Sample TEMA U-TUBE Type Heat Exchanger Report

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 10
Flg Calc [Int P] : FLANGE 11
Flg Calc [Int P] : FLANGE 16
Internal Pressure Calculations : 21
External Pressure Calculations : 26
Element and Detail Weights : 29
Nozzle Flange MAWP : 31
Wind Load Calculation : 32
Earthquake Load Calculation : 34
Center of Gravity Calculation : 35
Horizontal Vessel Analysis (Ope.) 36
Nozzle Calcs. : N1 42
Nozzle Calcs. : Noz N1 Fr50 48
Nozzle Schedule : 53
Nozzle Summary : 54
TEMA TS Calc : 55
MDMT Summary : 58
Vessel Design Summary : 60
Problems/Failures Summary : 62
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 1998, Addenda A-98
Analysis Performed by : HEATEX INDUSTRIES LIMITED
Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE
Date of Analysis : Oct 6,2017 9:05pm
PV Elite 2016, January 2016

Title Page
PV Elite 2016 Licensee: HEATEX INDUSTRIES LIMITED
FileName : TEMA_Exchanger_UTube Page 3 of 62
Warnings and Errors : Step: 0 9:05pm Oct 6,2017
Class From To : Basic Element Checks.

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Class From To: Check of Additional Element Data

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There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Input Echo : Step: 1 9:05pm Oct 6,2017
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 100.00 psig

Channel Side Design Pressure 1000.0 psig
Shell Side Design Temperature 650 F
Channel Side Design Temperature 650 F
Type of Hydrotest not Specified

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 in.
Projection of Nozzle from Vessel Bottom 0.0000 in.
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 psig
User defined MAWP 0.0000 psig
User defined MAPnc 0.0000 psig
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EQ+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BW
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+OW
Load Case 17 IP+VF+CW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 70.000 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 ft.
Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year 1997
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" No
Shell Head Joints are Tapered No
Compute "K" in corroded condition No
Use Code Case 2286 No
Use the MAWP to compute the MDMT No
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 0.1667 ft.
Inside Diameter 21.000 in.
Element Thickness 0.8750 in.
Internal Corrosion Allowance 0.1250 in.
Nominal Thickness 0.0000 in.
External Corrosion Allowance 0.0000 in.
Design Internal Pressure 1000.0 psig
Design Temperature Internal Pressure 650 F
Design External Pressure 0.0000 psig
Design Temperature External Pressure 650 F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 17500. psi
Allowable Stress, Operating 17500. psi
Allowable Stress, Hydrotest 26250. psi
Material Density 0.2830 lb./in³
P Number Thickness 1.2500 in.
Yield Stress, Operating 28200. psi
UCS-66 Chart Curve Designation B

External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element To Node 30
Element Type Cylinder
Description

Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 0.4660 ft.
Nozzle Diameter 5.7600002 in.
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element To Node 40
Element Type Flange
Description
Flange Inside Diameter 21.000 in.

Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 lb.
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 50
Element Type Flange
Description Shell Flange
Flange Inside Diameter 21.000 in.
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 lb.
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 60
Element Type Cylinder
Description Shell

Detail Type Saddle
Detail ID S LEFT
Width of Saddle 8.0000 in.
Height of Saddle at Bottom 16.500 in.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.3750 in.
Width of Wear Plate 12.000 in.
Thickness of Wear Plate 0.3750 in.
Contact Angle, Wear Plate (degrees) 130.0

Detail Type Saddle
Detail ID R SADDLE
Width of Saddle 8.0000 in.
Height of Saddle at Bottom 16.500 in.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.3750 in.
Width of Wear Plate 12.000 in.
Thickness of Wear Plate 0.3750 in.
Contact Angle, Wear Plate (degrees) 130.0

Detail Type Nozzle
Detail ID Noz N1 Fr50
Nozzle Diameter 6.0 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element To Node 70
Element Type Elliptical
Description

Elliptical Head Factor 2.0

XY Coordinate Calculations : Step: 2 9:05pm Oct 6,2017
XY Coordinate Calculations
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

ft. ft. ft. ft.
10 20 0.16667 ... 0.16667 ...

20 30 1.16667 ... 1.00000 ...
30 40 1.47917 ... 0.31250 ...
Shell Flan 2.08333 ... 0.31250 ...
Shell 12.0833 ... 10.0000 ...
60 70 12.2500 ... 0.16667 ...

Flg Calc [Int P] : FLANGE Flng: 3 9:05pm Oct 6,2017
Flange Input Data Values Description: FLANGE :
Item: Node 30 to 40
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 100.00 psig
Design Temperature 650 F
Internal Corrosion Allowance ci 0.1250 in.
External Corrosion Allowance ce 0.0000 in.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 21.000 in.

Flange Outside Diameter A 27.000 in.
Flange Thickness t 1.7500 in.
Thickness of Hub at Small End go 0.5000 in.
Thickness of Hub at Large End g1 1.0000 in.
Length of Hub h 2.0000 in.
Flange Material SA-516 70

Flange Material UNS number K02700
Flange Allowable Stress At Temperature Sfo 17500.00 psi
Flange Allowable Stress At Ambient Sfa 17500.00 psi
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Diameter of Bolt Circle C 25.000 in.

Nominal Bolt Diameter a 0.7500 in.
Type of Threads TEMA Thread Series
Number of Bolts 16
Flange Face Outside Diameter Fod 24.000 in.

Flange Face Inside Diameter Fid 21.000 in.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 24.000 in.

Gasket Inside Diameter Gi 21.000 in.
Gasket Factor m 2.0000
Gasket Design Seating Stress y 3700.00 psi
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 0.3750 in.
ASME Code, Section VIII, Division 1, 1998, Code A-98 Addenda
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (100.00*(21.0000/2+0.1250))/(17500.00*1.00-0.6*100.00)+Ca
= 0.1859 in.
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.3750 )/(10.6250 + 0.6 * 0.3750 )

= 604.839 psig
Corroded Flange ID, Bcor = B+2*Fcor 21.250 in.

Corroded Large Hub, g1Cor = g1-ci 0.875 in.
Corroded Small Hub, g0Cor = go-ci 0.375 in.
Code R Dimension, R = ((C-Bcor)/2)-g1cor 1.000 in.
Gasket Contact Width, N = (Go - Gi) / 2 1.375 in.

Basic Gasket Width, bo = N / 2 0.688 in.
Effective Gasket Width, b = sqrt(bo) / 2 0.415 in.
Gasket Reaction Diameter, G = Go - 2 * b 23.171 in.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G^(2) * Peq
= 0.785 * 23.1708^(2) * 100.000
= 42167.082 lb.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 0.4146 * 3.1416 * 23.1708 * 2.0000 * 100.00
= 12071.413 lb.
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor^(2) * P / 4
= 3.1416 * 21.2500^(2) *100.0000/4
= 35465.633 lb.
Pressure Force on Flange Face [Ht]:
= H - Hd
= 42167 - 35466
= 6701.449 lb.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 42167 + 12071 + 0 , 0 )
= 54238.496 lb.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 3700.00*0.4146*3.141*23.171+0.00*0.0000*0.00
= 111660.562 lb.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 54238/25000 , 111661/25000
= 4.466 in^(2)
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 4.877/(2 * 0.750 + 6 * 1.750/(2.000 + 0.5)); 1.0 )
= max( 0.9250 ; 1.0 )
= 1.0000
where the actual circumferential spacing is [Deltab]:

= C * sin( Pi / n ) )
= 25.000 * sin( 3.142/16 )
= 4.8773 in.
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area, in^(2) 4.466 4.832

Radial distance bet. hub and bolts 1.125 1.000
Radial distance bet. bolts and the edge 0.812 1.000
Circumferential spacing between bolts 1.750 4.877 5.700
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 4.832 * 25000.00/(3700.00 * 3.14 * (24.000 + 21.00 ) )
= 0.231 in.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 4.4664 + 4.8320 )/2
= 116230.27 lb.
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 54238 - 42167
= 12071.41 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 25.0000 - 23.1708 )/2
= 0.9146 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 1.0000 + 0.8750 + 0.9146 )/2
= 1.3948 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 1.0000 + ( 0.8750/2.0 )
= 1.4375 in.
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 35466. 1.4375 1.0000 4248. ft.lb.
Face Pressure, Mt 6701. 1.3948 1.0000 779. ft.lb.
Gasket Load, Mg 12071. 0.9146 1.0000 920. ft.lb.
Gasket Seating, Matm 116230. 0.9146 1.0000 8858. ft.lb.
Total Moment for Operation, Mop 5947. ft.lb.

Total Moment for Gasket seating, Matm 8858. ft.lb.
Effective Hub Length, ho = sqrt(Bcor*goCor) 2.823 in.

Hub Ratio, h/h0 = HL / H0 0.708
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.333
Flange Factors for Integral Flange:

Factor F 0.770
Factor V 0.151
Factor f 1.000
Factors from Figure 2-7.1 K = 1.271
T = 1.810 U = 9.060
Y = 8.244 Z = 4.255
d = 23.784 in.^(3) e = 0.2727 in.^-1
Stress Factors ALPHA = 1.477
BETA = 1.636 GAMMA = 0.816
DELTA = 0.225 Lamda = 1.042
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*71369/21.2500)/(1.0415*0.8750^(2))
= 4211.84 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*106302/21.2500)/(1.0415*0.8750^(2))
= 6273.37 psi
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.6362*71369/21.2500)/(1.0415*1.7500^(2))
= 1722.85 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.6362*106302/21.2500)/(1.0415*1.7500^(2))
= 2566.12 psi
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (8.2442*71369/(1.7500^(2)*21.2500))-4.2552*1723
= 1710.06 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (8.2442*106302/(1.7500^(2)*21.2500))-4.2552*2566
= 2547.06 psi
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (4212+max(1723,1710))/2
= 2967.35 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (6273+max(2566,2547))/2
= 4419.75 psi
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (54238/4.8320)
= 11224.85 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (111661/4.8320)
= 23108.56 psi
Flange Stress Analysis Results: psi
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 4212. 26250. 6273. 26250.

Radial Flange 1723. 17500. 2566. 17500.
Tangential Flange 1710. 17500. 2547. 17500.
Maximum Average 2967. 17500. 4420. 17500.
Bolting 11225. 25000. 23109. 25000.
Minimum Required Flange Thickness 0.798 in.

Estimated M.A.W.P. ( Operating ) 222.7 psig
Estimated Finished Weight of Flange at given Thk. 141.0 lbm
Estimated Unfinished Weight of Forging at given Thk 240.0 lbm
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 8858.5/1.0000 * 12.000 * 0.151/( 0.694 * 29400000 *
0.375^(2) * 2.823 * 0.300 )
= 0.345 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 5947.4/1.0000 * 12.000 * 0.151/( 0.694 * 26000000
* 0.375^(2) * 2.823 * 0.300 )
= 0.262 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 8858.5/1.0000 * 12.000 * 0.151/( 1.042 * 29400000 *
0.375^(2) * 2.823 * 0.300 )
= 0.230 (should be <= 1)

= 52.14 * 5947.4/1.0000 * 12.000 * 0.151/( 1.042 * 26000000
* 0.375^(2) * 2.823 * 0.300 )
= 0.174 (should be <= 1)
Minimum Design Metal Temperature Results:

Stress Ratio = 0.449 , Temperature Reduction per Fig. UCS 66.1 = 77 F
Min Metal Temp. w/o impact per UCS-66, Curve B -6 F

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -36 F
Min Metal Temp. at Required thickness (UCS 66.1) -85 F

Flange Input Data Values Description: FLANGE :
Shell Flange
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 100.00 psig
Design Temperature 650 F
Internal Corrosion Allowance ci 0.1250 in.
External Corrosion Allowance ce 0.0000 in.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 21.000 in.

Flange Outside Diameter A 27.000 in.
Flange Thickness t 1.7500 in.
Thickness of Hub at Small End go 0.3750 in.
Thickness of Hub at Large End g1 0.5000 in.
Length of Hub h 2.0000 in.
Flange Material SA-516 70

Flange Material UNS number K02700
Flange Allowable Stress At Temperature Sfo 17500.00 psi
Flange Allowable Stress At Ambient Sfa 17500.00 psi
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Diameter of Bolt Circle C 25.000 in.

Nominal Bolt Diameter a 0.7500 in.
Type of Threads TEMA Thread Series
Number of Bolts 16

Flange Facing Sketch 1, Code Sketch 1a

Gasket Factor m 2.0000
Column for Gasket Seating 2, Code Column II

Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (100.00*(21.0000/2+0.1250))/(17500.00*1.00-0.6*100.00)+Ca
= 0.1859 in.
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.2500 )/(10.6250 + 0.6 * 0.2500 )

= 406.033 psig
Corroded Flange ID, Bcor = B+2*Fcor 21.250 in.

Corroded Large Hub, g1Cor = g1-ci 0.375 in.
Corroded Small Hub, g0Cor = go-ci 0.250 in.
Code R Dimension, R = ((C-Bcor)/2)-g1cor 1.500 in.
Gasket Contact Width, N = (Go - Gi) / 2 1.375 in.

Basic Gasket Width, bo = N / 2 0.688 in.
Effective Gasket Width, b = sqrt(bo) / 2 0.415 in.
Gasket Reaction Diameter, G = Go - 2 * b 23.171 in.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G^(2) * Peq
= 0.785 * 23.1708^(2) * 100.000
= 42167.082 lb.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 0.4146 * 3.1416 * 23.1708 * 2.0000 * 100.00
= 12071.413 lb.
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor^(2) * P / 4
= 3.1416 * 21.2500^(2) *100.0000/4
= 35465.633 lb.
Pressure Force on Flange Face [Ht]:
= H - Hd
= 42167 - 35466
= 6701.449 lb.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 42167 + 12071 + 0 , 0 )
= 54238.496 lb.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 3700.00*0.4146*3.141*23.171+0.00*0.0000*0.00
= 111660.562 lb.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 54238/25000 , 111661/25000
= 4.466 in^(2)
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 4.877/(2 * 0.750 + 6 * 1.750/(2.000 + 0.5)); 1.0 )
= max( 0.9250 ; 1.0 )
= 1.0000
where the actual circumferential spacing is [Deltab]:

= C * sin( Pi / n ) )
= 25.000 * sin( 3.142/16 )
= 4.8773 in.
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area, in^(2) 4.466 4.832

Radial distance bet. hub and bolts 1.125 1.500
Radial distance bet. bolts and the edge 0.812 1.000
Circumferential spacing between bolts 1.750 4.877 5.700
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 4.832 * 25000.00/(3700.00 * 3.14 * (24.000 + 21.00 ) )
= 0.231 in.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 4.4664 + 4.8320 )/2
= 116230.27 lb.
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 54238 - 42167
= 12071.41 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 25.0000 - 23.1708 )/2
= 0.9146 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 1.5000 + 0.3750 + 0.9146 )/2
= 1.3948 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 1.5000 + ( 0.3750/2.0 )
= 1.6875 in.
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 35466. 1.6875 1.0000 4987. ft.lb.
Face Pressure, Mt 6701. 1.3948 1.0000 779. ft.lb.
Gasket Load, Mg 12071. 0.9146 1.0000 920. ft.lb.
Gasket Seating, Matm 116230. 0.9146 1.0000 8858. ft.lb.
Total Moment for Operation, Mop 6686. ft.lb.

Total Moment for Gasket seating, Matm 8858. ft.lb.
Effective Hub Length, ho = sqrt(Bcor*goCor) 2.305 in.

Hub Ratio, h/h0 = HL / H0 0.868
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.500
Flange Factors for Integral Flange:

Factor F 0.806
Factor V 0.263
Factor f 1.000
Factors from Figure 2-7.1 K = 1.271
T = 1.810 U = 9.060
Y = 8.244 Z = 4.255
d = 4.957 in.^(3) e = 0.3499 in.^-1
Stress Factors ALPHA = 1.612
BETA = 1.816 GAMMA = 0.891
DELTA = 1.081 Lamda = 1.972
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*80236/21.2500)/(1.9721*0.3750^(2))
= 13614.87 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*106302/21.2500)/(1.9721*0.3750^(2))
= 18037.92 psi
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.8164*80236/21.2500)/(1.9721*1.7500^(2))
= 1135.56 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.8164*106302/21.2500)/(1.9721*1.7500^(2))
= 1504.47 psi
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (8.2442*80236/(1.7500^(2)*21.2500))-4.2552*1136
= 5332.34 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (8.2442*106302/(1.7500^(2)*21.2500))-4.2552*1504
= 7064.65 psi
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (13615+max(1136,5332))/2
= 9473.60 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (18038+max(1504,7065))/2
= 12551.28 psi
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (54238/4.8320)
= 11224.85 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (111661/4.8320)
= 23108.56 psi
Flange Stress Analysis Results: psi
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 13615. 26250. 18038. 26250.

Radial Flange 1136. 17500. 1504. 17500.
Tangential Flange 5332. 17500. 7065. 17500.
Maximum Average 9474. 17500. 12551. 17500.
Bolting 11225. 25000. 23109. 25000.
Minimum Required Flange Thickness 1.389 in.

Estimated M.A.W.P. ( Operating ) 184.7 psig
Estimated Finished Weight of Flange at given Thk. 128.7 lbm
Estimated Unfinished Weight of Forging at given Thk 240.0 lbm
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 8858.5/1.0000 * 12.000 * 0.263/( 1.361 * 29400000 *
0.250^(2) * 2.305 * 0.300 )
= 0.844 (should be <= 1)

= 52.14 * 6686.3/1.0000 * 12.000 * 0.263/( 1.361 * 26000000
* 0.250^(2) * 2.305 * 0.300 )
= 0.720 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 8858.5/1.0000 * 12.000 * 0.263/( 1.972 * 29400000 *
0.250^(2) * 2.305 * 0.300 )
= 0.582 (should be <= 1)

= 52.14 * 6686.3/1.0000 * 12.000 * 0.263/( 1.972 * 26000000
* 0.250^(2) * 2.305 * 0.300 )
= 0.497 (should be <= 1)

Stress Ratio = 0.541 , Temperature Reduction per Fig. UCS 66.1 = 52 F


Internal Pressure Calculations : Step: 5 9:05pm Oct 6,2017
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
psig in. in. in. psi
10 20 1000.00 ... 0.12500 21.0000 17500.0

20 30 1000.00 ... 0.12500 21.0000 17500.0
30 40 100.000 ... 0.12500 21.0000 17500.0
Shell Flan 100.000 ... 0.12500 21.0000 17500.0
Shell 150.000 ... 0.12500 21.0000 17500.0
60 70 150.000 ... 0.12500 21.0000 17500.0
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
psig psig psig in. in.
10 20 1000.00 1185.10 1446.28 0.87500 0.73563

20 30 1000.00 1373.32 1576.58 1.00000 0.75370
30 40 100.000 222.720 221.150 1.75000 0.79800
Shell Flan 100.000 184.720 221.150 1.75000 1.38900
Shell 150.000 406.033 611.888 0.37500 0.21654
60 70 150.000 406.033 622.776 0.37500 0.21615
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
The MAWPs and MAPs for the Exchanger elements all appear to
be zero or some could not be calculated. Please fill these
values in on the main tubesheet tab.
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 650 F
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1000.000*21.2500*1.000)/(2*17500.00*1.00-0.2*1000.000)
= 0.6106 + 0.1250 = 0.7356 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*17500.00*1.00*0.7500)/(1.000*21.2500+0.2*0.7500)
= 1226.635 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*17500.00*1.00*0.8750)/(1.000*21.0000+0.2*0.8750)
= 1446.281 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
= (1000.000*(1.000*21.2500+0.2*0.7500))/(2*1.00*0.7500)
= 14266.667 psi
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (1000.000*10.6250)/(17500.00*1.00-0.6*1000.000)+0.125
= 0.754 in.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.7500 )/(10.6250 + 0.6 * 0.7500 )
= 1185.102 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 16.376 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.875 , tr = 0.611 , c = 0.1250 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.814 , Temp. Reduction = 19 F
Min Metal Temp. w/o impact per UCS-66, Curve B 24 F

Min Metal Temp. at Required thickness (UCS 66.1) 6 F
MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 650 F

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1000.000*10.6250)/(17500.00*1.00-0.6*1000.000)
= 0.6287 + 0.1250 = 0.7537 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.8750)/(10.6250+0.6*0.8750)
= 1373.318 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*1.0000)/(10.5000+0.6*1.0000)
= 1576.577 psig

= (P*(R+0.6*t))/(E*t)
= (1000.000*(10.6250+0.6*0.8750))/(1.00*0.8750)
= 12742.857 psi
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 4.545 %


Cylindrical Shell From 50 To 60 SA-516 70 , UCS-66 Crv. B at 650 F
Shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (150.000*10.6250)/(17500.00*1.00-0.6*150.000)
= 0.0915 + 0.1250 = 0.2165 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.2500)/(10.6250+0.6*0.2500)
= 406.033 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00*1.00*0.3750)/(10.5000+0.6*0.3750)
= 611.888 psig

= (P*(R+0.6*t))/(E*t)
= (150.000*(10.6250+0.6*0.2500))/(1.00*0.2500)
= 6465.000 psi
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.754 %


Elliptical Head From 60 To 70 SA-516 70 , UCS-66 Crv. B at 650 F


= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (150.000*21.2500*1.000)/(2*17500.00*1.00-0.2*150.000)
= 0.0911 + 0.1250 = 0.2161 in.

= (2*17500.00*1.00*0.2500)/(1.000*21.2500+0.2*0.2500)
= 410.798 psig

= (2*17500.00*1.00*0.3750)/(1.000*21.0000+0.2*0.3750)
= 622.776 psig

= (P*(K*D+0.2*t))/(2*E*t)
= (150.000*(1.000*21.2500+0.2*0.2500))/(2*1.00*0.2500)
= 6390.000 psi
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (150.000*10.6250)/(17500.00*1.00-0.6*150.000)+0.125
= 0.217 in.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17500.00 * 1.00 * 0.2500 )/(10.6250 + 0.6 * 0.2500 )
= 406.033 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 7.485 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Elements Suitable for Internal Pressure.


External Pressure Calculations : Step: 6 9:05pm Oct 6,2017
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 650 F
Elastic Modulus from Chart: CS-2 at 650 F : 0.251E+08 psi
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
0.750 22.75 30.33 0.0045788 11449.46
EMAP = B/(K0*D/t) = 11449.4639/(0.9000 *30.3333 ) = 419.3943 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*17500.00*1.00*0.7500)/(1.000*21.2500+0.2*0.7500))/1.67
= 734.512 psig
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 419.39 , 734.5123 )
= 419.394 psig
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 650 F

Tca OD SLEN D/t L/D Factor A B
0.875 23.00 15.75 26.29 0.6848 0.0161578 13786.04
EMAP = (4*B)/(3*(D/t)) = (4*13786.0449)/(3*26.2857 ) = 699.2921 psig
Results for Maximum Stiffened Length (Slen):

0.875 23.00 15.75 26.29 0.6848 0.0161578 13786.04
EMAP = (4*B)/(3*(D/t)) = (4*13786.0449)/(3*26.2857 ) = 699.2921 psig
Cylindrical Shell From 50 to 60 Ext. Chart: CS-2 at 650 F
Shell

0.250 21.75 123.75 87.00 5.6897 0.0002840 3567.41
EMAP = (4*B)/(3*(D/t)) = (4*3567.4082 )/(3*87.0000 ) = 54.6729 psig
Results for Maximum Stiffened Length (Slen):

0.250 21.75 123.75 87.00 5.6897 0.0002840 3567.41
EMAP = (4*B)/(3*(D/t)) = (4*3567.4082 )/(3*87.0000 ) = 54.6729 psig
Elliptical Head From 60 to 70 Ext. Chart: CS-2 at 650 F

Tca OD D/t Factor A B
0.250 21.75 87.00 0.0015964 9424.47
EMAP = B/(K0*D/t) = 9424.4727/(0.9000 *87.0000 ) = 120.3636 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*17500.00*1.00*0.2500)/(1.000*21.2500+0.2*0.2500))/1.67
= 245.987 psig
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 120.36 , 245.9869 )
= 120.364 psig
External Pressure Calculations
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
ft. in. in. psi
10 20 No Calc 22.7500 0.75000 0.0045788 11449.5

20 30 1.31250 23.0000 0.87500 0.016158 13786.0
30 40 No Calc ... 1.62500 No Calc No Calc
40 50 No Calc ... 1.62500 No Calc No Calc
50 60 10.3125 21.7500 0.25000 0.00028397 3567.41
60 70 No Calc 21.7500 0.25000 0.0015964 9424.47
External External External External

From To Actual T. Required T. Des. Press. M.A.W.P.
in. in. psig psig
10 20 0.87500 0.18750 ... 419.394

20 30 1.00000 No Calc ... 699.292
30 40 1.75000 0.79800 ... No Calc

40 50 1.75000 1.38900 ... No Calc
50 60 0.37500 No Calc ... 54.6729
60 70 0.37500 0.18750 ... 120.364
Minimum 54.673
Actual Len. Allow. Len. Ring Inertia Ring Inertia

From To Bet. Stiff. Bet. Stiff. Required Available
ft. ft. in**4 in**4
10 20 No Calc No Calc No Calc No Calc

20 30 1.31250 No Calc No Calc No Calc
50 60 10.3125 No Calc No Calc No Calc
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 7 9:05pm Oct 6,2017
Element and Detail Weights
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
lb. in3 lb. in3 lb.
10 20 175.853 1904.98 150.731 1965.39 ...

20 30 234.715 4156.33 206.542 4255.88 ...
30 40 141.029 1313.37 132.225 1329.96 ...
40 50 128.700 1313.37 119.896 1329.96 ...
50 60 855.174 10941.2 573.450 11936.7 ...
60 70 72.2854 1904.98 48.1902 1965.39 ...
Total 1607 21534 1231 22783 0
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
lb. ft. ft.
20 Nozl 201.229 0.46596 1.11500 N1

50 Sadl 30.3395 1.00000 1.09375 S LEFT
50 Sadl 30.3395 9.00000 1.09375 R SADDLE
50 Nozl 87.0254 7.63778 1.12500 Noz N1 Fr50
30 FTsh 282.683 0.52083 ... Sandwiched
30 Tube 2845.02 4.54167 ...
Total Weight of Each Detail Type
Total Weight of Saddles 60.7

Total Weight of Nozzles 288.3
Total Weight of Exchanger Components 3127.7
Sum of the Detail Weights 3476.6 lb.
Weight Summation: lb.
Fabricated Shop Test Shipping Erected Empty Operating
1607.8 5084.4 1607.8 5084.4 1607.8 5084.4

60.7 777.6 60.7 ... 60.7 ...
288.3 ... 288.3 ... ... ...
... 808.8 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 288.3 ...
3127.7 ... 3127.7 ... ... ...
... ... ... ... 3127.7 ...
5084.4 6670.8 5084.4 5084.4 5084.4 5084.4
Element and Detail Weights : Step: 7 9:05pm Oct 6,2017
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 5084.4 lb.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 6670.8 lb.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 5084.4 lb.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 5084.4 lb.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 5084.4 lb.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 5084.4 lb.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 4707.7 lb.
Field Test Wt. - Empty Weight + Water (Full) 6670.8 lb.
Exchanger Tube Data

Volume of Exchanger tubes : 22398.2 in^(3)
Weight of Ope Liq in tubes : 0.0 lb.
Weight of Water in tubes : 808.8 lb.
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From To Area
in2
10 20 703.973
20 30 867.080
30 40 519.148
40 50 512.865
50 60 8199.56
60 70 649.452
Total 11452.075 in^(2) [79.5 Square Feet ]

Nozzle Flange MAWP : Step: 8 9:05pm Oct 6,2017
Nozzle Flange MAWP Results :
Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group
psig psig F
N1 535.0 740.0 650 300 GR 1.1

Noz N1 Fr50 125.0 285.0 650 150 GR 1.1
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 125.000 psig
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 285.000 psig
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 535.000 psig
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 740.000 psig
Note: ANSI Ratings are per ANSI/ASME B16.5 1996 Edition

Wind Load Calculation : Step: 9 9:05pm Oct 6,2017
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static Dynamic 1.431
Shape Factor (Cf) for the Vessel is 0.601
User Entered Basic Wind Speed 70.0 mile/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D > 7.0
Interpolating to find the final cf:
Because H / D < 25.0
CF = CF1 + (CF2-CF1) * ( H/D - 7.0 )/( 25.0 - 7.0 )
= 0.600 + (0.700 -0.600 ) * ( 7.215 - 7.0 )/( 25.0 - 7.0 )
= 0.601
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.000 , Zg = 900.000 ft.
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 1.375 + 0.000 = 1.375 ft.
but: z = Max(15.000 , 1.375 ) = 15.000 ft.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 15.000/900 )^(2/7.0 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 12.719 (^2)/22.421
= 7.215
Vibration Frequency = 33.000 Hz

Because H/D > 5 Or Freqency < 1.0: Dynamic Analysis Implemented
Element O/Dia = 3 ft.

Vibration Damping Factor (Operating) Beta = 0.01000
Wind Load Calculation : Step: 9 9:05pm Oct 6,2017
For Terrain Category C

S = 1.000 , Gamma = 0.230 , Drag Coeff. = 0.005 , Alpha = 7.000
Compute [fbar]
= 10.5 * Frequency(Hz) * Vessel Height(ft) / (S * Vr(mph))
= 10.5 * 33.000 (Hz) * 12.719 (ft)/S * 1.000 (mph)
= 62.958
Because FBAR > 40: FBAR = 40.000

Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1.000
Wind Speed = 70.000 mile/hr
qz = 0.00256 * kZ * (I * Vr)^(2)
= 0.00256 * 0.801 *(1.000 * 70.000 )^(2) = 10.046 psf
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 10.046 * 1.431 * 0.601 * 164.040
= 9.847 lb.
Element z GH Area qz Force

ft. in^(2) psf lb.
Node 10 to 20 1.4 1.431 164.0 10.0 9.8

Node 20 to 30 1.4 1.431 331.2 10.0 19.9
Node 30 to 40 1.4 1.431 94.5 10.0 5.7
Shell Flange 1.4 1.431 94.5 10.0 5.7
Shell 1.4 1.431 3132.0 10.0 188.0
Node 60 to 70 1.4 1.431 148.3 10.0 8.9
Wind Load Calculation
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
ft. ft. in2 psf lb.
10 20 1.37500 2.27500 164.040 10.0464 9.84697

20 30 1.37500 2.30000 331.200 10.0464 19.8812
30 40 1.37500 2.10000 94.5000 10.0464 5.67262
40 50 1.37500 2.10000 94.5000 10.0464 5.67262
50 60 1.37500 2.17500 3132.00 10.0464 188.007
60 70 1.37500 2.17500 148.289 10.0464 8.90143

Earthquake Load Calculation : Step: 10 9:05pm Oct 6,2017
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is . 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 4707.7 lb.
The UBC Total Shear (V) for the Vessel is ......... 0.0 lb.
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 lb.
Earthquake Load Calculation
Earthquake Earthquake Element

From To Height Weight Ope Load
ft. lb. lb.
10 20 0.87500 588.459 ...

20 30 0.87500 588.459 ...
30 40 0.87500 588.459 ...
40 50 0.87500 588.459 ...
50 Sadl 0.87500 588.459 ...
Sadl 60 0.87500 588.459 ...
50 60 0.87500 588.459 ...
60 70 0.87500 588.459 ...

Center of Gravity Calculation : Step: 11 9:05pm Oct 6,2017
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 7.083 ft.

Center of Gravity of Nozzles 3.376 ft.
Center of Gravity of Tubesheet(s) 1.688 ft.
Center of Gravity of Tubes 5.708 ft.
Center of Gravity of Bare Shell New and Cold 4.677 ft.

Center of Gravity of Bare Shell Corroded 4.209 ft.
Vessel CG in the Operating Condition 4.950 ft.

Vessel CG in the Fabricated (Shop/Empty) Condition 5.043 ft.
Vessel CG in the Test Condition 5.120 ft.

Horizontal Vessel Analysis (Ope.) : Step: 12 9:05pm Oct 6,2017
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius Rm 10.75 in.

Stiffened Vessel Length per 4.15.6 L 10.31 ft.
Distance from Saddle to Vessel tangent a 12.00 in.
Saddle Width b 8.00 in.

Saddle Bearing Angle theta 120.00 degrees
Wear Plate Width b1 12.00 in.

Wear Plate Bearing Angle theta1 130.00 degrees
Wear Plate Thickness tr 0.3750 in.
Wear Plate Allowable Stress Sr 13800.00 psi
Shell Allowable Stress used in Calculation 17500.00 psi

Head Allowable Stress used in Calculation 17500.00 psi
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 3925.70 lb.
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 2385.71 17500.00 psi

Long. Stress at Bottom of Midspan 4064.29 17500.00 psi
Long. Stress at Top of Saddles 3507.66 17500.00 psi
Long. Stress at Bottom of Saddles 3068.33 17500.00 psi
Tangential Shear in Shell 1378.41 14000.00 psi

Circ. Stress at Horn of Saddle 1215.40 21875.00 psi
Circ. Compressive Stress in Shell 113.08 17500.00 psi
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 238.0/2 + 0 ) * 16.5000/18.6195
= 316.3 lb.
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 31.11 , 0.00 , 0 ) * 16.5000/96.0000
= 5.3 lb.
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 3609 + Max( 5 , 316 , 0 , 0 )
= 3925.7 lb.
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 3956.04 lb.
Transverse Shear Load Saddle 118.99 lb.
Longitudinal Shear Load Saddle 31.11 lb.
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0449
K7p = 0.0449
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -3926*1.00[1-(1-1.00/10.31+(0.896^(2)-0.000^(2))/
(2*1.00*10.31))/(1+(4*0.00)/(3*10.31))]
= -227.9 ft.lb.

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 3926*10.3/4(1+2(0.896^(2)-0.000^(2))/(10.31^(2)))/(1+(4*0.000)/
(3*10.312))-4*1.00/10.31
= 6348.0 ft.lb.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 150.000 * 10.750/(2*0.250 ) - 76175.9/(pi*10.8^(2)*0.250 )
= 2385.71 psi
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 150.000 * 10.750/(2 * 0.250 ) + 76175.9/(pi * 10.8^(2) * 0.250 )
= 4064.29 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 150.000*10.750/(2*0.250)--2735.1/(0.1066*pi*10.8^(2)*0.250)
= 3507.66 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 150.000*10.750/(2*0.250)+-2735.1/(0.1923*pi*10.8^(2)*0.250)
= 3068.33 psi
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 3926 ( 10.31 - 2 * 1.00 )/(10.31 + ( 4 * 0.00/3))

= 3164.4 lb.
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 3164.35/( 10.7500 * 0.2500 )
= 1378.41 psi
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 10.750 * 0.250 )
= 1.279 in.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 3926 * 0.1/( 0.250 * ( 8.00 + 1.28 + 1.28 ) )
= -113.08 psi
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 10.750 * 0.250 ), 2 * 12.000 )
= 10.56 in.
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 13800.000/17500.000 , 1 )
= 0.7886
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 3926 * 0.1/( 10.557 ( 0.250 + 0.789 * 0.375 ) )
= -51.80 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.27) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr)^(2))
= -3926/(4(0.250 + 0.789 * 0.375 )10.557 ) -
3 * 0.053 * 3926/(2(0.250 + 0.789 * 0.375 )^(2))
= -1215.40 psi
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.750E-05 * 96.000 * ( 650.0 - 70.0 )
= 0.418 in.
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Input and Calculated Values:
Vessel Mean Radius Rm 10.75 in.

Stiffened Vessel Length per 4.15.6 L 10.31 ft.
Distance from Saddle to Vessel tangent a 12.00 in.
Saddle Width b 8.00 in.

Saddle Bearing Angle theta 120.00 degrees
Wear Plate Width b1 12.00 in.

Wear Plate Bearing Angle theta1 130.00 degrees
Wear Plate Thickness tr 0.3750 in.
Wear Plate Allowable Stress Sr 13800.00 psi
Inside Depth of Head h2 0.45 ft.
Shell Allowable Stress used in Calculation 17500.00 psi

Head Allowable Stress used in Calculation 17500.00 psi
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 1414.64 lb.
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 2951.07 17500.00 psi

Long. Stress at Bottom of Midspan 3498.93 17500.00 psi
Long. Stress at Top of Saddles 3433.45 17500.00 psi
Long. Stress at Bottom of Saddles 3109.46 17500.00 psi
Tangential Shear in Shell 469.53 14000.00 psi

Circ. Stress at Horn of Saddle 437.97 21875.00 psi
Circ. Compressive Stress in Shell 40.75 17500.00 psi
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 238.0/2 + 0 ) * 16.5000/18.6195
= 316.3 lb.
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 31.11 , 0.00 , 0 ) * 16.5000/96.0000
= 5.3 lb.
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1098 + Max( 5 , 316 , 0 , 0 )
= 1414.6 lb.
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1444.98 lb.
Transverse Shear Load Saddle 118.99 lb.
Longitudinal Shear Load Saddle 31.11 lb.
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0449
K7p = 0.0449
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -1415*1.00[1-(1-1.00/10.31+(0.896^(2)-0.448^(2))/
(2*1.00*10.31))/(1+(4*0.45)/(3*10.31))]
= -168.1 ft.lb.

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 1415*10.3/4(1+2(0.896^(2)-0.448^(2))/(10.31^(2)))/(1+(4*0.448)/
(3*10.312))-4*1.00/10.31
= 2071.9 ft.lb.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 150.000 * 10.750/(2*0.250 ) - 24862.3/(pi*10.8^(2)*0.250 )
= 2951.07 psi
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 150.000 * 10.750/(2 * 0.250 ) + 24862.3/(pi * 10.8^(2) * 0.250 )
= 3498.93 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 150.000*10.750/(2*0.250)--2017.0/(0.1066*pi*10.8^(2)*0.250)
= 3433.45 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 150.000*10.750/(2*0.250)+-2017.0/(0.1923*pi*10.8^(2)*0.250)
= 3109.46 psi
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 1415 ( 10.31 - 2 * 1.00 )/(10.31 + ( 4 * 0.45/3))
= 1077.9 lb.
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1077.87/( 10.7500 * 0.2500 )
= 469.53 psi
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 10.750 * 0.250 )
= 1.279 in.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 1415 * 0.1/( 0.250 * ( 8.00 + 1.28 + 1.28 ) )
= -40.75 psi
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 10.750 * 0.250 ), 2 * 12.000 )
= 10.56 in.
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 13800.000/17500.000 , 1 )
= 0.7886
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 1415 * 0.1/( 10.557 ( 0.250 + 0.789 * 0.375 ) )
= -18.67 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.27) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr)^(2))
= -1415/(4(0.250 + 0.789 * 0.375 )10.557 ) -
3 * 0.053 * 1415/(2(0.250 + 0.789 * 0.375 )^(2))
= -437.97 psi

Nozzle Calcs. : N1 Nozl: 1 9:05pm Oct 6,2017
INPUT VALUES, Nozzle Description: N1 From : 20
Pressure for Reinforcement Calculations P 1000.000 psig

Temperature for Internal Pressure Temp 650 F
Shell Material SA-516 70

Shell Allowable Stress at Temperature Sv 17500.00 psi
Shell Allowable Stress At Ambient Sva 17500.00 psi
Inside Diameter of Cylindrical Shell D 21.0000 in.

Shell Finished (Minimum) Thickness t 1.0000 in.
Shell Internal Corrosion Allowance c 0.1250 in.
Shell External Corrosion Allowance co 0.0000 in.
Distance from Bottom/Left Tangent 0.6326 ft.
User Entered Minimum Design Metal Temperature -20.00 F
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 5.7600 in.
Size and Thickness Basis Actual

Actual Thickness tn 2.0600 in.
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.1250 in.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 10.5625 in.

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.8750 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
ASME Code Weld Type per UW-16 None
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

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Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Div. 1, 1998, A-98 UG-37 to UG-45
Actual Inside Diameter Used in Calculation 5.760 in.

Actual Thickness Used in Calculation 2.060 in.
Note: Post Weld Heat Treating is required for this Nozzle Geometry!
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1000.00*10.6250)/(17500*1.00-0.6*1000.00)
= 0.6287 in.
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 3.005(exp([1000.00/(15000.00*1.00]-1)
= 0.2072 in.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 12.0200 in.
Parallel to Vessel Wall, opening length d 6.0100 in.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 2.1875 in.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 15000.0/17500.0 )
= 0.857

= min( 1, Sn/Sv )
= min( 1, 15000.0/17500.0 )
= 0.857

= min( fr2, fr4 )
= min( 0.857 , 1.000 )
= 0.857
Results of Nozzle Reinforcement Area Calculations: (in^(2))

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 4.126 NA NA

Area in Shell A1 1.344 NA NA
Area in Nozzle Wall A2 6.479 NA NA
Area in Inward Nozzle A3 0.000 NA NA
Area in Welds A41+A42+A43 0.121 NA NA
Area in Element A5 0.000 NA NA
TOTAL AREA AVAILABLE Atot 7.944 NA NA
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (6.0100*0.6287*1.0+2*1.9350*0.6287*1.0*(1-0.86))
= 4.126 in^(2)
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 6.010 ( 1.00 * 0.8750 - 1.0 * 0.629 ) - 2 * 1.935
( 1.00 * 0.8750 - 1.0 * 0.6287 ) * ( 1 - 0.857 )
= 1.344 in^(2)
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 2.188 ) * ( 1.9350 - 0.2072 ) * 0.8571
= 6.479 in^(2)
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo^(2) * fr2 + ( Wi-can/0.707 )^(2) * fr2
= 0.3750^(2) * 0.8571 + ( 0.0000 )^(2) * 0.8571
= 0.121 in^(2)
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.3322 in.
Wall Thickness per UG16(b), tr16b = 0.1875 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.7537 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.7537 in.
Wall Thickness per table UG-45 tb3 = 0.4440 in.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.444 , max( 0.7537 , 0.1875 ) ]
= 0.4440 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.3322 , 0.4440 )
= 0.4440 in.
Available Nozzle Neck Thickness = 2.0600 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B


MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


Governing MDMT of all the sub-joints of this Junction : 3 F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 F

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -20 F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -155 F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1000.00/740.00 = 1.351
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds Tmin 0.7500 in.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.2500 = Min per Code 0.2651 = 0.7 * Wo in.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (4.1261 - 1.3441 + 2 * 1.9350 * 0.8571 *
(1.00 * 0.8750 - 0.6287 ) ) * 17500
= 62981.99 lb.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)^(2)*fr2)*Sv
= ( 6.4794 + 0.0000 + 0.1205 - 0.0000 * 0.86 ) * 17500
= 115498.74 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.4794 + 0.0000 + 0.1205 + ( 2.9025 ) ) * 17500
= 166292.48 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.4794 + 0.0000 + 0.1205 + 0.0000 + ( 2.9025 ) ) * 17500
= 166292.48 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 9.8800 * 0.3750 * 0.49 * 15000
= 42776. lb.
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 3.9725 ) * ( 2.0600 - 0.1250 ) * 0.7 * 15000
= 253562. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 9.8800 * ( 0.8750 - 0.1250 ) * 0.74 * 17500
= 150733. lb.
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 42776 + 253562 ) = 296337 lb.

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 42776 + 0 + 150733 + 0 ) = 193508 lb.
PATH33 = ( Sonw + Tngw + Sinw )
= ( 42776 + 150733 + 0 ) = 193508 lb.
Summary of Failure Path Calculations:

Path 1-1 = 296337 lb., must exceed W = 62981 lb. or W1 = 115498 lb.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1373.318 psig
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 1.2347 in.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 12.7972 in.

Nozzle Calcs. : Noz N1 Fr50 Nozl: 2 9:05pm Oct 6,2017
INPUT VALUES, Nozzle Description: Noz N1 Fr50 From : 50
Pressure for Reinforcement Calculations P 150.000 psig

Temperature for Internal Pressure Temp 650 F

Shell Allowable Stress at Temperature Sv 17500.00 psi
Shell Allowable Stress At Ambient Sva 17500.00 psi
Inside Diameter of Cylindrical Shell D 21.0000 in.

Shell Finished (Minimum) Thickness t 0.3750 in.
Shell Internal Corrosion Allowance c 0.1250 in.
Shell External Corrosion Allowance co 0.0000 in.
Distance from Bottom/Left Tangent 9.7211 ft.
User Entered Minimum Design Metal Temperature -20.00 F
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Diameter Basis (for tr calc only) ID

Layout Angle 180.00 deg
Diameter 6.0000 in.
Size and Thickness Basis Actual

Actual Thickness tn 0.8800 in.
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.1250 in.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 11.0000 in.

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.3750 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
ASME Code Weld Type per UW-16 None
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

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____________/| |
| \ | |
| \ | |
|____________\|__|
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: Noz N1 Fr50
ASME Code, Section VIII, Div. 1, 1998, A-98 UG-37 to UG-45
Actual Inside Diameter Used in Calculation 6.000 in.

Actual Thickness Used in Calculation 0.880 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (150.00*10.6250)/(17500*1.00-0.6*150.00)
= 0.0915 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.00*3.12)/(15000*1.00-0.6*150.00)
= 0.0314 in.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 12.5000 in.
Parallel to Vessel Wall, opening length d 6.2500 in.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 0.6250 in.

= min( 1, Sn/Sv )
= min( 1, 15000.0/17500.0 )
= 0.857

= min( 1, Sn/Sv )
= min( 1, 15000.0/17500.0 )
= 0.857

= min( fr2, fr4 )
= min( 0.857 , 1.000 )
= 0.857
Results of Nozzle Reinforcement Area Calculations: (in^(2))
AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 0.592 NA NA

Area in Shell A1 0.956 NA NA
Area in Nozzle Wall A2 0.775 NA NA
Area in Inward Nozzle A3 0.000 NA NA
Area in Welds A41+A42+A43 0.121 NA NA
Area in Element A5 0.000 NA NA
TOTAL AREA AVAILABLE Atot 1.852 NA NA
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (6.2500*0.0915*1.0+2*0.7550*0.0915*1.0*(1-0.86))
= 0.592 in^(2)
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 6.250 ( 1.00 * 0.2500 - 1.0 * 0.092 ) - 2 * 0.755
( 1.00 * 0.2500 - 1.0 * 0.0915 ) * ( 1 - 0.857 )
= 0.956 in^(2)
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 0.625 ) * ( 0.7550 - 0.0314 ) * 0.8571
= 0.775 in^(2)
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo^(2) * fr2 + ( Wi-can/0.707 )^(2) * fr2
= 0.3750^(2) * 0.8571 + ( 0.0000 )^(2) * 0.8571
= 0.121 in^(2)
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1564 in.
Wall Thickness per UG16(b), tr16b = 0.1875 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.2165 in.
Wall Thickness per table UG-45 tb3 = 0.4069 in.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.407 , max( 0.2165 , 0.1875 ) ]
= 0.2165 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.1564 , 0.2165 )
= 0.2165 in.
Available Nozzle Neck Thickness = 0.8800 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B


MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


Governing MDMT of all the sub-joints of this Junction : -85 F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 F

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -55 F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -155 F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 150.00/285.00 = 0.526
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: Noz N1 Fr50
Intermediate Calc. for nozzle/shell Welds Tmin 0.2500 in.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.1750 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (0.5919 - 0.9562 + 2 * 0.7550 * 0.8571 *
(1.00 * 0.2500 - 0.0915 ) ) * 17500
= 0.00 lb.
Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)^(2)*fr2)*Sv
= ( 0.7752 + 0.0000 + 0.1205 - 0.0000 * 0.86 ) * 17500
= 15676.15 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.7752 + 0.0000 + 0.1205 + ( 0.3236 ) ) * 17500
= 21338.65 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.7752 + 0.0000 + 0.1205 + 0.0000 + ( 0.3236 ) ) * 17500
= 21338.65 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 7.7600 * 0.3750 * 0.49 * 15000
= 33597. lb.
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 3.5025 ) * ( 0.8800 - 0.1250 ) * 0.7 * 15000
= 87230. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 7.7600 * ( 0.3750 - 0.1250 ) * 0.74 * 17500
= 39463. lb.
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 33597 + 87230 ) = 120827 lb.

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 33597 + 0 + 39463 + 0 ) = 73060 lb.
PATH33 = ( Sonw + Tngw + Sinw )
= ( 33597 + 39463 + 0 ) = 73060 lb.
Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 308.748 psig
The Drop for this Nozzle is : 0.7432 in.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 12.1182 in.

Nozzle Schedule : Step: 15 9:05pm Oct 6,2017
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. in. in. in. in.
N1 5.760 300 WNF 9.880 2.060 - - 12.80

Noz N1 Fr50 6.000 150 WNF 7.760 0.880 - - 12.12
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
in. in. in. in. in.
N1 SA-106 B 0.875 0.375 - - -

Noz N1 SA-106 B 0.375 0.375 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
ft. deg. in. in.
N1 0.633 0.00 10.56 0.00 Node: 20

Noz N1 Fr50 9.721 180.00 11.00 0.00 Shell

Nozzle Summary : Step: 16 9:05pm Oct 6,2017
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

psig psig Path Stresses
N1 1373.32 ... ... OK 0.444 OK Passed

Noz N1 Fr50 308.75 ... ... OK 0.217 OK Passed
Min. - Nozzles 308.75 Noz N1 Fr5
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

20 N1 7.591 0.000 12.020
50 Noz N1 Fr50 116.653 180.000 12.500
The nozzle spacing is computed by the following:

= Sqrt( ll^(2) + lc^(2) ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

TEMA TS Calc : Case: 1 9:05p Oct 6,2017
Input Echo, TubeSheet Item 1, Description: Sandwiched
Tubesheet Design Code TEMA

Shell Desc. Shell
Shell Design Pressure Ps 150.00 psig
Shell Temperature for Internal Pressure TEMPS 650.00 F
Shell Material UNS Number K02700
Shell Allowable Stress at Temperature Sos 17500.00 psi
Shell Allowable Stress at Ambient Sas 17500.00 psi
Shell Thickness Ts 0.3750 in.
Shell Internal Corrosion Allowance Cas 0.1250 in.
Inside Diameter of Shell Ds 21.000 in.
Channel Desc. From Node 20 to 30

Channel Design Pressure Pc 1000.00 psig
Channel Temperature for Internal Pressure TEMPC 650.00 F
Channel Material SA-516 70
Channel Material UNS Number K02700
Channel Allowable Stress at Temperature Soc 17500.00 psi
Channel Allowable Stress at Ambient Sac 17500.00 psi
Channel Thickness Tc 1.0000 in.
Channel Corrosion Allowance Cac 0.1250 in.
Inside Diameter of Channel Dc 21.000 in.
Tube Design Temperature Tubtmp 650.00 F

Tube Material SA-214
Tube Material UNS Number K01807
Is This a Welded Tube No
Tube Material Specification used Wld. tube
Tube Allowable Stress at Temperature Sot 10000.00 psi
Tube Allowable Stress At Ambient Sat 10000.00 psi
Tube Yield Stress At Operating Temperature Syt 26000.00 psi
Tube Wall Thickness Tt 0.0650 in.
Tube Corrosion Allowance Catt 0.0000 in.
Number of Tubes Holes Ntubs 650
Tube Layout Pattern Triangular
Tube Outside Diameter do 0.7500 in.
Tube Pitch (Center to Center Spacing) PTube 0.9380 in.
Straight Tube Length, bet. inner tubsht faces RL 100.000 in.
Tubesheet type: U-tube, Gasketed both Sides

Tubesheet Design Metal Temperature TEMPTS 650.00 F
Tubesheet Material (Not Normalized) SA-516 70
Tubesheet Material UNS Number K02700
Tubesheet Allowable Stress at Temperature Sots 17500.00 psi
Tubesheet Allowable Stress at Ambient Sats 17500.00 psi
Thickness of Tubesheet Tts 3.5000 in.
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 in.
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 in.
Depth of Groove in Tube Sheet hg 0.0000 in.
TEMA Tubesheet class R
Additional Data for Gasketed Tubesheets:

Flange Facing Sketch Code Sketch 1a
Small end Hub thk. g0 0.3750 in.
Large end Hub thk. g1 0.5000 in.
Gasket Factor, m 2.0000
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Tubesheet Gasket on which Side Side BOTH
Vacuum Pressures:
Shell side Vacuum Pressure Pexts 0.0000 psig
Channel side Vacuum Pressure Pextc 0.0000 psig
Intermediate Calculations For Gasketed Tubesheets:
ASME Code, Section VIII, Div. 1, 1998 A-98 App. 2
Gasket Contact Width, N = (Goc-Gic) / 2 1.500 in.

Basic Gasket Width, b0 = N / 2.0 0.750 in.
Effective Gasket Width, b = SQRT(b0) * 0.5 0.433 in.
Gasket Reaction Diameter, G = Go-2.0*b 23.134 in.
Tubesheet Analysis, Tubesheet number 1,Description:Sandwiched

TEMA Standards, Ninth Edition, 2007, Appendix A, Tubesheets
TEMA R-7.131/A.131 Minimum Tubesheet Thickness for R-type:

TMIN = MAX( do, CONST - ( CATS + CATC ) )
TMIN = MAX( 0.750 , 0.750 - ( 0.000 + 0.000 ) )
TMIN = 0.7500 in.
Min. Thickness + CATS + CATC
TREQMIN = 0.7500 in.
Shellside Fixity Factor, F, per RCB 7.132 FS 1.2500

Shellside Effective Diameter, per RCB 7.132 GS 23.134 in.
Tubeside Fixity Factor, F, per RCB 7.132 FC 1.2500
Tubeside Effective Diameter, per RCB 7.132 GC 23.134 in.
TEMA Eta factor used in calculation ETA 0.4201
Shellside Effective Pressure, Bending, PSU 150.0000 psig

Tubeside Effective Pressure, Bending, PTU 1000.0000 psig
TEMA RCB-7.132/A.131 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0
= 1.2500 * 23.1340 * SQRT( 150.00 / ( 0.4201 * 17500 ) ) / 3.0
= 1.3768 in.
TEMA RCB-7.132/A.131 Required Thickness for Tubeside Pressure [Trc]:

= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0
= 1.2500 * 23.1340 * SQRT( 1000.00 / ( 0.4201 * 17500 ) ) / 3.0
= 3.5549 in.
TEMA RCB-7.132/A.131 Reqd Thickness for Bending + Cats + MAX(Catc,hg) [Treq]:
= 3.5549 in.
No Shear Calculation, since Pressure is less than 1124.7815 psig
Summary of Tubesheet Results:
Condition Req Thk Actual Thk Actual Allow Result

(+CA) (in.) Stress (psi)
Bending 3.555 3.500 27079.49 26250.00 Failed

MDMT Summary : Step: 17 9:05pm Oct 6,2017
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes F F F in.
Shell Flange [11] B -20 -55 0.541 0.375 1.000

Shell [8] B -20 -130 0.366 0.375 1.000
Noz N1 Fr50 [1] B 25 -85 0.042 0.880 1.000
Nozzle Flg [4] -20 -155 0.042
[11] B -36 -85 0.449 0.500 1.000

[10] B 24 6 0.814 0.875 1.000
[7] B 24 8 0.838 0.875 1.000
[8] B 31 3 0.719 1.000 1.000
[10] B -20 -130 0.365 0.375 1.000
[7] B -20 -130 0.366 0.375 1.000
N1 [1] B 31 3 0.719 1.000 1.000
Nozzle Flg [4] -20 -155 0.107
Exchanger Side Computed MDMT Required MDMT Pass/Fail

F F
Shell -55 -20 Pass

Channel/Tube 8 -20 Fail
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
MDMT Summary : Step: 17 9:05pm Oct 6,2017
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary : Step: 18 9:05pm Oct 6,2017
Diameter Spec : 21.000 in. ID

Vessel Design Length, Tangent to Tangent 12.25 ft.
Specified Datum Line Distance 0.00 ft.

Nozzle Material SA-106 B
Shell Side Design Temperature 650 F

Channel Side Design Temperature 650 F
Shell Side Design Pressure 100.000 psig

Channel Side Design Pressure 1000.000 psig
Shell Side Hydrostatic Test Pressure 0.000 psig

Channel Side Hydrostatic Test Pressure 0.000 psig
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP: psig
Element Desc Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
Ellipse 1000.000 0.000 1185.102 0.1250

Cylinder 1000.000 0.000 1373.318 0.1250
Body Flg 100.000 0.000 222.720 0.1250
Shell Flange 100.000 0.000 184.720 0.1250
Shell 150.000 0.000 406.033 0.1250
Ellipse 150.000 0.000 406.033 0.1250
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type ft. ft. in. Int. Ext. Long Circ
Ellipse 0.17 0.167 0.875 0.736 0.188 1.00 1.00

Cylinder 1.17 1.000 1.000 0.754 No Calc 1.00 1.00
Body Flg 1.48 0.312 1.750 0.798 0.798 1.00 1.00
Body Flg 2.08 0.312 1.750 1.389 1.389 1.00 1.00
Cylinder 12.08 10.000 0.375 0.217 No Calc 1.00 1.00
Ellipse 12.25 0.167 0.375 0.216 0.188 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 8.000 in.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 16.500 in.
Wear Pad Width 12.000 in.
Wear Pad Thickness 0.375 in.
Wear Pad Bearing Angle 130.000 deg.
Distance from Saddle to Tangent 12.000 in.
Vessel Design Summary : Step: 18 9:05pm Oct 6,2017
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 3956.04 lb.
Maximum Transverse Saddle Shear Load 118.99 lb.
Maximum Longitudinal Saddle Shear Load 31.11 lb.
Weights:
Fabricated - Bare W/O Removable Internals 5084.4 lbm
Shop Test - Fabricated + Water ( Full ) 6670.8 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 5084.4 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 5084.4 lbm
Empty - Fab. + Intls. + Details + Wghts. 5084.4 lbm
Operating - Empty + Operating Liquid (No CA) 5084.4 lbm
Field Test - Empty Weight + Water (Full) 6670.8 lbm

Problems/Failures Summary : Step: 19 9:05pm Oct 6,2017
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: PWHT was required for at least 1 Nozzle/Pad in this vessel !
Please review all reports carefully!

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Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 1998, Addenda A-98

Analysis Performed by : HEATEX INDUSTRIES LIMITED

Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE

Date of Analysis : Oct 6,2017 9:05pm

PV Elite 2016, January 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 100.00 psig

Type of Hydrotest not Specified

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Percent Wind for Hydrotest 33.0

Seismic Design Code UBC 94

Design Nozzle for Des. Press. + St. Head Y

Material Database Year 1997

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

UCS-66 Chart Curve Designation B

Element From Node 20

Element From Node 20

Element From Node 30

Design Internal Pressure 100.00 psig

Element From Node 40

Element From Node 50

Element From Node 50

Element From Node 50

Element From Node 50

Element From Node 60

Effective Diameter Multiplier 1.2

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

10 20 0.16667 ... 0.16667 ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Flange Input Data Values Description: FLANGE :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Inside Diameter B 21.000 in.

Flange Material SA-516 70

Bolt Material SA-193 B7

Diameter of Bolt Circle C 25.000 in.

Flange Face Outside Diameter Fod 24.000 in.

Gasket Outside Diameter Go 24.000 in.

Column for Gasket Seating 2, Code Column II

ASME Code, Section VIII, Division 1, 1998, Code A-98 Addenda

Hub Small End Required Thickness due to Internal Pressure:

Hub Small End Hub MAWP:

= (17500.00 * 1.00 * 0.3750 )/(10.6250 + 0.6 * 0.3750 )

Corroded Flange ID, Bcor = B+2*Fcor 21.250 in.

Gasket Contact Width, N = (Go - Gi) / 2 1.375 in.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

where the actual circumferential spacing is [Deltab]:

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

Minimum Actual Maximum

Bolt Area, in^(2) 4.466 4.832

Flange Design Bolt Load, Gasket Seating [W]:

Moment Arm Calculations: