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880386
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ISSN 0148-7191
Copyright ©1988 Society of Automotive Engineers, Inc.
Positions and opinions advanced in this paper are those of Persons wishing to submit papers to be considered for
the author(s) and not necessarily those of SAE. The author presentation or publication through SAE should send the
is solely responsible for the content of the paper. A process manuscript or a 300 word abstract of a proposed man us-
is available by which discussions will be printed with the cript to: Secretary, Engineering Activity Board, SAE.
paper If it is published in SAE Transactions. For permission
to publish this paper in full or in part, contact the SAE
Publications Division. Printed in U.S.A.
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880386
This paper presents a broad review of the Since most work on VVT has been concerned
whole subject of variable valve timing applied with gasoline engines the major part of this
to both gasoline and diesel engines, including paper relates to this type of engine but a
related technology such as the use of short discussion of the potential benefits for
supplementary valves in the intake ports or diesel engines is also included.
manifolds. The current motivation to provide
variable valve timing and the state of The valve timing events of an engine are
development of mechanisms to achieve it are shown in diagrammatic form in Fig. 1, For
discussed, followed by a prediction of gasoline engines it is generally found that
possible future trends. the timing of IVC and the length of the
overlap period are the main variables which
need to be controlled in order to achieve most
of the potential benefits of VVT.
IT HAS LONG BEEN KNOWN that improvements in
gasoline engine performance would be
obtainable if the valve timing were variable
so that it could be optimised for any
combination of engine speed and load
TDC
throughout the whole operating range of the
engine. Crankshaft
0148-7191/88/0229-0386$02.50
Copyright 1988 Society of Automotive Engineers, Inc.
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2 880386
For gasoline engines, the emphasis in the In recent times there has been a shift of
past has been mainly on improving torque emphasis away from improvement of high-speed
throughout the speed range, and Fig. 2 shows torque towards improvement of fuel consumption
measurements taken on a typical modern 2 litre and smoothness of running at low speeds.
engine with three different values of IVC. Since fuel consumption is generally judged by
Details of the engine are given in the the results obtained on a driving cycle such
Appendix. The valve overlap and the exhaust as the ECE-15 fuel economy cycle, and
valve timing were held constant during these steady-state speeds at part loads, the results
tests. Although the results are presented as are affected to a large extent by the engine
a separate curve for each value of IVC, it can fuel consumption at light loads and at idle.
be seen that with continuously variable IVC It is therefore important to concentrate
the torque could be increased significantly in attention on these operating conditions. Fig.
comparison with the standard timing in both 3 shows fuel consumption contours at light
the upper and lower parts of the speed range. load and medium load for the same 2 litre
At low speeds this engine was knock limited; engine as before. It is seen that the best
otherwise the torque difference would have fuel consumption at these part loads is
been larger. obtained with early IVC and short overlap.
The reasons for this are uncertain but might
be associated with the lower residual gases.
Other forms of VVT investigated on the same
engine were:-
IVC 15 . Early
Std. (50*ABDC) - Variable valve overlap, with constant IVC
—1 VC 15" Late - Variable period cam, with constant angle
20 . 0verlap in all Cases
12 of peak lift
— 11
0
a 10
a-
IIIIMINMIN
MI 111 VVT.
Fig. 4 shows the IVC and overlap
variations with each of the three forms of
MIMI El
w
9 The benefits which could be obtained with
co the three alternative types of variable valve
8
7 IIIIIIIIIIIIIMII
1000 2000 3000 4000 5000 6000
Engine Speed (rev/min)
timing when compared with fixed valve timing
are shown in Table 1. These values have all
been derived from test results of the same 2
litre engine. No allowance is made for
possible increased friction of the VVT
Figure 2 Effect of IVC on Full Load Brake mechanism.
Mean Effective Pressure (BMEP) for
Typical 2 Litre Gasoline Engine.
6 70
0
co
\Lark) bl e IVC
2000 rev/min Light Load
2200 rev/min Medium Loud ta-
70 rn
60
I
Va riabte
P eriod
60 Elir.- 1 101 rn
i
1.0
<
ill 0•98
c 50
0
Var'able ---
098 IAlggigfiM I l --07.96 a Overtop
ct 50
M
0 . 97 .....
0.95
MO ---• 095
U
0 . 95 --0.94
j 40
40 1111. - 11 0 93
30 3020
-10 0 10 20 30 40 50 60 0 20 40 60
Overlap deg.) Overtop Period ( deg.crank)
Figure 3 Relative Specific Fuel Consumption Figure 4. Combinations of Inlet Valve Closing
Contours at Part Loads for Typical 2 Angle and Overlap Period Used in
Litre Gasoline Engine. Tests of 2.0 Litre Engine.
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880386 3
4 880386
the inlet valve timing to reduce the quantity early inlet valve closing to control peak
of air inducted. firing pressure is not as effective as the use
of VCR pistons, but it allows the brake mean
Secondly, fuel injection equipment effective pressure (bmep) to be increased by
limitations currently restrict even the 30 to 40 per cent for a given peak firing
highest speed automotive diesels to a maximum pressure. Cycle efficiency can be more nearly
rated speed of 4500 rev/min or so, which is retained at high loads because the expansion
appreciably less than for a corresponding ratio is not reduced as with VCR pistons.
gasoline engine. This means that valve timing They noted also the same potential advantage
optimised for good cold starting ability, high as for VCR pistons in terms of ability to burn
torque at low speeds and good fuel economy is lower quality fuel, reduction of diesel knock
not too restrictive to air flow at the rated and reduction of exhaust emissions because of
speed. a reduction in ignition delay at light loads.
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880386 5
IN
.
I ilechaniCal or ▪ ohydtaulic
Elecli ushn-MvIiS variation of the whole camshaft.
Vari able Camshaft Yonab.lo Follower hydraulic crinivol Krynzewski scamiStaly)
il3othoisul Stonla,/ vcno,d
Ger onger {IS-17 1 The rather bewildering array of different
112 -14/ mechanisms can be classified in a number of
Link with trovablV plod!
different ways, one of which is shown in Fig.
_----,/ 6. This arranges the mechanisms first
Spn.gle- cam Multiple cams Swinging Levet Psot i\taltng Auxiliary
according to the means by which the valve is
/\
oremlltyvarnrg follower betweencoin any., corn
oarn In change or rocket corn and Sy cceenItit Addilion actuated, then (for mechanical actuation)
phase period r m,Stivcr.dcl!bllowet sod rod
system [Buroodt iFial I
main corn
secondly according to the means by which the
and lilt Dalrnter
UlLInner.0 SCPritill (25) [ I/tst,nn timing is varied. Some examples of the
Steady
PE-201
Cyclically
WnAd 125.27) different types (3, 8, 11-41) are given in
122-241
phase wrong
HydiAtilie lame!
Fig. 6 and short descriptions will now be
angle phone angle
vatialicri td nary
with 1031 was. given of a few which are believed to be under
Alta-Rome,-pmMavel development at the present time.
City Urn.. an phase r
Flow-rate Control by Spill control EltellOnie
Food IWCierrn1 .dirndl oil Curnenrns control
GM E
Fp r a WC check valve supply "D RENOLD CAMSHAFT PHASE-CHANGE MECHANISM
Renoir: Mitchell lEfury ISMI Msconl Hut.C.D
I 3 -32 I 13E1 1371 SEMI (32) - Fig. 7 shows this example of a
[Ron
133,3,36,35 1 mechanism to vary the phase angle of the inlet
camshaft of a double overhead camshaft (DOHC)
Figure 6. Classification of Variable Valve engine. It incorporates an axial motion
Timing Mechanisms. hydraulic piston with a helix on the inside
and a rounded rectangular external profile.
The assembly is mounted at the driven end of
mechanism has provided a useful tool for the the camshaft with the drive sprocket for a
optimisation of valve timing without the need chain drive attached to the outside. The
for producing several different alternative phase angle can be varied by 15 deg cam angle.
CAMSHAFT SENSOR
ENGINE
OIL
1 LINEAR TO ROTARY HELICAL CHA/NWHEE PRESSURE CHAIN
PISTON SHAFT WHEEL
SEAL
SENSOR
HP
SLOT
SOLENOID
VALVES BEARING
t CAMSHAFT
LP DRIVE
~CHAIN
BEARING
HOLLOW DOWEL
END OUTER OUTER BODY
PLATE BODY RETUPP
SPRING
HELIC AL SHAFT
To ,1
SUMP =..L
SCREW WITH
RESTRICTOR POSSIBLE MAP OF
OPTIMUM PHASE ANGLE
AGAINST SPEED S LOAD
RETURN SPRING
f.N\
hi van 0010
LINEAR TO ROTARY PISTON n tort
i.1.1DAD
t,irnt Anton
PHASE CONTROLLER
6 880386
Adjustable
Cam Labe
(1 t‘fte Part
3-Dimensional Cam
Figure 8. Fiat 3-Dimensional Cam Mechanism Figure 9. Cam Phase Change Mechanism of Elrod
(14) and Nelson (38)
FIAT 3-DIMENSIONAL CAM - Fig. 8 shows the It is seen that the cam period varies but
tapered-profile cam engaging with a its phase angle remains constant because
tilting-pad type of follower. Axial movement variation of the phase angle would cause the
of the camshaft brings a different part of the cam surface to become hollow, thus destroying
cam into engagement with the follower, giving the line contact required with a flat
a change in valve lift and timing. Since the follower.
base circle radius has to be constant along
the length of the cam but the peak is tapered, Although much progress towards the
the pad follower has to change its angle of introduction of this mechanism on engines in
tilt as the cam rotates. A barrel-shaped normal production has been reported (18),
roller follower might provide an alternative there has been no announcement that this has
to the tilting pad but the contact stresses been achieved at the time of writing.
would be greatly increased.
ELROD AND NELSON CAM-LOBE PHASING (42) -
The variations in inlet and exhaust valve Fig. 9 shows one form of this system for
timing and lift quoted in an example are shown producing a continuously-variable change of
in Table 2. phase angle of individual cams instead of the
whole camshaft. A control mechanism on one
end of the shaft varies the phase angle of an
inner hexagonal-section shaft to which the
movable cams are attached relative to an outer
Table 2. Example of Variations of Valve Timing tubular shaft which is driven by the drive
and Lift with Fiat 3-Dimensional Cam pulley or sprocket.
880386 7
8 880386
give an indication of current activity in this optimum swirl and different valve timing gives
field. It remains to be seen whether further good low speed performance (45).
development of these or other mechanisms will
produce a reliable system with a sufficiently The reed valve, in principle,
attractive ratio of benefits to cost for it to automatically prevents backflow of exhaust gas
be adopted in production. Even if this cannot during the overlap period and return flow of
be achieved in the near future it can be air from the cylinder during the compression
expected that successful applications to stroke at low speeds; hence valve timing
laboratory and experimental engines will be optimised for maximum power with large overlap
seen. and late inlet valve closing, can be used
without impairing low speed/low load
ALTERNATIVE VALVE TECHNOLOGY performance. However, the reed valve would
need to be very close to the poppet valve to
There are a number of alternatives to VVT be effective, and it would be bound to cause a
which may be capable of giving similar restriction in the port, thus reducing the
benefits. These can be grouped into three maximum power. An example of an inlet
categories: manifold with reed valves was tested by
Emmenthal and Manz (46) on a small
Alternatives to the poppet valve turbocharged engine. Compared with a
- Supplementary valves in the inlet conventional manifold they measured increased
port or manifold torque at low speeds and a reduction of only a
- Two inlet valves, with differences few per cent at high speeds.
in size, timing or porting
CURRENT STATUS AND FUTURE TRENDS
These categories will now be looked at
each in turn, although some overlap occurs The potential performance and economy
when for instance a butterfly valve is used to benefits of VVT for gasoline engines have been
control air flow to one of two inlet valves. widely reported in the literature, current
emphasis being mainly on the improvement of
ALTERNATIVES TO THE POPPET VALVE - The fuel consumption, especially at part loads and
poppet valve is firmly established as the best idle. Improvements in low speed torque and
type of valve for sealing the combustion smoothness are also important since they allow
chamber and allowing a good flow of inlet and the final drive gear ratio to be raised, with
exhaust gases. However, other types of valve a consequent further improvement in fuel
are known and might be easier to control to consumption.
vary the timing.
There is only limited interest in the use
The Cross rotary valve gives rapid of VVT on diesel engines because only the
opening and closing but since it combines larger more highly-rated engines can be
inlet and exhaust ports in one assembly the expected to show significant benefits.
only form of control that can be envisaged is
to change the phase angle of inlet and exhaust Present known applications of VVT to
together. This would give very little engines in quantity production are confined to
benefit. phase-angle changing mechanisms for the inlet
camshafts of DOHC engines. The 3-dimensional
Sleeve valves are another alternative to cam mechanism from Fiat is reported to be near
poppet valves but to vary the motion of the to production and may be released to the
sleeve in order to vary the timing would public in the near future.
probably be as difficult as to vary the timing
of a poppet valve. Research into all aspects of VVT
technology continues at educational
SUPPLEMENTARY VALVES IN THE INLET PORT OR establishments, automotive engine makers,
MANIFOLD - Since valves in these positions do research organisations and engine component
not have to withstand the high pressure and makers worldwide.
temperature of the gases in the cylinder they
can be of simple lightweight construction with PREDICTIONS OF FUTURE TRENDS - Since it
only moderate sealing efficiency and they are is clearly difficult to devise VVT mechanisms
relatively simple to control. Typically a capable of producing the desired timing
butterfly valve or a simple rotary valve is variations with acceptable cost, durability
used, but there is also the possibility of and reliability, it can be expected that
using a reed valve which is self-actuating. engine makers will continue to pursue any
simpler alternatives that o:Ters some or all
The supplementary valve can be used to of the potential benefits of VVT.
give effectively late opening or early closing
(or both) of the inlet valve (43), or to Turbocharging may be considered to be one
change the tuning of the induction system to of the alternatives to VVT, hence it is
improve low speed torque (44) or to shut off unlikely that engines will be fitted with both
one of two inlet ports so that the other with these features.
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880386 9
Low friction will be a necessary REFERENCES
requirement for any VVT mechanism in order to
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loads. late intake-valve closing",
Tuttle J.H.
Progress in the development of mechanisms SAE paper 800794.
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control each valve separately or to have a Tuttle J.H.
separate camshaft for the inlet valves so that SAE paper 820408.
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selling price can more easily be justified. Automotive Engine Alternatives, Plenum Press,
1987. Proceedings of the International
The improvements in low speed torque and Symposium on Alternative and Advanced
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superseded by 2-stroke engines, thus 5. "Diesel Engine Reference Book",
eliminating valves and removing the need for Lilly L.R.C. (Editor),
VVT altogether! Butterworths 1984, p6/4.
10 880386
13. "A computer controlled poppet valve 25. "A variable lift and event control
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MTZ, May 1986, pp. 185-188.
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880386 11
APPENDIX
Positions and opinions advanced in this paper are those of Persons wishing to submit papers to be considered for
the author(s) and not necessarily those of SAE. The author presentation or publication through SAE should send the
Is solely responsible for the content of the paper. A process manuscript or a 300 word abstract of a proposed menus-
is available by which discussions will be printed with the cript to: Secretary, Engineering Activity Board, SAE.
paper if it is published in SAE Transactions. For permission
to publish this paper in full or in part, contact the SAE
Publications Division. Printed in U.S.A.