Acterra 2002 PDF

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2002 Sterling Acterra M8500
Repair: SYSTEM WIRING DIAGRAMS Print Date: 25/11/2016
AIR CONDITIONING
Fig 1: Air Conditioning Circuit (1 of 2)
HOT AT HOT IN RUN
ALL TIMES OR ACC
POWER FUSE
DISTRIBUTION BLOWER MOTOR RELAY 8 PANEL
FUSE
BOX
G
40A
ACCESSORY
SUPPLY
87A
FUSE
87
30
85
86
210G
RED
15A
18B
98FA
PNK
210G
98Z
LT BLU
LT BLU
RED
(OR 220)
PNK
220
305
1 PNK 220
2 LT BLU/WHT 97
3 LT BLU 97A
5 LT BLU 97F LT BLU

1
A/C COMPRESSOR
CLUTCH RELAY
NCA 1 LT BLU 98FA
M
NCA 2 LT BLU 98F
BLOWER MOTOR
1 BLK GND
HI 2 LT BLU 98F LT BLU 98F LT BLU
2
MED HI
3 LT BLU 98A LT BLU
3
MED 4 LT BLU 98B LT BLU
LOW 4
AC1
LOW
BLOWER
SWITCH
PANEL
LAMP
1 BLK GND BLK GND FRAME
GROUND
INTERIOR
2 BRN 29A
LIGHTS
AC2 SYSTEM
1
2 BLK GND1
ACT GND
3 LT BLU 338F2
MODE2 FDBK
4 LT BLU 338E LT BLU
RECIRC OPEN 5
5 LT BLU 338C
MODE 3 OPEN
6 LT BLU 338B
MODE 2 CW
7 LT BLU 338A LT BLU
MODE 1 CW 6
8 LT BLU 98Z
LR RLY OUT
9 BLK GND2 BLK GND
GND
10 LT BLU 97A
BAT
11 LT BLU 338H
ACT 5V 2
12 LT BLU 338G
ACT 5V 1
13 LT BLU 338F1 LT BLU
MODE 1 TDBK 7
14 LT BLU 338D
RECIRC CLOSED
15 LT BLU 338C+ LT BLU

MODE 3 CLOSED 8
16 LT BLU 338B+
MODE 2 CCW
17 LT BLU 338A+
MODE 1 CW
18 LT BLU/WHT 97
A/C RLY OUT
19
20 PNK 220
IGN
CP PNK 220 PNK
9
1 LT BLU 98K2 LT BLU

10
TEMPERATURE 2 LT BLU 98K3 LT BLU

11
POT
3 LT BLU 98K1 LT BLU
12
AC3
HVAC CONTROL PANEL
LT BLU
LT BLU
LT BLU
LT BLU
LT BLU
LT BLU
LT BLU
LT BLU
338A+
338B+
GND1
338F1
GND1
338F2
338A
338B
338G
338H
BLK
BLK
3
M M
MODE 1 MODULE MODE 2 MODULE
299870
http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 1/68
Fig 2: Air Conditioning Circuit (2 of 2)
LOW A/C
PRESSURE NGI/ DIODE
ICU 3 COMPRESSOR
ASSEMBLY
CHECK
SWITCH
CLUSTER
A/C
B
A
C
97D CL2
LT BLU D4
NCA
NCA
NCA
NCA
BLK
LT BLU
LT BLU
97D
GND
97C
1
2
97E
97F
LT BLU
LT BLU
LT BLU
97C
GROUND
97C LT BLU 4
97E LT BLU 2
CLUTCH
LT BLU
1 A/C HIGH
PRESSURE SWITCH
FRAME GND BLK GND BLK 2

GROUND
LT BLU 98F LT BLU 3
2
LT BLU 98A LT BLU 4

3
LT BLU 98B LT BLU 1
4
BLOWER MOTOR
RESISTOR
LT BLU 338E LT BLU 2

5
M
LT BLU 338D LT BLU 4
6
RECIRCULATION
MOTOR
LT BLU 338C+ LT BLU 2

7
M
LT BLU 338C LT BLU 4
8
MODE 3
MODULE
PNK 220 PNK 2

9
LT BLU 98K2 LT BLU 5

10

11 M
12
FRAME GND BLK GND BLK 1

GROUND
A/C DRIVE MOTOR
BLEND DOOR ACTUATOR
299871


ANTILOCK BRAKES
Fig 1: AntiLock Brake Circuit, W/ Air Brakes
HOT IN ON HOT IN ON
OR START OR START
FUSE PANEL
ABS LAMP
IGN RELAY 19
ABS ABS RUN/
FUSE FUSE START
5A 5A FUSE
10A
GND
E
A
C
STUD
47B
45B
B
C
376L1
BLK
PNK
PNK
ORG
ORG
ORG
ORG
ORG
376L
376L
GND
376C
376C
81C
81C
GND BLK GND BLK A
FRAME
GROUND GND2 BLK C
SPLICE
PACK SP3
A BLK GND BLK GND
FRAME GROUND
D BLK GND1 376L ORG GND2 BLK D
SPLICE
PACK SP3 376L1 ORG E
376L1 ORG F
2B BLK GND1 BLK GND1
DIAGNOSTIC
CHECK SWITCH
3 ORG 376T
7 BLK GND1
9 BRN 29A INTERIOR LIGHTS 376L ORG B11 TRACTOR ABS

SYSTEM IND
ABS ATC
SWITCH 376 ORG A6
CL1
1 ORG 376C WHEEL SPIN
+12V IGN
2 ORG 376C IND
+12V IGN
3 ORG 376T ORG 376 ICU3 CLUSTER
ATC LAMP/ATC SW
4 DK GRN 1587+A
J1587 A(+) COMPUTER DATA LINES SYSTEM
5 ORG 376R
RETARDER ENGINE ACCESSORIES SYSTEM
6 DK GRN 1939A COMPUTER 378RFO ORG 3
J1939 CANL
7 YEL 1939+A DATA LINES
J1939 CANH SYSTEM
8 378RFI ORG 1
9 ORG 1587A
J1587 B() COMPUTER DATA LINES SYSTEM
10 ORG 376L ORG 376L1 378RF BLK/WHT 2
ABS LAMP CTRL
11 BLK GND BLK GND
GND
12 BLK GND RIGHT FORWARD HAND
GND
X1 MODULATOR VALVE
1
2 ORG 378LFI
LF ABS VLV INLET 1
3 ORG 378RFO 377RF+ ORG NCA
RF ABS VLV OUTLET
4 ORG 378RFI
RF ABS VLV INLET
5 ORG 377RF+
RF SENS
6 ORG 377RF 377RF ORG 2 NCA
RF SENS
7 ORG 377LF
LF SENS
8 ORG 377LF+ FORWARD RIGHT
LF SENS
9 BLK/WHT 378RF HAND WHEEL
RF ABS VLV OUTLET SENSOR
10 ORG 378LFO
LF ABS VLV OUTLET
11 BLK/WHT 378LF
LF ABS VLV COMMON
12
X2
1 ORG 377LR+
LR SENS
2 ORG 377LR
LR SENS
3 ORG 377RR+
RR SENS
4 ORG 377RR
RR SENS
5 ORG 378T+
ATC VLV APPLY
6 ORG 378T
ATC VLV COMMON
7 ORG 378RRO
RR ABS VLV OUTLET
8 BLK/WHT 378RR
RR ABS VLV COMMON
9 ORG 378RRI
RR ABS VLV INLET
10 ORG 378LRO
LR ABS VLV OUTLET
11 BLK/WHT 378LR
377RR+
377LR+
377RR
377LF+
LR ABS VLV COMMON
377LR
377LF
12 ORG 378LRI
ORG
ORG
ORG
ORG
ORG
ORG
LR ABS VLV INLET
X3
BLK/WHT
BLK/WHT
BLK/WHT
ABS ECU
378RRO
378LRO
378LFO
378RR
378RRI
378LR
2
378LRI
378LF
378LFI
378T+
378T
ORG
ORG
ORG
ORG
ORG
ORG
ORG
ORG
NCA
NCA
NCA
NCA
NCA
NCA
1
1
2
2
3
TRACTION
LEFT REAR HAND RIGHT REAR HAND CONTROL RIGHT REAR LEFT REAR LEFT FORWARD HAND FORWARD LEFT
MODULATOR MODULATOR VALVE HAND WHEEL HAND WHEEL MODULATOR HAND WHEEL
VALVE VALVE SENSOR SENSOR VALVE SENSOR
299879
Fig 2: AntiLock Brake Circuit, W/O Air Brakes
Fig 2: AntiLock Brake Circuit, W/O Air Brakes
HOT IN ON HOT AT HOT AT HOT IN ON
OR START ALL TIMES ALL TIMES OR START
FUSE PANEL
HYDRAULIC ABS LAMP
PUMP ABS HYD IGN RELAY 19
HYD RELAY 17 PMP RLY
ABS RUN/
ABS FEED
FUSE START
FUSE FUSE
5A FUSE
10A 25A 10A
GND
E
A
A
D
D
C
C
STUD
47B
14B
26B
22B
C
376B1
376B
376B
NCA
376A
NCA
NCA
BLK
NCA
PNK
BLK
ORG
ORG
ORG
ORG
ORG
ORG
376H
376L2
376L4
GND4
GND
GND
376C
81C
81C PNK A
NCA
FRAME SPLICE
GROUND PACK SP5
NCA
NCA
SPLICE
PACK SP14
COMPUTER
DATA LINES
SYSTEM
376L1 ORG B11
CL1 TRACTOR ABS
IND
1 ORG 1587A ICU3 CLUSTER
J1587
2 ORG 376C
IGN PWR
3 ORG 376B2 ORG 376B1
BATT PWR
4 ORG 376L4 376L3 ORG E
ABS IND LO RLY
5
6 ORG 376H
HYD PUMP RLY
7 ORG 376R GND5 BLK F
ABS RETARD RLY ENGINE ACCESSORIES SYSTEM
8 ORG 376L
ABS IND LAMP DIAGNOSTIC
9 BLK GND CHECK SWITCH
GROUND
10 ORG 376A ORG 376A
HYD PUMP MONITOR
11 ORG 376B GND2 BLK C
BATT PWR
12 DK GRN 1587+A GND BLK GND BLK A
J1587+ FRAME
X2 GROUND SPLICE
PACK SP3
GND BLK A
COMPUTER
DATA LINES MG
SYSTEM GNDE BLK/WHT 3
LEFT REAR
GNDE BLK/WHT 6
VALVE
1 GNDE BLK/WHT GNDE BLK/WHT 7
GROUND
2 BLK/WHT GNDE GNDE BLK/WHT 8
GROUND
3 ORG 378LFI 378LFI ORG 12
LH FRONT VLV IN
4 ORG 378RFI 378RFI ORG 4
RH FRONT VLV IN
5 ORG 378LRI 378LRI ORG 2 RIGHT REAR
LH RR VLV IN
6 ORG 378RRI 378RRI ORG 11 VALVE
RH RR VLV IN
7 ORG 378RRO 378RRO ORG 10
RH RR VLV OUT
8 ORG 378LRO 378LRO ORG 1
LH RR VLV OUT
9 ORG 378RFO 378RFO ORG 5 RIGHT FRONT VALVE
RH FRONT VLV OUT
10 ORG 378LFO 378LFO ORG 13
LH FRONT VLV OUT
11 MDV
LEFT FRONT
12
VALVE
X1
1
HYDRAULIC
2 376A ORG B PUMP
M
3 ORG 377LR+ GND BLK A
LH REAR SNSR HI
4 ORG 377RF+ PMP
RH FRONT SNSR LO
5 ORG 377LF+
LH FRONT SNSR HI
6 ORG 377RR+ HYDROMAX
RH REAR SNSR HI
7 ORG 377RR
RH REAR SNSR LO
8 ORG 377LF
LH FRONT SNSR LO
9 ORG 377RF GND BLK GND1 BLK D
RH FRONT SNSR HI
10 ORG 377LR GND BLK GND BLK A
LH REAR SNSR LO FRAME
11 GROUND
SPLICE
12
PACK SP3
X3
ABS ECU
377RR+
377LR+
377RF+
377RR
377LF+
377LR
377RF
377LF
ORG
ORG
ORG
ORG
ORG
ORG
ORG
ORG
2
1
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
LEFT REAR HAND RIGHT FORWARD HAND LEFT FORWARD HAND RIGHT REAR HAND

WHEEL SENSOR WHEEL SENSOR WHEEL SENSOR WHEEL SENSOR
299878
Fig 3: Hydraulic Brake Circuit
Fig 3: Hydraulic Brake Circuit
HOT AT HOT W/ IGNITION RUN
ALL TIMES RELAY 4 ENERGIZED
FUSE
PANEL
PARK BRAKE WIPER
STOP LAMP/ LOW COOLANT/ RELAY 15 RELAY 11
FLASHER SUPPLY HYD MOD
FUSE FUSE
30A 15A
B
B
E
A
C
42B
5B
173A
379A
RED/WHT
LT BLU/WHT
RED/WHT
RED/WHT
LT GRN
LT GRN
LT GRN
DK BLU
36
388
309
379
379
315
LT GRN 379
INSTRUMENT
CLUSTER
DK BLU
315
SYSTEM
WIPER/
1 RED/WHT 36
RED/WHT
RED/WHT
396A
RED/WHT
RED/WHT
388
309
309
WASHER
SYSTEM
2 RED/WHT 36G RED/WHT 500
STOP LAMP
SWITCH RED/WHT 36C EXTERIOR LIGHTS 379A LT GRN F PARK
SYSTEM BRAKE
DRL CONTROL
MODULE
C5 RED/WHT 125 GND NCA 1

GROUND
PARK BRAKE CL2
IND
ICU3 CLUSTER 309 RED/WHT 2
HYDRAULIC
PARK BRAKE
SWITCH
A RED/WHT 396A
HYDRAULIC
BRAKE H4
BUZZER A RED/WHT 396
H3 391 RED/WHT (INFO NOT
1 RED/WHT 394 AVAILABLE)
LIGHT P
2 RED/WHT 396
BUZZER
3 RED/WHT 390
LIGHT R
HYDRAULIC
4 BLK GND B A BLK GND BLK GND 389 NCA 2
GND FRAME PUMP
H2 GROUND 393 NCA 5 MOTOR
1 SPLICE RELAY
PACK SP2
2 392 NCA 4
3
4 3
5 391 NCA 1
6 4B
7 RED/WHT 388 388A NCA A PRESSURE
IGN
8 RED/WHT 309 DIFFERENTIAL
PARK BRAKE SWITCH
9 RED/WHT 389 NCA 389
RELAY
10 RED/WHT 397 (NOT USED) B
DOOR OPEN INTERIOR LIGHTS SYSTEM
11 RED/WHT 388A NCA 388A 6B
PRESS SWITCH
12 RED/WHT 500 393 NCA A FLOW
BRAKE PEDAL
13 RED/WHT 398 NCA 398 SWITCH
PUMP MOTOR
14 RED/WHT 395 NCA 395
FLUID LEVEL
15 RED/WHT 393 NCA 393 GND NCA B
FLOW SWITCH
H1 4A
GND NCA
HYDRAULIC BRAKE MOTOR HYDRAULIC
CONTROL MODULE M PUMP
392 NCA MOTOR
398 NCA
395 NCA A FLUID

INDICATOR
SWITCH
GND NCA B
6A
NCA
GND
HYDROMAX
FRAME
GROUND
299877

COMPUTER DATA LINES
Fig 1: Computer Data Lines Circuit, W/ Allison Elect Auto Transmission
HOT AT
ALL TIMES
FUSE PANEL
DIAG SUPPLY
FUSE CUSTOMER
ACCESS
10A
L
ORG
DK GRN
331 RED
A DK GRN 1587+D
1587+
1587
B ORG 1587D
6 PIN
C RED 331
D DK GRN 1587+D DK GRN 1587+
E BLK GND
F ORG 1587D ORG 1587
DIAGNOSTIC
CONNECTOR RED 331
I 339+ DK GRN B10
H BLK GND 339 DK GRN B3
G ORG 1587D CL1
F DK GRN 1587+D ICU3 CLUSTER
E
1939D 9 PIN
D DK GRN
GND
C YEL 1939+D 1587+T DK GRN B2

B RED 331 1587T ORG C2
BLK
A BLK GND
TRANSMISSION
DIAGNOSTIC DISPLAY
CONNECTOR FRAME
GROUND 1587T ORG 1
1587+T DK GRN 4
TRANSMISSION
SHIFT ECU
1939+E DK GRN 19
J1939+
1939E YEL 21
J1939
MBE 900
VCU
K YEL 1939+D 1939E YEL C

A DK GRN 1939D 1939+E DK GRN M
B DK GRN 1939 1939E DK GRN B
L YEL 1939+ 1939+E YEL L
C DK GRN 1939 1939E DK GRN A
M YEL 1939+ 1939+E YEL K
CAB SPLICE W/ W/ ENGINE SPLICE

PACK J1939 HYDRAULIC PNEUMATIC PACK J1939
ABS ABS
NCA B YEL 1939+
1939 DK GRN 1939+T YEL M

NCA A DK GRN 1939 1939+ YEL 1939T DK GRN C
1939T DK GRN B
1939+T YEL L
N YEL YEL YEL 1939+ 1939T DK GRN A
C DK GRN GRN DK GRN 1939 1939+T YEL K
B DK GRN GRN
L YEL YEL TRANSMISSION SPLICE
PACK J1939
K YEL YEL
A DK GRN GRN
ABS SPLICE 1939+T YEL YY

PACK J1939 J1939+
1939T DK GRN XX
J1939
18 ORG 1587E
17 DK GRN 1587+E TRANSMISSION ECU
VCU1
MBE VCU ANTILOCK (INFO NOT (INFO NOT

BRAKES AVAILABLE) AVAILABLE)
6 DK GRN GRN SYSTEM 1939+T YEL A NCA
J1939
1587+D
1587+A
1587+E
1587+T
1587+T
1587+T
1587D
1587A
1587E
1587T
1587T
1587T
7 YEL YEL
J1939+
X1 1939T DK GRN B NCA
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
WABCO
ORG
ORG
ORG
ORG
ORG
ORG
ABS ECU
NCA A YEL YEL

3A
3B
2A
2B
1A
1B
5A
5B
6B
6A
4B
4A
DATALINK
JUNCTION
NCA B DK GRN GRN
BLOCK
272835
Fig 2: Computer Data Lines Circuit, W/ Eaton Transmission
Fig 2: Computer Data Lines Circuit, W/ Eaton Transmission
HOT AT
ALL TIMES
FUSE PANEL
DIAG SUPPLY CUSTOMER
FUSE ACCESS
10A
L
331 RED
ORG
DK GRN
A DK GRN 1587+D
1587+
1587
B ORG 1587D
6 PIN
C RED 331
E BLK GND
DIAGNOSTIC
CONNECTOR RED 331
I 339+ DK GRN B10
H BLK GND 339 DK GRN B3
G ORG 1587D CL1
F DK GRN 1587+D ICU3 CLUSTER
E
1939D 9 PIN
D DK GRN
GND
C YEL 1939+D 1587+T DK GRN B2
B RED 331 1587T ORG C2
BLK
A BLK GND
TRANSMISSION
DIAGNOSTIC DISPLAY
CONNECTOR FRAME
GROUND 1587T ORG 1
1587+T DK GRN 4
TRANSMISSION
SHIFT ECU
1939T DK GRN G2
J1939
1939+T YEL G1
J1939+
EATON
AUTOSHIFT SCU
K YEL 1939+D 1939+T YEL K

A DK GRN 1939D 1939T DK GRN A
B DK GRN 1939 1939T DK GRN B
L YEL 1939+ 1939+T YEL L
C DK GRN 1939 1939 NCA GRN DK GRN C
M YEL 1939+ 1939+ NCA YEL YEL M
CAB SPLICE TRANSMISSION SPLICE
PACK J1939 W/ HYDRAULIC W/ PNEUMATIC PACK J1939
ABS ABS
NCA B YEL 1939+
NCA YEL YEL M

NCA A DK GRN 1939 NCA GRN DK GRN C
GRN DK GRN B
YEL YEL L
N YEL YEL YEL 1939+ GRN DK GRN GRN NCA A
C DK GRN GRN DK GRN 1939 YEL YEL YEL NCA K
B DK GRN GRN
L YEL YEL ENGINE SPLICE
PACK J1939
K YEL YEL
A DK GRN GRN
ABS SPLICE YEL YEL YY

PACK J1939 J1939+
GRN DK GRN XX
J1939
18 ORG 1587E
17 DK GRN 1587+E ENGINE ECU
VCU1
MBE VCU ANTILOCK (INFO NOT

BRAKES AVAILABLE)
6 DK GRN GRN SYSTEM YEL YEL A NCA
J1939
1587+D
1587+A
1587+E
1587+T
1587+T
1587+T
1587D
1587A
1587E
1587T
1587T
1587T
7 YEL YEL
J1939+
X1 GRN DK GRN B NCA
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
WABCO
ORG
ORG
ORG
ORG
ORG
ORG
ABS ECU
NCA A YEL YEL

3A
3B
2A
2B
1A
1B
5A
5B
6B
6A
4B
4A
DATALINK
JUNCTION
NCA B DK GRN GRN
BLOCK
272833
Fig 3: Computer Data Lines Circuit, W/O Allison Elect Auto Transmission
Fig 3: Computer Data Lines Circuit, W/O Allison Elect Auto Transmission
HOT AT
ALL TIMES
FUSE PANEL
FUSE ACCESS
10A
L
RED
ORG
DK GRN
331
A DK GRN 1587+D
1587+
1587
B ORG 1587D
6 PIN
C RED 331
E BLK GND
DIAGNOSTIC
CONNECTOR RED 331 339+ DK GRN B10
I 339 DK GRN B3
H BLK GND CL1
G ORG 1587D ICU3 CLUSTER
F DK GRN 1587+D
E
1939D 9 PIN
D DK GRN 1587+T DK GRN B2
GND
C YEL 1939+D 1587T ORG C2
B RED 331
BLK
A BLK GND TRANSMISSION
DISPLAY
DIAGNOSTIC
1587T ORG 1
CONNECTOR FRAME
GROUND 1587+T DK GRN 4
TRANSMISSION
SHIFT ECU
YEL DK GRN 19
J1939+
GRN YEL 21
J1939
MBE 900
VCU
K YEL 1939+D GRN YEL C

A DK GRN 1939D YEL DK GRN M
B DK GRN 1939 GRN DK GRN B
L YEL 1939+ YEL YEL L
C DK GRN 1939 GRN DK GRN A
M YEL 1939+ YEL YEL K
CAB SPLICE ENGINE SPLICE
PACK J1939 W/ HYDRAULIC W/ PNEUMATIC W/ EATON W/O EATON PACK J1939
ABS ABS AUTOSHIFT AUTOSHIFT
YEL YEL A NCA
NCA B YEL 1939+

GRN DK GRN B NCA
NCA A DK GRN 1939
N YEL YEL YEL 1939+ 1939+T YEL M

C DK GRN GRN DK GRN 1939 1939T DK GRN C
B DK GRN GRN 1939T DK GRN B
L YEL YEL 1939+T YEL L
K YEL YEL 1939T DK GRN A
A DK GRN GRN 1939+T YEL K
ABS SPLICE TRANSMISSION SPLICE
PACK J1939 PACK J1939
18 ORG 1587E
17 DK GRN 1587+E
VCU1
1939+T YEL G1
MBE VCU ANTILOCK (INFO NOT J1939+
BRAKES AVAILABLE) 1939T DK GRN G2
J1939
6 DK GRN GRN SYSTEM
J1939
1587+D
1587+A
1587+E
1587+T
1587+T
1587+T
1587D
1587A
1587E
1587T
1587T
1587T
EATON
AUTOSHIFT SCU
7 YEL YEL
J1939+
X1
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
WABCO
ORG
ORG
ORG
ORG
ORG
ORG
ABS ECU
1939+T YEL A NCA
NCA A YEL YEL
3A
3B
2A
2B
1A
1B
5A
5B
6B
6A
4B
4A
DATALINK 1939T DK GRN B NCA

JUNCTION
NCA B DK GRN GRN
BLOCK
272834
Fig 4: Computer Data Lines Circuit, W/O Eaton Transmission
HOT AT
ALL TIMES
FUSE PANEL
FUSE ACCESS
10A
L
RED
ORG
DK GRN
331
A DK GRN 1587+D
1587+
1587
B ORG 1587D
6 PIN
C RED 331
E BLK GND
DIAGNOSTIC
CONNECTOR RED 331 339+ DK GRN B10
I 339 DK GRN B3
H BLK GND CL1
G ORG 1587D ICU3 CLUSTER
F DK GRN 1587+D
E
1939D 9 PIN
D DK GRN 1587+T DK GRN B2
GND
C YEL 1939+D 1587T ORG C2
B RED 331
BLK
A BLK GND TRANSMISSION
DISPLAY
DIAGNOSTIC
1587T ORG 1
CONNECTOR FRAME
GROUND 1587+T DK GRN 4
TRANSMISSION
SHIFT ECU
YEL DK GRN YEL NCA YY

J1939+
GRN YEL GRN NCA XX
J1939
ENGINE ECU
K YEL 1939+D GRN YEL C

A DK GRN 1939D YEL DK GRN M
B DK GRN 1939 GRN DK GRN B
L YEL 1939+ YEL YEL L
C DK GRN 1939 GRN DK GRN A
M YEL 1939+ YEL YEL K
CAB SPLICE W/O ENGINE SPLICE

PACK J1939 W/ HYDRAULIC W/ PNEUMATIC W/ ELECT ELECT PACK J1939
ABS ABS TRANSMISSION TRANSMISSION
YEL YEL A NCA
NCA B YEL 1939+

GRN DK GRN B NCA
NCA A DK GRN 1939
N YEL YEL YEL 1939+ 1939+T YEL M

C DK GRN GRN DK GRN 1939 1939T DK GRN C
B DK GRN GRN 1939T DK GRN B
L YEL YEL 1939+T YEL L
K YEL YEL 1939T DK GRN A
A DK GRN GRN 1939+T YEL K
ABS SPLICE TRANSMISSION SPLICE
PACK J1939 PACK J1939
18 ORG 1587E
17 DK GRN 1587+E
VCU1
1939+T YEL YY
MBE VCU ANTILOCK (INFO NOT J1939+
BRAKES AVAILABLE) 1939T DK GRN XX
J1939
6 DK GRN GRN SYSTEM
J1939
1587+D
1587+A
1587+E
1587+T
1587+T
1587+T
1587D
1587A
1587E
1587T
1587T
1587T
TRANSMISSION ECU
7 YEL YEL
J1939+
X1
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
DK GRN
WABCO
ORG
ORG
ORG
ORG
ORG
ORG
ABS ECU
1939+T YEL A NCA
NCA A YEL YEL
3A
3B
2A
2B
1A
1B
5A
5B
6B
6A
4B
4A
DATALINK 1939T DK GRN B NCA

JUNCTION
NCA B DK GRN GRN
BLOCK
272832


COOLING FAN
Fig 1: Cooling Fan Circuit, Caterpillar 3126
HOT IN ON FAN CLUTCH A/C
OR START HIGH PRESSURE
FUSE
RELAY
IGN RUN/ PANEL IGNITION SPLICE
START PACK 6
FUSE
10A
1
NCA 22B
4
3
5
J
NCA
NCA
NCA
NCA
NCA
NCA
440Y
440G
GND
81C
81C
BLK
440G
INPUT 11 41 NCA 440Y
(FAN CL REQ)
OUTPUT 5 11 NCA 440Z

(FAN CL ENL)
CATERPILLAR
3126 ECU
NCA A NCA 440Z
NCA B NCA 234 PPL 234
FAN CLUTCH
SOLENOID
440G NCA 440G BLK
ENGINE SENSOR COMMON
SPLICE PACK 1
JUMPER
BLK GND C PPL 234 W/O FAN CLUTCH
OVERRIDE SWITCH
BLK GND B BLK GND PPL 234
2B PPL 234
BLK GND
3 BLK GND W/ FAN CLUTCH

OVERRIDE SWITCH
7 BLK GND
9 BRN 29A INTERIOR

K
LIGHTS
SYSTEM SPLICE JUMPER
FAN CLUTCH PACK SP2
OVERRIDE SWITCH 440G BLK 4 GRN/YEL
W/O A/C HIGH
PRESSURE SWITCH
A
440Y GRY 2 GRN/YEL

BLK
GND
440G BLK
GND
BLK
GND BLK 440Y GRY

440G BLK 1
F
SPLICE W/ A/C HIGH
PACK SP3 PRESSURE SWITCH
GND
440Y GRY 3
BLK
FRAME
BLK
GND
GROUND 97E LT BLU 2

AIR CONDITIONING
SYSTEM
97C LT BLU 4
BLK
GND
A/C HIGH
PRESSURE SWITCH
FRAME
GROUND
299875
Fig 2: Cooling Fan Circuit, Cummins ISB/C
HOT IN ON FAN A/C CLUTCH
FUSE
RELAY
START PACK 6
FUSE
10A
1
NCA 22B
4
3
5
J
NCA
NCA
NCA
NCA
NCA
NCA
440Y
440G
GND
81C
81C
BLK
440G
FAN CLUTCH 43 NCA 440Y
REQ
FAN CLUTCH 31 NCA PPL NC07 NCA 440Z

DRV
CUMMINS
ISB/C ECU
NCA A NCA 440Z
NCA B NCA 234 PPL 234
FAN CLUTCH
SOLENOID
440G NCA 440G BLK
SPLICE PACK 1
JUMPER
BLK GND C PPL 234 W/O FAN CLUTCH
OVERRIDE SWITCH
BLK GND B BLK GND PPL 234
2B PPL 234
BLK GND
3 BLK GND W/ FAN CLUTCH

OVERRIDE SWITCH
7 BLK GND
9 BRN 29A INTERIOR

K
LIGHTS
FAN CLUTCH PACK SP2
W/O A/C HIGH
PRESSURE SWITCH
A
440Y GRY 2 GRN/YEL

BLK
GND
440G BLK
GND
BLK
GND BLK 440Y GRY

440G BLK 1
F
SPLICE W/ A/C HIGH
PACK SP3 PRESSURE SWITCH
GND
440Y GRY 3
BLK
FRAME
BLK
GND
GROUND 97E LT BLU 2

AIR CONDITIONING
SYSTEM
97C LT BLU 4
BLK
GND
A/C HIGH
PRESSURE SWITCH
FRAME
GROUND
299876
Fig 3: Cooling Fan Circuit, MBE
HOT IN ON FAN CLUTCH A/C
FUSE
RELAY
START PACK 6
FUSE
10A
1
NCA 22B
4
3
5
J
NCA
NCA
NCA
NCA
NCA
NCA
440Y
440G
GND
81C
81C
BLK
440G
AIR COND 14 GRY 440Y NCA 440Y
(FAST IDLE)
15 PPL 440Z
FAN OVERRIDE
VCU3
MBE VCU
JUMPER
BLK GND C PPL 440Z W/O FAN CLUTCH
OVERRIDE SWITCH
BLK GND B BLK 440G PPL 440Z

440G NCA 440G BLK
2B PPL 440Z
BLK 440G 440G BLK
3 BLK 440G W/ FAN CLUTCH ENGINE SENSOR COMMON

OVERRIDE SWITCH SPLICE PACK SP1
7 BLK GND
9 BRN 29A INTERIOR

K
LIGHTS
FAN CLUTCH PACK SP2
W/O A/C HIGH
PRESSURE SWITCH
A
440Y GRY 2 GRN/YEL

BLK
GND
440G BLK
GND BLK 440Y GRY

440G BLK 1
W/ A/C HIGH
PRESSURE SWITCH
GND
GND
440Y GRY 3
BLK
BLK
F
SPLICE
FRAME
PACK SP3 97E LT BLU 2
GROUND
AIR CONDITIONING
SYSTEM
A
97C LT BLU 4
NCA A NCA 440Z
BLK
GND
A/C HIGH
(CONNECTS TO ENGINE WIRING) PRESSURE SWITCH
NCA B NCA 234
FAN CLUTCH
SOLENOID
BLK
GND
FRAME
GROUND
299874

CRUISE CONTROL
Fig 1: Cruise Control Circuit, Caterpillar 3126
HOT IN ON
OR ACC
FUSE
STOPLAMP PANEL
AXLE RELAY
SHIFT 21
RELAY IGN/RUN/
20 START FUSE
10A
E
A
D
C
C
(INFO NOT
AVAILABLE)
440B
GRY
BLK
BLK
BLK
440G
440G
36G
RED/WHT
GND
NCA
EXTERIOR
LIGHTS
SYSTEM
BLK
GND
FRAME
GROUND
440P+ GRY A
HI SPEED SUPPLY
440P GRY B
GND
44OT GRY C
VS
THROTTLE POSITION
SENSOR
440F GRY 1 NCA 1 NCA
45 GRY 440B 440E GRY 2 NCA 3 NCA

SERVICE BRAKE
4 GRY 440P+
+8V
5 BLK 440G
AP SENS/SW SENS COMMON
66 GRY 44OT
AP POSITION
44 GRY 440F 440G BLK 3 NCA 2 NCA
RESUME
LATCH MODULE
35 GRY 440E
SET
59 GRY 440D 440D GRY 9 NCA 7 NCA
CRUISE CTRL ON/OFF SW
22 GRY 440C
CLUTCH PEDAL POSITION SW
ENGINE CONTROL MODULE 81C PNK 5 NCA 6 NCA
GND BLK 10 NCA 4 NCA

HORNS
SYSTEM 24A BRN 4 NCA 5 NCA
CLOCK SPRING HORN SWITCH
B NCA
HORN PAD
D PNK 81C
IGNITION
SPLICE PACK 6
440C GRY B NCA

JUMPER
A/T
E BLK 440G
D BLK 440G 440C GRY 440G BLK A NCA
A BLK 440G
C BLK 440G
B BLK 440G 440G BLK 440C GRY 2
SPLICE PACK 1
M/T 440G BLK 1
CLUTCH
SWITCH
272814
Fig 2: Cruise Control Circuit, Cummins ISB/C
HOT IN ON
OR ACC
FUSE
STOPLAMP PANEL
AXLE RELAY
SHIFT 21
RELAY IGN/RUN/
20 START FUSE
10A
E
A
D
C
C
(INFO NOT
AVAILABLE)
440B
GRY
BLK
BLK
BLK
440G
440G
36G
RED/WHT
GND
NCA
EXTERIOR
LIGHTS
SYSTEM
BLK
GND
FRAME
GROUND
440G BLK F
440V2 GRY E
440V1 GRY D
440P+ GRY C
440P GRY B
440T GRY A
THROTTLE POSITION
SENSOR
440F GRY 1 NCA 1 NCA

33 GRY 440B
SERVICE BRAKE
26 GRY 44OV2
ON IDLE SW
25 GRY 44OV1 440E GRY 2 NCA 3 NCA
OFF IDLE SIG
29 GRY 440P+
TPS +5VDC
19 GRY 440P
TPS IN RETURN
30 GRY 440T
TPS IN SIG
7 GRY 440F 440G BLK 3 NCA 2 NCA
RESUME
LATCH MODULE
13 GRY 440E
SET
CRUISE CTRL ON/OFF SW
27 GRY 440C
CLUTCH SW IN
EC NCA B
LCC 81C PNK GND BLK 5 NCA 6 NCA
NCA
440G
ENGINE CONTROL UNIT
HORNS
SYSTEM 24A TAN 4 NCA 5 NCA
B NCA
D PNK 81C CLOCK SPRING HORN SWITCH
IGNITION HORN PAD
SPLICE PACK 6
440C GRY A NCA

JUMPER
G BLK 440G A/T
E BLK 440G
A BLK 440G 440C GRY 440G BLK B NCA
C BLK 440G
B BLK 440G 440G BLK 440C GRY 2

D BLK 440G
SPLICE PACK 1 M/T 440G BLK 1
CLUTCH
SWITCH
272816
Fig 3: Cruise Control Circuit, MBE 900
HOT IN ON
HOT IN ON
OR ACC
FUSE
PANEL
IGN/RUN/
START FUSE
10A
NCA
440G BLK F
440V2 GRY E
440V1 GRY D
440P+ GRY C
440P GRY B
440T GRY A
THROTTLE
POSITION
SENSOR
5 GRY 440F 440F GRY 1 NCA 1 NCA

RESUME
4 GRY 440E
SET
VCU3
13 GRY 440V2 440E GRY 2 NCA 3 NCA
IDLE VALIDATION SIG
12 GRY 440V1
THROTTLE ACTIVE SIG
9 GRY 440P+
TPS +5VDC
14 GRY 440P
TPS RETURN
11 GRY 440T 440G BLK 3 NCA 2 NCA
TPS INPUT SIG
LATCH MODULE
VCU1
CRUISE ON/OFF
2 GRY 440C
CLUTCH SW
VCU3
MBE VCU 81C PNK 5 NCA 6 NCA

HORNS
SYSTEM 29A BRN 4 NCA 5 NCA
B NCA
D PNK 81C CLOCK SPRING HORN SWITCH
IGNITION HORN PAD
SPLICE PACK 6
440C GRY B NCA

JUMPER
A/T
440C GRY 440G BLK A NCA

B BLK 440G
G BLK 440G
C BLK 440G 440G BLK 440C GRY 2
SPLICE PACK 1
M/T 440G BLK 1
CLUTCH
SWITCH
272815

ENGINE ACCESSORIES
ENGINE ACCESSORIES
Fig 1: Air Dryer Circuit
HOT IN
RUN
FUSE
AIR DRYER PANEL
HEATER
FUSE
10A
6B
RED/WHT
RED/WHT
333
333
A
RIGHT LEFT
HEATED HEATED
AIR DRYER AIR DRYER
BLK B
BLK B
GND
GND
FRAME
GROUND
299909
Fig 2: Engine Shutdown Circuit, MBE 900
HOT AT
ALL TIMES
FUSE
ENGINE PANEL
SUPPLY
FUSE
10A
GRY
439B
1 GRY 439B 440G BLK D
BATT PWR
SENSOR 3 BLK 440G 440G BLK F

COMMON VCU1
ENGINE SENSOR
13 GRY 440U COMMON SPLICE
SHUTDOWN
PACK SP1
OVERRIDE VCU3
MBE VCU 440G BLK 3
440U GRY 2B
GND BLK 7
INTERIOR
LIGHTS
SYSTEM 29A BRN 9
SHUTDOWN
OVERRIDE SWITCH
272845
Fig 3: Engine/Exhaust Brake Circuit, MBE 900 W/ Engine & Exhaust Brake Combination
HOT IN ON
OR START
FUSE
ENGINE/ PANEL
EXHAUST
IGN/RUN/ BRAKE
START DISABLE
FUSE RELAY 14
10A
B A E D C
22B
PNK 81C ORG ORG BLK BLK

376C 376R 440G 440G
ORG 376C 440G BLK
ENGINE SENSOR
COMMON SPLICE PACK
5 ORG 376R
RETARDER
X1 GND BLK 7
INTERIOR
ABS ECU LIGHTS
SYSTEM 29A BRN 9
ENG/EXH 9 RED/WHT 440K 440K RED/WHT 5

BRAKE HIGH
8 RED/WHT 440J 440J RED/WHT 2B
ENG/EXH
BRAKE LOW VCU3
MBE VCU 440G BLK 3
ENGINE & EXHAUST
BRAKE SWITCH
1 RED/WHT 439E 439E RED/WHT A NCA

VENDOR
SUPPLIED
MATING
CONNECTOR 2 RED/WHT 439F 439F RED/WHT B NCA
EXHAUST
BRAKE
SOLENOID
299904
Fig 4: Engine/Exhaust Brake Circuit, MBE 900 W/ Single Engine or Exhaust Brake
HOT IN ON
HOT IN ON
OR START
FUSE
ENGINE/ PANEL
EXHAUST
IGN/RUN/ BRAKE
START DISABLE
FUSE RELAY 14
10A
B A E D C
22B
PNK 81C ORG ORG BLK BLK

376C 376R 440G 440G
440G BLK
ORG 376C
ENGINE SENSOR
COMMON SPLICE PACK
GND BLK 7
INTERIOR
LIGHTS
5 ORG 376R SYSTEM 29A BRN 9
RETARDER
X1
ABS ECU 8
10
8 RED/WHT 440J 440J RED/WHT 2B
ENG/EXH
BRAKE VCU3
MBE VCU
440G BLK 3
ENGINE/EXHAUST
BRAKE SWITCH
1 RED/WHT 439E 439E RED/WHT A NCA

VENDOR
SUPPLIED
MATING
CONNECTOR 2 RED/WHT 439F 439F RED/WHT B NCA
EXHAUST
BRAKE
SOLENOID
(W/ EXHAUST
BRAKE)
299905
Fig 5: Exhaust Brake Circuit, Caterpillar 3126 W/ Allison MD/1000/2000/2400 Transmission
HOT IN ON
OR START
FUSE
PANEL
EXHAUST
IGN/RUN/ BRAKE
START DISABLE
FUSE RELAY 14
10A
A B E D C
22B
NCA PNK 81C RED/ 440K RED/ 440K
WHT WHT
E132 E119
WHT (OR E1120)
WHT (OR E1107)
B NCA
H PNK 81C
IGNITION SPLICE
PACK SP6
TRANSMISSIONS TRANSMISSIONS
SYSTEM SYSTEM
NCA B RED/WHT 440K
NCA A BLK GND 29A BRN 9

GROUND INTERIOR
EXHAUST BRAKE LIGHTS
SYSTEM GND BLK 7
SOLENOID
GND BLK
GND BLK 8
10
440K RED/WHT 3
EXHAUST 12 RED/WHT 440K 440K RED/WHT 2B

BRAKE
ENABLE
EXHAUST
CATERPILLAR BRAKE SWITCH
3126 ECU
299900
Fig 6: Exhaust Brake Circuit, Caterpillar 3126 W/ Manual, Allison AT/MT or Eaton Autoshift
Transmission
HOT IN ON
OR START
FUSE
PANEL
EXHAUST
BRAKE
IGN/RUN/ DISABLE
START RELAY 14
FUSE
10A
B A E C D
22B
RED/ 440K RED/ 440K
PNK 81C ORG ORG WHT WHT
376C 376R
ORG 376C 440K RED/WHT B NCA
GND BLK A NCA

GROUND
EXHAUST
BRAKE
SOLENOID
5 ORG 376R
RETARDER
X1 29A BRN 9
INTERIOR
ABS ECU LIGHTS
SYSTEM GND BLK 7
GND BLK
GND BLK 8
440K RED/WHT 3
EXHAUST 12 RED/WHT 440K RED/WHT 2B

440K
BRAKE
ENABLE EC
EXHAUST
CATERPILLAR BRAKE SWITCH
3126 ECU
299901
Fig 7: Exhaust Brake Circuit, Cummins ISB/C W/ Allison MD/1000/2000/2400 Transmission
HOT IN ON
OR START
OR START
FUSE
EXHAUST EXHAUST PANEL
BRAKE BRAKE
IGN/RUN/
REQUEST DISABLE
START
RELAY 14 RELAY 18
FUSE
10A
E
D
D
A
A
C
C
22B
RED/WHT
RED/WHT
RED/WHT
RED/WHT
BLK
PNK
PNK
PNK
NCA
WHT
WHT
E132
E119
(OR E1107)
(OR E1120)
GND
440K
440K
440K
440K
81C
81C
81C
RED/WHT B NCA
H
SPLICE 440K
PACK
SP2
BLK A NCA
GND
BLK A
EXHAUST
BRAKE
SOLENOID
TRANSMISSIONS GROUND
GND
SYSTEM
GND BLK FRAME
GROUND NCA B
BLK 440G
81C PNK H
ENGINE SENSOR 81C PNK

COMMON SPLICE PACK IGNITION SPLICE
PACK SP6
2B BLK 440G 203B RED/WHT A42 EXH BRK

ENABLE
3 RED/WHT 440M 440M RED/WHT 34 EXH BRK
EC REQUEST
ISB/C ECM
8 PNK 81C
7 BLK GND
INTERIOR
LIGHTS
SYSTEM
9 BRN 29A
EXHAUST
BRAKE
SWITCH
299902
Fig 8: Exhaust Brake Circuit, Cummins ISB/C W/ Manual, Allison A/T/M/T or Eaton Autoshift
Transmission
HOT IN ON
HOT IN ON
OR START
FUSE
EXHAUST PANEL
BRAKE
IGN/RUN/
DISABLE
START
RELAY 14
FUSE
10A
E
D
A
C
ORG
ORG
NCA
RED/WHT
RED/WHT
440K
440K
376C
376R
B NCA
H PNK 81C 440K RED/WHT B NCA

PNK 81C
IGNITION SPLICE
PACK SP6 NCA
GND BLK A
GROUND
EXHAUST
BRAKE
RED/WHT
SOLENOID
BLK 440G
ENGINE SENSOR
203B
COMMON SPLICE PACK
2B BLK 440G 203B RED/WHT A42 EXH BRK

ENABLE
3 RED/WHT 440M 440M RED/WHT 34 EXH BRK
EC REQUEST
ISB/C ECM
8 PNK 81C
7 BLK GND
INTERIOR 376R ORG 5

RETARDER
LIGHTS X1
9 BRN 29A SYSTEM ABS ECU
EXHAUST BRAKE
SWITCH
299903
Fig 9: Fire Pump Circuit
RELAY
85 86 87 87A 30
OK TO PUMP
INDICATOR
NCA NCA E114 NCA NCA GND1 LAMP
NCA
(AT ELECTRIC
CENTER)
CIR 306
NCA NCA NCA
200H NCA PUMP

ENGAGED
NCA
INDICATOR LAMP
NCA
NCA 200F
NCA
PARK BRAKE
PRESSURE
SWITCH 25 200H NCA
NCA 200D 200D NCA 17 200D NCA

5
SECOND PUMP
7 NCA 200F ENGAGED
SWITCH ON PUMP
1 NCA 200G 200G NCA 26 200G NCA
9 NCA
INTERIOR
NCA NCA
LIGHTS
10 NCA
SYSTEM
ROAD SOLENOID
NCA
PTO SWITCH
ROAD/PUMP
200E NCA 20 200E NCA
PUMP SOLENOID
E161 NCA 23 E161 NCA

E118
E114
NCA
NCA
NCA
E117 NCA 24 E117
CHASSIS 1ST PUMP ENGAGED
BULKHEAD SWITCH ON PUMP
NCA
NCA
NCA
NCA
CONNECTOR
299908 ALLISION ECU
Fig 10: Fuel/Water Separator Circuit, Alliance & Racor 698RP
LEFT F/W
HOT IN
SEPARATOR
ON OR START
FUSE HEATER
196A DK GRN/WHT A
FUSE 6 PANEL
10A
BLK
DK GRN/WHT 9B
FRAME GND BLK GND B
GROUND
196A
196A
DK GRN/WHT
LEFT F/W SEPARATOR
INDICATOR MODULE
GND BLK A
GND
196 DK GRN/WHT 196B DK GRN/WHT B
IGN PWR
286 PNK/WHT C
IND LT
196 DK GRN/WHT 196A DK GRN/WHT A
FRAME GND BLK GND BLK B

GROUND
RIGHT F/W
SEPARATOR
HEATER
GND BLK A
GND
PNK/WHT 286 196B
B8 DK GRN/WHT B
IGN PWR
PNK/WHT 286 286 PNK/WHT C
WATER IN IND LT
FUEL IND CL1
RIGHT F/W SEPARATOR
ICU3 INDICATOR MODULE
CLUSTER
299899
Fig 11: Fuel/Water Separator Circuit, Alliance
HOT IN
ON OR START
FUSE
FUSE 6 PANEL
10A
DK GRN/WHT 9B
196A
196A
DK GRN/WHT
196 DK GRN/WHT B
IGN PWR
286 PNK/WHT C
IND LT
FRAME GND BLK A
GND
GROUND
LEFT F/W SEPARATOR
(W/ INDICATOR LT)
PNK/WHT 286 DK GRN/WHT

B8 196 B
IGN PWR
WATER IN PNK/WHT 286 286 PNK/WHT C
IND LT
FUEL IND CL1 FRAME GND BLK A
GND
GROUND
ICU3 RIGHT F/W SEPARATOR
CLUSTER (W/ INDICATOR LT)
299898
Fig 12: Fuel/Water Separator Circuit, Racor 100FG
HOT IN
ON OR START
FUSE
FUSE 6 PANEL
10A
9B
DK GRN/WHT
196A
196A
DK GRN/WHT
A DK GRN/WHT 196 196 DK GRN/WHT A
B BLK GND FRAME GND BLK B

FRAME
GROUND GROUND
LEFT F/W RIGHT F/W
SEPARATOR SEPARATOR
HEATER HEATER
299906
Fig 13: Fuel/Water Separator Circuit, Racor 325R
HOT IN
ON OR START
FUSE
FUSE 6 PANEL
10A FRAME GND BLK A
GND
GROUND 286 PNK/WHT C
IND LT
DK GRN/WHT 9B
196B DK GRN/WHT B
IGN PWR
196A
196A
DK GRN/WHT
LEFT F/W SEPARATOR
INDICATOR MODULE
DK GRN/WHT 196 196A DK GRN/WHT A
LEFT F/W SEPARATOR
HEATER
DK GRN/WHT 196 196A DK GRN/WHT A
PNK/WHT 286 RIGHT F/W

B8 SEPARATOR HEATER
WATER IN PNK/WHT 286
FUEL IND CL1
ICU3 196B DK GRN/WHT B

IGN PWR
CLUSTER 286 PNK/WHT C
IND LT
FRAME GND BLK A
GND
GROUND
RIGHT F/W SEPARATOR
INDICATOR MODULE
299907
Fig 14: Water In Fuel Circuit, Cummins ISB/C
HOT AT
ALL TIMES
FUSE
7.5A
N98C
GRY
FRAME
GROUND
E BLK GNDA BLK 440G
GROUND
D GRY N98C
BATT
3A
WATER IN 40 GRY 439W+ 439W+ GRY A
FUEL SIGNAL
WATER IN 20 GRY 439W 439W GRY B

FUEL RETURN EC
ENGINE CONTROL WIF SENSOR
UNIT
272849

EXTERIOR LIGHTS
Fig 1: Backup Lamps Circuit
Fig 1: Backup Lamps Circuit
HOT IN
ON OR START
FUSE
PANEL
BACKUP
LAMP
FUSE
10A
120
DK BLU
DK BLU
120
BACKUP
LAMP
SWITCH
120
DK BLU
DK BLU
DK BLU
DK BLU
120B
120B
120B
A
A
RIGHT STOP/ LEFT STOP/
TAIL LAMP TAIL LAMP
E
E
E
BLK
GND
BLK
GND
BLK
GND
FRAME
GROUND
272824
Fig 2: Exterior Lamps Circuit, W/ Sigal Stat Switch (1 of 2)
HOT AT HOT AT HOT AT

ALL TIMES ALL TIMES ALL TIMES
FUSE PDM
PANEL
TRAILER MRKR MARKER PARK
UTIL LAMP CLEARANCE LAMP LAMP
FUSE TRAILER
LAMP FUSE RELAY C RELAY B
CLEARANCE TRAILER LAMP LAMP
FUSE LAMP FUSE RELAY C FUSE RELAY B
7 BLK GND 10A MARKER
15A LAMPS (CUSTOMER C (CUSTOMER
INTERIOR RELAY U ACCESS) 40A ACCESS)
LIGHTS
PPL/WHT
BRN
102
73
SYSTEM
E
A
A
C
C
9 BRN 29A
2B PPL/WHT 73
46A
BLK
BLK
46F
BRN
BRN
BRN
BRN
BRN
46
23
GND
RED
RED
RED
GND
210C
210C
210C
23C
3 PPL/WHT 73A
CUT & SEALED CUT & SEALED
FOR BODY FOR BODY
BUILDER USE BUILDER USE
BLK
BLK
GND
GND
(PARK LAMP)
GROUND
UTILITY
LAMP SWITCH FRAME FRAME
GROUND GROUND
NCA 2 PPL/WHT 73 PPL/WHT 73A
NCA 1 BLK GND
AINABLE
UTILITY LAMP
NCA 1 BLK GND BLK GND FRAME

GROUND
NCA 2 PPL/WHT 73A
STD UTILITY LAMP
NCA 2 PPL/WHT 73A

GROUND
STD UTILITY LAMP
5B BRN 102
23 BRN
1
3 BRN 46
9 BLK GND
INTERIOR
LIGHTS
SYSTEM
BRN
7 BRN 29A
46
CLEARANCE LAMP &
BLINKER SWITCH
NCA 2 BRN 46
NCA 1 BLK GND BLK GND
FRAME
LEFT
GROUND
MARKER LAMP
NCA 2 BRN 46F
FRAME
LEFT
BRN
BRN
BRN
GROUND
46F
MARKER LAMP
46
46
NCA 2 BRN 46
2
2
NCA
NCA
NCA
NCA 1 BLK GND BLK GND CENTER RIGHT LEFT
MARKER MIRROR MIRROR
FRAME LAMP MARKER MARKER
RIGHT
GROUND LAMP LAMP
MARKER LAMP
NCA
NCA
NCA
NCA 2 BRN 46F

GND
GND
BRN
BLK
BLK
46
1
1
GND
BLK

GND
GND
2
BLK
BLK
FRAME OPTIONAL FRAME

RIGHT
GROUND PROVISIONS GROUND
MARKER LAMP
FOR ROOF
MOUNTING
GND
GND
GND
BLK
BLK
BLK
FRAME FRAME FRAME

GROUND GROUND GROUND
272820
Fig 3: Exterior Lamps Circuit, W/ Sigal Stat Switch (2 of 2)
HOT AT HOT IN ON HOT AT

ALL TIMES OR START ALL TIMES
FUSE
PDM
STOP PANEL
PARK LAMP
IGNITION/
LAMP RELAY
TRAILER TRAILER TRAILER TRAILER RUN/
FUSE 21 TAIL LAMP/
LEFT RIGHT STOP PARK START
TRAILER TRAILER TRAILER TRAILER FUSE 21 TAIL LAMP/
LEFT RIGHT STOP PARK START
15A FLASHER
TURN TURN LAMPS LAMPS FUSE
10A LAMP
RELAY N RELAY P RELAY V RELAY R FUSE
A
D
C
30A
A
36B
440B
GRY
23A
PNK
BLK
BLK
440G
36G
RED/WHT
RED/WHT
DK GRN
BRN
LT GRN
TAN
322
313
YEL
38L
GND
81C
38R
B
CRUISE
BLK
GND
CONTROL FRAME
SYSTEM GROUND
GND BLK GND BLK A
C
FRAME
313 TAN C
PNK
81C
GROUND
FRAME BLK GND
GROUND 314 TAN B
FLASHER
D13 BLK GND 36C RED/WHT 1 NCA

PC BOARD GND ()
RED/WHT
36C
D15 PNK 81C
IGN PWR +
36C RED/WHT 2 NCA
D8 DK GRN 38R
RH TURN LAMP IND DIODE
(INFO NOT
C8 YEL 38L AVAILABLE)
LH TURN LAMP IND
CL2 36C RED/WHT B
ICU3 HAZARD
CLUSTER 314 TAN C SWITCH
OFF
8 LT GRN 322
PARK
6 BRN 23 38L YEL D
HEAD
INTERIOR BRN 23 FRONT
HEADLAMP LIGHTS
SWITCH SYSTEM 38R DK GRN F
BRN 23 BRN 23
1
39L RED/WHT E
BRN
REAR
YEL
38L
DK GRN
23
39R RED/WHT A
38R
SIGNAL STAT
MULTIFUNCTION SWITCH
A DK GRN
BACKUP
120B DK BLU A
YEL
38L
LAMPS
38R CIRCUIT
DK GRN
23 BRN B
A
BRN
BRN
38R
YEL
38L
23
23
NCA
NCA
39R RED/WHT C
LEFT RIGHT 39L RED/WHT D
2
LEFT HOOD RIGHT HOOD GND BLK E

PARK/TURN MOUNTED PARK/TURN MOUNTED
SIGNAL LAMP TURN SIGNAL SIGNAL LAMP TURN SIGNAL
LAMP LAMP 120B DK BLU A
1
1
NCA
NCA
23 BRN B
GND
GND
BLK
BLK
39L RED/WHT C
B
GND BLK E
GND
GND
FRAME
BLK
BLK
GROUND RIGHT STOP/
TAIL LAMP
GND
GND
BLK
BLK
GND
GND
BLK
BLK
FRAME FRAME
GROUND GROUND 39L RED/WHT C
FRAME FRAME
GROUND GROUND 23 BRN B
120B DK BLU A
DK GRN
GND BLK E
GND
GND
GND
GND
38R
BLK
BLK
BLK
BLK
YEL
38L
LEFT STOP/
TAIL LAMP
1
OPTIONAL FRAME OPTIONAL FRAME

PROVISIONS GROUND PROVISIONS GROUND
MOUNTED MOUNTED
TAIL/STOP TAIL/STOP
272821
Fig 4: Exterior Lamps Circuit, W/ UT Switch (1 of 2)
HOT AT HOT AT HOT AT

ALL TIMES ALL TIMES ALL TIMES
FUSE PDM
PANEL
TRAILER MRKR MARKER PARK
UTIL LAMP CLEARANCE LAMP LAMP
FUSE LAMP FUSE TRAILER
MARKER RELAY C FUSE RELAY B
7 BLK GND 10A 15A
MARKER RELAY C FUSE RELAY B
7 BLK GND 10A 15A (CUSTOMER C (CUSTOMER
LAMPS
INTERIOR RELAY U ACCESS) 40A ACCESS)
LIGHTS
PPL/WHT
BRN
102
73
SYSTEM
E
A
A
C
C
9 BRN 29A
2B PPL/WHT 73
46A
BLK
BLK
46F
BRN
BRN
BRN
BRN
BRN
46
23
GND
RED
RED
RED
GND
210C
210C
210C
23C
3 PPL/WHT 73A
CUT & SEALED CUT & SEALED
FOR BODY FOR BODY
BUILDER USE BUILDER USE
BLK
BLK
GND
GND
(PARK LAMP)
GROUND
UTILITY
LAMP SWITCH FRAME FRAME
GROUND GROUND
NCA 2 PPL/WHT 73 PPL/WHT 73A
NCA 1 BLK GND
AINABLE
UTILITY LAMP

GROUND
NCA 2 PPL/WHT 73A
STD UTILITY LAMP
NCA 2 PPL/WHT 73A

GROUND
STD UTILITY LAMP
5B BRN 102
23 BRN
1
3 BRN 46
9 BLK GND
INTERIOR
LIGHTS
SYSTEM
BRN
7 BRN 29A
46
CLEARANCE LAMP &
BLINKER SWITCH
NCA 2 BRN 46
FRAME
LEFT
GROUND
MARKER LAMP
NCA 2 BRN 46F
FRAME
LEFT
BRN
BRN
BRN
GROUND
46F
MARKER LAMP
46
46
NCA 2 BRN 46
2
2
NCA
NCA
NCA
NCA 1 BLK GND BLK GND CENTER RIGHT LEFT
MARKER MIRROR MIRROR
FRAME LAMP MARKER MARKER
RIGHT
GROUND LAMP LAMP
MARKER LAMP
NCA
NCA
NCA
NCA 2 BRN 46F

GND
GND
BRN
BLK
BLK
46
1
1
GND
BLK

GND
GND
2
BLK
BLK
FRAME OPTIONAL FRAME

RIGHT
GROUND PROVISIONS GROUND
MARKER LAMP
FOR ROOF
MOUNTING
GND
GND
GND
BLK
BLK
BLK
FRAME FRAME FRAME

GROUND GROUND GROUND
272822
Fig 5: Exterior Lamps Circuit, W/ UT Switch (2 of 2)
HOT AT HOT IN ON HOT AT

ALL TIMES OR START ALL TIMES
FUSE
PDM
STOP PANEL
PARK LAMP
IGNITION/ TAIL LAMP/
LAMP RELAY
TRAILER TRAILER TRAILER TRAILER RUN/ FLAHSER
FUSE 21
LEFT RIGHT STOP PARK START LAMP FUSE
15A
TURN TURN LAMPS LAMPS FUSE 30A
LEFT RIGHT STOP PARK 15A
TURN TURN LAMPS LAMPS FUSE 30A
RELAY N RELAY P RELAY V RELAY R 10A
A
D
C
A
A
36B
440B
GRY
23A
PNK
BLK
BLK
440G
36G
RED/WHT
RED/WHT
DK GRN
BRN
LT GRN
TAN
322
313
YEL
38L
GND
81C
38R
B
CRUISE
BLK
GND
CONTROL FRAME
SYSTEM GROUND
GND BLK GND BLK A
C
FRAME
313 TAN C
PNK
81C
GROUND
FRAME BLK GND
GROUND 314 TAN B
FLASHER
D13 BLK GND

PC BOARD GND ()
314 TAN 5
D15 PNK 81C 36C RED/WHT
IGN PWR +
D8 DK GRN 38R
RH TURN LAMP IND
(INFO NOT
TURN/STOP/HAZARD SWITCHING LAMPS
C8 YEL 38L AVAILABLE)
LH TURN LAMP IND
CL2 314 TAN 6
ICU3
CLUSTER
OFF
8 LT GRN 322
PARK
6 BRN 23 36C RED/WHT 8
INTERIOR BRN 23
HEAD
LIGHTS
SYSTEM 38R DK GRN 9
HEADLAMP
SWITCH
38L YEL 7
BRN 23 BRN 23 BRN 23
1
39R RED/WHT 4
DK GRN
BRN
39L RED/WHT 1
YEL
38L
23
38R
UT MULTIFUNCTION SWITCH
BACKUP
120B DK BLU A
LAMPS
CIRCUIT
A DK GRN
23 BRN B
YEL
38L
38R
DK GRN
39R RED/WHT C
A
BRN
BRN
39L RED/WHT D
38R
YEL
38L
23
23
NCA
NCA
GND BLK E
LEFT RIGHT
2
LEFT HOOD RIGHT HOOD 120B DK BLU A

PARK/TURN MOUNTED PARK/TURN MOUNTED
TURN SIGNAL TURN SIGNAL 23 BRN B
SIGNAL LAMP SIGNAL LAMP
LAMP LAMP 39L RED/WHT C
1
1
NCA
NCA
GND BLK E
GND
GND
BLK
BLK
FRAME
RIGHT STOP/
B
GROUND
TAIL LAMP
GND
GND
BLK
BLK
GND
GND
BLK
BLK
GND
GND
BLK
BLK
FRAME FRAME
GROUND GROUND 39L RED/WHT C
FRAME FRAME
GROUND GROUND 23 BRN B
120B DK BLU A
DK GRN
GND BLK E
GND
GND
GND
GND
38R
BLK
BLK
BLK
BLK
YEL
38L
LEFT STOP/
TAIL LAMP
1
OPTIONAL FRAME OPTIONAL FRAME

PROVISIONS GROUND PROVISIONS GROUND
MOUNTED MOUNTED
TAIL/STOP TAIL/STOP
272823
Fig 6: Trailer Tow Circuit
HOT AT
HOT IN RUN ALL TIMES
OR START
FUSE
PANEL
IGN/RUN/ FUSE CC FUSE W FUSE T FUSE EE
START FUSE 40A 40A 40A 40A
10A
46B
376E
PNK
ORG
RED/WHT
210T
BRN
36D
RED
81C
376E ORG E
BLUE BLU C
B PNK 81C
A PNK 81C 81C PNK B
IGNITION
SPLICE PACK 6 GND BLK A
TRAILER ABS
RELAY E
YELLOW YEL C
210T RED E
EXTERIOR LAMPS 38L YEL A

CIRCUIT
GND BLK B
TRAILER
LEFT TURN
RELAY N
GREEN GRN C
210T RED E
FRAME BLK GND BLK B

FRAME GROUND
1 WHT WHITE
GROUND
STUD EXTERIOR LAMPS 38R DK GRN A
2 BLK BLACK CIRCUIT
TRAILER
3 YEL YELLOW
RIGHT TURN
4 RED RED RELAY P
5 GRN GREEN
6 BRN BROWN BROWN BRN C
7 BLU BLUE
TRAILER 7WAY 46B BRN E
CONNECTOR
EXTERIOR LAMPS 23A BRN A

CIRCUIT
GND BLK B
TRAILER
PARK LAMPS
RELAY R
BLACK BLK C
46B BRN E
EXTERIOR LAMPS 46A BRN A

CIRCUIT
GND BLK B
TRAILER
MARKER LAMPS
RELAY U
RED RED C
36D RED/WHT E
EXTERIOR LAMPS 36B RED/WHT A

CIRCUIT
GND BLK B
TRAILER
STOP LAMPS
RELAY V
PDM
272825

GROUND DISTRIBUTION
Fig 1: Ground Distribution Circuit (1 of 2)
FUSE PANEL TO SPLICE
BLOWER A/C HEATER DOME CLEARANCE
MOTOR ILLUMINATION OPTIONAL CUSTOMER DRL WIPER LAMP LIGHT PACK SP1
FOG/ROAD LEFT
CIGAR LIGHTER SWITCH LAMP HVAC GAUGE ACCESS MODULE MODULE SWITCH SWITCH DOOR (DIAGRAM
LIGHT RELAY
HARNESS HARNESS 2 OF 2)
CONNECTOR CONNECTOR A
DIAGNOSTIC
B
CONNECTOR
9 PIN
AV1
E
A
E A
G
2
AV3
B3
9
C
6 PIN
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
BLK GND BLK GND
FUSE PANEL
ELECTRICAL TO TO PNEUMATIC
IGNITION TRANS ENGINE HYDRAULIC SPLICE SPLICE SYSTEMS
A/C CENTER RIGHT
IGNITION RUN/ IGNITION MISSION (SERVICE) ABS BRAKE WIPER/
FLASHER RUN ACCESSORY RUN ABS BRAKE POWER PUMP WASHER RIGHT DOOR PACK SP3 PACK SP2 MARKER MARKER
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY DOOR MOTOR (DIAGRAM (DIAGRAM ICU3 CLUSTER LAMP LAMP
HARNESS 2 OF 2) 2 OF 2)
9 6 5 4 22 21 12 17 11
BLK
GND
CONNECTOR C B
1
CL2
D3
D13
B
B
B
B
B
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
BLK GND BLK GND
BLK GND
LEFT RIGHT
OVERDOOR OVERDOOR RIGHT LEFT
CENTER CENTER DOME/ DOME/ DOOR DOOR LEFT LEFT RIGHT
RIGHT WIPER WASHER DOME DOME READING READING COURTESY COURTESY MARKER MARKER MARKER
HEADLAMP MOTOR PUMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP
1
2
2
3
3
BLK
BLK
GND
GND
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
W/ MAP W/O MAP
BLK
GND
LIGHTS LIGHTS
BLK GND BLK GND
(OPTIONAL
RIGHT PROVISIONS) LEFT HOOD LEFT PARK/ TRAILER MAGNETIC
BLK
GND
PARK/TAIL MOUNTED MOUNTED TURN SIGNAL LEFT HOOKUP GRID HEATER COIL

LAMP TURN SIGNAL TURN SIGNAL LAMP HEADLAMP LAMP HARNESS SWITCH
86
1
1
B
B
A
2
3
BLK
GND
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
TO PARK
LAMP
BLK GND CUSTOMER
E ACCESS
RELAY
(DIAGRAM
BATTERIES 2 OF 2)
(OPTIONAL BATTERY
PROVISIONS) RIGHT HOOD CUTOFF
MOUNTED SWITCH STARTER ALTERNATOR
MOUNTED
TURN SIGNAL TURN SIGNAL
NCA
GND
NCA
GND
W/O W/
TO HORN BATTERY BATTERY
D (DIAGRAM CUTOFF CUTOFF
B
2
2 OF 2)
NCA
NCA
GND
GND
NCA
BLK
BLK
GND
GND
GND
NCA
NCA
GND
GND
BLK
BLK
GND
GND
BLK
BLK
GND
GND
NCA
NCA
GND
GND
FRAME
GROUND
GND
NCA
FRAME RAIL
GROUND
272830
Fig 2: Ground Distribution Circuit (2 of 2)
HORN
PAD PDM
FROM
DIAGNOSTIC
CONNECTOR
(DIAGRAM LEFT RIGHT TRAILER TRAILER
1 OF 2) TRAILER TRAILER TRAILER PARKING MARKER TRAILER MARKER
A ABS TURNLIGHT TURNLIGHT LIGHT LIGHT TAILLIGHT LIGHT TAILLIGHT
NCA
GND
RELAY RE RELAY RN RELAY RP RELAY RR RELAY RU RELAY RV RELAY RC RELAY RB
GND
MIRRORS
4
SYSTEM
CLOCK
SPRING
B
B
B
NCA
GND
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
GND
GND
GND
GND
GND
GND
GND
GND
B BLK 10
BLK
BLK
GND
GND
GND
C
A SPLICE BLK GND
PACK SP1
GND
BLK
E
FUSE PANEL FROM MAGNETIC
COIL SWITCH
2 SPEED AXLE SECONDARY (DIAGRAM 1 OF 2)
AXLE SHIFT CB HOT POST PRIMARY FOG/ROAD BLOWER LOW LOW
RELAY 3 RELAY 20 (PROVISIONAL) CB HOT POST LAMP SWITCH MOTOR COOLANT COOLANT
HORN RESISTOR MODULE PROBE
B
7
FROM
B
2
C
BLK
A/C DOOR
MOTOR
BLK
BLK
BLK
BLK
GND
GND
GND
GND
(DIAGRAM
1 OF 2)
C COOLING
ANTILOCK
BRAKES SYSTEM FANS MIRRORS
BLK
BLK
BLK
BLK
GND
GND
GND
GND
SYSTEM SYSTEM
BLK
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
G
C
H
A
F
SPLICE
PACK SP3
STANDARD AINABLE
UTILITY UTILITY UTILITY
LAMP SWITCH LAMP LAMP
GND
BLK
ELECTRONIC
TRANSMISSIONS SUSPENSION TRANSMISSIONS
SYSTEM SYSTEM SYSTEM
1
1
7
D
BLK
BLK
BLK
BLK
GND
GND
GND
GND
FROM
FRAME
GROUND
(DIAGRAM
GND
GND
GND
GND
BLK
BLK
BLK
BLK
1 OF 2)
SPLICE
PACK SP2
OPTION OPTION FORWARD

CUSTOMER CUSTOMER REAR AXLE AXLE INTERAXLE SHTUDOWN
2 SPEED ACCESS ACCESS DIFFERENTIAL DIFFERENTIAL DIFFERENTIAL OVERDRIVE
RADIO RADIO AMPLIFIER RADIO AXLE SWITCH SWITCH 1 SWITCH 1 LOCK SWITCH LOCK SWITCH LOCK SWITCH SWITCH
BLK
GND
FROM
A/C DOOR
MOTOR
(DIAGRAM
1 OF 2)
GND RD1
11
A
2
2
GND AA2
2
8
16
7
(8 PIN)
B
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
BLK
GND
ENGINE ENGINE COOLING

ACCESSORIES ACCESSORIES FANS
SYSTEM SYSTEM SYSTEM
GND
GND
GND
W/O W/
BLK
BLK
BLK
OPTION OPTION
BLK
BLK
GND
GND
DELCO PREMIUM STANDARD

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
G
C
H
A
K
F
SPLICE
PACK
SP2
272831

HEADLIGHTS
Fig 1: Headlights Circuit, W/ Sigal Stat Switch
HOT IN
ON OR START
FUSE
PANEL
PARK IGNITION/ FOG/ HOT AT
BRAKE FOG/ ROAD PARK
RUN/ ALL TIMES
RELAY 15 ROAD LAMPS LAMP
START POWER
LAMP RELAY 7 FUSE
FUSE FUSE DISTRIBUTION
FUSE 15A
10A L MODULE
10A
40A
B
A
A
D
C
C
379A
PNK
27A
BLK
RED/WHT
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
322
20
309
379
379
28
28
307
20L
210L
GND
RED
81C
B
INSTRUMENT
SPLICE
BLK
LT GRN
307
GND
CLUSTER
LT GRN
379
SYSTEM PACK 6
C
FRAME
PNK
81C
GROUND
WIPER/
WASHER
SYSTEM
2B LT GRN 27A
3 LT GRN 27
7 BLK GND
INTERIOR
LIGHTS
SYSTEM
9 BRN 29A
FOG/ROAD
LAMP SWITCH
A LT GRN
A LT GRN
27
27
307 LT GRN 2
NCA
NCA
OFF
LEFT RIGHT
PARK
FOG/ROAD FOG/ROAD 20 LT GRN 3
LAMP LAMP HEAD
OFF
NCA
NCA
322 LT GRN 8
EXTERIOR PARK
23 BRN 6
LIGHTS HEAD
BLK B
BLK B
SYSTEM
GND
GND
HEADLAMP
FRAME BLK GND SWITCH
GROUND
A LT GRN 20L 20L LT GRN 12

LLBO LOW BEAM
B BLK GND BLK GND FRAME 20H LT GRN 14
GND GROUND HI BEAM
C 20 LT GRN 13
WIPER/ HDLP PWR SW
D LT GRN 380 WASHER
IGN
E LT GRN 20L SYSTEM SIGNAL STAT
RLBO MULTIFUNCTION
F LT GRN 379A
PARK BRAKE SWITCH
G
H LT GRN 20H 20 LT GRN D16
HBSR HEADLAMP PWR (+)
J LT GRN 20H 81C PNK D15
HBSL IGN PWR (+)
K GND BLK GND BLK D13
PC BOARD GND ()
FRAME CL2
DRL MODULE GROUND 20H LT GRN A12
HI BEAM IND
CL1
LT GRN
LT GRN
ICU3 CLUSTER
20H
20L
LT GRN
LT GRN
LT GRN
LT GRN
21H
20H
21L
20L
2
RIGHT LEFT
HEADLAMP HEADLAMP
BLK 3
BLK 3
GND
GND
GND
GND
BLK
BLK
FRAME FRAME
GROUND GROUND
272818
Fig 2: Headlights Circuit, W/ UT Switch
HOT IN
ON OR START
FUSE
PANEL
PARK IGN/ FOG/
BRAKE FOG/ ROAD PARK
RUN/ HOT AT
RELAY 15 ROAD LAMPS LAMP
START ALL TIMES
LAMP RELAY 7 FUSE
FUSE
FUSE 15A POWER
10A FUSE
10A DISTRIBUTION
L BOX
FUSE DISTRIBUTION
L BOX
B
A
A
D
C
C
40A
379A
PNK
27A
BLK
RED/WHT
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
LT GRN
322
20
309
379
379
28
28
307
20L
GND
81C
210L
RED
B
INSTRUMENT
SPLICE
BLK
LT GRN
307
GND
CLUSTER
LT GRN
379
SYSTEM PACK 6
C
FRAME
PNK
81C
GROUND
WIPER/
WASHER
SYSTEM
2B LT GRN 27A
3 LT GRN 27
7 BLK GND
INTERIOR
LIGHTS
SYSTEM
9 BRN 29A
307 LT GRN 2
FOG/ROAD
LAMP SWITCH OFF
PARK
A LT GRN
A LT GRN
20 LT GRN 3
HEAD
27
27
OFF
322 LT GRN 8
PARK
NCA
NCA
EXTERIOR 23 BRN 6
LIGHTS HEAD
LEFT RIGHT SYSTEM
FOG/ROAD FOG/ROAD HEADLAMP
LAMP LAMP SWITCH
NCA
NCA
20L LT GRN 6
BLK B
BLK B
GND
GND
20H LT GRN 5
FRAME BLK GND FTP
GROUND 20 LT GRN 7
LO
HI
A LT GRN 20L FTP

LLBO WIPER/
B BLK GND BLK GND FRAME 465 LT GRN 4 LO
GND WASHER
C GROUND
SYSTEM
WIPER/
D LT GRN 380 HI
IGN WASHER
E LT GRN 20L SYSTEM UT MULTIFUNCTION
RLBO
F LT GRN 379A SWITCH
PARK BRAKE
G
H LT GRN 20H 20 LT GRN D16
HBSR HEADLAMP PWR (+)
J LT GRN 20H 81C PNK D15
HBSL IGN PWR (+)
K GND BLK GND BLK D13
PC BOARD GND ()
FRAME CL2
DRL MODULE GROUND 20H LT GRN A12
HI BEAM IND
CL1
LT GRN
LT GRN
ICU3 CLUSTER
20H
20L
LT GRN
LT GRN
LT GRN
LT GRN
21H
20H
21L
20L
2
RIGHT LEFT
HEADLAMP HEADLAMP
BLK 3
BLK 3
GND
GND
GND
GND
BLK
BLK
FRAME FRAME
GROUND GROUND
272819

INSTRUMENT CLUSTER
Fig 1: Instrument Cluster Circuit
HOT AT HOT IN ON HOT IN ON
ALL TIMES OR START OR START
ALL TIMES OR START OR START

FUSE
CLUST IGN/ LOW COOLANT/ PANEL
DIAG CONN RUN/ HYD MOD
FUSE START FUSE
15A FUSE 15A
10A
DK PNK LT BLU/
GRN WHT
437 81C 173A
B
A1 BRN 29E IGNITION
PANEL LAMPS IND INTERIOR LIGHTS SYSTEM
A2 SPLICE
PACK 6
A3 RED/WHT 18B
LOW AIR IND PNEUMATIC SYSTEMS
A4 WHT E105 C
TRANS TEMP IND TRANSMISSIONS SYSTEM
A5
A6 ORG 376S PNK 81C
(WHEEL SPIN) OPT IND 2 ANTILOCK BRAKES SYSTEM
A7 DK GRN/WHT 431C
(WAIT TO START) OPT IND 3 ENGINE CONTROLS SYSTEM
A8
A9
A10
A11
A12 LT GRN 20H 173A LT BLU/WHT E
HIGH BEAM IND HEADLIGHTS SYSTEM PWR
B1 LT BLU/WHT 173 173 LT BLU/WHT D
(LOW WATER) OPT IND 5 SIGNAL
B2 GND BLK C
GND
B3 DK GRN 339 B
J1709/J1587 () COMPUTER DATA LINES SYSTEM
B4 173L LT BLU/WHT A
PROBE
B5
B6 LOW COOLANT
MODULE
B7
B8 PNK/WHT 286
(WATER IN FUEL) OPT IND 6 TRANSMISSIONS SYSTEM
B9
B10 DK GRN 339+
J1709/J1587 (+) COMPUTER DATA LINES SYSTEM
B11 ORG 376L
TRACTOR ABS IND ANTILOCK BRAKES SYSTEM
B12 GND BLK B
CL1
173L LT BLU/WHT A
E115
C1 WHT (OR E1125) BLK
(CHECK TRANS) OPT IND 8 TRANSMISSIONS SYSTEM
C2 GND
C3
C4
C5 RED/WHT 125
PARK BRAKE IND (INFO NOT AVAILABLE) FRAME
C6 LOW COOLANT
GROUND PROBE
C7
C8 YEL 38L
LEFT TURN LAMP IND EXTERIOR LIGHTS SYSTEM
C9
C10
C11 WHT E1123
(RANGE INHIBIT) OPT IND 7 TRANSMISSIONS SYSTEM
C12 LT BLU/WHT 30
TRANS TEMP ()
C13 LT BLU/WHT 30G
TRANS TEMP (+)
C14 GRY 440S
(STOP ENGINE) OPT IND 1
C15 GRY 440A 30 LT BLU/WHT A NCA
CHECK ENGINE IND ENGINE CONTROLS SYSTEM
C16 GRY 440H
ENGINE PROTECT IND
D1 PNK/WHT 47 30G LT BLU/WHT B NCA
FUEL LEVEL (+)
D2 PNK/WHT 47G
FUEL LEVEL ()
D3 BLK GND TRANSMISSION
PANEL LAMP GND () TEMPERATURE
D4 LT BLU 97D
(CHECK A/C) OPT IND 9 AIR CONDITIONING SYSTEM SENSOR
D5
D6
D7
D8 DK GRN 38R
RIGHT TURN LAMP IND EXTERIOR LIGHTS SYSTEM
D9 47 PNK/WHT A NCA
D10
D11 47G PNK/WHT B NCA
D12
D13 BLK GND BLK GND FRAME FUEL LEVEL
PC BOARD GND () GROUND SENDER
D14 DK GRN 437
BATT PWR (+)
D15 PNK 81C
IGN PWR (+)
D16 LT GRN 20
HEADLAMP PWR (+) HEADLIGHTS SYSTEM
CL2
ICU3 CLUSTER
272817
Fig 2: Low Coolant Level Circuit, Caterpillar 3126
FUSE
PANEL
IGN PWR
FUSE 20
10A
439A
GRY
NCA
440G BLK B
440WP LT BLU/WHT A
GRY
POWER
DISTRIBUTION LOW COOLANT
SYSTEM PROBE
70 GRY 439A 440WP LT BLU/WHT A

IGN KEY SW PROBE
ENG COOLANT 49 LT BLU/WHT 440N 440N LT BLU/WHT B

TEST IN
LEVEL NORMAL
AP SNSR/SW 5 BLK 440G 440G BLK C

GND
SNSR COMMON
ENG COOLANT 54 LT BLU/WHT 440L 440L LT BLU/WHT D

SIGNAL
LEVEL LOW
2 LT BLU/WHT 440W 440W LT BLU/WHT E PWR
+5V
(12 VDC)
LOW COOLANT
ENGINE CONTROL LEVEL MODULE
MODULE
272847
Fig 3: Low Coolant Level Circuit, Cummins ISB/C
HOT AT
ALL TIMES
FUSE
7.5A
N98C
GRY
440G BLK B
440WP LT BLU/WHT A
LOW COOLANT
PROBE
D GRY N98C 440WP LT BLU/WHT A

BATT PROBE
3A
D NCA 440N 440N LT BLU/WHT B
LCL NORM TEST IN
B BLK 440G 440G BLK C

GND
A NCA 440L 440L LT BLU/WHT D

LCL LOW SIGNAL
COOL LVL C NCA 440W 440W LT BLU/WHT E PWR

+5VDC LCC (12 VDC)
LOW COOLANT
ENGINE CONTROL LEVEL MODULE
UNIT
272848
Fig 4: Low Coolant Level Circuit, MBE 900
HOT AT
ALL TIMES
FUSE
ENGINE PANEL
SUPPLY
FUSE
10A
GRY
439B
1 GRY 439B
BATT PWR
VCU1
LOW WATER 7 LT BLU/WHT 440WP 440WP LT BLU/WHT A
LEVEL VCU4
3 BLK 440G 440G BLK B
SENSOR COMMON
VCU1
MBE VCU
LOW COOLANT
PROBE
440G BLK A
440G BLK D
ENGINE SENSOR
COMMON SPLICE
PACK SP1
272846

INTERIOR LIGHTS
Fig 1: Courtesy Lamp Circuit
HOT AT
ALL TIMES
FUSE
FUSE
INTERIOR PANEL
LIGHT SWITCH
FUSE
15A
BLK
BLK
DIMMER & DOME
GNDF
GNDF
LAMP SWITCH
1 BLK GNDF 41 PPL/WHT F BATT
PPL/WHT 41
2 PPL/WHT 334
334 PPL/WHT D DOME
3 PPL/WHT 108
PPL/WHT
RIGHT DOOR
SWITCH
1 PPL/WHT 108 41 PPL/WHT 1 BATT
334
2 BLK GND BLK GND 334 PPL/WHT 2 DOME
RIGHT DOOR FRAME
GROUND GND BLK GND BLK 3 GND
COURTESY LAMP
2 PPL/WHT 334 FRAME
GROUND RIGHT OVERDOOR
DOME/READING LAMP
3 PPL/WHT 334
1 PPL/WHT 108 41 PPL/WHT 3 BATT
LEFT DOOR
SWITCH ANTILOCK RED/WHT 397
BRAKES SYSTEM 334 PPL/WHT 2 DOME
1 PPL/WHT 108
334
41
GND BLK 1 GND

FRAME
PPL/WHT
GROUND
PPL/WHT
2 BLK GND BLK GND LEFT OVERDOOR

DOME/READING LAMP
LEFT DOOR
W/O W/
COURTESY LAMP
MAP LIGHTS MAP LIGHTS
BLK GND
334
FRAME
41
GROUND
334
41
GND
PPL/WHT
PPL/WHT
GND
PPL/WHT
PPL/WHT
GND
BLK
BLK
2
BLK
CENTER
2
DOME
GND
BATT
CENTER DOME &
BATT
DOME
MAP
GND
DOME
LIGHT LIGHTS
FRAME
GROUND
272836
Fig 2: Instrument Illumination Circuit
HOT AT CIGAR LIGHTER
ALL TIMES ICU3
FUSE CLUSTER CLEARANCE
PANEL LAMP & BLINKER
PARKING RADIO SWITCH
LIGHT FUSE
15A PANEL
LAMP
PANEL
LAMP
LT GRN
322
NCA
NCA
A1
CL1
(DELCO)
6
BRN 7
BLK 9
1
29A
GND
BLK 2
AV3
(FORD PREMIUM)
RD2
4
29E
BRN
GND
(FORD STANDARD)
1
29A
BRN
GND
29A
BRN
8 LT GRN 322
29E
BRN
BLK
BLK
GND
GND
OFF
PK
H/L 6 BRN 23
FRAME FRAME
HDLP SWITCH GROUND GROUND
EXTERIOR BRN 23
LIGHTS SYSTEM
POS A BRN 23
ILLUMINATION
B BRN 29E SPLICE PACK 4
VFD
29A BRN C
LAMP C BRN 29A
BRN 29A 29A BRN A
NEG E BLK GND BLK GND
FRAME GROIND 29A BRN B

INFO NOT AVAILABLE
DOME D PPL/WHT 334 29A BRN E
COURTESY AIR CONDITIONING SYSTEM
LAMPS
BATT F PPL/WHT 41 CIRCUIT INFO NOT 29A BRN 29A BRN F
TRANSMISSIONS SYSTEM
AVAILABLE 29A BRN G
ANTILOCK BRAKES SYSTEM
29A BRN J
MIRRORS SYSTEM
DIMMER & DOME 29A BRN BRN 29A 29A BRN H
LAMP SWITCH
POWER WINDOWS
SYSTEM
29A BRN
9 BRN 29A 29A BRN K
7 BLK GND J A BLK GND BLK GND 29A BRN D
SHUTDOWN FRAME
OVERRIDE GROIND
SWITCH
7 BLK GND D 29A BRN A
SPLICE 29A BRN B

COOLING FANS SYSTEM
9 BRN 29A PACK SP2 29A BRN D
INFO NOT AVAILABLE
29A BRN E
2 SPEED INFO NOT AVAILABLE
AXLE SWITCH
(A/T) 29A BRN C
9 BRN 29A 29A BRN F
7 BLK GND BLK GND
FRAME
UTILITY GROIND
LAMP SWITCH
9 BRN 29A 29A BRN G
7 BLK GND BLK GND
FOG/ROAD FRAME
LAMP SWITCH GROIND
B BRN 29A 29A BRN H
A BLK GND
INTERAXLE DIFFERENTIAL
LOCK SWITCH
B BRN 29A 29A BRN J

29A BRN
A BLK GND
FWD AXLE
DIFFERENTIAL
29A BRN K
LOCK SWITCH ELECTRONIC SUSPENSION SYSTEM
G A BLK GND BLK GND ILLUMINATION

B BRN 29A SPLICE PACK 4A
FRAME
GROIND
A BLK GND F
REAR AXLE SPLICE
DIFFERENTIAL PACK SP2
LOCK SWITCH
272837

PNEUMATIC SYSTEMS
Fig 1: Air Brake Circuit
HOT AT
ALL TIMES
ALL TIMES
FUSE
PARK BRAKE
PANEL
RELAY
STOP LAMP/
FLASHER SUB
FUSE
30A
42B
309 RED/WHT
RED/WHT
36
36 RED/WHT A
36C RED/WHT B
EXTERIOR LIGHTS
SYSTEM
STOPLAMP
C5 RED/WHT 309 SWITCH
PARK BRK IND
CL2
A3 RED/WHT 18B
LOW AIR IND
CL1
ICU 3
BLK GND
GROUND
A RED/WHT 18B
W/ HYDRAULIC
A4 BRAKES
A RED/WHT 303
A3
PRIMARY
AIR PRESSURE
SWITCH
A RED/WHT 303
A2 309
A BLK GND
A1
SECONDARY
GND
C RED/WHT
AIR PRESSURE
SWITCH
GND
GND
GND
D BLK
BLK
BLK
BLK
PARK
BRAKE
B
A
SWITCH
SPLICE
FRAME PACK
GROUND SP2
299910

POWER DISTRIBUTION
Fig 1: Power Distribution Circuit (1 of 3)
RED
NCA
NCA
14
210
210
TO POWER
DISTRIBUTION
J MODULE
FUSIBLE (FUSE EE)
LINKS (DIAGRAM
RED
RED
3 OF 3)
14
14
PNK
82
NCA
RED
14
NCA
210
PNK
NCA
14
82
BATTERIES NEG
87
JUMPSTART
POSTS
ALTERNATOR STARTER
FRAME RAIL
MAGNETIC
GROUND
SWITCH
PNK
PNK
82
82
POWER
DISTRIBUTION
MODULE
H
TO
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE L FUSE
C D E G F H B V J K T S (DIAGRAM M
40A 40A 40A 40A 40A 40A 30A 40A 60A 40A 40A 40A 3 OF 3) 40A
210E
210B
210S
210V
PNK
210K
376A
210F
210G
ORG
210T
210H
52
RED
RED
210D
RED
RED
RED
RED
RED
RED
RED
RED
RED
210C
AIR
CONDITIONING
SYSTEM E
EXTERIOR POWER POWER EXTERIOR
LIGHTS WINDOWS TO FUSE PANEL WINDOWS LIGHTS
SYSTEM SYSTEM (IGNITION RUN SYSTEM SYSTEM
RELAY 6)
(DIAGRAM
2 OF 3)
210F
RED
PNK
PNK
52B
52A
D F
G
TO FUSE PANEL TO FUSE PANEL FROM
(IGNITION RUN (IGNITION RUN/ IGNITION
RELAY 4) ACC RELAY 5) SWITCH
(DIAGRAM (DIAGRAM (DIAGRAM
2 OF 3) 2 OF 3) 2 OF 3)
210D
210B
210K
210S
376A
376A
210F
ORG
ORG
NCA
RED
RED
RED
RED
RED
FUSE PANEL
C
ABS
HYDRA
TRAILER POWER MARKER CLUSTER ULIC
HYDRAULIC RADIO DIAGNOSTIC ENGINE INTERIOR HORN/ WIPER/
UTILITY DOOR CLEARANCE DIAGNOSTIC PUMP
ABS SYSTEM SUPPLY SUPPLY LIGHT BUZZER WASHER
LAMP LOCK LAMP CONNECTOR RELAY
FUSE FUSE FUSE FUSE FUSE FUSE CIRCUIT
FUSE FUSE FUSE FUSE FEED
10A 20A 10A 10A 15A 10A BREAKER ABS POWER
10A 10A 15A 15A FUSE
11A (HYDRAULIC)
25A
RELAY 12
331
295B
439B
GRY
NCA
NCA
BLK
BLK
173A
NCA
NCA
NCA
GNDF
GNDF
TAN/WHT
PPL/WHT
LT BLU/WHT
BRN
102
73
RED
TO
CIGAR LIGHTER
(DIAGRAM
ANTILOCK SOUND 3 OF 3) EXTERIOR DOOR ENGINE INTERIOR EXTERIOR INSTRUMENT HORNS WIPER/ ANTILOCK
BRAKES SYSTEMS LIGHTS LOCKS CONTROLS LIGHTS LIGHTS CLUSTER SYSTEM WASHER BRAKES
SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM
272826
TO
POWER
DISTRIBUTION
MODULE
(FUSE J)
(DIAGRAM
1 OF 3)
G
PNK
52A
5
IGNITION
IGNITION
SWITCH
START START
OFF START OFF START
OFF START OFF OFF
ACC ACC ACC ACC ACC ON
ON ON ON ON
2
4
9
NCA
NCA
NCA
PNK
306
306
305
15
TO FUSE PANEL
(TRANSMISSION FUSE) NCA
A
(DIAGRAM 306 B
C
2 OF 3)
TO FROM
FUSE PANEL FUSE PANEL
(IGNITION (IGNITION
RUN/ACC RUN RELAY
RELAY 5) 4 & 6)
(DIAGRAM (DIAGRAM
2 OF 3) 2 OF 3)
NCA
PNK
15
RIGHT LEFT
POWER POWER HVAC WIPER/
IGNITION RUN RELAY 4 IGNITION RUN RELAY 6 IGNITION RUN/ACC RELAY 5 WINDOWS WINDOWS BLOWER WASHER
RELAY 1 RELAY 2 RELAY 8 RELAY 11 START
ABS ABS
CIRCUIT
FUSE FUSE
FUSE
5A 5A
10A
E
E
A
A
D
D
C
C
TO
14B
52B
NCA
14A
NCA
NCA
NCA
306A
NCA
PNK
NCA
NCA
NCA
NCA
NCA
NCA
NCA
PNK
210F
210H
220
220
220
220
305
15
RED
RED
14C
FUSE
PANEL
(DIAGRAM
ANTILOCK 3 OF 3) STARTING/
BRAKES CHARGING
SYSTEM K SYSTEM
PNK
220
NCA
306
NCA
NCA
220
220
FROM
D E C F B IGNITION SWITCH
FROM FROM FROM (DIAGRAM
FROM FROM
POWER IGNITION POWER 2 OF 3)
POWER IGNITION
DISTRIBUTION DISTRIBUTION SWITCH DISTRIBUTION SWITCH A AIR CONDITIONING
MODULE MODULE (DIAGRAM MODULE (DIAGRAM SYSTEM
(FUSE F) (FUSE H) 2 OF 3) (FUSE J) 2 OF 3)
(DIAGRAM (DIAGRAM (DIAGRAM
1 OF 3) 1 OF 3) 1 OF 3)
NCA
NCA
NCA
NCA
NCA
220
306
14C
14A
14B
FUSE
PANEL
LOW ENGINE/ ENGINE/

AIR AXLE HEATED/ IGN/
COOLANT BACKUP RUN ACCESSORY RUN
DRYER SHIFT RADIO POWER TRANS RUN/
LEVEL/ LAMP SUPPLY SUPPLY SUPPLY
HEATER SUPPLY FUSE MIRROR MISSION START
HYDRAULIC FUSE FUSE FUSE FUSE
FUSE FUSE 10A FUSE FUSE FUSE
MODULE 10A (EARLY 15A (LATE
10A 15A 25A 10A 10A
FUSE PRODUCTION) PRODUCTION)
15A 10A 10A
NCA
NCA
NCA
295A
NCA
NCA
NCA
NCA
LT GRN/WHT
TAN/WHT
DK BLU
120
209
M
ENGINE EXTERIOR SOUND INFO
ACCESSORIES LIGHTS SYSTEMS NOT TO
SYSTEM SYSTEM AVAILABLE IGNITION
SPLICE PACK SP6
(DIAGRAM
ENGINE TRANSMISSIONS INFO MIRRORS TRANSMISSIONS 3 OF 3)
ACCESSORIES SYSTEM NOT SYSTEM SYSTEM
SYSTEM AVAILABLE
272827
POWER
DISTRIBUTION
MODULE
TRAILER
ABS
RELAY
H FUSE
FUSE FUSE FUSE FUSE FUSE FUSE
FROM L U Z W EE
CC AA
FUSE S 40A 40A 40A 40A 40A
40A 40A
(DIAGRAM
1 OF 3)
E
376E
376E
PNK
210AA
ORG
ORG
210Z
RED/WHT
82
36D
RED
RED
46B
210U
BRN
210L
RED
RED
J
LT GRN
FROM
307
POWER
EXTERIOR EXTERIOR DISTRIBUTION
LIGHTS LIGHTS MODULE
SYSTEM SYSTEM (FUSE S)
HEADLIGHTS
LT GRN
(DIAGRAM
210AA
SYSTEM
210U
210Z
RED
RED
A RED
1 OF 3)
307
FUSE
PANEL
CB CUSTOMER
STOP
PARK RADIO ACCESS
LAMP/
LAMP POST FLASHER
FUSE SUPPLY SUPPLY
15A FUSE FUSE
15A 30A CUSTOMER ACCESS
P
M
K
F
N
D
C
B
TAN/WHT
LT GRN
322
302
PNK
399B
BLK
NCA
NCA
400A
NCA
NCA
399A
NCA
NCA
ORG
1587+
RED/WHT
TAN
DK GRN
36
313
220
400
399
GND
399C
1587
EXTERIOR
72
LIGHTS
8
COMPUTER DATA
SYSTEM K CHASSIS LINES SYSTEM
CUSTOMER ACCESS
FROM
MATING
FUSE PANEL
INSTRUMENT EXTERIOR CONNECTOR INTERIOR LIGHTS INTERIOR LIGHTS
(ACCESSORY
BLK
GND
A TAN/WHT
A TAN/WHT
CLUSTER LIGHTS SYSTEM SYSTEM

SUPPLY FUSE)
SYSTEM SYSTEM (DIAGRAM
GND
GND
GND
B BLK
BLK
B BLK
302
302
2 OF 3)
399C
399A
399B
GND
GND
NCA
NCA
NCA
NCA
BRN
BRN
29A
BLK
29A
BLK
399
FRAME
2B
2B
GROUND
9
FRAME
GROUND
PRIMARY CB SECONDARY CB
HOT POST HOT POST
(PROVISIONAL)
OPT CUSTOMER OPT CUSTOMER
ACCESS SWITCH 1 ACCESS SWITCH 2
FROM
FUSE PANEL
(DIAGNOSTIC
SUPPLY FUSE)
(DIAGRAM
1 OF 3) INTERIOR
L LIGHTS
SYSTEM
RED
331
COMPUTER RED
DATA LINES
BRN
331
29A
SYSTEM
FROM
TAN/WHT
FUSE PANEL
(IGN/RUN/
AV3
START FUSE)
57
(DIAGRAM ENGINE ENGINE

NCA
2 OF 3) CONTROLS
AV2
TRANSMISSIONS ACCESSORIES PNEUMATIC

A
SYSTEM SYSTEM SYSTEM SYSTEMS

M
CIGAR
LIGHTER EXTERIOR INSTRUMENT ELECTRONIC COOLING
LIGHTS CLUSTER SUSPENSION TRANSMISSIONS FANS
SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM
NCA
NCA
NCA
PNK
PNK
PNK
PNK
PNK
PNK
PNK
PNK
PNK
81C
81C
81C
81C
81C
81C
81C
81C
81C
AV1
A
2
AV3
E
A
K
F
H
D
J
C
IGNITION
SPLICE
BLK
BLK
GND
GND
PACK
SP6
BLK
GND
INTERIOR
LIGHTS
SYSTEM
FRAME
GROUND
272828

POWER DOOR LOCKS
Fig 1: Power Door Locks Circuit
HOT AT
ALL TIMES
FUSE
PWR DOOR PANEL
PWR DOOR PANEL
LOCK FUSE
10A
2B
443
443
TAN/WHT
TAN/WHT
5 BLK GND GND BLK 5
INTERIOR INTERIOR
LIGHTS LIGHTS
1 BRN 29A 29A BRN 1
SYSTEM SYSTEM
7 TAN/WHT 443U1 443U TAN/WHT 7
UP UP
6 BLK GND 443U1 TAN/WHT 6
4 TAN/WHT 443
443 TAN/WHT 4
3 BLK GND
DOWN
2 TAN/WHT 443L1 443L1 TAN/WHT 3
BLK
GND
DOWN
RIGHT POWER DOOR 443L TAN/WHT 2
LOCK SWITCH
LEFT POWER DOOR
FRAME
LOCK SWITCH
GROUND
2 TAN/WHT 443L 443L TAN/WHT 2

M M
1 TAN/WHT 443U 443U TAN/WHT 1
RIGHT DOOR LOCK LEFT DOOR LOCK
ACTUATOR ACTUATOR
299892

POWER MIRRORS
Fig 1: Power Mirrors Circuit
HOT IN
ON OR ACC
FUSE
PANEL
FUSE
HTD/POWER PANEL
MIRROR
FUSE
25A
17B
TAN/WHT
TAN/WHT
80
157
80 TAN/WHT 2B
3 BRN
29A INTERIOR 77 TAN/WHT
LIGHTS
8 BLK SYSTEM 76 TAN/WHT 3
GND
4 TAN/WHT 157 10
L
7 TAN/WHT 157C
R
INTERIOR GND BLK 8
LIGHTS GND BLK 7
L 1 TAN/WHT 157A SYSTEM
L
2 TAN/WHT 157D
R INTERIOR
R 29A BRN 9
LIGHTS
SYSTEM
POWER MIRROR HEATED MIRROR
SWITCH SWITCH
NCA 1 BLK GND GND BLK 1 NCA

INTERIOR INTERIOR
LIGHTS LIGHTS
NCA 2 BRN 46 SYSTEM SYSTEM 46 BRN 2 NCA
NCA 3 TAN/WHT 77 76 TAN/WHT 3 NCA

NCA 5 TAN/WHT 157D 157A TAN/WHT 5 NCA
M M
NCA 6 TAN/WHT 157C 157C TAN/WHT 6 NCA
RIGHT LIGHTED LEFT LIGHTED
HEATED MOTORIZED HEATED MOTORIZED
MIRROR MIRROR
299895

POWER WINDOWS
Fig 1: Power Windows Circuit
HOT IN ON
OR ACC
FUSE HOT AT HOT AT
RIGHT POWER LEFT POWER
PANEL ALL TIMES ALL TIMES
WINDOW RELAY 1 WINDOW RELAY 2
POWER
FUSE FUSE DISTRIBUTION
LEFT SIDE RIGHT SIDE
ACCESSORY E V MODULE
POWER POWER
SUPPLY 40A 40A
ACCESSORY POWER POWER
SUPPLY 40A 40A
WINDOW WINDOW
FUSE CIRCUIT CIRCUIT
15A BREAKER BREAKER
18A 18A
B
A
A
D
D
C
18B
34B
35B
35A
34A
210E
210E
210V
210V
BLK
NCA
BLK
NCA
NCA
TAN/WHT
TAN/WHT
TAN/WHT
TAN/WHT
TAN/WHT
TAN/WHT
TAN/WHT
220
220
220
363L
363L
363L
RED
GND
RED
GND
RED
RED
363R
363R
363R
363R
BLK
GND
GND BLK 5
INTERIOR
LIGHTS
29A BRN 1
SYSTEM
FRAME
GROUND 363D1 TAN/WHT 7
GND BLK 6 DOWN
363R TAN/WHT 4
GND BLK 3 UP
1 NCA 363A1
DOOR OPEN
363U1 TAN/WHT 2
2 TAN/WHT 363B
OPEN TO MOD
RIGHT WINDOW
3 TAN/WHT 363L GND BLK SWITCH
FRAME
RLY TO MOD
GROUND
4 TAN/WHT 363A
CLOSE MOD
GND BLK 5
5 BLK GND INTERIOR
GND LIGHTS
29A BRN 1
SYSTEM
LEFT POWER
WINDOW MODULE 363B TAN/WHT 7
GND BLK 6 DOWN
363L TAN/WHT 4
GND BLK 3 UP
363A TAN/WHT 2
1 TAN/WHT 363A
M
LEFT POWER
WINDOW SWITCH
2 NCA 363A1
LEFT POWER
WINDOW MOTOR GND BLK 5
INTERIOR
LIGHTS
29A BRN 1
SYSTEM
2 TAN/WHT 363D 363D TAN/WHT 7
363D1 TAN/WHT 6 DOWN

1 TAN/WHT 363U
M 363R TAN/WHT 4
RIGHT POWER
WINDOW MOTOR 363U1 TAN/WHT 3 UP
363U TAN/WHT 2
RIGHT POWER
WINDOW SWITCH
299891

RADIO
Fig 1: Base Radio Circuit, Delco
HOT IN HOT AT
ON OR ACC ALL TIMES
FUSE PANEL
RADIO RADIO
RADIO RADIO
RADIO SYSTEM SYSTEM
ANTENNA FUSE FUSE
10A 20A
NCA
TAN/WHT
TAN/WHT
A NCA
B NCA
4 TAN/WHT 295A
IGN
6 BRN 29E INTERIOR LIGHTS

DIM
SYSTEM
7 TAN/WHT 295B
BATT
8 BLK GND BLK

PWR GND
FRAME
9 TAN/WHT 95AR+ GROUND 2 NCA
RR+ (SPKR)
RIGHT REAR
1 NCA SPEAKER
10 TAN/WHT 95AR
RR (SPKR)
11 TAN/WHT 95FR+ 2 NCA

RF+ (SPKR)
RIGHT FRONT
1 NCA SPEAKER
12 TAN/WHT 95FR
RF (SPKR)
13 TAN/WHT 95FL+ 2 NCA

LF+ (SPKR)
LEFT FRONT
1 NCA SPEAKER
14 TAN/WHT 95FL
LF (SPKR)
15 TAN/WHT 95AL+ 2 NCA

LR+ (SPKR)
LEFT REAR
1 NCA SPEAKER
16 TAN/WHT 95AL
LR (SPKR)
DELCO RADIO
272844
Fig 2: Base Radio Circuit, W/O Delco
HOT AT HOT IN
ALL TIMES ON OR ACC
FUSE PANEL
RADIO RADIO RADIO
ANTENNA SYSTEM SYSTEM
FUSE FUSE
20A 10A
NCA
A NCA
A NCA
TAN/WHT
TAN/WHT
B NCA
1 BRN 29E INTERIOR LIGHTS

DIM
SYSTEM
2 BLK GND BLK
GROUND
FRAME
3 GROUND

R FRONT SPKR +
8 TAN/WHT 95FL 1 NCA

R FRONT SPKR
9 TAN/WHT 295B RIGHT FRONT

BATT SPEAKER
10 TAN/WHT 295A
IGN
11 BLK GND
GROUND
12
13

L FRONT SPKR +
15 TAN/WHT 95FL 1 NCA

L FRONT SPKR
16 BLK GND BLK LEFT FRONT

GROUND SPEAKER
FRAME
RADIO GROUND
272843
Fig 3: Premium Radio Circuit
HOT HOT
IN ON AT ALL
OR ACC TIMES
FUSE
RADIO RADIO PANEL
SYSTEM SYSTEM
FUSE FUSE
10A 20A
TAN/WHT B NCA
RIGHT
REAR
TAN/WHT
TAN/WHT
TAN/WHT A NCA SPEAKER
TAN/WHT
TAN/WHT
TAN/WHT B NCA
RIGHT
FRONT
FRAME TAN/WHT A NCA SPEAKER
GROUND
RADIO
ANTENNA TAN/WHT B NCA
LEFT
BLK
REAR
NCA
A NCA TAN/WHT B NCA
LEFT
FRONT
B NCA TAN/WHT A NCA SPEAKER
1 TAN/WHT 259B 259B TAN/WHT 1

BATT PWR BATT PWR
2 BLK GND GND BLK 2
GROUND GROUND
3 TAN/WHT 295A 295M TAN/WHT 3 ENABLE
IGN PWR
4 BRN 29E INTERIOR 4 CD MUTE
PANEL LAMP LIGHTS
5 5
SYSTEM
6 BLK GND 6
GROUND
7 95FL+ TAN/WHT 7
+LF SPEAKER
ENABLE/ 8 TAN/WHT 295M 95FL TAN/WHT 8
LF SPEAKER
CD MUTE RD2 95AL+ TAN/WHT 9
+LR SPEAKER
1 95AL TAN/WHT 10
LR SPEAKER
2 TAN/WHT 300AR 95FR+ TAN/WHT 11
AUDIO LINE RR +RF SPEAKER
3 TAN/WHT 300AR+ 95FR TAN/WHT 12
AUDIO LINE RR+ RF SPEAKER
4 TAN/WHT 300FR 95AR+ TAN/WHT 13
AUDIO LINE RF +RR SPEAKER
5 TAN/WHT 300FR+ 95AR TAN/WHT 14
AUDIO LINE RF+ RR SPEAKER
6 AA2
7 300AR TAN/WHT 1
RR INPUT
8 300FR TAN/WHT 2
RF INPUT
9 300AL 300AL TAN/WHT 3
LR INPUT
10 TAN/WHT 300FL TAN/WHT 4
AUDIO LINE LR LF INPUT
11 TAN/WHT 300AL+ 300AR+ TAN/WHT 5
AUDIO LINE LR+ +RR INPUT
12 TAN/WHT 300FL 300FR+ TAN/WHT 6
AUDIO LINE LF +RF INPUT
13 TAN/WHT 300FL+ 300AL+ TAN/WHT 7
AUDIO LINE LF+ +LR INPUT
14 BLK GND 300FL+ TAN/WHT 8
AUDIO SHLD GND +LF INPUT
RD1 NCA AA1
RADIO AMP
(IF EQUIPPED)
272842

STARTING/CHARGING
Fig 1: Charging Circuit
14
NCA
NCA
RED
NCA
NCA
RED
BATTERIES
NCA
NCA
NCA
GND
W/ BATTERY W/O BATTERY
CUTOFF SWITCH CUTOFF SWITCH
NCA
NCA GND NCA

GND
NCA GND
BATTERY
NCA
NCA
CUTOFF
SWITCH
14 RED
W/ BATTERY W/O BATTERY B
CUTOFF SWITCH CUTOFF SWITCH 14 RED
GND BLK
NCA
GND
GND NCA
FRAME RAIL NCA GND STARTER
GROUND
FRAME RAIL
GROUND
GND
14
RED
BLK
R B ALTERNATOR
B+ I
272813
Fig 2: Cold Start Circuit, Caterpillar 3126
HOT W/ IGNITION MEGAFUSE
RUN RELAY 6
ENERGIZED
FUSE 125A
ENG/RUN PANEL
SUPPLY
FUSE
DK GRN/WHT 1
RED 2
10A
431L
14
11B
GRY
439A
439A GRY 70 IGN
EC KEY SW
ENGINE
CONTROL
GRID HEATER MODULE
RELAY
NCA A DK GRN/WHT 431B
NCA B DK GRN/WHT 431C 431C DK GRN/WHT A7 WAIT TO
CL1 START
ICU 3
DK GRN/WHT 431L CLUSTER
RED
14
STARTER
BATT+
GRID HEATER
ENGINE
299869
Fig 3: Cold Start Circuit, Cummins ISB/C
MEGAFUSE
200A
1
2
WAIT TO A7 DK GRN/WHT 431C

START
RED
DK GRN/WHT
DK GRN/WHT
CL1
ICU 3
14
DK GRN/WHT
DK GRN/WHT
14
431L1
431L
GRID 431L DK GRN/WHT
HEATER 2
DK GRN/WHT 431M2 431M2 DK GRN/WHT
431B2 DK GRN/WHT
GND BLK
ISB/C
COLD START
ENGINE ECU
RELAY 2
COLD STARTING 41 DK GRN/WHT 431L1
AID RLY 1
11 DK GRN/WHT 431C BLK GND FRAME
WAIT TO ST LP
GROUND
COLD STARTING 31 DK GRN/WHT 431L2
AID RLY 2 EC
GND BLK
431B1 DK GRN/WHT
GRID 431L1 DK GRN/WHT

HEATER 1
COLD START
RELAY 1
ISB/C ENGINE
14
RED
STARTER
BATT+
299867
Fig 4: Cold Start Circuit, MBE 900
MEGAFUSE
200A
DK GRN/WHT 1
RED 2
DK GRN/WHT
14
DK GRN/WHT
DK GRN/WHT
14
431L1
431L
GRID 431L DK GRN/WHT
HEATER 2
DK GRN/ DK GRN/
431L2 WHT 431B2 WHT
GND BLK GND BLK
FRAME
GROUND
COLD START
RELAY 2
431B DK GRN/WHT 10 PREHEAT

IGN SPLY
DK GRN/
(NOT 69 431D WHT 9 FUEL SOL
USED) CB VCU4 SPLY PREHEAT
431C DK GRN/WHT 7
WAIT TO ST IND
VCU1
431L1
MBE VCU
431C DK GRN/WHT A7
WAIT TO START
DK GRN/WHT
CL1
ICU 3
FRAME
GROUND
GND BLK GND BLK
431B1 DK GRN/WHT
GRID 431L1 DK GRN/WHT

HEATER 1
14
COLD START
RELAY 1
RED
MBE ENGINE
STARTER
BATT+
299868
Fig 5: Starting Circuit
HOT AT ALL TIMES
FUSE IGNITION
PANEL SWITCH
START
CIRCUIT OFF START
FUSE
RED 14
ACC ON
10A
NCA
NCA
PNK 9
PNK
PNK
15
15
15
BATTERIES
NCA
NCA
NCA
A/T M/T
PNK
PNK
15 PNK
15 PNK
GND
15 PNK 1
W/ BATTERY W/O BATTERY
CUTOFF SWITCH CUTOFF SWITCH
15 PNK 2
PNK 15
PNK 15
CLUTCH
NCA
NCA
SWITCH
A/T M/T
NCA GND
PNK
GND
W/O EATON 15 PNK
AUTOSHIFT,
ALLISON MD
NCA GND
1K, 2K TRANSMISSION
PNK 15 15 PNK
BATTERY
CUTOFF
SWITCH
NCA
NCA
PNK 15A PNK 15A (OR 15) 15 PNK
(INFO NOT
W/ EATON AVAILABLE)
15A
15A
AUTOSHIFT,
W/ STARTER W/O STARTER ALLISON MD
15A PNK
NCA OVERCRANK OVERCRANK 1K, 2K TRANSMISSION (INFO NOT
AVAILABLE)
PNK
PNK
PROTECTION PROTECTION
OR W/ AT/MT OR W/ AT/MT
FRAME RAIL NCA GND
GROUND
PNK
PNK
PNK
PNK
15A
15A
15A
15A
85 PNK 15A
86 NCA GND NCA GND FRAME
GROUND
15D
15A
87 NCA 210
PNK
PNK
W/O W/
30 RED 15C
NEUTRAL NEUTRAL
SWITCH SWITCH
MAGNETIC
SWITCH
PNK
PNK
PNK
PNK
210
210
NCA
NCA
15D
15D
15A
15A
15A PNK
FUSIBLE 15D PNK 15A (OR 15D) PNK A NCA

LINKS
15D PNK 15D (OR 15A) PNK B NCA

15D
15A
NEUTRAL
SAFETY SWITCH
15A PNK (W/ AT/MT
PNK
PNK
TRANSMISSION)
W/O W/
NEUTRAL NEUTRAL
SWITCH SWITCH
CHARGING
CIRCUIT
CHARGING
14
14
GND
CIRCUIT
15D
15A
14
NCA
NCA
NCA
RED
15C
14
RED
B PNK
A PNK
BLK
NCA GND
NCA
RED
NEGATIVE
JUMPSTART
POSTS
NCA
GND
FRAME RAIL STARTER
GROUND M
FRAME RAIL
GROUND
272812

TRANSMISSION
Fig 1: Differential Lock Circuit, W/ Interaxle Lock
HOT IN
ON OR START
FUSE
IGN/RUN/START PANEL
FUSE
10A
NCA
NCA B
D PNK 81C 81C PNK G

C
IGNITION
SPLICE
PACK 6
A BLK GND GND BLK G
B BRN 29A GND BLK A

INTERIOR LIGHTS SYSTEM
SPLICE
PACK 2
INTERAXLE DIFFERENTIAL
GND
BLK
LOCK SWITCH
FRAME
GROUND
272840
Fig 2: Differential Lock Circuit, W/ Wheel Lock
HOT AT HOT IN
ALL TIMES ON OR START
FORWARD AXLE FUSE
DIFFERENTIAL CLUST
IGN/RUN/START PANEL
LOCK SWITCH DIAG CONN
FUSE FUSE
D PNK 81C 10A
15A
C
DK NCA
GRN
A BLK GND 437
A BLK GND 437
B BRN 29A INTERIOR

LIGHTS
SYSTEM NCA B
81C PNK
D PNK 81C 81C PNK G
C
IGNITION
SPLICE
PACK 6
GND BLK
A BLK GND GND BLK F
B BRN 29A INTERIOR

LIGHTS A
SYSTEM GND BLK GND BLK
SPLICE
REAR AXLE DIFFERENTIAL PACK 2
LOCK SWITCH FRAME
GROUND
D14 DK GRN 437

BATT PWR (+)
CL2
(WATER B8 LT GRN/WHT 87B 87B LT GRN/WHT B

IN FUEL)
OPT IND 6 CL1
M
ICU3 CLUSTER
GND BLK GND BLK A
FRAME
GROUND
FORWARD DCDL
MOTOR
GND BLK A
M
87C LT GRN/WHT B
REAR DCDL
MOTOR
272841
Fig 3: Transmission Circuit, A/T
POWER DISTRIBUTION BOX HOT IN ON
INLINE OR START
FUSE RIGHT FRONT NEUTRAL FUSE
START RELAY TRANSMISSION PANEL
30A FUSE
10A
B
223A NCA 19B

A
232B NCA
232 NCA
GND BLK GND BLK A

B
E
A
FRAME
GROUND GND BLK D
NCA
NCA
NCA
NCA
SPLICE
BATTERY PACK SP2
223B1
15A
223B2
15
A NCA A
B NCA B GND BLK 3
GROUND
NCA
NCA
223A NCA 6
IGN PWR
NCA
NCA
223A NCA 6
IGN PWR
A NCA A A NCA GNDE COMPUTER 1587+T DK GRN 4
GROUND J1587+
B NCA B B NCA 232 DATA LINES 1587T ORG 1
15A
15
BATT POWER INTERIOR SYSTEM J1587
TH 29A BRN 2
LIGHTS PANEL LAMP
A1 NCA A1 SYSTEM
STARTING/
A2 NCA A2 TRANSMISSION
CHARGING
A3 NCA A3 SYSTEM GEAR SELECTION
DISPLAY
B1 NCA B1
B2 NCA B2
B3 NCA B3 223A NCA C1
IGNITION POWER
C1 NCA C1 COMPUTER DATA 1587T ORG C2
J1587
C2 NCA C2 LINES SYSTEM 223B1 NCA 223B1 WHT C3
TRANS SHIFT RELAY STARTER
C3 NCA C3 A1
D1 NCA D1 15 NCA 15 PNK A2
IGNITION START
D2 NCA D2 223B2 NCA 223B2 WHT A3
TRANS SHIFT RELAY STARTER
D3 NCA D3 A1 WHT 223E1 223E1 WHT J1
BATT POWER 1 BATT POWER 1
E1 NCA E1 A2 223E WHT J2
TRANS SHIFT CTRL PWR
E2 NCA E2 A3 BLK/WHT 223D1 223D1 BLK/WHT J3
GROUND 1 GROUND 1
E3 NCA E3 B1 WHT 223E 223E2 WHT K1
SHIFT POWER BATT POWER 2
F1 NCA F1 B2 223E3 WHT K2
BATT POWER 3
F2 NCA F2 B3 BLK/WHT 223D2 223D2 BLK/WHT K3
GROUND 2 GROUND 2
F3 NCA F3 C1 WHT 223K+ 223K+ WHT F1
TRANS DATA LINK TRANS DATA LINK +
G1 NCA G1 C2 WHT 223K 223K WHT F2
TRANS DATA LINK TRANS DATA LINK
G2 NCA G2 C3 NCA 223KS 223KS NCA F3
DATA LINK SHIELD TRANS DATA LINK SHIELD
G3 NCA G3 D1 B1
H1 NCA H1 D2 COMPUTER 1587+T DK GRN B2
DATA LINES J1587+
H2 NCA H2 D3 SYSTEM B3
H3 NCA H3 E1 WHT 223E2 E1
BATT POWER 2
J1 NCA J1 E2 WHT 223E3 E2
BATT POWER 3
J2 NCA J2 E3 E3
J3 NCA J3 F1 COMPUTER 1939+T YEL G1
J1939+
K1 NCA K1 F2 DATA LINES 1939T DK GRN G2
J1939
K2 NCA K2 F3 SYSTEM G3
K3 NCA K3 11 H1
H2
TRANSMISSION H3
CONTROLLER 464B WHT D1
SMART SHIFT SIGNAL 2
464A WHT D2
SMART SHIFT SIGNAL 1
464C WHT D3
SMART SHIFT COM
A A TAN 117
ENGINE TRANS SHIFT CONSOLE
CONTROLS
SYSTEM
B B TAN 118
2
SPEEDO
SENSOR
A A DK BLU 120
EXTERIOR
LIGHTS
SYSTEM
B B DK BLU 120B
BS 464C WHT C
BACKUP
464A WHT A
LAMP SWITCH
464B WHT B
A A LT BLU/WHT 30
SMART SHIFT
B B LT BLU/WHT 30G
2
30G
TRANSMISSION
30
TEMPERATURE
SENSOR
LT BLU/WHT
LT BLU/WHT
SURESHIFT
TRANSMISSION
C12
C13
CL2
ICU3
TRANS TEMP +
TRANS TEMP
299896
Fig 4: Transmission Circuit, M/T
A A DK BLU 120
EXTERIOR
LIGHTS
B B DK BLU 120B SYSTEM
BS
BACKUP
LAMP SWITCH
A A LT BLU/WHT 30 30 LT BLU/WHT C13

TRANS TEMP +
B B LT BLU/WHT 30G 30G LT BLU/WHT C12

TRANS TEMP
2 CL2
TRANSMISSION ICU3
TEMPERATURE
SENSOR
A A TAN 117
ENGINE
CONTROLS
B B TAN 118 SYSTEM
2
SPEEDO
SENSOR
TRANSMISSION
299897
Fig 5: Two Speed Axle Circuit, A/T
HOT W/
IGNITION RUN RELAY 6
ENERGIZED
GND BLK 7
AXLE SHIFT INTERIOR
SUPPLY LIGHTS
SYSTEM 29A BRN 9
FUSE
15A
LT GRN/WHT 209 209 LT GRN/WHT 2B
LT GRN/WHT 209 209 LT GRN/WHT 2B
A WHT 223A 223A WHT 3

223A WHT
B BLK GND
2 SPEED
AXLE SWITCH
C LT GRN/WHT 209
D LT GRN/WHT 223H 223H LT GRN/WHT A
E LT GRN/WHT 224 224 LT GRN/WHT C

M
2 SPEED AXLE GND BLK B
RELAY 3 FRAME
GROUND
2 SPEED
AXLE MOTOR
GND BLK GND BLK A

GND BLK
B BLK GND B
GND BLK
A WHT 223A SPLICE

PACK 3
C BLK 440G BLK L
D BLK D
ENGINE SENSOR
E TAN 209A COMMON SPLICE
PACK 1
AXLE SHIFT
RELAY 20
TAN
CATERPILLAR MBE
FUSE PANEL 3126 ISB/C 900
440G
209A
BLK
TAN
209A
209A
TAN
28 TAN
VCU4
VCU1
3
2
6
ECM ECU MBE VCU

AXLE
AXLE
AXLE
TWO
TWO
DUAL
COMMON
SPEED
SPEED
SPEED
SENSOR
272839
Fig 6: Two Speed Axle Circuit, M/T
HOT W/
IGNITION RUN RELAY 6
ENERGIZED
AXLE SHIFT
SUPPLY
FUSE
15A
LT GRN/WHT 209 209 LT GRN/WHT 2
A WHT 223A 223A WHT 3

223A WHT
B BLK GND 2 SPEED
AXLE SWITCH
C LT GRN/WHT 209
D LT GRN/WHT 223H 223H LT GRN/WHT A
E LT GRN/WHT 224 224 LT GRN/WHT C

M
2 SPEED AXLE GND BLK B
FRAME
RELAY 3
GROUND
2 SPEED
AXLE MOTOR
GND BLK GND BLK A

GND BLK
B BLK GND B
GND BLK
A WHT 223A SPLICE

PACK 3
C BLK 440G 440G BLK L
D 440G BLK D
ENGINE SENSOR
E TAN 209A COMMON SPLICE
PACK 1
AXLE SHIFT
TAN
RELAY 20 CATERPILLAR MBE

3126 ISB/C 900
FUSE PANEL
440G
209A
BLK
TAN
209A
209A
TAN
28 TAN
VCU4
VCU1
3
2
6
ECM ECU MBE VCU

AXLE
AXLE
AXLE
TWO
TWO
DUAL
COMMON
SPEED
SPEED
SPEED
SENSOR
272838

WIPER/WASHER
Fig 1: Wiper/Washer Circuit, W/ Signal Stat Switch
HOT AT HOT IN
ALL TIMES RUN OR ACC
FUSE PANEL
ACCESSORY WIPER
FUSE 4 SUPPLY RELAY 11
11A FUSE
15A
18B
4A
BLK
GND
315A
PNK
PNK
315A
DK BLU
DK BLU
DK BLU
220
220
315
BLK
GND
FRAME
GROUND ORG FTP
YEL LTD
8 7
6
12A ORG 5
FLASH TO PASS
13A YEL BLU WASH 4
LIFT TO DIM
1A BLU 3
WASH
6A WHT WHT GND 1 2
COMMON
14A GRN GRN CODE "A"
WIRE CODE A
8A RED RED CODE "B"
WIRE CODE B 7
7A BRN BRN CODE "C" 8 6
WIRE CODE C
5
4
3
1 1 2
2
3
8 7
4 LT GRN 465 DK BLU 379 EXTERIOR LIGHTS 6
PWR FROM BATT
5 DK BLU 315H SYSTEM 5
WIPER MTR HI
6 BLK GND BLK GND 4
COMMON FRAME GROUND
7 3
8 DK BLU 320 1 2
WASHER PUMP
9 DK BLU 315L
WIPER MTR LO
10 DK BLU 315P
WIPER MTR PWR
11 DK BLU 315
PWR FROM IGN SW
12 LT GRN 20L
LOW BEAM HEADLIGHTS SYSTEM
13 LT GRN 20
PWR FROM HDLIGHT SW EXTERIOR LIGHTS SYSTEM
14 LT GRN 20H
HI BEAM HEADLIGHTS SYSTEM
SIGNAL STAT MULTIFUNCTION
SWITCH
SIGNAL STAT
MODULE
1 DK BLU 320
M
2 BLK GND BLK GND
FRAME GROUND
WINDSHIELD
WASHER
PUMP MOTOR
315H
315P
315L
GND
315
GND
DK BLU
DK BLU
DK BLU
DK BLU
BLK
BLK
5
4
PR WINDSHIELD
LO COM HI FRAME
PF WIPER MOTOR
GROUND
299893
Fig 2: Wiper/Washer Circuit, W/ UT Switch
HOT AT HOT IN
ALL TIMES RUN OR ACC
FUSE PANEL
ACCESSORY WIPER
FUSE 4 SUPPLY RELAY 11
11A FUSE
15A
18B
4A
315A
PNK
PNK
BLK
315A
DK BLU
DK BLU
DK BLU
220
220
315
GND
BLK
GND
FRAME
GROUND
MIN INT 7
HIGH INT 6
INT 5
LOW
INT 4
INT 3
INT 2
OFF MAX INT 1
1 DK BLU 315B 315B2102 DK BLU 3

W/S WIPER PARK/WASH
2 DK BLU 315
IGN PWR
3 BLK GND
COMMON
4 DK BLU 320
WASHER PUMP
COMMON
GROUND 379
LOW
6 EXTERIOR LIGHTS DK BLU
SYSTEM MIN INT 7
HIGH
7 DK BLU 315A 315A2102 DK BLU 2
W/S WIPER HI SPEED INT 6
8 DK BLU 315L INT 5
WIPER MTR LO
9 DK BLU 315C 315C2102 DK BLU 1 INT 4
W/S WIPER LO SPEED
10 MS INT 3
11 DK BLU 315 INT 2
PWR FROM IGN SW
12 OFF MAX INT 1
13 DK BLU 315P
WIPER MTR PWR
14 DK BLU 315H
WIPER MTR HI
FRONT
WIPER/WASH
UT MODULE UT MULTIFUNCTION SWITCH
1 DK BLU 320
M
2 BLK GND BLK GND
FRAME GROUND
WINDSHIELD
WASHER
PUMP MOTOR
GND
315H
315P
315L
GND
315
BLK
DK BLU
DK BLU
DK BLU
DK BLU
BLK
5
4
1
FRAME
PR WINDSHIELD GROUND
LO COM HI WIPER MOTOR
PF
299894

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5 LT BLU 97F LT BLU

NCA 1 LT BLU 98FA

15 LT BLU 338C+ LT BLU

1 LT BLU 98K2 LT BLU

TEMPERATURE 2 LT BLU 98K3 LT BLU

FRAME GND BLK GND BLK 2

LT BLU 98A LT BLU 4

LT BLU 338E LT BLU 2

LT BLU 338C+ LT BLU 2

PNK 220 PNK 2

LT BLU 98K2 LT BLU 5

LT BLU 98K3 LT BLU 6

FRAME GND BLK GND BLK 1

9 BRN 29A INTERIOR LIGHTS 376L ORG B11 TRACTOR ABS

LEFT REAR HAND RIGHT FORWARD HAND LEFT FORWARD HAND RIGHT REAR HAND

2 RED/WHT 36G RED/WHT 500

C5 RED/WHT 125 GND NCA 1

395 NCA A FLUID

C YEL 1939+D 1587+T DK GRN B2

K YEL 1939+D 1939­E YEL C

CAB SPLICE W/ W/ ENGINE SPLICE

NCA B YEL 1939+

1939­ DK GRN 1939+T YEL M

ABS SPLICE 1939+T YEL YY

MBE VCU ANTI­LOCK (INFO NOT (INFO NOT

NCA A YEL YEL

K YEL 1939+D 1939+T YEL K

NCA B YEL 1939+

NCA YEL YEL M

ABS SPLICE YEL YEL YY

MBE VCU ANTI­LOCK (INFO NOT

NCA A YEL YEL

K YEL 1939+D GRN YEL C

YEL YEL A NCA

NCA B YEL 1939+

NCA A DK GRN 1939­

N YEL YEL YEL 1939+ 1939+T YEL M

DATALINK 1939­T DK GRN B NCA

YEL DK GRN YEL NCA YY

K YEL 1939+D GRN YEL C

CAB SPLICE W/O ENGINE SPLICE

YEL YEL A NCA

NCA B YEL 1939+

NCA A DK GRN 1939­

N YEL YEL YEL 1939+ 1939+T YEL M

DATALINK 1939­T DK GRN B NCA

OUTPUT 5 11 NCA 440Z

NCA A NCA 440Z

NCA B NCA 234 PPL 234

440G NCA 440G BLK

BLK GND B BLK GND PPL 234

3 BLK GND W/ FAN CLUTCH

9 BRN 29A INTERIOR

440Y GRY 2 GRN/YEL

GND BLK 440Y GRY

GROUND 97E LT BLU 2

FAN CLUTCH 31 NCA PPL NC07 NCA 440Z

NCA A NCA 440Z

NCA B NCA 234 PPL 234

440G NCA 440G BLK

BLK GND B BLK GND PPL 234

3 BLK GND W/ FAN CLUTCH

K YEL 1939+D 1939E YEL C

1939 DK GRN 1939+T YEL M

MBE VCU ANTILOCK (INFO NOT (INFO NOT

MBE VCU ANTILOCK (INFO NOT

NCA A DK GRN 1939

DATALINK 1939T DK GRN B NCA

NCA A DK GRN 1939

DATALINK 1939T DK GRN B NCA

WATER IN 20 GRY 439W 439W GRY B