Lug Design Calculations per ASME-BTH-1 2017

Input Parameter
1.1 Total Load F Total 8.7
1.2 Lifting angle with respect to lug orientation theta 30
1.3 Load along Lug orientation Ft 7.53442101
1.4 No of Lifting Lug N 4
1.5 Provided thickness of Lug t 10
1.6 Width of Lug w 90
1.7 Outer radius R 30
1.8 Pin Hole Diameter Dh 25
1.9 Recommended Pin Diameter(Para-3-3.3.5) Dp 22.7272727
1.1 Design Category(Para 2.2) A
1.11 Service class(Para 2.3) 0
1.12 Design factor for static design basis(Para 3-1.3) Nd 2

Material Properties
2.1 Material:SA387 Gr12 Class 2
2.2 Yield Strength Sy 275
2.3 Tensile Strength Su 450
2.4 Modulus of Elasticity E 204000

Calculation
Load Calculation
3.1 Effective load for design 2g load 3.76721051
3.2 Effective force on Lug P 36956.3351

Plate Calculation
4.1 Tensile Stress Calculation
4.2 Dp/Dh Dp/Dh 0.90909091
4.4 Cr(Eq.3-46) Cr 1
4.5 Actual Width be 17.5
4.6 Effective Width(Eq.3-47) beff1 17.5
4.7 Effective Width(Eq.3-48) beff2 17.5
4.8 Effective Width beff 17.5
4.9 Allowable Tensile force for Plate(Eq 3-45) Pt 65625
4.1 Design is safe as Effective force on lug(P) less than allowable tensile force (Pt)
4.11 Single plane fracture strength
4.12 Allowable Fracture strength(EQ 3-49) Pb 54835.4779
4.14 Design is safe as Effective force on lug(P) less than allowable fracture strength (Pb)
4.15 Shear stress Calculation
4.17 Double shear area(Eq 3-51) Av 439.303098
4.18 Shear Plane loading angle 50
4.19 Allowable shear strength(Eq 3-50) Pv 57658.5316
4.2 design is safe as Effective force on lug(P)lees than allowable shear strength (Pv)
4.21 Bearing stress calculation
4.22 Bearing Stress Limit Fp 171.875
4.23 Projected area for bearing Ab 227.272727
4.24 Bearing Stress Fb 162.607874
4.25 Design is safe as Bearing Stress (Fb)is less than Bearing stress limit(Fp)

Weld design
5.1 Nominal tensile strength of weld material Exx 450
5.2 Allowable Shear stress in weld(Eq:3-53) Fv 112.5
5.3 Min Throat length required tthroat 3.28500756
5.4 Fillet weld FW 5
5.5 groove weld size GW 4
 tonnes
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Mpa
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Tonnes
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rce (Pt)

strength (Pb)

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