Documente Academic
Documente Profesional
Documente Cultură
NSRP Q
Quality Monitoring
Document Class: X
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Employer Doc. No.
NSRP Complex Project Rev. 0
CONTENTS
Contents
1 EXECUTIVE SUMMARY ............................................................................................................ 3
2 AUDIT TEAM ............................................................................................................................... 3
3 AUDITEE (ORGANIZATION AUDITED) .................................................................................. 4
4 AUDIT CRITERIA (REFERENCE DOCUMENTS) ................................................................... 4
5 OPENING MEETING .................................................................................................................. 4
6 CLOSING MEETING .................................................................................................................. 4
7 AUDIT FINDINGS ....................................................................................................................... 4
8 AUDIT REPORT DISTRIBUTION LIST .................................................................................... 5
9 ATTACHMENTS ......................................................................................................................... 5
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1 EXECUTIVE SUMMARY
The objective of this audit was to verify compliance of JGCS Zone 2 QA/QC Group’s
quality monitoring activities with the quality-related requirements of the NSRP Project.
The audit scope was Zone 2 quality monitoring and the agenda covered:
- Quality Monitoring Plan
- Personnel
- Coordination with Subcontractors
- Monitoring Records
- Monitoring Nonconformities
- Sample Site Surveillance of Monitoring Checks
The audit was carried out on 6th July 2015. Subcontractor Lilama (piping) was
selected as a sample subcontractor for the site surveillance part of this audit.
Summary: The audit showed that Zone 2 QA/QC Group generally complied with the
Project Quality Management system for quality monitoring; however two (2)
Observations were found which Zone 2 QA/QC needs to address.
Observation 1 -
There was no complete list of QA/QC team members competent to perform
quality monitoring for Zone 2 QA/QC team and Subcontractors.
Observation 2 –
The completed check sheets omitted to include the reference number of the
specific item/equipment etc. checked in each case.
2 AUDIT TEAM
Dietrich Coekin JGCS JVD FQAM (Lead Auditor)
Sridhar Boyapati NSRP QC Manager (Observer)
Nguyen Thi Tho JGCS JVD QA Clerk
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- ISO 9001:2008
- Project Quality Plan (Common) S-000-1139-0004V
- Quality Monitoring Procedure S-000-16B0-0001V
and other applicable Project documents
5 OPENING MEETING
The opening meeting was held in Zone 2 QA/QC office from 08:45 to 09:00 on 6th July
2015.
Refer to Attachment 3 for the list of attendees of the opening meeting.
6 CLOSING MEETING
The closing meeting was held in Zone 2 QA/QC office from 16:00 to 16:10 on 6th July
2015.
Refer to Attachment 4 for the list of attendees of the closing meeting.
7 AUDIT FINDINGS
Observation 1 –
There was no complete list of QA/QC team members competent to perform
quality monitoring for;
a) Zone 2 QA/QC team
b) Subcontractors
Observation 2 –
The completed check sheets omitted to include the reference number of the
specific item/equipment etc. checked in each case.
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Recommendation 1 –
List of welders etc. was attached to the Welding check list. It was recommended
to note (on the completed check list) only the ID number of the welder(s) etc.
actually checked during monitoring.
Recommendation 2 –
Only one MNC was issued. It was recommended to maintain a log of MNCs
when the second MNC is issued.
9 ATTACHMENTS
(1) Audit Finding Reports (AFR) –Observations
(2) Audit Check List (completed)
(3) Opening Meeting – List of Attendees
(4) Closing Meeting – List of Attendees
(5) Audit Evidence Documents (maintained in JVD Site QA files)
Exhibit 1 QC Zone 2 Organization Chart
Exhibit 2 Quality Monitoring Plan
Exhibit 3 Document Control Check List (sample)
Exhibit 4 Monitoring Nonconformity no. Z2-MNC-0001
Exhibit 5 Competent Member list for QMC for OB1
Exhibit 6 QMC training attendance list for OB2
Exhibit 7 Quality monitoring check list for OB02
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ATTACHMENT 1 Page 6 of 33
Employer Doc. No.
NSRP Complex Project - Q~ ,o!w~ Rev. 1
Auditor and Date issued: ~+/ C(!)~..u_,'J Auditee representativ e acknowledgement and Category:
D. Coekin 6th July 2015 Date: 6th July 2015 S. J. Jeon ~ Z:U., 2
Section 4: AFR closed out by "Auditor" on (date): "Auditor'' Team Leader name:
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The completed check sheets omitted to include the reference number of the specific item/equipment
etc. checked in each case.
AC..,f7~
"~ I "-1Pt... €+-t &.0~ t.-1~ V/5E...l F rGf:> .
Auditor and Date: ~~ /lJ ••J v '-'1 ;/.of.J/
Section 4: AFR closed out by " Auditor'' on (date): " Auditor'' Team Leader name:
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ATTACHMENT 2 DOCUMENT NO. : S-000-16B0-0011V
S-000-16B0-0011V Rev
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NSRP PROJECT QUALITY AUDIT CHECKLIST – SITE
SUBCONTRACTOR (AUDITEE) : Zone 2 – QA/QC – Quality Monitoring
PERSONS PARTICIPATED : Mr. S. J. Jeon
AUDIT DATE : 6 July 2015 09:00 – 16:30
AUDIT
NO. AUDIT ITEMS FINDINGS CONFORMITY
CRITERIA
1. Organization
1.1 Who is responsible for ensuring that competent team S-000-16B0-0001V Zone 2 identified persons responsible for monitoring accept
members monitor subcontractor’s work and coordinate Para. 3 subcontractors’ work.
with subcontractors? Exhibit 1
1.2 Which QA/QC team members are assigned to perform S-000-16B0-0001V There was no complete list of QA/QC team members OB01
quality monitoring for JGCS? Para. 3 competent to perform quality monitoring for;
a) Zone 2 QA/QC team
b) Subcontractors
1.3 Is there a list of subcontractor QA/QC team members that S-000-16B0-0001V As item 1.2 above As item 1.2
are assigned to perform quality monitoring? Para. 3 above
1.4 Who reviews the closed check list and signs the “Review S-000-16B0-0001V Zone 2 E& I QA/QC Engineer (Mr. Jeon) reviewed and accept
by Contractor QA” section of the check list? Para. 7 l) signed the “Review by Contractor QA” section of each
check list.
2.2 Is quality monitoring performed within two weeks of the S-000-16B0-0001V Yes, for example ….. accept
start of a new process? Para. 7
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NSRP PROJECT QUALITY AUDIT CHECKLIST – SITE
AUDIT
NO. AUDIT ITEMS FINDINGS CONFORMITY
CRITERIA
2.3 Is each type of work activity in progress monitored with S-000-16B0-0001V Yes, for example …… accept
the appropriate check list? Para. 7
2.4 Who coordinates quality monitoring activities between S-000-16B0-0001V Overall coordination was handled by Zone 2 E& I QA/QC accept
JGCS and subcontractor? Para. 3 Engineer (Mr. Jeon).
Detailed coordination was handled by the Zone 2 person
responsible for monitoring subcontractors’ work.
2.5 Do subcontractor and Contractor perform quality S-000-16B0-0001V Yes, Zone 2 and Subcontractor monitoring personnel accept
monitoring together? Para. 7 performed monitoring checks together.
3. Records
3.1 Are all sections of the check sheet completed as per S-000-16B0-0001V The completed check sheets omitted to include the OB02
steps a) to l)? Para. 7 reference number of the specific item/equipment etc.
checked in each case. Exhibit 3
3.2 For processes such as welding, painting, GRE piping – S-000-16B0-0001V List of welders etc. was attached to the Welding check RE01
Are the operators ID numbers noted on the check sheet? Para. 7 list. It was recommended to note (on the completed check
list) only the ID number of the welder(s) etc. actually
checked during monitoring.
3.3 Where are quality monitoring records kept? S-000-16B0-0001V Quality monitoring records were kept as hard copy in accept
Para. 8 binders on shelves in Zone 2 QA/QC office.
3.4 Who prepares records of completed check lists? S-000-16B0-0001V The authorized monitoring personnel for each accept
Para. 7 subcontractor package prepared and completed each
monitoring check list.
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NSRP PROJECT QUALITY AUDIT CHECKLIST – SITE
AUDIT
NO. AUDIT ITEMS FINDINGS CONFORMITY
CRITERIA
4. Monitoring Nonconformity (MNC)
4.1 Is a MNC issued when required? S-000-16B0-0001V Yes, a MNC was issued when a deficiency was found accept
Para. 7 twice in consecutive checks.
Exhibit 4
4.2 Is a log of MNCs maintained? S-000-16B0-0001V Only one MNC was issued. RE02
Para. 7 It was recommended to maintain a log of MNCs when the
second MNC is issued.
4.3 Are MNCs followed up and expedited until closed? S-000-16B0-0001V Yes, MNC was followed up and expedited until closed. accept
Para. 7
4.4 Is the original MNC kept as a record? S-000-16B0-0001V Yes, the original (hard copy) MNC was kept as a record. accept
Para. 7
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ATTACHMENT 3 Page 11 of 33
JGCS NSRP PROJECT
OPENING MEETING
ATTENDANCE SHEET
NAME POSITION COMPANY/DISCIPLINE SIGNATURE
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JGCS NSRP PROJECT
CLOSING MEETING
ATTENDANCE SHEET
NAME POSITION COMPANY/DISCIPLINE SIGNATURE
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Zone: 2.-"- I Area: AACb/h~Y AO&o(Jt{(C6 1 Date of check:
0!. ltJ->-1 20J5
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Item Description: S·h. e.~ ~~~'-'-'-<\ tv--e
j-subcontractor:-[::ft::-1\- rc\-(l---:- f o i -p ·1Quality Monltorlng-no,:·-.Z-2..- - &N G-- GLH--CQ,l..+-·--
: 'l"fiiffollowing· cfieck:s· sliall'lie · confirmed=by:Sobt:o·ntra·~tor= b·efore:submittal:of-the:request:to -JGC:S r Afterc completing.this:form,
; Subcontractor shaH request JGCS to check. The JGCS Quality Monitoring representative shall physically check a!! the items and process
the comoleted CMck List ln accordance with the Quality Monitoring Procedure S-000-1660-000lV.
·----,-
· No.j Accepted
- -L
Check Result
lI YES I NO T"N;-
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. 1 I Do all documents created for the project have NSRP and
lw
~I NORA !'lumbers on cover page?
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2 i Is a document control procedure/instruction available? I
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; Are documents distributed to the appropriate personnel In j
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Are document revisio'ls controlled and distributed to
1 relevant person rei? ! ()..~~ I'V'-t '\/J- 1),\.C\.~.· 0 \.1 ~.r lt. j
il
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s 1 Are superseded or old revisiott.documents controlled?
. th-e u. vy.. (. .,__,.+
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; Are the delivery docume~ts delivered to DCC processed i lrvr
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l within 24 hours of receipt? I
:.' 7-- J. Are the documents numbered as procedure7
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l8 1 Are the documents a p_proved?
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; Results meet Project Specification 0 yes 0 no
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1 !f above is "no", !ssued Monitoring Nonconformity (MNC) no.:
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SUBCONTRACTOR
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; Signa:ure: 1-~ ~ignature: ~ . j Signature: ~~ ;/CPJ
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~ Date: CJ _s. j "-Y ~ L_£, Ii Date: 03 Ju..\. 2.(}<{ 6 . Date: /:l.clJMe,.KJ;s- __j
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-- -·- ·· -
JGCS Zone QA/QC Manager and Date issued: Subcontractor representative acknowledgement and Date:
09.Jan-2015 10.Jan-2015
(61!j M~Ac;~
Subcontractor Representative and Date:
~0./JtW- 2°/r
- 4~ l"f1A7f7/ .
JGCS Zone Q~C Mana~r's review and acceptance of Correction and/or Corrective Action Plan:
co)-tt:U..+1o~ Cl c..ortec we 0-ct1Hl ~s su ltClble '+o £11!p)l)\le curr-en-1 ~ tu a+1on
A
JGCS Zone QA/QC Manager and Date: .-l~f" 13- J'an . -- ~o/ $"'
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Section 3: JGCS Zone QA/QC Manager's verification of Subcontractor's implementation of action plan
v~bw~tor o.-M~ wli€ct tert7.ftco.-fe OYl eq.tAipll!eil t (iHVI Ytt.f,ii'{)fain eq,t'ipnt~f I ~..s-t .
JGCS Zone QA/QC Manager and Date~...,/11-- ~ .)..../ - dO.h ~ .J-0/!;:
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Section 4: MNC closed by JGCS Zone QAJQC""Manager and Date:~ ~ .:u.- JOJI~.l-0~
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EXHIBIT 5 Page 17 of 33
2015
Person in charge Person in charge July(PM24) Aug(PM25) Sep (PM26) Oct(PM27) Nov(PM28) Dec (PM29)
No. Subcontractor / Activities Check List nos.
Subcontractor JGCS 15 30 15 30 15 30 15 30 15 30 15 30
1.2 Zone-2 subcontractor
Construction Corporation No. 1 Co. Ltd.(CC1-CVL) piling, concrete Thanh, Tien Lauren /Rey 1, 2, 4, 5
LILAMA underground steel piping Trieu, Minh Naga / Srinivasan 1, 2, 4, 6, 7, 10,11,12(if requried time)
LILAMA above ground piping Tuyen, Duc Naga / Srinivasan 1, 2, 4, 6, 7, 10,11(if requried time)
LILAMA SMP7 structural, mechanica Van Anh , Thang Ninh / Sateesh 1, 2,3, 4, 6, 7
KNDT NDE Lee Byung Jin, Park Kwang Yong Ganeshan, Thrideep 1, 2, 4, 7
KTI SMP Noel, Thang Thang, Thien 1, 2, 3,4, 6, 7, 10,11,12(if requried time)
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Zone : ZONEZ
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1 Review Result Sticker (Filled By JGCS)
I RESULT CODE: A, B, R, F ( ~ )
0 9 MAR 7015
RE~ir:o
·119 · JJJ.:w 11 of ~echC~~
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&CS
CONSORTIUM
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NSRP COMPLEX PROJECT
---·-·····-····-·-·-···--------'---------,-----
t!a%MA/
.Job code: 0-6495-20 REV-3
Contractor Doc. No:
Title: SMP2,3,4,6A2 Document List W3160-002-A-999 Date: Mar 06,2015
0 9 M~R ZBl5
ReCE.l\iEO
Revision Details '----~~--·
Date Pre'd Chk'd I App'd
Rev. Revision Status l
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3 06 Mar, 2015 For Construction T.V.D M.T.T N.D.B
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T.V.D N.D.B
II M.T.T
2 10 Feb, 2015 For Construction II
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l 29 Sept, 2014 For Construction D.V.B I T ..M.C L.M.D
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0 09 Sept, 2014 For Approval D.V.B I T ..M.C L.M.D
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Prepared by:
esponsible Company Checked by: Approved by: I
~----'--------+---·--- . --..----.. --.. . . . ..
Lilama corporation Trinh Van Due Mai The Thang Nguyen Dinh B~il
~ontractor
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IN3-SD R16 Doc. No.; LO?-A-004 Page 1 of 3
1 EP-20
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d&CSCDH!lDRTIUM
A -999
@A/
REV -3
fSSE
VV3160-002-A-400 JSA for Pioing Fabrication 8-Seo-14 13-Seo-14 14-0ct-14 L07-S-OOI A X i FC
VV3!60-002-A-40 I HSSEPian 12-Seo-14 L07-S-002 A X FC
VV3160-002-A-402 Traffic Management Plan 12-Sep-14 L07-S-003 A X ' FC
VV3160-002-A-403 Waste Management Plan 12-Seo-14 L07-S-004 A X FC
VV3160-002-A-404 Emergencv Response Plan 12-Seo-14 L07-S-005 A X FC
VV3160-002-A-405 Worker Accommodation Plan 12-Sep-14 L07-S-006 A X FC
VV3160-002-A-406 Sercurity and Vigilance Management Plan 12-Scp-14 L07-S-007 A X FC
VV3160-002-A-407 Health Management Plan 12-Seo-14 L07-S-008 A X FC
VV3160-002-A-408 JSA for Piping Installation 30-Seo-14 24-0ct-14 L07-S-009 A X FC
VV3160-002-A-409 JSA for Pioc Suooort Fabrication 30-Seo-14 29-0ct-1 4 25-Nov-14 L07-S-010 A X FC
VV3160-002-A-41 0 JSA for Steel Structure Erection 30-Sep-14 24-Nov-14 L07-S-Oll A X FC
VV3160-002-A -412 HSSE Training Program 12-Seo-14 L07-S-013 A X FC
•C A
VV3160-002-A-600 Welder/Welding Operator Qualification Procedure 8-Seo-14 30-Seo-14 8-Jan-15 L07- -001 A X FC
VV3!60-002-A-601 Welding Procedure Qualification 8-Seo ~ l4 30-Sco-14 L07- -002 A X FC
VV3160-002-A-603 Welding Consumablcs Control Procedure 8-Sep-14 30-Sep-14 L07- -004 A X FC
VV3160-002-A-605 WPS/PQR Status 8-Seo-14 30-Seo-14 L07- -006 A z FC
VV3160-002-A-612 NonconformitY Control Procedure 4-0ct-14 15-0ct-14 L07- -013 A z FC
Project Quality Plan (PQP) and Project Quality
VV3160-002-A-617 29-Qct-14 6-Nov- 14 L07-Q-018 A X FC
-- -- Control Procedure ----- -- --
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