AKSHAYA COLLEGE OF ENGINEERING AND TECHNOLOGY
Department of Mechatronics Engineering
Faculty Name:
Course: ME8593-Design of Machine Elements
Topic: Lesson Plan Sl.No:
S.No. Content to be delivered
1 1.1 Stress starin curve, Factor of safety
and Introduction to the design
process,
Tell about application
1.2 factors influencing machine design
Tell about different factors
2 2.1 Selection of materials based on
mechanical properties
Tell about important of properties
2.2 Preferred numbers,fits and
tolerances
Explain about conventionally
rounded of values
3 3.1 Direct,Bending and torsional stress
equations
explain about shaft application
4 4.1 Impact and shock loading
Explaining the difference between
gradual and sudden load.
COURSE SESSION PLAN
Date: Session Plan Ref. No.:
Unit:1st Unit- STEADYSTRESSESAND VARIABLESTRESSESIN MACHINEMEMBERS
Duration: 55 Minutes
Method of presentation Mode of Previous year University Probable questions
delivery Questions as per Bloom’s
Taxonomy
 Real time happenings which the students ppt 1. Define factor of safety.
probably know. (May/June-2014)
 Relate factor of safety with stress strain
curve.
 Explain with flow chart
 Explaining the meaning of factors with
some suitable examples. PPT
 Explaining the mechanical properties with PPT 1.Describe the material properties of 1. What are the
real time happenings and laboratory hardness, factors that govern
equipments Stiffness and resilience. selection of materials
 Explain about bike spanner kids and how PPT , video (NOV/DEC2016) while designing
the nuts and bolts are standardised. 2. What are preferred numbers? machine components?
 Asking few questions about real time (Apr/may-2018) 2. Define preferred
application of tolerances. numbers? ®
 Explaining about a shaft and the combined C & T
stresses acting on it.
 Example- propeller shaft, pvc pipes
 Explaining the real time application. C&T
 Example –Hammering Process, bomb blast
& Mine hoist
5 55.1 Calculation of principle stresses for
various load combinations,
Explanation with real time
application
 Explain the important of planes and
combined stresses.
 Difference between normal stress and
shear stress.
C&T 1. A shaft, as shown in Fig. Is 1. Calculate the
subjected to a bending load of 3 kN, maximum stress
pure torque of 1000 N-m and an acting on the shaft.
axial pulling force of 15 kN.Calculate
the stresses at A and B. (MAY/JUNE-
2016)

5.2 Eccentric loading  Explaining about fencing application. C&T

 How to apply load away from axis point.
6 6.1 Curved beams,  Important of centroidal axis and C&T 1. A link of ‘S’ shape made of a round 1. Write the
neutroidal axis with simple example. steel bar is shown in fig. Material for difference
the link is plain carbon steel with a between
yield stress of 380Mpa in tension. centroidal and
The factor of safety is 4.5. Calculate neutroidal
the dimensions of the link. axis.
(Apr/May-2017)

7 7.1 crane hook  Explain about real time examples like C&T
construction of bridge.
 Weight lifting capacity of crane hook.
8 8.1 C’frame  Explain the application of punching press. C&T 1. The C-Frame of a 100KN Capacity 1. Determine the
press is shown in fig. the material of dimensions of
the frame is grey cast iron FG200 the frame.
and the factor of safety is 3. 2. Find the load
Determine the dimensions of the carrying
frame. (NOV/DEC-2018) capacity of C-
Frame?
9 9.1 Theories of failure  Explain the machine components, which C&T
are subjected to several types of loads
simultaneously.
 Example –A power screw is subjected to
torsional moments as well as axial force,
overhang crank is subjected to combined
bending and torsional moments.
 3.
1.A wall bracket with a rectangular 1. What are
cross-section is shown in fig. the depth various
of the cross section is twice of the width. theories of
The force p acting on the bracket at 600
failure.
to the vertical is 5KN. The material of
2. Why normal
the bracket is gray cast-iron FG200 and
FOS is 3.5. Determine the dimensions of
stress theory
the cross-section of the bracket. Assume is not suitable
maximum normal stress theory of for ductile
failure.(Apr/MAY-2018 material?
2. A bolt is subjected to a ductile load of
25KN and shear load of 15KN.
Considering following theories of failure.
Determine a suitable size of the bolt if
the material of the bolt is C15 having
200N/mm2 yield strength. Assume FOS
as 2.
i. Maximum Normal stress theory.
ii. Maximum Shear stress theory
iii. Von misses theory (Nov/Dec-2017)
3. A hollow circular column of external
diameter 250 mm and internal
 diameter 200 mm, carries a projecting
bracket on which a load of 20 kN rests,
as shown in Fig. 5.22. The centre of the
load from the centre of the column is
500 mm. Find the stresses at the sides
of the column.

 4.

10 10.1 Design based on strength and  Explain about plastic and elastic PPT 1. Define Stress Concentration. 1. What is meant by
stiffness, stress concentration deformation (MAY/JUNE-2016) stress concentration?
 Stress concentration can explain with real
 time application
11 11.1 Design for variable loading.  Recalling the difference between static C&T 1. A machine component is subjected to
and dynamic loads with simple examples. a flexural stress which fluctuates
 Explain the important of fluctuating stress, between + 300 MN/m2 and – 150
MN/m2. Determine the value of
fatigue stress.
minimum ultimate strength according to
1. Gerber relation;
2. Modified Goodman relation;
3. Soderberg relation.
Take yield strength = 0.55 Ultimate
strength; Endurance strength =0.5
Ultimate strength; and factor of safety =
2. (NOV/DEC-2017)
11 11.2 Design for variable loading.  2. A cantilever beam made of cold
drawn carbon steel of circular cross-
section as shown in Fig. 6.18, is
subjected to a load which varies from –
F to 3 F. Determine the maximum load
that this member can withstand for an
indefinite life using a factor of safety as
2. The theoretical stress concentration
factor is 1.42 and the notch sensitivity is
0.9. Assume the following values :
Ultimate stress = 550 MPa
Yield stress = 470 MPa
Endurance limit = 275 MPa
Size factor = 0.85
Surface finish factor= 0.89 (APR/MAY-
2016)
11 11.3 Design for variable loading.  3. A circular bar of 500 mm length is
supported freely at its two ends. It is
acted upon by a central concentrated
cyclic load having a minimum value of
20 kN and a maximum value of 50 kN.
Determine the diameter of bar by taking
a factor of safety of 1.5, size effect of
0.85, surface finish factor of 0.9. The
material properties of bar are given by :
ultimate strength of 650 MPa, yield
Strength of 500 MPa and endurance
strength of 350 MPa. (NOV/DEC-2016).