357 Basic Xe-M Onboard Controller

357 Xe-M Onboard Controller Technical Training

PROPRIETARY NOTICE
CONFIDENTIAL AND TRADE SECRET INFORMATION.
This manual contains confidential and trade secret information
owned by Ingersoll Rand Company (hereinafter referred to as
“Proprietary Matter”). In consideration of the disclosure of the
Proprietary Matter herein to the authorized recipient hereof, the
recipient shall treat the Proprietary Matter as secret and
confidential; shall not disclose or give such Proprietary Matter to
third parties without the express written authorization of
INGERSOLL RAND; shall not use the Proprietary Matter except to
the extent necessary to sue or service the equipment disclosed
herein; and shall disclose such Proprietary Matter only to those of
its employees whose use or knowledge of the Proprietary Matter is
necessary. This manual shall be returned upon request by
Ingersoll-Rand Company. The unauthorized use of this manual
may be punishable by law.
COPYRIGHT 2003 INGERSOLL RAND COMPANY
This manual can not be reproduced in whole or in part without the
written consent of the Ingersoll Rand Service Education Team.
Property of:
Ingersoll Rand Asia Pacific Inc
45-47 Ventura Place, South Dandenong, Vic. 3175, Australia
Phone: +61 3 8787 4384. Fax: + 61 3 8787 5359
Website: https;//istraining.irco.com
Revision A: 19 Jul 2011
Ingersoll Rand Service Education Team

Ingersoll Rand Proprietary Information. Rev A – Jul 2011
Topics
1. Overview
2. Xe-145M Manhattan Controller
3. Xe Field Service Tools (FST)
4. Modbus Communication
5. Remote Web Access

Topic 1
Overview

Xe Series Controllers
-145F - 90M - 145M
•Common Look and Feel

Bright & Intuitive user interface
•Advanced Connectivity
RS485, Ethernet, USB
•Superior Communication
Introduced with Language, Critical parameters, Introduce with
C1000 Web pages Velocity R55-75
October 2010 Oct 2011
•Enhanced Control
Advanced control algorithms
•Expandability
Platform for feature additions

Xe-M Controller Integration Timing

• Xe-145F will begin shipping with new
Centrifugal compressors from July
2011 onwards
CMC (1996  2003…

• Xe-145F Aftermarket Retrofit Program
9,000 in Field (est.… from August 2011 onwards
C1000 All New Centac shipped Aftermarket Retrofits
Oct 2010 July 2011 August 2011

Xe-M Controller Evolution

SG/SGNe Xe-90M/Xe-145M
Dimensions (l x w x d) 12.25” x 8.25” x 2.5” 12.25” x 8.25” x 2.5”
Fasteners 8x 0.250” Self Tapping 8x 0.250” Self Tapping
Power Supply 12 VDC 12 – 24 VDC
Microprocessor Intel 80196 (16 bit) 2x NXP LPC2478
(ARM7)
Display 240 x 64 Graphic 3.5” QVGA (5.7” VGA)
Analog Inputs 8 Pressure, 16 (8 Universal, 8
8 Temperature Pressure/Thermistor)
Analog Outputs 2 2
Digital Inputs 16 16
Digital Outputs 13 14 (extra relay)
RS-485 Ports 1 (SG) 2 (SGNe) 4
Ethernet No Yes
USB No Yes
SD Card No Yes
What is in the Xe-M

- 145M - 90M
X – All controls are X 145 – Screen Size –

(mm Diagonally)
e – Embedded
Energy Efficient
Ergonomic….

Xe-M Aftermarket Retrofit Program

• SG, SGN and SGNe
° Direct Plug and Play
No structural modification required
• FG (aka Red Eye) and SE
° Direct plug and play solution to existing
CMC Panel
Both BCM and OUI had to be replaced at the
same time
Use back existing instrumentation
• Electro-Pneumatic
° Direct plug and play solution to existing
MP3 Panel and MP3-CMC PnP Retrofit
Use back existing instrumentation

Xe-M Standard Bundled Options

Option Bundle What it Does What it Shows
PORO Power Outage Restart Option
Schedule Start/Stop

Xe-M Rotary Controller Features

• Same footprint and connector layout as SGN Control
Module
° Simplify conversion of SG to Xe
Direct Plug and Play
• Over 30 Selectable built in languages

° English, Chinese, Thai, Indonesian and Korean
• Selectable units of measurement

° Pressure, Temperature and Power
• Selectable data for Graphing up to 5 analog input

parameters (Xe-145M only)
Xe-145M Centrifugal Controller Features

• Built in communication capability
° No additional hardware required
USB for Service Tools
RS485 port for DCS, Integral Sequencing and X-Series Sequence
Controller
TCP/IP port for Built in Remote Web Base access and Modbus
TCP
• Built in Web Pages

° Makes remote monitoring and control as easy as
connecting a computer to the TCP/IP port and then
accessing the pages through the computer’s web browser
i.e Internet Explorer or Mozilla Firefox

• Option Module
° Enabling option function
• SD Card
° Stores configuration information for the control program
along with the parameter settings


• Integral Sequencing
° Separate Option box with Remote Pressure Transducer
Network up to 4 Xe-M equipped compressors
Similar to Integral Sequencing in SG and S3 controllers
Not compatible to machines with SG and S3 Controllers
• Supported by X-Series Sequence Conrollers

° Does not support ISC, IEO, ISM system

Xe-M Controller Replacement

• Replace the controller
• Use FST to program the controller with the required
software
• If existing controller have Option Module, just
unplug and install into replacement controller.

Topic 2
Xe-M Controller

Xe-M Membrane – Command Buttons

Membrane consist of 6 Command, 4 Navigation & 1 Enter button
(A) * (C) Load
° No Function ° Puts the compressor
into the selected mode
of operation. Unit will
(B) Reset A load if the pressure
D
° Clears Warnings and C F conditions are right
E
Trips once the
condition is corrected B
(D) Unload
° Puts the compressor
! into an unloaded state.
The Load and Unload keys are
not used on the variable speed Unit will run unloaded
compressors (F) Stop
° Stops the compressor. This (E) Start
button should be pressed ° Starts the compressor
instead of the E-Stop for
normal stopping operation
Xe-M Membrane – Navigation Buttons

Membrane consist of 6 Command, 4 Navigation & 1 Enter button
Navigation Mode Edit Mode
(A) Navigation (A) Change/Scroll
A
Buttons Settings
° Use to scroll between ° Increase/decrease the
different pages and B set point values or
folders scroll to different set
points in the page
(B) Enter
° Switch to Edit mode
(B) Enter
when in Navigation ° Confirms or make a
mode selection in Edit mode

Xe-M Membrane – LED Indicators

LED Indicators provide visual indication of machine status
(A) OK (C) Auto
A
° Illuminates when no ° Illuminates when the
Warnings or Trips B compressor stops in
are sensed. Can be in C auto restart
a Ready or Not
Ready state
(B) Alert
° Illuminates when an
Warning (flashes) or
Trip (constant on) is
sensed. Can be in a
Ready (Warning) or
Not Ready (Trip)
state

Xe-M – Screen Sections

3.5inch (Xe-90M) or 5.7inch (Xe-145M)
640x480 Color Display Layout
Folder Bar
Title Bar
Page Content
Dashboard
Cursor
Xe-M Display – Navigation

Navigating through different Folders
1. Ensure Cursor is
on the Folder Bar
2. Use Left or Right
navigation button to
move between different
folders


Navigating through different pages within the Folder
• Page number with
underline ‘1’ is the
present page that is
displayed
1. Press Down navigation
button to move from
Folder Bar to Title Bar
2. Ensure Cursor is on
the Title Bar
3. Use Left or Right
navigation button to move
between different Pages


Switching from Navigation Mode to Edit Mode
1. Pressing the Down button on

any page of the Title Bar will
navigate the cursor to
any editable set point in that
page
2. Use UP and DOWN button to
scroll to different set point
available in that page
3. Press ENTER button to open
numeric entry window or
toggle a enable/disable
function

Xe-M Display – Folder Bar Icons

Icons representing the different folders available on the display
Home
• System performance and status main information. The first page of this
folder is the default page when the controller first powers up
Operator Settings
• System options and configuration settings
Events
• System events log
Trip History
• Details on the most recent trips
Graphing (only available on Xe-145M)
• On-board graphing of system data
Xe-M Display – Folder Bar Icons

Icons representing the different folders available on the display
Maintenance
• Status and notification setup for compressor maintenance items
Integral Sequence
• Inter Module communication status and configuration
General Settings
• General setting such as Language, Time and Units of Measurement
Status
• Measurements or status of all analog and digital I/O
Factory Setting
• Compressor tuning parameters. Also displays hardware and software
versions Ingersoll Rand Service Education Team
Xe-M Display – Title Bar Icons

Different icons representation on the Title Bar
Pages Icon
• Start of the page selection area
More Pages to the Right Icon
• Indicates there are more pages available by navigating right
More Pages to the Left Icon

• Indicates there are more pages available by navigating left
Underlined Number
• Present display page

Xe-M Display – Page Content Icons

Different symbols representation on the Page Content
Pressure Symbol
• Indicates that the related value is a pressure reading
Temperature Symbol
• Indicates that the related value is a temperature reading
Cancel icon
• This icon is used on graphical screens when numeric values are entered or
changed. Pressing this button cancels any changes that may have been
made to a value

Xe-M Display – Dashboard Icons

Icons representing the status of the system
Remote Control
• The compressor may be controlled via Remote Start/Stop, Comm Control,
Integral Sequencing or Web Control
Service Required Reminder
• A Service Required is nearing expiration (remaining hours < 30%)
Service Required Expired
• A Service Required had expired (remaining hours < 15%)
Unloaded
• Compressor is in the unloaded state
Loaded
• Compressor is in the loaded state
Xe-M Display – Dashboard Status Msgs

Display the status of the system
Ready to Start
• Currently has no trip or start inhibit conditions present. The machine can
be started by pressing the start button at any time
Starting
• A start command has been given to the compressor and the start sequence
is being performed. The time period for this state can vary depending on
the starter type of the machine
Load Delay
• The compressor is waiting for a small period of time after starting before
allowing the machine to load. This ensures the machine is at operating
conditions before loading
Running Loaded
• Operating and producing air. The inlet valve is open and the blowoff
valve is closed

Running Unloaded
• Operating, but not producing air. The inlet valve is closed and the blowoff
valve is open
Reload Delay
• This is a brief period of time after the compressor has unloaded before it is
allowed to load again. This gives the inlet and bypass valves time to reach
their proper positions
Auto-Restart
• Stopped due to pressure rising above the offline or auto-stop setpoints and
auto-restart being enabled. The compressor will automatically restart
when pressure falls to the online or target pressure setpoint
Stopping
• Received a stop command and the stop sequence is being performed

Blowdown
• Must wait for a brief period of time after stopping its motor before it is
allowed to start again. The compressor will restart at the end of the
blowdown period if a start command is receved during blowdown
Not Ready
• Has detected a condition that will not allow the compressor to start. The
condition must be cleared before a start is allowed, but does not need to be
acknowledged
Tripped
• Detected an abnormal operational condition that has stopped the machine.
A trip must be acknowledged by hitting the reset button before the
compressor can start
Processor Init
• The controller is being initialized
Topic 3
Xe-M Fixed Speed

Home Folder – Default

Display the General Information about the compressor system
(A) Online Pressure (C) Pressure Gauge
Setpoint ° Indicates the health of
A the system pressure
° The controller will B
with relation to
load when pressure
pressure set point
reaches this setpoint
° Can be edited here
without password C
(B) Offline Pressure

Setpoint
° The controller will
unload when pressure HINT
reaches this setpoint The online and offline set points can be
selected and modified on this page. All other
° Can be edited here information on this page is read only
without password


(D) Package (E) Run Hours
Discharge ° Indicate the number of
hours the compressor
Pressure has been running
° Pressure readout from
4APT transducer (F) Airend Discharge
D
° Red arrow indicates E
the position of the
F Temperature
present pressure ° Indicates the airend
readout in relationship discharge temperature
to the pressure gauge from 2ATT
HINT
Pressure and temperature units in this page is
dependent on the configuration in the General
Settings folder

Home Folder – Counter

Display all the hour meters, date/time & no. of starts
(A) Power On Hrs (C) Loaded Hrs
° Indicates the total ° Indicates the total
hours power is number of hours the
applied to the B compressor had been
C
controller running in Loaded
(B) Running Hrs condition
° Indicates the total A (D) Starts
hours the ° Indicate the number of
compressor is D times a start is
E
running attempted on the
compressor
HINT
(E) Date and Time
All information on this page is ° Indicates the present date and time
read only of the controller
° Editable from the General Settings
Folder
Home Folder – Analog Inputs &

Compressor Information
Indicates all Analog Input values connected to the controller as
well as compressor information
HINT
The number of I/Os are fixed in the program. If the option are not
enabled/purchased and the related instruments are not installed, the
I/O will display a X. Units shown can be configured in the General
Settings Folder
!
Integrated Dryer not available to Asia Pacific. As such,
Aftercooler Discharge Pressure will not be displayed. Ingersoll Rand Service Education Team

Home Folder Page 3 to 5 Readout Description
Package Discharge Pressure The pressure readout from 4APT which the compressor is delivering to the plant
Sump Pressure The compressor’s internal pressure at the sump tank from 3APT
Airend Discharge Temperature The temperature of the air/oil mixture at the discharge of the compression module from 2ATT
Injected Coolant Temperature The temperature of the oil as it is injected into the compression module from 2CTT
Aftercooler Discharge Temperature The temperature of the air after passing through the Aftercooler from 4ATT
Separator Pressure Drop The pressure drop across the separator element. Units without Integrated Dryer - (3APT – (4APT
+ 3psi)). Units with Integrated Dryer - (3APT – (7APT + 3psi)). The controller will not display a
value less than 3 psi
Coolant Filter Pressure Drop The pressure drop across the coolant filter from 5CPT – 6CPT.
Inlet Vacuum Vacuum reading at the inlet valve from 1AVPT
Aftercooler Discharge Pressure Pressure the compressor is delivering before the dryer from 7APT
(integrated dryer units only – not
available in Asia Pacific)
Remote Pressure (optional, not available An optional pressure sensor that reads from 10APT at a point outside of the compressor
for units with Integrated Dryer) package. Usually this would be on a common tank
Coolant Inlet Press The pressure readout from 5CPT before the oil filter
Coolant Outlet Press The pressure readout from 6CPT after the oil filter
Dryer Run Status (integrated dryer units Checkbox that shows whether the dryer is currently running (checked) or not running (blank)
only – not available in Asia Pacific)


Sensor Range Description Location Sensor Range Description Location
1AVPT 0-15 psi Inlet Vacuum P5 – 1, 2, 3 2CTT 0-246 degF Injected Coolant Temperature P6 – 1, 2
3APT 0-225 psi Wet Sump Pressure P5 – 4, 5, 6 2ATT 0-246 degF Airend Discharge Temperature P6 – 3, 4
Aftercooler Discharge
4APT 0-225 psi Package Discharge Pressure P5 – 7, 8, 9 4ATT 0-246 degF P6 – 5, 6
Temperature
Oil Cooler Out Temperature
5CPT 0-225 psi Oil filter in P5 – 10, 11, 12 3CTT 0-246 degF P6 – 7, 8
(only on VSD Water Cool units)
6CPT 0-225 psi Oil filter out P5 – 13, 14, 15 5DTT 0-4095 Evaporator (only on dryer unit) P6 – 11, 12
Remote Pressure (Optional and
10APT 0-225 psi P5 – 16, 17, 18 6DTT 0-4095 Condenser (only on dryer unit) P6 – 13, 14
only for non-dryer unit )
Interstage Pressure (only for 2-
2APT 0-225 psi P5 – 19, 20, 21 Spare P6 – 15, 16
Stage unit)
Package Aftercooler Press Package Inlet Temperature
7APT 0-225 psi P5 – 22, 23, 24 1ATT 0-246 degF P6 – 17, 18
(only on dryer units) (only on VSD units)


Fixed Speed Variable Speed
Input # Location
Description Normal State Description Normal State
1 Spare Spare P3 – 1, 2
3 Spare Blower Fault Closed P3 – 5, 6

4 Emergency Stop Closed Emergency Stop Closed P3 – 7, 8
5 Spare Remote Stop Closed P3 – 9, 10

6 Main Motor Overload Closed Remote Start Open P3 – 11, 12
7 Fan Motor Overload Closed Auxiliary Warning 1 Open P3 – 13, 14
8 Dryer High Pressure Closed Auxiliary Warning 2 Open P3 – 15, 16

9 Condensate drain error Open Condensate Drain Error Open P3 – 17, 18
10 Remote Stop Closed Dryer High Pressure Closed P3 – 19, 20

11 Remote Start Open Spare P3 – 21, 22
12 Remote Lead/Lag Open Spare P3 – 23, 24

13 Remote Load/Unload Enable Open Spare P3 – 25, 26
14 Remote Load/Unload Open Spare P3 – 27, 28

15 Auxiliary 1 Warning (spare) Open Spare P3 – 29, 30


Output # Fixed Speed Variable Speed Location
1 Starter Contact KM1,KM2 Isolation Contact for fan P1 – 2
2 Starter Contact KM3 Motor Drive - Run P1 – 3
3 Fan Starter Contact PDM Fan P1 – 4
4 Load/Unload & Blowdown Solenoid Blowdown Solenoid P1 – 5
5 Modulation solenoid valve Spare P1 – 6
6 Condensate drain Spare P1 – 7
7 Fan Run Contact K3 / Dryer Control Dryer Control P1 – 8
8 PORO Horn PORO P1 – 9
Output # Description Location

4-20mA output for VSD
For Stepper Motor 1 P4– 9, 10
1 Spare P4 – 1, 2 Blower
(Retrofit)
For Stepper Motor 2 Spare P4 – 11, 12
2 Spare P4 – 3, 4
(Retrofit)
3 Spare Spare P4 – 5, 6 Output # Description Location
4 Spare Spare P4 – 7, 8 1 Trip P2– 1, 2, 3
2 Warning P2 – 4, 5, 6

Operator Settings Folder – Settings

Allows user to configure standard settings
(A) Offline Pressure (offline_pressure)
° The compressor will unload when the package
discharge pressure is greater than or equal to this A
setting and unit is operating in online/offline
B
° Range 75psi to Rated Pressure + 10psi
(B) Online Pressure (online_pressure)
° The compressor will load when the package
discharge pressure is less than or equal to this
setting
° Range 65psi to Offline Pressure – 10psi
!
With Progressive Adaptive Control (PAC), if the HINT
controller measures too much pressure differential With PAC Enabled and High Sump pressure,
between the package discharge pressure and the sump New Online Pressure Setpoint = Original Online
pressure, it will reduce online and offline pressures by Setpoint – (Sump Pressure – (Rated Pressure + 25))
the amount the sump pressure is above the rated New Offline Pressure Setpoint = Original Offline
Setpoint – (Sump Pressure – (Rated Pressure + 25))
pressure plus 25 psi. Refer to Enable PAC in Factory
Settings folder

(C) Lead/Lag Select (lead_lag)
° Allows the customer to choose one compressor
as the “lead” compressor and any others as the
“lag” compressor
° A check mark indicates compressor is selected C
for Lead
D
(D) Lag Offset (lag_offset)
° The lag compressor’s online and offline
pressures are determined by subtracting the lag
offset set point from the online and offline
pressure setpoints
To enable/disable functions, bring cursor to

the respective check box and press Enter. A
check mark ‘X’ in the Box indicates the
function had been activated


(E) Mode of Operation (mode_of_operation)
° Determine how a compressor will try to maintain
a specific pressure
° User can select the compressor’s operating mode
if Modulation option is installed and turn on
Online/Offline
ACS (only if Modulation option is installed and Modulation
enabled in Factory Settings folder) E
Modulation (only if Modulation option is installed and
Modulation enabled in Factory Settings folder)
° Default value is Online/Offline
F
(F) Condensate Release (condensate_release)
° This is the number of seconds that the condensate
solenoid will be open (energized) when blowing
out the condensation.
° Range 2 to 20s with default value 5 seconds


(G) Condensate Interval (condensate_interval)
° Interval between condensation blow downs
° Range 90 to 270s with default value 180 seconds G
(H) Unloaded Stop Time (stop_run_on_time)

° Set the number of seconds the compressor must
run unloaded before stopping. This setting is H
used when performing an unloaded stop I
(I) Starter Time (starter_time)
° For units with star-delta starter, this setting will
set the number of seconds to transit the star and
delta contactors
° For units without star-delta starter, this setting
will be displayed as Start Time and will be the
number of seconds the unit will wait from
starting until it can load.
Operator Settings Folder – Options

Allows user to enable/disable and configure standard options
Not editable when machine is running
(A) Enable Auto Restart (auto-restart_enabled)
° When enabled, compressor will stop if it runs
unloaded for a pre-set amount of time (Auto-
Restart time) and the motor has exceeded its A
minimum running time of 10 mins.
° If the unit stops for this reason, once the package B
discharge pressure falls to the online pressure
setting, the compressor will restart C
° Default value is off
(B) Auto-Restart Time (standby_run_on_time)
° Amount of time the compressor must run
unloaded before automatically stopping
° Range 10 to 3600s with default value 360
seconds
(C) Auto-Restart Delay (auto_restart_delay)
° Number of seconds the compressor will delay
before restarting if it is stopped in auto restart
° Range 0 to 60s with default value 0 seconds Ingersoll Rand Service Education Team

(D) Comm Control (comm_control)
° When enabled, the compressor will be able to
respond to communication control commands
from a serial/ethernet host device, such as an X-
Series System controller or Modbus Master
° Previously known as Sequence On/Off D
° Default value is Off
(E) Remote Start-Stop (remote_start_stop_enabled) E
° When enabled, the compressor will be able to be
started and stopped from a remote device via
hard-wired
!
To use remote load/unload control thru DI-14
P3-27 & 28, provide a contact close to digital
input for Remote Load Enable DI-13 P3-25 &
26. Do not need to enable Comm Control

(F) Enable PORO (PORO_enabled)
° When enabled, the compressor will automatically
restart when power is returned to the compressor
if it was running in a loaded mode when power
was removed
° Option must be purchased and installed
!
To have PORO function, the PORO Option F
Kit CCN 23749021 must be installed


(G) PORO Time (PORO_on_time)
° If PORO is enabled, this is the number of
seconds from the time power is restored until the G
compressor starts.
° Range 10 to 600s with default value 10 seconds H
(H) Low Ambient Temperature I

(low_ambient_temperature)
° This setting is the temperature that sensor 2ATT
is compared against when the low ambient option
is installed.
° Unit will not load until sensor 2ATT reaches the
low ambient temperature value
° Range 30 to 60 with default setting 35°F !
(I) Lead/Lag Cycle Length For Low Ambient function to work, machine
(lead_lag_cycle_length) must be installed with Low Ambient Option
° Number of hours to toggle unit between lead and that will includes a VFD Blower Drive
lag
° Range 0 to 750 with default setting 0 (0 is
Disabled)

(J) Scheduled Start Day (scheduled_start_day)
° Selection for the day that a scheduled start will
take place
Sunday, Monday, Tuesday, Wednesday, Thursday, Friday,
Saturday, Daily (Su – Sa), Weekdays (M – F), or Weekends
° PORO option must be purchased and installed
J
° Default setting is Sunday
(K) Scheduled Start hour (scheduled_start_hours)
° The hour setting that will start the unit on the
scheduled start day K
° To disable this option, set the value equal to the L
value of Scheduled Stop hour
(L) Sched. Start Minute (scheduled_start_minutes) !
° The minute setting that will start the unit on the To have Schedule Start/Stop, the PORO
scheduled start day Option Kit CCN 23749021 must be installed.
° To disable this option, set the value equal to the If option is not installed, no access to all
value of Sched. Stop Minute settings related to Schedule Start/Stop


(M) Scheduled Stop Day (scheduled_stop_day)
° Selection for the day that a scheduled stop will
take place M
N
(N) Scheduled Stop hour (scheduled_stop_hours) O
° The time setting that will stop the unit on the
scheduled stop day
° To disable this option, set the value equal to the
value of Scheduled Start hour
(O) Sched. Stop Minute (scheduled_stop_minutes) !
° The minute setting that will stop the unit on the Please note that in order to disable Scheduled
scheduled stop day Start/Stop, the Scheduled Start and Stop days,
° To disable this option, set the value equal to the hours, and minutes must match exactly
value of Sched. Start Minute

(P) Enable Hi Dust Filter (high_dust_filter)
° When enabled, will change the change inlet filter
warning value from 0.7 psi to 1.3 psi
° Default setting is Off
(Q) Enable Remote Pres (remote_pressure_enabled)
° Enable/Disable the use of remote sensor 10APT P
(Not Available) VSD
° Set this value to on if the compressor is equipped Q
with a VSD (aftermarket)
° Extend the check of motor rotation from 2 to 6
secs
!
For Software Version 1.0.0, the VSD setting will not appear on the
display. Therefore, if unit is equipped with a aftermarket bolt-on VFD,
use Field Service Tools to enable this function by using variable
bolt_on_vsd . This setting will be added in later release Ingersoll Rand Service Education Team
Operator Settings Folder – Calibration

Allows user to calibrate the sensors on the machine
(R) Actual
° Display the present value read from the R
instrument
S
(S) Calibrate
° Placing a check mark on the box will triggers the
controller to calibrate the Zero of the instruments
° Calibration can only take place when the
machine is stopped Not allowed when machine is running
HINT
Sensor calibration can only take place when the machine is stopped and
there is no pressure on the sensor.. Calibration only needs to take place
after a sensor is replaced, the controller is replaced, the controller software
is upgraded, or the operator suspects the sensor reading is in error
!
Please note that if a sensor is currently reading a value that is
+/- 10% of its range from zero, the sensor will not be able to be
calibrated. Please make sure the sensor is being exposed to
atmosphere before attempting calibration Ingersoll Rand Service Education Team
Events Folder – Event Log

Display up to 200 Events that happened on the machine
• Controller can store up to
200 events with Date and
Time stamped
• Event labeled as “1” is the
newest event and “200” is
the oldest event
° Once list is full, the oldest
event will be replaced
Possible Events : Power On; Power Off; Press the Start Key; Press the Stop Key; Press the Load
Key; Press the Unload Key; Starting the compressor remotely; Stopping the compressor remotely;
Loading the compressor remotely; Unloading the compressor remotely; Warning; Trip; Start Inhibit

(A) Active Trip
° Active trip that exist is highlighted with Red
Background A
(B) Active Alarm

° Active alarm that exist is highlighted with Amber
Background
(C) Cleared Trip B
C
° Acknowledged and cleared trip is highlighted
with Red Text
(D) Cleared Alarm D
° Acknowledged and cleared alarm is highlighted
with Amber Text
HINT
The following items can generate an event - Power On, Power Off,
Press the Start/Stop/Load/Unload Key, Warning, Trip & Start
Inhibit

Trip History Folder – Trip History Log

Display details of the most recent 15 trip events
• Controller can store up to 15
trip events with Date and Time
stamped
• Trip event labeled as “1” is the
newest event and “15” is the
oldest event
° Once list is full, the oldest trip


(A) Active Trip
° Active trip that exist is highlighted with Red Background
A
(B) Cleared Trip
° Acknowledged and cleared trip is highlighted with Red
Text
B
(C) Trip History
° Records compressor data at the time of the trip to assist
in diagnostics and troubleshooting
° Navigating to the trip entry and hitting the enter button
will bring up the trip history dialog box
Use Left/Right button to scroll to different page
Press Enter to exit
C

Maintenance Folder – Filter Status

Displays the status of air/oil filters and separator element
(A) Status
A
° Display the status of the filters and
element when the machine is loaded.
OK
– The machine is running loaded and there is
no warning on any of the filter/element
LOAD
– The status can only be checked if the
machine is running loaded
CHANGE
– There is a warning associated to the
filter/element
– Condition is dependent on the associated
warning
» Change Inlet Filter
» Change Coolant Filter
» Change Separator Element
– Wrench icon will appear

Maintenance Folder – Maint. Status

Display the remaining hours left before Maintenance due
(A) Numeric Display
° Indicates the hours left before
maintenance due
(B) Graphical Display Hours left < 75%, 60%, 45%, 30%
° Box becomes outlined when % is less than Hours left < 0%
stipulated
B
1st Green Box from the Right < 75%
A
Hours left < 15%
2nd Green Box from the Right < 60%
3rd Green Box from the Right < 45%
4th Green Box from the Right < 30% HINT
5th Yellow Box from the Right < 15% Service Required Icon will be illuminated when
remaining hours is lower than 30% for Yellow and 15%
6th Red Box from the Right < 0% for Red.

Maintenance Folder – Service Config

Configure and Reset the Maintenance Reminder
No Password protection
(A) Hours Until Service (service_hours)
° Display the hours remaining before due
(B) Service Interval (service_time_period)
° Display the hours configured A
° To change, bring cursor to the set point
and press the Enter button
B
(C) Reset (service_time_reset)
° Reset the Hours left before service to C
Service schedule hours
After Service is completed
° To reset, bring cursor to the set point and
!
press the Enter button Extending the service schedule hours beyond the
Use this to clear Level 2 “Service Required” factory recommended defaults can cause
warnings
excessive wear on the compressor and affects
energy efficiency. Service Scheduled hours
should be decreased for extreme environment
General Settings Folder – Language

Allows user to select the desired language
• Choose between 30
language supported
• English (Default) • Korean
• Bulgarian • Latvian
• Chinese, Simplified • Lithuanian
• Croatian • Maltese
• Czech • Norwegian
• Danish • Polish
• Dutch • Portuguese
• Estonian • Romanian
• Finnish • Russian
• French • Slovak
• German • Slovenian
• Greek • Spanish
• Hungarian • Swedish
• Italian • Thai
• Indonesian • Turkish

General Settings Folder – Display Units

Configure the units of measurement for different variables
(A) Temperature (C) Power
° For all temperature ° For all power
variables A related variables
ºF or ºC • KW or HP
B
(B) Pressure
° For all Pressure C
variables
psi, kpa, bar or
kg/cm2
HINT
Some of the units may not be used as it depends on
compressor type and purchased options

General Settings Folder – Home Page

Set the Page for Controller to revert after a period of inactivity
(A) Return to Home (C) Home Folder
° Enable/Disable the ° Bring cursor to the
return to Home page A field and press Enter to
after no user activity select the Folder
B
for a period of time which the Home Page
° Enabled when an X resides
Home
appears in the
Operator Settings
checkbox C Events
D Trip History
(B) Delay Time Graphing (Xe-
145M only)
° Set the time period Maintenance
of inactivity (secs) General Settings
before the DCU (D) Home Page Status
revert to Home page Factory Settings
° Selects the Page number in which
° Range 10 to 600 the desired page resides in the
with default of 10s selected folder

General Settings Folder – Time & Date

Adjust the Time and Date
• This page sets the time and date
as well as the date format
° Time format
24 Hours
° Date format
mm/dd/yyyy
dd/mm/yyyy
° To edit any field, bring the cursor to
the field and press the Enter button
HINT
Any changes make to the time/date will uncheck the
Confirm Date and Time. Bring the cursor to this field
and press Enter for the changes to take effect Ingersoll Rand Service Education Team
General Settings Folder – Backlight

Switch on/off backlight auto-off function
(A) Backlight (C) Backlight Off
Brightness A
Delay
° Adjust the DCU ° Sets the time
backlight brightness period of inactivity
intensity B (secs) on the DCU
before the
(B) Backlight Auto- C
backlight is switch
off
Off
° Range 10 to 600s
° Enable/disable the with default 10s
backlight auto-off
functionality HINT
Backlight will be switched on
° Enabled when an X ! whenever any of the DCU key
appears in the The START, STOP, LOAD, UNLOAD, is pressed. It is recommended to
checkbox RESET & * keys on the controller remains press the navigation key/Enter
functional while the backlight is switched button to switch on the
backlight
off
General Settings Folder – Node Address

Set up addresses for Modbus, Integral Sequencing and X-Series
(A) Modbus Address (COM_Modbus_FMM_Address)
A
° Assign the slave address when using
Modbus RTU (COM 2) and Modbus
TCP via the communication ports B
(B) Airbus Address (airbus_address)

° Assign the slave address when
communicating using Integral
Sequencing or X-Series control via
COM 1 HINT
Addresses assigned has to be unique among
° Previously known as irbus/ir485 the machines. Ensure no repetition.
address
HINT
When connecting to X-Series controllers, does
not need additional gateway

General Settings Folder – Ethernet

Set up TCP/IP parameters for Modbus TCP and Web Access
(A) IP (Setting) (COM_Net_IPn_Ed)
° Configures the IP Address of the controller
A
° IP address should be unique among the
network B
(B) IP (Actual) (COM_Net_IPn)

° This is the present setting configured in the
C
controller and used by the network
D
(C) Gateway (set.) (COM_Net_Gwyn_Ed)
° Configures the Gateway address of the
network
° Gateway acts as a entrance to another HINT
network If connecting to customer LAN/DCS, it is customer
responsibility to advise the required fixed IP Address,
(D) Gateway (Act.) (COM_Net_Gwyn) Gateway and Subnet

(E) Subnet (Set.) (COM_Net_Subn_Ed)
° Define the portion of Network ID and
E
Node Address from the IP Address
° This setting should be similar across F
the entire network

G
(F) Subnet (Act.) (COM_Net_Subn)
° This is the present setting configured
(G) MAC Addr.
° Display the MAC address of the
network port of the Controller !
Any changes made to the TCP/IP setting,
° Unique identifier assigned to network click APPLY for changes to take effect
interfaces for communication

(H) DHCP (COM_Net_DHCP_Ed)
° This is the location to change the
setting – True or False H
TRUE - The controller will acquire the IP

address from the network
FALSE - The controller will use the address
assigned on Page 8 & 9 of General Settings
folder
° DHCP works as a lease
The IP address is leased to the controller for
a period of time. The address may change
after the lease expires. !
HINT click APPLY for changes to take effect
DHCP Server belongs to customer’s network


(I) IP (Used); GW.(Used); Sub.(Used)
° This is the present active IP Settings
° This setting must match your required I
values
(J) Apply (COM_Net_Accept)
° After all changes had been made, K
ensure to select Apply and press Enter.
J
The Current Settings must be updated
with the new values
It may takes a while or even several attempts HINT
for new values to be displayed If new values had been accepted but network do
not recognize the changes, power off the controller,
(K) Cancel (COM_Net_Cancel) connect the CAT5e cable into the network port
° Select Cancel and press Enter to delete again and re-apply power
all changes that had not been applied

General Settings Folder – Option Module

The option module information screen allows the user to see
which software options have been installed in the controller
(A) Installed Options
° Display the options that are installed A
Example – PORO with Schedule S/S
° If no options are installed, this page
will be empty
(B) Backup Option Module
° Only use when adding new Option
module into a controller already having
one Option module
Select Backup Option Module will copy B
existing option module licence key into its
memory !
Remove existing Option Module When replacing controllers with Option
Install new Option Module Module, remove and install the Option
Reboot the Controller Module into the replacement controller
New Option Module will have both options Ingersoll Rand Service Education Team
Integral Sequence Folder

Set up Integral Sequencing between 2 to 4 Xe-M machines
Integral Sequencing (ISC_mode)
° Enable/Disable the use of Integral
Sequence
° Placing a check mark in the box
enables Integral Sequencing
Unload Pressure (ISC_unload_pressure)
° Pressure setpoint that will unload the
next machine in the Sequence
Load Pressure (ISC_load_pressure)
° Pressure setpoint that will load the next
machine in the Sequence


Start Delay Interval (ISC_start_delay_interval)
° This is the number of seconds the lead
compressor will wait for the Package
Discharge Pressure to start increasing
after a load command was sent to
another compressor. If the Package
Discharge Pressure has not started to
increase at the end of this time interval,
the lead compressor will issue a load
command to the next compressor in the
sequence
° Default setting is 3 seconds
Damping (ISC_damping)
° Adjust the time (response) before an
additional compressor is loaded in Ingersoll Rand Proprietary Information. Rev A – Jul 2011
accordance with the urgency of the

Tolerance (ISC_tolerance)
° Set the pressure control tolerance band setting
° Tolerance is a pressure band above Unload Pressure and below Load Pressure
in which the logic will look at rate of change of pressure in the band to
determine when a compressor should be loaded or unloaded
PH+TO
° Default setting is 3 psi Tolerance Band
PH
Pressure
# Compressors (ISC_compressors)
PL
° What is this for? Tolerance Band
PL -TO
° This is the total number of compressors being sequenced. This set point must
be set to the same number on all compressors being sequenced. Example: if
there are three compressors being sequenced, all three units must have their
Total Compressors setting at 3. If there were four compressors, the setting
would be 4 on each compressor

Sequence (ISC_Seq1 to ISC_Seq4)
° Sequence position of the machines
° Position A being the lead, then
followed by B, C and D
Priority (ISC_Prio1 to ISC_Prio4)
° Allow you to set up rotation groups
All compressors that have the same priority
number will rotate inside their own group.
The group with the highest priority will
always be in the front of the sequence
Compressors can be assigned a priority of 1
to 4, where 1 is the highest priority. Any
compressor can be assigned any priority and
any number of compressors can share the
same priority

Rotate Now (ISC_rotate_now)
° Allows manual rotation
° Bring cursor to setpoint and press Enter
button
Rotation Interval (ISC_seq_rot_time)
° Set up time rotation interval for
sequence change
° Default is 24 hours
Time Left (ISC_seq_rot_time_left)
° Display the remaining hours before
sequence is rotated
System Pressure (ISC_pressure)
° Display the pressure that is used for Ingersoll Rand Service Education Team
Integral Sequencing Ingersoll Rand Proprietary Information. Rev A – Jul 2011
Status Folder – Analog Inputs

Indicates all Analog Input values connected to controller
Will only appear with Factory Settings

Password entered
HINT
The number of inputs with values displayed will depends on
type of machines and enabled/installed options

Status Folder – Compressor Data

Indicates hour meters and real time clock

Status Folder – Digital Inputs

Indicates all Digital Input values connected to the Controller
• “X” check mark in the box
indicates the digital input is in
its True (active) state
° Example 1
Starter Feedback is True when its
input receives 24Vdc (or starter
feedback contact has closed)
° Example 2
E-Stop is True when its input receives
0Vdc (or E-Stop contact has opened)
HINT
The Digital Inputs pages will only appear with Factory Settings
Password entered

Status Folder – Digital Outputs

Indicates all Digital Output values connected to the Controller
indicates the digital output
contact is closed
° All Digital Outputs on the
Controller are Normally-Open
Contacts
HINT
The Digital Outputs pages will only appear with Factory Settings
Password entered

Status Folder – Analog Outputs

Indicates all Analog Output values connected to the Controller
• If installed, the VSD Blower
Output is in percentage in
relation to the mA signal sent to
the VSD Blower
° 4mA = 0%
° 20mA = 100%
HINT
The Analog Outputs page will only appear
with Factory Settings Password entered

Factory Settings Folder – Password

Password input to enable editing password protected variables
(A) Password (B) Password
° Provide the Entered
password to A
B ° “X” check mark
enable editing of
will appear if the
password
password entered
protected
is valid and
variables
password
° Default password protected
2010 variables are
° Bring cursor to editable
the field and ° “X” check mark
press Enter will disappear if
button
! password is
When machine is running, you will not be invalid or has
able to edit any parameters in this folder expired due to
time out


(C) Enable PW (D) Timeout
Timeout Delay
° Enable/disable the ° Set the time
use of password C period (seconds)
timeout function of inactivity to
° When enabled, the invalid existing
existing password password
will becomes ° Password will
D
invalid after a set need to be re-
time period of enter after it has
inactivity time-out
° Move cursor to the
field and press
Enter to
enable/disable

Factory Settings Folder – M/C Config

Set up configuration of the machine
(A) Rated Pressure (rated_pressure)
° Set the machine rated pressure
A
according to the machine nameplate
° Default value is 100Psi
Unit
PSI 87 100 115 135 190
BAR 6.0 7.0 8.0 9.5 13.5
kPa 600 700 800 950 1350
KG/CM2 6.0 7.0 8.0 9.5 13.5
(B) Enable Two Stage (two_stage_enabled)

° Indicate to the controller that the
compressor is a 2 stage unit by
placing a check mark to enable
If this is enabled on a 1 Stage machine, the
machine will trip due to missing sensors
° Default value is Off Ingersoll Rand Service Education Team

(C) Starter Type (starter_type)
° Configures the type of starter used by the
machine
Star-Delta, Remote Starter and Soft Starter
C
° Default value is Star Delta
(D) Service Level (service_level)
° 0 – Disable Service Warnings
D
° 1 – “Service Required” warning issued
when Hours Until Service is 0
° 2 – “100 hours to Service” warning issued
when Hours Until Service is 100. When
Hours Until Service is 0, “Service !
Required” warning will occur and will All types of Service warnings can be cleared
recur 24 hours later. “Alarm – Service using the Reset button as per any other type
Required” warning will be issue 100 hours of warning. However, “Alarm – Service
Required” warning can only be cleared using
later until Factory reset is performed via
the Reset in Maintenance folder page 3
Maintenance folder Ingersoll Rand Service Education Team

(C) Enable Modulation (modulation_enabled)
° For enabling of Modulation on the
machine
Requires Optional Modulation Kit
When enabled, Mod/ACS and Mod mode
of operation will be available for selection
in the Operator Settings folder
C
° Default value is Disabled
D
(D) Enable PAC (PAC_enable)
° For enabling the use of PAC
Known as Progressive Adaptive Control
!

(High Sump Pressure Override) PAC will be disabled when machine is
° Will reduce Online and Offline under host controller (X4i, X8i, X12i)
setpoints when unit encounter High !
Sump Pressure warning To disable PAC when unit is installed
with a Bolt-On VFD
° Default is Enabled

(E) Enable Dryer (dryer_installed)
° Indicate to the controller that an
integrated dryer is installed in the E
package F
All sensors associated to the Dryer will be

active
Will not be available if the unit is a 2 stage
or has a remote pressure sensor
(F) Constant Run Dryer (constant_running_dryer)
° When Enabled, dryer will run when
the compressor is running or Stopped
!
in Auto-restart Both setting requires Integrated Dryer
° When Disabled, dryer will start/stop Option (not sold in Asia Pacific)
according to compressor automatic
start/stop Ingersoll Rand Service Education Team
° Default value is Enabled Ingersoll Rand Proprietary Information. Rev A – Jul 2011

(G) Enable VSD Blower (blower_vsd_equipped)
° Set this to Enabled if a VSD is
installed on the Blower
G
(H) Limit Blower VSD (limit_39hz_blower)
° Limit the output of the blower VSD H
Setting this to off allows the controller to

provide a 20mA output (50Hz)
Setting this to On will limits the output to
39Hz.
° Default value is On
!
Both setting requires VSD Blower
installed


(I) Enable Low Ambient (low_ambient)
° Enable/Disable the Low Ambient
Option
° When disabled, if airend discharge
temperature (2ATT) is less than 35°F
when started, unit will trip only once I
and can be reset and restarted again
without tripping
° When enabled, the controller will use
Airend discharge temperature (2ATT)
and Aftercooler discharge temperature !
(4ATT) to control the VSD Blower For Low Ambient function to work, machine
° Default value is Off must be installed with Low Ambient Option
that will includes a VSD Blower Drive


(J) Max Inlet Vacuum (max_inlet_vacuum)
° Limit the vacuum through the inlet
valve during modulation or Mod/ACS
control mode
During modulation, if the inlet vacuum
reaches this setting, the compressor will
unload even if the discharge pressure has
not reached the offline setting J
This is necessary due to issues with the
inlet valve
° Default value is 12.8 psi


(K) Running Hours (running_hours)
° Edit the Running hours of the
controller that are displayed on the K
Home and Status folder
L
(L) Loaded Hours (loaded_hours)
° Edit the Loaded hours of the M
controller that are displayed on the
Home and Status folder
(M) Power On Hours (power_on_hours)
° Display the Power On hours of the
controller that are displayed on the
Home folder
° This setting cannot be adjusted on the
screen but adjustable using Field
Service Tools Ingersoll Rand Service Education Team
Factory Settings Folder – S/W Version

Display the software version loaded in the controller

Graphing Folder – Charting

User can select up to 5 variables to plot over a period of time
• Selects up to 5 variables
to chart over a user
defined period
° Analog Inputs
Press, Vib and Temp
° Calculated variables
Estimate Kw
° Each chart resides in a
page (pg 1 to pg 5)
HINT
• Data Sampling rate 6 sec The data log are saved as a TXT file for each day.
You can use MS Excel to convert the TXT file to
for all analog and CSV file. These data are shared with Remote Web
Access Graph function. Maximum 30 days of data.
calculated variables
° Data stored in DCU SD Card Ingersoll Rand Service Education Team

Interpretation of the graph
(A) Page Number (C) Y-Axis
A
° Page 1 to Page ° Display the scale
display the 5 B of the plotted
different variable C data
selected for ° Auto rescale to
graphing 2% buffer of max
and min values
(B) Variable within the graph
Name ° Top label is the
max value
° Display the
selected variable ° Middle label is
name and units the mid-point of
HINT the Y-Axis
Variables with Warning and Trip set point will
° Bottom label is
have colored horizontal lines representing the set
point on the graph the min value


(D) X-Axis (E) Plotted Data
° Display the ° Display the data
Date/Time scale of the selected
depending on the variable
E
duration period ° Data to the right
selected edge of the
° Date/Time screen is the most
stamped on right recent
edge is most
recent
° Date/Time D
stamped on left
edge is end of the
time duration !
according to the All graphs will reset when power is removed
period configured from the controller

Graphing Folder – Set Up

Page 6 allows user to configure the variable for graphing
• Move the cursor to the
variable selection window Page 1
and press Enter to bring up

the variable list
Page 5

Graphing Folder – Variable List

Possible variable list depending on configuration file
• System Pressure • Stage n Temperature
• Discharge Temperature • Stage n Vibration
• Inlet Temperature • Pinion Vibration (x & y probes)
• Oil Pressure • Flow
• Oil Temperature • Inlet Valve %
• Water In Pressure • Bypass Valve %
• Water In Temperature • Motor Current
• Water Out Pressure • kW (Calculated or Estimated)
• Water Out Temperature • Motor RTDs
• Stage 1 Pressure • Motor Bearing RTDs
• Stage 1 Temperature • Head
• Stage 1 Vibration • Compressor Bearing Temperature
• Stage n Pressure • Flow (Constant Flow Control)
HINT
The variables are only listed if they are
available in the present configuration.

period selection window
the Duration list
° Duration determines the
width of the chart displayed
° Sampling Rate = Duration
of Chart/255
Example, 10mins duration =
255/10 = 2.3secs

Topic 3
Xe-M Variable Speed


(A) Target Pressure (C) Pressure Gauge
° This is the pressure ° Indicates the health of
setpoint that the A the system pressure
compressor is trying B with relation to
to maintain pressure set point
° Can be edited here
C
without password (D) Percent Capacity
D ° This is how much air
(B) Automatic Stop the compressor is
Pressure producing as a
percentage of its
° When the compressor maximum capacity
reaches this setpoint,
HINT
compressor will
The Target and Automatic Stop set points can
unload and stop once be selected and modified on this page. All
motor reaches other information on this page is read only
minimum speed
° Can be edited here Ingersoll Rand Service Education Team
without password Ingersoll Rand Proprietary Information. Rev A – Jul 2011

(E) Package (F) Run Hours
Discharge ° Indicate the number of
hours the compressor
Pressure has been running
° Pressure readout from
4APT transducer F (G) Airend Discharge
E
° Red arrow indicates
the position of the
Temperature
present pressure G ° Indicates the airend
readout in relationship discharge temperature
to the pressure gauge from 2ATT
HINT
Pressure and temperature units in this page is
dependent on the configuration in the General
Settings folder

Home Folder – Counter

Display all the hour meters, date/time & no. of starts
(A) Power On Hrs (C) Starts
° Indicates the total ° Indicate the number of
hours power is times a start is
applied to the B attempted on the
controller compressor
(B) Running Hrs
° Indicates the total A (D) Date and Time
hours the ° Indicates the present
compressor is C date and time of the
D
running controller
° Editable from the
General Settings
Folder
HINT
All information on this page is
read only


HINT
The number of I/Os are fixed in the program. If the option are not
enabled/purchased and the related instruments are not installed, the
I/O will display a X. Units shown can be configured in the General
Settings Folder
!
Integrated Dryer not available to Asia Pacific. As such,
Aftercooler Discharge Pressure will not be displayed. Ingersoll Rand Service Education Team

Home Folder Page 3 to 5 Readout Description
Package Discharge Pressure The pressure readout from 4APT which the compressor is delivering to the plant
Sump Pressure The compressor’s internal pressure at the sump tank from 3APT
Airend Discharge Temperature The temperature of the air/oil mixture at the discharge of the compression module from 2ATT
Injected Coolant Temperature The temperature of the oil as it is injected into the compression module from 2CTT
Aftercooler Discharge Temperature The temperature of the air after passing through the Aftercooler from 4ATT
Separator Pressure Drop The pressure drop across the separator element. Units without Integrated Dryer - (3APT – (4APT
+ 3psi)). Units with Integrated Dryer - (3APT – (7APT + 3psi)). The controller will not display a
value less than 3 psi
Coolant Filter Pressure Drop The pressure drop across the coolant filter from 5CPT – 6CPT.
Inlet Vacuum Vacuum reading at the inlet valve from 1AVPT
Aftercooler Discharge Pressure Pressure the compressor is delivering before the dryer from 7APT
(integrated dryer units only – not
available in Asia Pacific)
Remote Pressure (optional, not available An optional pressure sensor that reads from 10APT at a point outside of the compressor
for units with Integrated Dryer) package. Usually this would be on a common tank
Motor Speed (VSD units only) The current speed of the motor in rpm
Package Kw (VSD units only) The current power being consumed by the package, including the main and blower VSDs
Dryer Run Status (integrated dryer units Checkbox that shows whether the dryer is currently running (checked) or not running (blank)
only – not available in Asia Pacific)

Home Folder – Energy Saving Info (VSD)

Display calculated and estimated energy savings values compared
to a fixed speed compressor running a specific mode of operation
(A) Avg Package KW/hr (avg_package_KW_hrs)
° Displays the average package kW per hour for A
the time period that was started by selecting the
reset averaging set point
° Value includes the main motor power and the
blower power usage B
C
(B) Average % Capacity (avg_percent_capacity)
° Displays the compressor’s average percent
capacity for the time period that was started by
selecting the reset averaging set point
(C) Average Capacity (avg_capacity)
° Displays the compressor’s average capacity in
cfm or m3 for the time period that was started by
selecting the reset averaging set point

Home Folder – Energy Saving Info (VSD)

Display calculated and estimated energy savings values compared
to a fixed speed compressor running a specific mode of operation
(D) Energy Cost (energy_cost)
° Displays the energy cost of the compressor for
the time period that was started by selecting the
reset averaging set point
° Value includes the main motor power and the
blower power usage
D
(E) Energy Savings (energy_savings)
° Displays the energy savings of the compressor E
for the time period that was started by selecting

the reset averaging set point as compared to a F
conventional compressor
(F) Lifetime E.Savings (lifetime_energy_savings)
° Displays the lifetime energy savings compared to
a conventional compressor.
° Reset averaging set point does not reset the
lifetime energy savings back to 0

Sensor Range Description Location Sensor Range Description Location
1AVPT 0-15 psi Inlet Vacuum P5 – 1, 2, 3 2CTT 0-246 degF Injected Coolant Temperature P6 – 1, 2
3APT 0-225 psi Wet Sump Pressure P5 – 4, 5, 6 2ATT 0-246 degF Airend Discharge Temperature P6 – 3, 4
Aftercooler Discharge
4APT 0-225 psi Package Discharge Pressure P5 – 7, 8, 9 4ATT 0-246 degF P6 – 5, 6
Temperature
Oil Cooler Out Temperature
5CPT 0-225 psi Oil filter in P5 – 10, 11, 12 3CTT 0-246 degF P6 – 7, 8
(only on VSD Water Cool units)
6CPT 0-225 psi Oil filter out P5 – 13, 14, 15 5DTT 0-4095 Evaporator (only on dryer unit) P6 – 11, 12
Remote Pressure (Optional and
10APT 0-225 psi P5 – 16, 17, 18 6DTT 0-4095 Condenser (only on dryer unit) P6 – 13, 14
only for non-dryer unit )
Interstage Pressure (only for 2-
2APT 0-225 psi P5 – 19, 20, 21 Spare P6 – 15, 16
Stage unit)
Package Aftercooler Press Package Inlet Temperature
7APT 0-225 psi P5 – 22, 23, 24 1ATT 0-246 degF P6 – 17, 18
(only on dryer units) (only on VSD units)


Fixed Speed Variable Speed
Input # Location
Description Normal State Description Normal State
3 Spare Blower Fault Closed P3 – 5, 6

4 Emergency Stop Closed Emergency Stop Closed P3 – 7, 8
5 Spare Remote Stop Closed P3 – 9, 10

6 Main Motor Overload Closed Remote Start Open P3 – 11, 12
7 Fan Motor Overload Closed Auxiliary Warning 1 Open P3 – 13, 14
8 Dryer High Pressure Closed Auxiliary Warning 2 Open P3 – 15, 16

9 Condensate drain error Open Condensate Drain Error Open P3 – 17, 18
10 Remote Stop Closed Dryer High Pressure Closed P3 – 19, 20

11 Remote Start Open Spare P3 – 21, 22
12 Remote Lead/Lag Open Spare P3 – 23, 24

13 Remote Load/Unload Enable Open Spare P3 – 25, 26
14 Remote Load/Unload Open Spare P3 – 27, 28



1 Starter Contact KM1,KM2 Isolation Contact for fan P1 – 2
2 Starter Contact KM3 Motor Drive - Run P1 – 3
3 Fan Starter Contact PDM Fan P1 – 4
4 Load/Unload & Blowdown Solenoid Blowdown Solenoid P1 – 5
5 Modulation solenoid valve Spare P1 – 6
6 Condensate drain Spare P1 – 7
7 Fan Run Contact K3 / Dryer Control Dryer Control P1 – 8
8 PORO Horn PORO P1 – 9
Output # Description Location

4-20mA output for VSD
For Stepper Motor 1 P4– 9, 10
1 Spare P4 – 1, 2 Blower
(Retrofit)
For Stepper Motor 2 Spare P4 – 11, 12
2 Spare P4 – 3, 4
(Retrofit)
3 Spare Spare P4 – 5, 6 Output # Description Location
4 Spare Spare P4 – 7, 8 1 Trip P2– 1, 2, 3
2 Warning P2 – 4, 5, 6


(A) Target (target_pressure)
° Pressure setpoint which the controller will try to
maintain A
(B) Automatic Stop (automatic_stop_pressure) B
° Compressor will stop once the system pressure
rises to this pressure setpoint while the C
compressor is operating at the minimum speed
° Range for this set point will be the target pressure
+1 to target pressure +10 psi
(C) Immediate Stop (immediate_stop_pressure)
° Compressor will stop if the system pressure rises
to this pressure setpoint regardless of speed
° Range for this set point will be the automatic stop
pressure to automatic stop pressure +10 psi


(D) Savings Compared (esave_compared_to)
° Determine what compressor’s percent of savings
is compared to the following modes
Modulation, online/offline, and geometry
(E) Energy Rate (energy_rate)
° For user to input the cost per kilowatt hour used D
for calculating energy cost and energy savings in
the energy status menu
E
(F) Reset Averaging (reset_energy_averaging) F
° Reset the time period that the energy status
information will be calculated over
° When selected and set, an event will be put into
the event log


(G) Comm Control (comm_control)
° When enabled, the compressor will be able to
respond to communication control commands G
from a serial/ethernet host device, such as an X-
H
Series System controller or Modbus Master
° Previously known as Sequence On/Off
(H) Remote Start-Stop (remote_start_stop_enabled)
° When enabled, the compressor will be able to be
started and stopped from a remote device via
hard-wired


(I) Enable PORO (PORO_enabled)
° When enabled, the compressor will automatically
restart when power is returned to the compressor
if it was running in a loaded mode when power
was removed
° Option must be purchased and installed
I
J
(J) PORO Time (PORO_on_time)
° If PORO is enabled, this is the number of
seconds from the time power is restored until the
compressor starts.
!
To have PORO function, the PORO Option
Kit CCN 23749021 must be installed


(K) Scheduled Start Day (scheduled_start_day)
° Selection for the day that a scheduled start will
take place
K
(L) Scheduled Start hour (scheduled_start_hours)
° The hour setting that will start the unit on the
scheduled start day
° To disable this option, set the value equal to the L
value of Scheduled Stop hour
!
To have Schedule Start/Stop, the PORO
Option Kit CCN 23749021 must be installed.
If option is not installed, no access to all
settings related to Schedule Start/Stop


(M) Sched. Start Minute (scheduled_start_minutes)
° The minute setting that will start the unit on the
scheduled start day M
N
value of Sched. Stop Minute
(N) Scheduled Stop Day (scheduled_stop_day)
° Selection for the day that a scheduled stop will O
take place
(O) Scheduled Stop hour (scheduled_stop_hours) !
° The time setting that will stop the unit on the To have Schedule Start/Stop, the PORO
scheduled stop day Option Kit CCN XXXXXXXX must be
° To disable this option, set the value equal to the installed. If option is not installed, no access
value of Scheduled Start hour to all settings related to Schedule Start/Stop


(P) Sched. Stop Minute (scheduled_stop_minutes)
° The minute setting that will stop the unit on the
scheduled stop day
value of Sched. Start Minute
(Q) Enable Rem Press (remote_pressure_enabled) P
° Enable/Disable the use of remote sensor 10APT
!
Please note that in order to disable Scheduled
Start/Stop, the Scheduled Start and Stop days,
hours, and minutes must match exactly

Operator Settings Folder – Calibration

Allows user to calibrate the sensors on the machine
(R) Actual
° Display the present value read from the R
instrument
S
(S) Calibrate
° Placing a check mark on the box will triggers the
controller to calibrate the Zero of the instruments
° Calibration can only take place when the
machine is stopped Not allowed when machine is running
HINT
Sensor calibration can only take place when the machine is stopped and
there is no pressure on the sensor.. Calibration only needs to take place
after a sensor is replaced, the controller is replaced, the controller software
is upgraded, or the operator suspects the sensor reading is in error
!
Please note that if a sensor is currently reading a value that is
+/- 10% of its range from zero, the sensor will not be able to be
calibrated. Please make sure the sensor is being exposed to
atmosphere before attempting calibration Ingersoll Rand Service Education Team

• Controller can store up to
200 events with Date and
Time stamped
• Event labeled as “1” is the
newest event and “200” is
the oldest event
° Once list is full, the oldest
Possible Events : Power On; Power Off; Press the Start Key; Press the Stop Key; Press the Load
Key; Press the Unload Key; Starting the compressor remotely; Stopping the compressor remotely;
Loading the compressor remotely; Unloading the compressor remotely; Warning; Trip; Start Inhibit

(A) Active Trip
° Active trip that exist is highlighted with Red
Background A
(B) Active Alarm

° Active alarm that exist is highlighted with Amber
Background
(C) Cleared Trip B
C
° Acknowledged and cleared trip is highlighted
with Red Text
(D) Cleared Alarm D
° Acknowledged and cleared alarm is highlighted
with Amber Text
HINT
The following items can generate an event - Power On, Power Off,
Press the Start/Stop/Load/Unload Key, Warning, Trip & Start
Inhibit


• Controller can store up to 15
trip events with Date and Time
stamped
• Trip event labeled as “1” is the
newest event and “15” is the
oldest event
° Once list is full, the oldest trip


(A) Active Trip
° Active trip that exist is highlighted with Red Background
A
(B) Cleared Trip
° Acknowledged and cleared trip is highlighted with Red
Text
(C) Trip History B
° Records compressor data at the time of the trip to assist
in diagnostics and troubleshooting
° Navigating to the trip entry and hitting the enter button
will bring up the trip history dialog box
Use Left/Right button to scroll to different page
Press Enter to exit
C

Maintenance Folder – Filter Status

Displays the status of air/oil filters and separator element
(A) Status
A
° Display the status of the filters and
element when the machine is loaded.
OK
– The machine is running loaded and there is
no warning on any of the filter/element
LOAD
– The status can only be checked if the
machine is running loaded
CHANGE
– There is a warning associated to the
filter/element
– Condition is dependent on the associated
warning
» Change Inlet Filter
» Change Coolant Filter
» Change Separator Element
– Wrench icon will appear

Maintenance Folder – Maint. Status

Display the remaining hours left before Maintenance due
(A) Numeric Display
° Indicates the hours left before
maintenance due
(B) Graphical Display Hours left < 75%, 60%, 45%, 30%
° Box becomes outlined when % is less than Hours left < 0%
stipulated
B
1st Green Box from the Right < 75%
A
Hours left < 15%
2nd Green Box from the Right < 60%
3rd Green Box from the Right < 45%
4th Green Box from the Right < 30% HINT
5th Yellow Box from the Right < 15% Service Required Icon will be illuminated when
remaining hours is lower than 30% for Yellow and 15%
6th Red Box from the Right < 0% for Red. No logging in Event Log

Maintenance Folder – Service Config

Configure and Reset the Maintenance Reminder
No Password protection
(A) Hours Until Service (service_hours)
° Display the hours remaining before due
(B) Service Interval (service_time_period)
° Display the hours configured A
° To change, bring cursor to the set point
and press the Enter button
B
(C) Reset (service_time_reset)
° Reset the Hours left before service to C
Service schedule hours
After Service is completed
° To reset, bring cursor to the set point and
!
press the Enter button Extending the service schedule hours beyond the
Use this to clear Level 2 “Service Required” factory recommended defaults can cause
warnings
excessive wear on the compressor and affects
energy efficiency. Service Scheduled hours
should be decreased for extreme environment
General Settings Folder – Language

Allows user to select the desired language
• Choose between 30
language supported
• English (Default) • Korean
• Bulgarian • Latvian
• Chinese, Simplified • Lithuanian
• Croatian • Maltese
• Czech • Norwegian
• Danish • Polish
• Dutch • Portuguese
• Estonian • Romanian
• Finnish • Russian
• French • Slovak
• German • Slovenian
• Greek • Spanish
• Hungarian • Swedish
• Italian • Thai
• Indonesian • Turkish

General Settings Folder – Display Units

Configure the units of measurement for different variables
(A) Temperature (C) Power
° For all temperature ° For all power
variables A related variables
ºF or ºC • KW or HP
B
(B) Pressure
° For all Pressure C
variables
psi, kpa, bar or
kg/cm2
HINT
Some of the units may not be used as it depends on
compressor type and purchased options

General Settings Folder – Home Page

Set the Page for Controller to revert after a period of inactivity
(A) Return to Home (C) Home Folder
° Enable/Disable the ° Bring cursor to the
return to Home page A field and press Enter to
after no user activity select the Folder
B
for a period of time which the Home Page
° Enabled when an X resides
Home
appears in the
Operator Settings
checkbox C Events
D Trip History
(B) Delay Time Graphing (Xe-
145M only)
° Set the time period Maintenance
of inactivity (secs) General Settings
before the DCU (D) Home Page Status
revert to Home page Factory Settings
° Selects the Page number in which
° Range 10 to 600 the desired page resides in the
with default of 10s selected folder

General Settings Folder – Time & Date

Adjust the Time and Date
• This page sets the time and date
as well as the date format
° Time format
24 Hours
° Date format
mm/dd/yyyy
dd/mm/yyyy
° To edit any field, bring the cursor to
the field and press the Enter button
HINT
Any changes make to the time/date will uncheck the
Confirm Date and Time. Bring the cursor to this field
and press Enter for the changes to take effect Ingersoll Rand Service Education Team
General Settings Folder – Backlight

Switch on/off backlight auto-off function
(A) Backlight (C) Backlight Off
Brightness A
Delay
° Adjust the DCU ° Sets the time
backlight brightness period of inactivity
intensity B (secs) on the DCU
before the
(B) Backlight Auto- C
backlight is switch
off
Off
° Range 10 to 600s
° Enable/disable the with default 10s
backlight auto-off
functionality HINT
Backlight will be switched on
° Enabled when an X ! whenever any of the DCU key
appears in the The START, STOP, LOAD, UNLOAD, is pressed. It is recommended to
checkbox RESET & * keys on the controller remains press the navigation key/Enter
functional while the backlight is switched button to switch on the
backlight
off
General Settings Folder – Node Address

Set up addresses for Modbus, Integral Sequencing and X-Series
(A) Modbus Address (COM_Modbus_FMM_Address)
A
° Assign the slave address when using
Modbus RTU (COM 2) and Modbus
TCP via the communication ports B
(B) Airbus Address (airbus_address)

° Assign the slave address when
communicating using Integral
Sequencing or X-Series control via
COM 1 HINT
Addresses assigned has to be unique among
° Previously known as irbus/ir485 the machines. Ensure no repetition.
address
HINT
When connecting to X-Series controllers, does
not need additional gateway


(A) IP (Setting) (COM_Net_IPn_Ed)
° Configures the IP Address of the controller
A
° IP address should be unique among the
network B
(B) IP (Actual) (COM_Net_IPn)

C
D
(C) Gateway (set.) (COM_Net_Gwyn_Ed)
° Configures the Gateway address of the
network
° Gateway acts as a entrance to another HINT
network If connecting to customer LAN/DCS, it is customer
responsibility to advise the required fixed IP Address,
(D) Gateway (Act.) (COM_Net_Gwyn) Gateway and Subnet

(E) Subnet (Set.) (COM_Net_Subn_Ed)
° Define the portion of Network ID and
E
Node Address from the IP Address
° This setting should be similar across F
the entire network

G
(F) Subnet (Act.) (COM_Net_Subn)
° This is the present setting configured
(G) MAC Addr.
° Display the MAC address of the
network port of the Controller !
° Unique identifier assigned to network click APPLY for changes to take effect
interfaces for communication

(H) DHCP (COM_Net_DHCP_Ed)
° This is the location to change the
setting – True or False H
TRUE - The controller will acquire the IP

FALSE - The controller will use the address
assigned on Page 8 & 9 of General Settings
folder
° DHCP works as a lease
The IP address is leased to the controller for
a period of time. The address may change
after the lease expires. !
HINT click APPLY for changes to take effect
DHCP Server belongs to customer’s network


(I) IP (Used); GW.(Used); Sub.(Used)
° This is the present active IP Settings
° This setting must match your required I
values
(J) Apply (COM_Net_Accept)
° After all changes had been made, K
ensure to select Apply and press Enter.
J
The Current Settings must be updated
with the new values
It may takes a while or even several attempts HINT
for new values to be displayed If new values had been accepted but network do
not recognize the changes, power off the controller,
(K) Cancel (COM_Net_Cancel) connect the CAT5e cable into the network port
° Select Cancel and press Enter to delete again and re-apply power
all changes that had not been applied

General Settings Folder – Option Module

The option module information screen allows the user to see
which software options have been installed in the controller
(A) Installed Options
° Display the options that are installed A
Example – PORO with Schedule S/S
° If no options are installed, this page
will be empty
(B) Backup Option Module
° Only use when adding new Option
module into a controller already having
one Option module
Select Backup Option Module will copy B
existing option module licence key into its
memory !
Remove existing Option Module When replacing controllers with Option
Install new Option Module Module, remove and install the Option
Reboot the Controller Module into the replacement controller
New Option Module will have both options Ingersoll Rand Service Education Team

Integral Sequencing (ISC_mode)
° Enable/Disable the use of Integral
Sequence
° Placing a check mark in the box
enables Integral Sequencing
Unload Pressure (ISC_unload_pressure)
° Pressure setpoint that will unload the
next machine in the Sequence
Load Pressure (ISC_load_pressure)
° Pressure setpoint that will load the next
machine in the Sequence


Start Delay Interval (ISC_start_delay_interval)
° This is the number of seconds the lead compressor will wait for the Package
Discharge Pressure to start increasing after a load command was sent to another
compressor. If the Package Discharge Pressure has not started to increase at the
end of this time interval, the lead compressor will issue a load command to the
next compressor in the sequence
° Default setting is 3 seconds
Damping (ISC_damping)
° Adjust the time (response) before an additional compressor is loaded in
accordance with the urgency of the situation to increase air system capacity
further
° High setting = Faster response?
° Default setting is 10

Tolerance (ISC_tolerance)
° Set the pressure control tolerance band setting
° Tolerance is a pressure band above Unload Pressure and below Load Pressure
in which the logic will look at rate of change of pressure in the band to
determine when a compressor should be loaded or unloaded
PH+TO
° Default setting is 3 psi Tolerance Band
PH
Pressure
# Compressors (ISC_compressors)
PL
° What is this for? Tolerance Band
PL -TO
° This is the total number of compressors being sequenced. This set point must
be set to the same number on all compressors being sequenced. Example: if
there are three compressors being sequenced, all three units must have their
Total Compressors setting at 3. If there were four compressors, the setting
would be 4 on each compressor

Sequence (ISC_Seq1 to ISC_Seq4)
° Sequence position of the machines
° Position A being the lead, then
followed by B, C and D
Priority (ISC_Prio1 to ISC_Prio4)
° Allow you to set up rotation groups
All compressors that have the same priority
number will rotate inside their own group.
The group with the highest priority will
always be in the front of the sequence
Compressors can be assigned a priority of 1
to 4, where 1 is the highest priority. Any
compressor can be assigned any priority and
any number of compressors can share the
same priority

Rotate Now (ISC_rotate_now)
° Allows manual rotation
° Bring cursor to setpoint and press Enter
button (To verify)
Rotation Interval (ISC_seq_rot_time)
° Set up time rotation interval for
sequence change
° Default is 24 hours
Time Left (ISC_seq_rot_time_left)
° Display the remaining hours before
sequence is rotated
System Pressure (ISC_pressure)
° Display the pressure that is used for Ingersoll Rand Service Education Team
Integral Sequencing Ingersoll Rand Proprietary Information. Rev A – Jul 2011
Status Folder – Analog Inputs

Indicates all Analog Input values connected to controller
Will only appear with Factory Settings

Password entered
HINT
The number of inputs with values displayed will depends on
type of machines and enabled/installed options

Status Folder – Compressor Data

Indicates compressor data
Compressor Data:
% Energy Savings Energy savings of the compressor compared to a fixed
speed machine expressed in percent
% Capacity The current capacity the compressor is producing
Package Power Power in kW that the compressor is consuming at that
instant
Power On Hours Number of hours that the controller has been powered up
Running Hours Number of hours the compressor s motor has been running
Motor Speed Current speed of the motor in RPM
Time Current time of day.
Motor Current Electrical current currently being drawn by the motor.
Motor Voltage Electrical voltage at the motor.
AC Input Voltage Input voltage to the VSD
DC Bus Voltage DC Bus Voltage on the VSD
IGBT U Temperature Temperature of the IGBT on Phase U of the VSD
IGBT V Temperature Temperature of the IGBT on Phase V of the VSD
IGBT W Temperature Temperature of the IGBT on Phase W of the VSD
Input Rectifier Temperature Temperature of the VSD at the Input Rectifier
VSD Ambient Temperature Ambient temperature of the VSD
Remote Maximum Speed - Unused
Remote Maximum Pressure - Unused
Target Pressure The current target pressure the compressor is attempting
to maintain

Status Folder – Digital Inputs

Indicates all Digital Input values connected to the Controller
indicates the digital input is in
its True (active) state
° Example 1
Starter Feedback is True when its
input receives 24Vdc (or starter
feedback contact has closed)
° Example 2
E-Stop is True when its input receives
0Vdc (or E-Stop contact has opened)
HINT
The Digital Inputs pages will only appear with Factory Settings
Password entered

Status Folder – Digital Outputs

Indicates all Digital Output values connected to the Controller
indicates the digital output
contact is closed
° All Digital Outputs on the
Controller are Normally-Open
Contacts
HINT
The Digital Outputs pages will only appear with Factory Settings
Password entered

Status Folder – Analog Outputs

Indicates all Analog Output values connected to the Controller
• If installed, the VSD Blower
Output is in percentage in
relation to the mA signal sent to
the VSD Blower
° 4mA = 0%
° 20mA = 100%
HINT
The Analog Outputs page will only appear
with Factory Settings Password entered


(A) Password (B) Password
° Provide the Entered
password to A
B ° “X” check mark
enable editing of
will appear if the
password
password entered
protected
is valid and
variables
password
° Default password protected
2010 variables are
° Bring cursor to editable
the field and ° “X” check mark
press Enter will disappear if
button
! password is
When machine is running, you will not be invalid or has
able to edit any parameters in this folder expired due to
time out


(C) Enable PW (D) Timeout
Timeout Delay
° Enable/disable the ° Set the time
use of password C period (seconds)
timeout function of inactivity to
° When enabled, the invalid existing
existing password password
will becomes ° Password will
D
invalid after a set need to be re-
time period of enter after it has
inactivity time-out
° Move cursor to the
field and press
Enter to
enable/disable


Compressor Type (rated_pressure)
° Set the machine type
Enable Two Stage (two_stage_enabled)

° Indicate to the controller that the
compressor is a 2 stage unit by
placing a check mark to enable
If this is enabled on a 1 Stage machine, the
machine will trip due to missing sensors


Enable PAC (PAC_enable)
° For enabling the use of PAC
Known as Progressive Adaptive Control
(High Sump Pressure Override)
° Will reduce motor speed when unit
encounter High Sump Pressure
warning or HE Filter Warning
° Default is Enabled
Enable Dryer (dryer_installed)
° Indicate to the controller that an
!
integrated dryer is installed in the PAC will be disabled when machine is
package under host controller (X4i, X8i, X12i)
All sensors associated to the Dryer will be
active
Will not be available if the unit is a 2 stage
or has a remote pressure sensor

Maximum values
° The maximum values pages are used

to record the highest value the
controller has seen since the last time
the maximum values have been reset.
Date and time will be recorded when
maximum values have occurred.
° The final maximum value page has a
reset setting function. Highlighting
and and hitting enter will cause
controller to clear all history of
maximum values.


VSD Diagnostic
• The VSD Diagnostics screen are used to

troubleshoot any drive problems. This
screen must be used by authorized service
technicians


VSD Service Menu
° VSD service menu contain

parameter used to set up the
compressor for optional operation.
This screen must be used by
authorized service technicians.

Factory Settings Folder – S/W Version

Display the software version loaded in the controller

Graphing Folder – Charting(Xe 145)

User can select up to 5 variables to plot over a period of time
• Selects up to 5 variables
to chart over a user
defined period
° Analog Inputs
Press, Vib and Temp
° Calculated variables
Estimate Kw
° Each chart resides in a
page (pg 1 to pg 5)
HINT
• Data Sampling rate 6 sec The data log are saved as a TXT file for each day.
You can use MS Excel to convert the TXT file to
for all analog and CSV file. These data are shared with Remote Web
Access Graph function. Maximum 30 days of data.
calculated variables
° Data stored in DCU SD Card Ingersoll Rand Service Education Team

(A) Page Number (C) Y-Axis
A
° Page 1 to Page ° Display the scale
display the 5 B of the plotted
different variable C data
selected for ° Auto rescale to
graphing 2% buffer of max
and min values
(B) Variable within the graph
Name ° Top label is the
max value
° Display the
selected variable ° Middle label is
name and units the mid-point of
HINT the Y-Axis
Variables with Warning and Trip set point will
° Bottom label is
have colored horizontal lines representing the set
point on the graph the min value


(D) X-Axis (E) Plotted Data
° Display the ° Display the data
Date/Time scale of the selected
depending on the variable
E
duration period ° Data to the right
selected edge of the
° Date/Time screen is the most
stamped on right recent
edge is most
recent
° Date/Time D
stamped on left
edge is end of the
time duration !
according to the All graphs will reset when power is removed
period configured from the controller


variable selection window Page 1

the variable list
Page 5


period selection window
the Duration list
° Duration determines the
width of the chart displayed
° Sampling Rate = Duration
of Chart/255
Example, 10mins duration =
255/10 = 2.3secs

Topic 4
Xe Field Service Tools


• Xe Field Service Tool (FST) is a program that
connects a PC to the Xe series controllers for Centac
and Rotary compressors.
• Provides a window into the controller so that the
service technician can commission and service a
controller
° Gather data from the controller
° Program the controller
° Save & download settings to the controller
° Charting
° Edit and monitor variables on the controller
° Download logs from the controller Ingersoll Rand Service Education Team
Xe FST Installation
• To install the Field Service Tools, click on the
installer shortcut located in the
directory of the installation folder
Click Next to proceed

Xe FST Installation
Shows the
progress of
Display the location the
the tools will be installation
installed
Click Finish once the

installation is completed

Xe Software Update
• Automatically download new versions of the
software from server to the technician’s computer
° Once connected to the internet when the FST starts, it will
compare the version of FST to that on the update server
• Once the FST update files are downloaded, a

message box pops up
Click Yes to install

!
the FST updates Non Ingersoll Rand personnel will not
be able to access to Update Server
Xe Licensing
• The FST application includes a license file which
contains the encrypted information about the license
expiry date
° When License has expired, a message will be prompted
!
Do not misuse the license period by
changing system clock date & time, a
“License has expired” error message
box will come to the user. The
application will be forced to close

Connecting FST to the Xe-M

• Plug the USB Cable Type B connector into FMM
J6 USB Port and Type A connector to PC/Laptop
USB Port


• For first time connection, Window will prompt a
message that a New Hardware had been found
Select No, not this

time before
proceeding
!
Click NEXT once the Ensure power is applied to
desired option is selected the Xe-145F

Select Install from a list

or specific location Click NEXT once the
(Advanced… before desired option is
proceeding selected
Select Search for the

best driver in these Click Browse button
locations to locate the driver.
The VCOM driver can
Window will display be found in the FST
the selected location installed directory
of the USB Driver C:\Program
Files\Ingersoll
Rand\Xe Field
Click NEXT once the Service Tool\USB
location of the driver is Driver folder
selected
Windows may warn

the user that the driver
is not verified
Click Continue Anyway

to proceed Click Finish once
this screen is
displayed
Windows will copy and

install the drivers


Click Device Manager
Expand Ports
(COM & LPT…
Indicates the COM

To identify the COM port number used
port of the USB by the USB Driver
Driver, go to System
Properties>Device
Manager

• To launch the program, go to Start>All
Programs>Ingersoll Rand>Xe SvcTool or using
desktop shortcut

Main Program Screen

• Below are description of the main screen once you
enter the FST MENU Bar
- List all functions available within the program
TOOL Bar
- Quick launch of plug-ins within the program
MAIN DISPLAY Window

- Display active sub-program such
as Monitor Plug-in, Chart Plug-in,
Datalog Wizard & etc
STATUS Bar
- Display communication status and language in used

MENU Bar – File
• FILE
° Provides options to work with load service tool settings,
save service tool settings and print setup
Load Settings
– User can load a previously saved FST Window size
Save Settings
– User can save a particular size of the FST window
Print Setup
– No Functions currently
Exit
– To exit field service tools
MENU Bar – Edit
• EDIT
° Used to select the controller communication port
automatically
Configure Communications
– Use USB
» When checked, automatic connection will be enabled and the user need
not create new connection manually. When the user presses the “Connect”
button, FST detects the connection with controller automatically
» When unchecked, the user will have to specify the connection manually

MENU Bar – Service
• SERVICE
° Provides options to work with date and time settings and
file access feature
Date Time
– To synchronize the Xe-145F date and time to PC time
» Click Connect to establish communication between controller and FST.
Once connected, click Update Controller to synchronize
Click Update Controller to

synchronize the controller
time to the PC time

MENU Bar – Service
File Access
– Allows downloading of files from the controller
This Click Browse to select

window a location to
display a download the file
list of files
existing This window display a
within the list of files selected
controller
!
Engineering may request field
service to download certain files for
problem solving

MENU Bar – Tools
• TOOLS
° Provides options to work with Chart and Monitor features
Chart
– Display plotted data points of variables selected for charting
– Able to launch up to 3 session of Chart Plug-In
Monitor
– Editing/viewing of variable setpoints.
– Viewing of variable present values
– Log data of selected variable to a HTML file
– Able to launch up to 3 session of Monitor Plug-In

MENU Bar – Language Utility
• Language Utility
° Allows user to select the desired language to work with
Controller Programming Wizard
– English
– French
– Chinese
– German
– Italian
– Spanish
– Korean

MENU Bar – Wizards
• WIZARDS
° Provides options to work with Controller Programming
Wizard, Data Log Wizard and Report Wizard
– Allows programming of Application and Firmware into the Xe-145F
hardware
Data Log Wizard
– To download Analysis (Trip) Log and Event Log from the FMM
– Analysis Log captures all Analog Input/Output data before and after a
Trip event for up to 3 instances
– Event Log captures all Events (up to 252) that are registered in the
FMM Event Log such as Trip, Alarm, Start, Stop, Setpoint change
and etc

MENU Bar – Wizards
Report Wizard
– Allows user to saved settings from the controller to the hard drive or
to download previously saved settings to the controller
– Know previously in CMC Service Tools as Load and Save Report

MENU Bar – Window
• WINDOW
° Provides options to work with
tiling/cascading the windows and
arrange icons
Tile
– Active sub-programs window do not
overlap each other
Cascade
– Active sub-programs window are align
over each other

MENU Bar – Help
• HELP
° Provides options to work with the
HTML Help file.
Contents
– Display the table of contents of the
HTML Help file
Index
– Display the index of the HTML Help
file
Search
– look for topics containing specific text
in the HTML Help file
MENU Bar – Help
About
– Display the version, loaded plug-ins and existing plug-ins of the
service tool, license expiry date and remaining days
Display the FST

version and licence
expiry date
Display loaded
Plug-ins or Existing
Display information
Plug-ins
about the Plug-ins
Press this button to

make the selected
plug-in non
functional

Establishing Communications
• Programs within the Field Service Tools requires
establishment of communication to the Controller
° For Monitor, Chart, Date & Time and File Access, locate
and click on the Connect Icon
Subsequent usage of these tools may not need to click on the
connect button. Program automatically connects to the controller
° For Controller Programming Wizard, Datalog Wizard
and Report Wizard, click on Select Connection
to select the correct connection to the controller
!
Ensure Use USB is checked
under Menu – Edit>Configure
Communications

Establishing Communications
° For programs that requires user to
select the correct connection
– Select Centac Compressor on the Named
Connections window and click Select
button to proceed
Select the desired

Once communication connection on the
is established, the Named
Status Bar will Connections
indicates Connected window and Click
Select to proceed
to comms
establishment

Variables Selection
Allows user to select variables for monitoring, charting and
reporting as well as saving a group of variables into a Variable
Group file for use later
• Only Monitor, Chart and
Report Wizard plug-in
have the ability to allow
user to perform such
functions

Variables Selection
Go to Variable>Select Variables in Depending on the plug-in, to open the
their respective plug-in Variable Selection window are different.
Click on Select
Variables
Click on this
shortcut icon in
their respective
plug-in

Variables Selection
After a change in firmware or application of the controller, when the user click
on Select Variables button for the first time, it will start the process of reading
the available variables from the controller. The process of reading the variables
form controller will take few minutes
Controller
Details
display the
firmware and Selected Variables
application Available Variables provide provide a list of variables
file version a list of variables that are that are being selected
available for selection. It will by the user. Only
be populated once the variables in this window
variables had been read will be used in Monitor,
from the controller Chart or Report
HINT
Once a variable had been selected, it will no longer appear in Ingersoll Rand Service Education Team
the Available Variables window Ingersoll Rand Proprietary Information. Rev A – Jul 2011
Variables Selection
Click Remove to moved a Click Add to moved a selected
selected variable from the variable from the Available
Selected Variables window to the Variables window to the Selected
Available Variables window Variables window
Double click on Click Remove All to Click Add All to moved all
the variable will moved all variables variables from the Available
moved it from from the Selected Variables window to the
Available Variables window to Selected Variables window
Variables the Available
window to Variables window
Selected
Variables
window

Variables Selection
Click on the Scroll bar to move
updown the list
Double click on
the variable will
moved it from
Selected
Variables
window to
Available
Click OK once the Variables
desired variables had window
To find a variable, input the
name of the variable in the been selected
Find text box
Click on Clear button to

remove the text input on the
Find text box
Variables Selection
Selected Variables will be displayed on the
main window of the plug-in (i.e Monitor,
Chart or Report…

Variables Selection
Go to File>Save Variables Variables that are selected can be saved into a Variable
Group in their respective Group (*VGP… for future use without the need to re-select
plug-in again when you use Monitor, Chart or Report plug-in.
Click on Save
Variable Group
Click on this
shortcut icon
in their
respective
plug-in

Variables Selection
Select a location
to save the
Variable Group
Click Save once the

Input the desired name
location and name had
of the variable group
been identified

Variables Selection
Go to File>Load Once there are a saved Variable Group
Variables Group in (*.VGP…, user can load the group back to the
their respective plug-in Monitor, Chart or Report plug-in
Click on Load
Variable Group
Click on this shortcut

icon in their
respective plug-in

Variables Selection
Select a location
of the previously
saved Variable
Group
Select the VGP file to
load
Click Open once the

location and file had
been identified

Variables Selection
Variables that are selected can be remove from the plug-in
(i.e Monitor, Chart or Report….
Click on this icon

Go to Variable>Remove to remove all
Selected Variables or variables in the
Remove All Variables from window in their
their respective plug-in respective plug-
in
Click on this icon to

removed selected
variable in their
Click Yes to respective plug-in
agree to removing
the variables

Monitor Plug-In
Helps the user to monitor the performance and set values to some
of the allowed variables of the controller
• To launch the program, go
to Tools>Monitor or click
on the shortcut

Monitor Plug-In
Click Connect Icon to Click Disconnect Icon to
establish communication remove communication
with the controller. with the controller.
For first time user, a new

connection had to be selected Once connected, Status bar will indicate the
and click Select button to connection
proceed (refer to section on
Establishing Communication…
Monitor Plug-In
Establish communication
with the controller (Refer to
Establishing
Communication section
Disconnect
communication with the
controller
Exit and close

the Monitor Load a group of
Plug-In variables previously
saved by the user from
Saved a group of a *.VGP file (refer to
commonly used Variables Selection
variables that are section…
presently selected to a
*.VGP file (refer
Variables Selection
section…
Monitor Plug-In Opens a window for user to

select variables that are
available for monitoring (refer
to Variables Selection section…
Removed a selected
variable from the
Monitor Plug-In (refer
to Variables Selection
section…
Removed all variables

from the Monitor Plug-
In (refer to Variables
Selection section…
Variable with Blue
background are
presently selected

Monitor Plug-In
Places check mark on
Monitor Check Box for
all variables assigned to
the Monitor Plug-In
Removes all check

mark on Monitor Check
Box for all variables
assigned to the Monitor
Move selected variable Plug-In
updown the list in
Monitor Plug-In

Monitor Plug-In
Selects how the data from FMM are displayed
on the Monitor Plug-In Readings field Number,
Percent, Raw Format or Scientific and number
of decimal
Display a sample of
the readings using
selected options
Select the Format
Type for the
variables
Set the decimal
places required in
Click OK to implement the Readings
the change to the Field
Readings field

Monitor Plug-In
StartStop Recording of all selected variables
values to a HTML file according to the specified
sampling rate (C:\Program Files\Ingersoll
Rand\Xe Field Service Tool\Data…
Click the down arrow to

bring up the Sampling Rate
window
Click on the Start Recording

button to begin logging variables
selected for monitoring. Click on
Stop Recording button to stop the
logging
Input the desired sampling

rate here

Monitor Plug-In
Plot the data of the presently selected variable
in the Chart Page (for multiple variable plotting,
you will need to select the variable and click
Chart icon each time…
Click on the Chart icon to

chart presently selected
variable
Variable with Blue

background are
presently selected

Monitor Plug-In
Monitor - A check mark on the Check Box Readings - Display the
means the data are being monitored (Raw data present value of the
or set point will be displayed in Readings field… variable
Edit Value For user

to input the required
values for setpoint
variables. Pressing the
Down arrow will
Variable Name - Display display the last five
the name of the variable values being input
being assigned
To change a set
point, enter the
Unit - Allows user to change the display desired value in
units. The value on the Readings field will the box and hit
change according to the units selected. Enter button
Actual units and data used on the FMM are
not affected. Pressing the Down Arrow will
display the available units (not all variables
have alternate units… Ingersoll Rand Service Education Team
Monitor Plug-In
Right click on the Context Menu Place a check
selected variable of the selected mark on the
to bring up the variable Monitor
Context Menu Check Box to
monitor the
selected
variable
Insert a
Remove the check blank line
mark on the Monitor above the
Check Box to stop selected
monitoring the selected variable
variable
This window display the type
Duplicate the of units. For variables with
variable to Undefined, user can select
another row from the list by clicking on the
arrow

Chart Plug-In
Helps the user to view the data in a graphical format. The user
can plot up to eight variable charts in one chart window
to Tools>Chart or click on
the shortcut

Chart Plug-In
Click Connect Icon to Click Disconnect Icon to
establish communication remove communication
with the controller. with the controller.
For first time user, a new

connection had to be selected Once connected, Status bar will indicate the
and click Select button to connection
proceed (refer to section on
Establishing Communication…
Chart Plug-In
Establish communication
with the controller (refer to
Establishing
Communication section…
Disconnect
controller
Loads a previously
saved historical data in
SQL Compact edition
database file *.SDF
from a location in the
PC for reviewing

Chart Plug-In
Load a group of
variables previously
saved by the user from
a *.VGP file (refer to
Variables Selection
section…
Saves the historical

data to a SQL
Exit and close Compact edition
the Chart Plug- database file *.SDF to
In a location in the PC for
review later or share
Saved a group of
with other users
commonly used
variables that are
presently selected to a
*.VGP file (refer
Variables Selection
section…
Chart Plug-In
Opens a window for user to
select variables that are
available for monitoring (refer
to Variables Selection section…
Removed all variables

from the Chart Plug-In
(refer to Variables
Selection section…

Chart Plug-In
StartStop Recording of all selected
variables values to a HTML file
according to the specified sampling
rate (C:\Program Files\Ingersoll
Rand\Xe Field Service Tool\Data…
Click the down arrow to

bring up the Sampling Rate
window
Click on the Start

Recording button to
begin logging variables
selected for monitoring.
Click on Stop Recording
button to stop the logging
Input the desired sampling

rate here

Chart Plug-In
Saved the present chart as a
*.PNG file which can be inserted
into any Microsoft programs or
view directly with Picture Manager
or others

Chart Plug-In
Input the desired Timespan
for all charts in this box and
press Enter
Input the desired Timespan

for individual chart in this Set Timespans for all the charts of
box and press Enter selected variables in chart window.
Timespan can be set between 10 to 300
sec. For example if the Timespan is 20,
then the most recent 20 seconds worth
of data will be shown for all the charts of
variable
Set Timespan for individual chart of

selected variable. Timespan can be set
between 10 to 300 sec.

Chart Plug-In
Stop the updating of data into the chart window for
analyzing purpose. However, new data would continue to
be gathered and the same can be retrieved on unfreeze
Continue with data updating into the chart window. The

data gathered during freeze will be available when the
chart is unfreeze

Chart Plug-In
Click the updown arrow
to bring upclose the
Display the name of the
Variable Specific
selected variable and the
Options window
units of measurement
Click on this icon to

remove the selected
variable from the chart

Chart Plug-In
Allows user to select the

points and line color of the
selected variable
Line and Points
Points only
Allows user to select how the
data are displayed on the
Line Only chart Line and Points,
Points Only or Line Only
Display the quantity of

variables selected in this
Chart Plug-In
Chart Plug-In
Click on this link to switch from Real Time
View to Historical View of the selected Newest data on
variable (Hint : When Historical View link is the chart are
shown, the chart is presently in Real Time plotted on the
View. When Real Time View link is shown, the right side of the
chart is presently in Historical View chart within the
selected
Timespan and
will scroll to the
left of the chart
Oldest data on the chart

are moved to the left
side of the chart within
the selected Timespan
and will be moved to
the Historical

Chart Plug-In
In Historical View, this area is known
as the Viewer. It displays the data
points of the presently selected range
in the Navigator. The first time user
switches to the Historical View, both
Viewer and Navigator will be the
same
In Historical View, this area is known as Navigator which

displays the viewer s present position by highlighting the
section of data the Viewer is presently viewing
Chart Plug-In
Navigator allows the user to move

the viewer s position by clicking and
Viewer will be updated with the data
dragging the highlighted area within
selected by the Navigator
the Navigator. Upon release the
Viewer will display the data in the
new highlighted region (in white
background….
Initially, click and drag along the navigator to

HINT
select the region (white background… to display
Resize Handles are only present when the
in the Viewer, thereafter, use the resize handle mouse is over the highlighted region
to re-size the region
Chart Plug-In
This is the maximum
value within the Viewer. If Hovering the mouse over any data point will
the value is obscured by display a text block in the Navigator showing
the data, moved mouse the exact time and values of the
over it corresponding point, also the point will be
highlighted red in Viewer
Click on + or to
resize the
Viewer. Similar
This is the minimum value to adjusting the
within the Viewer. If the resize handles
value is obscured by the
data, moved mouse over it

Chart Plug-In
Both the Viewer and the Navigator will plot the data in a candlestick
format when there is more data points then available screen space.
For example, if the historical view contains 10,000 data points and the
window size is 500 pixels. The chart requires at least 1 pixel between
each data point and therefore create 250 candle sticks, each
representing 40 data points
Hovering the mouse over any

candle stick will display a text block
in the Navigator showing the min,
max and avg data captured within
the candle stick. Also the point will
be highlighted red in Viewer
A timeline is displayed at the bottom of each chart showing increments

of time from the present. This timeline will adjust itself with the size of
the chart window to show largersmaller increments as space allows.
The time displayed are using the PC time Ingersoll Rand Service Education Team
Data Log Wizard

Allows downloading of the Event Log and Analysis Log from the
Xe Controller
to Data Log Wizard or
click on the shortcut

Data Log Wizard

This is the welcome screen of the Data Log Wizard which describes the
functionality of the wizard. Before proceeding to establish communication with
the controller, ensure the PC is connected to the USB port on the FMM
controller
!
Ensure the PC are
connected to the USB port
of the Controller before
proceeding Click NEXT to
proceed

Data Log Wizard

Select Connection
allows user to select
the correct connection
This window display (refer to section on
the name of the last Establishing
used connection. Communication…
Click Next to
proceed. For first
time user, this
window will be empty
Once the desired

connection are displayed
in the Last used
connection, click NEXT to
proceed to establishing
FMM

Data Log Wizard

The Data Log Name window
display the logs available in
FMM for download. Analysis
log captures all analog
inputoutput data before and
Select the type of after a trip for up to 3
data log stored in the instances while Event log
FMM to download captures all events (252… that
appears in the FMM Event
Log
Click NEXT once the

desired log is
selected

Data Log Wizard

This screen indicates the
progression of the download
!
Do not disconnect or power off the Click NEXT once the
controller while downloading is being download has been
performed. Always plug-in your completed
notebook to a power source! Ingersoll Rand Service Education Team
Data Log Wizard

Input the destination to save the
data log or use the Browse button
to select a location. The file will be
Both Event Log and
saved as a PDF
Analysis Log file will
be saved as a PDF
file.
Input the name of the

file to be saved to the
hard-drive and click
Click NEXT once the desired Save
location and name of the log is
defined
Data Log Wizard

To open the file, double click on the file or
you can open the file in the location you have
selected previously
Once the file had

been downloaded, it
will be displayed in
this window
Click Finish to exit the wizard

Report Wizard
Read and generate a group of variable values from the FMM &
store it in the PC in HTML and CSV format. The stored variable
values in the CSV file can be loaded back into the FMM
to Report Wizard or click
on the shortcut

Report Wizard
This is the welcome screen of the Report Wizard which describes the
functionality of the wizard. Before proceeding to establish communication with
the controller, ensure the PC is connected to the USB port on the FMM
controller
!
Ensure the PC are
connected to the USB port
of the Controller before
proceeding Click NEXT to
proceed

Report Wizard
Select Connection
This window display (refer to section on
the name of the last Establishing
used connection. Communication…
Click Next to
proceed. For first
time user, this
window will be empty
Once the desired

in the Last used
Controller

Report Wizard
The Select Operation
screen allows user to
select the action to be
performed
Select Read from
Device to download
selected variables
value to a report in
HTML and CSV file
or Write to Device
to send variables
value from a
previously saved Click NEXT once the
CSV file back to the desired option is
controller selected

Report Wizard – Read from Device

Click Browse to select the location to
save the downloaded HTML and CSV
file (Required Field…
Input the name of
the report. This will
be used as the name
of the file saved
(Required Field…
Destination window
display the location of
the file to be saved.
Input information for the

Company, User Name,
Serial Number and any Click NEXT once all
Comments if required required information
had been filled

Select Variables allows user to select the
variables and its value to save to a HTML and Save Variable Group allows user to
CSV file saved a group of common used
variables to a VGP file. Variables
must already be selected using the
Select Variables before saving
Load Variable
This window display a
Group allows user
list of variables
to load a group of
selected
variables previously
saved in a VGP file
HINT
Recommend to save all Click NEXT once
variables value instead of desired variables are
selecting certain variables to selected
save Ingersoll Rand Service Education Team
This window
display summary
of the operation,
number of
variables selected
and information
that had been
input by user
Click NEXT to
proceed to download
This page indicates

the progress of the
download
Placing a check
mark on this box
will allow the
program to launch
a browser to view Click FINISH to end
the HTML file the wizard once the
after the Finish progress indicates
button is clicked Finished
!
Do not disconnect or power off the controller while downloading is being
performed. Always plug-in your notebook to a power source!
Report Wizard – Write to Device

Click Browse to select the location the
CSV file had been stored in the PC
Hard Drive
This window display

the location of the file
that will be used to
upload variables
value back to the
controller
Select the file

and click Open
Click Next once the

location of the CSV file
had been selected

Click Browse to select the location the
CSV file had been stored in the PC
Hard Drive
This window display
the location of the file
that will be used to
upload variables
value back to the
controller
Report Details shows

date the saved report
was created and the
report type (will only Select the file
appears once a CSV and click Open
file had been selected
Click Next once the

location of the CSV file
had been selected
This screen provides

a review of the
information that was
previously input by
the user before
saving


Select None will remove
check mark from Write
Select All will place a box of all variables
check mark on the Reading indicates the
Write Box of all value of the variable
variables that was saved
previously
A Check mark in this

column indicate the
variable value will be
send to the Click Next to proceed
controller. User can to uploading the values
select and de-select back to the controller
from the write check
box HINT
Recommend to send all
variables value in the CSV file
Variable column display the back to the controller
name of the variable

The Details window

provides a review of HINT
the information that It may take some time for
was previously input the screen to change to the
next screen when the
by the user before downloading is in progress.
saving and the total Do not be alarmed
variables value that
will be sent to the
controller

with the download
!
Emergency Stop (E-Stop) must be engaged prior to sending the variables value to
the controller or Digital Input DI-7 must be in the enable state. Failure to do so
may result in unexpected starting of the machine
This page indicates

the progress of the
download
Click Finish once the

download is completed


Allows programming the configuration and firmware files into
the Xe-145F controller FMM and DCU module
to Wizards>Controller
Programming Wizard or
!
Ensure the E-Stop button is engaged
or Digital Input #7 on the FMM is
activated before proceeding

This is the welcome screen of the Controller Programming Wizard which
describes the functionality of the wizard. Before proceeding to establish
communication with the controller, ensure the PC is connected to the USB port
on the FMM controller
!
Ensure the PC are
connected to the USB
port of the Controller
Click NEXT to
proceed


Select Connection
This window (refer to section on
display the Establishing
name of the Communication…
last used
connection.
Click Next to
proceed. For
first time user,
this window
will be empty
Once the desired
in the Last used
Controller

The window display the
firmware and application
version presently installed in
the FMM and DCU
Display the
controller serial
number and MAC
address
Selecting this
option allows
downloading of
new firmware or
configuration files Click NEXT once the
to the controller desired option is
selected


Update Package
Select Full or Part *.pkg
indicates the location
or *.zip file by double
of the files. Use the
clicking on the file
Browse button to
select the location in
which the files are
residing on the hard
drive
Package Contents The FullPartial

display the package file to be
information of the programmed to the
package to be controller consist of
downloaded files for the FMM and
DCU. There is no
separate package file
for each of the
component


This window allows user to select which file to be
downloaded from the package. File with a Check Mark
indicates selected file for downloading. Full indicates the
download will include Firmware and Configuration files
while Partial only include Configuration files
Select Delete
Select the desired Machine ID file.
file to download to Delete Machine ID
the controller. file will reset all
Typically both are parameters to
required Factory Default
values.
Recommended to
enable this option
whenever
programming is
Click NEXT once the needed
desired file and option is
selected
This window
display summary
of the operation,
options selected
and files that will
be downloaded to
the controller
Click NEXT to proceed to

downloading the files to
the controller
!
Do not disconnect or
power off the controller
This page indicates while the downloading is
the progress of the being performed and the
updates. update is being carried out
Click FINISH to end

the wizard once the
progress indicates
Finished
HINT
!
It will take some time (about 10 to 15
DCU will display Diagnostic Mode (Blue Screen). Initially it will
show Security level set to 1, then followed by Distributing Files minutes) for the update to complete.
and Installing New Files. Once complete, the controller will reboot Ingersoll Rand Service Education Team
File Access
Allows access to the controller files and to transfer the files from
controller to PC
to Service>File Access or

File Access
Click on ConnectDisconnect shortcut to
This window display the
establishremove communication with the controller
location of the files to
be saved in the PC
Filename Get Delete
Analysis Log X X
Analysis Log Config X
Comm Config X
DCU Debug X X
Event Log X X
Feature List X
FMM Debug X X Click Browse to select the
IO Config
Licensed
X
X location on the PC to save
Machine ID X the files
Machine Install X
Overrides X
Private Data Map X
Protocol Data Maps
Public Data Map
X
X
Text Translations X files that are being
saved to the PC
Value Limits X
This window display the list of files available on

the controller. Refer to Table to determine if the
file can be transferred or deleted
File Access - Get

Select a file to transfer Click Get-> to transfer the
file to PC
Click Yes to proceed

Topic 5
Modbus Communication

Testing the Modbus RTU Network

• Configure Modbus RTU parameters on the DCU
General Settings folder
° DCU Modbus Address
Set Slave device address to 01 for machine #1, 02 for
machine#2 and so on…
ID Modbus Address Protocol Parity Baud Rate Stop Bits Byte Order
Machine#1 01
Machine#2 02 Modbus None 9600 1 Big Endian

Machine#3 03


• Start Modscan32 and proceed to Connection>Connect
Select the COM
port that are
Set these connected to the
parameters converter
similarly to
those
configured on
the DCU If comms
cannot be
established,
you may try to
Select this to place check
determine the mark on both
protocol DSR and CTS
Click OK once
everything had
been configured

Select Show Data to display Set Device Id to the Modbus
the data window Address assigned on the DCU

Set total messages sent and
address received. Press Reset
to 0007 Ctrs to clear and restart
Set length to 6 the message count.
Set this to 04:INPUT Ideally, the number of
REGISTER messages sent should
equals messages
received.
Display the
Display the data that is read from the DCU. In
Absolute Address
this example, System pressure is 121.9871,
of the variable
Oil pressure is 19.7756 and Oil Temperature is
115.7436


• Once every individual slave device in the network
had been verified, proceed to testing the complete
network
HINT
Wired the converter at
the cable point that are
suppose to wired to
customer DCS. This will
ensure all cables and
termination are checked

Testing the Modbus TCP Network

• Perform communication testing on each device and
the entire network before handing system to customer
° Verification of the communication port on the device
° Verification of the communication setting on each device
° Verification of the communication wiring termination and
cable condition
• Tools required
° Ethernet switch
° CAT5e cross cable
° Modscan32
° Notebook or PC

• Wired up the PC directly to each device in the
network using a CAT5e Cross Cable
° Ensure cable length does not exceed 100 meters


• Configure Modbus TCP parameters on the DCU
General Settings folder
° Configure DCU Modbus Address, IP Address, Subnet
Mask and DHCP
ID Modbus Address IP Address Subnet Mask DHCP
Machine#1 01 192.168.65.1 255.255.255.0 False
Machine#2 02 192.168.65.2 255.255.255.0 False
Machine#3 03 192.168.65.3 255.255.255.0 False
PC NA 192.168.65.4 255.255.255.0 NA

Configure IP Address of PC
• Go to Control Panel>Network Connections
• Right click on “Local Area Connection” and select

“Properties”

• Select “Internet Protocol
(TCP/IP) and click
“Properties”
• Click on “Alternate
Configuration” and
select “User Configured”

• Enter 192.168.65.4 for
“IP address” and
255.255.255.0 for
“Subnet mask”
° Only for direct
connection to PC
° Leave all other fields
empty
• Click “OK” when

completed

• Perform a Ping Test to
determine connectivity
° Go to Start>All
Programs>Accessories>C
ommand Prompt
° Type ping 192.168.65.1
(IP address of the slave
device) and hit enter
If test is successful, you
will see reply
If test failed, you will see
Request Time Out


• Start Modscan32 and proceed to Connection>Connect
Select Remote
TCPIP Server
Set Service Port
to 502
Set the IP
address to the
slave device IP
address
Select this to
determine the
protocol
Click OK once
everything had
been configured

• Once every individual slave device in the network
had been verified, proceed to testing the complete
network
HINT
Wired the PC at the
cable point that are
suppose to wired to
customer DCS. This will
ensure all cables and
termination are checked

Examples of using Modscan32

• Example to read Holding registers
° Inlet Valve is connected to AO-1 and Bypass Valve connected to AO-2
Signed Unsigned Signed
16 Bit Exponent 16 Bit Fraction IEEE 32-Bit Float
Absolute Relative Absolute Relative Absolute Relative
Holding Register Name - Read/Write Address Address Address Address Address Address
(decimal) (decimal) (decimal) (decimal) (decimal) (decimal)
Analog Output, Channel 1 (J3-P1,3) 40053 0052 40054 0053 43053 3052
Analog Output, Channel 2 (J3-P4,6) 40055 0054 40056 0055 43055 3054
Set this to 03:HOLDING

REGISTER
Display the data that is read from the DCU. In

this example, Inlet Valve is 0.0 and Bypass
Valve is 100.0

Topic 6
Xe-145F Remote Web Access

Xe-145F Web Enabled Access

• The DCU functions as a web server for the
compressor. The web server offers the following
through the interface
Display of present operating state of the compressor
Compressor Information – model number, serial number, rated capacity and other
details
Start, Stop, Reset Alarm, Load and Unload buttons
Adjust target pressure
Display of analog information such as Temperatures, Pressures and Vibrations
Display of hour meters
Display of Event log
Graphing
Display of maintenance timers
Edit and display of maintenance log
Notification of alarm/trip events via email Ingersoll Rand Service Education Team
Xe-145F Web Enabled Access
IP Address 192.168.65.3
Subnet 255.255.255.0
AC-1
IP Address 192.168.65.1 Remote PC

Subnet 255.255.255.0
Ethernet Switch
Input the IP Address of the configured in the DCU
AC-2
IP Address 192.168.65.2
Subnet 255.255.255.0

Networking for Remote Web Access

• Wiring up for Remote Web Access
° Connect CAT5e Cross Cable from Remote PC to DCU J4
TCP/IP RJ45 Port
° Not more than 100 meters electrical length per cable
Distance exceeding the stated length requires the use of Ethernet
switch for every 100 meters
Plug CAT5e Cable with
Plug CAT5e Cable with RJ45 Connector into
RJ45 Connector into DCU Remote PC Network
J4 port Interface Card (NIC…
HINT
An Ethernet Switch is required when
distance exceeds 100 meters or more than
one Xe-145F connecting to Remote PC
Configuring DCU for Web Access

• On the DCU General Settings
folder
° Configure IP Address, Default
Gateway, Subnet Mask and
DHCP
For Xe-145F that is connected to
customer Local Area Network,
these information must be provided
by Customer’s IT team
For Xe-145F connected to a remote
standalone PC, user can assigned
their own IP Address
!
Emailing function of Remote Web
Access will not work in System
connected directly to a Standalone PC Ingersoll Rand Service Education Team
Example of IP Address assignment
° For Standalone Remote PC

AC-1
assignment (Private Remote Standalone PC
Network)
IP Address 192.168.65.1
192.168.65.1
Those fields highlighted in
Subnet 255.255.255.0 Red should be uniform across
all Xe-145Fs and Remote PC
Network configuration
IP Address 192.168.65.3
192.168.65.3
AC-2 Subnet 255.255.255.0
Those fields highlighted in
Green should be different
across all Xe-145Fs and
IP Address 192.168.65.2
192.168.65.2
Subnet 255.255.255.0 Remote PC Network
configuration
Example of IP Address assignment
° For Local Area Network

AC-1
assignment Remote Standalone PC
Customer’s IT to provide
fixed IP addresses for all the
IP Address 11.18.65.15
Subnet 255.255.252.0 compressors
DHCP can also be set to
True on the DCU Ethernet
AC-2
setting and will acquire IP Subnet 255.255.252.0
Subnet 255.255.252.0

Configure IP Address of Standalone PC

• Go to Control Panel>Network Connections
• Right click on “Local Area Connection” and select

“Properties”


• Select “Internet Protocol
(TCP/IP) and click
“Properties”
• Click on “Alternate
Configuration” and
select “User Configured”


• Enter 192.168.65.3 for
“IP address” and
255.255.255.0 for
“Subnet mask”
° Only for direct
connection to PC
° Leave all other fields
empty
• Click “OK” when

completed


• Perform a Ping Test to
determine connectivity
° Go to Start>All
Programs>Accessories>C
ommand Prompt
° Type ping 192.168.65.1
(IP address of the slave
device) and hit enter
If test is successful, you
will see reply
If test failed, you will see
Request Time Out

Logging Into the Controller’s Web Page

• To access Remote Web
Internet Explorer
page, launch Internet
Explorer or other web
browser programs Mozilla Firefox
• To access a particular
machine, input the
configured IP address on
the DCU of the Xe-145F HINT
into the IP address The compressor is accessed either by name or by
IP. Accessing by name requires that a router be in
window of the browser the network. The default name is mcb2403. The
name may be changed at Compressor Information
program folder in the Remote Web Access

Remote Web Access – Login Page

Requires user to enter their username, password and select the
language for the web pages. This login screen will authenticate
the user against the type of account
(A) Username
° Input the assigned username
A
(B) Password
° Input the assigned password C
B
D
(C) Language
° Select the desired language
Same language availability on the
DCU (30 languages) !
Only 5 users can concurrently login to the Web
(D) Login Access at a time. If another user attempts to
° Clicking this will authenticate login, an error message will be displayed
and proceed to next page Ingersoll Rand Service Education Team
Remote Web Access – Page Layout

Understand the Layout design of the Web Page
(A) Command (B) Folder Bar
Buttons ° Allows user to
B
navigate to
° Allows user to
different pages of
control the
the web access
defined machine
° Available on all
° Available on all D
A C pages
pages
° Grey out when (C) Page Content
user does not
have the access ° Display the
right to perform content specific
to the navigated
the action or (D) Status Bar web page
Remote control
over Web is ° Display the status of the machine
disabled on the Operating State, Alarm/Trip, Load/Unload,
DCU Maintenance notification, Network and
Prelube Pump running
Available on all pages Ingersoll Rand Service Education Team
Remote Web Access – Folder Icons
Home
• Default page after logged in. Display information about the compressor
operating parameters, running hours, loaded hours, number of starts etc
Event Log
• Display the event log from the controller
Performance Log(Xe 145 only)
• Shows the performance details and system data for the compressor
including hour meters, amp meters, no. of alarms & trips
Graphing (Xe 145 Only)
• View the data in a graphical format for the selected analog input variable
and time duration

Remote Web Access – Folder Icons
Maintenance
• Contains the contact address & number to call for parts or service and
maintenance counters with the appropriate title and service schedule hours
Inspection Log (Xe 145 Only)
• Record machine data over a fixed period of time and at a fixed rate
• Indicates the compressor model, S/N, rated capacity, power requirement
and other machine information
Account
• Shows the login user name and access level. User can change the login
password through this screen

Remote Web Access – Home Page

Display key compressor data i.e Stage n Pressure, Vibration &
Temperature, Hourmeters, Amps, Valves position and etc
! This page may not display all

analog signals to the controller
Remote Web Access – Home Page

Display key compressor data i.e Stage n Pressure, Vibration &
Temperature, Hourmeters, Amps, Valves position and etc
!
Only users with Admin or
User access rights can change
pressure set point and
hourmeters
Ingersoll Rand remotely
Service Education Team
Remote Web Access – Event Log

Display controller event log - up to 252 events with date & time
stamped and event triggering value
HINT
The latest event is listed at the top of the page Ingersoll Rand Proprietary Information. Rev A – Jul 2011




Remote Web Access – Performance Log

Display performance details and system data including avg
pressure, hour meters, amp meters, no. of alarms & trips
Click Logout to terminate current session
Click Print icon

to print the
Display logged
current Web
in user id and
page
Variable compressor
description hostname
Variable
value

Remote Web Access – Performance Log

Display performance details and system data including avg
pressure, hour meters, amp meters, no. of alarms & trips
Determine the time interval for which parameters
are stored. All parameters are stored in a rolling
FIFO manner 8 Hrs, 1 Day, 7 Days or 30 Days
Sampling Rate of Data

Monitoring Interval Sampling Frequency
Display a list of Select the Frequency the 8 hrs Every 6 sec
email recipients performance log report will be
1 Day Every 10 sec
that are sent via email to users that
configured to requested it via the Email 7 Days Every 60 sec
received the Notification section of the 30 Days Every 240 sec
Performance Account Page Every 8 Hrs,

Log Every Day, Every Week or
Every 30 Days Ingersoll Rand Service Education Team
Remote Web Access – Graphing

View the data in a graphical format for the selected Analog Input
variable and time duration.
The window displays the

data according to the time
span selected
When Weeks has been selected,

the X axis will be scaled such
that the span on screen
represents duration of 1 week
When Days has been selected, the

When Hours has been selected, the X axis will be scaled such that the
X axis will be scaled such that the span on screen represents duration
span on screen represents duration of 1 day
of 1 hour.
Remote Web Access – Graphing

View the data in a graphical format for the selected analog input
variable and time duration.
Click on Dropdown
button to bring up
selection of analog
input variable to plot
in the window
By moving the mouse over graph will display the

determined value at the position of cursor with
! the date and time
Flow and Head is shown in the list. No
information will be shown for these
unless the compressor has the
appropriate option Ingersoll Rand Service Education Team
Remote Web Access – Maintenance

Contains maintenance counters with the appropriate title and
service schedule hours
Reset each consumable

hours left before service to
Display hours left before service

for each consumable
Account Type Description

Admin Able to reset timers, change total hour settings,
contact information and machine information.
User Able to change total hour settings. Cannot reset times
or edit contact.
View View parameters. Cannot reset times or edit any
parameters
Remote Web Access – Maintenance

Contains maintenance counters with the appropriate title and
Display Minimum and Maximum Input the required

value the set point can accept hours
Click Cancel to exit
Click Confirm to save

!
Extending the service schedule hours beyond the
Present Service Schedule Hours factory recommended defaults can cause excessive
for each consumable. Can be wear on the compressor and also affect its energy
changed by clicking on the efficiency. The service schedule hours should be
window decreased for extreme environments

Remote Web Access – Inspection Log

Record machine data over a fixed period of time and at a fixed
rate
Display site & machine

information
Captured log of the

compressor on specific
day & time

Remote Web Access – Inspection Log

Record machine data over a fixed period of time and at a fixed
rate
Configure the frequency (Daily or Weekly… and time the
inspection log will be sent via email to addresses specified
Display a list of email recipients

that are configured to received
the Inspection Log

Remote Web Access – Comp. Info

Indicates compressor model number, serial number, rated
capacity, power requirement and others
Hostname allows user to use Name instead
of IP address to access the compressor
Input machine SN and Model to these

fields. This will also change the Model
and SN shown in the Maintenance
Folder of the DCU
These field are provided to allow user to input the

network s SMTP server address and account for
emailing function in the Remote Web Access to work
!
You must input SMTP Server IP Address in the SMTP Server field. The
server must also be open to allow emails without authentication. For SMTP
Account is the “From” field on emails from this compressor. This is not
used for authentication with the SMTP server and any text may be entered.
Use unique names here if multiple compressors with Xe-145F are used. Ingersoll Rand Service Education Team
Remote Web Access – Comp. Info

Indicates compressor model number, serial number, rated
capacity, power requirement and others

Remote Web Access – Account

Shows the login user name and access level. The user can change
the login password through this screen
This window display a list of user and their
access level as well as allow users with
Admin access level to create and delete
accounts
Click Delete button to remove the selected user

account
!
Only users assigned with ADMIN access level
Click Add button to add
can perform Account management of adding
user accounts
and deleting users. For users assigned with
USER or VIEW access level, they can only
change their password
Enter the Username, Password and select

the required access level. Click Add to add
the user account

Allows the user to change hisher

password and administrator to
change Access level
Input new password or select new

Access Level. Click Change PWAL
when done


Allows users to add email address to

receive Warning, Trip, Inspection Log Click Edit to change email alert
or Performance Log settings
Click X to remove email address
Click Add to add email address
Click Submit to save

Enter the email Select the
address desired emails
to receive Ingersoll Rand Service Education Team

357 Basic Xe-M Onboard Controller

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Revision A: 19 Jul 2011

Ingersoll Rand Service Education Team

Ingersoll Rand Service Education Team

Ingersoll Rand Service Education Team

•Common Look and Feel

Ingersoll Rand Service Education Team

Xe-M Controller Integration Timing

CMC (1996  2003…

C1000 All New Centac shipped Aftermarket Retrofits

Oct 2010 July 2011 August 2011

Ingersoll Rand Service Education Team

Xe-M Controller Evolution

What is in the Xe-M

X – All controls are X 145 – Screen Size –

Ingersoll Rand Service Education Team

Xe-M Aftermarket Retrofit Program

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Xe-M Standard Bundled Options

Ingersoll Rand Service Education Team

Xe-M Rotary Controller Features

• Over 30 Selectable built in languages

• Selectable units of measurement

• Selectable data for Graphing up to 5 analog input

Xe-145M Centrifugal Controller Features

• Built in Web Pages

Xe-145M Centrifugal Controller Features

Ingersoll Rand Service Education Team

Xe-145M Centrifugal Controller Features

• Supported by X-Series Sequence Conrollers

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Xe-M Controller Replacement

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Ingersoll Rand Service Education Team

Xe-M Membrane – Command Buttons

Xe-M Membrane – Navigation Buttons

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Xe-M Membrane – LED Indicators

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Xe-M – Screen Sections

Xe-M Display – Navigation

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Xe-M Display – Navigation

Ingersoll Rand Service Education Team

Xe-M Display – Navigation

1. Pressing the Down button on

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Xe-M Display – Folder Bar Icons

Xe-M Display – Folder Bar Icons

Xe-M Display – Title Bar Icons

More Pages to the Left Icon

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Xe-M Display – Page Content Icons

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Xe-M Display – Dashboard Icons

Xe-M Display – Dashboard Status Msgs

Xe-M Display – Dashboard Status Msgs

Xe-M Display – Dashboard Status Msgs

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Home Folder – Default

(B) Offline Pressure

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Home Folder – Default