MONTHLY

PREVENTIVE MAINTENANCE CHECKLIST

REV NO:1 PAGE NO:1
FOUNDRY ELECTRICAL DATE:
MAINTANENCE
MACHINE NO:VCCM 02 CENTRIFUGAL MACHINE
S.NO DESCRIPTION SPECIFICATION

DOL STARTER
1 Tighten all the MCB connections & measure input and output voltages.
415 V

2 Tighten all in/out connection of contactor,OLR.

Check contactor tips condition by press & OLR=2.5 TO 4 Amps
seeing the continuity @in/out terminals. cont coil=0.87 Ώ

SPINDLE MOTOR
1
Check motor insulation resistance. Megger >500MΏ

2 Tighten all Motor terminals .Record its value.

Remove motor fan cover,Clean fan and cover needly motor=6.2Ώ
motor Vg=415 V
motor Amps=3.2 Amps

3 Tighten stater & motor earthing connection and record the neutral to earth Vg
Less than 1 Volt AC

4 Spindle ON Check the motor running condition

REMARKS

Prepared by Checked by Approved by

HLY

PAGE NO:1

RESULT

OLR set
Ώ

Vg
R Y B

VAC

d by
 QUARTERLY
PREVENTIVE MAINTENANCE CHECKLIST REV NO:1

HMC ELECTRICAL DATE:

MAINTANENCE
MACHINE NO:DWB 001 DIESEL WASHING BOX
S.NO DESCRIPTION SPECIFICATION

DOL STARTER
Tighten all the MCB connections & measure input and output
1 voltages. 415 V

Tighten all in/out connection of contactor,OLR and OLR=6-10 Amps

Check contactor tips condition by press & Cont coil=0.87 Ώ
2 seeing the continuity @in/out terminals.

MOTOR

Tighten all Motor terminals .Record its value. Megger >500 MΏ

Remove motor fan cover,Clean fan and cover needly motor=6.5Ώ
motor Vg=415 V
1 motor Amps=5.2 Amps
2 Tighten stater & motor earthing connection and record the neutral to earth Vg < 1 VAC

REMARKS

Prepared by Checked by Approved by

 QUARTERLY
PAGE NO:1

SPECIFICATION RESULT

415 V V

OLR=6-10 Amps
Cont coil=0.87 Ώ OLR set
Ώ

MΏ
ger >500 MΏ Ώ
motor=6.5Ώ
motor Vg=415 V Vg
tor Amps=5.2 Amps R Y B
< 1 VAC VAC

Approved by
 QUARTERLY
PREVENTIVE MAINTENANCE CHECKLIST REV NO:1 PA

HMC ELECTRICAL DATE:

MAINTANENCE
MACHINE NO:COM 001 COMPRESSOR
S.NO DESCRIPTION SPECIFICATION

Tighten all the MCB connections &DOL STARTER

measure input and output
1 voltages. 415 V
2 Check all fuses
3
Tighten all in/out connection of contactor,Check contactor tips condition by press
& seeing the continuity @ in/out terminals.

MOTOR
1 Tighten all Motor terminals .Record its value.
Remove motor fan cover,Clean fan and cover needly
Megger >500 MΏ
Motor=0.7Ώ
Motor Vg=415 V
Motor Amps=14.2 Amps
Main C1 coil= 0.38Ώ
Delta C2 coil=0.38Ώ
Star C3 coil=0.51Ώ

2 Tighten IN/OUT cooling fan terminals

3
Tighten control anel & motor earthing connection and record the neutral to earth
Vg < 1 VAC

REMARKS

Prepared by Checked by Approved by

 QUARTERLY
:1 PAGE NO:1

SPECIFICATION RESULT

415 V V

Megger >500 MΏ
Motor=0.7Ώ
Motor Vg=415 V
Motor Amps=14.2 Amps
Main C1 coil= 0.38Ώ
Delta C2 coil=0.38Ώ
Star C3 coil=0.51Ώ

< 1 VAC VAC

Approved by
 QUARTERLY
PREVENTIVE MAINTENANCE CHECKLIST
REV NO:1 PAG

HMC ELECTRICAL DATE:

MAINTANENCE
MACHINE NO:HMC-P 001 DISTRIBUTION PANEL
S.NO DESCRIPTION SPECIFICATION
1 Tighten MCCB IN/OUT terminals and record the voltage 415 VAC
2
Checking RYB indicating lamps
3
Tighten HMC machine MCCB terminals
4
Tighten compressor MCCB terminals
5
Tighten crane MCCB terminals
6 Checking neutral to earth voltages <1V

REMARKS

Prepared by Checked by Approved by

QUARTERLY
PREVENTIVE MAINTENANCE CHECKLIST REV NO:1 PAG
HMC ELECTRICAL DATE:
MAINTANENCE
MACHINE NO:HS 001 STABILIZER
S.NO DESCRIPTION SPECIFICATION
1 Tighten MCB IN/OUT terminals and record the voltage 415 VAC
2 Checking and cleaning auto transformers
3 Tighten indicating lamps and push botton connections
4 Checking output voltage 3 phases voltages 220 VAC
5 Checking output voltage 1 phases voltages 110 VAC
6 Checking neutral to earth voltages <1V

REMARKS

Prepared by Checked by Approved by

 QUARTERLY

1 PAGE NO:1

SPECIFICATION RESULT
415 VAC VAC

<1V

Approved by

QUARTERLY
1 PAGE NO:1

SPECIFICATION RESULT
415 VAC VAC

220 VAC
110 VAC
<1V

Approved by
 PREVENTIVE MAINTENANCE CHECKLIST

FOUNDRY ELECTRICAL
MAINTANENCE
MACHINE NO -VCCM03 CENTRIFUGAL MACHINE
S.NO DESCRIPTION

DOL STARTER
1 Tighten all the MCB connections & measure input and output voltages.

2 Tighten all in/out connection of contactor,OLR.

Check contactor tips condition by press &
seeing the continuity @in/out terminals.

SPINDLE MOTOR
1
Check
Tightenmotor insulation resistance.
2 all Motor terminals .Record its value.
Remove motor fan cover,Clean fan and cover needly

3 Tighten stater & motor earthing connection and record the neutral to earth Vg

4 Spindle ON Check the motor running condition

REMARKS

Prepared by Checked by

PREVENTIVE MAINTENANCE CHECKLIST

FOUNDRY
MAINTANENCE ELECTRICAL
MACHINE NO -VCCM03 CENTRIFUGAL MACHINE
S.NO DESCRIPTION

DOL STARTER
1 Tighten all the MCB connections & measure input and output voltages.
2 Tighten all in/out connection of contactor,OLR.
Check contactor tips condition by press &
seeing the continuity @in/out terminals.

SPINDLE MOTOR
1
Check motor insulation resistance.
2 Tighten all Motor terminals .Record its value.
Remove motor fan cover,Clean fan and cover needly

3 Tighten stater & motor earthing connection and record the neutral to earth Vg

4 Spindle ON Check the motor running condition

REMARKS

Prepared by Checked by
 MONTHLY

REV NO:1 PAGE NO:1

DATE:

NTRIFUGAL MACHINE
SPECIFICATION RESULT

415 V V

OLR=2.5 TO 4 Amps OLR set

cont coil=0.87 Ώ Ώ

Megger >500MΏ

motor=6.2Ώ Ώ
motor Vg=415 V Vg
motor Amps=3.2 Amps R Y B

Less than 1 Volt AC VAC

Approved by

MONTHLY
REV NO:1 PAGE NO:1
DATE:
NTRIFUGAL MACHINE
SPECIFICATION RESULT

415 V V
 OLR=2.5 TO 4 Amps OLR set
cont coil=0.87 Ώ Ώ

Megger >500MΏ

motor=6.2Ώ Ώ
motor Vg=415 V Vg
motor Amps=3.2 Amps R Y B

Less than 1 Volt AC VAC

Approved by
 DOC NO: VSPL_LAB
PREVENTIVE MAINTENANCE CHECKLIST-QUATERLY REV NO:1
MECHANICAL LAB ELECTRICAL DATE:
MAINTANENCE
MACHINE NO:DWB 001 UT MACHINE
S.NO DESCRIPTION

1 Tighten all the MCB connections & measure input and output
voltages.
CONTROL PANEL
Tighten all the wire connections @ TB'S at the bottom & Check all fuse terminals.
1
Check transformer IN/OUT Voltage
2

AXIS MOTOR

Tighten all in/out connection of contactor,OLR and

1 Check contactor tips condition by press & seeing the continuity @in/out terminals.

MOTOR

Tighten all Motor terminals .Record its value.

1 Remove motor fan cover,Clean fan and cover needly

HYDRAULIC MOTOR

Tighten all in/out connection of contactor,OLR and

1 Check contactor tips condition by press & seeing the continuity @in/out terminals.

MOTOR

Tighten all Motor terminals .Record its value.

1 Remove motor fan cover,Clean fan and cover needly

Tighten stater & motor earthing connection and record the neutral to earth Vg
2

REMARKS

Prepared by Checked by Appro

 DOC NO: VSPL_LAB_PM_UTM_E01-00
REV NO:1 PAGE NO:1

DATE:

SPECIFICATION RESULT

415V V

415/230 VAC VAC

OLR=1-1.6 Amps OLR set

Cont coil=0.53 Ώ Ώ

MΏ
Megger >500 MΏ Ώ
motor=0.04Ώ
motor Vg=415 V Vg
motor Amps=0.06 R Y B

OLR=2.5-4 Amps OLR set

Cont coil=0.52 Ώ Ώ

MΏ
Megger >500 MΏ Ώ
motor=9.7 Ώ
motor Vg=415 V Vg
motor Amps=1.8 R Y B

< 1 VAC VAC

Approved by
 DOC NO: VSPL_
PREVENTIVE MAINTENANCE CHECKLIST-QUATERLY REV NO:1
MECHANICAL LAB ELECTRICAL DATE:
MAINTANENCE
MACHINE NO: HARDNESS TESTER
S.NO DESCRIPTION
Tighten all the MCB connections & measure input and output
1 voltages.
CONTROL PANEL
1 Tighten all the wire connections @ TB'S at the bottom & Check all fuse terminals.
2 Check transformer IN/OUT Voltage
AXIS MOTOR
Tighten all in/out connection of contactor,OLR and
1 Check contactor tips condition by press & seeing the continuity @in/out terminals.

MOTOR

Tighten all Motor terminals .Record its value.

1 Remove motor fan cover,Clean fan and cover needly

2 Tighten stater & motor earthing connection and record the neutral to earth Vg

REMARKS

Prepared by Checked by Ap
 DOC NO: VSPL_LAB_PM_UTM_E01-00
REV NO:1 PAGE NO:1

DATE:

SPECIFICATION RESULT
415V V

415/230 VAC VAC

OLR=0.85-1.3 Amps OLR set

Cont coil=0.53 Ώ Ώ

Megger >500 MΏ MΏ
motor=57.7 Ώ Ώ
motor Vg=415 V Vg
motor Amps=0.95 R Y B

< 1 VAC VAC

Approved by