pump, driven


by engine.

Maximum Flow 9.2 litres/min (2.0 UK gal/min; 2.4 US gal/min)

Pressures
bar kgf/cm2 lbf/in2

Pressure Maintaining Valve


Cut-out pressure 200 204 2900
Cut-in pressure 180 184 2610

Accumulator Charge Pressure 75 76.5 1087

* Gas Spring Charge Pressure


Fastrac 2115, 2125, 2135 (1 x) 26 27 377
(1 x) 35 36 508
Fastrac 2150 and 3000 Series (2 x) 35 36 508

9804/1103 60 - 05 - 10/5A 8020 - S/1-1.3 Issue 2*


CONTENTS
Fastrac 60 - 05 - 15/1

* 125, 135, 145, 150, 155, 185, 1115, 1135


Data - Engine
Perkins Engines
GENERAL

Model Perkins 1000 Series or New 1000 Series, 6 cylinder, water cooled,
Bore 100 mm (3.937 in)
Stroke 127 mm (5 in)
Swept Volume 5985 cm3 (365.2 in3)
Compression Ratio
- Naturally aspirated 1000 Series 16.5 : 1
- Turbocharged 1000 Series 16.0 : 1
- Turbocharged New 1000 Series 17.25 : 1
Compression Pressure 20 to 34 bar (290 to 500 lbf/in2)
with maximum variation between cylinders of 3.5 bar (50 lbf/in2)
Firing Order 1, 5, 3, 6, 2, 4
Valve Clearance (hot or cold)
- Inlet 0.20 mm (0.008 in)
- Exhaust 0.45 mm (0.018 in)
Oil Pressure (hot) at maximum speed
- Naturally aspirated 1000 Series 2.1 bar (30 lbf/in2) minimum
- Turbocharged 1000 Series 2.8 bar (40 lbf/in2) minimum
- Turbocharged New 1000 Series 4.0 bar (58 lbf/in2) minimum
Idling Speed 750 rev/min

FUEL SYSTEM

Engine Type Engine No. Prefix Pump Type Setting Code Max Governed speed Max No Load Speed
Rating

1006-6 YA50347 CAV FK59L/750/1/2860 2600 rev/min 2830 rev/min


1006-6 YA50474 CAV FK59L/750/4/2640 2400 rev/min 2540/2640 rev/min
1006-6LR4 YA50532 CAV 2643 D805/MK/3/2570 2400 rev/min 2470/2520 rev/min
1006-6T YB50375 CAV AK77L/800/1/2860 2600 rev/min 2830 rev/min
1006-6T YB50431 CAV 2643M010AK/1/2860 2600 rev/min 2830 rev/min
1006-6T YB50436 CAV AK77L/800/1/2860 2600 rev/min 2860 rev/min
1006-6T4 YB50472 CAV RK90L/1100/3/2520 2400 rev/min 2470/2520 rev/min
1006-6T4 YB50477 CAV RK90L/1100/3/2520 2400 rev/min 2470/2520 rev/min
1006-6T HR5 YB50473 Stanadyne JL 2400 rev/min 2520/2620 rev/min
1006-6T HR5 YB50478 Stanadyne JL 2400 rev/min 2520/2620 rev/min
1006-6T HR5 YB50558 CAV 2643 U610/JL/1/2660 2400 rev/min 2470/2520 rev/min

145T YB50400 Bosch (rotary) 2643J605 CK/1/2960 2600 rev/min 2930 rev/min
145T YB50437 Bosch (rotary) 2643J605 CK/1/2960 2600 rev/min 2930 rev/min
160T YB50403 Bosch (rotary) 2643J601 EK/1/2960 2600 rev/min 2930 rev/min
160T YB50438 Bosch (rotary) 2643J601 EK/1/2960 2600 rev/min 2930 rev/min
160TW YD50494 Bosch (in-line) PL 2400 rev/min 2736 rev/min

1941/2300 YH50595 CAV 2644 D106/EH/-/2460 2300 rev/min 2460 ± 50 rev/min


1929/2300 YH50596 CAV 2644 D102/BH/-/2460 2300 rev/min 2460 ± 50 rev/min
1947/2300 YH50597 CAV 2644 D109/FH/-/2460 2300 rev/min 2460 ± 50 rev/min
1930/2300 YH50600 CAV TBA 2200 rev/min 2530 ± 50 rev/min

For further details, see engine service manual, publication No. 9806/0100

Note: New engines DO NOT require a running-in period. The engine should be used in a normal work cycle immediately;
glazing of the cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-in. Under no
circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load).

9804/1103 60 - 05 - 15/1 Issue 6*


CONTENTS

General * 2000

9804/1103
Fastrac 2115 Fastrac 2125 Fastrac 2135 Fastrac 2150
CONTENTS

Model Perkins New 1000 Series, Perkins New 1000 Series, Perkins New 1000 Series, Perkins New 100 Series
Turbocharged, 6 cylinder, Turbocharged, 6 cylinder, Turbocharged, 6 cylinder,
Data - Engine

Turbocharged/intercooled,
water cooled water cooled water cooled 6 cylinder, water cooled
Perkins Engines

Rating 1941/2300 1929/2300 1947/2300 1930/2200

Bore 100 mm (3.937 in) 100 mm (3.937 in) 100 mm (3.937 in) 100 mm (3.937 in)
SERIES MACHINES

Stroke 127 mm (5 in) 127 mm (5 in) 127 mm (5 in) 127 mm (5 in)

Swept Volume 5985 cm3 (365.2 in3) 5985 cm3 (365.2 in3) 5985 cm3 (365.2 in3) 5985 cm3 (365.2 in3)

Compression Ratio 17.25 : 1 17.25 : 1 17.25 : 1 17.25 : 1

Compression Pressure
- Permitted range 20-34 bar (290-500 lbf/in2) 20-34 bar (290-500 lbf/in2) 20-34 bar (290-500 lbf/in2) 20-34 bar (290-500 lbf/in2)
- Maximum variation
between cylinders 3.5 bar (50 lbf/in2) 3.5 bar (50 lbf/in2) 3.5 bar (50 lbf/in2) 3.5 bar (50 lbf/in2)

Firing Order 1, 5, 3, 6, 2, 4 1, 5, 3, 6, 2, 4 1, 5, 3, 6, 2, 4 1, 5, 3, 6, 2, 4

60 - 05 - 15/2
Fastrac

Valve Clearance (hot or cold)


- Inlet 0.20 mm (0.008 in) 0.20 mm (0.008 in) 0.20 mm (0.008 in) 0.20 mm (0.008 in)
- Exhaust 0.45 mm (0.018 in) 0.45 mm (0.018 in) 0.45 mm (0.018 in) 0.45 mm (0.018 in)

Oil Pressure (hot) at


maximum speed 4 bar (58 lbf/in2) 4 bar (58 lbf/in2) 4 bar (58 lbf/in2) 4 bar (58 lbf/in2)

Idling Speed 750 rev/min 750 rev/min 750 rev/min 750 rev/min

Issue 3*
60 - 05 - 15/2
CONTENTS
CONTENTS
Fastrac 60 - 05 - 15/3

2000 SERIES MACHINES


Data - Engine (continued)
Perkins Engines

Fuel System
Engine Engine No. Prefix Pump Type Setting Code Max Governed speed Max No Load Speed
Rating

1941/2300 YH50595 CAV 2644 D106/EH/-/2460 2300 rev/min 2460 ± 50 rev/min


1929/2300 YH50596 CAV 2644 D102/BH/-/2460 2300 rev/min 2460 ± 50 rev/min
1947/2300 YH50597 CAV 2644 D109/FH/-/2460 2300 rev/min 2460 ± 50 rev/min
1930/2200 YK50600 CAV 2200 rev/min 2530 ± 50 rev/min

For further details, see engine service manual, publication No. 9806/2140 (Perkins New 1000 Series).

Note: New engines DO NOT require a running-in period. The engine should be used in a normal work cycle immediately;
glazing of the cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-in. Under no
circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load).

9804/1103 60 - 05 - 15/3 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 05 - 15/4

3000 SERIES MACHINES


Data - Engine
General
Fastrac 3155 Fastrac 3185

Model 1000 Series, Turbocharged, Cummins 6 BTA, Turbocharged, 6-cylinder,


6-cylinder, water cooled. water cooled, after cooled.

Rating 1702/2400 -

Bore 100 mm (3.937 in) 102 mm (4.02 in)

Stroke 127 mm (5 in) 120 mm (4.72 in)

Swept Volume 5985 cm3 (365.2 in3) 5880 cm3 (359 in3)

Compression Pressure
- permitted range 20 - 34 bar (290 - 500 lbf/in2) -
- maximum variation
between cylinders 3.5 bar (50 lbf/in2) -

Compression Ratio 16.0 : 1 16.5 : 1

Firing Order 1, 5, 3, 6, 2, 4 1, 5, 3, 6, 2, 4

Valve Clearance
Inlet 0.20 mm (0.008 in) 0.25 mm (0.010 in)
Exhaust 0.45 mm (0.018 in) 0.51 mm (0.020 in)
Oil Pressure at idle
- 0.7 bar (10 lbf/in2)
(minimum allowable)
Oil Pressure at maximum speed
2.8 bar (40 lbf/in2) 2.1 bar (30 lbf/in2)
(minimum allowable)
Idling Speed 750 rev/min 750 rev/min

Governor Run-out Speed - 2550 - 2650 rev/min

Boost Pressure at
rated speed 1.37 bar (19.9 lbf/in2) -

Injector Type JL -

Working Pressure 253 bar (3847 lbf/in2) -

Note: Injectors supplied from new are set at 7 to 10 bar (106 to 152 lbf/in2) higher than working pressure.

Fuel System
Fastrac 3155

Engine Type Engine No. Prefix Pump Type Setting Code Max. Governed Speed Max. No Load Speed

1006 - 6T4 YB 50694 CAV RK90L/1100/3/2520 2400 rev/min 2470/2520 rev/min

1006 - 6T4 YB50695 CAV RK90L/1100/3/2520 2400 rev/min 2470/2520 rev/min

For further information, see engine service manual, publication number 9806/0100 (Fastrac 3155) or 9806/1170 (Fastrac 3185).

9804/1103 60 - 05 - 15/4 8020 - T/1-3.3 Issue 1


CONTENTS
Fastrac 60 - 05 - 16/1

ALL MODLES
Data - Selectronic System (125, 135, 145, 150, 155, 185
Pneumatic Cylinders
Type CQ2B40 - 40 +40 XC10
Piston Bore and Stroke 40mm (1.58 in) x 40mm (1.58 in)
Maximum Operating Pressure 9.6 bar (140 lbf/in 2 )
Microswitches
Reed Switch Type 500 mA

Solenoid Valves
Type Double Solenoid Valve - VZ3220-60-115
Maximum Operating Pressure 6.8 bar (99lbf/in 2 )
4 Station Manifold1 WSZ3-20-041
Supply Voltage 12V DC (-15% to +10%)

Pressure Regulator
Type Pressure Reducing Valve RV-1
Pressure Setting 5.5 bar (80lbf/in 2 )

Data - Selectronic System (Fastrac 1115, 1135, 2000 Series, 3000 Series)

Pneumatic Cylinders

* Piston Bore and Stroke (Dry Clutch) 32 mm (1.26 in) x 50 mm (1.97 in)
* Piston Bore and Stroke (Wet Clutch) 40 mm (1.57 mm) x 50 mm (1.97 in)
Maximum Operating Pressure See Pressure Regulator and Filter Pressure Setting

Microswitches

Reed Switch Type 500 mA

Solenoid Valves

Maximum Operating Pressure 7.0 bar (102 lbf/in 2 )


Supply Voltage 12V DC ( -15% to +10%)

Pressure Regulator and Filter

Type Pressure Reducing Valve

Pressure Setting

2000 Series to S/N 739999, 3000 Series to S/N 641999 7.0 bar (102 lbf/in 2 )

2000 Series from S/N 740000, 3000 Series from S/N 642000 4.5 bar (65 lbf/in 2 )

9804/1103 60 - 05 - 16/1 8020 - D/1-1.3 Issue 6*


CONTENTS
CONTENTS
Fastrac 60 - 05 - 17/1

* FASTRAC 2000 Series, 3000 Series


Data - Air Conditioning System

Refrigerant
Refrigerant Type HFC R134a
Refrigerant Charge Weight 0.9 kg (2 lb)
Compressor Lubricant
- Type PAG SP20
- Quantity 240 c.c. (0.05 UK gal)

Switch Pressures
Low Pressure Switch
- Cut in > 2.35 bar (> 34 lb/in2)
- Cut out < 0.4 bar (< 6 lb/in2)

High Pressure Switch


- Cut in < 19.3 bar (< 280 lb/in2)
- Cut out > 27.6 bar (> 400 lb/in2)

9804/1103 60 - 05 - 17/1 8020 - B/1-1.1 Issue 2*


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60 - 10 - 05/1
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* 125, 135, 145, 150, 155, 185 from 637734, 1115, 1135, 2000 & 3000 Series
Fault Finding - Electronic Draft Control
Introduction

The Electronic Draft Control System is self-monitoring for


faults. These are identified by error codes indicated by a
diagnostic LED. Refer to Interpreting the Diagnostic LED
under Fault Diagnosis.

Experience has shown that faults are unlikely to lie within the
electronic components.

Understand how the system works before attempting


rectification (see Introduction, System Activation
Procedure and Operation to ensure that all controls are set
to allow full linkage movement).

Note: If you are unable to diagnose a fault by following the


fault finding procedure or by visual examination, contact JCB
Landpower Service for further assistance.

9804/1103 60 - 10 - 05/1 Issue 4*


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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8%>?8% """""%*
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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
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Fastrac
%""%%9:+%9;"""8""""?8"""=3"" ';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
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%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
%""%6%>?8""?8%>?8% ""%>?85"")5""%""""">?85"")%>""""""""?85""%""""">?85"")%>":"""""=?8% """""%*
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%""%%<)=0""""")5"""@3")=0"8"""8"""A""""=0"8""")=3""=0"8/0"8"""A""""=0"8""")=3")=0"8""")5"""""%*
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%""%%>?8% """=?8""")5"?$%=""%>""">";""")%>""">?85""%%=?$%>""">";""")%>""">?85"?$%=""":?8" """%*
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60 - 10 - 05/2
%""%%"%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9:+%9;""""%*
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* 125, 135, 145, 150, 155, 185 from 637734, 1115, 1135, 2000 & 3000 Series
Fault Finding - Electronic Draft Control (continued)
Functional Test of Control Valve

If the rear lift arms do not function correctly carry out the 1 Start engine.
following tests.
2 When button A on the control valve is pressed, the lift
Note: In order to test the control valve, draft links must be arms should lower to their lowest position.
loaded to approximately 800 kg (1700 lb).
3 When button B on the control valve is pressed, the lift
arms should rise to their highest position.
! WARNING
The procedure below must be carried out with the engine 4 If the functions at steps 2 and 3 operate correctly, the
running. Apply the parking brake, chock the wheels and fault is electrical. If the arms do not raise or lower
ensure that no-one enters the cab. smoothly at steps 2 and 3, the fault is hydraulic.
SUS 1-1

5 Use the Fault Finding table on the next page to identify


the fault.

A
227140

9804/1103 60 - 10 - 05/2 Issue 3*


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%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*

CONTENTS
%""%%<)=0"B="""""")=3"%"""%>""8""")=3""@""""""""""""""""""8""")=3""@""""""""""8""")=0")5"""""%*
%""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""%*
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Fastrac
%""%%9:+%9;"""8""""?8"""=3"" ';""""+%"""@38"""8"%"""=38"%9;""""+%"""@38"""8"%(""=3"+%9:""";""%*
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%""%%=0")5""8/0"8/0""""")=3""@3"""""%""")=3""=0"8"""%="")=3"""""%""")=3""=0"A"""%="")=0""="""%*
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60 - 10 - 05/3
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* 125, 135, 145, 150, 155, 185 from 637734, 1115, 1135, 2000 & 3000 Series
Fault Finding - Electronic Draft Control (continued)

Arms Cannot be Raised or Lowered


Run engine at tickover

CHECK ACTION

1 Do hydraulics move when control valve solenoids are YES: Check 2.


pressed manually? NO: Check 3.

2 Are the relevant fuses intact? YES: Check Diagnostic LED indication.
NO: Renew fuses.

3 Are pump P3 flow and MRV settings correct? YES: Renew defective control valve.
NO: Check and adjust MRV/overhaul pump.

Arms Cannot be Lowered


Run engine at tickover, adjust setpoint control to fully
lowered.

CHECK ACTION

1 Is rate of drop control on minimum rate setting? YES: Move to mid position.
NO: Check 2.

2 Do arms move when control valve solenoids are YES: Check Diagnostic LED indication.
pressed manually? NO: Renew defective control valve.

Arms Cannot be Raised


Run engine at tickover, set height limitation control to
maximum height.
ACTION
CHECK

1 Do arms move when control valve solenoids are YES: Check Diagnostic LED indication.
pressed manually? NO: Renew defective control valve.

9804/1103 60 - 10 - 05/3 Issue 3*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 05/4

125, 135, 145, 150, 155, 185 from 637734, 1115, 1135, 2000 & 3000 Series
Fault Finding - Electronic Draft Control (continued)
Fault Diagnosis
The faults indicated by the flashing diagnostic LED (see 3 Minor Faults
Interpreting the Diagnostic LED) are classified in three Draft control is maintained, but the diagnostic LED
categories, see Error Codes, and the control unit reacts operates. Wherever draft control is activated, the LED
accordingly. will operate until the fault has been rectified.

1 Major Fault Interpreting the Diagnostic LED


As a result of such a fault the draft control is inhibited
and locked up. The control unit shuts down to protect its All fault codes consist of two digits. The LED flashes the
output stages. Until the fault is cleared, control will same number of times as the digit, e.g. six flashes for the
remain inhibited and the diagnostic LED will flash every number 6. It is therefore necessary to count the flashes
time an attempt is made to activate draft control. Once following a long pause and then count the flashes following a
the fault has been cleared, draft control can be resumed short pause in order to decipher the digits, e.g. error code 36,
by switching the ignition from OFF to ON and then shows as: long pause - three flashes - short pause - six
carrying out the System Activation Procedure. flashes. The LED keeps on repeating the two digit code.

2 Moderate Fault Note: Some of the error codes utilise the same two digits,
Moderate faults cause the same reaction as for major e.g. 13 and 31. To avoid confusion, remember that the first
faults except that the control unit does not automatically digit follows a long pause, the second digit follows a short
shut down. Once the fault has been cleared, draft pause.
control can be resumed, with the ignition already ON, by
carrying out the System Activation Procedure. Refer to Error Codes for fault details.
* Error Codes (E.C.U. Type D+)
All 125, 135, 145, 150, 155, 185 Machines from S/N 637734
All 1115, 1135 Machines
All 2000 Series machines to S/N 738694
2000 Series machines with radar from S/N 738695
All 3000 Series machines to S/N 640709
3000 Series machines with radar from S/N 640710

Major Faults

Error Fault Control Unit Possible Cause


Code pin no.

11 No output (raise circuit) 37 i Raise solenoid output stage faulty.


ii Open circuit solenoid lead to pin 35.
iii No voltage at pin 29 - check fuse C9.

12 No output (lower circuit) 19 i Lower solenoid output stage faulty.


ii Open circuit solenoid lead to pin 35.
iii No voltage at pin 29 - check fuse C9.

13 Short circuit (raise/lower circuit). 35 Short circuit between pins 35 and 19 or pins
35 and 37.
Excessive current at pin 35. Possible solenoid short circuit.

14 Open circuit (raise/lower circuit). 35 i Open circuit in lead(s) from pins 19, 37, 35 to
No current at pin 35 when solenoids.
solenoid actuated. ii Possible solenoid fault (open circuit).
iii No voltage at pin 29 - check fuse C9.

15 Rear button(s) not working. 9 i Open circuit from pin 9 to button feeds.
ii Faulty button(s).

16 Control unit supplies faulty. 2 Stabilised supply faulty.


20 Poor earth connection

17 Battery non-switched voltage. 29 Check battery.

18 Control lever A inoperative 21 Check continuity between control


unit and control panel.

9804/1103 60 - 10 - 05/4 8020 - C/55-1.1 Issue 4*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 05/5

125, 135, 145, 150, 155, 185 from 637734, 1115, 1135, 2000 & 3000 Series
Fault Finding - Electronic Draft Control (continued)
* Error Codes (E.C.U. Type D+) (continued)
Moderate Faults

Error Fault Control Unit Possible Cause


Code pin no.

22 Position sensor signal faulty. 6 i Sensor open circuit or not connected.


ii Possible short circuit or short to earth.
iii Position sensor needs adjusting.

23 Set command control D 22 Potentiometer open circuit or not connected.


potentiometer signal faulty.

24 Upper limit control E 3 Potentiometer open circuit or not connected.


potentiometer signal faulty.

Minor Faults

Error Fault Control Unit Possible Cause


Code pin no.

31 Right force-sensing pin signal faulty. 26 i Sensor open circuit or not connected.

32 Left force-sensing pin signal faulty. 7 } ii


iii
Possible short circuit or short to earth.
Possible overload of force sensing pin.

33 Battery switched voltage below 11.5V. 24 Check battery.

34 Lowering control C potentiometer 23 Potentiometer open circuit or not connected.


signal faulty.

36 Mix control H potentiometer signal faulty. 4 Potentiometer open circuit or not connected.

37 Hitch fails to lift with active current 37 If engine running:


at pin 37. i No oil pressure.
ii Valve seized.

41 Radar signal absent, transmission 10 i Sensor open circuit or not connected.


signal present with Differential Lock ii Possible short circuit or short to earth.
selected.

42 Transmission signal absent, radar 11 i Sensor open circuit or not connected.


signal present with Differential Lock ii Possible short circuit or short to earth.
selected.

9804/1103 60 - 10 - 05/5 8020 - C/55-2.1 Issue 4*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 05/5A

125, 135, 145, 150, 155, 185 from 637734, 1115, 1135, 2000 & 3000 Series
Fault Finding - Electronic Draft Control (continued)
Error Codes (E.C.U. Type B)
Only available on 2000 Series machines not fitted with radar from S/N 738695
Only available on 3000 Series machines not fitted with radar from S/N 640710

Major Faults

Error Fault Control Unit Possible Cause


Code pin no.

11 No output (raise circuit) 2 i Raise solenoid output stage faulty.


ii Open circuit solenoid lead to pin 6.

12 No output (lower circuit) 14 i Lower solenoid output stage faulty.


ii Open circuit solenoid lead to pin 6.

13 Short circuit (raise/lower circuit) 6 Short circuit between pins 6 and 2 or pins 6
and 14.
Excessive current at pin 6. Possible solenoid short circuit.

14 Rear up button not working 10 i Open circuit from pin 10 to button feed.
ii Faulty button.

15 Rear down button not working. 20 i Open circuit from pin 20 to button feed.
ii Faulty button.

16 Control unit supply faulty 12 Supply faulty.


Poor earth connection.

18 Control lever A inoperative 8 Check continuity between control unit and


control panel.

Moderate Faults

Error Fault Control Unit Possible Cause


Code pin no.

22 Position sensor signal faulty. 19 i Sensor open circuit or not connected.


ii Possible short circuit or short to earth.
iii Position sensor needs adjusting.

23 Set command control D 16 Potentiometer open circuit or not connected.


potentiometer signal faulty.

24 Upper limit control E 22 Potentiometer open circuit or not connected.


potentiometer signal faulty.

Minor Faults

Error Fault Control Unit Possible Cause


Code pin no.

31 Right force-sensing pin signal faulty. 18 i Sensor open circuit or not connected.

32 Left force-sensing pin signal faulty 17 } ii


iii
Possible short circuit or short to earth.
Possible overload of force sensing pin.

34 Lowering control C potentiometer 24 Potentiometer open circuit or not connected.


signal faulty.

36 Mix control H potentiometer signal faulty. 4 Potentiometer open circuit or not connected.

9804/1103 60 - 10 - 05/5A 8020 - C/55-3.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 05/6

2000 Series, 3000 Series


Fault Finding - Vehicle Electrics
Starting Circuit
Circuit Description

With the 6-speed gearbox lever set to neutral and starter


switch A turned to 'IGN', the battery supply is fed via fuse Ca
and the 6-speed gearbox neutral switch C (now closed as
shown on the diagram) to the solenoids of the two inhibit start
relays D and E. To eliminate the need to select neutral in the
6-speed gearbox, an alternative supply route to the solenoids
of the start inhibit relays is provided via Ba the clutch
depressed switch H (see Note). With the front and rear
power take off (PTO) switches F and G turned to the braking
position, as shown in the diagram, an earth return is provided
for the inhibit start relay solenoids, causing them to energise.

When the starter switch is turned to the start ('HS') position,


the battery supply is fed via fuse Bb and the relay contacts of
the inhibit start relays D and E to the starter solenoid J, which
energises and connects the battery supply to the starter
motor K.

Note: The clutch operating system is power assisted when


the engine is running. With the engine switched off
considerably greater effort than normal is required to depress
the clutch pedal.

Ca

F G O

IGN

C Ba HS

H
A

Bb
D E

J1 J2

J
+
K1

K -
K2

A297190

9804/1103 60 - 10 - 05/6 8020 - C/21-1.3 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 05/7

2000 Series, 3000 Series


Fault Finding - Vehicle Electrics (contÕd)
Starting Circuit (contÕd)
Testing

The following test procedure covers the starter motor, starter


solenoid and battery.
faulty or a poor connection may exist between the
Before carrying out the voltmeter tests, check the condition of battery and the starter solenoid, or between the starter
the battery (see Battery - Specific Gravity) and ensure that solenoid and the main terminal K1.
all connections are clean and tight.
3 Connect the voltmeter between the solenoid terminal J1
To prevent the engine from starting during the tests ensure (+) and a good earth. Minimum reading with starter
that the engine shut off solenoid is disconnected. switch in 'HS' position should be 8.0 Volts.
Check the readings in the following sequence using a 4 Connect the voltmeter between starter motor earth
voltmeter (+ or - in the text indicates which voltmeter lead to connection K2 (+) and battery negative. The voltage
use at the particular test point). Unless otherwise stated, the reading with the starter switch in position 'HS' should be
readings must be taken with the starter switch in the 'HS' practically zero. If the reading is appreciably above zero,
position, the 6-speed gearbox gear lever set to nuetral and a high resistance in the earth lead or connections is
the front and rear PTO switches turned to the ' brake' indicated.
positions.
5 Connect the voltmeter between battery positive (+) and
1 Connect the voltmeter across the battery terminals. the starter motor main terminal K1 (-). With the starter
With starter switch in 'HS' position and starter motor switch 'OFF', the voltmeter should indicate battery
running, the voltage reading should be approximately 10 voltage, but it should fall to practically zero when the
volts. A low reading probably indicates a fault in the switch is turned to position 'HS'. If the reading is
starter motor. appreciably above zero, a high resistance is present in
the insulated lead or in the solenoid. Connect the
2 Connect the voltmeter between the starter motor main voltmeter between the battery positive (+) and solenoid
terminal K1 (+) and the starter motor earth connection connection D. If the voltmeter now reads zero with the
K2 (-). With starter switch in 'HS' position and starter switch closed, the fault is in the solenoid.
motor running, the voltage reading should not be more
than 0.5 volt below the reading in Test 1. If the voltage Finally, reconnect the engine shut off solenoid.
reading is significantly more than 0.5 volt below the
reading in Test 1, the starter solenoid contacts may be

Ca

F G O

IGN

C Ba
HS

H
A

Bb
D E

J1 J2

J
+
K1

K -
K2

A297190

9804/1103 60 - 10 - 05/7 8020 - C/21-2.3 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 05/8

2000 Series, 3000 Series


Fault Finding - Vehicle Electrics (contÕd)
Charging Circuit Test
Note: The illustration below shows the battery location on Start the engine and run at maximum speed (see Technical
Fastrac 2115, 2125 and 2135 machines. On Fastrac 2150 Data, Section T). Meter should show the maximum alternator
machines, the battery is on the left hand side of the machine output in Amps (see Technical Data, in this section).
and on 3000 Series machines the battery is in the cab.
Note: The meter reading should be taken as soon as
Before doing the following test, make sure that the battery possible after starting the engine, as the charging current will
and alternator connections are in good condition and that the fall rapidly.
fan belt is correctly adjusted.
A zero reading indicates failure of the alternator and may be
If the battery is in a fully charged condition, switch on the caused by one of the following conditions. These are listed in
working lights for 3 minutes before commencing the test. the order of probability.
Alternatively, operate the starter for a few moments with fuse
A5 removed. a Defective suppression capacitor.

Disconnect the positive lead from battery terminal A. b Dirty sliprings or worn brushes.

Install a 100 Amp open-type shunt between the positive lead c Defective regulator.
and the battery positive terminal A.
d Defective rectifier.
Connect a multimeter positive lead to vehicle side of the
e Open or short-circuited field (rotor) windings.
shunt and negative lead to battery side of the shunt. Connect
the leads to the meter and set the meter to the relevant range f Open or short-circuited power (stator) windings.
as follows:
To check for fault a, disconnect the capacitor and repeat the
AVO 2002 Red lead to volts (middle) socket on meter. charging test. Renew the capacitor if necessary.
Black lead to negative on meter.
RH slider to DC voltage. To check for faults b and c, remove the regulator and brush
LH slider as illustrated below. box assembly. Check the condition of the brushes and, if
necessary, clean the sliprings using extra-fine glasspaper.
AVO 2003 Red lead to amps socket (marked A) on meter. The regulator may only be checked by substitution.
Black lead to negative on meter.
RH slider to DC voltage. Faults d, e, and f may be checked only by removing and
LH slider to 200 Ω Shunt. dismantling the alternator for further testing.

FLUKE 85 Red lead to volts socket (marked V Ω) on meter.


Black lead to COM socket on meter.
Set dial to mV.

A290400

9804/1103 60 - 10 - 05/8 8020 - C/22-1.3 Issue 1


CONTENTS
Fastrac 60 - 10 - 05/9

2000 Series, 3000 Series


Fault Finding - Vehicle Electrics (cont’d)

Tachometer Feed Test

Use the hand throttle to set the engine speed to a value


higher than idling speed, so that the charge lamp is
extinguished. Using a pointer type (analogue) multimeter set
to DC 10 volts range, measure the voltage at the small stud
on the alternator with respect to the alternator casing.

The voltage reading should be between 6 volts and 8 volts.

9804/1103 60 - 10 - 05/9 8020 - C/22-2.2 Issue 1


CONTENTS
Fastrac 60 - 10 - 05/10

2000 Series, 3000 Series


Fault Finding - Electronic Management System
Diagnostic Error Code Tables
Error codes are able to identify individual faults within the system. It is unlikely that individual error codes will be generated
erroneously by either the EMS or Transmission ECU. In the unlikely event that either of these units should fail, there will be a
major failure.

Before any diagnostic work is carried out, it is recommended that the initial start up sequence is watched closely to ensure
that the both the EMS and the Transmission ECU are functioning correctly.

To check both units, turn the starter key to ‘ON’.

For a period of approximately 3 seconds the display is tested. Ensure that each of the display segments on the EMS
display are functioning. Check that all of the display lamps are also illuminated.

Ensure that the external buzzer sounds following display test; if not check the buzzer.

If any of this does not happen, suspect a fault within the EMS. Reprogramming the EMS may cure this; if this fails,
change the EMS.

Following directly on from this, the centre display will display “HELLO” (dry clutch transmission) or “HI THERE” (wet
clutch transmission) for approximately 2 seconds. This is done to inform the operator that the data link between the
Transmission ECU and the EMS has been established correctly.

If this does not happen, suspect the Transmission ECU is disconnected, or has an internal fault. Check all connections
between the EMS and Transmission ECU, particularly the CAN bus. Turn the ignition off and on again to retest; if the
fault persists, change the Transmission ECU.

The dashboard will then revert back to its normal operation mode.

* Non-displayable Fault Codes

There are certain fault codes (D224 - D236 and T230) that are used for datalogging purposes but are not displayed to the
driver. This is because these codes represent “abuse” information as opposed to an actual failure of the vehicle electrical
system. E.g. If the oil pressure warning lamp is on for more than 10 seconds of engine running a fault code will be generated
inside the EMS for datalogging purposes. The driver does not see this code as it is already supported by the warning lamp.
Remember that the codes are historical data and oil levels, etc., may have been corrected since the faults were recorded

In the following tables, the possible causes for each error code are listed in order of probability, and should always be
checked in the order given.

Instrument Cluster Internal Error Codes

Code Description Possible Cause Action and Remedy

D001 EMS ROM memory EMS internal fault. Reprogram EMS using updated
error. software. Change EMS if problem
persists.

D002 EMS EPROM May occur once after updating EMS software Switch off ignition and switch on. This
memory error. or setup values. should clear code.

EMS internal fault. Change EMS.

D003 EMS CAN Bus EMS has detected a problem with the Check CAN Bus link for short or
switched off. CAN Bus link. open circuit.

(continued)

9804/1103 60 - 10 - 05/10 8020 - C/40-1.3 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/11

2000 Series, 3000 Series


Fault Finding - Electronic Management System (cont’d)
Diagnostics Error Code Tables (continued)

* Instrument Cluster Internal Error Codes

Code Description Possible Cause Action and Remedy

D010 Datalog memory The Datalog memory has reached capacity Download Datalog memory, investigate
full. and can no longer store new error codes. codes and erase Datalog memory.

Note: This code was removed at new If required, update EMS software to latest
software introduction JCBV0400.HEX. version.
Handbook warning icon now illuminates
if datalog becomes full.

D020 Speed sensor Speed sensor supply fuse ruptured. Check speed sensor supply fuse.
“present” line
disconnected. Speed sensor disconnected. Check speed sensor connected.

Poor continuity of speed sensor supply line With the ignition turned on, check for the
and “present” line. presence of +12V at “present” line input
to EMS.

D021 Speed sensor is This error is an ASSUMPTION, as the tractor Check function and operation of the speed
assumed to have appears to have been driven, but the EMS has sensor using a multimeter or the diagnostics
failed. not received any signals from the speed function of the PSION Workabout.
sensor.

May be caused by repeatedly operating Advise operator of cause to prevent further


the Selectronic range change with the recurrences.
tractor stationary and the park brake off.

Damaged wiring. Check continuity of signal line from speed


sensor to the EMS.

Note: If this error occurs, the EMS sets the


speed triggers to illegal settings which make
the tractor usable but safe, causing error
code T060, and disabling Selectronic High
and Medium ranges.

D030 Radar sense line Radar supply fuse ruptured. Check radar supply fuse.
disconnected.
Radar disconnected. Check radar connected.

Poor continuity of radar supply line and With the ignition turned on, check for the
“present” line. presence of +12V at “present” line input to
EMS.
This code is deleted from
JCBV0301 onwards, replaced by flashing
radar symbol and non-displayed code
D236.

D031 No Bosch slip point Break in wiring between EMS and Bosch Check integrity of wiring from EMS to the
signal. Hitchtronic ECU. Bosch ECU.

Options connectors have been joined on Disconnect options connectors; refer to


tractor without option package fitted (radar wiring diagrams.
and fuel meters).

Faulty Bosch ECU, or wrong type of Bosch Check Bosch ECU part number is correct
ECU fitted. for options package fitted or change ECU.

(continued)

9804/1103 60 - 10 - 05/11 8020 - C/40 - 2.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/12

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)
Instrument Cluster Internal Error Codes

Code Description Possible Cause Action and Remedy

D032 No fuel meter Air in fuel lines means meter is not turning. Check fuel lines and check Datalog to see
return signal. (Can occur briefly in return line when first engine rpm when fault recorded.
starting engine; from JCB V0500 software,
condition must persist for 20 seconds).
D033 No fuel meter
feed signal. Fuel meter is sticking. Check fuel meter function and operation.

Options connectors have been joined on Disconnect options connectors; refer to wiring
tractor without option package fitted (radar diagrams.
and fuel meters).

Damaged wiring. Check integrity of wiring from fuel meter to the


EMS.

D034 Fuel meter signal This code was used in JCBV0301 only. Check connections, referring to wiring
lines appear to have diagrams.
been swapped over. Update EMS software.

D040 Both PTO 1000 and Sometimes occurs when changing PTO speed Check Datalog to ensure that engine rpm was
PTO 540 selected. selector if ignition is on, as the two switches zero when code was logged. Advise operator
are close to each other and lever has short of need to switch engine off before changing
travel. PTO speed.

Damaged wiring or short circuit switch. Check integrity of wiring from PTO selector to
the EMS and operation of both switches .

D041 Engine rpm over Tampering with fuel injection pump settings. Check fuel injection pump; refer to engine
2850 rpm. manual.

Engine over sped by, for example, travelling Check for signs of overspeeding; refer to
downhill. engine manual.

EMS calibration figures incorrectly set up. Check calibration figures in EMS setup.

D042 Over voltage Faulty alternator/voltage regulator. Check supply voltage.


detected (>16V)
Jump start attempted from 24V battery. Only use 12V battery for jump start.

D050 Coolant temperature Faulty sensor. Check sensor for operation and function.
sensor open circuit
(after 20 minutes Damaged wiring. Check continuity of wiring from sensor to the
running). EMS.

D051 Coolant temperature Faulty sensor. Check sensor for correct operation and
sensor short circuit. function.

Damaged wiring. Check integrity of wiring from sensor to the


EMS.

D052 Fuel tank level Sometimes occurs when fuel tank filled. Update EMS software.
sensor short circuit. This code deleted from JCBV0200 onwards.

9804/1103 60 - 10 - 05/12 8020 - C/40 - 3.3 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/13

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (continued)
* Notes for Non-displayable Fault Codes:

† Fault must be present for 10 seconds with the engine running before the code is logged.
†† Fault must be present for 1 minute before the code is logged.
‡ Code will be logged if the vehicle has been moving at > 1 kph and the fault present for 5 seconds.

Non-displayable Fault Codes

Code Description Possible Cause Action and Remedy

D224† Engine oil pressure Low engine oil pressure. Check engine oil pressure; refer to engine
low. service manual for causes of low oil
pressure.

Faulty engine oil pressure switch. Check pressure switch for correct operation.

Damaged wiring. Check integrity of wiring from switch to EMS.

D225† Transmission oil Low transmission oil pressure. Check transmission oil pressure.
pressure low.

Faulty transmission oil pressure switch. Check pressure switch for correct operation.

Damaged wiring between switch and Check integrity of wiring from transmission
Transmission ECU. oil pressure switch to Transmission ECU,
noting that one pressure switch pin
connects to two ECU pins; refer to wiring
diagrams.

Damaged wiring between Transmission Check integrity of warning light wiring from
ECU and EMS. Transmission ECU to EMS; refer to wiring
diagrams.

D226† Transmission oil Blockage in transmission oil filter. Change filter.


filter blocked.

Note: It is important also to investigate the


cause of the filter blockage.

Faulty blockage switch. Check pressure switch for correct


operation.

Damaged wiring. Check integrity of wiring from switch to EMS.

D227† Air filter blocked Blockage in air filter. Change the outer air filter and also the
inner filter if required.

Faulty blockage switch. Check pressure switch for correct


operation.

Damaged wiring. Check integrity of wiring from switch to EMS.

D228† Trailer ABS fault Signal from trailer ABS system. Investigate trailer system.

(continued)

9804/1103 60 - 10 - 05/13 8020 - C/40 - 4.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/14

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)
Non-displayable Fault Codes (cont’d)

Code Description Possible Cause Action and Remedy

D229† Alternator “No Slack or worn alternator drive belts. Check alternator drive belt tension and
Charge” warning. condition.

Internal alternator fault. Check alternator output and operation.

D230† Brake fluid level low. Low brake fluid level in one or both actuator Check level of fluid on both brake fluid
reservoirs. reservoirs.

Faulty fluid level switch. Check operation of switches by pressing


test buttons on switch body.

D231‡ Air tank 1 pressure Low pressure in air tank. Check for leaks, etc.
low.
Faulty air pressure switch. Check air pressure switch fo correct
D232‡ Air tank 2 pressure operation and function.
low.
Air tank not charging. Check operation of circuit protection valve.
D233‡ Air tank 3 pressure
low. Damaged wiring. Check integrity of wiring from switch to EMS.

D234 Handbrake on when Driving before handbrake is released.


moving.
Faulty air pressure switch. Check air pressure switch for correct
operation and function.

Damaged wiring. Check integrity of wiring from switch to EMS.

The code will be


logged if the vehicle
has been moving at
> 3 kph for 10
seconds and:
(i) instantly the
handbrake is
applied(up to
JCBV0400)
(ii) the handbrake
has been on for
10 seconds (from
JCBV0500)

D235†† Engine coolant Excessive datalogging by older versions of Check version of software. Update to
over temperature. EMS software. current version.

Blocked radiator. Check radiator and grille for blockage.


Note: From
JCBV0400 on, Insufficient coolant in radiator.
Fault must be
present for 1 minute Slack or worn drive belts
before it is logged.
Faulty thermostat. Check operation of thermostat.

Faulty temperature switch. Check operation of temperature switch.


Damaged wiring. Check integrity of wiring from temperature
switch to EMS.

(continued)

9804/1103 60 - 10 - 05/14 8020 - C/40 - 5.3 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/15

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)

Non-displayable Fault Codes (cont’d)

Code Description Possible Cause Action and Remedy

D236† Radar not Options connectors have been joined on Disconnect options connectors; refer to
connected. tractor without option package fitted (radar wiring diagrams.
and fuel meters).

(Radar symbol also Break in wiring between radar unit and EMS. Check integrity of wiring from radar unit to
flashes). EMS.

Note: This code


replaces D030
from JCBV0301 on.

Transmission ECU Internal Error Codes

Code Description Possible Cause Action and Remedy

T000 No CAN Alive Power supply to Transmission ECU failed Check fuse and power supply
signals from the
Transmission ECU Open circuit in CAN Bus wiring Check connections
arriving at the EMS
Short circuit in CAN Bus wiring Check integrity of insulation with multimeter

Faulty resistor in CAN Bus wiring Check CAN Bus resistors; refer to wiring
diagram

Transmission ECU faulty Change Transmission ECU

T001 EPROM memory Transmission ECU internal fault Change Transmission ECU
not working

T002 Suspect data in Transmission ECU internal fault Change Transmission ECU
EPROM memory

T003 EPROM memory Transmission ECU internal fault Change Transmission ECU
continually busy

T004 Factory default Transmission ECU internal fault Change Transmission ECU
values not valid

T005 Wet clutch Wet clutch not calibrated or calibrated Re-calibrate the clutch. See Powershift and
calibration values incorrectly Master Clutch Calibration
out of range

9804/1103 60 - 10 - 05/15 8020 - C/40 - 6.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/16

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)
Powershift Error Codes

Code Description Possible Cause Action and Remedy

T010 Snail solenoid open Internal breakdown of solenoid coil Check solenoid for continuity
circuit

Damaged wiring Check continuity of wiring from solenoid to


both Transmission ECU and earth; refer to
wiring diagram

T011 Snail solenoid short Solenoid coil faulty internally Check solenoid resistance, which should be
circuit 5 ohms

Damaged wiring Check for short circuit to earth in wiring


between solenoid and Transmission ECU

T012 Snail solenoid driver Caused by abnormally high current drawn


over temperature from Transmission ECU (the driver is inside
the ECU and is not serviceable)

Solenoid coil faulty internally Check solenoid resistance, which should be


5 ohms

Damaged wiring Check for short circuit or low resistance to


earth in wiring between solenoid and
Transmission ECU

T013 Tortoise solenoid Internal breakdown of solenoid coil Check solenoid for continuity
open circuit

Damaged wiring Check continuity of wiring from solenoid to


both Transmission ECU and earth; refer to
wiring diagram

T014 Tortoise solenoid Internal breakdown of solenoid coil Check solenoid for continuity
short circuit

Damaged wiring Check for short circuit to earth in wiring


between solenoid and Transmission ECU

T015 Tortoise solenoid Caused by abnormally high current drawn from


driver over Transmission ECU (the driver is inside the
temperature ECU and is not serviceable)

Solenoid coil faulty internally Check solenoid resistance, which shoiuld be


5 ohms

Damaged wiring Check for short circuit or low resistance to


earth in wiring between solenoid and
Transmission ECU

T016 Hare solenoid open Internal breakdown of solenoid coil Check solenoid for continuity
circuit

Damaged wiring Check continuity of wiring from solenoid to


both Transmission ECU and earth; refer to
wiring diagram

(continued)

9804/1103 60 - 10 - 05/16 8020 - C/40 - 7.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/17

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)

Powershift Error Codes (cont’d)

Code Description Possible Cause Action and Remedy

T017 Hare solenoid short Solenoid coil faulty internally Check solenoid resistance, which should be
circuit 5 ohms

Damaged wiring Check for short circuit to earth in wiring


between solenoid and Transmission ECU

T018 Hare solenoid driver Caused by abnormally high current drawn from
over temperature Transmission ECU (the driver is inside the
ECU and is not serviceable)

Solenoid coil faulty internally Check solenoid resistance, which shoiuld be


5 ohms

Damaged wiring Check for short circuit or low resistance to


earth in wiring between solenoid and
Transmission ECU

Wet Clutch Lubrication Error Codes

Code Description Possible Cause Action and Remedy

T019 Clutch lubrication Solenoid coil faulty internally Check solenoid for continuity
solenoid open
circuit
Damaged wiring Check for short circuit to earth in wiring
between solenoid and Transmission ECU

T020 Clutch lubrication Solenoid coil faulty internally Check solenoid resistance, which should be
solenoid short 5 ohms
circuit
Damaged wiring Check for short circuit to earth in wiring
between solenoid and Transmission ECU

T021 Clutch lubrication Caused by abnormally high current drawn from


solenoid driver Transmission ECU (the driver is inside the
over temperature ECU and is not serviceable)

Solenoid coil faulty internally Check solenoid resistance, which should be


5 ohms

Damaged wiring Check for short circuit or low resistance to


earth in wiring between solenoid and
Transmission ECU

9804/1103 60 - 10 - 05/17 8020 - C/40 - 8.3 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/18

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)

* Reverse Lamp Error Codes - Dry Clutch Machines only

Code Description Possible Cause Action and Remedy

T022 Reversing lamp open For this circuit to be open, both reversing Check reversing light bulbs and relay (if
circuit. bulbs and the trailer reverse light relay (if fitted); refer to wiring diagrams.
fitted) must all have failed open circuit.

Damaged wiring Check continuity of wiring from


Transmission ECU to reversing lights and
trailer reverse lights relay (if fitted); refer to
wiring diagram.

T023 Reversing lamp short Trailer reversing light bulb or relay short circuit. Check reversing light bulbs and relay.
circuit.
Damaged wiring Check integrity of wiring from Transmission
ECU to reversing lights and trailer reverse
lights relay (if fitted); refer to wiring diagram.

T024 Reversing lamp Caused by abnormally high current drawn


driver over from Transmission ECU (the driver is inside
temperature. the ECU and is not serviceable).

Internal failure of the relay. Check relay for function.

Damaged wiring Check for short circuit or low resistance to


earth in wiring from ECU to reversing lights
and trailer reverse lights relay (if fitted); refer
to wiring diagram.

Incorrect wattage bulbs fitted. Check bulbs and replace as necessary.

Selectronic Air Solenoid Error Codes

Code Description Possible Cause Action and Remedy

T025 L ram neutral air Internal breakdown of a solenoid coil. Check individual solenoid for continuity, as
solenoid open circuit. guided by the individual fault code.

T026 R ram engage air Wiring fault. Check supply and return wiring between
solenoid open circuit. Transmission ECU and relevant solenoid(s);
refer to wiring diagram.
T027 M ram engage air
solenoid open circuit. Note: If either all four neutral solenoids or
all four engage solenoids are showing
T028 H ram neutral air failures, it is likely to be a supply fault.
solenoid open circuit. If there is only one solenoid failure, it is
likely to be an individual solenoid return.
T029 L ram engage air
solenoid open circuit.

T030 R ram neutral air


solenoid open circuit.

T031 M ram neutral air


solenoid open circuit.

T032 H ram engage air


solenoid open circuit.

9804/1103 60 - 10 - 05/18 8020 - C/40 - 9.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/19

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)
Selectronic Air Solenoid Error Codes

Code Description Possible Cause Action and Remedy

T033 One air solenoid has Internal solenoid failure. Check solenoid resistance, which should be
short circuit. 75 to 80 ohms. Determine which solenoid
has failed by sequencing through all
Selectronic gear changes.

T034 Air solenoid valve Damaged wiring. Check that the common air valve supply
block 12V supply lines from the Transmission ECU are not
line short circuit. shorting to earth; refer to wiring diagrams.

T035 Air solenoid valve Caused by abnormally high current drawn


block 12V supply from Transmission ECU (the driver is inside
over temperature. the ECU and is not serviceable).

Internal solenoid failure. Check all air solenoid resistances, which


should each be 75 to 80 ohms.

Damaged wiring. Check for short circuit or low resistance to


earth in common supply from Transmission
ECU to air solenoids.

T040 REV engage. All these switches appear to be OPEN and


should be CLOSED.

T041 LOW engage. These codes can also result from attempting Check air pressure and operation of
to use Selectronic with insufficient air pressure, cylinders.
causing insufficient cylinder movement to
T042 MED engage. operate the switches normally, or air cylinder Check for air cylinder leaks.
leaks which also cause slow or weak air
cylinder movement.
T043 HIGH engage.
Failed switch (open circuit). Check switch operation using a magnet and
multimeter, or by using the diagnostics
T044 REV neutral. function of the Psion Workabout.

Wiring faulty. Check supply and return wiring between


T045 LOW neutral. Transmission ECU and switches; refer to
wiring diagram.

T046 MED neutral.

T047 HIGH neutral.

9804/1103 60 - 10 - 05/19 8020 - C/40 - 10.3 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/20

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)
Selectronic Air Solenoid Error Codes

Code Description Possible Cause Action and Remedy

T050 REV engage. All these switches appear to be CLOSED


and should be OPEN .

T051 LOW engage. These codes can also result from attempting Check air pressure and operation of
to use Selectronic with insufficient air pressure, cylinders.
causing insufficient cylinder movement to
T052 MED engage. operate the switches normally, or air cylinder Check for air cylinder leaks.
leaks which also cause slow or weak air
cylinder movement.
T053 HIGH engage.
Failed switch. Check switch operation using a magnet and
multimeter, or by using the diagnostics
T054 REV neutral. function of the Psion Workabout.

Wiring faulty. Check supply and return wiring between


T055 LOW neutral. Transmission ECU and switches; refer to
wiring diagram.

T056 MED neutral.

T057 HIGH neutral.

Illegal Speed Trigger Error Codes

Code Description Possible Cause Action and Remedy

T060 Triggers <1, <3 and The EMS sets the speed triggers to these Check for error codes D020 or D021.
>20 kph. values if it detects a speed sensor fault. These
settings make the tractor systems safe but
useable; for example, Quadtronic is forced to
2WS.

Break in 20 kph signal line from EMS to Check continuity of 20 kph line, referring to
Transmission ECU. wiring diagrams.

T061 Triggers >1, <3 and Break in 3 kph and/or 20 kph line from EMS Check continuity of 3 kph and/or 20 kph
>20 kph. to Transmission ECU. lines, referring to wiring diagrams.

T062 Triggers <1, >3 and Break in 1 kph line from EMS to Transmission Check continuity of 1 kph line, referring to
>20 kph. ECU. wiring diagrams.

T063 Triggers <1, >3 and Break in 1 kph line from EMS to transmission Check continuity of 1 kph line, referring
<20 kph. ECU. to wiring diagrams.

Short to 12V on 3 kph line from EMS to Check for short on 3 kph line, referring
Transmission ECU. to wiring diagrams.

9804/1103 60 - 10 - 05/20 8020 - C/40 - 11.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/21

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)

Clutch Switch Error Codes *(Dry clutch transmission)

Code Description Possible Cause Action and Remedy

T070 Clutch switches show One of clutch pedal switches is faulty or Check both switches for correct operation
clutch pedal both jammed. and function.
fully up and fully
down at the same
time.

Wet Clutch Transmission Error Codes

Code Description Possible Cause Action and Remedy

T071 Transmission brake Solenoid coil faulty internally Check solenoid for continuity
solenoid open
circuit
Damaged wiring Check for short circuit to earth in wiring
between solenoid and Transmission ECU

T072 Transmission brake Solenoid coil faulty internally Check solenoid resistance, which should be
solenoid short 5 ohms
circuit
Damaged wiring Check for short circuit to earth in wiring
between solenoid and Transmission ECU

T073 Transmission brake Caused by abnormally high current drawn from


solenoid driver Transmission ECU (the driver is inside the
over temperature ECU and is not serviceable)

Solenoid coil faulty internally Check solenoid resistance, which should be


5 ohms

Damaged wiring Check for short circuit or low resistance to


earth in wiring between solenoid and
Transmission ECU

T077 Transmission oil Low transmission oil level Check and correct oil level
over temperature
Blocked or damaged oil cooler Clean or renew cooler
*Note: The low
transmission oil Faulty sensor unit Renew sensor unit, check
pressure light will potentiometer operation
flash when this fault
is present Service clutch

T078 Wet clutch over Low transmission oil level Check and correct oil level
temperature
Lubrication oil supply failure Check clutch lubrication oil pressures
*Note: The low
transmission oil Excessive clutch slip Check clutch control valve operation,
pressure light will potentiometer operation. Service clutch
flash when this fault
is present

T079 Oil temperature Faulty sensor unit Renew sensor


sensor fault
Damaged wiring Check for short circuit or low resistance to
earth in wiring between sensor and
Transmission ECU

9804/1103 60 - 10 - 05/21 8020 - C/40 - 12.1 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/22

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Column Switch Connection Error Codes

Code Description Possible Cause Action and Remedy

T080 Low and reverse Faulty column switch. Check switch for correct operation and
appear both selected. function, using a multimeter or the
diagnostics function of the PSION
Workabout.

T081 Low and medium Damaged wiring. Check integrity of wiring from column
appear both selected. switch to both the EMS and the
Transmission ECU.
T082 Low and high
appear both selected.

T083 High and reverse


appear both selected.

T084 Medium and reverse


appear both selected.

T085 Medium and high


appear both selected.

Wet Clutch Control Error Codes

Code Description Possible Cause Action and Remedy

T100 Wet clutch Solenoid coil faulty internally Check solenoid for continuity
solenoid open
circuit Faulty inching resistor Check resistance of inching resistor, which
should be 4.7 ohms

Damaged wiring Check for open circuit in wiring between


solenoid and Transmission ECU

T101 Wet Clutch Solenoid coil faulty internally Check solenoid resistance, which should be
solenoid short 7 to 14 ohms
circuit
Faulty inching resistor Check resistance of inching resistor, which
should be 4.7 ohms

Damaged wiring Check for short circuit to earth in wiring


between solenoid and Transmission ECU

T102 Wet Clutch Caused by abnormally high current drawn from


solenoid driver Transmission ECU (the driver is inside the
over temperature ECU and is not serviceable)

Solenoid coil faulty internally Check solenoid resistance

Damaged wiring Check for short circuit or low resistance to


earth in wiring between solenoid and
Transmission ECU

T103 Not enough wet Solenoid coil faulty internally. Check solenoid for continuity
clutch solenoid valve
current when clutch Faulty inching resistor. Check resistance of inching resistor, which
pedal up. should be 4.7 ohms.

Damaged wiring. Check for open circuit in wiring between


solenoid and transmission ECU.

Low ECU supply voltage. Check ECU supply wiring.

9804/1103 60 - 10 - 05/22 8020 - C/40 - 13.1 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/23

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)
Wet Clutch Control Error Codes (cont’d)

Code Description Possible Cause Action and Remedy

T114 Clutch pedal is Clutch pedal not adjusted correctly Adjust pedal
fully down but
clutch switch has Faulty clutch switch Check switch operation
not operated
Damaged wiring Check for open circuit

T115 Clutch pedal is Faulty clutch switch Check switch operation


fully up but clutch
down switch has not Damaged wiring Check for short circuit
released

T120 Clutch potentiometer Faulty potentiometer or installation Check potentiometer mounting and
calibrated position is operation
too high

T121 Clutch potentiometer See code T120 See code T120


calibrated position is
too low

T122 Clutch potentiometer See code T120 See code T120


above calibrated
limits

T123 Clutch potentiometer See code T120 See code T120


below calibrated
limits

T124 Clutch potentiometer Faulty potentiometer Check potentiometer operation


is above electrical
limits Faulty wiring Check related wires for damage

T125 Clutch potentiometer Faulty potentiometer Check potentiometer operation


is below electrical
limits Faulty wiring Check related wires for damage

T126 Clutch pedal Clutch operation not calibrated correctly Calibrate clutch
calibrated range
too small

T130 Splitter safety dump Relay faulty Check relay


relay does not
operate when clutch Relay wiring faulty Check wiring.
pedal is fully
depressed.

T131 Splitter safety dump Relay faulty Check relay


relay operates even
though clutch pedal Relay wiring faulty Check wiring
released.

9804/1103 60 - 10 - 05/23 8020 - C/40 - 14.1 Issue 2*


CONTENTS
Fastrac 60 - 10 - 05/24

2000 Series, 3000 Series Machines


Fault Finding - Electronic Management System (cont’d)
Diagnostic Error Code Tables (cont’d)

Non-displayable Fault Codes

Code Description Possible Cause Action and Remedy

T230 “Limp Home” mode Driver used “Limp Home” mode. Find reason for use of this mode and rectify
activated. any faults.

Note: This mode is Damaged wiring. Check integrity of wiring from switch to EMS.
not available on
Transmission ECU
Part Number
704/33700.

9804/1103 60 - 10 - 05/24 8020 - C/40 - 15.1 Issue 2*


CONTENTS
Fastrac 60 - 10 - 06/1

ALL MODELS
* Fault Finding - Complete Transmission
Complete Transmission
If the problem is noise rather than loss of drive start at check
7.

CHECK ACTION

1 Is drive being transmitted to the road wheels? YES: Check 7.


NO: Check 2.

2 Is the clutch actuation system functioning? YES: Check 3.


NO: Check clutch actuation. See Note 2 below.

3 Is the clutch slipping? YES: Examine and repair clutch. See Note 2 below.
NO: Check 4.

4 Are range and speed gearboxes both in gear? YES: Check 5.


NO: Engage gear/check gearchange linkages.

5 Is 6-speed gearbox heard to drive with the range YES: Check 6.


gearbox in neutral? NO: Remove and examine 6-speed gearbox.

6 Does rear axle driveshaft rotate with both gearboxes in YES: Check rear axle.
gear? NO: Check range gearbox.

7 Is fault noise rather than loss of drive? YES: Check 8.


NO: Check 10.

8 Is transmission noisy with speed gearbox in gear and YES: Examine speed gearbox for worn/damaged
range gearbox in neutral? components.
NO: Check 9.

9 Isolate noise source to range box or rear axle or front Examine relevant transmission element for
axle by disconnecting relevant drive shafts. worn/damaged components.

10 Is transmission oil level low? YES: Fill to correct level.

Note 1: When carrying out fault finding on the transmission


always check for any error codes that may have been
generated by the electronic management system. See Fault
Finding (Electronic Management System) Section C.

Note 2: For machines fitted with a wet master clutch


transmission see Fault Finding - Wet Master Clutch.

9804/1103 60 - 10 - 06/1 8020 - F/5-1.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 06/2

2000 AND 3000 SERIES MACHINES


* Fault Finding - Wet Master Clutch
Symptom A
Clutch fails to engage. Clutch slips. Clutch engages erratically.

CHECK ACTION

1 Is the transmission oil level low? YES: Fill to correct level.


NO: Check 2.

2 Is the pressure maintenance valve set correctly? YES: Check 3.


NO: Set the valve to the correct pressure.

3 Is the clutch pedal potentiometer faulty? YES: Renew the potentiometer.


NO: Check 4.

4 Is the clutch hydraulic pressure low? YES: Recheck 2, check related external pipework for
leaks.
Check 5.
NO: Check 5.

5 Is the clutch control valve operating correctly? YES: Check 6.


NO: Renew the valve.

*6 Is pedal calibration correct? YES: Check 7.


NO: Re-calibrate pedal

*7 Are the clutch piston seals leaking? YES: Renew piston seals, see the Note below.
NO: Check 8.

Note: The following checks can only be carried out after the complete gearbox assembly has been removed from the machine.
Make sure that all other checks have been carried out correctly before contemplating removal of the gearbox.

*8 Is the clutch piston check valve faulty? YES: Renew the check valve.

*9 Are the clutch friction plates worn? YES: Renew the plates.

* 10 Are steps visible in the drive tangs on the clutch drum? YES: Renovate or renew the drum as required.

Symptom B
Clutch fails to disengage correctly when machine is in motion (clutch drag).

CHECK ACTION

1 Is the transmission oil level too high? YES: Adjust oil level, check for oil contamination.
NO: Check 2.

2 Is the clutch external return line pipework damaged? YES: Renew pipes as required.
NO: Check 3.

3 Is the clutch pedal potentiometer faulty? YES: Renew the potentiometer.


NO: Check 4.

4 Is the clutch control valve operating correctly? YES: Check 5.


NO: Renew the valve.

*5 Is pedal calibration correct? YES: Check 6.


NO: Re-calibrate pedal.

Note: The following checks can only be carried out after the complete gearbox assembly has been removed from the machine.
Make sure that all other checks have been carried out correctly before contemplating removal of the gearbox.

*6 Is the clutch piston check valve faulty? YES: Renew the check valve.
*7 Are steps visible in the drive tangs on the clutch drum? YES: Renovate or renew the drum as required.
*8 Are the clutch return springs worn or broken? YES: Renew the springs.
NO: Always renew the springs even if they appear
serviceable.

9804/1103 60 - 10 - 06/2 8020 - F/5-2.2 Issue 2*


CONTENTS
Fastrac 60 - 10 - 06/3

2000 AND 3000 SERIES MACHINES


* Fault Finding - Wet Master Clutch (cont’d)

Symptom C
Clutch fails to disengage correctly when selecting a gear with the machine stationary (clutch drag).

CHECK ACTION
1 Carry out checks 1 to 4 for symptom B then carry out check 2 below.

2 Is the transmission brake hydraulic pressure low? YES: Check 3.


NO: Check 5.

3 Is the transmission oil level low? YES: Fill to correct level.


NO: Check 4.

4 Is the pressure maintenance valve set correctly? YES: Check 5.


NO: Set the valve to the correct pressure.

5 Is the brake solenoid valve operating correctly? YES: Check 5.


NO: Renew the valve.

6 Are the brake piston seals leaking? YES: Renew piston seals, see the Note below.
NO: Check 7.
Note: The following checks can only be carried out after the complete gearbox assembly has been removed from the machine.
Make sure that all other checks have been carried out correctly before contemplating removal of the gearbox.

7 Are the brake friction plates worn? YES: Renew the plates.
NO: Check 8.

8 Carry out checks 5 to 7 for symptom B.

9804/1103 60 - 10 - 06/3 8020 - F/5-3.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 07/1
ALL MODELS
Fault Finding - Power Take Off Clutches

If the problem is a partial or complete lack of drive to PTO


drive lines start at check 1.

If the problem is that the PTO shaft continues to rotate when


selector switch is in the 'brake' position, start at check 12.

CHECK ACTION
1 Are both front and rear PTO drive lines fitted? YES: Check 2.
NO: Check 3.

2 Has drive been lost to both shafts? YES: Check 3.


NO: Check 4.

3 Is the PTO speed selector lever engaged and YES: Rectify fault in PTO gearbox.
cable/selector mechanism intact? NO: Rectify cable/selector mechanism and engage gear.

Note: Checks from 4 onwards refer to either front or rear


PTO operating mechanism.

4 Is PTO drive line intact? YES: Check 5.


NO: Repair as necessary.

5 Is there a leak in the extended pipework to the PTO YES: Rectify leak.
drive clutch? NO: Check 6.

6 Is the transmission hydraulic circuit pressure correct? YES: Check 7.


NO: Adjust pressure.

7 Is the transmission hydraulic circuit pressure filter YES: Replace filter element.
blocked? NO: Check 8.

8 Is current reaching the PTO drive solenoid? YES: Check 9.


NO: Check 10.

9 Is the PTO drive solenoid defective? YES: Replace the defective solenoid.
NO: Check 10.

10 Is the PTO selector switch passing current in the PTO YES: Check 11.
'drive' position? NO: Replace PTO selector switch.

11 Is the PTO drive solenoid spool sticking? YES: Free off or renew valve.
NO: Remove and dismantle PTO clutch pack and
inspect condition.

12 Does the PTO shaft continue to rotate when the PTO YES: Check 13.
selector switch is in the 'brake' position? NO: Check 14.

13 Is there a leak in the external pipework to the PTO YES: Rectify leak.
brake? NO: Check 14.

14 Is the transmission hydraulic circuit pressure correct? YES: Check 15.


NO: Adjust pressure.

15 Is the transmission hydraulic circuit pressure filter YES: Replace filter element.
blocked? NO: Check 16.

16 Is current reaching the PTO brake solenoid? YES: Check 17.


NO: Check 18.

9804/1103 60 - 10 - 07/1
CONTENTS
CONTENTS
Fastrac 60 - 10 - 07/2
ALL MODELS
Fault Finding - Power Take Off Clutches (continued)

CHECK ACTION
17 Is the PTO brake solenoid defective? YES: Replace solenoid.
NO: Check 18.

18 Is the PTO selector switch passing current in the PTO YES: Check 19.
'brake' position? NO: Replace PTO selector switch.

19 Is the PTO brake solenoid spool sticking? YES: Free off or renew valve.
NO: Dismantle and examine PTO brake assembly.

9804/1103 60 - 10 - 07/2
CONTENTS
CONTENTS
Fastrac 60 - 10 - 08/1

ALL MACHINES
2/4 Wheel Drive - Fault Finding

No four-wheel drive but all gears functioning in two-wheel


drive.

CHECK ACTION

1 Is the front axle drive train intact? YES: Check 2.


NO: Repair as required.

2 Is 2WD dump switch permanently closed with parking YES: Replace 2WD dump switch.
brake on? NO: Check 3.

3 Is the 2/4WD solenoid spool sticking? YES: Dismantle/renew valve.


NO: Check 4.

4 Put the starter switch in "IGN" position. Select 4WD. Is YES: Renew 2/4WD switch.
there a voltage reading at the 4WD relay? NO: Check 5.

5 Put the starter switch in"'IGN" position. Select 4WD. Is YES: Renew 2/4WD drive relay.
there a voltage reading at the 2/4WD solenoid socket? NO: Dismantle 4WD clutch and inspect condition.

Two-wheel drive cannot be engaged (or four-wheel drive will


not disengage).

CHECK ACTION

1 Is there a leak in the external pipework to the 2/4WD YES: Rectify leak.
clutch? NO: Check 2.

2 Is the transmission hydraulic circuit pressure correct? YES: Check 3.


NO: Adjust pressure.

3 Is the transmission hydraulic circuit pressure filter YES: Replace filter element.
blocked? NO: Check 4.

4 Is current reaching the 2/4WD solenoid when the starter YES: Check 5.
switch is in "IGN" position and 2WD is selected'? NO: Check 6.

5 Is the 2WD dump switch permanently open, even with YES: Renew 2/4WD dump switch.
the park brake disengaged? NO: Dismantle 4WD clutch and check condition,
particularly the piston seals.

6 Is the 2/4WD solenoid defective? YES: Replace the defective solenoid.


NO: Check 7.

7 Is the 2/4WD selector switch passing current in the 2WD YES: Check 8.
position? NO: Renew 2/4WD selector switch.

8 Is the 2/4WD solenoid spool sticking? YES: Free off or renew valve.

9804/1103 60 - 10 - 08/1 8020 - F/7-1.1 Issue 1


CONTENTS
Fastrac
125, 135, 145, 150, 155, 185
Fault Finding - Differential Lock (rear axle)
Differential lock will not engage.

CHECK ACTION

1 Is there a leak in the external pipework to the differential YES: Rectify leak.
lock? NO: Check 2.

2 Is the transmission hydraulic circuit pressure correct? YES: Check 3.


NO: Adjust pressure.

3 Is the transmission hydraulic circuit pressure filter YES: Replace filter element.
blocked? NO: Check 4.

4 Is current reaching the 4WD/differential lock solenoid? YES: Check 5.


NO: Check 6.

5 Is the 4WD/differential lock solenoid defective? YES: Replace the defective solenoid.
NO: Check 7.

6 Is the 4WD/differential lock selector switch passing YES: Check 7.


current in the 4WD and diff. lock position? NO: Replace 4WD drive/differential lock selector switch.

7 Is the 4WD/differential lock solenoid spool sticking? YES: Free off or renew valve.
NO: Dismantle differential lock mechanism and check
condition of drive dogs and piston seals.

Differential lock will not disengage.

CHECK ACTION

1 Put the starter switch in "IGN" position. Is current YES: Renew 4WD/differential lock selector switch.
reaching the 4WD/differential lock solenoid when only NO: Check 2.
4WD is selected?

2 Is the 4WD/differential lock solenoid spool sticking? YES: Free off or renew valve.
NO: Dismantle 4WD/differential lock mechanism and
check condition of release spring and piston for
sticking.

9804/1103 60 - 10 - 11/1 Issue 3


CONTENTS
Fastrac
* FASTRAC 1115, 1135, 2115, 2125, 2135, 2150
Fault Finding - Differential Lock
Differential lock will not engage.

CHECK ACTION

1 Is there a leak in the external pipework to the differential YES: Rectify leak.
lock? NO: Check 2.

2 Is the transmission hydraulic circuit pressure correct? YES: Check 3.


NO: Adjust pressure.

3 Is the transmission hydraulic circuit pressure filter YES: Replace filter element.
blocked? NO: Check 4.

4 Is current reaching the differential lock solenoid? YES: Check 5.


NO: Check 6.

5 Is the differential lock solenoid defective? YES: Replace the defective solenoid.
NO: Check 7.

6 Is the 4WD/differential lock selector switch passing YES: Check 7.


current in the 4WD and diff. lock position? NO: Replace 4WD drive/differential lock selector switch.

7 Is the differential lock solenoid spool sticking? YES: Free off or renew valve.
NO: Dismantle differential lock mechanism and check
condition of drive plates and piston seals.

Differential lock will not disengage.

CHECK ACTION

1 Put the starter switch in "IGN" position. Is current YES: Renew 4WD/differential lock selector switch.
reaching the differential lock solenoid when only 4WD is NO: Check 2.
selected?

2 Is the differential lock solenoid spool sticking? YES: Free off or renew valve.
NO: Dismantle differential lock mechanism and check
condition of release spring and piston for sticking.

9804/1103 60 - 10 - 11/2 Issue 2*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 11/3

2000 Series, 3000 Series

Fault Finding - Differential Lock

Differential lock will not engage.


CHECK ACTION

1 Is there a leak in the external pipework to the differential YES: Rectify leak.
lock? NO: Check 2.

2 Is the transmission hydraulic circuit pressure correct? YES: Check 3.


NO: Adjust pressure.

3 Is the transmission hydraulic circuit pressure filter YES: Replace filter element.
blocked? NO: Check 4.

4 Is current reaching the differential lock solenoid? YES: Check 5.


NO: Check 6.

5 Is the differential lock solenoid defective? YES: Replace the defective solenoid.
NO: Check 7.

6 Is the 4WD/differential lock selector switch passing YES: Check 7.


current in the 4WD and diff. lock position? NO: Replace 4WD drive/differential lock selector switch.

7 Is the differential lock solenoid spool sticking? YES: Free off or renew valve.
NO: Dismantle differential lock mechanism and check
condition of drive plates and piston seals.

Differential lock will not disengage.


CHECK ACTION

1 Put the starter switch in "IGN" position. Is current YES: Renew 4WD/differential lock selector switch.
reaching the differential lock solenoid when only 4WD is NO: Check 2.
selected?

2 Is the differential lock solenoid spool sticking? YES: Free off or renew valve.
NO: Dismantle differential lock mechanism and check
condition of release spring and piston for sticking.

9804/1103 60 - 10 - 11/3 3820 - F/8-1.1 Issue 1


CONTENTS
Fastrac
* 125, 135, 145, 150, 155, 185
Fault Finding - Brakes
Introduction Safety Precautions
For diagnostic purposes the air brake system is fitted with ! WARNING
five test points, one on each 'dry' tank and two on the output Before working on or around the brake system, always
side of the footbrake valve. Diagnosis of system faults observe the following precautions:
requires the use of suitable gauges (three are usually
sufficient). A service kit of gauges, hoses and fittings is 1 Stop the engine and chock all four wheels.
available as JCB Service Tool 892/00311.
2 When the air system is being exhausted, keep
The brake system air pressure should be 8 bar (120 lbf/in ).
2 hands away from the parking brake actuator
pushrod and caliper, as they may move and trap
General air leaks are usually audible with the engine your fingers.
stopped. For smaller air leaks on valves, soak the valve in
3 Take care if disconnecting an air hose containing
soap solution and watch for the formation of bubbles.
pressure as it may whip as air escapes.
The illustration below will aid identification of the components
4 Never remove or dismantle a component until air
mentioned in the fault finding procedure.
pressure has been exhausted and you have read
and understood the recommended procedures.

5 Wear safety glasses when working with air


pressure.
BRAK 8-3/1

Component Key
*M Air/hydraulic Actuators
A Feed from Compressor
B Unloader Valve * Note: To machine no. 636000, the front actuator feeds the
C Wet Tank rear brakes and the rear actuator feeds the front brakes.
E Schrader valve From machine no. 636001 the front actuator feeds the front
F Circuit Protection Valve brakes and the rear actuator feeds the rear brakes.
G1 Front Circuit Reservoir S Non-return Valve
G2 Rear Circuit Reservoir * TP1 Test Point, Front Circuit
* TP2 Test Point, Rear Circuit
G3 Trailer and Parking Brake Reservoir
* TP3 Test Point, Trailer and Parking Brake Circuit
L Trailer Brake Air Valve
Note: Test point TP3(1) is alternative to TP3(2). Test points
TP4 and TP5 are on the footbrake valve (see circuit diagram)
Z(f) Threshold Valve (front) - if fitted

S162623

9804/1103 60 - 10 - 15/1 Issue 3*


CONTENTS
Fastrac
* 125, 135, 145, 150, 155, 185
Fault Finding - Brakes (continued)
Low Pressure Warning Lights On
CHECK ACTION

1 Are all three warning lights on? YES: Check 2.


NO: Check 4.

2 Is there a leak between the compressor and the circuit YES: Rectify leak.
protection valve? NO: Check 3.

3 Is air continually pumping from unloader valve exhaust? YES: Renew defective unloader valve.
NO: Strip and examine compressor.

4 If only one light is on, pressure test relevant tank. Is YES: Renew defective low pressure switch.
pressure OK? NO: Check 5.

5 Drain air from complete system. Recharge. Does fault YES: Renew circuit protection valve.
still exist? NO: System now OK.

Service Brakes Poor


CHECK ACTION

1 Do disc pads have a minimum of 3 mm (0.12 in) friction YES: Check 2.


material? NO: Renew pads (in complete axle sets).

2 Do both brake fluid reservoirs have adequate fluid? YES: Check 3.


NO: Top up and check for leaks.

3 Have brakes been bled? YES: Check 4.


NO: Bleed brakes.

4 Fit gauges first to TP1 and TP4 and then to TP2 and YES: Check 5
TP5. Do the gauges indicate that the footbrake valve is NO: Strip and inspect footbrake valve
functioning?

5 Are air/hydraulic actuators functioning? YES: Bleed brakes.


NO: Strip and inspect actuator(s).
.

Poor Front Brakes, Good Rear Brakes


CHECK ACTION

1 Fit gauges to TP1 and TP4. Charge system. Does TP1 YES: Check 2.
reach system pressure? NO: Check for leaks or faulty circuit protection valve.

YES: Check 3.
2 Operate footbrake. Does TP4 reach TP1? NO: Check footbrake valve.

3 Has the front hydraulic circuit been bled? YES: Check air/hydraulic actuator.
NO: Bleed front hydraulic circuit.

9804/1103 60 - 10 - 15/2 Issue 3*


CONTENTS
Fastrac
* 125, 135, 145, 150, 155, 185
Fault Finding - Brakes (continued)
Poor Rear Brakes, Good Front Brakes
CHECK ACTION

1 Fit gauges to TP2 and TP5. Charge system. Does TP2 YES: Check 2.
reach system pressure? NO: Check for leaks or faulty circuit protection valve.

2 Operate footbrake. Does TP5 reach TP2? YES: Check 3.


NO: Check footbrake valve.

3 Has the rear hydraulic circuit been bled? YES: Check air/hydraulic actuator.
NO: Bleed rear hydraulic circuit.

Trailer Brakes Poor


CHECK ACTION

1 Fit gauge to TP3. Charge system. Is tank up to system YES: Check 3.


pressure? NO: Check 2.

2 Drain air from complete system. Recharge. Is tank up to YES: System now OK.
system pressure? NO: Renew circuit protection valve.

3 Fit gauges to trailer tappings TS and TC. Is TS at YES: Check 4.


system pressure? NO: Defective trailer brake valve.

4 Operate footbrake. Is TC at system pressure? YES: Fault on trailer brakes.


NO: Defective trailer brake valve.

Park Brake Not Holding


CHECK ACTION

1 Do disc pads have a minimum of 3 mm (0.12 in) friction YES: Check 2.


material? NO: Renew pads.

2 Are pads adjusted correctly? YES: Check 3.


NO: Adjust.

3 Is caliper clamping on disc? YES: Suspect fault in rear axle.


NO: Suspect fault in spring brake actuator.

Park Brake Not Releasing


CHECK ACTION

1 Fit gauge to TP3 and TP4. Charge system. Is pressure YES: Check 3.
OK? NO: Check 2.

2 Is there a leak between the trailer brake valve and the YES: Rectify leak.
park brake actuator? NO: Defective park brake valve.

YES: Suspect fault in spring brake actuator.


3 Are pads adjusted correctly? NO: Adjust.

9804/1103 60 - 10 - 15/3 Issue 3*


CONTENTS
Fastrac
FASTRAC 1115 & 1135

Introduction Safety Precautions


For diagnostic purposes the air system is fitted with a test ! WARNING
point up-stream of the trailer brake reservoir. Diagnosis of Before working on the air system, always observe the
system faults requires the use of suitable gauges. A service following precautions:
kit of gauges, hoses and fittings is available as JCB Service
Tool 892/00311. 1 Stop the engine and chock all four wheels.

The system air pressure should be 8 bar (120 lbf/in2). 2 Take care if disconnecting an air hose containing
pressure as it may whip as air escapes.
General air leaks are usually audible with the engine stopped.
For smaller air leaks on valves, soak the valve in soap 3 Never remove or dismantle a component until air
solution and watch for the formation of bubbles. pressure has been exhausted and you have read
and understood the recommended procedures.
The illustration below will aid identification of the components
4 Wear safety glasses when working with air
mentioned in the fault finding procedure.
pressure.
BRAK-8-9

Component Key

C Unloader Valve
D Silencer
E Low air pressure switch
F Test Point
G Wet Tank (Trailer Brake Reservoir)
H Auto-drain Valve
K Circuit Protection Valve
P Dry Tank (Tractor Supplies Reservoir)
R Manual Drain Valve
T Alcohol Injector

9804/1103 60 - 10 - 15/4 Issue 1


CONTENTS
Fastrac
FASTRAC 1115 & 1135
Fault Finding - Brakes (continued)
Service Brakes - Low Pressure Warning Lights On

CHECK ACTION

1 Are both warning lights (1 and 2) on? YES: All the time. Check 2.
NO: Check 4.
NO: But intermittently when the foot brake in pressed.
Check the acumulator(s) on the faulty circuit(s).

2 Is there a leak between the steer/suspension pump and YES: Mend the leak.
the pressure maintenance valve? NO: Check 3.

3 Install a pressure gauge into the pressure maintenance YES: Check pressure switch(es) and circuits.
valve (brakes, suspension, differential lock). Does the NO: Remove valve. Fit new ‘O’ rings and check for debris
gauge indicate the correct pressure (see Data)? inside. Clean and reset valve to correct pressure.

Note: If the correct pressure cannot be achieved, check the


pump flow and pressure

4 Are the oil pipes from the foot brake valve to the YES: Carry out remedial work.
pressure maintenance valve broken/leaking? NO: Check the pressure switch.

Trailer Brakes - Low Pressure Warning Light On

CHECK ACTION

1 Is the low air pressure warning light (3) on? YES: Check 2.
NO: Check 4.

2 Is there a leak between the compressor and the circuit YES: Rectify leak.
protection valve? NO: Check 3.

3 Is air continually pumping from unloader valve exhaust? YES: Renew defective unloader valve.
NO: Strip and examine compressor.

4 Drain air from complete system. Does the trailer brake YES: Renew circuit protection valve.
air tank fail to re-charge? NO: System now OK.

Service Brakes Poor


CHECK
ACTION
1 Do disc pads have a minimum of 3 mm (0.12 in) friction
material? YES: Check 2.
NO: Renew pads (in complete axle sets).
2 Is the brake pressure correct at pressure maintenance
valve? YES: Check 3.
NO: Adjust valve.
3 Have brakes been bled?
YES: Check 4.
NO: Bleed brakes.
4 Fit a pressure gauge in place of the bleed screw into
one caliper on the front and rear axles. Press the foot YES: Check 5
pedal. Is full pressure being seen? NO: Replace the footbrake valve

5 Are the accumulators faulty? (See Service Manual


Section S, Gas Spring and Accumulators, Testing for YES: Replace faulty accumulator(s).
procedure.) NO: Bleed brakes.

9804/1103 60 - 10 - 15/5 Issue 1


CONTENTS
Fastrac
FASTRAC 1115 & 1135
Fault Finding - Brakes (continued)
Park Brake Not Holding
CHECK ACTION

1 Are disc pads within wear limits? YES: Check 2.


NO: Renew pads.

2 Are pads adjusted correctly? YES: Check 3.


NO: Adjust.

3 Is caliper clamping on disc? YES: Suspect fault in rear axle.


NO: Check and adjust linkage.

Poor Front Brakes, Good Rear Brakes


CHECK ACTION

1 Check condition of front brake pads/discs. Are they YES: Check 2.


serviceable? NO: Replace pads/discs as required.

2 Have the brakes been bled? YES: Check 3.


NO: Bleed brakes.

3 Is the pressure setting of the pressure maintenance YES: Check 4.


valve correct? NO: Adjust valve.

4 Fit a pressure gauge in place of the bleed screw in one YES: Check to see if the caliper pistons have seized. If
of the front calipers. With the foot brake pedal fully necessary, carry our repairs.
depressed, is fuel system pressure indicated? NO: Check the hydraulic foot brake valve.

Poor Rear Brakes, Good Front Brakes


CHECK ACTION

1 Check condition of rear brake pads/discs. Are they YES: Check 2.


serviceable? NO: Replace pads/discs as required.

2 Have the brakes been bled? YES: Check 3.


NO: Bleed brakes.

3 Is the pressure setting of the pressure maintenance YES: Check 4.


valve correct? NO: Adjust valve.

4 Fit a pressure gauge in place of the bleed screw in one YES: Check to see if the caliper pistons have seized. If
of the rear calipers. With the foot brake pedal fully necessary, carry our repairs.
depressed, is fuel system pressure indicated? NO: Check the hydraulic foot brake valve.

9804/1103 60 - 10 - 15/6 Issue 1


CONTENTS
Fastrac
FASTRAC 1115 & 1135
Fault Finding - Brakes (continued)
Trailer Brakes Poor
CHECK ACTION

1 Fit a pressure gauge to the air system test point. Is the YES: Check 2.
reading correct? NO: Check for air leaks, the unloader valve or the
compressor.

2 Fit a gauge to trailer coupling TS. Is the gauge reading YES: Check 3.
system pressure? NO: Check the coupling and the pipework feeding it.

3 Fit the gauge to trailer coupling TC. With the foot brake YES: Trailer brakes faulty.
pedal pressed, is the gauge reading system pressure? NO: Check 4.

4 Are the tractor service brakes operating correctly? YES: Check 5.


NO: Rectify the fault.

5 Is there hydraulic pressure at the pilot port of the trailer YES: The trailer brake valve is faulty.
brake valve? NO: Check the pilot circuit pipework and the shuttle valve.

9804/1103 60 - 10 - 15/7 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 15/8

2000 Series, 3000 Series


Fault Finding - Brakes
Introduction Safety Precautions
Note: The illustration below shows the component layout on ! WARNING
the right side of Fastrac 2115, 2125 and 2135 machines. On Before working on or around the brake system, always
Fastrac 2150 and 3000 series machines the components are observe the following precautions:
on the left side and are a mirror image of the layout below.
1 Stop the engine and chock all four wheels.
For diagnostic purposes the air brake system is fitted with
five test points, one on each brake circuit reservoir (TP1, 2 When the air system is being exhausted, keep
hands away from the parking brake actuator
TP2) one on the trailer/parking brake reservoir (TP3) and two
pushrod and caliper, as they may move and trap
on the foot brake air valve (TP4, TP5). Diagnosis of system
your fingers.
faults requires the use of suitable gauges (three are usually
sufficient). A service kit of gauges, hoses and fittings is 3 Take care if disconnecting an air hose containing
available as JCB Service Tool 892/00311. pressure as it may whip as air escapes.
The brake system air pressure should be 8 bar (120 lbf/in2). 4 Never remove or dismantle a component until air
pressure has been exhausted and you have read
General air leaks are usually audible with the engine
and understood the recommended procedures.
stopped. For smaller air leaks on valves, soak the valve in
soap solution and watch for the formation of bubbles. 5 Wear safety glasses when working with air
pressure.
The illustration below will aid identification of the components BRAK 8-3/1
mentioned in the fault finding procedure.

Component Key N Pressure Reducing Valve (Failure Conscious)


P Trailer Brake Air Valve
C Air Dryer/Unloader Valve U Tractor Services Reservoir
D System Reservoir V Non-return Valve
E Schrader Valve TP1 Test Point, Front Circuit (not shown) (on rear of G1)
F Circuit Protection Valve TP2 Test Point, Rear Circuit (not shown) (on rear of G2)
G1 Front Circuit Reservoir TP3 Test Point, Trailer and Parking Brake Circuit (not
G2 Rear Circuit Reservoir shown) (on rear of G3)
G3 Trailer/Parking Brake Reservoir TP4 Test Point, Front Circuit
K1 Front Brake Air/Hydraulic Actuator TP5 Test Point, Rear Circuit
K2 Rear Brake Air/Hydraulic Actuator Note: For positions of TP4 and TP5 see Foot Brake Air Valve
Removal and Replacement.

K2
C
K1
P E

U V

D
G3

G2
A258160
G1

9804/1103 60 - 10 - 15/8 8020 - G/3-1.3 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 15/9

2000 Series, 3000 Series


Fault Finding - Brakes (contÕd)
Low Pressure Warning Lights On
CHECK ACTION

1 Are all three warning lights on? YES: Check 2.


NO: Check 4.

2 Is there a leak between the compressor and the circuit YES: Rectify leak.
protection valve? NO: Check 3.

3 Is air continually pumping from air dryer/unloader valve YES: Renew defective air dryer/unloader valve.
exhaust? NO: Strip and examine compressor.

4 If only one light is on, pressure test relevant tank. Is YES: Renew defective low pressure switch.
pressure OK? NO: Check 5.

5 Drain air from complete system. Recharge. Does fault YES: Renew circuit protection valve.
still exist? NO: System now OK.

Service Brakes Poor


CHECK ACTION

1 Do disc pads have a minimum of 3 mm (0.12 in) friction YES: Check 2.


material? NO: Renew pads (in complete axle sets).

2 Do both brake fluid reservoirs have adequate fluid? YES: Check 3.


NO: Top up and check for leaks.

3 Have brakes been bled? YES: Check 4.


NO: Bleed brakes.

4 Fit a gauge first to TP1 and then to TP2. Does the YES: Check 5
gauge indicate that air system pressure is reaching the NO: Check that air system pressure is reaching the circuit
footbrake valve. protection valve. If not check for a leak in the circuit
from the compressor. If pressure is reaching the
circuit protection valve check the valve for faults.

5 Are air/hydraulic actuators functioning? YES: Check 6.


NO: Strip and inspect actuator(s).

6 Is there evidence of oil leakage at the failure conscious YES: Fit a new valve.
pressure relief valve? NO: Bleed brakes.
.

Poor Front Brakes, Good Rear Brakes


CHECK ACTION

1 Fit a gauge to TP1. Charge system. Does TP1 reach YES: Check 2.
system pressure? NO: Check for leaks or faulty circuit protection valve.

YES: Check 3.
2 Operate footbrake. Does the front air/hydraulic actuator NO: Check footbrake valve.
function?

3 Is there evidence of oil leakage at the failure conscious YES: Fit a new valve.
pressure relief valve? NO: Check 4.

4 Has the front hydraulic circuit been bled? YES: Check operation of the caliper and serviceability of
the brake friction pads.
NO: Bleed front hydraulic circuit.

9804/1103 60 - 10 - 15/9 8020 - G/3-2.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 15/10

2000 Series, 3000 Series


Fault Finding - Brakes (contÕd)
Poor Rear Brakes, Good Front Brakes
CHECK ACTION

1 Fit a gauge to TP2. Charge system. Does TP2 reach YES: Check 2.
system pressure? NO: Check for leaks or faulty circuit protection valve.

2 Operate footbrake. Does the rear air/hydraulic actuator YES: Check 3.


function? NO: Check footbrake valve.

3 Is there evidence of oil leakage at the failure conscious YES: Fit a new valve.
pressure relief valve? NO: Check 4.

4 Has the rear hydraulic circuit been bled? YES: Check operation of the calipers and serviceability of
the brake friction pads.
NO: Bleed rear hydraulic circuit.

Trailer Brakes Poor


CHECK ACTION

1 Fit gauge to TP3. Charge system. Is tank up to system YES: Check 3.


pressure? NO: Check 2.

2 Drain air from complete system. Recharge. Is tank up to YES: System now OK.
system pressure? NO: Renew circuit protection valve.

3 Fit gauges to trailer tappings TS and TC. Is TS at YES: Check 4.


system pressure? NO: Defective trailer brake valve.

4 Operate footbrake. Is TC at system pressure? YES: Fault on trailer brakes.


NO: Defective trailer brake valve.

Park Brake Not Holding


CHECK ACTION

1 Do disc pads have a minimum of 3 mm (0.12 in) friction YES: Check 2.


material? NO: Renew pads.

2 Are pads adjusted correctly? YES: Check 3.


NO: Adjust.

3 Is caliper clamping on disc? YES: Suspect fault in rear axle.


NO: Suspect fault in spring brake actuator.

Park Brake Not Releasing


CHECK ACTION

1 Fit gauge to TP1 and TP3. Charge system. Is pressure YES: Check 3.
OK? NO: Check 2.

2 Is there a leak between the trailer brake valve and the YES: Rectify leak.
park brake actuator? NO: Defective park brake valve.

3 Are pads adjusted correctly? YES: Suspect fault in spring brake actuator.
NO: Adjust.

9804/1103 60 - 10 - 15/10 8020 - G/3-3.1 Issue 1


CONTENTS
Fastrac
* 125, 135, 145, 150, 155, 185
Fault Finding - Steering
Introduction

Before assuming that the steering box or the pump is the cause of a steering problem, ensure that all other steering system
faults have been rectified.

Carry out the following checks before using the fault finding procedure:

1 Question the driver and drive the machine to establish the exact nature of the fault.

2 Check that the hydraulic oil level is correct and that there are no signs of oil leakage from the circuit.

3 Check that the steering box mountings and all linkages are correctly tightened.

Heavy Steering

CHECK ACTION

1 Is the front axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Are the steering swivels free? YES: Check 4.


NO: Lubricate and free off.

4 Is the oil cooler free of air blockage? YES: Check 5.


NO: Clean out debris.

5 Is the pump relief valve pressure too low? YES: Check for dirt at relief valve.
NO: Check 6.

6 Is the pump flow rate too low? YES: Check for flow control valve sticking and check 11.
NO: Check 7.

7 Is the steering column turning freely? YES: Check 8.


NO: Free off / check universal joint phasing.

8 Is front wheel alignment correct? YES: Check 9.


NO: Adjust.

9 Are suspension and steering geometry correct? YES: Check 10.


NO: Renew parts as required.

10 Is steering box leaking oil? YES: Renew seals.


NO: Check 11.

11 Is oil temperature high? YES: Check cooler and pipework for free flow.
NO: Suspect fault in steering box.

9804/1103 60 - 10 - 16/1 Issue 3*


CONTENTS
Fastrac
* 125, 135, 145, 150, 155, 185
Fault Finding - Steering (continued)
Steering Wander or Free Play
If the fault is wander, start at check 1.
If the fault is free play, start at check 4.

CHECK ACTION

1 Is the rear axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Is the front wheel alignment correct? YES: Check 4.


NO: Adjust.

4 Are the column or steering linkages worn or loose? YES: Tighten or renew.
NO: Check 5.

5 Is the pump flow correct? YES: Check 6.


NO: Check condition of flow control.

6 Is air trapped in the hydraulic oil? YES: Bleed out air (see Service Manual).
NO: Suspect fault in steering box.

9804/1103 60 - 10 - 16/2 Issue 4*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 17/1

* FASTRAC 1115, 1135, 2115, 2125, 2135, 2150


Fault Finding - Steering
Introduction

Before assuming that the steering control unit or the pump is the cause of a steering problem, ensure that all other steering
system faults have been rectified.

Carry out the following checks before using the fault finding procedure:

1 Question the driver and drive the machine to establish the exact nature of the fault.

2 Check that the hydraulic oil level is correct and that there are no signs of oil leakage from the circuit.

3 Check that the steering box mountings and all linkages are correctly tightened.

Heavy Steering

CHECK ACTION

1 Is the front axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Are the steering swivels free? YES: Check 4.


NO: Lubricate and free off.

4 Is the oil cooler free of air blockage? YES: Check 5.


NO: Clean out debris.

5 Is the pump relief valve pressure too low? YES: Check for dirt at relief valve.
NO: Check 6.

6 Is the pump flow rate too low? YES: Check for flow control valve sticking and check 10.
NO: Check 7.

7 Is the steering column turning freely? YES: Check 8.


NO: Free off / check universal joint phasing.

8 Is front wheel alignment correct? YES: Check 9.


NO: Adjust.

9 Are suspension and steering geometry correct? YES: Check 10.


NO: Renew parts as required.

10 Is oil temperature high? YES: Check cooler and pipework for free flow.
NO: Suspect fault in steering control unit.

9804/1103 60 - 10 - 17/1 Issue 2*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 17/2

* FASTRAC 1115, 1135, 2115, 2125, 2135, 2150


Fault Finding - Steering (continued)
Steering Wander or Free Play
If the fault is wander, start at check 1.
If the fault is free play, start at check 4.

CHECK ACTION

1 Is the rear axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Is the front wheel alignment correct? YES: Check 4.


NO: Adjust.

4 Are the column or steering linkages worn or loose? YES: Tighten or renew.
NO: Check 5.

5 Is the pump flow correct? YES: Check 6.


NO: Check condition of flow control.

6 Is air trapped in the hydraulic oil? YES: Bleed out air (see Service Manual).
NO: Suspect fault in steering control unit.

9804/1103 60 - 10 - 17/2 Issue 2*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 18/1

2000 Series
Fault Finding - Steering (Front Axle)

Introduction

Before assuming that the steering control unit or the pump is


the cause of a steering problem, ensure that all other steering
system faults have been rectified.

Follow the fault finding procedure on the next page but first
carry out the following checks:

1 Question the driver and drive the machine to establish


the exact nature of the fault.

2 Check that the hydraulic oil level is correct and that there
are no signs of oil leakage from the circuit.

3 Check that the steering linkages are correctly tightened.

9804/1103 60 - 10 - 18/1 8020 - H/3-1.2 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 18/2

2000 Series
Fault Finding - Steering (Front Axle) (contÕd)

Heavy Steering
CHECK ACTION

1 Is the front axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Are the steering swivels free? YES: Check 4.


NO: Lubricate and free off.

4 Is the oil cooler free of air blockage? YES: Check 5.


NO: Clean out debris.

5 Is the pump relief valve pressure too low? YES: Check for dirt at relief valve.
NO: Check 6.

6 Is the pump flow rate too low? YES: Check for flow control valve sticking and check 10.
NO: Check 7.

7 Is the steering column turning freely? YES: Check 8.


NO: Free off / check universal joint phasing.

8 Is front wheel alignment correct? YES: Check 9.


NO: Adjust.

9 Are suspension and steering geometry correct? YES: Check 10.


NO: Renew parts as required.

10 Is oil temperature high? YES: Check cooler and pipework for free flow.
NO: Suspect fault in steering control unit.

Steering Wander or Free Play


If the fault is wander, start at check 1.
If the fault is free play, start at check 4.

CHECK ACTION

1 Is the rear axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Is the front wheel alignment correct? YES: Check 4.


NO: Adjust.

4 Are the column or steering linkages worn or loose? YES: Tighten or renew.
NO: Check 5.

5 Is the pump flow correct? YES: Check 6.


NO: Check condition of flow control.

6 Is air trapped in the hydraulic oil? YES: Bleed out air.


NO: Suspect fault in steering control unit.

9804/1103 60 - 10 - 18/2 8020 - H/3-2.2 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 18/3

2115, 2125, 2135


Fault Finding - Steering (Front Axle, 4WS)

Introduction
Panel Self-Test
Fuses
When the ignition is first switched on, all the indicator lamps
The circuits associated with the 4WS system are covered by
should light and the buzzer should sound for half a second as
the following fuses. (For locations see Section C.)
a test. Replace any faulty lamps and rectify an inoperative
buzzer. 4WS Main Supply
During operation, if the red cross X lights up or if the buzzer Alternator Supply
sounds continually, a steering system fault is indicated. Only Axle Lock Switch Supply Fuse X (5 Amp)
if the green tick Y is lit, as an indication that the system is Axle lock air solenoid valve
functioning correctly, should the machine be used. Sprayer or implement override
1 kph and 20 kph signal from
instrument cluster Fuse C4 (15 Amp)
Draft control override Fuse A6 (5 Amp)

If the fault continues, use the table below to trace and rectify
the cause.

Diagnosis
FAULT ACTION

1 2WS selected but rear wheels remain off-centre 1 This is likely to be an electrical fault.
when the machine is driven above 1 kph.
To get the machine going the rear wheels can be
centralised and locked manually as follows:

1.1 Make sure that there is no air pressure to the axle lock.
Air pressure should normally be released when the 2WS
button is pressed but if air pressure fails to release,
disconnect the electrical supply from the air solenoid
valve.

1.2 Disconnect the electrical supply from the each of the


two 4WS hydraulic valve solenoids.

1.3 Start the engine and set to low idle.

! WARNING
Keep clear of the rear wheels when the engine is running
as you could be injured by unexpected wheel movement.
HYD ST 5-5

1.4 Operate the 4WS hydraulic valve by pushing a suitable


piece of rod or a small screwdriver into either access
hole in the solenoid valves until the rear wheels steer to
the centre and the lock is heard to click into place. (Trial
and error will determine which solenoid is the correct
one.)

1.5 Once the rear wheels are locked, the machine can be
driven safely on the road and used to perform normal
duties in 2WS until the 4WS system can be repaired.

9804/1103 60 - 10 - 18/3 8020 - H/4-1.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 18/4

2115, 2125, 2135


Fault Finding - Steering (Rear Axle, 4WS) (contÕd)

FAULT ACTION

2 Red X lights up and buzzer sounds 2 This indicates a fault in either a front or rear 4WS
sensor (potentiometer), or in the sensor wiring
Note: A buzzer may be heard (without the red cross harness. 4WS will not work when the red X is
showing) if a foot is resting on the clutch pedal. This is a showing.
warning of operator malpractice and should not be confused
with a machine fault indication. If the fault is intermittent, the warning can be cleared by
turning the ignition switch off and on. The system will
then operate normally until the fault re-occurs.

To trace the fault:

2.1 Disconnect the front axle sensor from the wiring harness
swivel connector. Substitute a known sensor and
manually turn to approximately half way. Switch on the
ignition (no need to start the engine). If the green tick is
now showing, the original front axle sensor is at fault
and should be renewed.

Note: When a sensor has been changed the system must be


re-calibrated (see Sensors, Section C).

2.2 Repeat step 2.1 for the rear axle sensor.

2.3 If both sensors are functional and the fault remains,


there is a fault in the wiring harness. Remove the
Electronic Control Unit (ECU) from the ‘B’ post and
disconnect the machine wiring harness. Trace the fault
by simple continuity tests from this point down to the
swivel connectors at the sensors.

2.4 If both sensors and wiring harness are OK then the fault
must be in the ECU. This cannot be serviced and must
be renewed as a complete unit.

Note: A fault in the ECU is extremely unlikely and the unit


should not be renewed unless it is absolutely certain that it is
at fault.

9804/1103 60 - 10 - 18/4 8020 - H/4-2.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 18/5

2115, 2125, 2135


Fault Finding - Steering (Rear Axle, 4WS) (cont’d)
FAULT ACTION

3 4WS Fails to engage, rear axle remains locked in 3 Check the Diagnostic LED’s
2WS
3.1 Remove the 4WS control panel to reveal the diagnostic
LED’s (see Diagnostic LED’s).

3.2 When the ignition switch is turned on, LED’s 2 and 3


should be on, indicating the rear axle is locked and the
machine is stationary.

3.3 When the engine is started, LED’s 2, 3 and 5 should be


on (LED 5 indicates engine running.)

3.4 When an attempt to select 4WS is made, LED 6 should


come on (air solenoid valve signal) and LED’s 7 and 8
should cycle off in turn. Check each of the 4WS modes
and crab steer in turn.

If each of the LED’s operates in the sequence shown above,


then check for the following faults:
a) Rear axle power track rod lock failed to release.
b) Rear axle power track rod switch has failed.
c) 4WS electronics out of calibration.
d) The rear axle sensor mechanical linkage has developed
backlash.

a Rear axle power track rod lock failed to release.


a1 Check that air pressure is present at the power track
rod feed.
a2 In 2WS there should be no pressure.
a3 As 4WS is selected, pressure should be present to
unlock the axle. If no pressure is detected, check the air
solenoid valve (inside cab) is operating correctly.

b) Rear axle power track rod switch has failed.


b1 If the power track rod lock has released but the switch
has failed to signal the ECU, the rear wheels will be
seen to ‘dither’ ( slowly oscillate from side to side) while
the 4WS selection is being made.
b2 The switch may be out of adjustment and can be
checked by removing the copper washer fitted behind
the switch.
b3 If the switch still fails to operate, a replacement is
required. Be sure to replace the copper washer if a new
switch is fitted.
b4 If the unit still fails to operate, check the wiring harness
continuity.

c) 4WS electronics out of calibration.


c1 As 4WS selection is attempted, observe LED’s 7 and 8.
The LED’s should cycle on and off in turn. If there is a
bias towards one of the LED’s or if one of the LED’s
remains lit continually, then the 4WS electronic panel is
out of calibration. Calibration is normally needed only
after sensors or control unit have been dismantled. If
frequent calibration is needed, the rear axle sensor has
probably developed backlash.

d) The rear axle sensor mechanical linkage has


developed backlash.
Remove sensor (potentiometer) top cover. Check the
sensor linkage for backlash by fitting an open ended
spanner over the spindle where it protrudes above the
sensor. Apply moderate pressure in each direction.
There should be no detectable backlash.

9804/1103 60 - 10 - 18/5 8020 - H/4-3.2 Issue 2*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 18/6

2115, 2125, 2135


Fault Finding - Steering (Rear Axle, 4WS) (contÕd)
Diagnostic LEDÕs

2 O/R

4 4

4 4

X
O/R

Fm 4

T 4

SP
P5

A BP T TP
P
A

CT1

5 4 3 1 6 7

CT3
B CT2

AWS
1.75

AD T

AE

A243471
Q
2 8 A249140

9804/1103 60 - 10 - 18/6 8020 - H/5-1.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 18/7

2115, 2125, 2135


Fault Finding - Steering (Rear Axle, 4WS) (cont’d)

Diagnostic LED’s (cont’d)

Eight diagnostic LED’s can be found by removing the front panel of the Electronic Control Unit as shown on page
60 - 10 - 18/6.

LED Number LED Name Indication when ON

1 Draft Control or Sprayer Override a) On when linkage override button 2 (illustration X) is pressed
and linkage is down.
OR
b) On when linkage override button (2) is pressed and sprayer or
implement remote switch is closed.
Note: Active 2WS is operative when LED is on.

2 Rear axle lock signal On when rear axle is locked in 2WS.

3 20 kph Override On at forward speeds under 20 kph. Goes off at speeds over 20 kph.

4 1 kph Override On at forward speeds over 1 kph. Goes off at speeds less than 1
kph.

* 5 Not Used

6 Rear axle unlock - Air


solenoid valve signal On when air solenoid valve (AE) is energised to unlock the rear axle.

7 Hydraulic solenoid valve signal On when the proportional valve (SP) is energised to turn the rear
wheels to the left.

Note: In 4WS steer mode (not crab) the machine will turn to the right.

8 Hydraulic solenoid valve signal On when the proportional valve (SP) is energised to turn the rear
wheels to the right.

Note: In 4WS steer mode (not crab) the machine will turn to the left.

9804/1103 60 - 10 - 18/7 8020 - H/5-2.2 Issue 2*


CONTENTS
CONTENTS
Fastrac 60 - 10 - 19/1

3000 Series
Fault Finding - Steering

Introduction

Before assuming that the steering box or the pump is the


cause of a steering problem, ensure that all other steering
system faults have been rectified.

Follow the fault finding procedure on the next page but first
carry out the following checks:

1 Question the driver and drive the machine to establish


the exact nature of the fault.

2 Check that the hydraulic oil is clean and to the correct


and that there are no signs of oil leakage from the
circuit.

3 Check that the steering box mountings and all steering


and suspension linkages are correctly tightened.

9804/1103 60 - 10 - 19/1 8020 - H/31-1.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 10 - 19/2

3000 Series
Fault Finding - Steering (contÕd)

Heavy Steering
CHECK ACTION

1 Is the front axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Are the steering swivels free? YES: Check 4.


NO: Lubricate and free off.

4 Is the oil cooler free of air blockage? YES: Check 5.


NO: Clean out debris.

5 Is the pump relief valve pressure too low? YES: Check for dirt at relief valve.
NO: Check 6.

6 Is the pump flow rate too low? YES: Check for flow control valve sticking and check 11.
NO: Check 7.

7 Is the steering column turning freely? YES: Check 8.


NO: Free off / check universal joint phasing.

8 Is front wheel alignment correct? YES: Check 9.


NO: Adjust.

9 Are suspension and steering geometry correct? YES: Check 10.


NO: Renew parts as required.

10 Is steering box leaking oil? YES: Renew seals.


NO: Check 11.

11 Is oil temperature high? YES: Check cooler and pipework for free flow.
NO: Suspect fault in steering box.

Steering Wander or Free Play


If the fault is wander, start at check 1.
If the fault is free play, start at check 4.

CHECK ACTION

1 Is the rear axle overloaded? YES: Reduce load.


NO: Check 2.

2 Are the correct tyres fitted and correctly inflated? YES: Check 3.
NO: Replace / inflate tyres.

3 Is the front wheel alignment correct? YES: Check 4.


NO: Adjust.

4 Are the column or steering linkages worn or loose? YES: Tighten or renew.
NO: Check 5.

5 Is the pump flow correct? YES: Check 6.


NO: Check condition of flow control.

6 Is air trapped in the hydraulic oil? YES: Bleed out air.


NO: Suspect fault in steering box.

9804/1103 60 - 10 - 19/2 8020 - H/31-2.1 Issue 1


CONTENTS
CONTENTS
Fastrac 60 - 15 - 01/1

* 125, 135, 145, 150, 155, 185 UK Machines to serial No. 635329
Electrical Circuit - Component Key
1 Battery 1 52 Left Hand Brake Light 109 Rear Left Hand Side Light
2 Battery 2 53 Right Hand Brake Light 110 Left Hand Number Plate Light
3 Beacon Switch Illumination 54 Trailer Socket, Brake Light 111 Right Hand Number Plate Light
5 Rear Working Light Switch 55 Speedometer 112 Fuse C5
Illumination 56 Speedometer Illumination 113 Road Lights Switch
6 Left Hand Window Switch 57 Speed Transducer 114 Left Hand Rear Fog Lamp
Illumination 58 Left Hand Reversing Light 115 Right Hand Rear Fog Lamp
7 Right Hand Window Switch 59 Right Hand Reversing Light 116 Trailer Socket, Fog Lamp
Illumination 60 Reversing Light Switch 117 Fog Lamps Switch
8 Side & Head Lights Switch 61 Fuse C1 118 Trailer Socket, L H Side Light
Illumination 62 Fuse A6 119 Trailer Socket, R H Side Light
9 Alternator 63 Beacon Switch 120 Front Right Hand Side Light
10 Starter Switch 65 Beacon Light 121 Rear Right Hand Side Light
11 Thermostart 66 Beacon Motor 122 Fuse C6
12 Starter Motor 69 Flasher Unit 123 Front Work Light Relay
13 Starter Solenoid 70 Hazard Switch 124 Front Work Light Switch
14 Inhibit Start Relay 1 71 Fuse C2 125 Fuse B3
15 Inhibit Start Relay 2 72 Fuse B2 126 Left Hand Front Work Light
16 Neutral Start Switch 73 L H Direction Indicator, Front 127 Right Hand Front Work Light
17 Fuse A5 74 L H Direction Indicator, Rear 128 Rear Wiper Intermittent Relay
18 Engine Shut Off Solenoid 75 L H Direction Indicator, Repeater 129 Rear Wash/Wipe Switch
19 Rear Power Take Off Switch 76 Trailer Socket, L H Direction 130 Rear Wiper Motor
20 Front Power Take Off Switch Indicator 131 Rear Washer Motor
21 2-Wheel Drive/Diff Lock Switch 77 R H Direction Indicator, Front 132 Fuse B1
22 Rear Power Take Off Drive 78 R H Direction Indicator, Rear 133 Electronic Draft Control
Solenoid 79 R H Direction Indicator, Repeater Connector
23 Rear Power Take Off Brake 80 Trailer Socket, R H Direction 134 Left Hand Interior Light
Solenoid Indicator 135 Right Hand Interior Light
24 Front Power Take Off Drive 81 Direction Indicator Switch 136 Left Hand Door Switch
Solenoid 82 Fuse A7 137 Right Hand Door Switch
25 Front Power Take Off Brake 83 Window Switch, Right Hand 138 Trailer Socket, Battery Negative
Solenoid 84 Window Motor, Right Hand 139 Left Hand Dip Beam
26 Diff Lock Solenoid 85 Window Switch, Left Hand 140 Right Hand Dip Beam
27 2-Wheel Drive Solenoid 86 Window Motor, Left Hand 141 Fuse B6
28 Fuse A8 87 Compressor 142 Dip Switch
29 2-Wheel Drive Dump Switch 88 Low Pressure Switch 143 Left Hand Main Beam
30 Instrument Cluster 89 High Pressure Switch 144 Right Hand Main Beam
31 Fuse C4 90 Heater 145 Fuse C7
32 Buzzer 91 Air Conditioner 146 Head Light Flasher
33 Tachometer Feed 92 Air Conditioner Relay 147 Fuse B5
34 Alternator Warning Feed 93 Fuse B9 148 Rear Work Light Relay
35 Blocked Air Filter Switch 94 Fuse B7 149 Rear Work Light Switch
36 Handbrake Switch 95 In Line Fuse 1 150 Fuse B4
37 Test Button 96 In Line Fuse 2 151 Left Hand Rear Work Light
38 Diff Locked Switch 97 In Line Fuse 3 152 Right Hand Rear Work Light
39 Engine Oil Pressure Switch 98 Auxiliary Socket 1 153 Horn
40 Fuel Level Sender 99 Auxiliary Socket 2 154 Horn Push
41 Low Air Tank 1 Switch 100 Auxiliary Socket 3 155 Front Wiper Intermittent Relay
42 Low Air Tank 2 Switch 101 Front Work Light Switch 156 Front Wiper Motor
43 Low Air Tank 3 Switch Illumination 157 Front Wiper Switch
44 Water Temperature Sender 102 Rear Fog Light Switch Illumination 158 Fuse A4
45 Brake Front Reservoir Switch 103 Fuse A3 159 Front Washer Motor
46 Brake Rear Reservoir Switch 104 Radio (Optional) 160 Front Washer Push
47 Transmission Oil Filter Switch 105 Radio Illumination (Optional) 161 Fuse C3
48 Transmission Low Oil Pressure 106 Left Hand Speaker (Optional)
Switch 107 Right Hand Speaker (Optional)
49 Fuse A2 108 Front Left Hand Side Light
50 Left Hand Brake Light Switch
51 Right Hand Brake Light Switch

9804/1103 60 - 15- 01/1 Issue 3*


Issue 3* 60 - 15 - 01/2 9804/1103
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