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DYNAMIC PRESTRESS (I) PVT. LTD.

DESIGN OF 235 TON CAPACITY FREE POT / PTFE BEARING - Type FB

CLIENT : SOUTH CENTRAL RAILWAY


CONTRACTOR : RSVCPL - RE (JV)
BALHARSHAH - KAZIPET SECTION { PATCH TRIPLING BETWEEN MANCHIRYAL AND
PROJECT : PEDDANPET STATIONS }

BEARINGS OF BRIDGE NO. 142 AT CH : 2647000.00M EXG. 44 x 24.40 M GIRDERS PROPOSED


AS 44 x 24.40 M PSC BOX GIRDERS BETWEEN MANCHIRYAL AND PEDDAMPET STATIONS

REFERANCE DRAWING: DPIL / ROCKEIRA /RAILWAY PSC BOX / FB - 235 TON FREE
REFERANCE CODE: IRC:83 (Part III) - 2002 REVISION : R0

DESIGN PARAMETERS : SEISMIC ZONE : II


1) Material in contact with Bearing
a) Pedestal fck : 45 Mpa (Concrete : M45 Grade)
b) Superstructure (Top) ck f : 45 Mpa (Concrete : M45 Grade)
2) Permissible Direct Bearing Stress
Normal Case (Cl. 926.2.1.1) Wind / Seismic Case (Cl. 926.2.1.4)
a) Bottom sb : 22.50 N/mm2 (0.25 x fck x 2) 28.13 N/mm2 (0.25 x fck x 2)x1.25
b) Top st : 22.50 N/mm2 (0.25 x fck x 2) 28.13 N/mm2 (0.25 x fck x 2)x1.25
3) Permissible Compressive Flexural Stress
Normal Case (Cl. 926.2.1.2) Wind / Seismic Case (Cl. 926.2.1.4)
a) Bottom sbc : 14.85 N/mm2 (0.33 x fck) 18.56 N/mm2 (0.33 x fck)x1.25
b) Top stc : 14.85 N/mm2 (0.33 x fck) 18.56 N/mm2 (0.33 x fck)x1.25
4) Grade of Cast Steel : 340 -570W of IS:1030 where fy = 340 N/mm2 (Min. yield stress of steel)
Permissible stress in Cast Steel (Cl. 926.2.2)
sst : 204 N/mm2 (0.6 x fy)
sp : 255 N/mm2 (0.75 x fy)
5) Vertical Load
a) Vmax : 1740.13 KN 177.4 Ton Normal Case
b) V min : 1206.63 KN 123.0 Ton
c) Vmax-ses(T) : 1904.27 KN 194.1 Ton Wind Case
d) Vmin-ses(T) : 1255.68 KN 128.0 Ton
e) V max-ses(L) : 1895.06 KN 193.2 Ton Seismic Case
f) V min-ses(L) : 1363.59 KN 139.0 Ton
6) Horizontal Force under Normal Condition
a) Longitudinal Hbl : 71.26 KN 7.26 Ton
b) Transverse Hbt : 0.00 KN 0.00 Ton
Resultant HB : 71.26 KN Since HB < 10% of Vmax
\ HB : 174.01 KN (Cl. 926.1.4)
7) Horizontal Force under Wind Condition
a) Longitudinal Heql : 71.22 KN 7.26 Ton
b) Transverse Heqt : 0.00 KN 0.00 Ton
Resultant HEQT : 71.22 KN Since HEQT < 10% of Vmax-ses(T)
\ HEQT : 190.43 KN (Cl. 926.1.4)
8) Horizontal Force under Seismic Condition
a) Longitudinal Heql : 323.89 KN 33.02 Ton
b) Transverse Heqt : 0.00 KN 0.00 Ton
Resultant HEQL : 323.89 KN Since H EQL
> 10% of Vmax-ses(L)
\ HEQL : 323.89 KN (Cl. 926.1.4)
9) Rotation (Normal, Wind / Seismic)
a) Design Rotation, q : 0.0100 radians
b) Resultant rotation due to permanent action and long term effects , qp : 0.00555
c) Resultant rotation due to variable action , qv : 0.00445
Considered qp = 60% of q & qv = 40% of q

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DYNAMIC PRESTRESS (I) PVT. LTD.
Since D5 / Nt = 13.18 (As per table 3 of IRC:83 (Part III)-2002 Cl. 926.1.5.1)
k1 = 1.8310
k2 = 62.0460
10) Longitudinal Movement
elng : +/- 31 mm
11) Transverse Movement
etran : +/- 7.75 mm

BEARING PARAMETERS FB : com TON FREE


I) POT :
Effective diameter of bottom plate (D5 + 4xA2) A = 410 mm
Diameter of Pot at Bottom A1 = 410 mm
Thickness of Pot at Base A2 = 30 mm
Depth of Pot A6 = 38 mm
Total Thickness of Pot AH1 = 68 mm
Outer Diameter of Pot A7 = 380 mm
Inner Diameter of Pot D5 = 290 mm
Horizontal Lever Arm (A2+Nt+w/2) A5 = 57 mm
Pot Thickness Pth = 45 mm
II) ELASTOMERIC PAD :
Diameter of Elastomeric Pad D5 = 290 mm
Thickness of Elastomeric Pad Nt = 22 mm
III) PISTON / CENTRE PLATE :
Diameter of Centre Plate C3 = 330 mm
Piston Diameter Dp = 286 mm
Overall Thicknes of Centre Plate C2 = 42 mm
Contact width of Piston w = 10 mm
Clearance between Pot top & Piston bottom edge hn = 10 mm
IV) P.T.F.E. :
Diameter L = 290 mm
Thickness t = 4.5 mm
V) S.S. Plate :
Length SSPL = 360 mm
Width SSPW = 320 mm
Thickness SSPt = 3 mm
VI) TOP PLATE :
Effective Diameter of Top plate (L + B 5 x4) Ble = 406 mm
Length BL = 470 mm
Width BW = 420 mm
Thickness B2 = 26 mm
Distance of line of Horz. force from top (B 2 + SSPt) B5 = 29 mm
VII) ANCHOR BOLT :
Diameter of Bolt Db = 24 mm
Total Number of Bolts N = 4 nos.
Grade of Bolt = Gr. 8.8
VIII) LUGS :
Length Ll = 80 mm
Width Ll = 80 mm
Thickness Lt = 15 mm
Total Number of Lugs = 4 nos.
IX) ANCHOR SLEEVES :
Diameter of Sleeve D = 56 mm
Sleeve length for Bottom 2 nos. Lb = 280 mm

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DYNAMIC PRESTRESS (I) PVT. LTD.

TOTAL THICKNESS OF BEARING = 125 mm

DESIGN CHECK :

I) ELASTOMERIC PAD :

1) Diameter to Thickness Ratio (Cl. 926.2.3.6)


D5/Nt = 13.18 </= 15
2) Strain in Elastomer (Cl. 926.2.3.4)
tneo = 0.5 x D5 x q
Nt
= 0.0659 </= 0.15
3) Average Compressive Stress under Normal condition (Cl. 926.2.3.2)
sneo = Vmax x 1000
p/4 x D52
= 26.34 < 35 N/mm2
4) Average Compressive Stress under Wind Condition (Cl. 926.2.3.2)
sneo-ses(T) = Vmax-ses(T) x 1000
p/4 x D52
= 28.83 < 35 N/mm2
5) Average Compressive Stress under Seismic Condition (Cl. 926.2.3.2)
sneo-ses(L) = Vmax-ses(L) x 1000
p/4 x D52
= 28.69 < 35 N/mm2
6) Min. Average Compressive Stress under Normal condition (Cl. 926.2.3.3)
sneo-min = Vmin x 1000
p/4 x D52
= 18.27 > 5 N/mm2
7) Average Compressive Stress under Wind Condition (Cl. 926.2.3.3)
sneo-ses(T) = Vmax-min(T) x 1000
p/4 x D52
= 19.01 > 5 N/mm2
8) Average Compressive Stress under Seismic Condition (Cl. 926.2.3.3)
sneo-ses(L) = Vmax-min(L) x 1000
p/4 x D52
= 19.01 > 5 N/mm2
9) Moment due to resistance to rotation due to tilting stiffness of elastomeric pad (Cl. 926.1.5.2)
Me-d = D5 x [(k1 x qp) +(k2 x qv)]
3

= 6.98E+06 N-mm
10) Moment due to friction at the piston-cylinder contact surface under Normal condition (Cl. 926.1.5.2)
MR-d(n) = 0.2 x (D5 / 2) x HB x 1000
= 5.05E+06 N-mm
11) Moment due to friction at the piston-cylinder contact surface under Wind Condition (Cl. 926.1.5.2)
MR-d(T) = 0.2 x (D5 / 2) x HEQT x 1000
= 5.52E+06 N-mm
12) Moment due to friction at the piston-cylinder contact surface under Seismic Condition (Cl. 926.1.5.2)
MR-d(L) = 0.2 x (D5 / 2) x HEQL x 1000
= 9.39E+06 N-mm
13) Total induce Moment under Normal condition

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DYNAMIC PRESTRESS (I) PVT. LTD.
MT-d(n) = Me-d + MR-d(n)
= 1.20E+07 N-mm
14) Total induce Moment under Wind Condition
MT-d(T) = Me-d + MR-d(T)
= 1.25E+07 N-mm
15) Total induce Moment under Seismic Condition
MT-d(L) = Me-d + MR-d(L)
= 1.64E+07 N-mm
16) Compressive Stress in Elastomeric pad at Edges under Normal condition (Cl. 926.2.3.2)
sneo(edge) = sneo + MT-d(n)
p/32 x D53
= 31.37 < 40 N/mm2
17) Compressive Stress in Elastomeric pad at Edges under Wind Condition (Cl. 926.2.3.2)
sneo-T(edge) = sneo-ses(T) + MT-d(T)
p/32 x D53
= 34.05 < 40 N/mm2
18) Compressive Stress in Elastomeric pad at Edges under Seismic Condition (Cl. 926.2.3.2)
sneo-L(edge) = sneo-ses(L) + MT-d(L)
p/32 x D53
= 35.53 < 40 N/mm2

II) POT :
1) Direct Bearing Stress in concrete due to vertical load under Normal condition (Cl. 926.1.5)
sn = Vmax x 1000
p/4 x A2
= 13.18 < 22.50 N/mm2
2) Direct Bearing Stress in concrete due to vertical load under Wind Condition (Cl. 926.1.5)
sses-T = Vmax-ses(T) x 1000
p/4 x A2
= 14.42 < 28.13 N/mm2
3) Direct Bearing Stress in concrete due to vertical load under Seismic Condition (Cl. 926.1.5)
sses-L = Vmax-ses(L) x 1000
p/4 x A2
= 14.35 < 28.13 N/mm2
4) Flexural Stress due to active moment resulting from acting Horizontal load load under Normal condition
sn-f = HB x 1000 x A5
p/32 x A3
= 1.47 N/mm2
5) Flexural Stress due to active moment resulting from acting Horizontal load load under Wind Condition
ssesT-f = HEQT x 1000 x A5
p/32 x A3
= 1.60 N/mm2
6) Flexural Stress due to active moment resulting from acting Horizontal load load under Seismic Condition
ssesL-f = HEQL x 1000 x A5
p/32 x A3
= 2.73 N/mm2
7) Flexural Stress due to induced Moment resulting from resistance to Rotation under Normal condition
sn-e = MT-d(n)
p/32 x A3
= 1.78 N/mm2
8) Flexural Stress due to induced Moment resulting from resistance to Rotation under Wind Condition
ssesT-e = MT-d(T)
p/32 x A3
= 1.85 N/mm2

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DYNAMIC PRESTRESS (I) PVT. LTD.
9) Flexural Stress due to induced Moment resulting from resistance to Rotation under Seismic Condition
ssesL-e = MT-d(L)
p/32 x A3
= 2.42 N/mm2
10) Total Flexural stress under Normal condition (Cl. 926.2.1.2)
sn-tf = s n-f
+ s n-e

= 3.24 < 14.85 N/mm2


11) Total Flexural stress under Wind Condition (Cl. 926.2.1.2)
ssesT-tf = ssesT-f + ssesT-e
= 3.45 < 18.56 N/mm2
12) Total Flexural stress under Seismic condition (Cl. 926.2.1.2)
ssesL-tf = ssesL-f + ssesL-e
= 5.15 < 18.56 N/mm2
13) Co-existing Direct & Compressive Flexural Stress under Normal condition (Cl. 926.2.1.3)
sn + sn-tf = 0.8042 </= 1
sb sbc
14) Co-existing Direct & Compressive Flexural Stress under Wind Condition (Cl. 926.2.1.3)
sses-T + ssesT-tf = 0.6988 </= 1
1.25 x sb 1.25 x sbc
15) Co-existing Direct & Compressive Flexural Stress under Seismic Condition (Cl. 926.2.1.3)
sses-L + ssesL-tf = 0.7877 </= 1
1.25 x sb 1.25 x sbc
16) Hoop Stress in Pot under Normal condition (Cl. 926.3.1.1.7.1)
Qn = (sneo x D5 x Nt) + (HB x 1000)
2Pth x A6
= 100.03 < 204.0 N/mm2
17) Hoop Stress in Pot under Wind Condition (Cl. 926.3.1.1.7.1)
QsT = (sneo-ses(T) x D5 x Nt) + (HEQT x 1000)
2Pth x A6
= 109.46 < 204.0 N/mm2
18) Hoop Stress in Pot under Seismic Condition (Cl. 926.3.1.1.7.1)
QsL = (sneo-ses(L) x D5 x Nt) + (HEQL x 1000)
2Pth x A6
= 148.23 < 204.0 N/mm2
19) Shear stress at cylinder wall and base interface considering 1mm radial slice under Normal condition
Fluid Pressure tvm1 = sneo x Nt
Pth
= 12.88 N/mm2
Horizontal Pressure tvm2 = 1.5 x H B
x 1000
D5 x Pth
= 20.00 N/mm2
Total Shear Stress tvm t +
= vm1 vm2t
= 32.88 < 153.0 N/mm2 (Cl. 926.3.1.1.7.2)
20) Bending stress at cylinder wall and base interface considering 1mm radial slice under Normal condition
Fluid Pressure sbt1 = 6 x sneo x Nt
2

2 x Pth2

= 18.89 N/mm2
Horizontal Force sbt2 = 1.5 x 6 x H B
x 1000 x (N t
+ w/2)
D5 x Pth2

= 72.01 N/mm2
Total Bending Stress sbt = sbt1 + sbt2
= 90.90 < 224.4 N/mm2 (Cl. 926.3.1.1.7.3)
21) Equivalent Combined Stress
seqc = (sbt + 3 x tvm )
2 2 1/2

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DYNAMIC PRESTRESS (I) PVT. LTD.
= 107.26 < 306.0 N/mm2 (Cl. 926.3.1.1.7.4)
22) Shear stress at cylinder wall and base interface considering 1mm radial slice under Wind Condition
Fluid Pressure tvm1 = sneo-ses(T) x Nt
Pth
= 14.09 N/mm2
Horizontal Pressure tvm2 = 1.5 x H EQT
x 1000
D5 x Pth
= 21.89 N/mm2
Total Shear Stress tvm = tvm1+ tvm2
= 35.98 < 153.0 N/mm2 (Cl. 926.3.1.1.7.2)
23) Bending stress at cylinder wall and base interface considering 1mm radial slice under Wind Condition
Fluid Pressure sbt1 = 6 x sneo-ses(T) x Nt
2

2 x Pth 2

= 20.67 N/mm2
Horizontal Force sbt2 = 1.5 x 6 x H EQT
x 1000 x (N t
+ w/2)
D5 x Pth 2

= 78.80 N/mm2
Total Bending Stress sbt = sbt1 + sbt2
= 99.47 < 224.4 N/mm2 (Cl. 926.3.1.1.7.3)
24) Equivalent Combined Stress
seqc = (sbt + 3 x tvm )
2 2 1/2

= 117.38 < 306.0 N/mm2 (Cl. 926.3.1.1.7.4)


25) Shear stress at cylinder wall and base interface considering 1mm radial slice under Seismic Condition
Fluid Pressure tvm1 = sneo-ses(L) x Nt
Pth
= 14.03 N/mm2
Horizontal Pressure tvm2 = 1.5 x H EQL
x 1000
D5 x Pth
= 37.23 N/mm2
Total Shear Stress tvm = tvm1+ tvm2
= 51.25 < 153.0 N/mm2 (Cl. 926.3.1.1.7.2)
26) Bending stress at cylinder wall and base interface considering 1mm radial slice under Seismic Condition
Fluid Pressure sbt1 = 6 x sneo-ses(L) x Nt
2

2 x Pth2
= 20.57 N/mm2
Horizontal Force sbt2 = 1.5 x 6 x H EQL
x 1000 x (N t
+ w/2)
D5 x Pth2
= 134.02 N/mm2
Total Bending Stress sbt = sbt1 + sbt2
= 154.59 < 224.4 N/mm2 (Cl. 926.3.1.1.7.3)
27) Equivalent Combined Stress
seqc = (sbt + 3 x tvm )
2 2 1/2

= 178.27 < 306.0 N/mm2 (Cl. 926.3.1.1.7.4)

III) PISTON / CENTRE PLATE :

1) Average Compressive Stress in P.T.F.E. under Normal condition (Cl. 926.2.4.3)


sc(PTFE-n) = Vmax x 1000
p / 4 x L2
= 26.34 < 40 N/mm2
2) Average Compressive Stress in P.T.F.E. under Wind Condition (Cl. 926.2.4.3)
sc(PTFE-sesT) = Vmax-ses(T) x 1000
p / 4 x L2
= 28.83 < 40 N/mm2

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DYNAMIC PRESTRESS (I) PVT. LTD.
3) Average Compressive Stress in P.T.F.E. under Seismic Condition (Cl. 926.2.4.3)
sc(PTFE-sesL) = V max-ses(L)
x 1000
p / 4 x L2
= 28.69 < 40 N/mm2
4) Max. coefficient of friction for SS Plate on properly lubricated PTFE
As per Table 5 of IRC;83(Part III)-2002
For Average pressure on confined PTFE is 20 Mpa co-efficent of friction = 0.040
For Average pressure on confined PTFE is ³ 30 Mpa co-efficient of friction = 0.030
By Linear interpolution For Normal condition m = 0.0337 From (Cl. 926.2.4.2 of
For Wind Condition m = 0.0312 IRC:83(Part III)-2002)

For Seismic Condition m = 0.0313


Hence, design value considering PTFE unlubricated
For Normal condition m = 0.0673
For Wind Condition m = 0.0623
For Seismic Condition m = 0.0626
Induced Horizontal force in Normal condition H= m x V max
= 117.13 kN
Induced Horizontal force in Wind Condition H= m x Vmax-win = 118.713 kN
Induced Horizontal force in Seismic condition H= m x V max-ses(L)
= 118.667 kN
Moment due to frictional resistance (Normal) M rd
= 0.2 x (D 5
/ 2) x H B
x 1000
= 3.40E+06 N-mm
Moment due to frictional resistance (Wind) Mrd = 0.2 x (D5 / 2) x HEQT x 1000
= 3.44E+06 N-mm
Moment due to frictional resistance (Seismic) Mrd = 0.2 x (D5 / 2) x HEQL x 1000
= 3.44E+06 N-mm
Moment due to resistance to rotation Med = D53 (k1 x qp + k2 x qv)
= 6.98E+06 N-mm
Total Induce Moment (Normal) MTd = Mrd + Med
= 1.04E+07 N-mm
Total Induce Moment (Wind) MTd = Mrd + Med
= 1.04E+07 N-mm
Total Induce Moment (Seismic) MTd = Mrd + Med
= 1.04E+07 N-mm
5) Compressive Stress in P.T.F.E. at Edges under Normal condition (Cl. 926.2.4.3)
se(PTFE-n) = sc(PTFE-n) + MTd
p / 32 x L3
= 30.68 < 45 N/mm2
6) Compressive Stress in P.T.F.E. at Edges under Wind Condition (Cl. 926.2.4.3)
se(PTFE-sesT) = sc(PTFE-sesT) + MTd
p / 32 x L3
= 33.18 < 45 N/mm2
7) Compressive Stress in P.T.F.E. at Edges under Seismic Condition (Cl. 926.2.4.3)
se(PTFE-sesL) = sc(PTFE-sesL) + MTd
p / 32 x L3
= 33.04 < 45 N/mm2
8) Effective contact width of piston cylinder interface (Cl. 926.3.1.3.1)
Since HEQT > HB, HEQL
We = HEQT x 1000 x 1.3
(D5 - 1) x sp
= 3.36 mm < 10 mm (Provided)
9) Minimum Theoritical Depth of effective contact width of piston at design rotation
= A6 - Nt - We - q(D5 / 2)
= 11.19 mm > 5 mm (Cl. 926.3.1.3.3)
10) Minimum Theoretical clearance between the pot top & the Piston bottom edge at design rotation
= hn - q(C3 / 2)
= 8.35 mm > 5 mm (Cl. 926.3.1.3.4)

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DYNAMIC PRESTRESS (I) PVT. LTD.

IV) TOP PLATE :

1) Average Compressive Stress under Normal condition (Cl. 926.1.5)


sc(avt-n) = Vmax x 1000
p / 4 x Ble2
= 13.44 < 22.50 N/mm2
2) Average Compressive Stress under Wind Condition (Cl. 926.1.5)
sc(avt-sT) = Vmax-ses(T) x 1000
p / 4 x Ble2
= 14.71 < 28.13 N/mm2
3) Average Compressive Stress under Seismic Condition (Cl. 926.1.5)
sc(avt-sL) = Vmax-ses(L) x 1000
p / 4 x Ble2
= 14.64 < 28.13 N/mm2
5) Flexural Stress due to active moment resulting from acting Horizontal load load under Normal condition
sc-f = HB x 1000 x B5
p / 32 x Ble3
= 0.77 N/mm2
6) Flexural Stress due to active moment resulting from acting Horizontal load load under Wind Condition
sc(sesT-f) = HEQT x 1000 x B5
p / 32 x Ble3
= 0.84 N/mm2
7) Flexural Stress due to active moment resulting from acting Horizontal load load under Seismic Condition
sc(sesL-f) = HEQL x 1000 x B5
p / 32 x Ble3
= 1.43 N/mm2
8) Flexural Stress due to induced Moment resulting from resistance to Rotation under Normal condition
sc(n-c) = MT-d(n)
p / 32 x Ble3
= 1.83 N/mm2
9) Flexural Stress due to induced Moment resulting from resistance to Rotation under Wind Condition
sc(sesT-c) = MT-d(T)
p / 32 x Ble3
= 1.90 N/mm2
10) Flexural Stress due to induced Moment resulting from resistance to Rotation under Seismic Condition
sc(sesL-c) = MT-d(L)
p / 32 x Ble3
= 2.49 N/mm2
11) Total Flexural stress under Normal condition (Cl. 926.2.1.2)
sct(n-f) = s c-f
+ sc(n-c)

= 2.60 < 14.85 N/mm2


12) Total Flexural stress under Wind Condition (Cl. 926.2.1.2)
sct(sesT-f) = sc(sesT-f) + sc(sesT-c)
= 2.74 < 18.56 N/mm2
13) Total Flexural stress under Seismic Condition (Cl. 926.2.1.2)
sct(sesL-f) = sc(sesL-f) + sc(sesL-c)
= 3.92 < 18.56 N/mm2
14) Co-existing Direct & Compressive Flexural Stress under Normal condition (Cl. 926.2.1.3)
sc(avt-n) + sct(n-f) = 0.7723 </= 1
st stc
15) Co-existing Direct & Compressive Flexural Stress under Wind Condition (Cl. 926.2.1.3)
sc(avt-sT) + sct(sesT-f) = 0.6708 </= 1

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DYNAMIC PRESTRESS (I) PVT. LTD.
1.25 x st 1.25 x stc
16) Co-existing Direct & Compressive Flexural Stress under Seismic Condition (Cl. 926.2.1.3)
sc(avt-sL) + sct(sesL-f) = 0.7317 </= 1
1.25 x st 1.25 x stc

V) ANCHOR BOLTS : (Cl. 926.3.6.2) SEISMIC ZONE : II

Size of bolts Db = 24 mm
Effective area of bolt Ab = 352.864 mm2
Number of bolts n = 6
Co-efficient of friction between steel & concrete m = 0
Grade of Bolt = Gr. 8.8
Permissible shear stress for Bolt Gr. 8.8 tvf = 190 N/mm2

i) Total resistive force against the shifting of bearing under Normal condition
= n x Ab x tvf
1000
= 402.26 kN > HB = 174.01 kN
ii) Total resistive force against the shifting of bearing under Wind Condition
= n x Ab x tvf
1000
= 402.26 kN > HEQT = 190.43 kN
iii) Total resistive force against the shifting of bearing under Seismic Condition
= n x Ab x tvf
1000
= 402.26 kN > HEQL = 323.89 kN

VI) ANCHOR SLEEVES : (Cl. 926.3.6.5)


Diameter of Sleeve D = 70 mm
Sleeve length for Bottom Lb = 280 mm
Peak stress scpk = 3 x Ab x tvf
DxL
Peak stress under Normal condition
For Bottom Plate, scpk = 10.26 < 14.85 N/mm2
For Top Plate, scpk = 14.37 < 14.85 N/mm2
Peak stress under Wind Condition
For Bottom Plate, scpk = 10.26 < 18.56 N/mm2
For Top Plate, s cpk = 14.37 < 18.56 N/mm2
Peak stress under Seismic Condition
For Bottom Plate, scpk = 10.26 < 18.56 N/mm2
For Top Plate, s cpk = 14.37 < 18.56 N/mm2

VII) LUGS
Thickness of Lug Lt = 15 mm
Length of Lug L l = 80 mm
Area of Bolt Hole Ab = 530.93 mm2
Area of lug Al = 1200.00 mm2
Effective area of lug Ae = 669.07 mm2
Horizontal force on each lug under Normal condition
Hln = HB
n
= 29.00 kN
Stress on lug due to horizontal force under Normal condition
Sln = Hln x 1000

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DYNAMIC PRESTRESS (I) PVT. LTD.
Ae
= 43.35 < 153 N/mm2
Horizontal force on each lug under Wind Condition
Hls = HEQT
n
= 31.74 kN
Stress on lug due to horizontal force under Wind Condition
Sls = Hls x 1000
Ae
= 47.44 < 153 N/mm2
Horizontal force on each lug under Seismic Condition
Hls = HEQL
n
= 53.98 kN
Stress on lug due to horizontal force under Seismic Condition
Sls = Hls x 1000
Ae
= 80.68 < 153 N/mm2
VIII) CHECK ON SIZE OF S.S.PLATE :
Size of the S.S.Plate in Longitudinal Direction SSPL = 360 mm
Size of the S.S.Plate in Transverse Direction SSPW = 320 mm
Longitudinal movement elng =' ± 31.0 mm
Transverse movement etran =' ± 7.8 mm
Diameter of PTFE L = 290 mm
Minimum size of the S.S.Plate required in Longitudinal Direction
= L + (2 x elng)
= 352.0 mm ≤ 360 mm HENCE OK
Minimum size of the S.S.Plate required in Transverse Direction
= L + (2 x etran)
= 305.5 mm ≤ 320 mm HENCE OK

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