Sample Float Tubesheet Heat Exchanger Report

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 10
Flg Calc [Int P] : FLANGE 11
Internal Pressure Calculations : 16
External Pressure Calculations : 22
Element and Detail Weights : 26
Nozzle Flange MAWP : 28
Wind Load Calculation : 29
Earthquake Load Calculation : 31
Center of Gravity Calculation : 32
Horizontal Vessel Analysis (Ope.) 33
Horizontal Vessel Analysis (Test) 38
Nozzle Calcs. : N1 43
Nozzle Calcs. : BOOT 52
Nozzle Calcs. : WATER T/O 55
Nozzle Calcs. : DRAIN 61
Nozzle Schedule : 64
Nozzle Summary : 66
PD 5500 TS Calc : CASE ONE 67
PD 5500 TS Calc : CASE ONE 75
Vessel Design Summary : 80
Cover Page
DESIGN CALCULATION
In Accordance with British Standard 5500:2015 Edition
Analysis Performed by : HEATEX INDUSTRIES LIMITED
Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE
Date of Analysis : Oct 6,2017 8:50pm
PV Elite 2016, January 2016

Title Page
PV Elite 2016 Licensee: HEATEX INDUSTRIES LIMITED
FileName : PD55ExchangerFloat Page 3 of 81
Warnings and Errors : Step: 0 8:50pm Oct 6,2017
Class From To : Basic Element Checks.

==========================================================================
Note 20 30 The wind load will not be computed on this element.
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Input Echo : Step: 1 8:50pm Oct 6,2017
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 1.0000 N./sq.mm.

Channel Side Design Pressure 1.0000 N./sq.mm.
Shell Side Design Temperature 100 C
Channel Side Design Temperature 50 C
Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 mm.
Projection of Nozzle from Vessel Bottom 0.0000 mm.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Consider Vortex Shedding Y
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 N./sq.mm.
User defined MAWP 0.0000 N./sq.mm.
User defined MAPnc 0.0000 N./sq.mm.
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EQ+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BW
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+OW
Load Case 17 IP+VF+CW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description LEFT HEAD
Distance "FROM" to "TO" 50.000 mm.
Inside Diameter 500.00 mm.
Element Thickness 10.000 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 1.0000 N./sq.mm.
Design Temperature Internal Pressure 50 C
Design External Pressure 0.0000 N./sq.mm.
Design Temperature External Pressure 50 C
Effective Diameter Multiplier 1.2
Material Name BS1501-151,430A
Allowable Stress, Ambient 167.02 N./mm²
Allowable Stress, Operating 167.02 N./mm²
Material Density 0.007810 kg./cm³
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 150.00 mm.
Nozzle Diameter 3.0 in.
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N.
Grade of Attached Flange GR 1.1
Nozzle Matl A-106 B

Detail Type Nozzle
Detail ID N2

Nozzle Schedule 40
Nozzle Class 150
Layout Angle 180.0
Nozzle Matl A-106 B

Element To Node 30
Element Type Cylinder
Description LEFT CHANNE SHELL

Detail Type Saddle
Detail ID LEFT SADDLE
Width of Saddle 80.000 mm.
Height of Saddle at Bottom 350.00 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm.
Width of Wear Plate 0.0000 mm.
Thickness of Wear Plate 0.0000 mm.
Contact Angle, Wear Plate (degrees) 0.0

Element To Node 40
Element Type Flange
Description LEFT CHANNEL FLANGE
Flange Inside Diameter 488.95 mm.

Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 N.
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 70
Element Type Cylinder
Description MAIN SHELL

Detail Type Saddle
Detail ID RIGHT SADDLE
Width of Saddle 80.000 mm.
Height of Saddle at Bottom 350.00 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm.
Width of Wear Plate 0.0000 mm.
Thickness of Wear Plate 0.0000 mm.
Contact Angle, Wear Plate (degrees) 0.0

Detail Type Nozzle
Detail ID N3
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
Nozzle Matl BS1501-225,460A

Detail Type Nozzle

Detail ID BOOT
Nozzle Schedule 40
Nozzle Class None
Layout Angle 180.0
Grade of Attached Flange None

Detail Type Nozzle
Detail ID WATER T/O
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 270.0

Element To Node 80
Description RIGHT HEAD

Detail Type Nozzle
Detail ID N4
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 180.0

Nozzle Matl A-106 B

Element To Node 90
Description BOOT HEAD

Detail Type Nozzle
Detail ID DRAIN
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Nozzle Matl A-106 B

XY Coordinate Calculations : Step: 2 8:50pm Oct 6,2017
XY Coordinate Calculations
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm
LEFT HEAD 50.0000 ... 50.0000 ...

LEFT CHANN 300.000 ... 250.000 ...
LEFT CHANN 444.526 ... 144.526 ...
MAIN SHELL 1524.53 ... 1050.00 ...
RIGHT HEAD 1574.53 ... 50.0000 ...
BOOT HEAD 944.526 ... ... 50.0000

Flg Calc [Int P] : FLANGE Flng: 1 8:50pm Oct 6,2017
Flange Input Data Values Description: FLANGE :
LEFT CHANNEL FLANGE
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 1.00 N/mm^(2)
Design Temperature 100 C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 500.000 mm
Flange Outside Diameter A 698.500 mm
Flange Thickness t 42.9260 mm
Thickness of Hub at Small End go 9.5250 mm
Thickness of Hub at Large End g1 34.9250 mm
Length of Hub h 101.6000 mm
Flange Material BS1501-151,430A

Flange Allowable Stress At Temperature Sfo 157.02 N/mm^(2)
Flange Allowable Stress At Ambient Sfa 167.02 N/mm^(2)
Bolt Material 4882 B7 L7 1

Bolt Allowable Stress At Temperature Sb 193.03 N/mm^(2)
Bolt Allowable Stress At Ambient Sa 193.03 N/mm^(2)
Diameter of Bolt Circle C 635.000 mm

Nominal Bolt Diameter db 28.5750 mm
Diameter of Bolt Hole dh 31.5750 mm
Type of Threads TEMA Thread Series
Number of Bolts 40
Flange Face Outside Diameter Fod 584.200 mm

Flange Face Inside Diameter Fid 500.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 584.200 mm

Gasket Inside Diameter Gi 500.000 mm
Gasket Factor m 2.0000
Gasket Design Seating Stress y 11.00 N/mm^(2)
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 9.5250 mm
PD 5500:2015, Section 3.8
Gasket Diameter Factor per PD:5500 paragraph 3.8.3.4.2 [k]

Because B <= 1000 mm, k = 1.0
Corroded Flange ID, Bcor = B+2*Fcor 500.000 mm

Corroded Large Hub, g1Cor = g1-ci 34.925 mm
Corroded Small Hub, g0Cor = go-ci 9.525 mm
Code R Dimension, R = (C-B)/2 - g1 32.575 mm
Gasket Contact Width, N = (Go - Gi) / 2 42.100 mm

Basic Gasket Width, bo = N / 2 21.050 mm
Effective Gasket Width, b = Cb sqrt(bo) 11.561 mm
Gasket Reaction Diameter, G = Go - 2 * b 561.077 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G^(2) * Peq
= 0.785 * 561.0771^(2) * 1.000
= 247228.188 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 11.5615 * 3.1416 * 561.0771 * 2.0000 * 1.00
= 81509.531 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor^(2) * P / 4
= 3.1416 * 500.0000^(2) *1.0000/4
= 196332.844 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 247228 - 196333
= 50895.352 N
Operating Bolt Load [Wm1]:
= max( H + Hg + Hr, 0 )
= max( 247228 + 81510 + 0 , 0 )
= 328737.719 N
Gasket Seating Bolt Load [Wm2]:
= Pi * G * b' * y + yPart * bPart * lp
= 3.141*561.08*11.5615*11.000+0.00*0.0000*0.00
= 224151.203 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 328738/193 , 224151/193
= 1703.202 mm^(2)
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 49.822/(2 * 28.575 + 6 * 42.926/(2.000 + 0.5)); 1.0 )
= max( 0.5577 ; 1.0 )
= 1.0000
where the actual circumferential spacing is [Deltab]:

= C * sin( Pi / n ) )
= 635.000 * sin( 3.142/40 )
= 49.8215 mm
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area, mm^(2) 1703.202 18787.059

Radial distance bet. hub and bolts 38.100 32.575
Radial distance bet. bolts and the edge 28.575 31.750
Circumferential spacing between bolts 63.500 49.822 160.172
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 18787.059 * 193.03/(11.00 * 3.14 * (584.200 + 500.00 ) )
= 96.789 mm[Note: Exceeds actual gasket width, 42.100 ]
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 193.03 * ( 1703.2018 + 18787.0586 )/2
= 1977428.88 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 328738 - 247228
= 81509.52 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 635.0000 - 561.0771 )/2
= 36.9615 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 32.5750 + 34.9250 + 36.9615 )/2
= 52.2307 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 32.5750 + ( 34.9250/2.0 )
= 50.0375 mm
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 196333. 50.0375 1.0000 9827987. N-mm
Face Pressure, Mt 50895. 52.2307 1.0000 2659379. N-mm
Gasket Load, Mg 81510. 36.9615 1.0000 3013932. N-mm
Gasket Seating, Matm 1977429. 36.9615 1.0000 73118280. N-mm
Total Moment for Operation, Mop 15501298. N-mm

Total Moment for Gasket seating, Matm 73118280. N-mm
Effective Hub Length, ho = sqrt(Bcor*goCor) 69.011 mm

Hub Ratio, h/h0 = HL / H0 1.472
Thickness Ratio, g1/g0 = (g1Cor/goCor) 3.667
Flange Factors for Integral Flange:

Factor F 0.596
Factor V 0.042
Factor f 1.000
Factors from Figure 2-7.1 K = 1.397
T = 1.756 U = 6.562
Y = 5.972 Z = 3.102
d = .97059E+06 mm ^(3) e = 0.0086 mm ^-1
Stress Factors ALPHA = 1.371
BETA = 1.494 GAMMA = 0.781

DELTA = 0.081 Lamda = 0.862
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*15501298/500.0000)/(0.8623*34.9250^(2))
= 29.46 N/mm^(2)
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*73118280/500.0000)/(0.8623*34.9250^(2))
= 138.98 N/mm^(2)
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.4944*15501298/500.0000)/(0.8623*42.9260^(2))
= 29.15 N/mm^(2)
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.4944*73118280/500.0000)/(0.8623*42.9260^(2))
= 137.49 N/mm^(2)
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (5.9718*15501298/(42.9260^(2)*500.0000))-3.1017*29
= 10.04 N/mm^(2)
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (5.9718*73118280/(42.9260^(2)*500.0000))-3.1017*137
= 47.34 N/mm^(2)
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (29+max(29,10))/2
= 29.31 N/mm^(2)
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (139+max(137,47))/2
= 138.24 N/mm^(2)
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (328738/18787.0586)
= 17.50 N/mm^(2)
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (224151/18787.0586)
= 11.93 N/mm^(2)
Flange Stress Analysis Results: N/mm^(2)
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 29. 236. 139. 251.

Radial Flange 29. 157. 137. 167.

Tangential Flange 10. 157. 47. 167.
Maximum Average 29. 157. 138. 167.
Bolting 17. 193. 12. 193.
Minimum Required Flange Thickness 39.268 mm

Estimated M.A.W.P. ( Operating ) 5.358 N/mm^(2)
Estimated Finished Weight of Flange at given Thk. 91.6 kg
Estimated Unfinished Weight of Forging at given Thk 210.9 kg

Internal Pressure Calculations : Step: 4 8:50pm Oct 6,2017
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
N/mm2 mm mm mm N/mm2
LEFT HEAD 1.0000 ... ... 500.00 167.02

LEFT CHANN 1.0000 ... ... 500.00 157.02
LEFT CHANN 1.0000 ... ... 488.95 157.02
MAIN SHELL 1.0000 ... ... 500.00 157.02
RIGHT HEAD 1.0000 ... ... 500.00 157.02
BOOT HEAD 1.0000 ... ... 128.19 157.02
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
N/mm2 N/mm2 N/mm2 mm mm
LEFT HEAD 1.00000 6.54997 6.74903 10.0000 1.73795

LEFT CHANN 1.00000 6.15784 6.54996 10.0000 1.59719
LEFT CHANN 1.00000 3.50535 3.50535 42.9260 39.2684
MAIN SHELL 1.00000 6.15783 6.54997 10.0000 1.59719
RIGHT HEAD 1.00000 6.15784 6.74902 10.0000 1.83121
BOOT HEAD 1.00000 15.2733 17.6676 6.55320 0.45424
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
The MAWPs and MAPs for the Exchanger elements all appear to
be zero or some could not be calculated. Please fill these
values in on the main tubesheet tab.
Internal Pressure Calculation Results :
British Standard PD 5500:2015 Edition
Elliptical Head From 10 To 20 BS1501-151,430A at 50 C
LEFT HEAD
Thickness Due to Internal Pressure (er):

= Values_Used_Min( HT, HE1, HE2 ), P/f, he/D, D Per 3.5.2 Domed Ends
= Values_Used_Min(135.00,2539975,2539975),0.00599,0.2596,520.00
= 1.7380 + 0.0000 = 1.7380 mm
Max. All. Working Pressure at Given Thickness (MAWP):

= 6.75 N/mm^(2)
Maximum Allowable Pressure, New and Cold (MAPNC):

= 6.75 N/mm^(2)
Actual Stress at Given Thickness:

= ( P * Rica ) / ecor
= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)
Required Thickness of Straight Flange = 1.501 mm
Minimum Design Temperature per PD 5500: Annex D:
Note: Membrane Stress is in Corroded Condition - Conservative Approach

When considering the reference thickness the New Thickness is used.
Minimum Design Metal Temperature ThetaD: -29 C
Design Stress Actual Stress Category PWHT ThetaS ThetaC ThetaH

N/mm2 N/mm2 C C C
167.0 25.0 1 Full 50 0 0
Reference material thickness 10.000 mm
Design Reference Temperature ThetaR: 21 C (Modified Below)
Computed Impact Test Temp. RITT: 20 C
Because Thickness <= 10 mm Table D.3 is Applied, thus:

Table D.3 give limiting ThetaR = -30 C for 10.000 mm
ThetaR = 21 C , but from Table D.3 Exempt Temp. = -30.000 C
Because Actual ThetaR > Table D.3 ThetaR - IMPACT TESTING IS EXEMPT
Caution: Please review the above results to ensure compliance with the
specific project requirements.
Cylindrical Shell From 20 To 30 BS1501-151,430A at 100 C
LEFT CHANNE SHELL

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*500.0000)/(2*157.02-1.00)
= 1.5972 + 0.0000 = 1.5972 mm

= ( 2 * f * ecor ) / ( Dica + ecor )
= (2*157.02*10.00)/(500.00+10.00)
= 6.16 N/mm^(2)

= ( 2 * fa * e ) / ( D + e )
= (2*167.02*10.00)/(500.00+10.00)
= 6.55 N/mm^(2)

= ( P * Ri ) / ecor
= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 25.0 1 Full 50 0 0

Cylindrical Shell From 40 To 70 BS1501-151,430A at 100 C
MAIN SHELL

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*500.0000)/(2*157.02-1.00)
= 1.5972 + 0.0000 = 1.5972 mm

= ( 2 * f * ecor ) / ( Dica + ecor )
= (2*157.02*10.00)/(500.00+10.00)
= 6.16 N/mm^(2)

= ( 2 * fa * e ) / ( D + e )
= (2*167.02*10.00)/(500.00+10.00)
= 6.55 N/mm^(2)

= ( P * Ri ) / ecor
= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 25.0 1 Full 50 0 0

RIGHT HEAD

= Values_Used_Min(135.00,2539975,2539975),0.00637,0.2596,520.00
= 1.8312 + 0.0000 = 1.8312 mm

= 6.34 N/mm^(2)

= 6.75 N/mm^(2)

= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 25.0 1 Full 50 0 0

BOOT HEAD

= Values_Used_Min(38.60,2539975,2539975),0.00637,0.2732,141.30
= 0.4542 + 0.0000 = 0.4542 mm

= 16.61 N/mm^(2)

= 17.67 N/mm^(2)

= (1.00*64.10)/6.5532
= 9.78 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 9.8 1 Full 50 0 0

Elements Suitable for Internal Pressure.

External Pressure Calculations : Step: 5 8:50pm Oct 6,2017
External Pressure Calculation Results :
Elliptical Head From 10 to 20
LEFT HEAD
Determine the Stress Yield point [Py]:

= 2 * Sfact * f * ea / R
= 2 * 1.4 * 167.024 * 10.000/520.00
= 8.994 N/mm^(2)
Determine the Elastic Instability Pressure [Pm]:

= 1.21 * E * ea^(2) / R^(2)
= 1.21 * 207500.0 * 10.000^(2)/520.00^(2)
= 92.853 N/mm^(2)
External Allowable Pressure [Pmax]:

= delta * Py
= 0.380 * 8.994
= 3.418 N/mm^(2)
Cylindrical Shell From 20 to 30
LEFT CHANNE SHELL

= Sfact * f * ea / R
= 1.4 * 157.025 * 10.000/255.00
= 8.621 N/mm^(2)
Strain Factor [Z]:

= pi * R / L
= 3.141 * 255.000/350.00
= 2.289
Determine the ratio Pm/Py:

= Pm / Py
= 45.426/8.621
= 5.269
Determine delta from Figure 3.6-4:

= 0.611
Determine the critical Strain [strain]:

= 1/(n^(2)-1+Z^(2)/2)[1/(n^(2)/Z^(2)+1)^(2)+ea^(2)/(12R2(.91))*(n2-1+Z2)2]
= 1/(5^(2)-1+2.289^(2)/2)
[1/(5^(2)/2.289^(2)+1)^(2)+10.000^(2)/(12*255.0^(2)(1-0.3^(2))
(5^(2)-1+2.289^(2))^(2)]
= 0.0056505
Where n is the expected number of lobes [n]:

= 5

= E * ea * strain / R
= 205000.0 * 10.000 * 0.005651/255.00
= 45.426 N/mm^(2)

= delta * Py
= 0.611 * 8.621
= 5.270 N/mm^(2)
Cylindrical Shell From 40 to 70
MAIN SHELL

= Sfact * f * ea / R
= 1.4 * 157.025 * 10.000/255.00
= 8.621 N/mm^(2)
Strain Factor [Z]:

= pi * R / L
= 3.141 * 255.000/1150.00
= 0.697
Determine the ratio Pm/Py:

= Pm / Py
= 12.442/8.621
= 1.443
Determine delta from Figure 3.6-4:

= 0.442
Determine the critical Strain [strain]:

= 1/(n^(2)-1+Z^(2)/2)[1/(n^(2)/Z^(2)+1)^(2)+ea^(2)/(12R2(.91))*(n2-1+Z2)2]
= 1/(3^(2)-1+0.697^(2)/2)
[1/(3^(2)/0.697^(2)+1)^(2)+10.000^(2)/(12*255.0^(2)(1-0.3^(2))
(3^(2)-1+0.697^(2))^(2)]
= 0.0015477
Where n is the expected number of lobes [n]:

= 3

= E * ea * strain / R
= 205000.0 * 10.000 * 0.001548/255.00
= 12.442 N/mm^(2)

= delta * Py
= 0.442 * 8.621
= 3.807 N/mm^(2)
RIGHT HEAD

= 2 * Sfact * f * ea / R
= 2 * 1.4 * 167.006 * 10.000/520.00
= 8.993 N/mm^(2)

= 1.21 * E * ea^(2) / R^(2)
= 1.21 * 207500.0 * 10.000^(2)/520.00^(2)
= 92.853 N/mm^(2)

= delta * Py
= 0.380 * 8.993
= 3.417 N/mm^(2)
BOOT HEAD

= 2 * Sfact * f * ea / R
= 2 * 1.4 * 167.006 * 6.553/141.30
= 21.687 N/mm^(2)

= 1.21 * E * ea^(2) / R^(2)
= 1.21 * 207500.0 * 6.553^(2)/141.30^(2)
= 540.037 N/mm^(2)

= delta * Py
= 0.380 * 21.687
= 8.241 N/mm^(2)
External Pressure Calculations
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm N/mm2
10 20 No Calc 520.000 10.0000 No Calc No Calc

20 30 350.000 520.000 10.0000 No Calc No Calc
30 40 No Calc ... 42.9260 No Calc No Calc
40 70 1150.00 520.000 10.0000 No Calc No Calc

External External External External

From To Actual T. Required T. Des. Press. M.A.W.P.
mm mm N/mm2 N/mm2
10 20 10.0000 No Calc ... 3.41757

20 30 10.0000 No Calc ... 5.27007
30 40 42.9260 38.7858 ... No Calc
40 70 10.0000 No Calc ... 3.80747
70 80 10.0000 No Calc ... 3.41720
80 90 6.55320 No Calc ... 8.24107
Minimum 3.417
Actual Len. Allow. Len. Ring Inertia Ring Inertia

From To Bet. Stiff. Bet. Stiff. Required Available
mm mm mm4 mm4
10 20 No Calc No Calc No Calc No Calc

20 30 350.000 No Calc No Calc No Calc
40 70 1150.00 No Calc No Calc No Calc
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 6 8:50pm Oct 6,2017
Element and Detail Weights
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg m3 kg m3 kg
10 20 30.5697 0.026185 30.5697 0.026185 ...

20 30 31.2836 0.049096 31.2836 0.049096 ...
30 40 91.5754 0.028383 91.5754 0.028383 ...
40 70 131.391 0.17596 131.391 0.17596 ...
70 80 30.5697 0.026185 30.5697 0.026185 ...
80 90 2.19552 0.00092128 2.19552 0.00092128 ...
Total 317 0.31 317 0.31 0
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg mm mm
10 Nozl 7.03462 -100.000 ... N1

10 Nozl 7.03462 -114.564 ... N2
20 Sadl ... 100.000 295.000 LEFT SADDLE
40 Sadl ... 900.000 295.000 RIGHT SADDLE
40 Nozl 6.64900 200.000 276.251 N3
40 Nozl 6.52872 500.000 314.097 BOOT
40 Nozl 2.77391 50.0000 270.447 WATER T/O
70 Nozl 7.03462 150.000 ... N4
80 Nozl 1.62437 ... -32.0485 DRAIN
30 FTsh 69.8549 178.576 ... STATIONARY T/SH
30 Tube 87.3715 443.576 ...
30 FlTs 26.0758 723.576 ...
Total Weight of Each Detail Type
Total Weight of Nozzles 38.7

Total Weight of Exchanger Components 183.3
Sum of the Detail Weights 222.0 kg
Note:
Because some nozzles were sumps, their weights include the attached
head/flange.
Weight Summation: kg
Fabricated Shop Test Shipping Erected Empty Operating
315.4 537.4 315.4 537.4 315.4 537.4

... 306.5 ... ... ... ...
Element and Detail Weights : Step: 6 8:50pm Oct 6,2017
38.7 ... 38.7 ... ... ...

... 36.3 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 38.7 ...
183.3 ... 183.3 ... ... ...
... ... ... ... 183.3 ...
537.4 880.3 537.4 537.4 537.4 537.4
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 537.4 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 880.3 kg
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 537.4 kg
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 537.4 kg
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 537.4 kg
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 537.4 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 537.4 kg
Field Test Wt. - Empty Weight + Water (Full) 880.3 kg
Exchanger Tube Data

Volume of Exchanger tubes : 0.0 m3
Weight of Ope Liq in tubes : 0.0 kg
Weight of Water in tubes : 36.3 kg
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From To Area
mm2
10 20 374791.
20 30 408407.
30 40 462933.
40 70 1.715E+06
70 80 374791.
80 90 43838.1
Total 3380069.750 mm^(2)

Nozzle Flange MAWP : Step: 7 8:50pm Oct 6,2017
Nozzle Flange MAWP Results :
Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group
N/mm^(2) N/mm^(2) C
N1 1.9 2.0 50 150 GR 1.1

N2 1.9 2.0 50 150 GR 1.1
N3 1.8 2.0 100 150 GR 1.1
WATER T/O 1.8 2.0 100 150 GR 1.1
N4 1.8 2.0 100 150 GR 1.1
DRAIN 1.8 2.0 100 150 GR 1.1
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 1.768 N/mm^(2)
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 1.965 N/mm^(2)
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 1.927 N/mm^(2)
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 1.965 N/mm^(2)
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Edition

Wind Load Calculation : Step: 8 8:50pm Oct 6,2017
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static Dynamic 1.803
Shape Factor (Cf) for the Vessel is 0.700
User Entered Basic Wind Speed 112.7 km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D > 7.0
Interpolating to find the final cf:
Because H / D > 25.0
CF = C2 = 0.700
= 0.700
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.000 , Zg = 274320.000 mm
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 350.000 + 0.000 = 350.000 mm
but: z = Max(4572.000 , 350.000 ) = 4572.000 mm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572.000/900 )^(2/7.0 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 983.128 (^2)/30283.904
= 31.916
Vibration Frequency = 33.000 Hz

Because H/D > 5 Or Freqency < 1.0: Dynamic Analysis Implemented
Element O/Dia = 3 mm
Vibration Damping Factor (Operating) Beta = 0.01000
For Terrain Category C
Wind Load Calculation : Step: 8 8:50pm Oct 6,2017
S = 1.000 , Gamma = 0.230 , Drag Coeff. = 0.005 , Alpha = 7.000
Compute [fbar]
= 10.5 * Frequency(Hz) * Vessel Height(ft) / (S * Vr(mph))
= 10.5 * 33.000 (Hz) * 3.225 (ft)/S * 1.000 (mph)
= 15.966
Wind Pressure - (performed in Imperial Units) [qz]

Importance Factor: I = 1.000
Wind Speed = 112.651 km/hr Converts to 70.000 mph
qz = 0.00256 * kZ * (I * Vr)^(2)
= 0.00256 * 0.801 *(1.000 * 70.000 )^(2) = 10.046 psf
Converts to: 481.014 N/m^(2)
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 481.014 * 1.803 * 0.700 * 86334.961
= 52.421 N
Element z GH Area qz Force

mm mm^(2) N/m^(2) N
LEFT HEAD 350.0 1.803 86335.0 481.0 52.4

LEFT CHANNE SHE 350.0 1.803 0.0 481.0 0.0
LEFT CHANNEL FL 350.0 1.803 0.0 481.0 0.0
MAIN SHELL 350.0 1.803 0.0 481.0 0.0
RIGHT HEAD 350.0 1.803 0.0 481.0 0.0
BOOT HEAD 48.0 1.803 0.0 481.0 0.0
Wind Load Calculation
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm mm mm2 N/m2 N
10 20 350.000 624.000 86335.0 481.014 52.4211

20 30 350.000 ... ... 481.014 ...
30 40 350.000 ... ... 481.014 ...
40 70 350.000 ... ... 481.014 ...
70 80 350.000 ... ... 481.014 ...
80 90 47.9807 ... ... 481.014 ...

Earthquake Load Calculation : Step: 9 8:50pm Oct 6,2017
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is . 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 5269.5 N
The UBC Total Shear (V) for the Vessel is ......... 0.0 N
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 N
Earthquake Load Calculation
Earthquake Earthquake Element

From To Height Weight Ope Load
mm N N
10 20 250.000 658.683 ...

20 30 250.000 658.683 ...
20 30 250.000 658.683 ...
30 40 244.475 658.683 ...
40 0 250.000 658.683 ...
40 70 250.000 658.683 ...
70 80 250.000 658.683 ...
80 90 250.000 658.683 ...

Center of Gravity Calculation : Step: 10 8:50pm Oct 6,2017
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 623.239 mm

Center of Gravity of Tubesheet(s) 626.718 mm
Center of Gravity of Tubes 743.576 mm
Center of Gravity of Bare Shell New and Cold 696.064 mm

Center of Gravity of Bare Shell Corroded 696.064 mm
Vessel CG in the Operating Condition 686.208 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 686.208 mm
Vessel CG in the Test Condition 718.736 mm

Horizontal Vessel Analysis (Ope.) : Step: 11 8:50pm Oct 6,2017
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius Rm 255.00 mm

Stiffened Vessel Length per 4.15.6 L 1100.00 mm
Distance from Saddle to Vessel tangent a 150.00 mm
Saddle Width b 80.00 mm

Saddle Bearing Angle theta 120.00
Inside Depth of Head h2 125.00 mm
Shell Allowable Stress used in Calculation 157.02 N/mm^(2)

Head Allowable Stress used in Calculation 167.02 N/mm^(2)
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 3036.43 N
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 12.59 157.02 N/mm^(2)

Long. Stress at Bottom of Midspan 12.91 157.02 N/mm^(2)
Long. Stress at Top of Saddles 13.00 157.02 N/mm^(2)
Long. Stress at Bottom of Saddles 12.61 157.02 N/mm^(2)
Tangential Shear in Shell 0.88 125.62 N/mm^(2)

Circ. Stress at Horn of Saddle 2.19 196.28 N/mm^(2)
Circ. Compressive Stress in Shell 0.15 157.02 N/mm^(2)
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 52.4/2 + 0 ) * 350.0000/441.6729
= 62.3 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 122.58 , 0.00 , 0 ) * 350.0000/1194.5261
= 35.9 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 2974 + Max( 36 , 62 , 0 , 0 )
= 3036.4 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 3036.43 N
Transverse Shear Load Saddle 26.21 N

Longitudinal Shear Load Saddle 122.58 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0202 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -3036*150.00[1-(1-150.00/1100.00+(255.000^(2)-125.000^(2))/
(2*150.00*1100.00))/(1+(4*125.00)/(3*1100.00))]
= -54677.9 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 3036*1100/4(1+2(255^(2)-125^(2))/(1100^(2)))/(1+(4*125)/
(3*1100))-4*150/1100
= 329026.7 N-mm
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 1.000 * 255.000/(2*10.000 ) - 329026.7/(pi*255.0^(2)*10.000 )
= 12.59 N/mm^(2)
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 1.000 * 255.000/(2 * 10.000 ) + 329026.7/(pi * 255.0^(2) * 10.000 )
= 12.91 N/mm^(2)
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 1.000*255.000/(2*10.000)--54677.9/(0.1066*pi*255.0^(2)*10.000)
= 13.00 N/mm^(2)
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 1.000*255.000/(2*10.000)+-54677.9/(0.1923*pi*255.0^(2)*10.000)
= 12.61 N/mm^(2)
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 3036 ( 1100.00 - 2 * 150.00 )/(1100.00 + ( 4 * 125.00/3))
= 1917.7 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1917.75/( 255.0000 * 10.0000 )
= 0.88 N/mm^(2)
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 3036 * 0.1/( 10.000 * ( 80.00 + 39.39 + 39.39 ) )
= -0.15 N/mm^(2)
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -3036/(4*10.000 *(80.000 +39.388 +39.388 )) -
12 * 0.020 * 3036 * 255.000/(1100.000 * 10.000^(2))
= -2.19 N/mm^(2)
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 80.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 150.000 )
= 158.78 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle




Saddle Force Q, Operating Case 2379.18 N



= 3.00 * ( 52.4/2 + 0 ) * 350.0000/441.6729
= 62.3 N

= max( 122.58 , 0.00 , 0 ) * 350.0000/1194.5261
= 35.9 N

= 2317 + Max( 36 , 62 , 0 , 0 )
= 2379.2 N


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -2379*1020.00[1-(1-1020.00/1100.00+(255.000^(2)-125.000^(2))/
(2*1020.00*1100.00))/(1+(4*125.00)/(3*1100.00))]
= -2228007.5 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 2379*1100/4(1+2(255^(2)-125^(2))/(1100^(2)))/(1+(4*125)/
(3*1100))-4*1020/1100
= -1812922.1 N-mm

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 1.000 * 255.000/(2*10.000 ) - -1812922.1/(pi*255.0^(2)*10.000 )
= 13.64 N/mm^(2)

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 1.000 * 255.000/(2 * 10.000 ) + -1812922.1/(pi * 255.0^(2) * 10.000 )
= 11.86 N/mm^(2)

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 1.000*255.000/(2*10.000)--2228007.5/(0.1066*pi*255.0^(2)*10.000)
= 22.98 N/mm^(2)

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 1.000*255.000/(2*10.000)+-2228007.5/(0.1923*pi*255.0^(2)*10.000)
= 7.08 N/mm^(2)

= Q(L-2a)/(L+(4*h2/3))
= 2379 ( 1100.00 - 2 * 1020.00 )/(1100.00 + ( 4 * 125.00/3))
= -1765.6 N

= K2 * T / ( Rm * t )
= 1.1707 * -1765.61/( 255.0000 * 10.0000 )
= -0.81 N/mm^(2)

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2379 * 0.1/( 10.000 * ( 80.00 + 39.39 + 39.39 ) )
= -0.11 N/mm^(2)

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -2379/(4*10.000 *(80.000 +39.388 +39.388 )) -
12 * 0.053 * 2379 * 255.000/(1100.000 * 10.000^(2))
= -3.87 N/mm^(2)

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 80.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 1020.000 )
= 158.78 mm

Horizontal Vessel Analysis (Test) : Step: 12 8:50pm Oct 6,2017
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case



Saddle Force Q, Test Case, no Ext. Forces 4654.83 N
Long. Stress at Top of Midspan -0.21 -129.32 N/mm^(2)

Long. Stress at Bottom of Saddles -0.18 -129.32 N/mm^(2)


= 3.00 * ( 17.3/2 + 0 ) * 350.0000/441.6729
= 20.6 N

= max( 40.45 , 0.00 , 0 ) * 350.0000/1194.5261
= 11.9 N

= 4634 + Max( 12 , 21 , 0 , 0 )
= 4654.8 N

Hydrostatic Test Pressure at center of Vessel: 0.002 N/mm^(2)

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0202 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -4655*150.00[1-(1-150.00/1100.00+(255.000^(2)-125.000^(2))/
(2*150.00*1100.00))/(1+(4*125.00)/(3*1100.00))]
= -83820.9 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 4655*1100/4(1+2(255^(2)-125^(2))/(1100^(2)))/(1+(4*125)/
(3*1100))-4*150/1100
= 504395.8 N-mm

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 0.002 * 255.000/(2*10.000 ) - 504396/(pi*255.0^(2)*10.000 )
= -0.21 N/mm^(2)

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 0.002 * 255.000/(2 * 10.000 ) + 504396/(pi * 255.0^(2) * 10.000 )
= 0.28 N/mm^(2)

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 0.002*255.000/(2*10.000)--83820.9/(0.1066*pi*255.0^(2)*10.000)
= 0.42 N/mm^(2)

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 0.002*255.000/(2*10.000)+-83820.9/(0.1923*pi*255.0^(2)*10.000)
= -0.18 N/mm^(2)

= Q(L-2a)/(L+(4*h2/3))
= 4655 ( 1100.00 - 2 * 150.00 )/(1100.00 + ( 4 * 125.00/3))
= 2939.9 N

= K2 * T / ( Rm * t )
= 1.1707 * 2939.89/( 255.0000 * 10.0000 )
= 1.35 N/mm^(2)

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 4655 * 0.1/( 10.000 * ( 80.00 + 39.39 + 39.39 ) )
= -0.22 N/mm^(2)

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -4655/(4*10.000 *(80.000 +39.388 +39.388 )) -
12 * 0.020 * 4655 * 255.000/(1100.000 * 10.000^(2))
= -3.35 N/mm^(2)

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 80.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 150.000 )
= 158.78 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle




Saddle Force Q, Test Case, no Ext. Forces 4039.65 N

Long. Stress at Bottom of Midspan -1.47 -129.32 N/mm^(2)
Long. Stress at Bottom of Saddles -9.59 -129.32 N/mm^(2)



= 3.00 * ( 17.3/2 + 0 ) * 350.0000/441.6729
= 20.6 N

= max( 40.45 , 0.00 , 0 ) * 350.0000/1194.5261
= 11.9 N

= 4019 + Max( 12 , 21 , 0 , 0 )
= 4039.7 N

Hydrostatic Test Pressure at center of Vessel: 0.002 N/mm^(2)

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -4040*1020.00[1-(1-1020.00/1100.00+(255.000^(2)-125.000^(2))/
(2*1020.00*1100.00))/(1+(4*125.00)/(3*1100.00))]
= -3782965.0 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 4040*1100/4(1+2(255^(2)-125^(2))/(1100^(2)))/(1+(4*125)/
(3*1100))-4*1020/1100
= -3078185.5 N-mm

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 0.002 * 255.000/(2*10.000 ) - -3078185.5/(pi*255.0^(2)*10.000 )
= 1.54 N/mm^(2)

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 0.002 * 255.000/(2 * 10.000 ) + -3078185.5/(pi * 255.0^(2) * 10.000 )
= -1.47 N/mm^(2)

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 0.002*255.000/(2*10.000)--3782965.0/(0.1066*pi*255.0^(2)*10.000)
= 17.40 N/mm^(2)

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 0.002*255.000/(2*10.000)+-3782965.0/(0.1923*pi*255.0^(2)*10.000)
= -9.59 N/mm^(2)

= Q(L-2a)/(L+(4*h2/3))
= 4040 ( 1100.00 - 2 * 1020.00 )/(1100.00 + ( 4 * 125.00/3))
= -2997.8 N

= K2 * T / ( Rm * t )
= 1.1707 * -2997.85/( 255.0000 * 10.0000 )
= -1.38 N/mm^(2)

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 4040 * 0.1/( 10.000 * ( 80.00 + 39.39 + 39.39 ) )
= -0.19 N/mm^(2)

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -4040/(4*10.000 *(80.000 +39.388 +39.388 )) -
12 * 0.053 * 4040 * 255.000/(1100.000 * 10.000^(2))
= -6.58 N/mm^(2)

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 80.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 1020.000 )
= 158.78 mm

Nozzle Calcs. : N1 Nozl: 1 8:50pm Oct 6,2017
INPUT VALUES, Nozzle Description: N1 From : 10
Pressure for Reinforcement Calculations P 1.0000 N/mm^(2)

Temperature for Internal Pressure Temp 50 C
Shell Material BS1501-151,430A

Shell Allowable Stress at Temperature f 167.02 N/mm^(2)
Shell Allowable Stress At Ambient fa 167.02 N/mm^(2)
Inside Diameter of Elliptical Head Di 500.00 mm

Aspect Ratio of Elliptical Head Ar 1.93
Head Finished (Minimum) Thickness ea 10.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 150.0000 mm
Type of Element Connected to the Shell : Nozzle
Material A-106 B
Allowable Stress at Temperature fn 160.02 N/mm^(2)
Allowable Stress At Ambient fna 160.02 N/mm^(2)
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 3.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness eb 40
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm

Loading Factor applied to ers/eps C 1.00
Outside Projection ho 100.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
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Insert/Set-in Nozzle No Pad, no Inside projection
Isolated Nozzle Calculation per PD 5500 3.5.4, Description: N1
Actual Inside Diameter Used in Calculation 3.068 in.

Actual Thickness Used in Calculation 0.216 in.
Outside Diameter of Ellipsoidal Head : 520.00 mm

Spherical Mean Diameter of Ellipsoidal Head : 893.05 mm
Mean Diameter of Head Skirt / 10 : 51.00 mm

Distance from edge of head to edge of Nozzle or pad L : 65.55 mm
Note: Nozzle is not too close to the edge of the head.
Nozzle input data check completed without errors.
Shell/Head required thickness due to Internal Pressure (eps)

= P * D / ( 4 * fs - 0.2 * P ) + Cas [Spherical Section]
= 1.0000 * 893.0452/( 4 * 167.0242 - 0.2 * 1.0000 ) + 0.0000 + 0.0000
= 1.3371 mm
Nozzle required thickness due to Internal Pressure (epb)

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*77.9272)/(2*160.02-1.00)
= 0.2443 + 0.0000 = 0.2443 mm
Mean noz dia / Mean Shl Dia d/D: 90.199 / 893.045 = 0.1010
Compute the value of Rho (use eas in place of ers) [rho]:

= d/D * sqrt( D / ( 2 * ( eas - Cas + Tp )))
= 90.20/893.05 * (893.05/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 0.6749
Compute the ratio of C eas/eps (use eas in place of ers) [CeRatio]:

= Max( C * ( eas - Cas + Tp ) / eps, 1 )
= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.34 , 1 )
= Min( 7.4789 , 4.00 )
Note: The value of the CeRatio has been set to the maximum graph value.
Which is: 4.000
The following are the curves of rho selected for the analysis:
Values of Rho: 0.600 (Curve1), 0.675 (Computed rho), 0.700 (Curve2)
Values of erb/ers for values of rho: 0.600 , 0.000 , 0.700 , 0.000
Note: Since the graph line for rho cuts the erb/ers = 0 line below the
calculated value of Cers/eps, this nozzle is adequately compensated.
Minimum Nozzle Neck thickness per Table 3.5-4, mm

Branch Nominal Size: 88.9000. Min. thickness for this size: 4.7000 mm
3.5.4.3.4, PD 5500 Limits of Reinforcement : Case 1

Effective material Diameter limit 179.0995 mm
Effective material Thickness limit Lb 4.5137 mm
Minimum Reqd Effective width adjacent to Nozzle Ls 45.0997 mm
Thickness Limit for Nozzle Group Calculation Tlc 21.3925 mm
The Drop for this Nozzle is : 18.8636 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 129.4807 mm




Material A-106 B

Diameter 3.0000 in.





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= 1.0000 * 893.0452/( 4 * 167.0242 - 0.2 * 1.0000 ) + 0.0000 + 0.0000
= 1.3371 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*77.9272)/(2*160.02-1.00)
= 0.2443 + 0.0000 = 0.2443 mm

= 85.75/893.05 * (893.05/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 0.6416

= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.34 , 1 )
= Min( 7.4789 , 4.00 )
Which is: 4.000






Inside Diameter of Cylindrical Shell Di 500.00 mm

Shell Finished (Minimum) Thickness ea 10.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 644.5259 mm
Material BS1501-225,460A

Diameter 2.0000 in.




User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

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= P * D / ( 2 * fs - P ) + Cas + Caext [Cylindrical Shell]
= 1.0000 * 500.0000/( 2 * 157.0247 - 1.0000 ) + 0.0000 + 0.0000
= 1.5972 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*52.5018)/(2*165.03-1.00)
= 0.1596 + 0.0000 = 0.1596 mm
Dist from Center of Nozzle to Nearest Circ. Seam: 200.000 mm

= 56.41/510.00 * (510.00/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 0.5586

= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.60 , 1 )
= Min( 6.2610 , 3.10 )
Which is: 3.100





Nozzle Calcs. : BOOT Nozl: 4 8:50pm Oct 6,2017
INPUT VALUES, Nozzle Description: BOOT From : 40



Distance from Bottom/Left Tangent 944.5259 mm

Diameter 5.0000 in.


Flange Type None


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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: BOOT


= 1.0000 * 500.0000/( 2 * 157.0247 - 1.0000 ) + 0.0000 + 0.0000
= 1.5972 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*128.1938)/(2*165.03-1.00)
= 0.3896 + 0.0000 = 0.3896 mm
Note: Per Paragraph 3.5.4.5.1(a) if pads are to be used they must

be double sided when using the SCF method.

= 134.75/510.00 * (510.00/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 1.3342

= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.60 , 1 )
= Min( 6.2610 , 3.10 )
Which is: 3.100




Nozzle Calcs. : WATER T/O Nozl: 5 8:50pm Oct 6,2017
INPUT VALUES, Nozzle Description: WATER T/O Parent : BOOT




Diameter 1.5000 in.





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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: WATER T/O


= 1.0000 * 128.1938/( 2 * 165.0258 - 1.0000 ) + 0.0000 + 0.0000
= 0.3896 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*40.8940)/(2*165.03-1.00)
= 0.1243 + 0.0000 = 0.1243 mm
Note: Per Paragraph 3.5.4.5.1(a) if pads are to be used they must

be double sided when using the SCF method.
Because d/D > 0.3 we use Figure 3.5-12 only

Using the value of CeRatio = 16.8209
From Figure 3.5-12 Y = 0.0036 , [erb]:
= d * Y * sqrt( ers / (2 * D) )
= 44.5770 * 0.0036 * sqrt(6.5532/2*134.7470 ) )
= 0.0249 mm
Adjusting the Thickness for Nozzle Design Stress [erb]:

= erb * Max(fs/fn, 1) = 0.025 * Max(165.026/165.026 ,1)
= 0.0249 mm
Required Nozzle thickness based on Figure 3.5-12 : 0.0249 mm







Material A-106 B

Diameter 3.0000 in.





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= 1.0000 * 893.0452/( 4 * 157.0250 - 0.2 * 1.0000 ) + 0.0000 + 0.0000
= 1.4223 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*77.9272)/(2*160.02-1.00)
= 0.2443 + 0.0000 = 0.2443 mm

= 90.20/893.05 * (893.05/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 0.6749

= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.42 , 1 )
= Min( 7.0310 , 4.00 )
Which is: 4.000




Nozzle Calcs. : DRAIN Nozl: 7 8:50pm Oct 6,2017
INPUT VALUES, Nozzle Description: DRAIN From : 80



Material A-106 B

Diameter 1.0000 in.





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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: DRAIN




= 1.0000 * 227.4023/( 4 * 157.0250 - 0.2 * 1.0000 ) + 0.0000 + 0.0000
= 0.3622 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*26.6446)/(2*147.02-1.00)
= 0.0909 + 0.0000 = 0.0909 mm

= 30.02/227.40 * (227.40/( 2*( 6.55 - 0.00 + 0.00 )))^(.5)
= 0.5499

= Max( 1.00 * ( 6.55 - 0.00 + 0.00 )/0.36 , 1 )
= Min( 18.0946 , 4.00 )
Which is: 4.000





Nozzle Schedule : Step: 20 8:50pm Oct 6,2017
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
BOOT 5.000 40 None 5.563 6.553 - - 220.19

DRAIN 1.000 40 WNF 1.315 3.378 - - 57.82
N1 3.000 40 WNF 3.500 5.486 - - 129.48
N2 3.000 40 WNF 3.500 5.486 - - 123.09
N3 2.000 40 WNF 2.375 3.912 - - 111.83
N4 3.000 40 WNF 3.500 5.486 - - 129.48
WATER T/O 1.500 40 WNF 1.900 3.683 - - 111.27
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
BOOT BS1501-225,460A 10.000 9.525 - - -

DRAIN A-106 B 6.553 9.525 - - -
N1 A-106 B 10.000 9.525 - - -
N2 A-106 B 10.000 9.525 - - -
N3 BS1501-225,460A 10.000 9.525 - - -
N4 A-106 B 10.000 9.525 - - -
WATER T BS1501-225,460A 10.000 9.525 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
BOOT 974.526 180.00 200.00 0.00 MAIN SHELL

DRAIN 0.00 50.00 0.00 BOOT HEAD
N1 0.00 100.00 0.00 LEFT HEAD
N2 180.00 100.00 0.00 LEFT HEAD
N3 674.526 0.00 100.00 0.00 MAIN SHELL
Nozzle Schedule : Step: 20 8:50pm Oct 6,2017
N4 180.00 100.00 0.00 RIGHT HEAD

WATER T/O 524.526 270.00 100.00 0.00 BOOT

Nozzle Summary : Step: 21 8:50pm Oct 6,2017
Nozzle Calculation Summary:
Per Section 3.5.4 Based on Graphs 3.5-9 to 3.5-11:
Description Act Thk Calc Thk Table Rho Result Pr. Area Result
mm mm 3.5-4
N1 5.49 ... 4.70 Passed N/A

N2 5.49 ... 4.70 Passed N/A
N3 3.91 ... 3.60 Passed N/A
BOOT 6.55 ... 5.40 Passed N/A
WATER T/O 3.68 0.02 3.10 Passed N/A
N4 5.49 ... 4.70 Passed N/A
DRAIN 3.38 ... 2.70 Passed N/A
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Mean Radius

10 N1 0.000 0.000 41.707
10 N2 0.000 180.000 41.707
40 N3 644.526 0.000 28.207
40 BOOT 944.526 180.000 67.374
40 WATER T/O 0.000 270.000 22.288
70 N4 0.000 180.000 41.707
80 DRAIN 0.000 0.000 15.011
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PD 5500 TS Calc : CASE ONE Case: 1 8:50p Oct 6,2017
Input Echo, TubeSheet Item 1, Description: STATIONARY T/SH
Tubesheet Design Code PD 5500

Shell Desc. MAIN SHELL
Shell Design Pressure Ps 1.00 N/mm^2
Shell Temperature for Internal Pressure TEMPS 99.99 C
Shell Allowable Stress at Temperature Sos 157.01 N/mm^2
Shell Allowable Stress at Ambient Sas 167.02 N/mm^2
Shell Thickness Ts 10.0000 mm
Shell Internal Corrosion Allowance Cas 0.0000 mm
Inside Diameter of Shell Ds 500.000 mm
Mean Metal Temperature for Shell Tm 99.99 C
Channel Desc. LEFT CHANNE SHELL

Channel Design Pressure Pc 0.50 N/mm^2
Channel Temperature for Internal Pressure TEMPC 99.99 C
Channel Material BS1501-151,430A
Channel Material UNS Number
Channel Allowable Stress at Temperature Soc 157.01 N/mm^2
Channel Allowable Stress at Ambient Sac 167.02 N/mm^2
Channel Thickness Tc 10.0000 mm
Channel Corrosion Allowance Cac 0.0000 mm
Inside Diameter of Channel Dc 500.000 mm
Mean Metal Temperature for Tubes tm 74.99 C
Tube Design Temperature Tubtmp 99.99 C

Tube Material A-106 B
Tube Allowable Stress at Temperature Sot 147.01 N/mm^2
Tube Allowable Stress At Ambient Sat 161.01 N/mm^2
Tube Yield Stress At Operating Temperature Syt 220.51 N/mm^2
Tube Wall Thickness Tt 1.2000 mm
Tube Corrosion Allowance Catt 0.0000 mm
Number of Tubes Holes Ntubs 300
Tube Layout Pattern Triangular
Tube Outside Diameter do 19.0000 mm
Tube Pitch (Center to Center Spacing) PTube 25.0000 mm
Tube-Tubesheet Joint Classification e
Tube Joint Reliability Factor fr 0.5000
Straight Tube Length, bet. inner tubsht faces RL 500.000 mm

Unsupported Tube Length for max. (k*SL) SL 150.0000 mm
Tube end condition corres. to span (SL) k 1.0000
Length of Expanded Portion of Tube l 20.0000 mm
Tube Bundle Effective outer diameter Do 439.000 mm

Tube hole diameter dh 19.5000 mm
Number of Grooves in tube hole Ngroove 0
Area of untubed Lanes, S 0.00 mm^2
Tubesheet type: Stationary, Integral with Shell (Floating Exchanger)

Tubesheet Design Metal Temperature TEMPTS 99.99 C
Tubesheet Material BS1501-151,430A

Tubesheet Allowable Stress at Temperature Sots 157.02 N/mm^2
Tubesheet Allowable Stress at Ambient Sats 167.02 N/mm^2
Thickness of Tubesheet Tts 30.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 1.5000 mm
Tubesheet Corr. Allowance (Channel side) Catc 1.5000 mm
Depth of Groove in Tube Sheet hg 0.0000 mm
Tubesheets Clamped: Stationary Clamped / Floating Clamped
Additional Data for Tubesheets Extended as Flanges:

Outside Diameter of Flanged Portion A 698.500 mm
Diameter of Bolt Circle C 635.000 mm
Thickness of Extended Portion of Tubesheet Tf 40.0000 mm
Nominal Bolt Diameter dB 28.5750 mm
Type of Thread Series TEMA Thread Series
Number of Bolts n 40
Bolt Material
Bolt Allowable Stress At Temperature Sb 193.03 N/mm^2
Bolt Allowable Stress At Ambient Sa 193.03 N/mm^2
Weld between Flange and Shell/Channel WLDH 0.0000 mm
Is Bolt Load Transferred to the Tubesheet Yes
Additional Data for Gasketed Tubesheets:

Flange Face Outside Diameter Fod 584.200 mm
Flange Face Inside Diameter Fid 500.000 mm
Flange Facing Sketch Code Sketch 1a
Gasket Outside Diameter Go 584.200 mm
Gasket Inside Diameter Gi 500.000 mm
Small end Hub thk. g0 9.5250 mm
Large end Hub thk. g1 34.9250 mm
Gasket Factor, m 2.0000
Gasket Design Seating Stress y 11.00 N/mm^2
Column for Gasket Seating Code Column II
Gasket Thickness tg 9.5250 mm
Full face Gasket Flange Option Program Selects
Tubesheet Gasket on which Side Side CHANNEL
Intermediate Calculations For Tubesheets Extended As Flanges:
Gasket Contact Width, N = (Goc-Gic) / 2 42.100 mm

Basic Gasket Width, b0 = N / 2.0 21.050 mm
Effective Gasket Width, b = SQRT(b0) * 2.5 11.557 mm
Gasket Reaction Diameter, G = Go-2.0*b 561.086 mm
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure[H]:
= 0.785 * G * G * Peq
= 0.7854 * 561.0855 *561.0855 *0.5000
= 123617.828 N
Contact Load on Gasket Surfaces[Hp]:

= 2 * b * PI * G * m * P
= 2 * 11.5572 * 3.1416 * 561.0855 * 2.0000 * 0.50

= 40740.488 N
Hydrostatic End Load at Flange ID[Hd]:

= 0.785 * Bcor * Bcor * P
= 0.785 * 500.0000 * 500.0000 *0.5000
= 98166.422 N
Pressure Force on Flange Face[Ht]:

= H - Hd
= 123617 - 98166
= 25451.404 N
Operating Bolt Load[Wm1]:

= H + Hp + H'p (cannot be < 0)
= ( 123617 + 40740 + 0 )
= 164358.312 N
Gasket Seating Bolt Load[Wm2]:

= y * b * PI * G + yPart * bPart * lp
= 11.00*11.5572*3.141*561.086+11.00*0.0000*0.00
= 224072.672 N
Required Bolt Area[Am]:

= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 164358 / 193 , 224072 / 193
= 1160.93 mm^2
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 49.822 /(2 * 28.575 + 6 * 40.000 /(2.000 + 0.5)); 1.0 )
= max( 0.5704 ; 1.0 )
= 1.0000
where the actual circumferential spacing is [Deltab]:

= C * sin( Pi / n ) )
= 635.000 * sin( 3.142 / 40 )
= 49.8215 mm
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

Distance Across Corners for Nuts 50.851 mm
Circular Wrench End Diameter a 73.025 mm
Minimum Actual Maximum
Bolt Area, mm^2 1160.928 18787.059

Radial distance bet. hub and bolts 28.575 57.500
Radial distance bet. bolts and the edge 28.575 31.750
Circumferential spacing between bolts 63.500 49.822 153.150
Flange Design Bolt Load, Gasket Seating[W]:

= Sa * ( Am + Ab ) / 2.0
= 193.03 * ( 1160.9285 + 18787.0586 ) / 2.0
= 1925096.38 N
Gasket Seating Force[Hg]:

= Wm1 - H
= 164358 - 123617
= 40740.48 N
Moment Arm Calculations:
Distance to Hub Large End[R]:

= (C - Bcor) / 2 - g1cor
= (635.000 - 500.000 ) / 2 - 34.925
= 32.5750 mm
Distance to Gasket Load Reaction[hg]:

= (C - G ) / 2.0
= ( 635.0000 - 561.0855 ) / 2.0
= 36.9572 mm
Distance to Face Pressure Reaction[ht]:

= ( R + g1cor + hg ) / 2.0
= ( 32.5750 + 34.9250 + 36.9572 ) / 2.0
= 52.2286 mm
Distance to End Pressure Reaction[hd]:

= R + ( g1cor / 2.0 )
= 32.5750 + ( 34.9250 / 2.0 )
= 50.0375 mm
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 98166. 50.0375 1.0000 4913994. N-mm
Face Pressure, Mt 25451. 52.2286 1.0000 1329831. N-mm
Gasket Load, Mg 40740. 36.9572 1.0000 1506266. N-mm
Gasket Seating, Ma 1925096. 36.9572 1.0000 71175096. N-mm
Total Moment for Operation, Mo 7750090. N-mm

Total Moment for Gasket Seating, Ma 71175096. N-mm
Tube Properties - Group # 1.10 and S factor: 1.40

Tube alpha at Metal Temp. along len. 75.0 0.1172E-04 / C
Tube Elastic Mod. at Metal Temp. length 75.0 0.2063E+06 N/mm^2
Shell Properties - Group # 1.10 and S factor: 1.40

Shell alpha at Metal Temp. along len. 100.0 0.1190E-04 / C
Shell Elastic Mod. at Metal Temp. len 100.0 0.2050E+06 N/mm^2
Tubesheet Properties - Group # 1.10 and S factor: 1.40

Tubesheet Elastic Mod. at Design Temp. 100.0 0.2050E+06 N/mm^2
Channel Properties - Group # 1.10 and S factor: 1.40

Channel Elastic Mod. at Design Temp. 100.0 0.2050E+06 N/mm^2
PD 5500:2012, Paragraph 3.9 Flat Heat Exchanger Tubesheets:
Tubesheet Min Thk, for tube od < 25.000 is : 0.75 * 19.000 mm

TMIN = 14.2500 mm
Min. Thickness + CATS + MAX(CATC,GROOVE)
TREQMIN = 17.2500 mm
STATIONARY TUBESHEET:
Stationary T/S clamped , Floating t/s clamped
Effective Pressure = MAX( [p1 - p2], [p1], [p2] ):

p = 1.000 N/mm^2
Tubesheet extension required thickness para 3.9.3.1 & 3.9.4.1:

e1 = Max( (1.909 * W * hg/(G * fa))^1/2, (1.909 * Wm1 * hg/(G * f))^1/2 )
e1 = (1.909 * W * hg/(G * fa))^1/2 (governing in this case)
= (1.909 * 1925096 * 36.957 / (561.086 * 167.024 ))^1/2
= 38.071 mm
Warning: Fo > 10 - Exceeds graph boundary
***************************************************************
Warning: When both tubesheets are clamped, this configuration
Warning is NOT in the code. Program uses Figure 3.9-5 in the
Warning absence of any other information.
***************************************************************
Ligament Efficiency for Bending - paragraph 3.9.2.1 [Mu]:

= (P* - d*h) / P*
= (25.000 - 17.325 ) / 25.000
= 0.307
Ligament Efficiency for Shear - paragraph 3.9.2.1 [Lambda]:

= (P - dh) / P
= (25.000 - 19.500 ) / 25.000
= 0.220
Effective fluid pressure diameters per 3.9.1;
D1 = 500.000 Shell side fluid Dia mm
D2 = 561.086 Tube side fluid Dia mm
R = D1 / Do per 3.9.1:
= 500.000 / 439.000
= 1.139
Eta = 0.321 From Fig 3.9-10 or 3.9-11
x1 = 1 - N * (d / Do)^2 per 3.9.1

= 1 - 300.000 * (19.000 / 439.000 )^2
= 0.438
x2 = 1 - N * ((d - 2.et) / Do)^2per 3.9.1

= 1 - 300.000 * ((19.000 - 1.200 ) / 439.000 )^2
= 0.571
delta = x2 - x1 per 3.9.1

= 0.571 - 0.438
= 0.133
Factor U per 3.9.1:

U = (1.35 * delta * Et * Do / (Eta * E * L))^1/3
= (1.35 * 0.133 * 206250.016 * 439.000 /
(0.321 * 205000.000 * 500.000 ))^1/3
= 0.791
Factor V per 3.9.1:

V = SQRT( p / Omega * Mu * f)
= SQRT(1.000 / 2.000 * 0.307 * 157.025 )
= 0.102
Fs = (x1 + x2) / 2 solidity factor per 3.9.1

= (0.438 + 0.571 ) / 2
= 0.505
U / V = 7.763
Co = 0.130 From Figure 3.9-1
DELTAC = 0.000 From Table 3.9-1

C = Co + DELTAC From table 3.9-1 (Stationary TS Clamped)
= 0.130
Calculated Tubesheet Thicknesses:

For the Bending Condition per 3.9.3.1:
eBending = C * Do * ( p / ( Omega * Mu * f )^1/2)
= 0.130 * 439.000 * (1.000 / (2.000 * 0.307 * 157.025 )^1/2)
= 5.813 mm
For the Shear Condition per 3.9.3.1:

eShear = 0.155 * Do * p / (Lambda * Tau)
= 0.155 * 439.000 * 1.000 / (0.220 * 78.512 )
= 3.939 mm
For the Bolting Moment on Extension per 3.9.3.1:

e1 = SQRT(1.909 * Moment / (G * f)) - For the Bolting Moment
= SQRT(1.909 * 71175096 / (561.086 * 167.024 ))
= 38.071 mm
Fo = 15.621 From Figure 3.9-5/6 as appropriate using U/V

Fi = 1.057 From Figure 3.9-7/8 as appropriate using U/V
Computation of Tube Stresses:

C = SQRT(2 * Pi^2 * Et / (s * f)) - Tube factor per 3.9.5
= SQRT(2 * 3.142 ^2 * 206250.016 / (1.400 * 147.008 ))
= 140.646
Tube Stresses, Wto & Wti at inside and outside tube bundle per 3.9.3.1:
Wto = Do^2/ (4 * N * et * (d - et)) * (p2 * (Fo - x2) - p1 * (Fo - x1))
= 439.000^2/ (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (15.621 - 0.571 ) - 1.000 * (15.621 - 0.438 ))
= -57.577 N/mm^2
Wti = (Do^2 / (4 * N * et * (d - et)) * (p2 * (Fi + x2) - p1 * (Fi + x1))

= (439.000 ^2 / (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (1.057 + 0.571 ) - 1.000 * (1.057 + 0.438 )
= 5.121 N/mm^2
When p1 is set to zero then:

= 439.000^2/ (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (15.621 - 0.571 ) - 0.000 * (15.621 - 0.438 ))
= 56.577 N/mm^2

= (439.000 ^2 / (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (1.057 + 0.571 ) - 0.000 * (1.057 + 0.438 )
= -6.121 N/mm^2

= 439.000^2/ (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.000 * (15.621 - 0.571 ) - 0.000 * (15.621 - 0.438 ))
= -114.154 N/mm^2

= (439.000 ^2 / (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.000 * (1.057 + 0.571 ) - 0.000 * (1.057 + 0.438 )
= 11.241 N/mm^2
Max Compressive Tube Force, Loss of pressure on One Side:

WtoMaxNeg = Min(Wto, Wt1, Wt3)
= Min(-57.577 , 56.577 , -114.154 )
= -114.154 N/mm^2
WtiMaxNeg = Min(Wti, Wt2, Wt4)

= Min(5.121 , -6.121 , 11.241 )
= -6.121 N/mm^2
WtoMaxPos = Max(Wto, Wt1, Wt3)

= Max(-57.577 , 56.577 , -114.154 )
= 56.577 N/mm^2
WtiMaxPos = Max(Wti, Wt2, Wt4)

= Max(5.121 , -6.121 , 11.241 )
= 11.241 N/mm^2
Tube Compressive and Tensile Allowable Stresses (per 3.9.5):

fTensileAllow = 147.008 N/mm^2(= f)
fCompAllow = s * f / S * ( 1 - Lk/(2*r*C) ) per 3.9.5 (C > Lk / r)

= 1.40 * 147.01 / 1.250 * (1 - 150.000 /(2*6.308 *140.646 ))
fCompAllow = 150.729 N/mm^2
Actual and Allowable Loads on the Tube to Tubesheet Joint:

Actual Load on the Tube/Tubesheet Joint:
F = WtMax * TubeArea
= 114.154 * 67.104
= 7659.605 N
Fmax = Max Stress * TubeArea (Loss of Pressure on One Side)

= 114.154 * 67.104
= 7659.605 N
Allowable Load on the Tube/Tubesheet Joint, per 3.9.6:

Fallow = AreaTube * f * Fe * Fr * Fy (Jt type e Table 3.9-2)
= 67.104 * 147.008 * 1.000 * 0.500 * 1.000
= 4932.018 N
Summary of Tubesheet Results:
Condition Req Thk Actual Thk Actual Allow Result

(+CA) (mm) Stress (N/mm^2)
Bending 8.813 30.000 14.56 314.05 Ok

Shear 6.939 30.000 11.46 78.51 Ok
Bolted Exten. 38.071 40.000 151.30 167.02 Ok
Summary of Longitudinal Tube Stresses and Tube-Tubesheet Load:
Actual Allowable
Condition Wti Wto Compressive Tensile Result
Long. Tube -6.121 -114.154 -150.729 147.008 Passed

Long. Tube 11.241 56.577 -150.729 147.008 Passed
Tube Load 754.275 -7659.605 4932.018 4932.018 Failed

Input Echo, TubeSheet Item 1, Description: FLOATING T/SHT
Tubesheet Design Code PD 5500

Shell Desc. MAIN SHELL
Shell Design Pressure Ps 1.00 N/mm^2
Shell Temperature for Internal Pressure TEMPS 99.99 C
Shell Allowable Stress at Temperature Sos 157.01 N/mm^2
Shell Allowable Stress at Ambient Sas 167.02 N/mm^2
Shell Thickness Ts 10.0000 mm
Shell Internal Corrosion Allowance Cas 0.0000 mm
Inside Diameter of Shell Ds 500.000 mm
Mean Metal Temperature for Shell Tm 99.99 C
Channel Desc. LEFT CHANNE SHELL

Channel Design Pressure Pc 0.50 N/mm^2
Channel Temperature for Internal Pressure TEMPC 99.99 C
Channel Material BS1501-151,430A
Channel Material UNS Number
Channel Allowable Stress at Temperature Soc 157.01 N/mm^2
Channel Allowable Stress at Ambient Sac 167.02 N/mm^2
Channel Thickness Tc 10.0000 mm
Channel Corrosion Allowance Cac 0.0000 mm
Inside Diameter of Channel Dc 500.000 mm
Mean Metal Temperature for Tubes tm 74.99 C
Tube Design Temperature Tubtmp 99.99 C

Tube Material A-106 B
Tube Allowable Stress at Temperature Sot 147.01 N/mm^2
Tube Allowable Stress At Ambient Sat 161.01 N/mm^2
Tube Yield Stress At Operating Temperature Syt 220.51 N/mm^2
Tube Wall Thickness Tt 1.2000 mm
Tube Corrosion Allowance Catt 0.0000 mm
Number of Tubes Holes Ntubs 300
Tube Layout Pattern Triangular
Tube Outside Diameter do 19.0000 mm
Tube Pitch (Center to Center Spacing) PTube 25.0000 mm
Tube-Tubesheet Joint Classification e
Tube Joint Reliability Factor fr 0.5000
Straight Tube Length, bet. inner tubsht faces RL 500.000 mm

Unsupported Tube Length for max. (k*SL) SL 150.0000 mm
Tube end condition corres. to span (SL) k 1.0000
Length of Expanded Portion of Tube l 20.0000 mm
Tube Bundle Effective outer diameter Do 439.000 mm

Tube hole diameter dh 19.5000 mm
Number of Grooves in tube hole Ngroove 0
Area of untubed Lanes, S 0.00 mm^2
Tubesheet type: Floating, Outside Packed (P)

Tubesheet Design Metal Temperature TEMPTS 99.99 C
Tubesheet Material BS1501-151,430A

Tubesheet Allowable Stress at Temperature Sots 157.02 N/mm^2
Tubesheet Allowable Stress at Ambient Sats 167.02 N/mm^2
Thickness of Tubesheet Tts 30.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 1.5000 mm
Tubesheet Corr. Allowance (Channel side) Catc 1.5000 mm
Depth of Groove in Tube Sheet hg 0.0000 mm
Tubesheets Clamped: Stationary Clamped / Floating Clamped
Tube Properties - Group # 1.10 and S factor: 1.40

Tube alpha at Metal Temp. along len. 75.0 0.1172E-04 / C
Tube Elastic Mod. at Metal Temp. length 75.0 0.2063E+06 N/mm^2
Shell Properties - Group # 1.10 and S factor: 1.40

Shell alpha at Metal Temp. along len. 100.0 0.1190E-04 / C
Shell Elastic Mod. at Metal Temp. len 100.0 0.2050E+06 N/mm^2
Tubesheet Properties - Group # 1.10 and S factor: 1.40

Tubesheet Elastic Mod. at Design Temp. 100.0 0.2050E+06 N/mm^2
Channel Properties - Group # 1.10 and S factor: 1.40

Channel Elastic Mod. at Design Temp. 100.0 0.2050E+06 N/mm^2
PD 5500:2012, Paragraph 3.9 Flat Heat Exchanger Tubesheets:
Tubesheet Min Thk, for tube od < 25.000 is : 0.75 * 19.000 mm

TMIN = 14.2500 mm
Min. Thickness + CATS + MAX(CATC,GROOVE)
TREQMIN = 17.2500 mm
FLOATING TUBESHEET:
Stationary T/S clamped , Floating t/s clamped
Effective Pressure = MAX( [p1 - p2], [p1], [p2] ):

p = 1.000 N/mm^2
Warning: Fo > 10 - Exceeds graph boundary
***************************************************************
Warning: When both tubesheets are clamped, this configuration
Warning is NOT in the code. Program uses Figure 3.9-5 in the
Warning absence of any other information.
***************************************************************
Ligament Efficiency for Bending - paragraph 3.9.2.1 [Mu]:

= (P* - d*h) / P*
= (25.000 - 17.325 ) / 25.000
= 0.307
Ligament Efficiency for Shear - paragraph 3.9.2.1 [Lambda]:

= (P - dh) / P
= (25.000 - 19.500 ) / 25.000
= 0.220
Effective fluid pressure diameters per 3.9.1;
D1 = 500.000 Shell side fluid Dia mm
D2 = 500.000 Tube side fluid Dia mm
R = D1 / Do per 3.9.1:
= 500.000 / 439.000
= 1.139
Eta = 0.321 From Fig 3.9-10 or 3.9-11
x1 = 1 - N * (d / Do)^2 per 3.9.1

= 1 - 300.000 * (19.000 / 439.000 )^2
= 0.438
x2 = 1 - N * ((d - 2.et) / Do)^2per 3.9.1

= 1 - 300.000 * ((19.000 - 1.200 ) / 439.000 )^2
= 0.571
delta = x2 - x1 per 3.9.1

= 0.571 - 0.438
= 0.133
Factor U per 3.9.1:

U = (1.35 * delta * Et * Do / (Eta * E * L))^1/3
= (1.35 * 0.133 * 206250.016 * 439.000 /
(0.321 * 205000.000 * 500.000 ))^1/3
= 0.791
Factor V per 3.9.1:

V = SQRT( p / Omega * Mu * f)
= SQRT(1.000 / 2.000 * 0.307 * 157.025 )
= 0.102
Fs = (x1 + x2) / 2 solidity factor per 3.9.1

= (0.438 + 0.571 ) / 2
= 0.505
U / V = 7.763
Co = 0.130 From Figure 3.9-1
DELTAC = 0.000 From Table 3.9-1

C = Co + DELTAC From table 3.9-1 (Stationary TS Clamped)
= 0.130
Calculated Tubesheet Thicknesses:

For the Bending Condition per 3.9.3.1:
eBending = C * Do * ( p / ( Omega * Mu * f )^1/2)
= 0.130 * 439.000 * (1.000 / (2.000 * 0.307 * 157.025 )^1/2)
= 5.813 mm
For the Shear Condition per 3.9.3.1:

eShear = 0.155 * Do * p / (Lambda * Tau)
= 0.155 * 439.000 * 1.000 / (0.220 * 78.512 )
= 3.939 mm
Fo = 15.621 From Figure 3.9-5/6 as appropriate using U/V

Fi = 1.057 From Figure 3.9-7/8 as appropriate using U/V
Computation of Tube Stresses:

C = SQRT(2 * Pi^2 * Et / (s * f)) - Tube factor per 3.9.5
= SQRT(2 * 3.142 ^2 * 206250.016 / (1.400 * 147.008 ))
= 140.646
Tube Stresses, Wto & Wti at inside and outside tube bundle per 3.9.3.1:
= 439.000^2/ (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (15.621 - 0.571 ) - 1.000 * (15.621 - 0.438 ))
= -57.577 N/mm^2

= (439.000 ^2 / (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (1.057 + 0.571 ) - 1.000 * (1.057 + 0.438 )
= 5.121 N/mm^2

= 439.000^2/ (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (15.621 - 0.571 ) - 0.000 * (15.621 - 0.438 ))
= 56.577 N/mm^2

= (439.000 ^2 / (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.500 * (1.057 + 0.571 ) - 0.000 * (1.057 + 0.438 )
= -6.121 N/mm^2

= 439.000^2/ (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.000 * (15.621 - 0.571 ) - 0.000 * (15.621 - 0.438 ))
= -114.154 N/mm^2

= (439.000 ^2 / (4 * 300 * 1.200 * (19.000 - 1.200 )) *
(0.000 * (1.057 + 0.571 ) - 0.000 * (1.057 + 0.438 )
= 11.241 N/mm^2
Max Compressive Tube Force, Loss of pressure on One Side:

WtoMaxNeg = Min(Wto, Wt1, Wt3)
= Min(-57.577 , 56.577 , -114.154 )
= -114.154 N/mm^2
WtiMaxNeg = Min(Wti, Wt2, Wt4)

= Min(5.121 , -6.121 , 11.241 )
= -6.121 N/mm^2
WtoMaxPos = Max(Wto, Wt1, Wt3)

= Max(-57.577 , 56.577 , -114.154 )
= 56.577 N/mm^2
WtiMaxPos = Max(Wti, Wt2, Wt4)

= Max(5.121 , -6.121 , 11.241 )
= 11.241 N/mm^2
Tube Compressive and Tensile Allowable Stresses (per 3.9.5):

fTensileAllow = 147.008 N/mm^2(= f)
fCompAllow = s * f / S * ( 1 - Lk/(2*r*C) ) per 3.9.5 (C > Lk / r)

= 1.40 * 147.01 / 1.250 * (1 - 150.000 /(2*6.308 *140.646 ))
fCompAllow = 150.729 N/mm^2
Actual and Allowable Loads on the Tube to Tubesheet Joint:

Actual Load on the Tube/Tubesheet Joint:
F = WtMax * TubeArea
= 114.154 * 67.104
= 7659.605 N
Fmax = Max Stress * TubeArea (Loss of Pressure on One Side)

= 114.154 * 67.104
= 7659.605 N
Allowable Load on the Tube/Tubesheet Joint, per 3.9.6:

Fallow = AreaTube * f * Fe * Fr * Fy (Jt type e Table 3.9-2)
= 67.104 * 147.008 * 1.000 * 0.500 * 1.000
= 4932.018 N
Summary of Tubesheet Results:
Condition Req Thk Actual Thk Actual Allow Result

(+CA) (mm) Stress (N/mm^2)
Bending 8.813 30.000 14.56 314.05 Ok

Shear 6.939 30.000 11.46 78.51 Ok
Summary of Longitudinal Tube Stresses and Tube-Tubesheet Load:
Actual Allowable
Condition Wti Wto Compressive Tensile Result
Long. Tube -6.121 -114.154 -150.729 147.008 Passed

Long. Tube 11.241 56.577 -150.729 147.008 Passed
Tube Load 754.275 -7659.605 4932.018 4932.018 Failed

Vessel Design Summary : Step: 22 8:50pm Oct 6,2017
Diameter Spec : 500.000 mm ID

Vessel Design Length, Tangent to Tangent 1574.53 mm
Specified Datum Line Distance 0.00 mm

Nozzle Material A-106 B
Nozzle Material BS1501-225,460A
Shell Side Design Temperature 100 C

Channel Side Design Temperature 50 C
Shell Side Design Pressure 1.000 N/mm^(2)

Channel Side Design Pressure 1.000 N/mm^(2)
Shell Side Hydrostatic Test Pressure 0.000 N/mm^(2)

Channel Side Hydrostatic Test Pressure 0.000 N/mm^(2)
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP: N/mm^(2)
Element Desc Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
LEFT HEAD 1.000 0.000 6.550 0.0000

LEFT CHANNE SHELL 1.000 0.000 6.158 0.0000
LEFT CHANNEL FLANGE 1.000 0.000 3.505 0.0000
MAIN SHELL 1.000 0.000 6.158 0.0000
RIGHT HEAD 1.000 0.000 6.158 0.0000
BOOT HEAD 1.000 0.000 15.273 0.0000
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
Ellipse 50.0 50.0 10.0 1.7 No Calc 1.00 1.00

Cylinder 300.0 250.0 10.0 1.6 No Calc 1.00 1.00
Body Flg 444.5 144.5 42.9 39.3 38.8 1.00 1.00
Cylinder 1524.5 1050.0 10.0 1.6 No Calc 1.00 1.00
Ellipse 1574.5 50.0 10.0 1.8 No Calc 1.00 1.00
Ellipse 944.5 0.0 6.6 0.5 No Calc 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 80.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 350.000 mm
Wear Pad Width 0.000 mm
Wear Pad Thickness 0.000 mm
Wear Pad Bearing Angle 0.000 deg.
Vessel Design Summary : Step: 22 8:50pm Oct 6,2017
Distance from Saddle to Tangent 150.000 mm
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 3036.43 N
Maximum Transverse Saddle Shear Load 26.21 N
Maximum Longitudinal Saddle Shear Load 122.58 N
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 4654.83 N
Maximum Transverse Saddle Shear Load 8.65 N
Maximum Longitudinal Saddle Shear Load 40.45 N
Weights:
Fabricated - Bare W/O Removable Internals 537.4 kg
Shop Test - Fabricated + Water ( Full ) 880.3 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 537.4 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 537.4 kg
Empty - Fab. + Intls. + Details + Wghts. 537.4 kg
Operating - Empty + Operating Liquid (No CA) 537.4 kg
Field Test - Empty Weight + Water (Full) 880.3 kg

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Table of Contents

In Accordance with British Standard 5500:2015 Edition

Analysis Performed by : HEATEX INDUSTRIES LIMITED

Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE

Date of Analysis : Oct 6,2017 8:50pm

PV Elite 2016, January 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 1.0000 N./sq.mm.

Hydrotest Position Horizontal

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Seismic Design Code UBC 94

Design Nozzle for Des. Press. + St. Head Y

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 10

Nozzle Diameter 3.0 in.

Element From Node 20

Element From Node 20

Element From Node 30

Design External Pressure 0.0000 N./sq.mm.

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 40

Detail Type Nozzle

Element From Node 40

Element From Node 70

Element From Node 70

Weight of Nozzle ( Used if > 0 ) 0.0000 N.

Element From Node 80

Element From Node 80

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

LEFT HEAD 50.0000 ... 50.0000 ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Flange Input Data Values Description: FLANGE :

LEFT CHANNEL FLANGE

Description of Flange Geometry (Type) Integral Weld Neck

Flange Material BS1501-151,430A

Bolt Material 4882 B7 L7 1

Diameter of Bolt Circle C 635.000 mm

Flange Face Outside Diameter Fod 584.200 mm

Gasket Outside Diameter Go 584.200 mm

Column for Gasket Seating 2, Code Column II

PD 5500:2015, Section 3.8

Gasket Diameter Factor per PD:5500 paragraph 3.8.3.4.2 [k]

Corroded Flange ID, Bcor = B+2*Fcor 500.000 mm

Gasket Contact Width, N = (Go - Gi) / 2 42.100 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

where the actual circumferential spacing is [Deltab]:

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

Minimum Actual Maximum

Bolt Area, mm^(2) 1703.202 18787.059

Circumferential spacing between bolts 63.500 49.822 160.172

Flange Design Bolt Load, Gasket Seating [W]: