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Abstract: This paper presents the results of an experimental study for evaluating the use of external fiber-reinforced polymer (FRP)
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laminates for strengthening unbonded posttensioned concrete members. Twenty-four full-scale simply supported beam and slab specimens
reinforced with an internal unbonded tendon system and strengthened using external FRP composites were tested. An additional 12
companion bonded prestressed concrete (PC) and reinforced concrete (RC) specimens were also tested for comparison. The test parameters
included area of internal tension reinforcement, area of external FRP reinforcement, span-to-depth ratio of the member (slab, beam), and
profile of the unbonded tendons. It was found that the use of FRP laminates increases the load capacity and postcracking stiffness of
unbonded members. The increase in load capacity was accompanied by a reduction in the deformation capacity. Failure of the specimens
occurred either by concrete crushing or by FRP debonding or FRP fracture. No distinct difference beyond expectation was observed between
the flexural responses of FRP-strengthened unbonded PC and those of bonded PC or RC systems. Provided a method is available for
calculating the strains or stresses in the unbonded tendons at ultimate flexural strength, the same standard guidelines for designing the
FRP system for flexural strengthening of RC and bonded PC members can be applied to unbonded members. DOI: 10.1061/(ASCE)
CC.1943-5614.0000330. © 2013 American Society of Civil Engineers.
CE Database subject headings: Fiber reinforced polymer; Flexural strength; Post tensioning; Prestressed concrete; Composite
materials; Bonding.
Author keywords: Fiber-reinforced polymers; Flexural behavior; Posttensioning; Prestressed concrete; Unbonded prestressing;
Strengthening.
P/2 P/2
Shear reinforcement
125
125
50
FRP Reinforcing bars Prestressing steel
3000 (Horiz. or Parabolic Profile)
3250
dp=200
dp=200
ds=220
ds=220
ds=220
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250
50 250
250
75 75 60 150
150 150
P/2 P/2
60
60
35
FRP Reinforcing bars Prestressing steel
3000 (Horiz. or Parabolic Profile)
3250
80 80 80 60 60 60 60
ds=100
ds=85
ds=85
120
120
120
360 360 360
to support shear stirrups or to reduce the tension stress in the applied symmetrically relative to the middle of the span and sep-
top concrete fiber when the prestressing force is applied; or bottom arated by a distance equal to one-sixth the span length or 500 mm
reinforcement in the bonded PC slabs to support and align the pre- (Fig. 1). The applied load was intended to simulate as closely as
stressing duct. No top or shear reinforcement was provided for all possible uniform load application. Also, to simulate the actual con-
slab specimens. For the beam specimens, the fact that the number ditions of concrete flexural members that require strengthening, all
and diameter of top steel bars used to support the shear stirrups are specimens (control and strengthened) were first subjected to cyclic
not listed in Table 1 implies that the top steel bars were discon- loading consisting of six cycles before the FRP application and an-
tinued within the constant moment region and therefore have no other six cycles after FRP application ranging between a minimum
effect on the flexural strength of the specimens within that region. load Pmin , representing dead load, and a maximum load Pmax , rep-
The carbon-fiber-reinforced polymer (CFRP) laminates used resenting dead plus live load. The loads Pmin and Pmax corre-
for strengthening consisted of unidirectional flexible sheets with sponded to approximately 30 and 70%, respectively, of the
glass cross fiber for added strength and fabric stability during estimated nominal moment capacity of the unstrengthened speci-
installation. The design thickness, modulus of elasticity, ultimate mens. Note that the selection of a large load range between
tensile strength, and ultimate strain of the dry fibers provided by Pmin and Pmax is intended to induce a reasonable amount of con-
the manufacturer are 0.37 mm, 230,000 MPa, 3,800 MPa, and trolled damage in the specimens with a small number of cycles (six
1.7%, respectively. The manufacturer’s design properties for the cycles), which would simulate the damage conditions of real flexu-
fiber-epoxy composite are 1.0 mm, 95,800 MPa, 986 MPa, and ral members before strengthening. The cyclic load and monoton-
1.0%, respectively. ically increasing load to failure were applied at a rate of 0.3 mm=s.
The ducts for the posttensioned steel consisted of galvanized For the control (unstrengthened) specimens, the cyclic loading
flexible tubes with 20-mm diameter. For the bonded posttensioned stage was followed immediately by a stage of monotonically increas-
slab and beam specimens, cement-based grout was injected inside ing load until complete flexural failure of the specimens. The spec-
the ducts after the tendons were stressed to provide a bond between imens that were to be strengthened using CFRP were first subjected
the strands and concrete. The grout mix was prepared using Type I to the same cyclic loading protocol as the control specimens but then
Portland cement and proportioned in accordance with the ACI unloaded at the end of the cyclic loading stage to prepare them for
building code ACI 318 (ACI 2011) with a water-cement ratio CFRP application. Note that to simulate real structures, the applica-
of 0.40. tion of the FRP reinforcement should have been carried out while the
specimens were loaded with Pmin . However, unfortunately this was
Specimen Construction and Instrumentation not possible due to the difficulty in applying the FRP at the bottom
face of the specimens while the specimens were mounted on the test-
Before the specimens were cast, the steel cages were instrumented ing machine. Nevertheless, the sizes of the flexural cracks under
with electric strain gages and then placed in wood form for concrete Pmin , based on visual inspection, were hairline cracks, and therefore
casting. The specimens were cast in 3 batches (12 specimens in the effect of FRP application, whether the specimens were loaded
each batch) using ready-mixed concrete. with Pmin or completely unloaded, is believed not to have a signifi-
The CFRP sheets were attached to the bottom tension face of the cant effect on the overall flexural response.
beam and slab specimens in accordance with the manufacturer’s After at least 7 days of CFRP application, the strengthened
recommendations and in compliance with the ACI Committee specimens were subjected to a loading protocol consisting of cyclic
440 [ACI 440.2R-08 (ACI 2008)] recommendation for securing loading and monotonically increasing load to failure, similar to the
proper development length. No particular measures were taken control specimens.
to improve the bond strength between the CFRP and the substrate.
One or two layers of 150-mm-wide CFRP strips were applied to the
beam specimens, whereas only one layer of 150- or 300-mm-wide Discussion of Test Results
strips were applied to the slab specimens.
Test measurements included strains and stresses in the tension
reinforcement (prestressing strands, CFRP laminates, and reinforc- Cracking Pattern and Failure Mode
ing bars of the reinforced concrete specimens) within the con- The typical failure mode of the FRP-strengthened unbonded
stant moment region close to midspan, applied actuator load, and beam and slab specimens is shown in Fig. 2. Representative
deflection at midspan of the specimens. Crack patterns were also crack patterns at the conclusion of the test for the beam and slab
monitored throughout the test for each specimen. Strains were mea- specimens in the various test series are given in Figs. 3 and 4,
sured using electric strain gages, whereas deflection was measured respectively.
using a linear voltage differential transformer (LVDT). All test The cracking patterns for the specimens were quite similar and
measurements were automatically collected and recorded using a typical of flexural members when subjected to externally applied
data acquisition and control system. load. All specimens (control and strengthened) developed their
UB2-H-F1 UB2-P
P/2 P/2
Yielding of PS
and concrete crushing
BB2-P
P/2 P/2
Yielding of RS and
progressive FRP rupture
first flexural cracks within the constant moment region during
initial cyclic loading between Pmin and Pmax . The cracking loads RB2-F1
Pcr for the various specimens before FRP application are given
in Table 2. As the applied load increased, the cracks increased in Yielding of RS and concrete
crushing (followed by P/2 P/2
number and started to develop within the shear span. FRP debonding)
As the load increased to failure, the cracks tended to fork RB2-F2
out, and additional flexural cracks formed. Unlike members with
fully unbonded reinforcement, which tend to develop few cracks
and a concentration of deformation at a single crack (Warwaruk Fig. 3. Representative crack pattern and failure mode of beam
et al. 1962), the presence of 2ϕ8 mm bottom steel bars in the specimens
unbonded PC specimens, which were provided as minimum
bonded reinforcement in accordance with the ACI building code
ACI 318 (ACI 2011), helped the unbonded PC specimens, particu-
larly the control ones, to develop well-distributed cracks along their The mode of failure of the strengthened bonded PC spec-
length. Consequently, the crack pattern and distribution in the un- imens varied between concrete crushing, FRP rupture, and FRP
bonded control and FRP-strengthened specimens were comparable debonding. For the strengthened RC specimens, the mode of failure
to those in their companion bonded PC specimens. Note that the occurred mainly by FRP rupture.
RC beam and slab specimens developed the largest number of Failure by FRP debonding was followed by immediate and
cracks and the most even crack distribution when compared to their sudden concrete crushing, whereas failure by concrete crushing
companion bonded or unbonded PC specimens. was followed in most specimens by sudden FRP debonding or FRP
A summary of the specimens’ modes of failure is provided in rupture. Consequently, all strengthened specimens, regardless of
the last column of Table 2. Failure of the unbonded PC specimens the mode in which they failed (concrete crushing, FRP debonding,
occurred by concrete crushing, FRP rupture, FRP debonding, or a or rupture), experienced brittle failure followed by a sudden drop
combination of these modes. These modes of failure, which depend in load resistance.
on the area of external FRP reinforcement relative to the area of
internal tension reinforcement, are consistent with the possible
modes of failure of FRP-strengthened flexural members recognized Load-Deflection Response
by ACI Committee 440 [ACI 440.2R-08 (ACI 2008)]. Signs of Figs. 5–7 show representative load-deflection responses of the
FRP debonding failure were observed by the propagation of inter- FRP-strengthened unbonded beam specimens, unbonded slab
face cracks in the concrete just above the FRP in a horizontal di- specimens, and bonded PC and RC beam specimens, respectively,
rection along the internal tension reinforcement until joining the in comparison with the control specimens in each test series.
vertical flexural cracks causing peeling off of concrete cover. For clarity in presentation, the load-deflection response of the
BS2-P with the response of the control specimens beyond the deflection at
which the FRP reinforcement failed (Figs. 5–7). Consequently, the
Yielding of PS and partial P/2 P/2 drop in load resistance following FRP failure was more adverse for
FRP debonding and rupture the specimens (bonded or unbonded) strengthened using level
BS2-P-F1 F2 of FRP reinforcement when compared to those strengthened
using level F1 in the same test series. On the other hand,
Concrete crushing P/2 P/2
(followed by FRP debonding)
partial rupture or debonding of the FRP reinforcement resulted
BS2-P-F2 in a progressive drop of the load resistance until complete failure
(Specimens UB2-P-F1 and UB2-H-F1 in Fig. 5). For the strength-
Yielding of RS
P/2 P/2 ened specimens that failed first due to concrete crushing, as a
and concrete crushing result of FRP debonding (or rupture) immediately after failure
RS2 (US2-H-F2, US2-P-F1, US2-P-F2), the load resistance dropped
suddenly to zero, producing in effect the most brittle type of
P/2 P/2
Yielding of RS flexural failure.
and FRP rupture
RS2-F1
were higher for the specimens with horizontal tendon profile contribution of the additional bottom 2ϕ8 mm steel bars (provided
when compared with those having parabolic profile, as would be as minimum bonded reinforcement in accordance with the require-
expected. However, for the unbonded slabs, because of the insig- ment of the ACI building code) (of approximately 35%) to the
nificant difference between the two profiles due to the small section overall flexural strength of the unbonded specimens.
height, the corresponding percentage increases were almost iden- Comparing the results (Table 2) of the unbonded PC specimens
tical. Also, it is clear from the summary provided in Table 2 that the with their companion bonded PC specimens, which were identical
unbonded PC specimens with horizontal tendon profile developed in reinforcement and tendon profile, and also to the RC ones, which
smaller net deflections at ultimate than their companion specimens were designed such that they develop an approximately similar
with parabolic profile, particularly for the control specimens. This load capacity to the unbonded specimens in series UB2 and US2,
observation is attributed to the fact that the tendons with horizontal it can be seen that the net increases in load capacities and net
profile are on average closer to the bottom tension surface than the reductions in deflection due to FRP strengthening were almost
tendons with a parabolic profile. Consequently, the specimens with identical. Note that Specimen RS2-F1 failed prematurely due to
horizontal tendon profile are more effective in controlling cracking FRP early detachment associated with improper FRP application
and crack widths along their length when compared to the speci- for this particular specimen.
mens with a parabolic profile, leading to lower deflections. Based on the results, it can be concluded that the effect of FRP
It should be noted that everything else is similar; because the strengthening on the flexural response of unbonded PC members
stress increases in the prestressing steel are smaller in unbonded is not different from its effect on the response of bonded PC or
members when compared to bonded ones, the ultimate load capac- RC members. Consequently, in designing the FRP system for
ity of bonded members is expected to be larger than the load flexural strengthening of unbonded posttensioned members, except
capacity of unbonded ones for the same reinforcement areas and for the method by which the strain or stress in the unbonded ten-
materials strength. The fact that the ultimate moment capacities of sion reinforcement at ultimate is calculated, which differs substan-
the unbonded and bonded specimens in test series UB2-P/BB2-P tially (because of the bond aspect) from the method used for
and US2-P /BS2-P were close is attributed to the sizable percentage bonded PC or RC members, the same guidelines recommended
Load (kN)
Load (kN)
60
30
45
20
30
15 10
0 0
0 20 40 60 80 100 0 20 40 60 80 100
Central Deflection (mm) Central Deflection (mm)
105 60
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90 50
75
40
Load (kN)
Load (kN)
60
30
45 UB2-P US2-P
UB2-P-F1 20 US2-P-F1
30 UB2-P-F2 US2-P-F2
15 10
0 0
0 20 40 60 80 100 0 20 40 60 80 100
Central Deflection (mm) Central Deflection (mm)
105 60
UB2-H
90 UB2-H-F1
50
UB2-H-F2
75
40
Load (kN)
Load (kN)
60
30
45
30 20
US2-H
US2-H-F1
15 10
US2-H-F2
0 0
0 20 40 60 80 100 0 20 40 60 80 100
Central Deflection (mm) Central Deflection (mm)
Fig. 5. Typical load-deflection response of unbonded beam specimens Fig. 6. Typical load-deflection response of unbonded slab specimens
by ACI Committee 440 [ACI 440.2R-08 (ACI 2008)] for bonded reinforcement increased, were higher for the slab specimens when
PC or RC members can be extended to unbonded PC members. compared to the beam specimens and higher for the unbonded
A model for predicting the strain and stress in unbonded tendons and bonded PC specimens when compared to the RC specimens.
as well as the nominal moment capacity of FRP-strengthened Considering that strengthened members are supposed to resist
unbonded members, consistent with the guidelines proposed by upgraded service loads (dead load plus live load) that are larger
ACI 440 [ACI 440.2R-08 (ACI 2008)], has been developed by than the loads before strengthening, this enhanced stiffness helps
El Meski (2012). in controlling the service load deflections that develop under up-
graded applied service loads in real applications and, therefore, has
positive implications on the service load behavior of unbonded or
Flexural Stiffness bonded posttensioned slabs or beams.
As a result of increased load capacity due to FRP reinforcement,
the FRP-strengthened specimens developed a considerably stiffer
load-deflection response than the control specimens in the post- Load-Strain Response in Internal Tension
cracking stage, as would be expected (Figs. 5–7). However, to Reinforcement
illustrate the effectiveness of the external FRP reinforcement in The strains in the prestressing steel were measured using at least
improving the service load behavior of the unbonded members, two electric strain gages for each specimen close to the middle
the postcracking flexural stiffness of the specimens during the last of the span. Typical variations of applied load versus increase in
cycle between minimum load Pmin and maximum load Pmax was strain in the prestressing steel above effective prestrain are provided
estimated from the load-deflection response of the same strength- in Fig. 8.
ened specimen before and after FRP application. Ratios of the It can be seen that the response of applied load versus strain
stiffness after FRP application to that before FRP application are increase followed the same trend as the load-deflection response,
summarized in Table 2. which indicates a close relationship between deflection and stress
It can be seen that using external FRP reinforcement led to increases in the unbonded prestressing tendons.
sizable increases in the postcracking flexural stiffness of the While only two control unbonded beam specimens (UB2-H)
specimens. These increases, which grew larger as the area of FRP and (UB2-P) developed strains close to yield at the onset of failure,
30
specimens reinforced with Levels F1-F2 of FRP reinforcement
were respectively 5;550 με [standard deviation ðSDÞ ¼ 1;100 με] -
20 5;112 με ðSD ¼ 574 μεÞ for the unbonded beam specimens
and 6;975 με ðSD ¼ 1165 μεÞ − 5;686 με ðSD ¼ 528 μεÞ for
10
the unbonded slab specimens. The overall average FRP strains
0
at ultimate for the combined specimens (beams and slabs)
0 1000 2000 3000 4000 strengthened using level F1-F2 of FRP reinforcement were
Strain increase in prestressing steel (µε) 6;260 με ðSD ¼ 1295 μεÞ − 5;400 με ðSD ¼ 595 μεÞ for the un-
bonded specimens, 6;875 με ðSD ¼ 1370 μεÞ − 4;970 με ðSD ¼
Fig. 8. Representative response of load versus strain increase in
1032 μεÞ for the bonded specimens, and 7;608 μϵ −
unbonded prestressing steel
5;419 μϵ ðSD ¼ 588 μϵÞ for the RC specimens, respectively.
60
US1-H-F1
6. The strain in the unbonded prestressing tendons at peak load
50 US1-H-F2
in all strengthened unbonded PC beam and slab specimens
was below yield. On the other hand, the tendons in all bonded
40 PC specimens (except BS2-P-F2) and the steel bars in all RC
Load (kN)
30
specimens experienced yield before flexural failure.
7. Depending on the mode of flexural failure and area of FRP
20 reinforcement, the strain in the FRP reinforcement varied
between a minimum of 40% and a maximum of 85% of the
10
specified rupture strain (of 1.0%). The overall average FRP
0 strains at ultimate for the combined specimens (beams and
0 1500 3000 4500 6000 7500 9000 slabs) strengthened using the two different areas or levels
Strain in FRP (µε)
(F1-F2) of FRP reinforcement were 6;260 − 5;400 με
120 for the unbonded PC specimens, 6;875 − 4;970 με for
UB2-P-F2 the bonded PC specimens, and 7;608 − 5;419 με for the
100 RC specimens.
BB2-P-F2
80 8. Except for the development of slightly larger deflections at
Load (kN)