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Abstract
Polydimethacrylate resins were prepared by photopolymerization of Bis-GMA, TEGDMA, UDMA or Bis-EMA (4) monomer,
initiated by camphoroquinone/N,N-dimethylaminoethyl methacrylate system. The study of physical properties of these resins
showed that TEGDMA seems to create the most dense polymer network, which however is the most flexible (0.74 GPa), absorbs the
highest amount of water (6.33 wt%) and releases the lowest amount of unreacted monomer (2.41 mg/mm3). UDMA and Bis-EMA
(4) create more rigid networks, which absorb lower water and release higher unreacted monomer than TEGDMA. Bis-EMA (4)
absorbs the lowest water amount (1.79 wt%) and releases the highest amount of unreacted monomer (14.21 mg/mm3). Bis-GMA
leads to the formation of the most rigid network (1.43 GPa), which absorbs lower water than the resin made by TEGDMA but
higher than the resin made by UDMA and Bis-EMA (4). Copolymers of Bis-GMA with the other monomers were also prepared,
using various monomer combinations and molar ratios. Copolymers Bis-GMA/TEGDMA (50/50 and 70/30 wt%) showed
significantly higher values for Young’s modulus (1.83 and 1.78 GPa) than those predicted by the linear dependence of the values on
the copolymer composition. Gradual replacement of TEGDMA with UDMA or/and Bis-EMA (4) in copolymerization with Bis-
GMA resulted in more flexible resins with lower water sorption and higher solubility values, depending on the TEGDMA content.
r 2002 Elsevier Science Ltd. All rights reserved.
Keywords: Water sorption; Solubility; Modulus of elasticity; Dental resins; Dimethacrylates; Copolymers
0142-9612/02/$ - see front matter r 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 1 4 2 - 9 6 1 2 ( 0 2 ) 0 0 3 8 0 - 0
656 I. Sideridou et al. / Biomaterials 24 (2003) 655–665
dissolution in the polymer matrix according to the which are accommodated in micro-voids are hydrogen-
Henry’s law and the second is trapped in polymer bonded, form clusters and do not cause swelling of
microvoids following the Langmuir isotherm. A clear polymer but act rather as filler particles [18,19].
physical picture of this behavior is described by the free Polydimethacrylates are cross-linked glassy polymers.
volume theory, which suggests that glassy polymers The presence of cross-links between polymer chains
generally have a non-equilibrium liquid structure, generally results in a significant decrease in the solvent
containing an equilibrium hole-free volume responsible permeability of polymer because they decrease the hole-
for Henry’s sorption and an extra non-equilibrium hole- free volume and the ability of polymer chains for
free volume, frozen into the polymer (micro-voids) swelling [13,20,21].
responsible for Langmuir’s sorption [15,16]. The total Among the commercially available dental composites,
hole-free volume effective for water diffusion depends the most widely used are composites based on resins
on the macromolecular packing density. Flexible poly- prepared from a combination of bisphenol A glycol
mer chains with polar groups, especially those forming dimethacrylate (Bis-GMA) and triethylene glycol di-
hydrogen bonds, which increase the intermolecular methacrylate (TEGDMA). These monomers are rela-
attractions, favor high packing density [17]. The sorbed tively hydrophilic and the water sorption and solubility
water which is molecularly dispersed into the polymer behavior of the resins prepared from TEGDMA [22–24]
matrix acts as plasticizer, causing the swelling of or Bis-GMA [22,23,25], mixtures TEGDMA/Bis-GMA
polymer. The quantity of thus sorbed water depends [23] have already studied. Also, there are composites
on the available equilibrium hole-free volume, the based on urethane dimethacrylate (UDMA; product of
physicochemical affinity of polymer groups to water, 2,2,4(2,4,4)-trimethylhexyl diisocyanate and 2-hydro-
and the resistance of polymer chains to a swelling xyethyl methacrylate) and ethoxylated bisphenol A
deformation stress. On the contrary, the water molecules glycol dimethacrylate, Bis-EMA [26].
O O
CH3
H2C CH2
O O O O
CH3 OH OH CH3
CH3
Bis-GMA (MW=512.6)
O CH3
H2C O O
O O CH2
CH3 O
O CH3 O
H2C O O CH2
O O O O
CH3 CH3
CH3
This work is concerned with the study of water Z250 the majority of TEGDMA has been replaced with
sorption, solubility and modulus of elasticity (a measure a blend of UDMA and Bis-EMA (6). Bis-EMA (6)
of resin network flexibility) of light-cured resins made contains, on average, 6 ethylene oxide groups per Bis-
from Bis-GMA, TEGDMA, UDMA, Bis-EMA (4) phenol A groups in contrast to neat Bis-EMA (4) used in
(Scheme 1) and mixtures of these monomers with this work which contains correspondingly 4 ethylene
various monomer combinations and molar ratios, oxide groups. The filler in Z100 is zirconia/silica
aiming at the study of the effect of the chemical particles with a particle size range 3.5–0.01 mm and
structure of the resin on its physical properties. In a an average particle size of 0.6 mm. The filler in Filtek
previous work, the effect of the chemical structure of Z250 remains essentially the same as in Z100, but
these monomers and mixtures of monomers on the there have been significant processing changes to
limiting degree of double bond conversion was studied maximize filler consistency. The particle size distri-
[27]. bution for Filtek Z250 is also from 3.5 to 0.01 mm,
In this work, two commercial restorative composites with an average particle size of 0.6 mm, but contains a
were also studied, the Z100 and Filtek Z250 (a new larger number of finer particles than found in Z100
product) which contain essentially the same filler but composite.
different matrix resin. In the Z100, the matrix resin
consists of Bis-GMA and TEGDMA, while in the Filtek 2.2. Water sorption and solubility
Z250 the majority of TEGDMA has been replaced with
a blend of UDMA and Bis-EMA(6) (hexaethoxylated Water sorption and solubility tests were determined
bisphenol A glycol dimethacrylate). The results of this according to the method described in ADA Specification
study would help in the better understanding of the No. 27 based filling materials. Specimen discs 12 mm in
behavior of the composites, which contain these diameter and 1 mm in thickness were fabricated in an
polydimethacrylate resins and also in the improvement aluminum mold between two glass slides covered with
of present commercial materials or the development of polyethylene film. They were irradiated for 200 s on each
better composite resins. side with a XL 3000 dental photo-curing unit from 3M
Company (St Paul, USA). This source consisted of a
75 W tungsten halogen lamp, a series of optical filters
2. Materials and methods and lenses and a fused fiber optic light guide with a
7 mm exit-window. This unit emitted radiation predo-
2.1. Materials minantly in the 420–500 nm range, which also absorbs
CQ (lmax ¼ 470 nm, e ¼ 3:8 104 cm2/mol [28]). The
The dimethacrylates used were Bis-GMA (Poly- light and heat (infrared) intensity was monitored
sciences Europe GmbH, Lot no. 495282), Bis-EMA regularly by a Hilux curing light meter. The unit was
(Aldrich Chem. Co., Lot no. 03514HF), UDMA used without the light guide, at a distance from the
(Ivoclar AG, Lot no. B00338) and TEGDMA (95%, sample, 1.5 cm. Five specimen discs were prepared for
Aldrich Chem. Co., Lot no. 461111). They were used as each resin. On removal the specimens were placed in a
received without further purification. Nine mixtures of desiccator containing freshly dried silica gel. After 24 h
these monomers were prepared, the compositions of they were removed, stored in a desiccator at 231C for 1 h
those are shown in Table 1 and they are same as those and weighed with a precision of 0.01 mg. This cycle was
used in our previous work [27]. To make the samples repeated until a constant mass (m1 ) was obtained. The
light curing, 2 mol% of camphoroquinone (CQ) (Poly- discs were immersed in distilled water at 371C for 7 days,
sciences, Lot no. 497117) used as photosensitizer, and then removed, blotted dry and weighed (m2 ). After this
2 mol% of N,N-dimethylaminoethyl methacrylate weighing, the specimens were reconditioned to a
(DMAEMA) (Riedel-de Haen, Lot no. 20770) used as constant mass (m3 ) in the desiccators using the above-
reducing agent, were added to each sample. All samples, described cycle. The diameter and the thickness of the
except TEGDMA, were viscous liquids. So the CQ and specimen were measured at five points and the volume
DMAEMA were first dissolved in dichloromethane, (V ) was calculated in cubic millimeters. The values of
then certain amount of this solution was added to the water sorption (WS) and solubility (SL) were calculated
sample and the solvent was subsequently evaporated for each disc using the following formulae:
under vacuum. m2 m3 m1 m3
The commercial composites studied, Z100 (Lot no. WS ¼ ; SL ¼ : ð1Þ
V V
3021A3.5) and Filtek Z250 (Lot no. 6020A2) are both
Water sorption and solubility were also calculated using
products of 3M Company (St Paul, MN, USA).
the following extensive molar quantities:
According to the data given by the Company, the
matrix resin (15.5% wt/wt, 29% v/v) in Z100 consists of WS V SL V
½WS ¼ ; ½SL ¼ ; ð2Þ
Bis-GMA/TEGDMA. In the new composite, Filtek ðm1 =MWÞ ðm1 =MWÞ
658 I. Sideridou et al. / Biomaterials 24 (2003) 655–665
Table 1
Monomers, mixtures of monomers and commercial composites used in this study
E from the slopes B of the corresponding lines. In all between the experimental values of E and the predicted
cases studied in this investigation it was found indeed ones from the linear law of mixing.
that the plots of h vs. W were always linear (R2 > 0:999). Finally, the percent excess values of a quantity M of
Five specimen bars were prepared for each resin and the copolymers were calculated by
obtained values of E were averaged. The error (standard E
E M
deviation) of the obtained E values (dE) was estimated M %¼ 100: ð12Þ
M exp
using the method of propagation of errors [30]. Indeed,
it follows from Eq. (5) that E depends upon several
observed quantities L; a; b and B; according to the 2.5. Cross-link density (q) and network parameter (Mc)
following equation:
4L3 Recently it was reported in the literature that for a
E¼ : ð6Þ polymer prepared by polymerization of a dimethacrylate
ab3 B
monomer, the cross-link density q; defined as the
The error dE resulting from errors dL; da; db and dB can fraction of polymer chain units that is cross-linked,
be represented as can be related to the degree of conversion of the double
qE qE qE qE bonds (a) by the simple equation [31]:
dE ¼ dL þ da þ db þ dB:
ð7Þ
qL qa qb qB 2a 1
q¼ : ð13Þ
Combining Eqs. (6) and (7) one obtains a
This equation was derived under the assumption that
4L2 L 3L L
dE ¼ 3 3dL þ da þ db þ dB : ð8Þ each monomer molecule reacted with at least one double
ab B a b B bond, so it can be used only in systems where there are
The values of dL; da; db can be approximated by the no totally unreacted monomer molecules and the degree
accuracy of the measurements of L; a; b; while dB by the of conversion is higher than 50%. In real systems,
standard deviation of the slope B determined by least however, this assumption is not quite true, and cured
squares. dimethacrylates almost always contain residual un-
reacted monomer [32,33]. If x0 is the moles of the
2.4. Excess properties of copolymers unreacted monomer molecules, then
2ax0 þ ð2a 1Þðn x0 Þ
q¼ ; ð14Þ
In liquid mixtures, the excess thermodynamic value na
M E of an extensive molar quantity M is defined by where n are the initial moles of the monomer. If x0 -0
M E ¼ M exp 2M ideal ; ð9Þ then Eq. (14) turns again to Eq. (13).
We applied Eq. (14) for the monomer mass m1 of the
where M exp denotes the actual value of M; while M ideal disc used in our experiments for the determination of
is defined for each composition by applying the additive water sorption and solubility (n ¼ m1 =MW), and we
rule. considered in a first approximation that all the
In the case of a copolymer, prepared from a mixture unreacted monomer was extracted by the water after
of n monomers M1 ; M2 ; y; Mn ; on the analogy of liquid immersion of the disc in distilled water at 371C for 7
mixtures, we can define the excess values of the extensive days, i.e. x0 ¼ ðm1 m3 Þ=MW (m3 is the mass of the
molar quantities [WS] and [SL] by disc after drying). So finally we obtained the equation
½WSE ¼ ½WSexp 2½WSideal ; 2am1 m3
q¼ : ð15Þ
½SLE ¼ ½SLexp 2½SLideal ; ð10Þ am1
The results of water sorption and solubility of The water sorption of homopolymers studied, is in the
homopolymers, copolymers and composites studied, following order:
are given in Table 2. According to ISO 9000s standard Poly-TEGDMA (6.33 wt%)>poly-Bis-GMA
for dental restorative resins, a resin in order to be (2.93 wt%)>poly-UDMA (2.59 wt%)>poly-Bis-EMA
suitable for use as dental material must show water (4) (1.79 wt%). The values obtained for polymers
sorption lower than 50 mg/mm3 and solubility lower than prepared from TEGDMA or Bis-GMA are in good
5 mg/mm3 [34]. The values of water sorption for all agreement with the values reported for them in the
studied polymers, except that prepared from TEGD- literature, 6 wt% [22,23] and 6.22 wt% [24] or 3.05 wt%
MA, are within the range of the ISO’s standard. On the [22,23,25] correspondingly. The water sorption of poly-
contrary, the values of solubility are within the range of TEGDMA is much higher than that of poly-Bis-GMA,
the ISO’s standard only for copolymers prepared from while the water sorption of TEGDMA monomer is
mixtures of Bis-GMA and TEGDMA. The value of reported to be slightly higher (2.74 wt%) than that of
solubility for copolymer prepared from the mixture G– Bis-GMA monomer (2.35 wt%) [24]. These results show
T–U–E (1) is in the limit of this range (5.07 mg/mm3). that the hydrophilic character of the monomer units of
In Table 2 the determined values of modulus of polymers derived by these monomers is about the same,
elasticity of materials, which is a measure of their and that the much higher water absorption of poly-
flexibility under the action of a stress are also shown. TEGDMA than that of poly-Bis-GMA is not due to the
In Table 3 the calculated values of the cross-link different chemical structure of the polymer networks,
density (q) and the network parameter (Mc), which both but most probably to their different physical structure.
characterize the structure of the prepared polymer According to the data shown in Table 3, TEGDMA
networks, are shown. When the degree of conversion creates a much more dense network than Bis-GMA, so
of double bonds is lower than 50%, the value of q is initially it seems strange how it absorbs a much higher
negative, revealing that our approximation made for the water amount. However these networks are not homo-
calculation of q; which predicts that all the residual geneous. Generally, polymer networks prepared by free-
unreacted monomer is extracted by the water when the radical polymerization of dimethacrylates show a spatial
polymer discs are immersed in distilled water at 371C for heterogeneity, and some parts are densely cross-linked
7 days, is not quite correct and the discs still contain and some parts are loosely cross-linked. The seeds of
unreacted monomer. The above approximation, how- heterogeneity are shown almost from the beginning of
ever, could be considered satisfactory for materials with polymerization with the formation of microgels domains
degree of conversion higher than 50%, and the values of of high cross-linking density dispersed in a pool of
parameters q and (Mc) could be used as indicative for unreacted monomers. The final network morphology is
describing the form of the polymer network. The the result of microgels agglomeration into clusters and
network is tighter as higher is the value of q and lower connection with those clusters [35–37]. Studies on the
is the value of Mc: structural heterogeneity of polydimethacrylate based
Table 2
Values of water sorption, solubility and Young’s modulus of materials studied
Table 4
Excess properties (M E ) for materials prepared from mixtures of dimethacrylate monomers (copolymers)
Material (copolymer) Excess water sorption Excess solubility Excess Young’s Excess degree conv.
[WSE ] (%) [SLE ] (%) modulus E E (%) aE (%)
4 ideal behavior
3
[SL] (g/mol)
2
E
[SL]
0
0.0 0.2 0.4 0.6 0.8 1.0
Mole fraction of TEGDMA in copolymer
Fig. 1. Solubility vs. mole fraction of TEGDMA of copolymer prepared from mixture of Bis-GMA/TEGDMA. The excess solubility ½SLE is defined
as the difference of the determined value from that predicted by the additive rule (ideal behavior).
I. Sideridou et al. / Biomaterials 24 (2003) 655–665 663
0 50
E
-2 E %
E
[WS] % 40
-4
-6 30
[WS] %
E
E %
-8
E
20
-10
-12 10
-14
0
0.0 0.2 0.4 0.6 0.8 1.0
Mole fraction of TEGDMA in copolymer
Fig. 2. Correlation between the percent excess water sorption ½WSE % and the percent excess Young’s modulus E E %; with the mole fraction of
TEGDMA of copolymer prepared from mixture of Bis-GMA/TEGDMA.
Table 5
Statistical data of the correlation (Fisher’s z-transformation) of the quantitiesa: a (%), E; [WS] and [SL]. Hypothesized correlation coefficient R ¼ 0
(homopolymers and copolymers, 13 samples) are given. value of Z100 is 4.7 times higher than that of copolymers
Significant coefficients of correlation were found only Bis-GMA/TEGDMA (1.8 GPa) and the value of Z250
between water sorption and solubility (R ¼ 0:67) and about 9.5 times higher than that of copolymers of the
between degree of conversion and solubility (R ¼ 0:57). four monomers (1.5 GPa) (Table 2). Taking into
Statistic comparison of the percent excess properties account that an exponential dependence of Young’s
of the nine copolymer resins studied showed significant modulus with the percent filler fraction has been found
coefficients of correlation between them. No correlation for several composites [41] it can be concluded that Z250
was established between the excess properties and the must contain a higher amount of filler than Z100.
excess degree of conversion (Table 6). Composite Z250 showed lower water sorption than
Z100. This result may be due to the lower hydrophilicity
3.2. Composites of its organic matrix resin but also to its lower content in
organic resin. Z250 showed also a smaller solubility than
The organic matrix resin of the composites studied in Z100. Taking into account that copolymers of the four
this work Z100 and Z250, consists correspondingly of monomers showed a much higher solubility than
Bis-GMA/TEGDMA copolymer and Bis-GMA/ copolymers Bis-GMA/TEGDMA, the lower solubility
TEGDMA/UDMA/Bis-EMA (6) copolymer. These of Z250 is probably due to the lower content in organic
composites showed significantly high values for Young’s resin and also to the higher degree of conversion
modulus, 8.5 GPa (Z100) and 14.2 GPa (Z250). The (40.1%) than that of Z100 (24.3%).
664 I. Sideridou et al. / Biomaterials 24 (2003) 655–665
Table 6
Statistical data of the correlation (Fisher’s z-transformation) of the excess properties of copolymers. Hypothesized correlation coefficient R ¼ 0
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