JOB NO 924

JOB NAME ELECTRIC DRIVEN PUMP EVALUATION

Manual input
LEGEND
Calculated output

Basic Data
Volumetric Flow rate Q = 50 USGPM
Sp Gravity Sp grv = 1.000
Density ρ = 62.37 lbs/ft3
Viscosity μ = 0.893 cp
Pipe roughness ε = 0.0018 in
Absolute Pressure Pa = 13.7 psi
Vapor Pressure Pv = 1.2 psi
Suction Strainer Pressure Drop (ΔP)ss = 1.5 psi
Elevation suction (Static Head or lift) S = -12 ft
Linear Length (Suction) LL = 40 ft
Linear Length (Discharge) LL = 700 ft
Elevation discharge side D = 35 ft
Pressure Required at Header injection P = 0 psig against header pressure

Equivalent Lengths of Fittings (ft)

Fitting/Dia 1" 3" 4" 6" Qty Suc Qty Dis
Gate Valve 1.2 1.6 2.25 3.5 1 2
90O Elbow 4.6 7.5 9 11 4 6
NRV 14 18 25 40 1 1
Total Eqv Length Suction side 19.6 31.6 38.25 47.5
Total Eqv Length Discharge side 44 66.2 83.5 113

SUCTION SIDE
Parameters Abbreviation/Relation Units Calculations
Diameter dn in 1.5" 3" 4" 6"
ID di in 1.61 3.068 4.026 6.065
Velocity v 0.408Q/di2 fps 7.870 2.17 1.26 0.55
Linear Length LL ft 40 40 40 40
Equivalent Length Leqv ft #N/A 31.6 38.25 47.5
Total Length L LL+Leqv ft #N/A 71.6 78.25 87.5
50.6Qρ
Reynolds's No Re d iμ 109754 57596 43891 29135
Flow Type Turbulent Turbulent Turbulent Turbulent
Absolute Roughness ε/d 0.0011 0.0006 0.0004 0.0003
Friction factor f 0.0404 0.0195 0.029 0.0205
0.0216fρQ2 psi
ΔP/100' 12.578 0.242 0.092 0.008
Pressure Drop per 100ft di5 100'
Total Pressure drop ΔP ΔP/100' * L psi #N/A 0.173 1.57 0.007
Head loss hsL ΔP*2.31/Sp Grv ft #N/A 7.940 3.63 0.017
Net Positive Suction Head (NPSH)a S+(Pa-Pv)2.31/Sp Grav-hsL ft #N/A 8.9 13.2 16.9
Suction Head loss hs S-hsL ft #N/A -19.9 -15.6 -12.0
Suction Pressure (Min) (Ps)Min (S-hsL)*Sp.G / 2.31) Psig #N/A -8.632 -6.8 -5.202
Suction Pressure (Max) (Ps)Max (S-hsL)*Sp.G / 2.31) Psig -0.433 -0.433 -2.165 -0.433

DISCHARGE SIDE
Parameters Abbreviation/Relation Units Calculations
Diameter di in 1" 2" 3" 4"
ID di in 1.049 2.067 3.068 4.026
Velocity v 0.408Q/di2 fps 18.539 4.775 2.167 1.259
Linear Length LL ft 700 700 700 700
Equivalent Length Leqv ft 44 44 66.2 83.5
Total Length L LL+Leqv ft 744 744 766 784
50.6Qρ
Reynolds's No Re d iμ 168449 85488 57596 43891
Flow Type Turbulent Turbulent Turbulent Turbulent
Absolute Roughness ε/d 0.0017 0.0009 0.0006 0.0004
Friction factor f 0.037 0.0445 0.0285 0.029
0.0216fρQ2 psi
ΔP/100' 98.106 3.972 0.353 0.092
Pressure Drop per 100ft di5 100'
Total Pressure drop ΔP ΔP/100' * L psi 729.9056 29.553 2.706 0.723
Head loss hdL ΔP*2.31/Sp Grv ft 1686.082 68.267 6.250 1.671
Discharge Head loss hd D+hdL ft 2065 103.3 41.3 36.7

PUMP SPECIFICATIONS
Differential Head H hd - hs ft #N/A 123.2 52.3
PUMP HEAD REQUIRED HP hd+P(2.31/Sp Grv) ft 2065 137.2
Discharge Pressure Pd (Hp*Sp.Grv) / 2.31 Psig 894 45 16
CAPACITY Q 50 USGPM
S.No Specification Description
1 Pump Type Centrifugal
2 Service Oily Water
3 Sp. Gravity @ 15.5 oC 0.918
4 Kinematic Viscosity @ 50 oC, cSt 4.5
5 Operating Temperature, oC 20-50
6 Capacity, USGPM 75
7 Head Required, Ft 70.9
8 NPSHA, Ft 10
9 Suction Lift, ft -12
10 Approx. Motor Power, kW -
Suction Discharge

ENTRY MODE: after entering data, press ENTER to calculate results NUM ENTRY MODE: after entering data, press ENTER to calculate results NUM
FF1 Incompressible pressure loss Time 10:55 AM Date 11-25-2011 FF1 Incompressible pressure loss Time 10:59 AM Date 11-25-2011
default input data - English Units INP filespec {altered} FF1.DEF default input data - English Units INP filespec {altered} FF1.DEF

density (sp.grv.) .918 velocity (ft/sec) 1.890181 density (sp.grv.) .918 velocity (ft/sec) 3.254918
viscosity (centipoise) 4.5 Reynolds number [] 12017.33 viscosity (centipoise) 4.5 Reynolds number [] 15769.81
mass flow (lb/hr) 34474.87 friction factor [] 3.751955E-02 mass flow (lb/hr) 34474.87 friction factor [] 2.856282E-02
volume flow (gal/min) 75 dP/dL (psi/100ft) .2469113 volume flow (gal/min) 75 dP/dL (psi/100ft) .7314361
pipe abs.roughness (in) .023 equiv.pipe length (ft) 75.00001 pipe abs.roughness (in) .0018 equiv.pipe length (ft) 1500
pipe ID #1 (in) 4.026 equiv.L/D factor [] 223.5469 pipe ID #1 (in) 3.068 equiv.L/D factor [] 5867.014
pipe length (ft) 75 * velocity (ft/sec) 1.890181 pipe length (ft) 1500 * velocity (ft/sec) 3.254918
L/D factor [] 0 * Reynolds number [] 12017.33 L/D factor [] 0 * Reynolds number [] 15769.81
turbulent L/D factor [] 0 * friction factor [] 3.751955E-02 turbulent L/D factor [] 0 * friction factor [] 2.856282E-02
velocity head factor [K] 0 * dP/dL (psi/100ft) .2469113 velocity head factor [K] 0 * dP/dL (psi/100ft) .7314361
valve coefficient 1 [CV] 1E+10 * equiv.pipe length (ft) 75.00001 valve coefficient 1 [CV] 1E+10 * equiv.pipe length (ft) 1500
valve coefficient 2 [CV] 1E+10 * equiv.L/D factor [] 223.5469 valve coefficient 2 [CV] 1E+10 * equiv.L/D factor [] 5867.014
no. of r/d=1.5 elbows [] 0 elevation loss (psi) 0 no. of r/d=1.5 elbows [] 0 elevation loss (psi) 0
no. of bran. flow tees[] 0 veloc.head loss(psi) 0 no. of bran. flow tees[] 0 veloc.head loss(psi) 0
no. of run flow tees [] 0 friction loss (psi) .1851835 no. of run flow tees [] 0 friction loss (psi) 10.97154
pipe ID #2 (in) 4.026 total loss (psi) .1851835 pipe ID #2 (in) 3.068 total loss (psi) 10.97154
* pipe length (ft) 0 * pipe length (ft) 0
* L/D factor [] 0 * =evaluated at ID #2, * L/D factor [] 0 * =evaluated at ID #2,
elevation increase (ft) 0 ID #2 is downstream elevation increase (ft) 0 ID #2 is downstream

NPSHA

ENTRY MODE: after entering data, press ENTER to calculate results NUM
EE4 Pump sizing Time 10:52 AM Date 11-25-2011
default input data - English Units INP filespec {altered} EE4.DEF

density (lb/ft^3) 57.26 *pump efficiency [%] 46.12665

viscosity (centipoise) 4.5 viscosity correction [] .9201701
volume flow (gal/min) 75 hydr. power (hp) 1.233956
diff. head (psi) 28.2 loss power (hp) 1.441192
HS suc.static head (ft) -12 pump power (hp) 2.675147
{HS negative for lift} motor power (hp) 3.440367
HL suction loss(psi) 1.69 motor power (kw) 2.565481
HA pressure (psiA) 13.7 NPSHA (ft) 11.91617
{HA is @ free surface} specific speed [rpm] 921.3696
HV vapor press(psiA) 2.5 Specific speed assumes
1 = use spec.pump eff a single stage pump.
2 = estimate pump eff * =efficiency includes
type pump eff. [1 or 2] 2 viscosity correction
pump efficiency [%] 50.12839
1 = use spec.motor eff
2 = estimate motor eff
type motor eff [1 or 2] 2
motor efficiency [%] 77.75762
pump speed [rpm] 2600