DOC. NO.

: RFCC-A-CV-VP-PO029-SP007
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project
REV. NO. : 02
PT. PERTAMINA (Persero)
PAGE NO. :1 / 12

Manufacturing Procedure Specification of Paint Epoxy Coating

PROJECT : CILACAP RESID FLUID CATALYTIC CRACKING

(RFCC) PROJECT

LOCATION : PERTAMINA RU-IV, CILACAP, CENTRAL JAVA, INDONESIA

OWNER : PT. PERTAMINA (PERSERO)

CONTRACTOR : CONSORTIUM ADHI-GSEC

PO. NO. : RFCC-A-CV-PO-029

REQUISITION NO. : RFCC-A-CV-RQ-029

VENDOR NAME : PT. KHI PIPE INDUSTRIES

VENDOR DOC. NO. : 042/KHI/MPS/EXC/VIII/2012

02 Issued For Final October 24, 2014

01 Re-Issued for Approval September 24, 2012

0 Issued for Approval August 15, 2012 Edi Jumialdi Suprapto Tri Wahono

Rev. Description Date Prepared by Reviewed by Approved by

CONSORTIUM ADHI – GS E&C

 DOC. NO. : RFCC-A-CV-VP-PO029-SP007
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project
PT. PERTAMINA (Persero) REV. NO. : 02

MANUFACTURING PROCEDURE PAGE :2 /12

SPECIFICATION OF PAINT EPOXY
COATING

REVISION HISTRORICAL SHEET

Rev. Page / Item Description of Change

Paragraph

01 PAGE 2 & 3 INPUT/TYPE DOC NO. FOR  COVER DOCUMENT  

02 PAGE 2 & 3 ISSUED FOR FINAL 

CONSORTIUM ADHI – GS E&C

 MPS No.
042/KHI/MPS/EXC/VIII/2012

MANUFACTURING PROCEDURE SPECIFICATION

of
PAINT EPOXY COATING

Customer : PT. ADHI KARYA (Persero) Tbk.

Client : PT. PERTAMINA (Persero)

Project : Resid Fluid Catalytic Cracking (RFCC) - Cilacap

0 14-Aug-12 Issued for Approval TW WS AA AHS

QA Prod For Customer Approval
Rev. Date Description Prepared by Checked by Reviewed by Remarks

This MPS is the property of KHI and must not be handed to a third party or reproduced completely or in a part without the
explicit written consent of KHI

PT. KHI PIPE INDUSTRIES

PIPE & COATING
CILEGON - BANTEN
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[ M. P. S. ] Date August 14, 2012
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Section 1

Title Table Of Content

Section Description Page No

1 Table of Contents 1
2 Scope 2
3 Manufacturing Process 3
4 Code, Specifications, Standard and References 4
5 Responsibilities 5
6 Receiving Inspection 6
7 Blasting, Primer & Coating Application 7
8 Inspection and Repair Coating 8
9 Stock Yard 9

Remarks:
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[ M. P. S. ] Date August 14, 2012
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Section 2

Title Scope

This document covers “MANUFACTURING PROCEDURE SPECIFICATION” including Testing

and Inspection procedure specification of application of paint epoxy on pipe external surface.

This procedure is written with the intention of being a working instruction for shop floor
personnel by detailing the standard of workmanship and acceptance criteria throughout each
phase of the process.

Pipe epoxy coating activities will be conducted at PT. KHI Pipe Industries Cigading Factory.

Remarks:
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[ M. P. S. ] Date August 14, 2012
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Section 3

Title Manufacturing Process

Material & Pipe Receiving Inspection

BLASTING

Not Good
Good

COATING APPLICATION Not Good REPAIR

Good Accept
RE-INSPECTION

Accept
THICKNESS MEASUREMENT RE-COATING

Good Not Good

MARKING

STOCK YARD

PACKING

DELIVERED

Remarks:
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[ M. P. S. ] Date August 14, 2012
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Section 4

Title Code, Specifications, Standard and References

The following code, specifications, standards and reference are relevant to this document:

a. SSPC-SP10/NACE No.2 : Surface Preparation Standards for Painting Steel Surface

b. ISO 8501-1-1988 : International Organization for Standard Blast Cleaning.
c. ISO 8503-2 -1998 :Method for the grading of surface profile of abrasive blast- cleaned steel —
Comparator procedure

Remarks:
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[ M. P. S. ] Date August 14, 2012
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Section 5

Title Responsibilities

5.1. Coating Superintendent shall be responsible for all labor and equipment necessary
for the required operation. He shall also ensure that the operations are performed in
a safe manner and that the product meets the requirements specified herein.

5.2. QA Manager responsible for ensuring that the Customer’s agreed quality
requirements are satisfied. He shall also ensure that the Q.C. inspectors inspect and
control the quality of the product in accordance with this document.

Remarks:
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Section 6

Title Receiving Inspection

1. Pipe Receiving Inspection

All pipes shall be visually examined for defect such as slag, arc strike, weld spatter,
porosity, sharp edge, pit, lamination, slivers, crevice and internal ridges or welds that
have not been properly scarfed.
Pipes containing these defects shall be segregated if the defects are to the extent they
would reduce the coating quality.
If pipes are received from other pipe manufacturer the marking shall be recorded and
kept for identification and the bevel end protector shall be kept and installed later after
coating application has finished.

2. Coating Material Receiving Inspection

a. Receiving coating material shall be checked as per delivery sheet.
b. Check, verify and reported every batch of coating with the following items:
• Coating Manufacturer’s name address
• Product Type
• Batch No
• Quantity
• Certificate
• Date of Manufacture / expire date
• Packing Condition
c. Keep the coating material as per manufacturer specification.
d. Only the coating materials which have been approved shall be used for coating
process.
e. Coating material as per Customer Purchase Order.

Remarks:
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Section 7

Title Blasting, Primer & Coating Application

Blasting

¾ Before blasting the pipe surface shall be cleaned to remove dirt or grease. All
traces of oil and grease shall be brushed and wiped off using detergent/water
cleaning (Aqueous solutions of household detergent) and a clean cloth. All
moisture, if any shall be removed by heating using a gas burner or a hot air blower.
¾ Weld spatter, scale, sliver, lamination and surface defect which are not remove
during blasting shall be edges smoothed or rendered flush or removed by grinding
and re-blast.
¾ Any pipe which has been blasted but not primed and then wet by rain moisture
shall be re-blasted. All moisture, if any shall be removed by heating using a gas
burner or a hot air blower.
¾ Every pipe is blasted to meet Sa 2 ½ standard by grit blasting, sand blasting or
abrasive blasting.
¾ Blasting shall not be commenced when humidity is greater than 85% or surface
temperature shall not less 3°C above dew point, work in outside when it rain, any
visible moisture is on the surface, the abrasive is wet, when painting is being done
or coating is drying and curing in adjacent areas, and the lighting is poor and
equipment is in improper working condition, at night.
¾ The finishing surface of blasting shall be Sa 2 ½ or SSPC SP-10
¾ It is compared to the pictorial standard.
¾ The roughness value shall be 30 - 80 microns as per ISO 8503-2. The roughness
profile depth shall be checked using a calibrated Elcometer roughness gauge or
Keane-Tator profile comparator.

Coating Application

¾ Epoxy coating which is applied shall be use High Build Epoxy Coating or as per PO.
¾ Coating thickness as follows:
1st coat : minimum 50 microns with Zinc Rich Epoxy
2nd coat : minimum 200 microns with coal tar epoxy
3rd coat : minimum 200 microns with coal tar epoxy
Total coating thickness is 450 microns
¾ The pipe surface temperature shall always be minimum of 3°C above dew point.

Remarks:
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Section 8

Title Inspection and Repair Coating

Inspection Procedure

¾ Report the ambient condition (Humidity, Dew Point) before and any change of weather
condition during surface preparation.
¾ Visual surface cleanliness shall be checked as per ISO 8501 and spot checks for dust level
as per ISO 8502-3.
¾ The surface preparation and surface profile shall be evaluate and reported at the beginning
of each production shift.
¾ DFT measurement shall be performed on every coat and reported.
¾ DFT shall be checked as per SSPC-PA2 Standard.

¾ Visual Inspection of finish every coat shall be performed and reported.

¾ Specified Nominal Coating Thickness is 450 micron.

¾ Adhesion test shall be conducted at first day application as per ASTM D4541

Repair of Coating

¾ Degrease if necessary.
¾ Spot blast and clean the damage area back to with SA 2.5 and sweep blast the others if over
coating time has exceeded.
¾ Feather back the adjacent coating to minimum 20 mm and firm edge by sanding disc.
¾ Clean and apply at least 2 touch up coats with appropriate epoxy coating.

Remarks:
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Section 9

Title Stock Yard

A. Pipe storage :

The pipe shall be stored under which do not have any effect detrimentally to its performance
characteristic.

1. Pipes with difference wall thickness shall be stacked at separate locations.

2. Storage area shall be well drained and free from any materials which may damage the
pipe coating.
3. Pipes shall be stockpiled on a horizontal surface. They may be stockpiled in a pyramidal
shape.
Soft dunnage or rubber shall be used to support the bottom layer and to eliminate
contact of the coated pipe with any metallic surface.
4. The pipes shall be stacked with maximum 2 tiers during storage.

B. Handling :

Pipe shall be handled in a manner to prevent damage to pipe walls beveled ends and coatings.

1. Padding shall be provided when loading for transfer to any location.

2. Pipes shall be raised or lowered to or from stock pile, ground, barge or truck by end
hooks inserted in the ends of the pipe and carried by a wire rope with spreader bar
between the lines.
As alternative for coated pipe, sufficient strength of nylon sling can also be used.
3. Pipes shall not be dropped
4. Pipes shall not be rolled on a surface that can damage the pipe.
5. Pipes shall be picked up clear of the ground on deck of the barge and moved bodily,
and not dragged over the ground of the barge deck.
6. Pipe shall not be subjected to jars or impact.

Remarks: