VOLUME 2

TECHNICAL INFORMATION

TYPE
CBW 80(60)40(32)14(16)28(34)
SERIAL NUMBER
162 947, 162 948
VERSION
001 − 15.05.2008

LIEBHERR
 INDEX

INDEX − VOLUME 2

1. GENERAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. HYDRAULIC DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. ELECTRIC DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. ADDITIONAL DOCUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1437

1437
 GENERALDRAWINGS

1. GENERAL DRAWINGS

Drawing title Drawing number Pages

General arrangement 5082 001 00 00 000 000 1 page
Reeving plan 5045 721 00 00 000 002 1 page

1437
 HYDRAULIC

2. HYDRAULIC DRAWINGS

Drawing title Drawing number Pages

Schematic hydraulic 5082 970 00 00 001 001 4 pages

1437
 ELECTRIC

3. ELECTRIC DRAWINGS

Drawing title Drawing number Pages

Outline power supply 5082 600 00 00 031 000 5 pages
Electric wiring diagram 5047 600 00 00 061 007 50 pages

Motor Grab EL RFK 5033 690 00 01 000 003 14 pages

Load Limitation CPL RFK 5020 690 00 00 000 005 7 pages

1437
 1 2 3 4 5 6 7 8

A
CRANE TYPE: CBW STANDARD 240 KW A
KRANTYP:

ORDER NO:
AUFTRAGSNR.:
B B

PROJECT:
PROJEKT:

C C

Power calculation methods: Power supply tolerances:
Pnom is calculated as the relevant intermittent power requirement All power supplies to the crane have to 
for 40% intermittent duty. The crane main drive is designed be within the following tolerances:
according to this value (S6­40% rating).
­AC steady state +/­   10%   volts
+/­     5%   frequency

D
­AC transient +/­   20%   volts D
+/­   10%   frequency
­DC +/­   10%   volts

Fault level:
Protected power supplies shall be provided to the crane.
The short circuit capacity of the crane electrical switchgear 
E is based on the following max. short circuit fault level at  E
the crane termination point:
main supply : max. 45 KA rms
aux.  supply : max. 10 KA rms

F F

issued
18.08.05 lwnnit0 LIEBHERR­WERK NENZING GMBH outline power supply drawing no.:
5082 600 00 00 031 000 assembly group sheet
1
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft 18.08.05 lwnklt0 Copyright (c)
Urheberrecht (c)
Übersicht Stromversorgung Identnr.: 983838714 Ort von
5
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

CRANE TYPE:

(supplied by client)
KRANTYP:

emergency stop

1 x switch board

control voltage

control voltage
A
CBW STANDARD 240 KW A

main motor

cable reel

1 x cabin
grab
ORDER NO:
240KW 5,5KW max. 37KW 110VAC 24VDC AUFTRAGSNR.:
M M M
3 3 3

B
main supply U = 3x400V B
f  = 50Hz
star / delta starter

P = 240KW
nom

aux. supply U = 230V 1Ph.
C C
f  = 50Hz
magn. 6­13xItherm.
6KA P = 7KW
max
therm. 250­500A
468A

slewing column
D D
6 x (1x95) 1 x 95
For power requirements calculation
method please refer to front sheet.

slip ring element
3x600A 1x600A
P IN I start
(KW) (A) (A)
L1,L2,L3 PE
main motor 240 450 1000 S6,40%ED
ALL SHIPYARD CABLES ARE TO BE
E Note 1,2 Note 1,2 CONNECTED TO THE SLIPRING COLLECTOR: E

CABLE ENTRY FOR SHIPYARD CABLES:
UNDRILLED GLAND PLATE cable reel 5,5 9 120 S1
400V,50Hz,3Ph PE

base column
main power supply emergency stop
on turning ladder grab 37 70 450 S3­40%ED

ship sided: magn. trip current = 15xInom, 100msec Note 1:  shipyard cable
Schiffseitig: magn. Auslösestrom = 15xInenn, 100msec Note 2: cable details to be advised by client
F F

issued
18.08.05 lwnnit0 LIEBHERR­WERK NENZING GMBH outline power supply drawing no.:
5082 600 00 00 031 000 assembly group sheet
2
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
0
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Übersicht Stromversorgung Identnr.: 983838714 Ort von
5
0 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

1 x 1000W halogen type

1 x 1000W halogen type
heating hydraulic tank

on slewing column
in switch cabinet

standstill heating

slewing column
3 x 60W inside 
A A

1 x 60W cabin
power socket

heating cabin
switch board

1 x 2000W

floodlights
1 x 700W
E ­ motor

on boom

lighting

lighting
B B

cabin
30mA
C C

slewing column
cabin

cabin
D D

4x16

slip ring element
standstill
heating

2x100A 2x100A 8x16A

1,2 N,3 4,5,6,7,8,9,10,11,12,13

spare spare
E Note 1,2 E

base column
230V, 50Hz, 1Ph lighting switch
auxiliary power supply on turning ladder

Note 1:  shipyard cable
Note 2: cable details to be advised by client
F F

issued
18.08.05 lwnnit0 LIEBHERR­WERK NENZING GMBH outline power supply drawing no.:
5082 600 00 00 031 000 assembly group sheet
3
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Übersicht Stromversorgung Identnr.: 983838714 Ort von
5
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

guide roller guide roller guide roller guide roller

cable reel

B B
4x25 mm²

flexible
trailing
cable
4x25 mm²

=KB
+X20
C C
­X20

=DS
+X1
­X1

grab control
foot pedal
flange plug ODU 309 223 000 554 000
with female insert 3 pole + earth 4x25 mm²
D ODU 309 709 160 004 000 D

flange socket ODU 309 013 000 554 000
with male insert 3 pole + earth 4x25 mm²
M
ODU 309 809 160 004 151
(to be provided on motor grab)

E motor grab E

F F

issued
18.08.05 lwnnit0 LIEBHERR­WERK NENZING GMBH motor grab drawing no.:
5082 600 00 00 031 000 assembly group sheet
4
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Motorgreifer Identnr.: 983838714 Ort von
5
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

modification index
A Änderungsindex A
revision revision revision revision revision revision revision revision revision revision
Revision 1 Revision 2 Revision 3 Revision 4 Revision 5 Revision 6 Revision 7 Revision 8 Revision 9 Revision 10
date date date date date date date date date date
Datum Datum Datum Datum Datum Datum Datum Datum Datum Datum
mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.:
Änd. Nr.: Änd. Nr.: Änd. Nr.: Änd. Nr.: Änd. Nr.: Änd. Nr.: Änd. Nr.: Änd. Nr.: Änd. Nr.: Änd. Nr.:
mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages
Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten

B B

C C

D D

E E

F F

issued
18.08.05 lwnnit0 LIEBHERR­WERK NENZING GMBH modification index drawing no.:
5082 600 00 00 031 000 assembly group sheet
5
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Änderungsindex Identnr.: 983838714 Ort von
5
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
CRANE TYPE: CBW STANDARD 240 ­ 270 KW A
KRANTYP:

ORDER NO:
AUFTRAGSNR.:
B B

PROJECT:
PROJEKT:

C C

D D

E E

basic wiring diagram
Grund ­ Schaltplan
Note! RFK ­ additional wiring diagrams may as on
option amend this basic wiring diagram.
NRS ­ Zusatzschaltpläne können auftragsspezifisch
als Option diesen Grundplan ergänzen.

F F

07 40665 07.03.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH wiring diagram drawing no.:
5047 600 00 00 061 007 assembly group sheet
1
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft 16.02.04 lwnklt0 Copyright (c)
Urheberrecht (c)
Stromlaufplan Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

INDEX:
A INHALTSVERZEICHNIS: A

1 wiring diagram 26 RFK ­ floodlights slewing column
Stromlaufplan NRS ­ Scheinwerfer Drehsäule
2 index 27 RFK ­ helicopter warning light boom
Inhaltsverzeichnis NRS ­ Helikopterwarnleuchte Ausleger
3 components identification 28 control lighting + heating
Gerätebezeichnung Steuerung Beleuchtung + Heizung
4 hydraulic control 29 slip ring element
Hydrauliksteuerung Schleifringkörper
B B
5 general control 30 RFK ­ luffing slewing sector
Allgemeine Steuerung NRS ­ Wippwerk Drehwerk Sektor
6 lighting and heating 33 RFK ­ load & radius limit 1­, 2­fold
Beleuchtung und Heizung NRS ­ Lasteck 1­, 2­fach
7 lighting 34 RFK ­ load & radius limit 2­fold
Beleuchtung NRS ­ Lasteck 2­fach
8 RFK ­ auxiliary hoist 35 RFK ­ load & radius limit 1­, 2­fold
NRS ­ Hilfshub NRS ­ Lasteck 1­, 2­fach
9 RFK ­ slewing gear interlock 37 RFK ­ auxiliary hoist
NRS ­ Drehwerksverriegelung NRS ­ Hilfshub
C C
10 RFK ­ outline electric of crane 40 RFK ­ slewing stop parkposition
NRS ­ Übersicht Elektrik Kran NRS ­ Drehwerk Stop Parkposition
11 power supply 41 RFK ­ slewing gear interlock
Stromversorgung NRS ­ Drehwerksverriegelung
12 emergency stop 45 PE ­ connection
Not­Aus PE ­ Anschluss
13 motor start 46 name plate fuse list
Motor Start Schild Sicherungsaufstellung
15 motor control 47 checklist electric safety devices
Motorüberwachung Checkliste El. Sicherheitseinrichtungen
D
16 indicating devices 50 modification index location D
Anzeigegeräte Änderungsindex
17 hydraulic control
Ort
Hydrauliksteuerung
18 limit switches hoisting gear X1 switch cabinet
Endschalter Hubwerk Schaltschrank
19 limit switch luffing gear X10 slip ring element
Endschalter Einziehwerk Schleifringkörper
20 hoisting gear, luffing gear, slewing gear stop X20 indication unit
Hubwerk, Wippwerk, Drehwerk Stop Meldeeinrichtung
E E
21 screen wiper / horn X57 terminal box
Scheibenwischer / Hupe Klemmkasten
22 auxiliary supply X58 terminal box
Hilfseinspeisung Klemmkasten
23 heating 4 device outside
Heizung Gerät außen
24 lighting
Beleuchtung
25 floodlight boom
F Scheinwerfer Ausleger F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH index drawing no.:
5047 600 00 00 061 007 assembly group sheet
2
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Inhaltsverzeichnis Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

ELECTRICAL COMPONENTS IDENTIFICATION
Bezeichnung elektrischer Geräte
A A

CABLES COMPONENTS & INSTRUMENTS LOCATION

Kabel Geräte & Instrumente Ort
1 W  20 . 1 =DS + 4H ­ S01 X... panel..., junction box...
Schaltschrank..., Klemmkasten...
running number kind of item, running number 4... field device
laufende Nummer Art des Betriebsmittels, laufende Nummer externe Geräte
to location location, function group ..1 running number
zum Einbauort Einbauort, Funktionsgruppe laufende Nummer
from location assembly group
B vom Einbauort Anlage
B

ASSEMBLY GROUP FUNCTION GROUP KIND OF ITEM COLOUR ­ CODE FOR CABLE CORES

Anlage Funktionsgruppe Art des Betriebsmittels Farb ­ Code für Kabeladern
AL boom A general control A amplifier BK black
Ausleger Allgemeine Steuerung Verstärker sw Schwarz
AW drive wagon B lighting and heating B converter BN brown
C Antriebswagen Beleuchtung und Heizung Umformer br Braun
C
DB slewing platform C clamping cylinder / casing oszillator C capacitor
RD red
Drehbühne Anpresszylinder / Verrohrungsmaschine Kondensator
DS slewing column D slewing gear D binary elements rt Rot
Drehsäule Drehwerk Binäre Elemente OG orange
ET external E luffing gear E anything else or Orange
Extern Wippwerk Verschiedenes YE yellow
FB travelling beam F travelling gear F protective devices ge Gelb
Fahrbalken Fahrwerk Schutzeinrichtungen GN green
FS drivers cabin G grab control G generators, power supplies
gn Grün
Fahrerhaus Greifersteuerung Generatoren, Stromversorgungen
GE generator H hoisting gear (main) H indicating devices BU blue
Generator Hubwerk ( Haupt­) Anzeigegeräte bl Blau
GS base cloumn K trolley gear K contactors, relais VT violet
D Grundsäule Katzfahrwerk Schütze, Relais vi Violett D
HW hoisting gear L steering L inductance GY grey
Hubwerk Lenkung Induktivität gr Grau
KB cabin M mill M motors
WH withe
Kabine Fräse Motoren
ws Weiss
KZ trolley N cable drum P test devices
PK pink
Katze Kabeltrommel Prüfeinrichtungen
MA mast Q strut cylinder / outrigger Q power switch gears rs Rosa
Mast Abstützung / Schwenkholme Starkstromgeräte TQ turquoise
MH engine room S spreader R resistors tk Türkis
Maschinenhaus Spreader Widerstände GNYE green/yellow
OW superstructure T additional devices S switches gnge Grün/Gelb
Oberwagen Zusatzeinrichtungen Schalter SR silver
QT girder V drilling devices T transformers
­ Silber
E Querträger Bohrgerät Transformatoren E
RK slewing head X whip hoist gear V semiconductors
Rollenkopf Hilfshubwerk Halbleiter
ST strut Y tugger winch W cables, transmission paths
Stütze Beruhigungswinde Kabel, Übertragungswege
TM tower Z closing winch X terminal strips, plugs, sockets
Turm Schliesswinde Klemmleisten, Stecker, Steckdosen
TK tank Y valves
Tank Ventile
UW under carriage
Unterwagen
ZA aggregate
Zentralaggregat
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH components identification drawing no.:
5047 600 00 00 061 007 assembly group sheet
3
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Gerätebezeichnung Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

temperature of hydraulic oil

content hydraulic tank
/17.B2 Hydrauliköltemperatur

Rechtsdrehen Stop
* optional scope of supply

/17.B3 Inhalt Hydrauliktank

slewing right stop

Linksdrehen Stop
Auswippen Stop

slewing left stop
Einwippen Stop
A Optionaler Lieferumfang A

luffing out stop
lowering stop

luffing in stop
Senken Stop
Heben Stop
if not applicable, plug is to be sealed

lifting stop
with cover plate or tape
Falls nicht vorhanden, Stecker mit
Blindkappe oder Klebeband abdichten

* *

/20.D3

/20.D4

/20.D5

/20.D6
/20.D2
/20.D1
­S12

­S13

­Y02

­Y02

­Y02
=ZA

=ZA

­Y01

­Y01

­Y01
+4A

+4A

+4D

+4D
+4H

+4H

+4E

+4E
reference to relevant parts list position
Referenz zur relevanten Stücklistenposition
62 note 2 43 note 3
B note 1 slewing column remaining EL B
­S12.X Drehsäule Rest EL
*3

+4A note 2 suction pipe EL

=ZA ­Y01.X ­Y02.X ­Y01.X ­Y02.X ­Y01.X ­Y02.X

*4

*4

*4

*4

*4

*4
Ansaugrohr EL
51 note 1 +4H +4H +4E +4E +4D +4D
note 3 tank hydr. EL
Tank Hydr. EL
­1W4.12

­1W4.13

­1W4.09
C C

=DS+X1­X1
­1W4.04

­1W4.06

­1W4.07

­1W4.02

­1W4.03

­1W4.17

­1W4.23

­1W4.14

­1W4.16
D D

+4H +4H +4H +4H +4H +4E +4E +4H +4H

*4

*4

*4

*4

*4

*4

*4

*4

*4
­S21.X ­S22.X ­S26.X ­S23.X ­S27.X ­S20.X ­S21.X ­S24.X ­S25.X
P

P
E E
­S22

­S26

­S23

­S27

­S20

­S24

­S25
/33.B2

/34.B2

/36.B2
­S21

­S21
+4E

+4E
/17.B7

/33.B3

/34.B3

/36.D2

/17.B4

/17.B6
+4H

+4H

+4H

+4H

+4H

+4H

+4H
* * * * * * * *

joystick

joystick
Meisterschalter

Meisterschalter
load corner  2
Lasteck 2

load corner  2
Lasteck 2

load corner  2
Lasteck 2
Verzurrung
lashing

load corner  1
Lasteck 1

load corner  1
Lasteck 1

load corner  1
Lasteck 1

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH hydraulic control drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
4
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Hydrauliksteuerung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­S22.X
51 note 1
gear temperature hoisting winch
A Getriebetemperatur Hubwinde A
­S22 ­1W4.15
/17.C2 *3
50 note 2

+4H multi cable transit
­S01­04 Merfach Kabeldurchführung
48,49 note 2
­1W4.18 ­1W4.19 +4E
­S01­10
47 note 3
/18.B2

/19.B2
/18.B4

/19.B4
/19.B5
/33.B6
/34.B6
/30.B5
/30.B6
/19.B6
/33.B7
/34.B7
limit switch luffing gear
B Endschalter Einziehwerk B
limit switch hoisting gear
Endschalter Hubwerk

=KB
­1W20.01 +X20 =KB
­1W20.02
­1W20.03 ­X20 15 note 4 +4T
­1W20.05 ­20W4.01 M ­M02
/21.E6
­1W4.01A screen wiper pump 
­1W4.01B
­1W4.01C Scheibenwischerpumpe
­1W4.01D ­20W4.02 M =KB
+X1 ­1W4.01E
C ­1W4.01F +4T C

­20W4.05
­X1 ­1W4.01G M screen wiper ­M01
3 =ZA Scheibenwischer /21.E4
­1W4.08 ­M01 =KB
/13.E3
+4T =KB
­1W4.21
­S09.X +4T
21 Note 6
­S09
main motor *2 /21.C2
Hauptmotor 21 note 4
joystick left
31 note 7
Meisterschalter links
­1W4.10

­20W4.04
=KB
D
+4T D
­H09 reference to relevant parts list position
horn /21.D2
Hupe 50 note 4 Referenz zur relevanten Stücklistenposition

­10W1.01A note 1 slewing column remaining EL

­S03 ­10W1.01B
­10W1.01C Drehsäule Rest EL
/12.B3 ­10W1.01D
84, 255 note 1 ­10W1.01E note 2 hoisting winch EL
emergency stop ­10W1.01F Hubwinde EL
Not­Aus ­10W1.01G
note 3 limit switch luffing gear EL
=GS Endschalter Wippwerk EL
E +X10 E
note 4 cabin EL
­X10
PE

­10W4.02 Kabine EL
16 note 5 note 5 ring carrier pre­assembly EL
Schleifringkörper Vormontiert EL
note 6 switch cabinet
* note 7
Schaltschrank
central power unit EL
Zentralaggregat EL

F
* supplied by customer
Vom Kunden geliefert
F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH general control drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
5
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Allgemeine Steuerung Identnr.: 983606614 Ort
+4A von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

70, 71, 72 note 1
70, 71, 72 note 2
­1W4.26 ­E22 =KB
/24.E4 ­E15
60W /24.E2
60W
63 note 3 =ZA cabin lighting

­20W4.03
­1W4.25 ­E06 Kabinenbeleuchtung
/23.E2
heating hydraulic tank
Hydrauliktank Heizung
=KB
C
70, 71, 72 note 1 +X20 C
­1W4.22 ­E23 ­X20
/24.E6
optional
60W
­20W4.06

+X1
­X1 64 note 2 =KB
70, 71, 72 note 1
­1W4.20 ­E20 ­E09
/23.E4
/24.E3 2000W
60W blower cabin heating
Lüfter Kabinenheizung

­1W10.02
D D
­10W1.02

reference to relevant parts list position
­1W4.05

=GS Referenz zur relevanten Stücklistenposition
+X10
­X10
­S05 /29.D2 note 1 slewing column remaining EL
/28.B6 heating Drehsäule Rest EL
E 54, 254 note 1 Heizung E
slip ring element
note 2 cabin EL
Schleifringkörper Kabine EL
note 3 tank hydr. EL
* Tank Hydr. EL

F
* supplied by customer
Vom Kunden geliefert
F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH lighting and heating drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
6
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Beleuchtung und Heizung Identnr.: 983606614 Ort
+4B von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
+X57 =AL
­X57 78,79 note 5 +4B
+X58 ­57W4.01 ­E34
­X58 80,81, note 5 /27.E3
A 100W optional A
88 note 6

74,75,76 note 4 +4B floodlight

­W391 ­E36 Scheinwerfer
/26.E5 optional
1000W

74,75,76 note 4 +4B floodlight

­W392 ­E37 Scheinwerfer
=AL
multi cable transit /26.E6 optional
1000W 74,75,76 note 1 +4B
B Merfach Kabeldurchführung ­58W4.01 ­E31 B
/25.E2
1000W
=AL
­1W58.01

­1W57.01

74,75,76 note 2 +4B
­58W4.02 ­E35
/25.E4
1000W
optional

C C

+X1
­X1

74,75,76 note 3 +4B floodlight

D ­1W4.35 ­E32 Scheinwerfer
D
/26.E2 optional
1000W
reference to relevant parts list position
74,75,76 note 3 +4B floodlight Referenz zur relevanten Stücklistenposition
­1W4.36 ­E33 Scheinwerfer
/26.E3 optional
1000W
note 1 floodlight boom
Scheinwerfer Ausleger
note 2 RFK ­ floodlight boom
NRS ­ Scheinwerfer Ausleger
E note 3 RFK ­ floodlights slewing column E
NRS ­ Scheinwerfer Drehsäule
note 4 RFK ­ additional floodlights slewing column
NRS ­ Zusätzliche Scheinwerfer Drehsäule
note 5 RFK ­ helicopter warning light boom
NRS ­ Helikopterwarnleuchte Ausleger
note 6 slewing column remaining EL
Drehsäule Rest EL

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH lighting drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
7
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Beleuchtung Identnr.: 983606614 Ort
+4A von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

­S23.X
51 note 1
+4A
A A
+4A
­S23
/37.C3 *3
optional 50 note 1

multi cable transit
­S01­10 Merfach Kabeldurchführung
/38.B5
/38.B7

B B
­1W4.55
­1W4.54

optional
46,49 note 1

­1W4.57
P ­S28
*4 /37.B6
­S28.X optional

=KB
­1W20.11 +X20
+X1
­X1 ­X20
C C
­Y08.X
­1W4.56

­Y08
*4 /39.D6
optional
­Y08.X
+4H

+4H
D ­Y08 D
*4 /39.D4

reference to relevant parts list position
Referenz zur relevanten Stücklistenposition
E E
note 1 RFK ­ auxiliary hoist
NRS ­ Hilfshub

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ auxiliary hoist drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
8
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Hilfshub Identnr.: 983606614 Ort
+4X von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B
51,52 note 1
­S30 ­S30.X ­W368
/41.B4 *3
optional 50 note 1
crawling speed slewing gear
Kriechgang Drehwerk =KB
­W326 +X20
51,52 note 1
­S31.X ­X20
­S31
/41.B5 *3

­Y11.X
optional 50 note 1
C parking ­ slewing gear position C
­W369
Parkposition ­ Drehwerksposition ­W323 ­Y11
*4 /44.D2
51,52 note 1 optional
­S32.X
­Y10.X

­S32 ­W370
+4A

/41.B6 *3 +X1 +4A

optional 50 note 1 ­X1 ­W322 ­Y10
lock cylinder locked *4 /44.D5
Verriegelungszylinder verriegelt optional
­Y07.X

51,52 note 1
­S33 ­S33.X ­W371 ­W321 ­Y07
/41.B7 *3 *4 /44.D3
D optional 50 note 1 optional D
lock cylinder unlocked
Verriegelungszylinder entriegelt

reference to relevant parts list position
Referenz zur relevanten Stücklistenposition
E E
note 1 RFK ­ slewing gear interlock
NRS ­ Drehwerksverriegelung

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ slewing gear interlock drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
9
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Drehwerksverriegelung Identnr.: 983606614 Ort
+4D von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

­S28.X
+4H
­1W4.28 +4H
P ­S28 pressure limit switch hoisting gear
*4 /18.B7 Druckschalter Hubwerk
optional =KB
=KB +4B
+X20
­20W4.08 ­E10
­S12 ­1W4.31 ­X20 /23.E6
/40.B2 optional
C optional C
25 note 2

+X1 20,21 note 1
­X1 =KB
­20W4.15
­S10
/31.C7
bypass sector optional
Überbrückung Sektor

­10W1.05 ­1W4.30 ­S01­08

optional
D 20 note 1 D
/31.B2
/31.B3
/31.B4
/31.B6

limit switch slewing gear
Endschalter Drehwerk
=GS reference to relevant parts list position
+X10 Referenz zur relevanten Stücklistenposition
­X10
note 1 RFK ­ luffing slewing sector
­10W4.05

NRS ­ Wippwerk Drehwerk Sektor
E =GS note 2 RFK ­ slewing stop parkposition E
+4A NRS ­ Drehwerk Stop Parkposition
­S05 note 3 RFK ­ emergency stop in pedestal
/12.B4 NRS ­ Not Aus in der Grundsäule
1,2 note 3 optional

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ outline electric of crane drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
10
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Übersicht Elektrik Kran Identnr.: 983606614 Ort
+4D von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

95Q,95Q 400/440VAC L4
/13.A1
95Q,95Q 400/440VAC L5
/13.A1
95Q,95Q 400/440VAC L6
/13.A1
A A

3
5
1
­E02 I> I> I>

L3
L5
L1
2 4 6
10A I> I> I>
B 9­14A 44 32 B
/12.D4

2
/12.B7

­Q02 ­F09
1 3 5 43 31 13A
U< 1 3 5 11 21 1
main switch

2.5Q
­Q01 Hauptschalter
In=630A 14 12 24 22
Io=0.5­0.8xIn I> I> I>
Ir=0,8­1xIn
Isd=6­13xIr 2 4 6 ­Q01 23 33
/11.B1

0/440
tr=10A/10/20

+20

400

440
­20
Io=0,71xIn ­K05 ­K05
Ir=0,98xIo tr = /12.E7 /12.E7
Isd=13xIr ­T01 24 34
C tr=10 C
1400VA ­X1

0/110

110

PE

PE
20
22
24
27
0/27
class
6Q 2.5Q

2.5Q
NSGAFOEU 2.5Q
6Q 2.5Q
~ ~

2.5Q 2.5Q 2.5Q ­V08

27/24VAC
2 2 2
21A + ­
12 14 + ­
2x (1x95Q)
2x (1x95Q)
2x (1x95Q)

­F06 ­F04 ­F03 ­C08

D 3A 10A 3A 1000µF D
1 1 11 1

/16.B4
2.5Q

1.5Q

1.5Q

1.5Q

2.5Q
­X1
PE

2.5Q
43 13 2 12 14
­K05 ­K05 ­F08
/12.E7 /12.E7 13A
1 11
PE

44 14

/16.B5
2.5Q
=GS
=GS

L1 L2 L3 PE
1.5Q

1.5Q
E +X10 E
­X10
/29.D3 L1 L2 L3 PE

10
2.5Q ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 2.5Q
2

9
1

PE
1
­X1
PE

main power supply ­X1 =KB

Haupteinspeisung +X20
M2 M6 M1 M3 ­X20 M9 M10

9
3x400V/50Hz or /12.E1 /15.A1 /13.A1 /12.A1 /17.A1 /17.E1
3x440V/60Hz indication unit
refer to drg. outline power supply Meldeeinrichtung supply 110VAC supply 24VDC
Siehe Zng. Übersicht Stromversorgung
F Versorgung 110VAC Versorgung 24VDC F
XXXX 600 00 00 031 0XX

05 39412 03.12.04 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH power supply drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
11
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Stromversorgung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M3 110VAC
/11.F6

A A
­X1

3
(opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste 13
only if RFK emergency stop ­K03
21 in pedestal is applicable /12.E3
Nur wenn NRS Not­Aus in der 14

16
switch cabinet ­S01 ­X1
Schaltschrank Grundsäule vorhanden ist
22

BN
/11.B2 14 12

14
­X1 22 13 ­Q01
B +4A =GS B
turning ladder 22 13 11
­S03 +4A
Drehleiter
4
/5.E2
21 14 ­S05
=KB /10.E2
21 14

19
+X20 ­X1
14

­X20

BN

BU

1
BU
/29.D5 10 /29.D5 11
=KB
+X20
­X10 ­X10

19
=KB ­X20
5

+X20 21 +X10 10 +X10 11

cabin ­S01 =GS =GS
Kabine
C =KB C

RFK ­ emergency stop in pedestal
NRS ­ Not Aus in der Grundsäule
22

17
­X1 +X20 13 21
­S02

17
­X1 BN 14 22
=KB /12.C3

disconnect
auftrennen
+X20 =KB
16

18
­X20 ­X1 BU +X20

20
/12.D3 ­X20

2
18

­X1

20
­X1
D D

A1 A1
D1
­K03 ­Q01 U < ­K05
/12.E3 /11.B1 D4 /12.E7
A2 A2

M2 0/110VAC M2
/11.F4 /13.E1

­K03 main switch ­K05

E /12.D3 Hauptschalter /12.D7 E
13 14 13 14
/12.A7 /11.E5
23 24 23 24
/11.C6
33 34 33 34
/11.C7
43 44 43 44
/11.E4
53 54 53 54
61 62 61 62
71 72 71 72
83 84 83 84

emergency stop control on
Not­Aus Steuerung ein
F F

05 39412 03.12.04 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH emergency stop drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
12
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Not­Aus Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L4 400/440VAC 95Q,95Q
/11.A8
L5 400/440VAC 95Q,95Q
/11.A8
L6 400/440VAC 95Q,95Q
/11.A8
A M1 110VAC M1 A
/11.F5 /14.A1

K 2.5Q (opt.) refer to order partslist
17+ (Opt.) siehe Auftragsstückliste

­T02
A ­P02
only if RFK ampere meter
L 2.5Q 18 switch cabinet is applicable
2.5Q PE Nur wenn NRS Amperemeter
Schaltschrank vorhanden ist

­X1
B B

95Q
95Q
95Q

95Q
95Q
95Q
1 3 5 1 3 5 1 3 5
­K13 ­K11 ­K12
/14.E3 /14.E1 /14.E2
2 4 6 2 4 6 2 4 6

C C

123

124
­X1 ­X1
70Q
70Q
95Q
95Q
95Q

70Q
­X1 A1 T1 T2
PE

95Q
95Q
95Q
­F25 S1MN
/13.E7
A2 X1 X2
D D

BN
BU
PE
W1 W2
V1 M U2
note 3 U1 3 V2

actual motor rating refer to drg. =ZA 1TP1

outline power supply +4A 1TP2
XXXX 600 00 00 031 0XX ­M01 1HE1 BN M911
Atuelle Motorleistung siehe Zng. /5.C3 /22.D8
1HE2 BU M912
Übersicht Stromversorgung /22.D8
E E
XXXX 600 00 00 031 0XX note 3
hydraulic drive
Hydraulikantrieb
M2 M2
/12.E8 /14.E1
0/110VAC
­F25
/13.D6
12
/16.B2 14 11
22
/15.B5 24 21
PTC­protection
F Kaltleiterschutz F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH motor start drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
13
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Motor Start Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/13.A8 /15.A1

A A

13 43
­K09 ­K11
/15.E5 /14.F1
14 44

B B

15
­K14
/14.E4 18 16

113
­X1
C C

21 21 13 13
­K12 ­K11 ­K13 ­K12 A1
/14.F2 /14.F1 /14.E3 /14.E2 ­P01
22 22 14 14
h
A2

D D

A1
A10

A10

A10
A11

A11

A11

A1
A3

A3

A3
A1

A1

A1

­X1

2
­K11 ­K12 ­K13 N
­K14 ­K20
/14.E4
/14.E1 /14.E2 /14.E3 /14.E7
A2

A2

A2
A4

A4

A4

0.8­8/6­60sec A2
8sec A2
40/60/80/100msec
60msec

M2 0/110VAC M2
/13.E8 /15.E1
E ­K11 ­K12 ­K13 ­K14 ­K14 ­K20 E
/14.D1 /14.D2 /14.D3 /14.D4 /14.E4 hour meter /14.D7
1 2 1 2 1 2 16 DIP ­ Switches Betriebsstundenzähler 13 14
/14.B1 15 /22.C7
3 4 3 4 3 4 18 t1 23 24
/13.C4 /13.C5 /13.C2
5 6 5 6 5 6 33 34
t2 /22.C7
13 14 13 14 13 14 43 44
/14.C3 /14.C3 /15.A4
21 22 21 22 21 22 53 54
/14.C2 /14.C1 LED green
31 32 31 32 31 32 supply o.k. 61 62
/28.D2 /22.C8
43 44 43 44 43 44 LED yellow 71 72
/14.A7 /22.C8
relais activ 83 84
motor start
Motor Start motor on
F Motor ein F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH motor start drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
14
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Motor Start Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/14.A8 /17.A1
M6 110VAC M6
/11.F4 /16.A1
A A
­X1

1
43
­K20

1
/14.E7
44
=KB
+X20
­X20 M1

120
/19.A1
­X1
B B
=KB

8
+X20 21 21
motor off ­S11 =KB ­F25
Motor aus /13.F7 24 22
22 +X20

120
­X20

=KB
+X20
109

­X20 =KB
+X20 13 21 X1
C C
­S10­H08 25
motor on 14 22 X2 ­K32
6

Motor ein /17.E3 28 26
109

­X1
=KB =KB
+X20 +X20
110

­X20 ­X20 M2
2

/16.E1

D 43 D
7

­K09
110

/15.F5 ­X1 ­X1

2

44
A1

­K09
/15.E5
A2

M2 0/110VAC M2
/14.E8 /17.E1
E E
­K09
/15.E5
13 14
/14.A3
23 24
33 34
43 44
/15.D1
53 54
61 62
71 72
83 84

F motor start F
Motor Start
issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH motor control drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
15
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Motorüberwachung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M6 110VAC M6
/15.A8 /19.A1
A A

11 15 61 11 11
­F25 ­K32 ­K30 ­F04 ­F08
/13.F7 14 12 /17.E3 18 16 /17.E2 /11.D5 14 12 /11.E7 14 12
62

B B

270

272
271

­X1 ­X1 ­X1 ­X1

6
12

13
11

3
=KB =KB =KB =KB
+X20 +X20 +X20 +X20

270

272
271

­X20 ­X20 ­X20 ­X20

6
C C

=KB X1 =KB X1 =KB X1 =KB X1

+X20 +X20 +X20 +X20
­H06 ­H09 ­H07 ­H01
X2 X2 X2 X2

D D
=KB
+X20
­X20
2

M2 0/110VAC M2
/15.D3 /19.D6

E E
motor fault content hydraulic tank trouble fuse crane on
Motorstörung Inhalt Hydrauliktank Störung Sicherung Kran ein
temperature fault
Temperatur Störung

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH indicating devices drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
16
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Anzeigegeräte Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M9 24VDC M9
/11.F7 /20.A1
M1 110VAC M1
/15.A8 /18.A1
A ­X1 A

9
BN
=ZA ­X1 ­X1

1
temperature of hydraulic oil
+4A

Hydrauliköltemperatur
­S12.X

BN

BN
BN
=ZA A

BN
+4A
­S12 +4H +4H +4H
/4.B2 ­S24.X ­S25.X ­S21.X

1
85°C B =ZA 6 1 1 1
­S12.X +4A +4H +4H +4H

B
+4A ­S13 ­S24 P ­S25 P ­S21 P
B /4.B2 /4.E6 /4.E7 /4.E2 B
=ZA BU
130 7 5 3 2 3 2 3 2
­X1 ­S24.X ­S25.X ­S21.X

2
3

3
M130 +4H +4H +4H

BU
/37.A3

BU
BK

BU
130

­X1

BU
310
BN

154

155
131

311
gear temperature hoisting winch
Getriebetemperatur Hubwinde

­X1 ­X1 ­X1 ­X1

+4A
­S22.X
A

A
+4A
C ­S22 C
/5.A1 M154 M155
100°C /33.B5 /33.B4
B
15 33
­S22.X RFK ­ load & radius limit 1­, 2­fold
B

+4A NRS ­ Lasteck 1­, 2­fach ­K121 ­K70

/17.E7 18 16 /17.E5
BU

34
132
RFK ­ auxiliary hoist

­X1
NRS ­ Hilfshub
disconnect
auftrennen

M132
/37.B3
M133
/37.D3
133

­X1
D D
A1 A1
­ A1 A1
­K30 ­K32 ­K70 ­K121
/17.E2 + /17.E3 A2 A3 /17.E5 /17.E7 A2 A3
A2 1­10 sec A2 0,1­1 sec
3 sec 0,1 sec
M10 0/24VDC M10
/11.F8 /20.E1
M2 0/110VAC M2
/15.E8 /18.E1
­K30 ­K32 ­K32 ­K70 ­K121 ­K121
/17.D2 /17.D3 /17.E3 /17.D5 /17.D7 /17.E7
E 13 14 16 DIP 13 14 16 DIP E
/18.D2 /16.B3 18 /18.C8 /17.C7 18
23 24 15 Switches 23 24 15 Switches
/37.D7
33 34 26 33 34 26
/15.C5 28 /17.C8 /18.C2 28
43 44 25 43 44 25
53 54 53 54
LED   U LED   U
61 62 supply o.k. 61 62 supply o.k.
/16.B4
71 72 LED   R 71 72 LED   R
83 84 relais activ 83 84 relais activ

temperature of hydraulic oil content hydraulic tank hook lashing

Hydrauliköltemperatur Inhalt Hydrauliktank Haken Verzurrung
gear temperature hoisting winch joystick
F Getriebetemperatur Hubwinde Meisterschalter F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH hydraulic control drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
17
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Hydrauliksteuerung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/17.A8 /19.A1
­X1

1
A A

1
­X1

Senken Stop Arbeitsbereich
lowering stop working range

1
Heben Stop Arbeitsbereich
lifting stop working range

S1.3

BN
S1.1

S2.3
S2.1
+4H +4H +4H
­S01­04 ­S01­04 ­S28.X

1
/5.B1

S1.4
S1.2
/5.B1

S2.4
1

S2.2
+4H
­S28 P

3
2
/10.C2

143
141
RFK ­ auxiliary hoist
NRS ­ Hilfshub ­X1 ­X1 3 2

RFK ­ auxiliary hoist
B B
disconnect
­S28.X
auftrennen
M141 M143

2
NRS ­ Hilfshub
/38.B1 /38.B1

Ausleger nicht unter Arbeitsbereich

disconnect
+4H

auftrennen
no boom below working range
M140

BU
/38.C1
140

171
­X1 M104
/38.C1
­X1

315
Verzurrung 13 ­X1
lashing
25
­K121 ­K18
/17.E7 28 26 /19.E4
14
RFK ­ load & radius limit 1­, 2­fold

13
NRS ­ Lasteck 1­, 2­fach

25
C C
142

RFK ­ pressure limitation hoisting gear
­X1 ­K33 ­K70

NRS ­ Druckabsicherung Hubwerk
M103
/38.E1 /18.E7 28 26 /17.E5
disconnect
auftrennen

M142

314
/35.B1 14
­X1
M100
/35.D1
312

disconnect
auftrennen
­X1 15

13
­K33
/18.E7 18 16
RFK ­ auxiliary hoist

­K30
NRS ­ Hilfshub

/17.E2
disconnect
auftrennen

323

14
­X1
M102
313

D /38.E1 D
­X1
M101 A1 A1
/38.D1 A1
­K15 ­K16 ­K33
/18.E3 /18.E5 /18.E7 A2 A3
A2 A2 0,1­1 sec
1 sec
M2 0/110VAC M2
/17.E8 /19.E1
­K15 ­K16 ­K33 ­K33
/18.D3 /18.D4 /18.D7 /18.E7
E 13 14 13 14 16 DIP E
/20.B1 /20.B2 /18.D4 18
23 24 23 24 15 Switches
33 34 33 34 26
43 44 43 44 /18.C7 28 25
53 54 53 54
LED   U
61 62 61 62 supply o.k.
(opt.) refer to order partslist
71 72 71 72 LED   R
(Opt.) siehe Auftragsstückliste
83 84 83 84 relais activ
only if RFK pressure limitation
hoisting gear is applicable pressure limit switch hoisting gear
no lifting stop no lowering stop Nur wenn NRS Druckabsicherung Druckschalter Hubwerk
kein Heben Stop kein Senken Stop Hubwerk vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH limit switches hoisting gear drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
18
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Endschalter Hubwerk Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/18.A8 /31.A1
M6 110VAC M6
/16.A8 /43.A1
A A

=KB
+X20
M1 110VAC ­X20 M1 ­X1

1
/15.B3 /31.A6

1
Auswippen Stop Arbeitsbereich
Überbrückung Parkposition

M1

luffing out stop working range
/30.B5
bypass park position

=KB

S1.3

S2.3

S3.3

S8.3
S1.1

S2.1

S3.1

S8.1
+X20 13 21
B ­S09 +4E +4E +4E +4E 61 B
­S01­10 ­S01­10 ­S01­10 ­S01­10 ­K18
14 22 /5.B3 /5.B3 /5.B3 /5.B3

S1.4

S2.4

S3.4

S8.4
S1.2

S2.2

S3.2

S8.2
=KB /19.F4
62
+X20
144

­X20

9
9

146
­X1

RFK ­ load & radius limit 1­, 2­fold
144

144

145

149

158
NRS ­ Lasteck 1­, 2­fach
­X1 ­X1 ­X1 ­X1 ­X1
C M144 M113 /36.B6 C
/30.B1 /41.C3
disconnect

disconnect
auftrennen

auftrennen
RFK ­ luffing slewing sector

10
NRS ­ Wippwerk Drehwerk Sektor
M121 M114
/30.D1 /36.C6
=KB
316

318
­X1 ­X1 +X20

146
M122
/35.B5
­X20
disconnect
auftrennen

RFK ­ load & radius limit 1­, 2­fold
NRS ­ Lasteck 1­, 2­fach
M123
=KB X1
/35.D5 +X20
317

D ­X1 ­H10 D
X2
A1 A1 A1 =KB
+X20
­K17 ­K18 ­K19 M2 0/110VAC ­X20 M2

2
/19.E3 /19.E4 /19.E5 /16.E8 /43.E1
A2 A2 A2

M2 0/110VAC M2
/18.E8 /30.E1
­K17 ­K18 ­K19
E /19.E2 /19.E4 /19.E5 E
13 14 13 14 13 14 radius < XX m boom below working range
/20.B4 /18.C3 /20.B3
23 24 23 24 23 24 Radius < XX m Ausleger unter Arbeitsbereich
33 34 33 34 33 34
43 44 43 44 43 44
53 54 53 54 53 54
61 62 61 62 61 62
/19.B7
71 72 71 72 71 72
83 84 83 84 83 84

no luffing out stop no boom below working range no luffing in stop

kein Auswippen Stop Ausleger nicht unter Arbeitsbereich kein Einwippen Stop
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH limit switch luffing gear drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
19
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Endschalter Einziehwerk Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M9 24VDC M9
/17.A8 /21.A1
M105 M109
/32.B2 /32.B6
A A

disconnect

disconnect
auftrennen

auftrennen
RFK ­ luffing slewing sector
NRS ­ Wippwerk Drehwerk Sektor
M106 M110
/32.D2 /32.D6

319

321
­X1 ­X1
13 13 13 13 M107 M111
/40.B5 /40.B7

disconnect

disconnect
auftrennen

auftrennen
­K15 ­K16 ­K19 ­K17 RFK ­ slewing stop parkposition
/18.E3 /18.E4 /19.E5 /19.E2 NRS ­ Drehwerk Stop Parkposition
14 14 14 14
M108 M112
/40.C5 /40.C7

320

322
B ­X1 ­X1 B
M115 M117
/42.B4 /42.B7

disconnect

disconnect
auftrennen

auftrennen
RFK ­ slewing gear interlock
NRS ­ Drehwerksverriegelung
M116 M118
/42.C4 /42.C7

C C
242

243

244

247

248
241

­X1 ­X1 ­X1 ­X1 ­X1 ­X1

13
11
5

3
1
+4H +4H +4E +4E +4D +4D
­Y01.X ­Y02.X ­Y01.X ­Y02.X ­Y01.X ­Y02.X 1 3 5 7 9 11 13 15
1

1
1 1 1 1 1 *** 1 ***
+4H +4H +4E +4E +4D +4D

­V02
­V03
­V04
­V05
­V06
­V01
­Y01 ­Y02 ­Y01 ­Y02 ­Y01 ­Y02 ­E07
/4.B3 /4.B4 /4.B4 /4.B5 /4.B5 /4.B6
D 2 2 2 2 2 2 2 4 6 8 10 12 14 16 D
­Y01.X ­Y02.X ­Y01.X ­Y02.X ­Y01.X ­Y02.X
2

2
+4H +4H +4E +4E +4D +4D
12

14
6

4
10

10

10
­X1 ­X1 ­X1

M10 0/24VDC M10

/17.E8 /21.E1

E E
no lifting stop no lowering stop no luffing in stop no luffing out stop no slewing right stop no slewing left stop
kein Heben Stop kein Senken Stop kein Einwippen Stop kein Auswippen Stop kein rechtsdrehen Stop kein linksdrehen Stop

*** optional scope of supply
Optionaler Lieferumfang
if not applicable, plug is to be sealed
with cover plate or tape
Falls nicht vorhanden, Stecker mit
F Blindkappe oder Klebeband abdichten F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH hoisting gear, luffing gear, slewing gear stop drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
20
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Hubwerk, Wippwerk, Drehwerk Stop Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M9 24VDC M9
/20.A8 /39.A1

2,5Q
A A
2
­F40
3A
1

250
­X1

3
=KB
+X20

250
B BN ­X20 B

=KB
+4T
­S09.X
1

Meisterschalter links

=KB 1
+4T
joystick left

­S09
/5.D4 88 =KB =KB
13 23 21 31 41 13 23 31

INTERMITTENT SWITCH
2 87 +X20 +X20

INTERVAL SCHALTER
2 2 0 2
­S09.X ­S60 ­S61
2

+4T =KB 0 1 2 14 24 14 24
+X20 22 32 42 32
C =KB ­K01 C
0...off
BU

1...interval
2...screenwiper
=KB 7
88a
+X20 87a
630

6
­X20 5 =KB 85
4 +4T
­H09
BN

3
1 /5.D3
2 =KB =KB
+X20 +X20

250

253

254
BU

251

10

10
­X20 ­X20
=KB
D D

2
3

4
1
+X20

BU
BN
10

­X20

31b
53a
+ ­

53
31
=KB =KB
M M
2

+4T +4T
­M01 ­M02
10

­X1 /5.C4 /5.C4

M10 0/24VDC M10

/20.E8 /39.E1

E horn E
Hupe screen wiper / washer
Scheibenwischer / Wascher

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH screen wiper / horn drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
21
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Scheibenwischer / Hupe Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

10Q 10Q 220VAC L17

/23.A1
10Q 10Q 220VAC L18
/23.A1
A 10Q 220VAC L19 A
/23.A1

10Q
10Q
10Q
10Q 10Q

2 4 1 N 2 4
­F23 ­F24 ­F26
1 3 5 3A 13A 10A
1 3 30mA 2 N 1 3
­S02
B 1.5Q 1.5Q B
2 4 6

1.5Q 1.5Q

1.5Q

1.5Q

1.5Q

1.5Q
10Q
10Q
10Q

1.5Q

1.5Q
13 33 61 71
­K20 ­K20
/14.E7 /14.F7
14 34 62 72
C C
L14
L15
L16

­X1

1.5Q

1.5Q

1.5Q

1.5Q
16Q
16Q
16Q

902

903

904

905

906

905

906

907

908

912
901

911
­X1 ­X1 ­X1 ­X1
­X1 ­X1

PE

PE
BK
BU
BN

D M906 M911 D
/29.B5 /13.E4
1.5Q

1.5Q

1.5Q

1.5Q

1.5Q

1.5Q
M905 M912
/29.B5 /13.E4

=GS 1 2 3
+X10 M902
/28.E1 BN BK
­X10
/29.D3 1 2 3 M901
/28.A1 PE L1 N PE 1 2

control voltage 220VAC
M
Steuerspannung 220VAC ~
E ­E05 ­E06 ­M01 E
auxiliary supply
Hilfseinspeisung 15W 30W
220V, 50/60Hz, 3Ph or lighting + power socket X1 switch cabinet heater X1 fan 
220V, 50/60Hz, 2Ph Beleuchtung + Steckdose X1 Schaltschrank Heizung X1 Ventilator

if aux. supply is 2Ph., a suitable jumper
is to be fitted between terminal L14 and L16
Bei 2Ph. Hilfseinspeisung ist eine Drahtbrücke
zwischen Klemme L14 und L16 zu legen

F F

07 40665 07.03.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH auxiliary supply drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
22
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Hilfseinspeisung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L17 220VAC 10Q 10Q 10Q L17

/22.A8 /24.A1
L18 220VAC 10Q 10Q 10Q 10Q L18
/22.A8 /24.A1
L19 220VAC 10Q 10Q L19
/22.A8 /24.A1
A A

2 4 2 4 2 4
­F28 ­F29 ­F30
10A 16A 16A
1 3 1 3 1 3

1.5Q

1.5Q
B B
1 3
­K90

2.5Q

2.5Q

2.5Q

2.5Q
/28.E1
2 4

917

917

918

918

915

915

916

916
1.5Q ­X1 ­X1
1.5Q
C C

5
913

914

917

917

918

918

915

915

916

916
­X1 ­X20 ­X20
PE

PE

PE
+X20 +X20
=KB =KB

GNYE
D D

BN

BU
GNYE

BN

BU
GNYE

BN

BU

PE 1 2
PE L1 N
PE 1 2
R S
E =ZA E
+4B =KB M =KB
­E06 +4B ~ +4B (opt.) refer to order partslist
/6.C2 90°C   120°C ­E09 ­E10 (Opt.) siehe Auftragsstückliste
/6.D3
2000W /10.C4
heating hydraulic tank only if RFK air condition
blower cabin heating is applicable
Hydrauliktank Heizung air condition
Lüfter Kabinenheizung Nur wenn NRS Klimaanlage
Klimaanlage
vorhanden ist

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH heating drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
23
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Heizung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L17 220VAC 10Q 10Q L17

/23.A8 /25.A1
L18 220VAC 10Q 10Q L18
/23.A8 /25.A1
L19 220VAC 10Q L19
/23.A8 /25.A1
A A

2 4
­F31
6A
1 3

B 1.5Q B

1.5Q

1.5Q

1.5Q
925

926

­X1
13 23
10

11

­K95
C =KB /28.E7 C
14 24
+X20
925

926

­X20
1.5Q

1.5Q

=KB
1.5Q

1.5Q
+X20 13 21 33
­S21
14 22 34

D D
1.5Q

1.5Q
927

928

929

930

929

930

929

930
­X20 ­X1 ­X1 ­X1
PE

PE

PE

PE
+X20
=KB
GNYE

GNYE

GNYE

GNYE
BN

BU

BN

BU

BN

BU

BN

BU
PE 1 2 PE 1 2 PE 1 2 PE 1 2
E E
=KB
+4B +4B +4B +4B
­E15 ­E20 ­E22 ­E23 **
/6.B3
60W
/6.D2
60W
/6.B2
60W
/6.C2
60W
** optional scope of supply
Optionaler Lieferumfang
refer to parts list
slewing column siehe Stückliste
cabin
Drehsäule
Kabine

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH lighting drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
24
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Beleuchtung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L17 220VAC 10Q L17

/24.A8 /26.A1
L18 220VAC 10Q L18
/24.A8 /26.A1
L19 220VAC 10Q L19
/24.A8 /26.A1
A A

2 4
­F32
16A
1 3

B 2.5Q B

2.5Q

1 3
­K93
/28.E2
2 4
2.5Q

2.5Q

C C
933

934

­X1
PE
GNYE

BN

BU

+X58 +X58
933

934

933

934
PE

PE
­X58 ­X58
D D
GNYE

GNYE
BN

BU

BN

BU
PE 1 2 PE 1 2

=AL =AL
E
+4B
­E31
** +4B
­E35 E
/7.B7 /7.C7 (opt.) refer to order partslist
1000W 1000W (Opt.) siehe Auftragsstückliste
floodlight boom floodlight boom
only if RFK floodlight
Scheinwerfer Ausleger
** optional scope of supply
Optionaler Lieferumfang
Scheinwerfer Ausleger
boom is applicable
refer to parts list Nur wenn NRS Scheinwerfer
siehe Stückliste Ausleger vorhanden ist

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH floodlight boom drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
25
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Scheinwerfer Ausleger Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L17 220VAC 10Q

/25.A8
L18 220VAC 10Q 10Q 10Q L18
/25.A8 /27.A1
L19 220VAC 10Q 10Q L19
/25.A8 /27.A1
A A

2 4 2 4
­F33 ­F36
16A 16A
1 3 1 3

B B

2.5Q

2.5Q

2.5Q

2.5Q
5 7 1 3
­K93 ­K93A
/28.E2 /28.E3
6 8 2 4
2.5Q

2.5Q

2.5Q

2.5Q
C C
935

936

935

936

950

950
951

951
­X1 ­X1 ­X1 ­X1
PE

PE

PE

PE
GNYE

GNYE

D D
BN

BU

BN

BU

GNYE

GNYE
BN

BU

BN

BU
PE 1 2 PE 1 2 PE 1 2 PE 1 2

+4B +4B +4B +4B

­E32 ­E33 ­E36 ­E37
E /7.D3 /7.E3 /7.B3 /7.B3 E
1000W 1000W 1000W 1000W
floodlight floodlight floodlight floodlight
Scheinwerfer Scheinwerfer Scheinwerfer Scheinwerfer

(opt.) refer to order partslist (opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste (Opt.) siehe Auftragsstückliste
only if RFK floodlight only if RFK floodlight
slewing column is applicable slewing column is applicable
Nur wenn NRS Scheinwerfer Nur wenn NRS Scheinwerfer
Drehsäule vorhanden ist Drehsäule vorhanden ist
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ floodlights slewing column drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
26
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Scheinwerfer Drehsäule Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

L18 220VAC 10Q

/26.A8
A L19 220VAC 10Q A
/26.A8

2 4
­F35
6A
1 3

1.5Q

1.5Q
B B

13 21 23
­S35
14 22 24

1.5Q

1.5Q
C C

946

947
­X1
PE
GNYE

BN

BU

D +X57 D
946

947
PE

­X57
GNYE

BN

BU

PE 1 2
E E
=AL
+4B
­E34
(opt.) refer to order partslist /7.A8
(Opt.) siehe Auftragsstückliste 100W
helicopter warning light
only if RFK helicopter warning Helikopterwarnleuchte
light boom is applicable
Nur wenn NRS Helikopterwarn­
leuchte Ausleger vorhanden ist

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ helicopter warning light boom drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
27
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Helikopterwarnleuchte Ausleger Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M901 220VAC
/22.E3

A A

901

901

901
­X1 ­X1 ­X1

901
­X1

BN

1
=GS =KB
1 4 +X20
+X10

901
­S20 ­X10 ­X20

BN
0­30°C 2 /29.D4 4
20°C

B B

(supplied by the customer)
floodlight button on bridge

Flutlichtschalter auf der
Brücke (Kundenseitig)

turning ladder
3 =GS 13
=KB 13
=KB 13 14 3

Drehleiter
+4B +X20 +X20 +4B
­K91 ­S07 ­S20 ­S05 ­S05 ­K94
/28.E4 14 14 14 /6.E2 13 /28.E5
4 4
940

­X1

BU
(opt.) refer to order partslist /29.D4 5
=KB =KB
+X20 +X20

944

945
(Opt.) siehe Auftragsstückliste ­X10
C ­X20 ­X20 C
only if RFK remote floodlight +X10 5
control is applicable =GS
Nur wenn NRS Fernschaltung

BU

12

13
Flutlicht vorhanden ist
31

944

944

945

945
­K13 ­X1 ­X1 ­X1 ­X1
/14.F3
32

D D

A1 A1 A1 A1
A1 A1
­K90 ­K93 ­K93A ­K91 ­K94 ­K95
/28.E2 /28.E2 /28.E3 /28.E5 A2 /28.E6 A2 /28.E7
A2 A2 A2 A2

M902 220VAC
/22.D3
­K90 ­K93 ­K93A ­K91 ­K94 ­K95
E /28.D1 /28.D2 /28.D3 /28.D4 /28.D5 /28.D7 E
1 2 1 2 1 2 3 4 3 4 13 14
/23.B3 /25.C2 /26.C5 /28.B2 /28.B7 /24.C3
3 4 3 4 3 4 1 2 1 2 23 24
/23.B3 /25.C2 /26.C5 /24.C4
5 6 5 6 5 6 33 34
/26.C2
7 8 7 8 7 8 floodlights lighting 43 44
/26.C2
13 14 13 14 13 14 Scheinwerfer Beleuchtung 53 54
21 22 21 22 21 22 61 62
(opt.) refer to order partslist
31 32 31 32 31 32 71 72
(Opt.) siehe Auftragsstückliste
43 44 43 44 43 44 83 84
only if RFK floodlight
room thermostat floodlights slewing column is applicable lighting
Raumthermostat Scheinwerfer Nur wenn NRS Scheinwerfer Beleuchtung
F Drehsäule vorhanden ist F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH control lighting + heating drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
28
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Steuerung Beleuchtung + Heizung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

M906
/22.D6
M905
/22.D6

B B

=DS
+X1

PE
­X1

GNYE

BN

BU
C C

PE E1 E2
PE

L3

10

13
L2

12
L1

11
N
2

9
1
PE L1 L2 L3 1 2 3 N 4 5 6 7 8 9 10 11 12 13

/28.C4

/12.C4

/12.C6
/11.E1

/11.E1

/11.E1

/22.E1

/22.E1

/22.E1
/11.E2

/28.B4
­X10
/6.E3
PE

L3

10

13
L2

12
L1

11
N
2

9
1

D D

slip ring element standstill heating
Schleifringkörper Stillstandsheizung

E E

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH slip ring element drawing no.:
5047 600 00 00 061 007 assembly group
=GS
sheet
29
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Schleifringkörper Identnr.: 983606614 Ort
+X10 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

144
­X1
/19.C3
M144 M1 M1
/19.C3 /19.B6 /33.A6

luffing out stop sector 2
Auswippen Stop Sektor 2
luffing out stop sector 1
Auswippen Stop Sektor 1
13

S6.3

S7.3
S6.1

S7.1
­K22
B /31.E2 +4E +4E B
14 13 ­S01­10 ­S01­10
/5.B3 /5.B3

S6.4

S7.4
S6.2

S7.2
­K27

sector 1
Sektor 1
/30.E5
13 14
­K23
/31.E3
Überbrückung Sektor

14

8
13
bypass sector

­K26
/31.E7

150

151
14
­X1 ­X1
C 13 C
­K24
/31.E4
14 13
­K21
sector 2
Sektor 2

/30.E6
13 14
­K25
/31.E6
14

M121
D /19.C3 A1 A1 D
316

­X1 no luffing out stop
/19.D3
kein Auswippen Stop
­K27 ­K21
/30.E5 /30.E7
A2 A2

M2 0/110VAC M2
/19.E8 /31.D1
­K27 ­K21
/30.D5 /30.D6
13 14 13 14
/30.B4 /30.C4
E 23 24 23 24 E
/32.C3 /32.D3
33 34 33 34
/32.C7 /32.D7
43 44 43 44
53 54 53 54
61 62 61 62
71 72 71 72
(opt.) refer to order partslist
83 84 83 84
(Opt.) siehe Auftragsstückliste
only if RFK luffing slewing no sector 1 no sector 2
sector is applicable nicht in Sektor 1 nicht in Sektor 2
Nur wenn NRS Wippwerk
Drehwerk Sektor vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ luffing slewing sector drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
30
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Wippwerk Drehwerk Sektor Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/19.A8 /33.A1
A A

=KB
+X20
­X1 M1 110VAC ­X20 M1

1
/19.A2 /39.A1

Vorwahl Überbrückung Sektor
preselection bypass sector
1
=KB
+X20 13
­S19
14

S1.3

S2.3

S3.3

S4.3
S1.1

S2.1

S3.1

S4.1
B B
+4D +4D +4D +4D
­S01­08 ­S01­08 ­S01­08 ­S01­08

sector 2
Sektor 2

sector 2
Sektor 2
sector 1
Sektor 1

sector 1
Sektor 1
/10.D3 /10.D3 /10.D3 /10.D3

S1.4

S2.4

S3.4

S4.4
S1.2

S2.2

S3.2

S4.2
=KB
+X20

172
Fussschalter Überbrückung Sektor
­X20

food switch bypass sector

BN
2

5
=KB 13
+4D
­S10
/10.C4 14
C C
160

162

163
161
­X1 ­X1 ­X1 ­X1

BU
=KB
+X20

164
­X20

14
164
­X1

D A1 A1 A1 A1 A1 D

­K22 ­K23 ­K24 ­K25 ­K26

/31.E2 /31.E3 /31.E5 /31.E6 /31.E7
A2 A2 A2 A2 A2
M2 0/110VAC M2
/30.E8 /33.E1
­K22 ­K23 ­K24 ­K25 ­K26
/31.D2 /31.D3 /31.D4 /31.D6 /31.D7
13 14 13 14 13 14 13 14 13 14
/30.B3 /30.C3 /30.C3 /30.D3 /30.C2
23 24 23 24 23 24 23 24 23 24
/32.C2 /32.C6 /32.D2 /32.C4
33 34 33 34 33 34 33 34 33 34
/32.D6 /32.C8
E 43 44 43 44 43 44 43 44 43 44 E
53 54 53 54 53 54 53 54 53 54
61 62 61 62 61 62 61 62 61 62
71 72 71 72 71 72 71 72 71 72
83 84 83 84 83 84 83 84 83 84
(opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste no sector 1 no sector 1 no sector 2 no sector 2 bypass sector
nicht in Sektor 1 nicht in Sektor 1 nicht in Sektor 2 nicht in Sektor 2 Überbrückung Sektor
only if RFK luffing slewing limit switches
sector is applicable Endschalter
Nur wenn NRS Wippwerk
Drehwerk Sektor vorhanden ist
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ luffing slewing sector drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
31
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Wippwerk Drehwerk Sektor Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B
­X1 ­X1
9

9
/11.E7 /11.E7
M105 M109
/20.A5 /20.A7

23 23 23 33
­K22 ­K27 ­K23 ­K27
/31.E2 /30.E5 /31.E3 /30.E5
24 24 24 34

Überbrückung Sektor

Überbrückung Sektor
C C

bypass sector

bypass sector
23 33
­K26 ­K26
/31.E7 /31.E7
24 34

23 23 33 33
­K24 ­K21 ­K25 ­K21
/31.E4 /30.E6 /31.E6 /30.E6
24 24 34 34
D D

M106 M110
/20.A5 /20.A7
319

321
­X1 ­X1
/20.B5 /20.B6

no slewing right stop no slewing left stop
kein rechtsdrehen Stop kein linksdrehen Stop

E E

(opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste
only if RFK luffing slewing
sector is applicable
Nur wenn NRS Wippwerk
Drehwerk Sektor vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ luffing slewing sector drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
32
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Wippwerk Drehwerk Sektor Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/31.A8 /34.A1
A A

­X1 joystick

1
Meisterschalter
M1 M1
/30.B7 /34.A6
load

BN

BN
z
M155 M155
/17.C6 /34.B4

S4.3

S9.3
S4.1

S9.1
+4H +4H
­S22.X ­S23.X M154 M154
+4E +4E

1
x 1 1
/17.C5 /34.B5 ­S01­10 ­S01­10
/5.B3 /5.B3

S4.4

S9.4
S4.2

S9.2
B +4H +4H B
­S22 P ­S23 P
/4.E2 /4.E4
3 2 3 2
­S22.X ­S23.X
2

2
15 15
+4H +4H

10
5
­K101 ­K100
r radius /33.E3 18 16 /33.E2 18 16
BU

BU
1 load corner 
1 Lasteck
152

153

147

185
C load ­X1 ­X1 ­X1 ­X1 C

x 15 25
­K103 ­K103
/33.E5 18 16 /33.E5 28 26
y

D D

r s radius A1 A1
A1 A1 B1 A1 A1 B1
2 load corner  ­K100 ­K101 ­K102 ­K103 ­K104 ­K107
2 Lasteck /33.E2 A2 /33.E3 A2 /33.E5 B2 /33.E5 /33.E6 /33.E7
A3 A3 A2 A2
0,1­1 sec 0,1­1 sec 1,0­10 sec A2 A2
1 sec 1sec 2 sec
M2 0/110VAC M2
/31.D8 /34.E1
­K100 ­K100 ­K101 ­K101 ­K102 ­K103 ­K103 ­K104 ­K107
/33.D2 /33.E2 /33.D3 /33.E3 /33.D5 /33.D5 /33.E5 /33.D6 /33.D7
E 16 DIP 16 DIP 12 16 DIP ­ Switches 13 14 13 14 E
/33.C5 18 /33.C4 18 /35.B7 14 /33.D4 18 /35.B3 /36.B3
15 Switches 15 Switches 11 15 Func. Time 23 24 23 24
/35.B8
26 26 22 26 33 34 33 34
28 25 28 25 /35.B2 24 21 /33.D5 28 25 43 44 43 44
53 54 53 54
LED   U LED   U LED green
supply o.k. supply o.k. load > x to supply o.k. 61 62 61 62
(opt.) refer to order partslist
LED   R LED   R Last > x to LED yellow 71 72 71 72
(Opt.) siehe Auftragsstückliste
relais activ relais activ relais activ 83 84 83 84
only if RFK luffing slewing
sector is applicable load not > x to load not > x to radius not > r m radius not > r m + 0,1m
Nur wenn NRS Wippwerk Last nicht > x to Last nicht > x to Radius nicht > r m Radius nicht > r m + 0,1m
Drehwerk Sektor vorhanden ist
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ load & radius limit 1­, 2­fold drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
33
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Lasteck 1­, 2­fach Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/33.A8 /36.A1
A A

­X1

1
joystick M1
Meisterschalter /33.A8

BN

BN
+4H +4H
­S26.X ­S27.X M155

1
/33.B4
1 1

S10.3
+4H +4H

S10.1
M154

S5.3
S5.1
/33.B5
­S26 P ­S27 P
+4E +4E
/4.E3 /4.E4
B 3 2 3 2 ­S01­10 ­S01­10 B
/5.B3 /5.B3

S5.4

S10.2
S5.2

S10.4
­S26.X ­S27.X

2
load +4H +4H
15 15
z ­K111 ­K110
BU

BU
/34.E3 18 16 /34.E2 18 16

11
6
x
156

157
­X1 ­X1

148

191
C y
­X1 ­X1 C

r s radius
2 load corner  15 25
2 Lasteck ­K113 ­K113
/34.E5 18 16 /34.E5 28 26

D D

A1 A1
A1 A1 B1 A1 A1 B1
­K110 ­K111 ­K112 ­K113 ­K114 ­K117
/34.E2 A2 A3 /34.E3 A2 A3 /34.E5 B2 A2 /34.E5 A2 /34.E7 /34.E7
0,1­1 sec 0,1­1 sec 1,0­10 sec A2 A2
1 sec 1 sec 2 sec
M2 0/110VAC M2
/33.E8 /36.E1
­K110 ­K110 ­K111 ­K111 ­K112 ­K113 ­K113 ­K114 ­K117
/34.D2 /34.E2 /34.D3 /34.E3 /34.D4 /34.D5 /34.E5 /34.D6 /34.D7
E 16 DIP 16 DIP 12 16 DIP ­ Switches 13 14 13 14 E
/34.C5 18 /34.C4 18 /35.C7 14 /34.D4 18 /35.C3 /36.D3
15 Switches 15 Switches 11 15 Func. Time 23 24 23 24
/35.C8
26 26 22 26 33 34 33 34
28 25 28 25 /35.C3 24 21 /34.D5 28 25 43 44 43 44
53 54 53 54
LED   U LED   U LED green
supply o.k. supply o.k. load > y to supply o.k. 61 62 61 62
(opt.) refer to order partslist
LED   R LED   R Last > y to LED yellow 71 72 71 72
(Opt.) siehe Auftragsstückliste
relais activ relais activ relais activ 83 84 83 84
only if RFK load & radius
limit is applicable load not > y to load not > y to radius not > s m radius not > s m + 0.1m
Nur wenn NRS Lasteck Last nicht > y to Last nicht > y to Radius nicht > s m Radius nicht > s m + 0.1m
vorhanden ist
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ load & radius limit 2­fold drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
34
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Lasteck 2­fach Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

316
142
­X1 ­X1
/18.C2 /19.D3
M142 M122
/18.C2 /19.D3

Radius nicht > r m
radius not > r m

Radius nicht > r m
radius not > r m
21 13 11 23

load > x to
Last > x to

load > x to
Last > x to
B ­K102 ­K104 ­K102 ­K104 B
/33.E5 24 22 /33.E6 /33.E5 14 12 /33.E6
14 24

disconnect
auftrennen
Radius nicht > s m

Radius nicht > s m
radius not > s m

radius not > s m
disconnect
auftrennen

21 13 11 23
load > y to
Last > y to

load > y to
Last > y to
C C
­K112 ­K114 ­K112 ­K114
/34.E4 24 22 /34.E6 /34.E4 14 12 /34.E6
14 24
** ** ** **
M100 M123
/18.C2 /19.D3
312

317
­X1 ­X1
/18.D2 /19.D3
no lifting stop no luffing out stop
kein Heben Stop kein Auswippen Stop
D D

E E

(opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste
only if RFK load & radius
limit is applicable
** not applicable for 1­load corner
Nicht vorhanden für 1­fach Lasteck
Nur wenn NRS Lasteck
vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ load & radius limit 1­, 2­fold drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
35
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Lasteck 1­, 2­fach Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/34.A8 /37.A1
A A

360
­X1

+4E
­S20.X
Wippwerk Druck nicht >
not > z tons at r meter

1
z Tonnen bei r Meter
luffing gear pressure

149
1 ­X1
+4E /19.C5
­S20 P
13 /19.C5
M113
/4.E5
B 3 2 ­K107 B
­S20.X /33.E7

2
14
+4E
15
­K120
BN

/36.E5 18 16
361

­X1

M114
/19.C5
C C

318
361

­X1 ­X1
/19.D5

+4E
­S21.X
Wippwerk Druck nicht >
not > x tons at s meter

1
x Tonnen bei s Meter
luffing gear pressure

1 13
+4E
disconnect
auftrennen

­S21 P ­K117
/4.E5 /34.E7
14
3 2
** ­S21.X **
2

D
+4E D
BU
362

­X1 A1
­K120
/36.E5 A2 A3
0,1­1 sec
1 sec
M2 0/110VAC M2
/34.E8 /37.E1
­K120 ­K120
E /36.E5 /36.E5 E
16 DIP
/36.C7 18 15 Switches
26
28 25
(opt.) refer to order partslist LED   U
(Opt.) siehe Auftragsstückliste supply o.k.
LED   R
only if RFK load & radius relais activ
limit is applicable
Nur wenn NRS Lasteck no luffing in stop
kein Einwippen Stop
** not applicable for 1­load corner
Nicht vorhanden für 1­fach Lasteck
vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ load & radius limit 1­, 2­fold drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
36
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Lasteck 1­, 2­fach Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/36.A8 /38.A1
A A
­X1

1
130
­X1
/17.B2

BN
M130
/17.B2
+4X
­S28.X

1
23 1
+4X
­K81 ­S28 P
/39.E2 /8.B2
24
3 2
B B
­S28.X

2
+4X

132
­X1

BU
/17.D2
M132
/17.D2

BN

128
Getriebetemperatur Hilfs­Hubwinde
­X1
gear temp. aux. hoisting winch

+4A
­S23.X
A
C 23 C
A
+4A ­K80
­S23 /39.E3
24
/8.A1
100°C 25 23
B
­S23.X ­K118 ­K70
B

+4A /37.E6 28 26 /17.E5

24
BU

D M133 D
/17.D2
133

­X1
/17.D2 A1
­K118
/37.E6 A2 A3
0,1­1 sec
1 sec
M2 0/110VAC M2
/36.E8 /39.E1
­K118 ­K118
/37.D6 /37.E6
E 16 DIP E
/38.E3 18 15 Switches
26
/37.D6 28 25
LED   U
(opt.) refer to order partslist supply o.k.
(Opt.) siehe Auftragsstückliste LED   R
relais activ
only if RFK auxiliary hoist
is applicable pressure limit switch auxiliary hoisting gear
Nur wenn NRS Hilfshub Druckschalter Hilfs­Hubwerk
vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ auxiliary hoist drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
37
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Hilfshub Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/37.A8 /39.A1
A A

­X1

1
143

1
­X1
/18.B5

S1.3

S2.3
S1.1

S2.1
M143 lifting stop working range lowering stop working range
/18.B5 +4X +4X
Heben Stop Arbeitsbereich Senken Stop Arbeitsbereich
­S01­10 ­S01­10
141

­X1 auxiliary hoist /8.B1 /8.B1 auxiliary hoist

S1.4

S2.4
S1.2

S2.2
/18.B2 Hilfshub Hilfshub
M141
B /18.B2 B

4
196

197
43 53 ­X1 ­X1
­K80 ­K80 43 53
/39.E3 /39.E3
44 54
­K81 ­K81
/39.E2 /39.E2
44 54
M140
/18.B2
140

­X1
/18.B2
C M104 C
/18.B5
315

­X1
/18.C5
313

­X1
/18.D2
M101
/18.D2

D 13 83 D
­K80 ­K81
/39.E3 /39.F2
14 84

M103
/18.C3 15
314

­X1 ­K118
/18.C3 /37.E6 18 16

E M102 E
/18.D3
323

­X1
/18.D3

(opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste
only if RFK auxiliary hoist
is applicable
Nur wenn NRS Hilfshub
vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ auxiliary hoist drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
38
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Hilfshub Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/38.A8 /40.A1
A M9 24VDC M9 A
/21.A8 /41.A1
=KB
+X20
M1 110VAC ­X20 M1

1
/31.A8 /41.A1

33 33
=KB
+X20 13 21 ­K80 ­K81
B ­S81 /39.E3 /39.E2 B
34 34
14 22

=KB
+X20
80
81
­X20

280

281
2

­X1 ­X1
80
81

C ­X1 C

3
1
61 61 +4H +4X
­Y08.X ­Y08.X 1 3 5 7 9 11 13 15

1
­K80 ­K81
/39.E3 /39.E2 1 1
62 62 +4H +4X

­V80
­V81
­Y08 ­Y08 ­E08
/8.D2 /8.D2
2 2 2 4 6 8 10 12 14 16
A1 A1 ­Y08.X ­Y08.X

2
D D
+4H +4X
­K81 ­K80
/39.E2 /39.E3

4
A2 A2

10
­X1
M2 0/110VAC M2
/37.E8 /40.E1
M10 0/24VDC M10
/21.E8 /41.E1
­K81 ­K80
/39.D2 /39.D3
E 13 14 13 14 E
/38.D2 main hoist preselection auxiliary hoist
23 24 23 24
/37.B4 /37.C4 Haupthub Vorwahl Hilfshub
33 34 33 34
/39.B6 /39.B5
43 44 43 44
/38.C5 /38.B2
53 54 53 54
/38.C7 /38.B3
61 62 61 62
(opt.) refer to order partslist /39.D3 /39.D2
71 72 71 72
(Opt.) siehe Auftragsstückliste
83 84 83 84
/38.D3
only if RFK auxiliary hoist
is applicable auxiliary hoist preselection main hoist
Nur wenn NRS Hilfshub Hilfshub Vorwahl Haupthub
vorhanden ist
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ auxiliary hoist drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
39
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Hilfshub Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/39.A8 /41.A1
A A

­X1

B 1 B
BU

319

321
­X1 ­X1
+4D /20.B5 /20.B6
­S12 /20.B5
M107
/20.B7
M111
/10.C1 1 3 4 2
1 3 4 2

13 23
­K28 ­K28

BN
/40.E3 /40.E3
14 24

C C

165
­X1 /20.B5
M108
/20.B7
M112

320

322
­X1 ­X1
/20.B5 /20.B6

A1
D D
­K28
/40.E3
A2

M2 0/110VAC M2
/39.E8 /41.E1
­K28
/40.D3
13 14
/40.C5
23 24
/40.C7
E 33 34 E
43 44
53 54
61 62
71 72
83 84
(opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste
other crane not
only if RFK slewing stop in park position
parkposition is applicabble 2. Kran nicht
Nur wenn NRS Drehwerkssperre in Parkposition
Parkposition vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ slewing stop parkposition drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
40
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Drehwerk Stop Parkposition Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC M1
/40.A8 /42.A1
M9 24VDC M9
/39.A8 /44.A1
A A
=KB
+X20
M1 110VAC ­X20 M1

1
/39.A3 /43.A1

+4D +4D +4D +4D

­S30 ­S31 ­S32 ­S33
/9.B1 + ­ out /9.C1 + ­ out /9.C1 + ­ out /9.D1 + ­ out
=KB A C B A C B A C B A C B
+X20 13 21
­S30.X ­S31.X ­S32.X ­S33.X

B
C

C
A

A
­S50 +4D +4D +4D +4D
B B
14 22

BN

BK

BU

BN

BK

BU

BN

BK

BU

BN

BK

BU
=KB
+X20

350

350

352

350

353

350

354
175

351
149

10

10

10

10
­X20 ­X1 ­X1 ­X1 ­X1 ­X1
/19.C5

M113
/19.C5
1

C C
175

­X1

61
­K19A
/41.E3
62
1 2 3 4 + ­

D A1 A1 A1 A1 A1 A1 D

­K40 ­K19A ­K43 A2 A2 A2 A2

/41.E2 /41.E3 /41.E5
A2 A2

M2 0/110VAC M2
/40.E8 /42.E1
M10 0/24VDC M10
/39.E8 /44.E1
­K40 ­K19A ­K43
12
11
22
21
32
31
42
41
/41.D2 /41.D3 14 24 34 44
/41.D5
13 14 13 14 /44.A2 /42.C2 /43.B5 /42.C3
/43.D2

Parkposition ­ Drehwerksposition
E 23 24 23 24 E

Verriegelungszylinder entriegelt
Verriegelungszylinder verriegelt
/44.B2

parking ­ slewing gear position
33 34 33 34 crawling speed slewing gear
/43.A7
43 44 43 44
53 54 53 54

lock cylinder unlocked
Kriechgang Drehwerk

61 62 61 62

lock cylinder locked
/41.D2
71 72 71 72
(opt.) refer to order partslist
83 84 83 84
(Opt.) siehe Auftragsstückliste
only if RFK slewing gear preselection
no luffing in stop
interlock is applicable slewing interlock
kein Einwippen Stop
Nur wenn NRS Drehwerks­ Vorwahl
verriegelung vorhanden ist Drehwerksverriegelung
F F

07 40665 07.03.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ slewing gear interlock drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
41
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Drehwerksverriegelung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M1 110VAC
/41.A8
A A

320

322
­X1 ­X1
/20.B5 /20.B6
M115 M117
/20.B5 /20.B7
B B

23 33
­K44 ­K44
/41.E5 24 22 /41.E6 44 42 /42.E3
24
/42.E3
34
­K43 ­K43
21 41

C M116 M118 C
/20.B5 /20.B7

247

248
­X1 ­X1
/20.C5 /20.C6
no slewing right stop no slewing left stop
kein rechtsdrehen Stop kein linksdrehen Stop

D D

A1 A1

­K41 ­K44
/42.E2 /42.E3
A2 A2

M2 0/110VAC M2
/41.E8 /43.E1
­K41 ­K44
/42.D2 /42.D3
E 13 14 13 14 E
/43.D2 /43.B6
23 24 23 24
/42.C6
33 34 33 34
/43.B7 /42.C8
43 44 43 44
53 54 53 54
61 62 61 62
(opt.) refer to order partslist /44.A3
71 72 71 72
(Opt.) siehe Auftragsstückliste
83 84 83 84
only if RFK slewing gear lock cylinder unlocked
interlock is applicable parking ­ slewing gear position Verriegelungszylinder entriegelt
Nur wenn NRS Drehwerks­ Parkposition ­ Drehwerksposition
verriegelung vorhanden ist
F F

06 40040 26.01.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ slewing gear interlock drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
42
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Drehwerksverriegelung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M6 110VAC
/19.A8
A M1 110VAC A
/41.A2
33
=KB
+X20 ­K40
­X20 /41.E2

1
34

13 33
/41.E6 34 32
­K43 ­K44 ­K41
/42.E3 /42.E2
31 14 34
=KB =KB
B +X20 13 21 X1 +X20 13 21 X1 B
­S47­H47 ­S48­H48

183

184

182
14 22 X2 14 22 X2 ­X1 ­X1 ­X1

4
=KB =KB =KB =KB =KB =KB
+X20 +X20 +X20 +X20 +X20 +X20
180

183

184

182
181
­X20 ­X20 ­X20 ­X20 ­X20 ­X20

2
C C
2

3
180

181
­X1 ­X1
=KB X1
13 +X20
­K41 ­H46
/42.E2 X2
14
13
­K40
/41.E2
D 14 D

A1 A1 =KB
+X20
­K45 ­K46 ­X20

2
/43.E2 /43.E3
A2 A2
M2 0/110VAC
/42.E8
M2
/19.D8
­K45 ­K46
/43.D2 /43.D3 parking ­ slewing gear position
13 14 13 14 Parkposition ­ Drehwerksposition
/44.B3 /44.B3
E 23 24 23 24 E
/44.B4 /44.B5
33 34 33 34
43 44 43 44
53 54 53 54
61 62 61 62
71 72 71 72
(opt.) refer to order partslist
83 84 83 84
(Opt.) siehe Auftragsstückliste
only if RFK slewing gear lock park position unlock park position
interlock is applicable Parkposition verriegeln Parkposition entriegeln
Nur wenn NRS Drehwerks­
verriegelung vorhanden ist
F F

05 39412 03.12.04 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ slewing gear interlock drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
43
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Drehwerksverriegelung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

M9 24VDC
/41.A8
A A

61

/41.E5 14 12 ­K44
­K43 /42.E3
62
11 23 23
­K45 ­K46
/43.E2 /43.E3
23 13 13 24 24
­K40 ­K45 ­K46
B /41.E2 /43.E2 /43.E3 B
24 14 14

340

257

258

259
­X1 ­X1 ­X1 ­X1
C C
BN

BN

BN

BU
+4D +4D +4A
­Y11.X ­Y07.X ­Y10.X 1 3 5 7 9 11 13 15

3
1

1
1 1 2 3
+4D +4D +4A

­V72
­V73
­V74
­V71
­Y11 ­Y07 ­Y10 ­E09
/9.C3 /9.D3 /9.D3
2 2 2 4 6 8 10 12 14 16
D 1 D
­Y11.X ­Y07.X
2

+4D +4D ­Y10.X

1
+4A
BU

BU

BK
10

­X1
M10 0/24VDC
/41.E8

crawling speed brake lock park position unlock park position

E Kriechgang Bremse Parkposition verriegeln Parkposition entriegeln E

(opt.) refer to order partslist
(Opt.) siehe Auftragsstückliste
only if RFK slewing gear
interlock is applicable
Nur wenn NRS Drehwerks­
verriegelung vorhanden ist
F F

05 39412 03.12.04 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH RFK ­ slewing gear interlock drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
44
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
NRS ­ Drehwerksverriegelung Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

=ZA =ZA =GS =GS =GS =KB

A +4B +4A +4A +4H +4E +4A +4D +4D +4X +X10 +4A +X10 +4D A
PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE
­S05 ­S03 ­S13 ­S01­04 ­S01­10 ­M01 ­S01­08 ­S12 ­S01­10 ­X10 ­S05 ­X10 ­S10
­X20 ­X20 ­X20 ­X1 ­X20 ­X20

PE

PE

PE

PE

PE

PE
+X20 +X20 +X20 +X20 +X20
=KB =KB =KB =KB =KB

GNYE
­10W4.05
=GS

GN/YE
GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE
+X10

PE
B ­X10 B

­10W1.02

­20W4.15

­1W20.01

­1W20.02

­1W20.03

­1W20.05

­1W20.11
­W461

­W326
­1W4.05

­1W4.10

­1W4.13

­1W4.18

­1W4.19

­1W4.21

­1W4.30

­1W4.31

­1W4.55

GNYE
­10W1.05
=KB =KB
+X20 +X20
PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE
­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X20 ­X1 ­X1 ­X1 ­X20 ­X1 ­X1
C C

­S23.X ­S27.X ­S21.X ­S22.X ­S26.X ­Y01.X ­S24.X ­S25.X ­S20.X ­S21.X ­S28.X ­S28.X
PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE
+4H +4H +4E +4H +4H +4H +4H +4H +4E +4H +4H +4X
D D
GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE

GNYE
­1W4.02

­1W4.03

­1W4.23

­1W4.06

­1W4.07

­1W4.09

­1W4.14

­1W4.16

­1W4.17

­1W4.04

­1W4.28

­1W4.57
E E
PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE
­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1 ­X1

F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH PE ­ connection drawing no.:
5047 600 00 00 061 007 assembly group
=DS
sheet
45
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
PE ­ Anschluss Identnr.: 983606614 Ort
+X1 von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A
FUSE LIST A
Sicherungsliste
NAME: RANGE: ADJUST.: DEVICES:
Name: Bereich: Einstell.: Geräte:
+X1­F03 3A     / control voltage 110VAC
Steuerspannung 110VAC
+X1­F04 10A     / control voltage 110VAC
Steuerspannung 110VAC
+X1­F06 3A     / indication unit
Meldeeinrichtung
B B
+X1­F08 13A     / control voltage 24VDC
Steuerspannung 24VDC
+X1­F09 13A     / AC/DC converter
AC/DC Umrichter
+X1­F23 3A     / control voltage heating + lighting
Steuerspannubg Beleuchtung + Heizung
+X1­F24 13A     / lighting + power socket X1
Beleuchtung + Steckdose X1
+X1­F26 10A     / standstill heating
Stillstandsheizung
C C
+X1­F28 10A     / heating hydraulic tank
Hydrauliktank Heizung
+X1­F29 16A     / blower cabin heating
Lüfter Kabinenheizung
+X1­F30 16A     / air condition
Klimaanlage
+X1­F31 6A     / lighting
Beleuchtung
+X1­F32 16A     / floodlight
Scheinwerfer
D D
+X1­F33 16A     / floodlight
Scheinwerfer
+X1­F35 6A     / helicopter warning light
Helikopterwarnleuchte
+X1­F36 16A     / floodlight
Scheinwerfer
+X1­F40 3A     / screen wiper / horn
Scheibenwischer / Hupe
+X1­Q01 Ir=0,8­1xIn In=630A main switch
Hauptschalter
E E
+X1­Q02 9­14A 10A trafo control voltage prim.
Prim. Steuerspannung Trafo

installation note the fuse list has to be placed inside the relevant switch cabinet on a good visible location
Installationshinweis: Die Sicherungsliste muss innen im jeweiligen Schaltshrank gut sichtbar platziert werden.
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH name plate fuse list drawing no.:
5047 600 00 00 061 007 assembly group sheet
46
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Schild Sicherungsaufstellung Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

completed checklist to be filed in crane file
A A
Ausgefüllte Einstellungsanweisung verbleibt im Kranakt
identification sheet/col. recommended adjustment as built adjustment teststand signature as built adjustment yard signature
Bezeichnung Blatt/Pfad Einstellung Soll Einstellung Ist Prüfstand Unters. Einstellung Ist Übergabe Unters.

=DS+4A­S03 /12.B3 Functionstest

B Funktionstest B
=DS+4A­S22 /17.C2 Functionstest
Funktionstest
=DS+4A­S23 /37.C3 Functionstest
Funktionstest
=DS+4D­S01­08 /31.B2 Functionstest
Funktionstest
=DS+4E­S01­10 /19.B3 Functionstest
C Funktionstest C
=DS+4E­S20 /36.B2 Functionstest
Funktionstest
=DS+4E­S21 /36.C2 Functionstest
Funktionstest
=DS+4H­S01­04 /18.A2 Functionstest
Funktionstest
=DS+4H­S21 /17.B7 Functionstest
Funktionstest
D D
=DS+4H­S22 /33.B2 Functionstest
Funktionstest
=DS+4H­S23 /33.B3 Functionstest
Funktionstest
=DS+4H­S24 /17.B5 Functionstest
Funktionstest
=DS+4H­S25 /17.B6 Functionstest
Funktionstest
E =DS+4H­S26 /34.B2 Functionstest E
Funktionstest
=DS+4H­S27 /34.B3 Functionstest
Funktionstest
=DS+4H­S28 /18.B7 Functionstest
Funktionstest
commissioning eng. name signature date order no.:
Monteur Name Unterschrift Datum Auftragsnr.:
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH checklist electric safety devices drawing no.:
5047 600 00 00 061 007 assembly group sheet
47
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Checkliste El. Sicherheitseinrichtungen Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

completed checklist to be filed in crane file
A A
Ausgefüllte Einstellungsanweisung verbleibt im Kranakt
identification sheet/col. recommended adjustment as built adjustment teststand signature as built adjustment yard signature
Bezeichnung Blatt/Pfad Einstellung Soll Einstellung Ist Prüfstand Unters. Einstellung Ist Übergabe Unters.

=DS+4X­S01­10 /38.B5 Functionstest

B Funktionstest B
=DS+4X­S28 /37.B6 Functionstest
Funktionstest
=DS+X1­F24 /22.B4 Functionstest
Funktionstest
=DS+X1­K14 /14.D5 Adjustment
Einstellung
=DS+X1­K32 /17.D3 Adjustment
C Einstellung C
=DS+X1­K33 /18.D7 Adjustment
Einstellung
=DS+X1­K100 /33.D2 Adjustment
Einstellung
=DS+X1­K101 /33.D3 Adjustment
Einstellung
=DS+X1­K103 /33.D6 Adjustment
Einstellung
D D
=DS+X1­K110 /34.D2 Adjustment
Einstellung
=DS+X1­K111 /34.D3 Adjustment
Einstellung
=DS+X1­K113 /34.D6 Adjustment
Einstellung
=DS+X1­K118 /37.D6 Adjustment
Einstellung
E =DS+X1­K120 /36.D5 Adjustment E
Einstellung
=DS+X1­K121 /17.D7 Adjustment
Einstellung
=DS+X1­Q01 /11.B1 Isd=13xIr

commissioning eng. name signature date order no.:

Monteur Name Unterschrift Datum Auftragsnr.:
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH checklist electric safety devices drawing no.:
5047 600 00 00 061 007 assembly group sheet
48
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Checkliste El. Sicherheitseinrichtungen Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

completed checklist to be filed in crane file
A A
Ausgefüllte Einstellungsanweisung verbleibt im Kranakt
identification sheet/col. recommended adjustment as built adjustment teststand signature as built adjustment yard signature
Bezeichnung Blatt/Pfad Einstellung Soll Einstellung Ist Prüfstand Unters. Einstellung Ist Übergabe Unters.

=DS+X1­Q01 /11.B1
B B
=DS+X1­Q02 /11.B3 10A

=DS+X1­S01 /12.A2 Functionstest

Funktionstest
=DS+X1­S20 /28.B2 20°C

=GS+4A­S05 /12.B5 Functionstest

C Funktionstest C
=KB+X20­S01 /12.C2 Functionstest
Funktionstest
=ZA+4A­S12 /17.B2 Functionstest
Funktionstest
=ZA+4A­S13 /17.B3 Functionstest
Funktionstest
=ZA+4B­E06 /23.E3 90°C   120°C
D D

E E

commissioning eng. name signature date order no.:

Monteur Name Unterschrift Datum Auftragsnr.:
F F

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH checklist electric safety devices drawing no.:
5047 600 00 00 061 007 assembly group sheet
49
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Checkliste El. Sicherheitseinrichtungen Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

modification index
A Änderungsindex A
revision revision revision revision revision revision revision revision revision revision
Revision 1 Revision 2 Revision 3 Revision 4 Revision 5 Revision 6 Revision 7 Revision 8 Revision 9 Revision 10
date date date date date date date date date date
Datum
15.03.04 Datum
29.03.04 Datum
03.05.04 Datum
19.05.04 Datum
03.12.04 Datum
26.01.05 Datum
07.03.05 Datum Datum Datum
mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.:
Änd. Nr.:
34029 Änd. Nr.:
34328 Änd. Nr.:
35242 Änd. Nr.:
35591 Änd. Nr.:
39412 Änd. Nr.:
40040 Änd. Nr.:
40665 Änd. Nr.: Änd. Nr.: Änd. Nr.:
mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages
Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten Änder.:/Seiten

  1   1   1   1   1   1   1

 11  54  11  41  11  17  22
B
 53  19  50  12  18  41 B
 20  17  19  50
 50  18  20
 19  30
 20  32
 30  35
 32  36
 35  37
 36  38
 37  40
C
 38  42 C
 40  50
 41
 42
 43
 44
 50

D D

E E

F F

07 40665 07.03.05 lwngac1

issued
16.02.04 lwngac1 LIEBHERR­WERK NENZING GMBH modification index drawing no.:
5047 600 00 00 061 007 assembly group sheet
50
Erstellt Zeichnungsnr.: Anlage Blatt
ind: mod.no.: date name approved A­6710 NENZING ident. no.: location of
Ind: Änd. Nr.: Datum Name geprüft
Copyright (c)
Urheberrecht (c)
Änderungsindex Identnr.: 983606614 Ort von
50
1 2 3 4 5 6 7 8
 ADDITIONALDOCUMENTATION

4. ADDITIONAL DOCUMENTATION

4.1. MIPEG M300 − Safe Load Indication System

1437
 Mipeg 300
Load Indicator System
Operating & Maintenance Manual
LIEBHERR SHIP CRANES (IV)
CBW 80(60)40(32)/14(16)28(34)

NB 7301, Crane 162775 & 162776

Damen Yichang Shipyards, China

This document is the property of Aanderaa Data Instruments A.S.

It must not be traced, copied, or exhibited to any third party without permission in writing.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 1 of 28
Contents Page

SAFETY NOTES ............................................................................................................................. 4

General Description............................................................................................................................ 5
Operating Instructions ....................................................................................................................... 7
3.1 Brief Description of MIPEG 300 Operation ......................................................................... 7
3.1.1 Verification of Driver's Display Unit ............................................................................................................7
3.2 Online Mode............................................................................................................................. 8
3.3 Error handling........................................................................................................................ 8
Offline Instructions ............................................................................................................................ 9
4.1 Introduction ............................................................................................................................. 9
4.2 Offline Operation .................................................................................................................. 10
4.3 Calibration of Sensors............................................................................................................. 11
4.3.1 Calibration of the Load Sensor...................................................................................................................11
4.3.2 Calibration of the Boom Angle Sensor ......................................................................................................12
Maintenance ..................................................................................................................................... 13
5.1 Introduction ........................................................................................................................... 13
5.2 Scheduled Maintenance ........................................................................................................ 13
5.2.1 Calibration of Sensors ................................................................................................................................14
5.2.1.1 Calibration of Load Hoist Sensors ...........................................................................................................14
5.2.1.2 Calibration of Boom Angle Sensor ..........................................................................................................15
5.3 Unscheduled Maintenance.................................................................................................... 16
5.3.1 Built In Test Equipment. ............................................................................................................................16
5.3.2 Faults Indicated on Driver's Display ..........................................................................................................16
5.3.3 Faults Not Indicated on Driver's Display ...................................................................................................17
Technical description of the main parts .......................................................................................... 18
6.1 Computer Cabinet................................................................................................................. 18
6.1.1 Master II Card.............................................................................................................................................19
6.1.2 Power Converter Unit .................................................................................................................................19
6.2 Driver's Display Unit ............................................................................................................ 20
6.2.1 Introduction.................................................................................................................................................20
6.2.2 Mipeg 300 Display Characteristics. ...........................................................................................................20
6.3 Sensors.................................................................................................................................... 21
6.3.1 Load Hoist Sensor.......................................................................................................................................21
6.3.1 Boom Angle Sensor....................................................................................................................................21

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 2 of 28
FIGURES Page

Figure 2.1: MIPEG 300 System Configuration.............................................................................................................6

Figure 3.1: MIPEG 300 Display ......................................................................................................................................8
Figure 4.1: MIPEG 300 Display (Offline).......................................................................................................................9

APPENDICES Page

APPENDIX A : MIPEG 300 ERROR MESSAGES.........................................................................................................22

APPENDIX B : MIPEG SPARE PARTS LISTING.........................................................................................................23
APPENDIX C : MIPEG DOCUMENTATION LISTING ...............................................................................................24
APPENDIX D : MIPEG CERTIFICATE REFERENCE LIST........................................................................................24
APPENDIX E : NECESSARY TEST LOADS / DATA FOR CALIBRATION.............................................................24
APPENDIX F : MIPEG 300NR CALIBRATION PROTOCOL FORM........................................................................25
APPENDIX G : BOOM ANGLE / CRANE RADIUS RELATIONSHIP .......................................................................26
APPENDIX H : PROJECT SPECIFICATION .................................................................................................................27
APPENDIX I : WIRING DIAGRAM ..............................................................................................................................28

Manufacturer/Agents..........................................................................................................................................................28

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 3 of 28
SECTION

SAFETY NOTES

1. Check and if necessary calibrate the boom angle sensor (Inclinometer) prior to
calibration of the load sensor.

2. Care should be taken when removing the load sensor cover to gain access to the
sensor unit and its wiring. The sensor cover should be supported at all times when
the socket head retaining screws are removed. The sensor covers are heavy and if
their weight is allowed to hang on the internal wiring damage to the wires and
sensor could occur. On reassembly it is essential to use the correct torque figure
for the cover retaining screws.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 4 of 28
 SECTION

2
General Description

The MIPEG 300 crane load indicator system comprises sensors fitted to the crane, a computer
cabinet and a display located in the crane cabin. Figure 2.1 shows a block diagram of the MIPEG
300 system.

The load sensors provide frequency modulated electrical signals that are proportional to the
developed loads in the load hoist rope systems of the crane.

In operation the actual load lifted by the crane are automatically compared with corresponding data
related to the maximum permissible crane loading. The permissible and actual loads, together with
the actual, expressed as a percentage of permissible are displayed.

The computer stores the required load curves. These fixed crane parameters are stored in the main
computer's memory while the calibration of the crane is performed by using a known load, or known
calibration factors. This information is tabulated into the main computer memory via push buttons
on the Display unit.

MIPEG 300 in standard version comprises the following main parts:

- Computer Cabinet (6.1)

- Driver's Display (6.2)
- Sensors ( load and boom angle) (6.3)

A technical description of these main parts is given in Section 6. The numbers in parenthesis are
references to paragraphs for these descriptions.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 5 of 28
 Figure 2.1: MIPEG 300 System Configuration

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 6 of 28
 SECTION

3
Operating Instructions

3.1 Brief Description of MIPEG 300 Operation

MIPEG 300 is a computerised load indicator system. It measures the load in the hook and indicates
safe or hazardous conditions.

It has three main parts; the computer cabinet, the driver's display unit and the sensors. The driver's
display unit is located in the crane driver's cabin, and its layout is shown in Figure 3.1.

It is recommended MIPEG 300 to be constantly powered if possible, even during periods of time
when the crane is not in operation. No warm up time for the system is required, but the load
sensors will need 5-10 minutes after power on to achieve maximum accuracy and stability.

3.1.1 Verification of Driver's Display Unit

Press the TEST button on the Drivers Display unit and confirm:
• All digits should show numbers from 0-9 and the internal buzzer should sound.

If everything is satisfactory continue operation, otherwise call maintenance.

The back lightning can be adjusted in the offline mode.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 7 of 28
3.2 Online Mode

The Display is a microprocessor controlled unit located in the driver’s cabin. Information is presented by use
of a 20 characters x 4 lines liquid crystal display. The unit also incorporates four push buttons. Figure 2.1.
shows the standard layout of the display unit.

Figure 3.1: MIPEG 300 Display

Information presented on the display

HL: Hook Load in tonnes

%: % of SWL
Ra: Radius in Metres
SWL: Permitted SWL
Fls: Number of Falls selected

Push buttons

ACK: Press to reset the system after a spurious error

FALLS: Press to select numbers of Falls.
TEST: Press to test display and buzzer.
TARE: Press to zero the load read-out. Press ones more to toggle back to normal.

3.3 Error handling

If a detectable error occurs, a text and an error message 'ERxx' is displayed in the top line; "xx" is
two digits identifying the error. Operator should press 'ACK’ on the Display Unit to reset MIPEG. If it
was a spurious error, satisfactory operation will continue, otherwise call for maintenance.

See Appendix A for Mipeg 300 error messages. The two digit error codes have an error explanation
with fault sources and references.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 8 of 28
 SECTION

4
Offline Instructions

4.1 Introduction

The Display is also used to set up and calibrate the system. The four pushbuttons are then used
according to the text on the display. Figure 4.1. shows the layout of the display unit in offline mode.

Figure 4.1: MIPEG 300 Display (Offline)

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 9 of 28
4.2 Offline Operation

Press the TEST button and then the ACK button within two seconds to obtain the offline function. The
calibration has to be repeated for each falls configuration. Select number of falls prior to going offline.

Main menu
PARAMETER PARAMETER
Back light 01-02-03 (Back light intensity)
Calibrate Main Sensor No(Ack) / If Yes(Falls): Go to Main Cal. Menu
Calibrate Boom Angle No(Ack) / If Yes(Falls): Go to Incl. Cal. Menu
Reset Parameters No(Ack) / If Yes(Falls): Enter Code.

Calibration menu
PARAMETER PARAMETER
Frq.0 Frequency from sensor point 0
Val.0 Value for point 0 (Normally zero tonnes or thirty degrees Boom Angle)
Frq.1 Frequency from sensor point 1
Val.1 Value for point 1 (80-100% SWL or 80-85 degrees BA)
Frq.2 Frequency from sensor point 2
Val.2 Value for point 2 (40-60% SWL)

NOTES:
• Hold the FALLS button pressed and confirm with the ACK button to read the frequency and offset.
• Select correct number of falls prior to going offline to set the parameters.
• Press ACK button to go to the next points with no change.
• All calibration values should be filled in the Calibration protocol, Appendix F.

When all parameters are set, press TEST button to finish offline mode.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 10 of 28
4.3 Calibration of Sensors

The calibration points are organised as follows:

Cal. Point Load Inclinometer

0 Zero load 20-30 degrees

1 80-100% SWL 80-85 degrees
2 40-60% SWL N/A

Point 2 is the value for the second order calibration and should only be used when required. The second
order calibration is not activated if point 2 is set to zero.

4.3.1 Calibration of the Load Sensor

To calibrate the load sensor, one must select correct number of falls prior to going offline.

Cal. Point 0 (Zero-No load in the Hook)

• Use TEST & ACK buttons for Offline Mode.
• Press ACK until Calibr.Main Falls: 2 (or 4) come up.
• Press FALLS to enter Cal mode.
• The old calibration value, Point 0 will be displayed: Frq: 453.1
• Press ACK to continue without change or FALLS & ACK to read new value from Sensor.
Wait. Press ACK to continue when the new frequency is displayed.
• The old load value will be displayed: Val.0: 000.0
• Use FALLS (UP) or TARE (DOWN) to enter the load value (see Appendix E for details):
• 0 Tonnes for Load.
• Press ACK to continue to Cal. point 1 or TEST to finish.

Cal. Point 1 (Approx. 100% SWL load in the Hook)

• The old calibration value, Point 1 will be displayed: Frq: 403.7
• Press ACK to continue without change or FALLS & ACK to read new value from Sensor.
Wait. Press ACK to continue when the new frequency is displayed.
• The old load value will be displayed: Val.0: 040.0
• Use FALLS (UP) or TARE (DOWN) to enter the load value (see Appendix E for details):
• Max. 40 Tonnes for Load, 2 Falls
• Max. 80 Tonnes for Load, 4 Falls
• Press ACK to continue to Cal. point 2 or TEST to finish.

Cal. Point 2 (Approx. 50% SWL load in the Hook)

• The old calibration value, Point 2 will be displayed: Frq: 427.5
• Press ACK to continue without change or FALLS & ACK to read new value from Sensor.
Wait. Press ACK to continue when the new frequency is displayed.
• The old load value will be displayed: Val.0: 020.0
• Use FALLS (UP) or TARE (DOWN) to enter the load value (see Appendix E for details):
• Approximately 20 Tonnes for Load, 2 Falls
• Approximately 40 Tonnes for Load, 4 Falls
• Press ACK to continue to Cal. point 2 or TEST to finish.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 11 of 28
4.3.2 Calibration of the Boom Angle Sensor

Cal. Point 0 (Hook at Maximum Radius)

• Use TEST & ACK buttons for Offline Mode.
• Press ACK until Calibr. Incl: comes up.
• Press FALLS to enter the Cal mode
• The old calibration value, Point 0 will be displayed: Frq: 07.18
• Press ACK to continue without change or FALLS & ACK to read new value from Sensor.
Wait. Press ACK to continue when the new frequency is displayed.
• The old Boom Angle value will be displayed: Val.0: 000.0
• Use FALLS (UP) or TARE (DOWN) to enter the new angle (see Appendix G for details):
• Normally 20 – 30 degrees BA.
• Press ACK to continue to Cal. point 1 or TEST to finish.

Cal. Point 1 (Hook at Minimum Radius)

• The old calibration value, Point 1 will be displayed: Frq: 04.12
• Press ACK to continue without change or FALLS & ACK to read new value from Sensor.
Wait. Press ACK to continue when the new frequency is displayed.
• The old Boom Angle value will be displayed: Val.0: 080.0
• Use FALLS (UP) or TARE (DOWN) to enter the new angle (see Appendix G for details):
• Normally 80-85 degrees BA.
• Press TEST to finish.

When the calibration is completed, one should write all calibration values into the Mipeg Calibration Protocol,
Appendix F.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 12 of 28
 SECTION

5
Maintenance

5.1 Introduction

This section describes the maintenance procedures for MIPEG 300 system. It is divided into two parts:
- scheduled maintenance (5.2)
- unscheduled maintenance (5.3)

It is recommended that all repair work is performed by Aanderaa Data Instruments A.S, Bergen,
for the aspects of warranty related requirements.

5.2 Scheduled Maintenance

The maintenance schedule and instructions below should be followed rigorously to ensure
correct operation of the MIPEG 300 system.

FREQUENCY TASK PERFORMED BY INSTRUCTIONS

Prior to Verification of system operation Crane driver Perform check detailed in Section
each shift 3, 'Operating instructions for
crane driver

3 Monthly Check calibration of load sensor and Crane supervisor / See paragraph 5.2.1. below
inclinometer Maintenance engineer

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 13 of 28
5.2.1 Calibration of Sensors

The sensors of Mipeg 300 are carefully checked during installation and their initial calibration
constants are semi-permanently kept in the Mipeg 300 nonvolatile memory. Their output might vary
within certain limits due to temperature drift, ageing and changes in environmental conditions. If the
variation is too large, malfunction may occur, and a calibration must be performed.

The zero point drift of the load hoist sensor(s), i.e. the deviation from zero on the display reading with
empty hook is considered to be the most important factor to monitor. It must be kept in mind that the
zero point for this sensor(s) has been defined at 45 degrees boom angle and hook at deck level.
Deviation from zero in a no load condition might be caused by different length of hoisting rope payed
out.

One uses calibrated test loads or dynamometers for the force to calibrate the load sensors. The
frequency is read from the sensor by MIPEG, while the actual quantity (Value), i.e. weight, is keyed in
on the Display’s push buttons, as described in paragraph 4.3.1.

A compensation for a possible variation caused by an unlinear load sensor arrangement is included.
Calibration point 2 is given by the Display Unit buttons during calibration in the same way as point 0
and 1. If the compensation is not required, point 2 should be set to zero.

5.2.1.1 Calibration of Load Hoist Sensors

Calibration of the load hoist sensor(s) is recommended if the hook load reading in a no load condition,
i.e. boom angle at 45 degrees and hook at deck level, is outside the following limits:

Main line: +/- 2 Tonnes

Calibration requires calibrated test loads or a calibrated dynamometer to measure the test loads.
Recommended sizes of the test loads are given in Appendix E.

The calibration procedure for the load hoist sensor(s) is as follows:

• Boom in/out to approximately 45 degrees

• Lower the empty hook to just above deck level.
• Do a calibration of point zero as described in paragraph 4.3.1, function 'Calibration of Sensors'.
• Type in zero as hook load.
• Lift a test load (80-100%SWL) and hoist it just above the deck level.
• Do a calibration of point one similar to point zero.
• Set MIPEG in Online state and check the two calibration points.

Lift a test load of approximately 50% of SWL and verify if the Mipeg readout is acceptable. If
not calibration point 2 should be activated.

• Do a calibration of point two same way as above.

• Lift a test load (40-60%SWL) and hoist it just above the deck level.
• Do a calibration of point two similar to point one.
• Repeat the load test.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 14 of 28
5.2.1.2 Calibration of Boom Angle Sensor

Calibration of the boom angle sensor is recommended if the deviation between the real and the
indicated crane radius is greater than one metre.

It is recommended that two permanent calibration points are used, one at minimum radius using the
boom's end stop, the other point at approximately 30 degrees boom angle, i.e. 87% of maximum
radius. The two points must be marked on the deck as radius in metre.

As Mipeg 300 always measures boom angle above horizontal, a calibration point at maximum working
radius is not recommended as a small inaccuracy in the radius can cause a significant inaccuracy in
the angle reading. This is because changes in boom angle in the range 0 to 20 degrees will give a
small change in radius of approximately 7%. Radius/angle relationships for calibration purposes are
given in Appendix G.

The calibration procedure for the boom angle sensor is given as follows:

• Boom out to the outer radius mark on the deck.

• With the hook on this mark, do a calibration of point zero as described in paragraph 4.3.2.
• Type in the boom angle according to the table in Appendix G, or according to earlier recorded
data in the calibration protocol.
• Boom in to the inner radius mark on the deck.
• With the hook on this mark, do a calibration of point one similar to point zero.
• Set MIPEG in Online state and check the two calibration points.
• If not ok, go back to point a) and/or d) and make adjustments of point zero and/or point one.
• Make a record in the calibration protocol.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 15 of 28
5.3 Unscheduled Maintenance

5.3.1 Built In Test Equipment.

The computer will start to execute once the logic supply (5V) reaches it's working level after power is
turned on to the system.

If the bus or timer checks fails, the program will signalise the fault condition and indicate an error
message on the display, see Appendix A. If all checks are passed the full system software is
initialised and starts the normal execution.

Different checks are continuously performed during normal system execution:

• Sensor data limit checks

• Processing data evaluation
• Processing time control ("watch dog" function)
• Evaluation of the crane's parameter set

These tasks are all contained in the software package called the Online BIT-functions. If any of the
checks fail this will lead to an immediate shut down of the system by use of the normal error exit and
indication, see paragraph 5.3.2.

5.3.2 Faults Indicated on Driver's Display

Fault recognised by the Mipeg 300 system during run-time, will be indicated on the driver's display by
an error code in the upper line.

When the crane driver acknowledges the fault, the fault indications on the driver's display will
disappear and the overload function will be deactivated. If, however, the fault is of a permanent
nature, the same indications will appear over again.

The fault may of course be located in the computer (and be of a major kind, ref. paragraph 5.3.1
above) or the cabling to the display may be damaged both of which will display a normal error
indication.

The error code will assist the maintenance engineer in locating the fault. Appendix A gives a list of
error codes with the probable fault source(s). When fault tracing, reference should be made into the
technical description where further details may be found.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 16 of 28
5.3.3 Faults Not Indicated on Driver's Display

Prior to faultfinding on this level, the Mipeg 300 system should be given a power reset by turning
power off/on. These faults normally fall into the following categories:

FAULT FAULT SOURCES

"Dead system", Trace the input power through fuses on TR1. If 24 Vdc
a typical power supply problem present check fuse located on the Master II card.

Faults located in the Driver's Display If the error is strictly located to the display unit, no error
prohibiting normal error indication. message will be given.

Erratic behaviour, where parts of the If a malfunction is established and no fault found in the
system do not operate properly or as cabling a replacement of the display or cards may be
specified. necessary, see paragraph 6.1.

The system does not follow the input Check the cabling of the switch or eventually replace
switches the Master II card, see paragraph 6.1

Outputs not functioning. Check the cabling of the item or eventually replace the
Master II card, see paragraph 6.1

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 17 of 28
 SECTION

6
Technical description of the main parts

MIPEG 300 in standard version comprises the following main parts:

Computer Cabinet (6.1)

Driver's Display Unit (6.2)
Sensors (Load and Boom Angle) (6.3)

A technical description of these main parts is given in this section.

6.1 Computer Cabinet

The Computer Cabinet houses the Mipeg computer, power unit, relays and terminal rows for external
cable connection.

The cabinet is sealed to IP66. Dimensions: 380*300*155 mm. Weight: approximately 10 kgs. The
computer cabinet has been found to comply with the IEC 79-15 1987 standard and has successfully
met the type verification and test requirements of this standard.

There are normally three fuses in the system:

Supply Location Fuse type

24 Vs Master II Card 1.0 A / 250V - 5*20 mm

24 Vs TR1 - no. 3 3.15 A / 250V - 5*20 mm
85-240 V ac TR1 - no. 1 2.0 A / 250V - 5*20 mm

WARNING:
FOR CONTINUED PROTECTION AGAINST FIRE REPLACE WITH SAME TYPE AND RATING
OF FUSES

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 18 of 28
6.1.1 Master II Card

The computer is built in microprocessor technology located on the Master II card. The Master II card
also contains power, sensor and interface logic. The cards are connected to the terminal rail through
connectors on the cards. These connectors can be split to make a quick replacement of cards.

The Master II card contains the following electronics:

• microprocessor with program memory

• volatile memory used to store the crane's parameter set
• timing circuits
• interface for three S-sensors
• interface for the inclinometer
• DC/DC converter for generation of the galvanic isolated power supply 5V, 12V
• level detection circuits on logic (5V) and input (24V) power,
• power protection circuits
• fuse: 1A/250V - 5*20mm

When replacement of the Master II card is found to be necessary one should always continue with the
same program unless this circuit (EPROM) is proven damaged.

The EPROM containing the program is found in socket U37. To remove this socket inserted
component, gentle insert a small screwdriver under the component and twist until component is free.
Insert carefully onto spare Master II card.

Prior to operation of the Mipeg 300 system, a new Master II card has to be reset with default values
from the system program and old calibration values should be entered:
• Reset the Prom parameters (please contact Aanderaa Data Instruments for this procedure)
• Enter old calibration values from the Calibration protocol, ref. paragraph 4.3.2.

Due to the use of Zener barriers for Exi systems, the strap J5 on the Master II card has to be set in
different positions for a safe or Ex i.
• SAFE: strap J5 in position towards the crystal
• Ex i : strap J5 in position towards J14

6.1.2 Power Converter Unit

The Power Converter Unit is included inside the computer cabinet. The unit is a switching power supply,
coping with input voltage from 85 - 264 Vac. The output from the power unit to the Mipeg 300 Master II card
is nominal 24 Vdc.

The unit is in accordance with UL,CSA, TUV and VDE (IEC950). Noise terminal voltage is conforming to
FCC class B and VDE0871 class B. Proof pressure AC 3000V.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 19 of 28
6.2 Driver's Display Unit

6.2.1 Introduction.

The Driver's Display is a microprocessor-controlled unit located in the driver’s cabin. Information is
presented by use of 20 characters x 4 lines liquid crystal display. The unit also incorporates four
pushbuttons. Figure 3.1. Shows the layout of the display unit.

Information to be visualised on the display is transmitted from the computer on a serial interface line.

The Display Unit consists of two major parts all housed in an enclosure supplied with a plug
and cable:

• A printed circuit board including the front plate and electronic components of the display.
• A push-button panel mounted on the front plate.

The display has a four two wire power/signal connection. Nominal voltage: 24 Vdc. The unit is sealed
to IP54 and certified Ex II 3G Ex nAL IIC T4 by NEMKO, certificate no. 03ATEX3567

It is recommended that the Driver's Display is serviced by Aanderaa Data Instruments personnel.

6.2.2 Mipeg 300 Display Characteristics.

Physical characteristics
Outer size: 220 x 100 x 50 millimetre
Overall weight: Approximately 2 kgs
Housing material: Aluminium given an epoxy resin finish.

Electrical characteristics
Supply Voltage: Nom. 24 Vdc
Supply current: Nom. 200 mA

External connections
Two pairs connected to a terminal row.
• DC supply: DD+/-.
• Serial communications line to/ from display: RS485 A/B

Environmental characteristics
Operating/Storage temperature: -20, +40 C
Sealing: to IP56

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 20 of 28
6.3 Sensors

MIPEG 300 sensors on this project are used to measure the following:

• Loads in the hoisting lines, main line

• Boom inclination relatively to horizontal plane

A technical description of each of the sensors is given in the following paragraphs.

6.3.1 Load Hoist Sensor

The load hoist primary sensor(s) is of S-band type. This primary sensor is MIG-welded to a
suspension part that also carries a pulley for the load sensing. The sensor measures the material
stress in the suspension part, which is proportional to the line load.

The output from the sensor is a frequency signal in the range 350-450 Hz. The resolution is typically
5Hz/tonne for a one fall configuration. The sensor has a two wire power/signal connection and is not
damaged by short or open circuits.

The primary sensor may be overloaded 5-10 times the nominal working range. This is far above the
yield strength of the material. The primary sensor is temperature compensated. The primary sensor is
sealed hermetically to SEN431614-k (MIL-STD-883A).

The sensor cover is sealed to protection index IP67. The sensor has been examined against the
requirements of the CENELEC standards EN50 014 and EN50 018 for flameproof enclosures and has
been approved for use in hazardous areas and to bear the marking EEx d IIB T6. The sensor cover
mounted on the sensor with four socket screws. These are tightened with a torque wrench to a torque
of 10 Nm. The flame gap area must be filled with an 'EExd' approved protection matter/grease, e.g. of
mark PBC.

To verify correct/undamaged cabling and sensor, a resistance measurement from the terminal row in
the computer cabinet can be done. Between disconnected cores, the resistance shall be app-
roximately 6 ohms (3 ohms in sensor plus cable). There shall be open circuits between cores and
drain, and between drain and chassis earth.

Pin sensors with temperature sensor have an extra wire for the temperature resistor. The S-sensor
and the temperature sensor use a common ground wire. The resistance in the temperature sensor
shall be approximately 2200 ohms.

The load hoist sensor(s) has to be replaced as a complete unit.

6.3.1 Boom Angle Sensor

The Boom Angle Sensor is an inclinometer mounted in an enclosure at the boom foot. The
inclinometer gives a 4-20mA current output in proportion to the boom angle (BAS+). Voltage supply
to the unit is 12Vdc.

The Boom Angle Sensor on this project is not a standard Mipeg part. This unit is supplied by Liebherr.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 21 of 28
APPENDIX A : MIPEG 300 ERROR MESSAGES

Crane Type: CBW 80(60)40(32)/14(16)28(34)

Damen Yichang Shipyards, China

CODE Error Explanation, (fault sources & references)

19 Sensor fault, Moment sensor out of range.

(Cabling, sensor, Master II card).

20 Sensor fault, Whip hoist sensor out of range.

(Cabling, sensor, Master II card)

21 Sensor fault, Main Hoist sensor out of range.

(Cabling, sensor, Master II card).

23 Sensor fault, Inclinometer out of range.

(Cabling, sensor, Master II card).

25 Computer fault, Initializing error. (Master II card).

28 Computer fault, SWL-parameter error. (Master II card).

30 Computer fault, EEPROM/RTC read/write error (Master II Card)

31 Computer fault, EEPROM overflow (Master II Card)

50 Crane identity does not correspond to parameter set.

51 Both or none of the Main and Whip inputs selected.

Aanderaa Data Instruments Document W-113 H00 004, Date 07.04.06, Page 22 of 28
APPENDIX B : MIPEG SPARE PARTS LISTING

Crane Type: CBW 80(60)40(32)/14(16)28(34)

Damen Yichang Shipyards, China

Part Name Part no.

COMPUTER CABINET
Master II Card DI-130 P01 001
Power Conversion Unit (WRA-24SX) DI-116 P07 000

MIPEG 300 DISPLAY

Display DI-113 P02 000
Display Cable DI-113 P02 001
Mounting Bracket DI-130 P02 005

SENSORS
Main Hoist Sensor DI-112 P05 151
Boom Angle Sensor supplied by Liebherr LWN Id.no.693177414

Aanderaa Data Instruments document W-113 H00 004, Date 07.04.06, Page 23 of 28
APPENDIX C : MIPEG DOCUMENTATION LISTING

Crane Type: CBW 80(60)40(32)/14(16)28(34)

Damen Yichang Shipyards, China

COMPUTER CABINET
S - 123 B01 001 Block Schematic, Master II card

DISPLAY
A-113 M02 000 General Assembly, Mipeg 300 Display

SENSORS
A-112 M05 151 General Assembly, Main Hoist Sensor

APPENDIX D : MIPEG CERTIFICATE REFERENCE LIST

MIPEG Part Marking Certificate no.

Load Sensor Ex II 2GD EEx d IIB T6 NEMKO 03ATEX304

Digital Display Ex II 3G Ex nAL IIC T4 NEMKO 03 ATEX3567

APPENDIX E : NECESSARY TEST LOADS / DATA FOR CALIBRATION

The following test loads/data are recommended for calibration:

No. Cal.
Sensor of Falls Point Test value

0 0 Tonnes
Main Hoist 2 1 40 Tonnes

0 0 Tonnes
Main Hoist 4 1 80 Tonnes

Aanderaa Data Instruments document W-113 H00 004, Date 07.04.06, Page 24 of 28
APPENDIX F : MIPEG 300 CALIBRATION PROTOCOL FORM

Crane Type: CBW 80(60)40(32)/14(16)28(34)

Damen Yichang Shipyards, China

Crane:__________________________________

Calibrated : Date:___________________________________

Sign.:___________________________________

SENSOR No. of Falls Cal. Point Calibration Frequency /

Parameters value

0 Hz

0 Tonnes

LOAD HOIST, 1 Hz
2
Main 1 Tonnes

2 Hz

2 Tonnes

0 Hz

0 Tonnes

LOAD HOIST, 1 Hz
4
Main 1 Tonnes

2 Hz

2 Tonnes

0 Volt

BOOM ANGLE, 0 Degrees

Inclinometer -
1 Volt

1 Degrees

Aanderaa Data Instruments document W-113 H00 004, Date 07.04.06, Page 25 of 28
APPENDIX G : BOOM ANGLE / CRANE RADIUS RELATIONSHIP

Crane Type: CBW 80(60)40(32)/14(16)28(34)

Damen Yichang Shipyards, China

RADIUS = Distance from Centre of Pedestal to Jib Pin (+ Sheave radius for 2,4 fall)
+ Boom Length * cos(@) + Offset Centreline * sin(@) + D/2

RADIUS for Main line = 0.33 + 34.2 * cos(@) - ( ( + 0.846) * sin(@)) + 0,4

Project: TestSkipkrn4

Main
2 & 4 falls
Boom length: 34.2
Angle Radius
0 34.93
5 34.73
10 34.26
15 33.55
20 32.58
25 31.37
30 29.93
35 28.26
40 26.38
45 24.31
50 22.07
55 19.65
60 17.10
65 14.42
70 11.63
75 8.76
80 5.84
85 2.87
90 -0.12

Aanderaa Data Instruments document W-113 H00 004, Date 07.04.06, Page 26 of 28
APPENDIX H : PROJECT SPECIFICATION

Crane Type: CBW 80(60)40(32)/14(16)28(34)

Damen Yichang Shipyards, China

Crane specifications
BOOM LENGTH: 34 Meter
LOAD SENSORS: Main Line – 2 & 4 Falls

INPUT SIGNALS TO Master II CARD ( 110V ac relays on Inputs)

J13-2 INP#a : Spare (R3)
J13-1 INP#b : 2 / 4 Falls (2 Falls when 110Vac on R4)
J15-10 INP#c : Temperature sensor (N/A)
J15-11 INP#d : Inclinometer (0-10Vdc)

OUTPUT SIGNALS FROM Master II CARD

J13-3 OUT#10 : Prewarning (90%SWL) - R1
J13-4 OUT#11 : Overload (110%SWL) - R2

MIPEG 300 SLI System

POWER SUPPLY: 85-240V ac
UNITS: Load in Tonnes, Radius in Metres
SPECIAL: Master II Card in Rittal AE 1030 Cabinet
Heater inside computer cabinet.
Boom Angle Sensor (Inclinometer) supplied by Liebherr.

Aanderaa Data Instruments document W-113 H00 004, Date 07.04.06, Page 27 of 28
APPENDIX I : WIRING DIAGRAM

Aanderaa Data Instruments document W-113 H00 004, Date 07.04.06, Page 28 of 28
Manufacturer: International Sales:

Aanderaa Data Instruments AS Mipeg Ltd.

PO Box 34 Slåtthaug 38 The Green
5851 Bergen Ingham, Lincoln LN1 2XT
NORWAY UK

Phone: +47 5560 4800 Phone: +44 1522 730039

Telefax: +47 5560 4863 Telefax: +44 1522 730027
e-mail: info@aadi.no e-mail: MIPEG@compuserve.com

www.aadi.no

Distributor/Agent:

Aanderaa Data Instruments document W-113 H00 004, Date 07.04.06, Page 29 of 28