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100 1 027 100 1 027 100 1 027

TYP TYP TYP


843 843 843
B A A B B A A B B A A B
- - - - - - - - - - - -
= = = = = =

90

90

90
12 x 12 CHAMFER 379 379 + 12 x 12 CHAMFER + 12 x 12 CHAMFER +
100 x 75 FILLET (TYP) 100 x 75 FILLET (TYP) 100 x 75 FILLET (TYP)
100

765
72
TYP 100

1 015
100
355 355 TYP
TYP

1 215
67
245
338 338

64
245
NOMINAL
= = 10 RADIUS OR

12 x 12 CHAMFER

265
899

NOMINAL

10 RADIUS OR
TYPE T1 426 426
12 x 12 CHAMFER
852 NOMINAL

407 407 10 RADIUS OR

TYPE T2 12 x 12 CHAMFER
814

TYPE T3

100 1 027 100 1 027

TYP TYP 843 FOR TYPE T1, T2, T3, T4 25


843 803 ( 803 FOR TYPE T5)
B A A B B A A B
- - - - - - - - 25 x 25 RECESS
= = = =

25

90
90

90
+
12 x 12 CHAMFER + 12 x 12 CHAMFER +
100 x 75 FILLET (TYP) 100 x 75 FILLET (TYP)

1
DETAIL A DETAIL B
00
TYP - -
1 515

120 0 20 40 60 80 100mm 0 20 40 60 80 100mm

TYP
20 10 20 10

1 815
2 100
309 309
58

556
265 265

10.
50
265

330
NOMINAL GENERAL NOTES
= = 10 RADIUS OR
0 100 200 300 400 500mm
12 x 12 CHAMFER SCALE OR AS SHOWN.
757 100 50

NOMINAL DENOTES WEB THICKNESS TO BE VERIFED BY THE DESIGNER FOR STRENGTH REQUIREMENTS.
TYPE T4
350 350 10 RADIUS OR + DENOTES INCREASED FLANGE THICKNESS MAY BE REQUIRED FOR GIRDER WIDTH > 2 100 DEPENDING ON
12 x 12 CHAMFER DECK THICKNESS AND CONSTRUCTION LOADING.
700
DENOTES DIMENSION SHALL BE INCREASED IF FLANGE THICKNESS > 90.

ALL SURFACES IN CONTACT WITH CAST-IN-PLACE DIAPHRAGM CONCRETE SHALL BE ROUGHENED DURING
TYPE T5 MANUFACTURE TO CONSTRUCTION JOINT IN ACCORDANCE WITH RMS SPECIFICATION B80.

THE TOP OF FLANGE SURFACE EXCEPT UNDER LINK SLAB SHALL BE MADE ROUGH BY BROOM FINISH TRANSVERSELY.

GIRDER FLANGE EDGES AND TOP OF FLANGE UNDER LINK SLAB SHALL BE FINISHED SMOOTH.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018


DIRECTOR BRIDGES AND STRUCTURES SUPER T GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 1
STANDARD SIZES
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/002805
A1 B0201
COPYRIGHT ROADS AND MARITIME SERVICES 2018
G5 N16-V G5 N16-V

TYP
100
G5 N16-V G5 N16-V

G6 N12-S G7 N12-S

TYP
100

750 =
G5 N16-V G5 N16-V

S AT 150
G6 N12-S G7 N12-S

AT 140
TYP
100

= 560

5 SPACE
G4 N16-S

4 SPACES
G4 N16-S

CO V
G6 N12-S G7 N12-S

110
CO V

CO V

30
30

30

ER
G4 N16-S

ER

ER
G3 N12-AZ G3 N12-AZ G3 N12-AZ

150
G2 N28-S MAX G2 N28-S MAX G2 N28-S MAX

G2 N16-S MIN G2 N16-S MIN G2 N16-S MIN

160

160

160
G1 N16-BZ G1 N16-BZ G1 N16-BZ

GIRDER TYPE T1 GIRDER TYPE T2 GIRDER TYPE T3

G5 N16-V G5 N16-V

TYP
100
G5 N16-V G5 N16-V G6 N12-S G7 N12-S
TYP
100

G6 N12-S G7 N12-S

1 280
AT 160 =
1 050
AT 150 =

8 SPACES
G4 N16-S
7 SPACES

GENERAL NOTES

CO V
G4 N16-S
0 100 200 300 400 500mm

30
CO V

SCALE
30

ER
G3 N12-AZ 100 50
ER

G3 N12-AZ
THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0203, B0205, B0206, B0207, B0208, B0209,

B0210, B0212 AND B0213.


G2 N28-S MAX G2 N28-S MAX
CONCRETE EXPOSURE CLASSIFICATION: B1.
G2 N16-S MIN G2 N16-S MIN
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50MPa.
160

160
MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER OF PRESTRESS SHALL BE 32MPa (MAX 40MPa).

REQUIRED COVER TO REINFORCEMENT NEAREST TO THE CONCRETE SURFACE SHALL BE 30mm UNLESS SPECIFIED
G1 N16-BZ G1 N16-BZ OTHERWISE.

THE REQUIRED COVER SPECIFIED IS BASED ON THE GIRDER BEING CAST IN A RIGID STEEL FORMWORK MOULD WITH

INTENSE COMPACTION USING A VIBRATING TABLE OR FORM VIBRATORS IN CONJUNCTION WITH INTERNAL VIBRATORS.

STRAND DEBONDING DETAILS TO BE DETERMINED BY DESIGNER.

STRAND PATTERN SHOWS MAXIMUM NUMBER OF STRANDS FOR EACH GIRDER TYPE.
GIRDER TYPE T4 GIRDER TYPE T5 WHERE BAR SIZES HAVE BEEN SHOWN WITH THE WORDS MAX AND MIN BESIDE THEM, THE DESIGNER SHALL

PROVIDE DETAILS OF BAR SIZE TO BE USED IN THE DESIGN OF THE GIRDER AND THESE SIZES SHALL BE SHOWN

ON THE DESIGN DRAWINGS.

ACTUAL BAR MARKING OF REINFORCEMENT GRADE, BAR DIAMETER AND BAR SHAPES SHOWN HERE SHALL BE

FOLLOWED WHERE POSSIBLE.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne SUPER T GIRDER DEC 2018


DIRECTOR BRIDGES AND STRUCTURES REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO:
STRAND AND REINFORCEMENT DETAILS 1
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET A
STANDARD DRAWING No
EDMS No
DATE
DS2017/002806
A1 B0202
COPYRIGHT ROADS AND MARITIME SERVICES 2018
� OF GIRDER
� OF GIRDER � OF GIRDER

CO V

30
Ø15.2 STRANDS

CO V

CO V

ER
Ø15.2 STRANDS Ø15.2 STRANDS

30

30
TYPICAL
TYPICAL TYPICAL

ER

ER

4 SPACES AT
THIS STRANDS SHALL

50 = 200
AT 50 = 150

AT 50 = 150
BE OMITTED WHERE
3 SPACES

3 SPACES
ADJACENT REINFORCING

BARS ARE GREATER

THAN Ø24 - TYPICAL


60

60

60
25 25 25 25 25 25

= 6 SPACES AT 6 SPACES AT = = 6 SPACES AT 6 SPACES AT = = 5 SPACES AT 5 SPACES AT =

50 = 300 50 = 300 50 = 300 50 = 300 50 = 250 50 = 250

BOTTOM STRAND PATTERN BOTTOM STRAND PATTERN BOTTOM STRAND PATTERN

GIRDER TYPE T1 GIRDER TYPE T2 GIRDER TYPE T3

5
� OF GIRDER � OF GIRDER
NOM 5mm NOM THICK POLYSTYRENE
BARS TO BE THREADED TO SUIT

CO V
Ø15.2 STRANDS FOAM PAD OVER END OF COUPLER

30
THE COUPLER IN ACCORDANCE
DURING PRODUCTION

CO V

ER
TYPICAL WITH COUPLER MANUFACTURER'S

30
Ø15.2 STRANDS
SPECIFICATION

ER
TYPICAL

5 SPACES AT
4 SPACES AT

50 = 250
THIS STRANDS SHALL
ADDTIONAL
50 = 200

BE OMITTED WHERE TEMPORARY


COUPLER
ADJACENT REINFORCING SCREW-IN
BARS ARE GREATER PLASTIC CAP
THAN Ø24 - TYPICAL CAST-IN COUPLER
60

60
25 25 25 25 FULL ENGAGEMENT MECHANICAL POSITION COUPLER
= 5 SPACES AT 5 SPACES AT = = 5 SPACES AT 5 SPACES AT =
FOR CROSS GIRDER BARS
50 = 250 50 = 250 50 = 250 50 = 250
0 50 100 150mm

BOTTOM STRAND PATTERN BOTTOM STRAND PATTERN 50 25

GIRDER TYPE T4 GIRDER TYPE T5

CRANK = 6F LAP LENGTH


� OF GIRDER

EQUAL SPACES 135 495 495 135 EQUAL SPACES

F
F = D + 6mm
160 MAXIMUM SPACING 160 MAXIMUM SPACING
CLEARANCE

D
FOR D: 16mm TO 24mm
G6 N12-S G7 N12-S

100 SMOOTH
BARS SHALL BE THREADED TO SUIT
FINISH (TYP)
SIZE OF COUPLER IN ACCORDANCE WITH
80

COUPLER MANUFACTURER'S SPECIFICATION APPROVED MECHANICAL COUPLER


COVER

Ø15.2 STRANDS
G5 N16-V G5 N16-V
30

TYPICAL

D
30 FOR D: > 16mm

COVER

30
BOTTOM FLANGE REINFORCING BAR SPLICE DETAIL (G2)
VARIABLE FLANGE WIDTH COVER 1 044 VARIABLE FLANGE WIDTH
NOT TO SCALE

TOP FLANGE REINFORCEMENT DETAILS AND

STRAND PATTERN - ALL GIRDER TYPES GENERAL NOTES


0 100 200 300mm
SCALE OR AS SHOWN.
100 50

STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 15.2mm, TENSILE STRENGTH 1 750 MPa, RELAX 2,

TO AS/NZS 4672.1 WITH MINIMUM BREAKING FORCE OF 250 kN.

FOR OTHER GENERAL NOTES RELATING TO THIS DRAWING, SEE DRAWING No B0202.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne SUPER T GIRDER DEC 2018


DIRECTOR BRIDGES AND STRUCTURES REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO:
STRAND AND REINFORCEMENT DETAILS 1
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET B
STANDARD DRAWING No
EDMS No
DATE
DS2017/002807
A1 B0203
COPYRIGHT ROADS AND MARITIME SERVICES 2018
25 x 25 DEEP RECESS

25 x 25 DEEP RECESS
1 1
- -

TYP

TYP
700

700
800

800
1 1
- -
� GIRDER � GIRDER

= =

VARIABLE 1 136 VARIABLE VARIABLE 1 044 VARIABLE

WIDTH TYPICAL WIDTH WIDTH TYPICAL WIDTH

25 x 25 DEEP RECESS
PLAN PLAN

TYP
INTERNAL DIAPHRAGM
TOP TENDON TOP TENDON TOP TENDON
VARIABLE 1 136 1 044 FACES INCLINED
DEBONDED 800mm DEBONDED 800mm DEBONDED 800mm
WIDTH TYPICAL TYPICAL TYPICAL
FROM END OF GIRDER FROM END OF GIRDER FROM END OF GIRDER

� GIRDER � GIRDER

30

150 X 150 FILLET

TYPICAL

VIEW VIEW SECTION 1


-
END TREATMENT (EDGE GIRDER) END TREATMENT (INTERIOR GIRDER)

STANDARD GIRDER END TREATMENT

STATUS
GENERAL NOTES APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE
0 100 200 300 400 500mm
SCALE W.Ariyaratne DEC 2018
100 50 DIRECTOR BRIDGES AND STRUCTURES SUPER T GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 1
THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0201. STANDARD END TREATMENT
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/002808
A1 B0204
COPYRIGHT ROADS AND MARITIME SERVICES 2018
GIRDER TYPE T1

750mm DEEP
4 BUNDLES OF G11 4-N16-S 2
TOP TENDON
G1 1-N16-BZ-150 -
G11 N16-S DEBONDED 800mm
1 4 SPACES AT 140 120

100
G9 N16-HH G11 N16-S G9 N16-HH 3 BUNDLES OF G3 1-N12-AZ-150
FROM END OF GIRDER -
= 560
G4 1-N16-S, G8 1-N16-FZ-150

150
G12 1-N12-V G9 3-N16-HH-150

125

RDER
G8 N16-FZ

CROSS GI
490
G4 N16-S G4 N16-S

280
FULL ENGAGEMENT
G7 N12-S G15 N24-S MIN
POSITIONAL COUPLERS
G15 N28-S MAX
FULL ENGAGEMENT
G10 N12-S POSITIONAL COUPLERS

G2 N28-S MAX G2 N28-S MAX


G3 N12-AZ G3 N12-AZ 150

275
G2 N16-S MIN G2 N16-S MIN
6 BUNDLES OF

G3 1-N12-AZ-140

G9 3-N16-HH-140
G1 N16-BZ G14 N16-FZ G13 N16-DZ G2 3-N28-S MAX G10 4-N12-S
1 2 G13 1-N16-DZ-140
G2 3-N16-S MIN (800mm LONG)
- - G14 1-N16-FZ-140

SECTION 1 SECTION 2
ELEVATION
- -

GIRDER TYPE T2

1 000mm DEEP
2
TOP TENDON 4 BUNDLES OF G11 4-N16-S
-
G11 N16-S DEBONDED 800mm G1 1-N16-BZ-150 4 SPACES AT 140 120
100

G9 N16-HH G11 N16-S G9 N16-HH 1


FROM END OF GIRDER 4 BUNDLES OF G3 1-N12-AZ-150 = 560
-
G4 1-N16-S, G8 1-N16-FZ-150

150
G12 1-N12-V G9 4-N16-HH-150

125

RDER
G8 N16-FZ

CROSS GI
565
355
FULL ENGAGEMENT
G4 N16-S G7 N12-S G4 N16-S
POSITIONAL COUPLERS
G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT 150

G10 N12-S POSITIONAL COUPLERS G14 N16-FZ


6 BUNDLES OF

450
G2 N28-S MAX G2 N28-S MAX G3 1-N12-AZ-140
G3 N12-AZ G3 N12-AZ
G2 N16-S MIN G2 N16-S MIN G9 4-N16-HH-140

G13 1-N16-DZ-140

G14 1-N16-FZ-140

G1 N16-BZ G13 N16-DZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN - -

SECTION 1 SECTION 2
ELEVATION
- -

GENERAL NOTES
0 100 200 300 400 500mm
SCALE OR AS SHOWN.
100 50

THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0206, B0207 AND B0213.

DENOTES DIMENSION/SIZE GENERALLY SUITABLE BUT CONFIRMATION REQUIRED BY THE DESIGNER

(IF THIS DIMENSION/SIZE IS ALTERED OTHER DIMENSIONS MAY CHANGE).

DENOTES VARIABLE LENGTH BAR.

DENOTES COUPLED BAR.


STATUS
WHERE BAR SIZES HAVE BEEN SHOWN WITH THE WORDS MAX AND MIN BESIDE THEM, THE DESIGNER SHALL PROVIDE DETAILS APPROVED FOR USE
STANDARD DRAWING ISSUED
OF BAR SIZE TO BE USED IN THE DESIGN OF THE GIRDER AND THESE SIZES SHALL BE SHOWN ON THE DESIGN DRAWINGS. ISSUE DATE

DESIGN DRAWINGS SHALL BE PREPARED IN ACCORDANCE WITH, CONCRETE REINFORCEMENT DETAILING SECTION OF THE W.Ariyaratne SUPER T GIRDER
REVISION ISSUE
DEC 2018
DIRECTOR BRIDGES AND STRUCTURES
RMS STRUCTURAL DRAFTING AND DETAILING MANUAL. SEND FEEDBACK ON THIS STANDARD

DRAWING TO:
BONDED END REINFORCEMENT DETAILS 1
ACTUAL BAR MARKING OF REINFORCEMENT, BAR DIAMETER AND BAR SHAPES SHOWN HERE SHALL BE FOLLOWED

WHERE POSSIBLE FOR CONSISTENCY.


21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET A
STANDARD DRAWING No
EDMS No
DATE
DS2017/002809
A1 B0205
COPYRIGHT ROADS AND MARITIME SERVICES 2018
GIRDER TYPE T3

1 200mm DEEP 4 BUNDLES OF G11 4-N16-S 2


TOP TENDON
G1 1-N16-BZ-150 -
G11 N16-S DEBONDED 800mm 4 SPACES AT 140 120

100
5 BUNDLES OF G3 1-N12-AZ-150 1
G9 N16-HH G11 N16-S G9 N16-HH
FROM END OF GIRDER - = 560
G4 1-N16-S, G8 1-N16-FZ-150

150
G12 1-N12-V G9 5-N16-HH-150

125
G8 N16-FZ

RDER
FULL ENGAGEMENT
G7 N12-S

CROSS GI
POSITIONAL COUPLERS

765
555
G4 N16-S G4 N16-S

G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT
150
G10 N12-S POSITIONAL COUPLERS G14 N16-FZ
6 BUNDLES OF

450
G2 N28-S MAX G2 N28-S MAX G3 1-N12-AZ-140
G3 N12-AZ G3 N12-AZ
G2 N16-S MIN G2 N16-S MIN G9 5-N16-HH-140

G13 1-N16-DZ-140

G14 1-N16-FZ-140

G1 N16-BZ G13 N16-DZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN (800mm LONG)
- -

SECTION 1 SECTION 2
ELEVATION
- -

GIRDER TYPE T1

1 500mm DEEP 2
4 BUNDLES OF G11 4-N16-S
TOP TENDON
-
G11 N16-S G1 1-N16-BZ-150
DEBONDED 800mm 1 4 SPACES AT 140 120
100

G9 N16-HH G11 N16-S G9 N16-HH 7 BUNDLES OF G3 1-N12-AZ-150 -


FROM END OF GIRDER = 560
G4 1-N16-S, G8 1-N16-FZ-150

150
G12 1-N12-V G9 7-N16-HH-150

125
G8 N16-FZ

G7 N12-S

RDER
FULL ENGAGEMENT

CROSS GI
1 065
POSITIONAL COUPLERS

855
G4 N16-S G4 N16-S

G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT
150
G10 N12-S POSITIONAL COUPLERS
G14 N16-FZ
6 BUNDLES OF

450
G2 N28-S MAX G2 N28-S MAX G3 1-N12-AZ-140
G3 N12-AZ G3 N12-AZ
G2 N16-S MIN G2 N16-S MIN G9 7-N16-HH-140

G13 1-N16-DZ-140

G14 1-N16-FZ-140

G1 N16-BZ G13 N16-DZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN (800mm LONG)
- -

SECTION 1 SECTION 2
ELEVATION
- -

GENERAL NOTES STATUS


APPROVED FOR USE
STANDARD DRAWING ISSUED
0 100 200 300 400 500mm
ISSUE DATE
SCALE OR AS SHOWN.
100 50 W.Ariyaratne SUPER T GIRDER
REVISION ISSUE
DEC 2018
DIRECTOR BRIDGES AND STRUCTURES
SEND FEEDBACK ON THIS STANDARD
THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0205, B0207 AND B0213. DRAWING TO:
BONDED END REINFORCEMENT DETAILS 1
FOR OTHER GENERAL NOTES RELATING TO THIS DRAWING, SEE DRAWING No B0205. 21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET B
STANDARD DRAWING No
EDMS No
DATE
DS2017/002810
A1 B0206
COPYRIGHT ROADS AND MARITIME SERVICES 2018
GIRDER TYPE T1
4 BUNDLES OF G11 4-N16-S 2
1 800mm DEEP G9 N16-HH G11 N16-S
TOP TENDON
G1 1-N16-BZ-150
-
DEBONDED 800mm
1 4 SPACES AT 140 120

100
G9 N16-HH G11 N16-S 8 BUNDLES OF G3 1-N12-AZ-150
FROM END OF GIRDER - = 560
G4 1-N16-S, G8 1-N16-FZ-150

150
G12 1-N12-V G9 8-N16-HH-150

125
G8 N16-FZ

G7 N12-S

RDER
CROSS GI
1 365
1 150
G4 N16-S G4 N16-S

G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT
G10 N12-S G14 N16-FZ 150
POSITIONAL COUPLERS
6 BUNDLES OF
G3 N12-AZ G3 N12-AZ

450
G3 1-N12-AZ-140
G2 N28-S MAX G2 N28-S MAX
G9 8-N16-HH-140
G2 N16-S MIN G2 N16-S MIN
G13 1-N16-DZ-140

G14 1-N16-FZ-140

G1 N16-BZ G13 N16-DZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN (800mm LONG)
- -

SECTION 1 SECTION 2
ELEVATION
- -

G1 N16-BZ-150

G3 N12-AZ-150

G8 N16-FZ-150

G9 N16-HH-150

G12 N12-V

400

G3 N12-AZ-140

G9 N16-HH-140

G13 N16-DZ-140

G14 N16-FZ-140
G10 4-N12-S

G11 4-N16-S

G15 5-N24-S-140 MIN

G15 5-N28-S-140 MAX

PLAN

GENERAL NOTES
STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
0 100 200 300 400 500mm
ISSUE DATE
SCALE OR AS SHOWN.
100 50 W.Ariyaratne SUPER T GIRDER DEC 2018
DIRECTOR BRIDGES AND STRUCTURES REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD
THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0205, B0206 AND B0213.
DRAWING TO:
BONDED END REINFORCEMENT DETAILS 1
FOR OTHER GENERAL NOTES RELATING TO THIS DRAWING, SEE DRAWING No B0205. 21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET C
STANDARD DRAWING No
EDMS No
DATE
DS2017/002811
A1 B0207
COPYRIGHT ROADS AND MARITIME SERVICES 2018
GIRDER TYPE T1

750mm DEEP
4 BUNDLES OF G11 4-N16-S 2

G1 1-N16-BZ-150 -

100
G9 N16-HH G11 N16-S G9 N16-HH G11 N16-S 3 BUNDLES OF G3 1-N12-AZ-150 820 DEBONDED ZONE
TOP TENDON
G4 1-N16-S, G8 1-N16-FZ-150 1
DEBONDED 800mm 4 SPACES AT 140 120
-
G12 1-N12-V G9 3-N16-HH-150
FROM END OF GIRDER = 560

125

RDER
G8 N16-FZ

CROSS GI
490
G4 N16-S G4 N16-S

280
FULL ENGAGEMENT
G7 N12-S G15 N24-S MIN
POSITIONAL COUPLERS
G15 N28-S MAX
FULL ENGAGEMENT
G10 N12-S POSITIONAL COUPLERS

G2 N28-S MAX G2 N28-S MAX


G3 N12-AZ G3 N12-AZ 150

275
G2 N16-S MIN G2 N16-S MIN
6 BUNDLES OF

G3 1-N12-AZ-140

G9 4-N16-HH-140
G1 N16-BZ G17 N16-EZ G16 N16-CZ G2 3-N28-S MAX G10 4-N12-S
1 2 G16 1-N16-CZ-140
G2 3-N16-S MIN (800mm LONG)
- - G17 1-N16-EZ-140

SECTION 1 SECTION 2
ELEVATION
- -

GIRDER TYPE T2

1 000mm DEEP
G11 4-N16-S 2
4 BUNDLES OF
-
G1 1-N16-BZ-150
100

G9 N16-HH G11 N16-S G9 N16-HH G11 N16-S TOP TENDON 4 BUNDLES OF G3 1-N12-AZ-150 1 820 DEBONDED ZONE
-
DEBONDED 800mm G4 1-N16-S, G8 1-N16-FZ-150 4 SPACES AT 140 120
FROM END OF GIRDER G12 1-N12-V G9 4-N16-HH-150 = 560

125

RDER
G8 N16-FZ

CROSS GI
565
355
FULL ENGAGEMENT
G4 N16-S G7 N12-S G4 N16-S
POSITIONAL COUPLERS
G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT 150

G10 N12-S POSITIONAL COUPLERS G17 N16-EZ


6 BUNDLES OF

450
G2 N28-S MAX G2 N28-S MAX G3 1-N12-AZ-140
G3 N12-AZ G3 N12-AZ
G2 N16-S MIN G2 N16-S MIN G9 4-N16-HH-140

G16 1-N16-CZ-140

G17 1-N16-EZ-140

G1 N16-BZ G16 N16-CZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN (800mm LONG)
- -

SECTION 1 SECTION 2
ELEVATION
- -

GENERAL NOTES
0 100 200 300 400 500mm
SCALE OR AS SHOWN.
100 50

THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0209, B0210 AND B0213.

DENOTES DIMENSION/SIZE GENERALLY SUITABLE BUT CONFIRMATION REQUIRED BY THE DESIGNER

(IF THIS DIMENSION/SIZE IS ALTERED OTHER DIMENSIONS MAY CHANGE).

DENOTES VARIABLE LENGTH BAR.

DENOTES COUPLED BAR.

WHERE BAR SIZES HAVE BEEN SHOWN WITH THE WORDS MAX AND MIN BESIDE THEM, THE DESIGNER SHALL PROVIDE DETAILS STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
OF BAR SIZE TO BE USED IN THE DESIGN OF THE GIRDER AND THESE SIZES SHALL BE SHOWN ON THE DESIGN DRAWINGS. ISSUE DATE

DESIGN DRAWINGS SHALL BE PREPARED IN ACCORDANCE WITH, CONCRETE REINFORCEMENT DETAILING SECTION OF THE W.Ariyaratne SUPER T GIRDER DEC 2018
DIRECTOR BRIDGES AND STRUCTURES REVISION ISSUE
RMS STRUCTURAL DRAFTING AND DETAILING MANUAL. SEND FEEDBACK ON THIS STANDARD

DRAWING TO:
DEBONDED END REINFORCEMENT DETAILS 1
ACTUAL BAR MARKING OF REINFORCEMENT, BAR DIAMETER AND BAR SHAPES SHOWN HERE SHALL BE FOLLOWED

WHERE POSSIBLE FOR CONSISTENCY.


21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET A
STANDARD DRAWING No
EDMS No
DATE
DS2017/002812
A1 B0208
COPYRIGHT ROADS AND MARITIME SERVICES 2018
GIRDER TYPE T3

1 200mm DEEP
G11 4-N16-S
4 BUNDLES OF 2
G1 1-N16-BZ-150 -

100
G9 N16-HH G11 N16-S G9 N16-HH G11 N16-S 5 BUNDLES OF G3 1-N12-AZ-150 1 820 DEBONDED ZONE
TOP TENDON
G4 1-N16-S, G8 1-N16-FZ-150 -
DEBONDED 800mm 4 SPACES AT 140 120
G12 1-N12-V G9 5-N16-HH-150
FROM END OF GIRDER = 560

125
G8 N16-FZ

RDER
FULL ENGAGEMENT
G7 N12-S

CROSS GI
POSITIONAL COUPLERS

765
555
G4 N16-S G4 N16-S

G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT
150
G10 N12-S POSITIONAL COUPLERS G17 N16-EZ
6 BUNDLES OF

450
G2 N28-S MAX G2 N28-S MAX G3 1-N12-AZ-140
G3 N12-AZ G3 N12-AZ
G2 N16-S MIN G2 N16-S MIN G9 5-N16-HH-140

G16 1-N16-CZ-140

G17 1-N16-EZ-140

G1 N16-BZ G16 N16-CZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN (800mm LONG)
- -

SECTION 1 SECTION 2
ELEVATION
- -

GIRDER TYPE T1

1 500mm DEEP
4 BUNDLES OF G11 4-N16-S 2
G1 1-N16-BZ-150 -
1
100

G9 N16-HH G11 N16-S G9 N16-HH G11 N16-S TOP TENDON 7 BUNDLES OF G3 1-N12-AZ-150 - 820 DEBONDED ZONE

DEBONDED 800mm G4 1-N16-S, G8 1-N16-FZ-150 4 SPACES AT 140 120


FROM END OF GIRDER G12 1-N12-V G9 7-N16-HH-150 = 560

125
G8 N16-FZ

G7 N12-S

RDER
CROSS GI
1 065
FULL ENGAGEMENT

855
POSITIONAL COUPLERS

G4 N16-S G4 N16-S

G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT
150
G10 N12-S POSITIONAL COUPLERS
G17 N16-EZ
6 BUNDLES OF

450
G2 N28-S MAX G2 N28-S MAX G3 1-N12-AZ-140
G3 N12-AZ G3 N12-AZ
G2 N16-S MIN G2 N16-S MIN G9 7-N16-HH-140

G16 1-N16-CZ-140

G17 1-N16-EZ-140

G1 N16-BZ G16 N16-CZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN (800mm LONG)
- -

SECTION 1 SECTION 2
ELEVATION
- -

GENERAL NOTES
STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
0 100 200 300 400 500mm
SCALE OR AS SHOWN. ISSUE DATE

100 50
W.Ariyaratne SUPER T GIRDER DEC 2018
DIRECTOR BRIDGES AND STRUCTURES REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD
THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0208, B0210 AND B0213.
DRAWING TO:
DEBONDED END REINFORCEMENT DETAILS 1
FOR OTHER GENERAL NOTES RELATING TO THIS DRAWING, SEE DRAWING No B0208.
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET B
STANDARD DRAWING No
EDMS No
DATE
DS2017/002813
A1 B0209
COPYRIGHT ROADS AND MARITIME SERVICES 2018
GIRDER TYPE T1
4 BUNDLES OF G11 4-N16-S 2
1 800mm DEEP G1 1-N16-BZ-150 -

100
G9 N16-HH G11 N16-S G9 N16-HH G11 N16-S TOP TENDON 8 BUNDLES OF G3 1-N12-AZ-150 1 820 DEBONDED ZONE

G4 1-N16-S, G8 1-N16-FZ-150 -
DEBONDED 800mm 4 SPACES AT 140 120
FROM END OF GIRDER G12 1-N12-V G9 8-N16-HH-150
= 560

125
G8 N16-FZ

N16-S

RDER
CROSS GI
1 365
1 150
G4 N16-S G4 N16-S

G15 N24-S MIN

G15 N28-S MAX

FULL ENGAGEMENT
G10 N12-S G17 N16-EZ 150
POSITIONAL COUPLERS
6 BUNDLES OF
G3 N12-AZ G3 N12-AZ

450
G3 1-N12-AZ-140
G2 N28-S MAX G2 N28-S MAX
G9 8-N16-HH-140
G2 N16-S MIN G2 N16-S MIN
G16 1-N16-CZ-140

G17 1-N16-EZ-140

G1 N16-BZ G16 N16-CZ G2 3-N28-S MAX G10 4-N12-S


1 2
G2 3-N16-S MIN (800mm LONG)
- -

SECTION 1 SECTION 2
ELEVATION
- -

G1 N16-BZ-150

G3 N12-AZ-150

G8 N16-FZ-150

G9 N16-HH-150

G12 N12-V

400

G3 N12-AZ-140

G9 N16-HH-140

G13 N16-EZ-140

G14 N16-CZ-140
G10 4-N12-S

G11 4-N16-S

G15 5-N24-S-140

G15 5-N28-S-140

PLAN
GENERAL NOTES
STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
0 100 200 300 400 500mm
ISSUE DATE
SCALE OR AS SHOWN.
100 50
W.Ariyaratne SUPER T GIRDER
REVISION ISSUE
DEC 2018
DIRECTOR BRIDGES AND STRUCTURES
SEND FEEDBACK ON THIS STANDARD
THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0208, B0209 AND B0213.
DRAWING TO:
DEBONDED END REINFORCEMENT DETAILS 1
FOR OTHER GENERAL NOTES RELATING TO THIS DRAWING, SEE DRAWING No B0208.
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
SHEET C
STANDARD DRAWING No
EDMS No
DATE
DS2017/002814
A1 B0210
COPYRIGHT ROADS AND MARITIME SERVICES 2018
1
-

1 500 4 500 MIN TO 8 000 MAX 'n' (4 500 MIN TO 8 000 MAX) TYPICAL 4 500 MIN TO 8 000 MAX 1 500

END DIAPHRAGM END DIAPHRAGM


25 100 MIN 100 MIN 25

150 MAX 150 MAX


�50 DRAINAGE HOLES �50 DRAINAGE HOLES

100 MIN

150 MAX
APPROX
1 041

� OF GIRDER

50 x 50 FILLET

TYPICAL

A
150 x 150 FILLET 50 x 50 FILLET INTERMDIATE DIAPHRAGMS
-
800 TYPICAL TYPICAL 800
1
FLANGE CUT OUT - FLANGE CUT OUT

PLAN

INTERMEDIATE DIAPHRAGM LOCATIONS


'n' DENOTES NUMERICAL VALUE TO SUIT LENGTH OF GIRDER

DENOTES LENGTHS OF INTERNAL FORMS SHALL BE DETERMINED

BY THE MANUFACTURER IN THE CASTING YARD

0 500 1 000 1 500mm

500 250

�50 DRAINAGE HOLE

DETAIL A
-

INTERNAL DIAPHRAGM INTERNAL DIAPHRAGM


100 MIN FACES INCLINED - TYPICAL 25 DEEP RECESS FACES INCLINED - TYPICAL
150 MAX

1 1

30 30
50 x 50 FILLET

TYPICAL

�50 DRAINAGE HOLE 50 x 50 FILLET �50 DRAINAGE HOLE


� OF GIRDER GENERAL NOTES
TYPICAL
0 100 200 300 400 500mm
SCALE OR AS SHOWN.
TYPICAL INTERNAL DIAPHRAGM DETAIL SECTION 1 100 50

- THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0201.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE
DEC 2018
W.Ariyaratne SUPER T GIRDER
REVISION ISSUE
DIRECTOR BRIDGES AND STRUCTURES
SEND FEEDBACK ON THIS STANDARD

DRAWING TO:
INTERMEDIATE DIAPHRAGM 1
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
EDMS No
CONCRETE DETAILS
STANDARD DRAWING No

DATE
DS2017/002815
A1 B0211
COPYRIGHT ROADS AND MARITIME SERVICES 2018
G5 N16-V G19 N12-LF

G5 N16-V G19 N12-LF

G5 N16-V

G5 N16-V G19 N12-LF


G5 N16-V

G5 N16-V

G18 N16-GZ G18 N16-GZ G18 N16-GZ

�50 DRAINAGE HOLE


�50 DRAINAGE HOLE �50 DRAINAGE HOLE � OF GIRDER � OF GIRDER
� OF GIRDER

SECTION 1 SECTION 1 SECTION 1


- - -

GIRDER TYPE T1 GIRDER TYPE T2 GIRDER TYPE T3

750mm DEEP 1 000mm DEEP 1 200mm DEEP

G19 N12-LF
G5 N16-V

G5 N16-V
G5 N16-V G19 N12-LF

G5 N16-V

1 1
- -

G18 N16-GZ
G18 N16-GZ

G5 1-N16-V G19 N12-LF G18 1-N16-GZ G5 1-N16-V

PLAN
REINFORCEMENT AT INTERMEDIATE DIAPHRAGM FILLETS NOT REQUIRED

�50 DRAINAGE HOLE �50 DRAINAGE HOLE � OF GIRDER


� OF GIRDER

GENERAL NOTES
SECTION 1 SECTION 1
0 100 200 300 400 500mm
- - SCALE OR AS SHOWN.
100 50

GIRDER TYPE T4 GIRDER TYPE T5 THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0202, B0203

AND B0213.

1 500mm DEEP 1 800mm DEEP DENOTES VARIABLE LENGTH BAR.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne SUPER T GIRDER DEC 2018


DIRECTOR BRIDGES AND STRUCTURES REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO:
INTERMEDIATE DIAPHRAGM 1
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
REINFORCEMENT DETAILS
STANDARD DRAWING No
EDMS No
DATE
DS2017/002816
A1 B0212
COPYRIGHT ROADS AND MARITIME SERVICES 2018
STANDARD BAR SHAPES DIAGRAM

1255 A 966

951 D 212 D
69

220
220
100
90

62
P
IN 0
6 PIN R80
R R

B
6 IN

E
0

B
P 10.556

B
10.556
1
1

A C
C A C

G1 N16-BZ G8 N16-FZ G16 N16-CZ

FITMENT BENDS G14 N16-FZ FITMENT BENDS

FITMENT BENDS

A = GIRDER LENGTH MINUS 60 A

G2 - N16-S MIN D D D 212 D

N28-S MAX G9 N16-HH

B
200

400 360

350
G17 N16-EZ
B

A A 19

FITMENT BENDS
G3 N12-AZ G12 N16-V

FITMENT BENDS FITMENT BENDS

A
994

A
400

G4 N16-S

G10 N12-S
B

G11 N16-S
N R80
PI

B
B
N R80

10.556
PI

C C C
1
DETERMINED BY

TOP FLANGE WIDTH


A B C A C

G13 N16-DZ G18 N16-GZ


C

FITMENT BENDS FITMENT BENDS


GENERAL NOTES
THIS DRAWING SHALL BE READ IN CONJUNCTION WITH RMS DRAWING No B0202, B0203, B0205, B0206, B0207,

B0208, B0209, B0210 AND B0212.


G5 N16-V

FITMENT BENDS
REINFORCEMENT NOTES
DIMENSIONS GIVEN IN THE BAR SHAPES DIAGRAM ARE FROM THE OUTSIDE FACES OF THE BARS AND ARE
220

220
A = TOP FLANGE WIDTH MINUS 60 IN MILLIMETRES.
A
THE INCLUDED ANGLE OF ANY BEND SHALL BE A RIGHT ANGLE UNLESS SPECIFIED OTHERWISE.

BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES.


B
BARS SHALL BE GRADE D500N TO AS/NZS 4671.

G6 N12-S G15 - N24-S MIN BARS OF A DIAMETER GREATER THAN 24mm SHALL NOT BE REBENT.
G19 N16-LF ALL BENDS SHALL BE FITMENT BENDS IN ACCORDANCE WITH AS 5100 UNLESS SPECIFIED OTHERWISE.
G7 N12-S N28-S MAX
DESIGN DRAWINGS SHALL BE PREPARED IN ACCORDANCE WITH, CONCRETE REINFORCEMENT DETAILING SECTION
FITMENT BENDS
OF THE RMS STRUCTURAL DRAFTING AND DETAILING MANUAL.

ACTUAL BAR MARKING OF REINFORCEMENT GRADE, BAR DIAMETER AND BAR SHAPES SHOWN HERE SHALL BE

FOLLOWED WHERE POSSIBLE.

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE

W.Ariyaratne DEC 2018


DIRECTOR BRIDGES AND STRUCTURES SUPER T GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD

DRAWING TO: 1
BAR SHAPES DIAGRAM
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/002817
A1 B0213
COPYRIGHT ROADS AND MARITIME SERVICES 2018
PSC SUPER-T CAST-IN-PLACE CONCRETE DECK
CAST-IN M16 GALVANIZED FERRULES M16 x L LONG PRODUCT GRADE C BOLT
GIRDER
(MIN Y THREAD LENGTH) WITH

TAPERED WASHER - TYP


ABUTMENT B END

NOM
35
MINIMUM ENGAGEMENT OF THREAD IN ABUTMENT A END

FERRULE SHALL BE 30mm

°
0
9
m% STEEL ATTACHMENT 1
PLATE, SEE DETAIL -
HORIZONTAL ON

PRE-MOULDED EPOXY HORIZONTAL ON H COMPLETION OF


TOP OF BEARING RL 'X'
MORTAR BLOCK COMPLETION OF BRIDGE CONSTRUCTION

b1,b2
KEEPER PLATE BRIDGE CONSTRUCTION

b4,b3
GIRDER PROFILE

a4,a3
a1,a2
LAMINATED RECTANGULAR ELASTOMERIC HOG OF GIRDER
HORIZONTAL
BEARING - SEE DETAIL

� OF BEARING PRE-MOULDED EPOXY MORTAR BLOCK


PRE-MOULDED EPOXY
� OF BEARING
50 NOM MORTAR BLOCK ELEVATION OF GIRDER AFTER DECK CONSTRUCTION
� OF BEARING (TYP) 1
NOT TO SCALE
S -
FOR VALUES OF a1, a2, a3, a4, b1, b2, b3 AND b4

RDER
RDER
= =

NG
a2 a3 b2 b3
SECTION 1 CEMENT MORTAR PAD WITH SEE TABLE 1

� OF BEARI
VARIES

� GI
� GI
SURFACE ROUGHNESS NO
-
35 MIN, 65 MAX SMOOTHER THAN GRADE 40

=
SANDPAPER Ø20 HOLES TO MATCH LOCATION

R
OF Ø20 HOLES IN ATTACHMENT
a1 a4 b1 b4
B PLATE (TYP)

=
= 2 AT 95 = 190 =
PLAN OF EPOXY MORTAR BLOCK PLAN OF EPOXY MORTAR BLOCK
15 5 GAP ABUTMENT A END ABUTMENT B END
� OF GIRDER AND BEARING
20
16

RECTANGULAR LAMINATED ELASTOMERIC BEARING


AS PART No:

REQUIRED TABLE 1
30 0 100 200 300 400 500mm
HEXAGON HEAD SCREW
100 50 RANGE OF HOG VERTICAL DIMENSION
ISO 4018-M10 x 35 - 4.6

LAMINATED RECTANGULAR WITH WASHER OF GIRDER


a1 a2 a3 a4 b1 b2 b3 b4 GENERAL NOTES
ELASTOMERIC BEARING 0 100 200 300mm
KEEPER PLATE
H1 - H2 SCALE OR AS SHOWN.
100 50
SECTION 2
H2 - H3
- MINIMUM 28 DAY COMPRESSIVE STRENGTH OF EPOXY MORTAR AND
H3 - H4 CEMENT MORTAR MUST BE 40 MPa PRIOR TO BEARING INSTALLATION.

B THE MIX RATIO OF EPOXY AND SAND AND THE TYPE OF SAND FOR THE EPOXY
DENOTES HOG OF GIRDER SHALL BE MEASURED NOT MORE THAN 2 WEEKS
MORTAR BLOCK MUST BE IN ACCORDANCE WITH THE EPOXY MANUFACTURER'S
TYP)

= = PRIOR TO ERECTION OF GIRDER. IF THE MEASURED HOG IS OUTSIDE


SPECIFICATION.
175 175 �20 HOLES THE RANGE OF HOG GIVEN IN TABLE 1, THE VALUES OF 'a1 - a4' AND
35 (

EPOXY MORTAR BLOCKS MUST BE CONSTRUCTED NOT MORE THAN 2 WEEKS


95 95 'b1 - b4" INCLUSIVE SHALL BE ADJUSTED BY THE PRINCIPAL.
PRIOR TO THE ERECTION OF THE GIRDER.
LAMINATED RECTANGULAR
DENOTES THE DIMENSIONS OF THE PRE-MOULDED EPOXY MORTAR BLOCKS THAT
THE SIDES OF THE EPOXY MORTAR PAD SHALL BE FORMED VERTICAL AND
ELASTOMERIC BEARING
HAVE BEEN DERIVED BY THE DESIGNER TAKING INTO ACCOUNT THE FOLLOWING:
FINISHED SMOOTH. EPOXY MORTAR BLOCKS TO BE TAGGED APPROPRIATELY.
- THE ESTIMATED HOG OF THE GIRDER NOT MORE THAN TWO WEEKS PRIOR TO
20mm THICK PLATE THE MINIMUM THICKNESS OF EPOXY MORTAR BLOCKS TO BE 10mm.
GIRDER ERECTION (FIRST COLUMN IN TABLE 1)
NG

THE MINIMUM THICKNESS OF CEMENT MORTAR PAD TO BE 20mm.


=

- THE DEFLECTION OF THE GIRDER DUE TO THE CAST-IN-PLACE CONCRETE DECK


� OF BEARI

C
ON OF TRAFFI

STEEL PLATE MUST CONFORM TO AS/NZS 3678-250, EXCEPT WHERE USED WITH
=

- THE CROSSFALL AND THE LONGITUDINAL GRADE OF THE GIRDER BETWEEN


CONCRETE EXPOSURE CLASSIFICATION B2, STAINLESS STEEL PLATE,
SUPPORTED ENDS
GRADE 316 TO ASTM A240M MUST BE USED.

BEARING INSTALLATION SEQUENCE ALL FASTENERS SHALL CONFORM TO THE REQUIREMENTS OF ROADS AND
A

MARITIME SERVICE QA SPECIFICATION B240.


1. PRIOR TO CONSTRUCTING CEMENT PADS AND EPOXY MORTAR
RECTI

5 GAP SECURING BOLTS SHALL BE PRODUCT GRADE C IN ACCORDANCE WITH


BLOCKS, SUBMIT DOCUMENTATIONS FOR HOLD POINT RELEASE
2 (TYP) 2
AS/NZS 1111.1.
- - IN ACCORDANCE WITH RMS SPECIFICATION B284.
=

DI

HEXAGON HEAD SCREWS SHALL BE PRODUCT GRADE C IN ACCORDANCE WITH


=

2. CONSTRUCT CEMENT MORTAR PADS.


AS/NZS 1111.2.
DRILL AND TAP HOLES 3. MEASURE THE GIRDER HOGS NOT MORE THAN 2 WEEKS PRIOR TO
THE BOLTING CATEGORY FOR PRODUCT GRADE C BOLTS AND SCREWS
TO SUIT M10 HEXAGON ERECTION OF GIRDER.
75

SHALL BE 4.6/S IN ACCORDANCE WITH AS 5100.6.


HEAD SCREWS (TYP) 4. CAST EPOXY MORTAR BLOCK DIRECTLY ON TOP OF THE TOP STEEL
TAPERED WASHERS MUST CONFORM WITH MATERIAL PROPERTIES
ATTACHMENT PLATE TO THE DIMENSIONS GIVEN IN TABLE 1 TO SUIT
� BEARING AS SPECIFIED IN AS/NZS 1237.1.
MEASURED HOG.
KEEPER PLATE AND GIRDER ATTACHMENT PLATES WITH BOLTS AND WASHERS MUST BE HOT-DIP
35 5. INSTALL ELASTOMERIC BEARINGS ON TOP OF CEMENT MORTAR PADS.
SEE DETAIL GALVANIZED AFTER FABRICATION, EXCEPT WHERE THEY ARE MADE FROM
6. THE ATTACHMENT PLATE WITH EPOXY MORTAR BLOCK SHALL BE
STAINLESS STEEL.
PLAN FIXED TO THE SOFFIT OF THE GIRDER BY BUTTERING A SUITABLE
EXPOSED EDGES OF STEEL PLATES MUST BE ROUNDED TO A RADIUS OF 1.5mm
EPOXY PASTE EVENLY ON THE FULL SURFACE AREA OF THE TOP OF
PRIOR TO GALVANIZING.
STEEL ATTACHMENT PLATE ASSEMBLY THE EPOXY MORTAR BLOCK, EXCEPT OVER THE PREDRILLED
VALUES OF A, B, R, S, H, m, L, Y AND RL'X' MUST BE DETERMINED BY
HOLES TO ENSURE FULL CONTACT.
?? ASSEMBLIES REQUIRED THE DESIGNER.
7. BOLT EPOXY BLOCK TO SOFFIT OF GIRDER.
DENOTES VALUE TO BE VARIED IF CENTRELINE OF GIRDER A SINGLE MACHINED PLATE MAY BE USED IN LIEU OF THE PRE-MOULDED
8. EXCESS EPOXY PASTE SHALL BE WIPED CLEAN.
IS OFFSET FROM CENTRELINE OF BEARING FOR m >3% EPOXY MORTAR BLOCK/STEEL PLATE SYSTEM. IF A SINGLE MACHINED PLATE
9. CARRY OUT FINAL CHECK OF a1 - b4 DIMENSIONS PRIOR TO EPOXY
IS USED, THE VALUES OF a1 - a4 AND b1 - b4 INCLUSIVE IN TABLE 1 SHALL BE
PASTE HARDENING AND IMMEDIATELY AFTER INSTALLATION.
250 INCREASED TO ALLOW FOR THE 20mm THICK ATTACHMENT PLATE.
10. ERECT GIRDER ON TOP OF ELASTOMERIC BEARINGS AND BRACE AS
30 95 95 30 THIS DRAWING APPLIES TO SIMPLY SUPPORTED GIRDERS ONLY, INCLUDING
NECESSARY.
THOSE WITH LINK SLABS.
30

15

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
�12 HOLES 30 x 16 FL
ISSUE DATE

KEEPER PLATE W.Ariyaratne DEC 2018


DIRECTOR BRIDGES AND STRUCTURES SUPER T GIRDER REVISION ISSUE
SEND FEEDBACK ON THIS STANDARD
?? REQUIRED DRAWING TO: 1
RECTANGULAR BEARING DETAILS
21.12.2018 standardbridgedrawings@rms.nsw.gov.au STANDARD DRAWING No
EDMS No
DATE
DS2017/002818
A1 B0214
COPYRIGHT ROADS AND MARITIME SERVICES 2018
PSC SUPER-T CAST-IN-PLACE CONCRETE DECK

GIRDER
CAST-IN M16 GALVANIZED FERRULES M16 x L LONG PRODUCT GRADE C BOLT

(MIN Y THREAD LENGTH) WITH


ABUTMENT B END
TAPERED WASHER - TYP ABUTMENT A END

NOM
35
MINIMUM ENGAGEMENT OF THREAD IN

FERRULE SHALL BE 30mm

°
1

0
9
m% STEEL ATTACHMENT -
HORIZONTAL ON
PLATE, SEE DETAIL
HORIZONTAL ON H COMPLETION OF

PRE-MOULDED EPOXY TOP OF BEARING RL 'X' COMPLETION OF BRIDGE CONSTRUCTION

b1,b2
MORTAR BLOCK BRIDGE CONSTRUCTION

b4,b3
GIRDER PROFILE

a4,a3
KEEPER PLATE

a1,a2
HOG OF GIRDER
CIRCULAR LAMINATED ELASTOMERIC
HORIZONTAL
BEARING - SEE DETAIL
� OF BEARING PRE-MOULDED EPOXY MORTAR BLOCK
PRE-MOULDED EPOXY
� OF BEARING
MORTAR BLOCK ELEVATION OF GIRDER AFTER DECK CONSTRUCTION
50 NOM 1

RDER
RDER
NOT TO SCALE
-
� OF BEARING (TYP)
FOR VALUES OF a1, a2, a3, a4, b1, b2, b3 AND b4 - SEE TABLE 1

� OF GI
� OF GI
a2 a3 b2 b3
KEEPER PLATE BOLTS NOT SHOWN
SECTION 1 CEMENT MORTAR PAD WITH
VARIES SURFACE ROUGHNESS NO
-
35 MIN, 65 MAX SMOOTHER THAN GRADE 40

SANDPAPER
Ø20 HOLES TO MATCH Ø20 HOLES
B D a1 a4 b1 b4
IN ATTACHMENT PLATE - TYP
20

16
PLAN OF EPOXY MORTAR BLOCK PLAN OF EPOXY MORTAR BLOCK

ABUTMENT A END ABUTMENT B END


CIRCULAR LAMINATED ELASTOMERIC BEARING
AS PART No:
KEEPER PLATE
REQUIRED
HEXAGON HEAD SCREWS

ISO 4018-M10 x 35 - 4.6


0 100 200 300 400 500mm TABLE 1
CIRCULAR LAMINATED SECTION 2
ELASTOMERIC BEARING WITH WASHER 100 50
- VERTICAL DIMENSION
RANGE OF HOG

OF GIRDER
B a1 a2 a3 a4 b1 b2 b3 b4 GENERAL NOTES
0 100 200 300mm
= = H1 - H2 SCALE OR AS SHOWN.
100 50
175 175 �20 HOLES FOR
H2 - H3
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF EPOXY MORTAR AND
35

SECURING BOLTS
H3 - H4 CEMENT MORTAR MUST BE 40 MPa PRIOR TO BEARING INSTALLATION.

THE MIX RATIO OF EPOXY AND SAND AND THE TYPE OF SAND FOR THE EPOXY
CIRCULAR LAMINATED DENOTES HOG OF GIRDER SHALL BE MEASURED NOT MORE THAN 2 WEEKS
MORTAR BLOCK MUST BE IN ACCORDANCE WITH THE EPOXY MANUFACTURER'S
ELASTOMERIC BEARING PRIOR TO ERECTION OF GIRDER. IF THE MEASURED HOG IS OUTSIDE
SPECIFICATION.
THE RANGE OF HOG GIVEN IN TABLE 1, THE VALUES OF 'a1 - a4' AND
EPOXY MORTAR BLOCKS MUST BE CONSTRUCTED NOT MORE THAN 2 WEEKS
NG
=

'b1 - b4" INCLUSIVE SHALL BE ADJUSTED BY THE PRINCIPAL.


PRIOR TO THE ERECTION OF THE GIRDER.
=

� OF BEARI
C
ON OF TRAFFI

DENOTES THE DIMENSIONS OF THE PRE-MOULDED EPOXY MORTAR BLOCKS THAT


THE SIDES OF THE EPOXY MORTAR PAD SHALL BE FORMED VERTICAL AND
HAVE BEEN DERIVED BY THE DESIGNER TAKING INTO ACCOUNT THE FOLLOWING:
FINISHED SMOOTH. EPOXY MORTAR BLOCKS TO BE TAGGED APPROPRIATELY.
- THE ESTIMATED HOG OF THE GIRDER NOT MORE THAN TWO WEEKS PRIOR TO
THE MINIMUM THICKNESS OF EPOXY MORTAR BLOCKS TO BE 10mm.
2 2 GIRDER ERECTION (FIRST COLUMN IN TABLE 1)
A

THE MINIMUM THICKNESS OF CEMENT MORTAR PAD TO BE 20mm.


- - - THE DEFLECTION OF THE GIRDER DUE TO THE CAST-IN-PLACE CONCRETE DECK
STEEL PLATE MUST CONFORM TO AS/NZS 3678-250, EXCEPT WHERE USED WITH
RECTI

P - THE CROSSFALL AND THE LONGITUDINAL GRADE OF THE GIRDER BETWEEN


A 20 THICK PLATE CONCRETE EXPOSURE CLASSIFICATION B2, STAINLESS STEEL PLATE,
G
M SUPPORTED ENDS
O GRADE 316 TO ASTM A240M MUST BE USED.
N
DI

5
=

BEARING INSTALLATION SEQUENCE ALL FASTENERS SHALL CONFORM TO THE REQUIREMENTS OF ROADS AND
=

MATCH DRILL AND TAP


MARITIME SERVICE QA SPECIFICATION B240.
HOLES IN PLATE FOR 1. PRIOR TO CONSTRUCTING CEMENT PADS AND EPOXY MORTAR
SECURING BOLTS SHALL BE PRODUCT GRADE C IN ACCORDANCE WITH
M10 SCREWS BLOCKS, SUBMIT DOCUMENTATIONS FOR HOLD POINT RELEASE
AS/NZS 1111.1.
IN ACCORDANCE WITH RMS SPECIFICATION B284.
HEXAGON HEAD SCREWS SHALL BE PRODUCT GRADE C IN ACCORDANCE WITH
2. CONSTRUCT CEMENT MORTAR PADS.
DENOTES VALUE TO BE VARIED IF
AS/NZS 1111.2.
35

3. MEASURE THE GIRDER HOGS NOT MORE THAN 2 WEEKS PRIOR TO


CENTRELINE OF GIRDER IS OFFSET
THE BOLTING CATEGORY FOR PRODUCT GRADE C BOLTS AND SCREWS
KEEPER PLATE ERECTION OF GIRDER.
� OF BEARING AND GIRDER FROM CENTRELINE OF BEARING FOR m >3%
SHALL BE 4.6/S IN ACCORDANCE WITH AS 5100.6.
SEE DETAIL 4. CAST EPOXY MORTAR BLOCK DIRECTLY ON TOP OF THE TOP STEEL
TAPERED WASHERS MUST CONFORM WITH MATERIAL PROPERTIES
ATTACHMENT PLATE TO THE DIMENSIONS GIVEN IN TABLE 1 TO SUIT
PLAN AS SPECIFIED IN AS/NZS 1237.1.
MEASURED HOG.
ATTACHMENT PLATES WITH BOLTS AND WASHERS MUST BE HOT-DIP
ATTACHMENT PLATE ASSEMBLY 5. INSTALL ELASTOMERIC BEARINGS ON TOP OF CEMENT MORTAR PADS.
GALVANIZED AFTER FABRICATION, EXCEPT WHERE THEY ARE MADE FROM
?? REQUIRED 6. THE ATTACHMENT PLATE WITH EPOXY MORTAR BLOCK SHALL BE
STAINLESS STEEL.
FIXED TO THE SOFFIT OF THE GIRDER BY BUTTERING A SUITABLE
EXPOSED EDGES OF STEEL PLATES MUST BE ROUNDED TO A RADIUS OF 1.5mm
'n' SPACES AT 95 EPOXY PASTE EVENLY ON THE FULL SURFACE AREA OF THE TOP OF
Ø12 HOLES PRIOR TO GALVANIZING.
THE EPOXY MORTAR BLOCK, EXCEPT OVER THE PREDRILLED
VALUES OF A, B, R, S, H, m, L, Y AND RL'X' MUST BE DETERMINED BY
HOLES TO ENSURE FULL CONTACT.
THE DESIGNER.
7. BOLT EPOXY BLOCK TO SOFFIT OF GIRDER.
A SINGLE MACHINED PLATE MAY BE USED IN LIEU OF THE PRE-MOULDED
8. EXCESS EPOXY PASTE SHALL BE WIPED CLEAN.
EPOXY MORTAR BLOCK/STEEL PLATE SYSTEM. IF A SINGLE MACHINED PLATE
9. CARRY OUT FINAL CHECK OF a1 - b4 DIMENSIONS PRIOR TO EPOXY
2+5)

IS USED, THE VALUES OF a1 - a4 AND b1 - b4 INCLUSIVE IN TABLE 1 SHALL BE


PASTE HARDENING AND IMMEDIATELY AFTER INSTALLATION.
30

INCREASED TO ALLOW FOR THE 20mm THICK ATTACHMENT PLATE.


30
D/

10. ERECT GIRDER ON TOP OF ELASTOMERIC BEARINGS AND BRACE AS


R(

THIS DRAWING APPLIES TO SIMPLY SUPPORTED GIRDERS ONLY, INCLUDING


NECESSARY.
THOSE WITH LINK SLABS.
15

STATUS
APPROVED FOR USE
STANDARD DRAWING ISSUED
30 15 PLAN CUT FROM 16 THICK PLATE ISSUE DATE
DEC 2018
W.Ariyaratne SUPER T GIRDER
KEEPER PLATE DIRECTOR BRIDGES AND STRUCTURES
SEND FEEDBACK ON THIS STANDARD
REVISION ISSUE

DRAWING TO: 1
?? REQUIRED CIRCULAR BEARING DETAILS
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
EDMS No
STANDARD DRAWING No

DATE
DS2017/002819
A1 B0215
COPYRIGHT ROADS AND MARITIME SERVICES 2018
5 THICK RETAINER PLATE SET FLUSH M6 x 20 LONG SELF

WITH CONCRETE LATERAL RESTRAINT TAPPING SCREW

AND 20mm SET BACK FROM THE FACE


�OFGI
RDER
OF HDPE BEARING BLOCK

�OFGI
RDER

M10 MECHANICAL FASTENER

CROSSFALLTO MAT 1 1
CHSI
LLBEAM
- -
ORPI
ERHEADSTOCK

200
TYP
PSC SUPER T GIRDER

PRE-MOULDED EPOXY

MORTAR BLOCK

500
20DEE
P
BEARING ATTACHMENT PLATE RECES
S(TYP)
10NOM
ELASTOMERIC BEARING CLEARG
AP(
TYP)
PAD - TYP

TOP OF SILL BEAM


CROSSFALL OR PIER HEADSTOCK

30NOM
BEARING MORTAR PAD - TYP
GAP

SUGGESTED BEARING BLOCK SIZE

ELEVATION OF LATERAL RESTRAINT BLOCK 40 x 200 x 200 LONG

LATERAL RESTRAINT BLOCKS SHALL BE CAST AFTER GIRDERS

HAVE BEEN ERECTED, ALIGNED AND FIXED IN THEIR FINAL POSITION

DENOTES NOMINAL DIMENSION WHICH MAY BE ADJUSTED TO SUIT

GIRDER TYPE AND BEARING HEIGHT USED

DENOTES THE GAP BETWEEN THE GIRDER AND THE RECESS SHALL BE MEASURED

ON SITE AND THE BEARING BLOCK THICKNESS SHALL BE SHAPED TO

MAINTAIN A 10mm UNIFORM GAP BETWEEN THE BEARING BLOCK AND THE GIRDER

END OF GIRDER

BEARING BLOCK RECESS

200
5 THICK STAINLESS STEEL

RETAINER PLATE
200
95
35

� OF RESTRAINT BLOCK
140

210

400

ELEVATION
40
35

95

PLAN
GENERAL NOTES
30
BEARING BLOCK 0 100 200 300mm
SCALE
BEARING BLOCK MAY BE MANUFACTURED FROM HDPE, 100 50
150
NYLON OR OTHER SUITABLE LOW FRICTION MATERIAL
STAINLESS STEEL RETAINER PLATE GRADE 316 TO ASTM A240M.

FASTENERS SHALL CONFORM TO THE REQUIREMENTS OF ROADS AND

MARITIME SERVICE QA SPECIFICATION B240.


BOTTOM EDGE OF GIRDER FASTENERS SHALL CONFORM GRADE 316 (A4) TO ISO 3506.

STATUS
VIEW 1 APPROVED FOR USE
STANDARD DRAWING ISSUED
ISSUE DATE
-
W.Ariyaratne SUPER T GIRDER REVISION ISSUE
DEC 2018
ABUTMENT APPLICATION SHOWN DIRECTOR BRIDGES AND STRUCTURES
SEND FEEDBACK ON THIS STANDARD

BEARING BLOCK NOT SHOWN DRAWING TO: 1


LATERAL RESTRAINT
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
EDMS No
STANDARD DRAWING No

DATE
DS2017/002820
A1 B0216
COPYRIGHT ROADS AND MARITIME SERVICES 2018
� OF PIER 1 2
- -

DEBONDED ZONE 730

N16-S-150 TYP 870 TYP

DECK THICKNESS
REINFORCEMENT PROJECTING
END CROSS GIRDER SEE GENERAL NOTES
FROM GIRDER - TYP N16-V-150
800 TYP
50

TYP
N16-V-150

N16-S-75 N16-S-75 560 LAP - TYP 40 TYP


75 75

N
200 M I
CJ

CJ

40
SUPER-T GIRDER NOMINAL 10 THICK BITUMEN 100 SUPER-T GIRDER GIRDER FLANGE
20 NOM
NOM GAP 1 2
IMPREGNATED FIBRE BOARD
- TYP -
GIRDER FLANGE
TO BE DETERMINED

BY THE DESIGNER
LONGITUDINAL SECTION
MINIMUM N16-V-150

TYPICAL PARALLEL TO BRIDGE CONTROL LINE

DENOTES DIMENSION MEASURED ALONG BRIDGE CONTROL LINE

DENOTES DIMENSION MEASURED SQUARE TO THE � OF PIER

DENOTES COVER DIMENSION SHOWN EXCLUDES THE


45 COVER

NOMINAL 10 THICK BITUMEN 300 WIDE BITAC TAPE OR SUITABLE


THICKNESS OF THE BITUMEN IMPREGNATED FIBRE BOARD
IMPREGNATED FIBRE BOARD SIMILAR PRODUCT TO SEAL GAP

(MIN 100 LAP AT JOINTS)

TU
TU

SI
SI

N-

DECK
N-

DECK

I
I

CAST-
CAST-
46 COVER

53 COVER

RDER FLANGE
AT GAP
EDGES CHAMFERED 12 x 12 IN
20 NOM
MANUFACTURE OF GIRDER
GAP

GI
SECTION 1 SECTION 2
- -

CROSSFALL NOT SHOWN CROSSFALL NOT SHOWN

GENERAL NOTES DESIGN ASSUMPTIONS


0 100 200 300mm
CONCRETE EXPOSURE CLASSIFICATION: B1.
SCALE OR AS SHOWN.
100 50 MINIMUM 28 DAY COMPRESSIVE STRENGTH OF

CONCRETE IN THE DECK: 40MPa.


THE MINIMUM THICKNESS OF LINK SLABS, INCLUDING BITUMEN IMPREGNATED FIBRE BOARD,
REINFORCEMENT GRADE D500N TO AS/NZS 4671.
SHALL BE 200mm.
STATUS
DECK THICKNESS SHALL BE INCREASED WHERE REQUIRED TO ALLOW FOR VARIATION IN THE
REQUIRED COVER: 45mm UNO. APPROVED FOR USE
STANDARD DRAWING ISSUED
MAXIMUM SLS LIVE LOAD ROTATION = 0.003 RADIANS ISSUE DATE
HOG OF THE GIRDERS AND THE VERTICAL ALIGNMENT.

EDGING TOOLS MUST NOT BE USED AT DECK CONSTRUCTION JOINTS. W.Ariyaratne SUPER T GIRDER REVISION ISSUE
DEC 2018
DIRECTOR BRIDGES AND STRUCTURES
TWO WAY CROSSFALL SEND FEEDBACK ON THIS STANDARD
LINK SLAB CONCRETE SHALL BE PLACED AFTER MIDSPAN CONCRETE HAS REACHED A 1
DRAWING TO:
DEBONDED LINK SLAB DETAILS
MINIMUM AGE OF THREE DAYS AND ACHIEVED A COMPRESSIVE STRENGTH OF 32MPa.
21.12.2018 standardbridgedrawings@rms.nsw.gov.au
EDMS No
STANDARD DRAWING No

DATE
DS2017/002821
A1 B0217
COPYRIGHT ROADS AND MARITIME SERVICES 2018

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