Building HMI Siemens Mini CNC MTU 200 For
Supervision and Maintenance
Arinto Eka, Slamet Budiprayitno, S.T., M.T. , Moh.Abdul Hady, S.T., M.T,dan Affan Naziihan Nuufa
Departemen Teknik Elektro Otomasi , Fakultas Vokasi, Institut Teknologi Sepuluh Nopember (ITS)
Jl. Arief Rahman Hakim , Surabaya 60111 Indonesia
Abstract - CNC created can help ease the
cost of spending without having to hire
services for the manufacture of goods. PT
CNC Controller Indonesia Make CNU
MTC200 Mini Machine for student and
student learning tool to know how CNC
machine work. Mini CNC machines are used
schools and institutions for such learning.
Therefore, a system used to monitor the
components of Mini CNC is required. This
supervision is expected to assist the
maintenance department to detect which part
is in trouble by using HMI for its settings and
program the PLC to detect errors on this Mini
CNC machine. This HMI setting added
additional parameters to be able to compare
the component data and restrictions that exist
for each component. In this system the
component that will be the object of this
supervision is servo motor because according
to the company this part most and most
important on CNC machine. In this system
using Sinumerik808D as HMI and PLC as
controller. This tool can be used on CNC
machine because it can show paratmeter on
CNC machine. Keyword: CNC, HMI, Mini
CNC
1. INTRODUCTION
Mini CNC machines made by the company
PT.CNC CONTROLLER INDONESIA have
very sufficient specifications for learning focus.
Not only have the same specifications Mini CNC
can be operated using a Computer which is also
provided by the Company. Human Machine
Interface (HMI) for CNC Mini CNC 200
machine as Monitoring Machine Using
Sinumerik 808D. Using the Xml programming
language which is used specifically for
Sinumerik 808D to display data in the Mini 808D
CNC machine. Some components are often
damaged due to frequent use. CNC machines do
not have the ability to read on their components.
The amount of time that is wasted to identify the
components that are damaged due to the absence
of a monitoring system. The data contained in the
machine by reading through the servo drive data
sent to each component. [1] At the time of any
damage to this machine can be read quickly and
effectively. So that when the machine on the
client is damaged the company can read what
problems are in the Mini CNC machine MTU
200 without spending much time.
2. BASIC ASSUMPTION AND
NOTATIONS
2.1 Maintenance
Supervision is important in a company that
works in any field. Companies in the
manufacturing sector usually require
maintenance that is used as a reduction of funds
to repair goods used and owned by the company.
[2]
Maintenance activities are generally
conducted to prevent damage to machines or
equipment used for production activities too
quickly, in addition to maintenance activities
must have effective, efficient, and low cost
criteria. Basically Maintenance has 2 criteria
divided by time of maintenance
• Condition maintenance, ie maintenance
activities to maintain the state of the machine /
equipment in order to function properly in
accordance with the machine's economic age.
• Replacement maintenance, ie maintenance
activities for repair and replacement of machine
components on time according to planned
schedule [3] [2]
Maintenance activities are generally done to
prevent damage to machines / equipment used
for production activities too quickly, in addition
to maintenance activities must have effective,
efficient, and low cost criteria. The following are
some of the objectives of the maintenance
activities:
•Extend the life of the machine and
equipment.
• Maintain the function of the machine and
equipment to keep it good.
• Ensure optimum availability of machinery
and equipment.
 • Ensure operational readiness of machinery
and equipment.
• Reduced downtime from machine and
equipment (maximize availability)
• Ensure the safety of the user of the machine
and equipment.
• Ensures customer satisfaction
This maintenance activity is common. The
critical component is the condition of a
component that has the potential to suffer
damage which affects the operational reliability
of the system unit. The assessment of critical
components can be done using a critical analysis
approach. Predictive maintenance is often
referred to as condition-based maintenance. That
is, new maintenance activities are carried out in
certain engine conditions.
2.2 Sinumerik 808D
This device system is a setpoint used on the
CNC Mini MTU 200 machine. This component
is made by Siemens companies that specialize for
CNC machines because the CNC controller must
have the ability to turn the G-Code into a
programmable motion for Servo motors. [4].
G-Code program is a program used to run a
machine with a number-based. G-Code
programming is commonly used to declare the
movement to be performed by the machine. G-
Code Programming has 2 methods:
• Incremental Method Is a programming
method where the reference point is
always changing, ie the last point to be
addressed becomes a new reference
point for the next size.
• Absolute Method Is a programming
method where the reference point is
always fixed, ie one point / place is used
as a reference for all subsequent sizes.
[5]
The use of 808D synphrics is essential for
CNC machines is a tool used to enter the
programs needed to run the machine and used to
show the status of the machine on a CNC
machine. With this sinmuerik is expected to be
easier to run the program. Because of this
synergic use is aligned because some
components such as PLC, Servo Motor, Servo
Drive also use Siemens products.
2.3 PLC
The use of tools used in industry today is that
most PLCs are electronic devices or controllers
that can perform various control functions at
complex levels. Initial PLCs are designed to
replace relay logic systems. This PLC is
programmed in "logic ladder", which closely
resembles a schematic diagram of relay logic.
This program notation is chosen to reduce
training demands for existing technicians. Other
early PLCs used the instruction list programming
form, based on the stack-based logic cracker.
PLC can be programmed and controlled by
operator or admin via computer. commonly used
to identify marked objects. [6]
The program in the PLC is called the ladder
diagram program. This program describes the
relationships needed for a process. The PLC will
operate an I / O system that can consist of
contacts and coils connected to sensors and
actuators. At first PLC works for ON and OFF
conditions to drive motors, sensors, and
actuators. PLC is also a digital electronic system
that is designed to control the engine with the
process of implementing sequential control
functions, operations, timings, counting and
arithmetic. This controller also has I / O, memory
unit, control unit, and processor itself so it can be
called with a digital computer ..
2.4 XML
The use of Sinumerik HMI can be
programmed using XML programming. lies in
the core of the web service, which is used to
describe data The main functions of XML are
inter-application communication, data
integration, and external application
communications with external partners. With
XML standardization, different applications can
easily communicate between one XML is an
abbreviation of eXtensible Markup Language.
[7] The markup language is a set of rules that
define a syntax used to describe, and describe
text or data in a document through the use of tags.
Other popular markup languages such as HTML,
describe to the web browser how to display text,
data, and graphics formats to a computer screen
while visiting a website. XML is a markup
language used to process meta data (information
about data) that describes the structure and
purpose of data contained in XML documents.
XML can also be used to define certain other
domains, such as music, math, finance and others
that use structured markup languages. [8]
 3. DESIGN OF MAINTENANCE
SETTING PROGRAM
Hmi is used as a set point for CNC machines.
Used to enter the program in HMI then connect
to the PLC to run Servo motors and servo motors
provide feedback through encoder and direct to
HMI Sinumerik. As Figure 3.2 shows, the
workings of HMIs that are plotted are connected
to the PLC after programming is executed and to
call commands on the settings in the PLC.
Figure 3.1 HMI installation
The PLC will activate the command on the
servo drive to run the servo motor according to
the desired program that has been entered in the
HMI. Therefore HMI is called Setpoint because
the program and initial setting on Sinumerik
808D run For the data shown in the HMI
maintenance is the existing data from the encoder
connected to the servo motor. From Encoder
directly paired into HMI for reading and
displaying data. In HMI directly programmed
with XML programming to display the data
Figure 3.2 Flowchart
4. RESULT AND ANALYSIS
4. 1 Program Simulation Testing
The simulation used in this test is used to try
programs made from XML programming to
display data on the HMI. Using simulations on
the PC, it is expected to prevent programs that
can damage the tools on CNC machines for the
use of simulations when data collection on
programs can be displayed.
FIgure 4.2 Simulation
4.2 Motor Speed Testing
The infrared reflection sensor's infrared
sensing test detects this item aiming to determine
the sensor's ability to detect. This test is done by
measuring the detection time using a timer with
a certain distance.
Table 4.1 Motor Speed Status Table
No Motor Speed
Status
Rpm
1. 20 Program Fine
2. 400 Program Fine
3. the alarm lights
4000
up
5. CONCLUSION
Based on the results of testing and analysis that
has been done can be concluded that the use of
Bedasarkan Tests conducted on this HMI can be
concluded that this tool can be used to collect
data on the Mini CNC machine for component
monitoring. From the data can be taken is
Spindle motor for speed and distance traveled on
the motor can be seen by using the program on
the HMI in the settings using the Program XML
Program can run in accordance with the
timeliness. And when the speed is running lebih
dari batas akan keluar program alarm

REFFERENCESS
[1] L. Qiu, “Preventive Maintenance
Schedule of CNC Machine Tool Based
on Monte Carlo Simulation,” 2014 17th
Int. Conf. Electr. Mach. Syst. ICEMS
2014, pp. 993–996, 2015.
[2] CIBSE, Maintenance engineering and
management: Guide M. 2008.
[3] M. E. Brumbach and J. A. Clade,
Industrial Maintenance. 2003.
[4] O. Instructions, “SINUMERIK
SINUMERIK 808D ADVANCED
Commissioning Manual,” pp. 1–172,
2013.
[5] I. NexGenCAM, Fundamentals of CNC.
2012.
[6] M. S. Li and F. F. Zhang, “The research
of embedded CNC system component,”
ICCASM 2010 - 2010 Int. Conf.
Comput. Appl. Syst. Model. Proc., vol.
7, no. Iccasm, pp. 601–604, 2010.
[7] P. Yott, “Introduction to XML,” Cat.
Classif. Q., vol. 40, no. 3–4, pp. 213–
235, 2005.
[8] M. Automation, Module 4 Drives and
Mechanisms Lecture 1 Elements of CNC
machine tools: electric motors. .