ANNEXURE 3

BOLT TORQUE CALCULATION

 BOLT TORQUE CALCULATION FOR CHANNEL GIRTH FLANGE

HYDROTEST PRESSURE P Mpa(g) 34.918

Hydrostatic Test Temperature (Max.) Deg,C 48 (As per UG-99c)

Ext. Bolt Diameter D mm 19.05 3/4" UNC

Bolt Sectional Area A mm2 194.83832 ( From TEMA for Inch Series)

Bolt Root Diameter Dn mm 15.75

Number of Bolt N 16

Bolt Material SA 193 Gr. B7

Bolt Yield Stress Sy Mpa 725

Operating Bolt Load WM1 Kg 52565.141 (From PVElite)

N 515664

Gasket Seating Bolt Load WM2 Kg 44826.137 (From PVElite)

N 439744.4

Maximum Load (Max. of Wm1 & Wm2) Wreg N 515664

Safety Factor considered for above calculation 1.3

Force Required = Wreg x SOF / N Freq N 41897.703 ( For Single Bolt)

Required Bolt Torque (K * D * Freq) T N-mm 159630.25 (K = 0.2)

Induced Stress in Bolt (Freq/A) Sinduced Mpa 215.03831

Allowable Stress = (0.8 * Bolt Yield Stress) Sallowed Mpa 580

PTA SILO EQPT No. F6951 F 6952 PAGE 3

60 KL tank

TOP LIFTING TRUNNION CALCULATIONS :

MATERIAL : SA 36

L : Moment arm 80.00 mm

d1 : Outside Diameter of Trunnion Pipe 219.10 mm

t : Thickness of Trunnion Pipe = SCH 80 12.70 mm

d2 : Inside Diameter of Trunnion Pipe 193.70 mm

I : Moment Of Inertia = pi * (d1^4 - d2^4) / 64 = 44018358.97 mm4

Z : Section Modulus = I / (d1 / 2) = 401810.67 mm3

s y : Yield stress 227.76 Mpa

S : Allowable stress = 2/3 * yield stress 151.84 Mpa

Maximum longitudinal load per Trunnion = PL = #REF! N

Maximum transverse load per Trunnion = PT = #REF! N

Vessel Vertical
Longitudinal Moment ML = PL x L = #REF! N-mm

Bending stress in trunnion, Sb = ML / Z = #REF! Mpa

Vessel Horizontal
Circumferencial moment, Mc = PT x L = #REF! N-mm

Bending stress in trunnion, Sb = Mc / Z = #REF! Mpa

Maximum Bending Stress = #REF! Mpa

#REF!

WELD CALCULATION

Vessel Vertical
Longitudinal Moment ML = PL x L = #REF! N-mm

Section Modulus of weld Sw = pi * Ro^2 = 37702.889608 mm2

Shear stress in weld due to bending moment fs = ML / Sw = #REF! Mpa

Allowable shear stress = 0.4 * Yield Stress = 91.1 Mpa

Weld Size of trunnion to end plate = W1 > end plate thickness = 30 mm

Min. Weld Size of trunnion to pad = W2 = max {(fs / FS ) , 20mm) #REF! mm

Provided weld thickness at trunnion to pad (total groove + fillet) = w = 20 mm PAGE A4

PTA SILO EQPT No. F6951 F 6952 PAGE 4

60 KL tank

TOP LIFTING TRUNNION LOADS

MATERIAL : SA 516 GR. 60

CASE 1 : HORIZONTAL LIFT WITH NO RADIAL LOAD

Maximum transverse load PT = N = #REF! N

Moment = M = PT * Moment Arm L = #REF! N-mm

CASE 2 : HORIZONTAL LIFT WITH RADIAL LOAD

Considering half angle formed by roap = 15 Deg.

Maximum transverse load PT1 = PT * cos 15 = #REF! N

Maximum Radial load PT1 = PT * sin 15 = #REF! N

Moment = M = PT1 * Moment Arm L = #REF! N-mm

CASE 3 : VERTICAL LIFT WITH NO RADIAL LOAD

Maximum Longitudinal load PL = N = #REF! N

Moment = M = PT * Moment Arm L = #REF! N-mm

CASE 4 : VERTICAL LIFT WITH RADIAL LOAD

Considering half angle formed by roap = 15 Deg.

Maximum Longitudinal load PL1 = PL * cos 15 = #REF! N

Maximum Radial load PL = PL * sin 15 = #REF! N

Moment = M = PT1 * Moment Arm L = #REF! N-mm

Above loading is checked for local stresses as per WRC 107 in PVELite and found safe.

PAGE A6