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REFERANCE DRAWING: DPIL / ROCKEIRA /RAILWAY PSC BOX / FB - 235 TON FREE
REFERANCE CODE: IRC:83 (Part III) - 2002 REVISION : R0
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DYNAMIC PRESTRESS (I) PVT. LTD.
Since D5 / Nt = 13.18 (As per table 3 of IRC:83 (Part III)-2002 Cl. 926.1.5.1)
k1 = 1.8310
k2 = 62.0460
10) Longitudinal Movement
elng : +/- 31 mm
11) Transverse Movement
etran : +/- 7.75 mm
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DYNAMIC PRESTRESS (I) PVT. LTD.
DESIGN CHECK :
I) ELASTOMERIC PAD :
= 6.98E+06 N-mm
10) Moment due to friction at the piston-cylinder contact surface under Normal condition (Cl. 926.1.5.2)
MR-d(n) = 0.2 x (D5 / 2) x HB x 1000
= 5.05E+06 N-mm
11) Moment due to friction at the piston-cylinder contact surface under Wind Condition (Cl. 926.1.5.2)
MR-d(T) = 0.2 x (D5 / 2) x HEQT x 1000
= 5.52E+06 N-mm
12) Moment due to friction at the piston-cylinder contact surface under Seismic Condition (Cl. 926.1.5.2)
MR-d(L) = 0.2 x (D5 / 2) x HEQL x 1000
= 9.39E+06 N-mm
13) Total induce Moment under Normal condition
Page 3 of 10
DYNAMIC PRESTRESS (I) PVT. LTD.
MT-d(n) = Me-d + MR-d(n)
= 1.20E+07 N-mm
14) Total induce Moment under Wind Condition
MT-d(T) = Me-d + MR-d(T)
= 1.25E+07 N-mm
15) Total induce Moment under Seismic Condition
MT-d(L) = Me-d + MR-d(L)
= 1.64E+07 N-mm
16) Compressive Stress in Elastomeric pad at Edges under Normal condition (Cl. 926.2.3.2)
sneo(edge) = sneo + MT-d(n)
p/32 x D53
= 31.37 < 40 N/mm2
17) Compressive Stress in Elastomeric pad at Edges under Wind Condition (Cl. 926.2.3.2)
sneo-T(edge) = sneo-ses(T) + MT-d(T)
p/32 x D53
= 34.05 < 40 N/mm2
18) Compressive Stress in Elastomeric pad at Edges under Seismic Condition (Cl. 926.2.3.2)
sneo-L(edge) = sneo-ses(L) + MT-d(L)
p/32 x D53
= 35.53 < 40 N/mm2
II) POT :
1) Direct Bearing Stress in concrete due to vertical load under Normal condition (Cl. 926.1.5)
sn = Vmax x 1000
p/4 x A2
= 13.18 < 22.50 N/mm2
2) Direct Bearing Stress in concrete due to vertical load under Wind Condition (Cl. 926.1.5)
sses-T = Vmax-ses(T) x 1000
p/4 x A2
= 14.42 < 28.13 N/mm2
3) Direct Bearing Stress in concrete due to vertical load under Seismic Condition (Cl. 926.1.5)
sses-L = Vmax-ses(L) x 1000
p/4 x A2
= 14.35 < 28.13 N/mm2
4) Flexural Stress due to active moment resulting from acting Horizontal load load under Normal condition
sn-f = HB x 1000 x A5
p/32 x A3
= 1.47 N/mm2
5) Flexural Stress due to active moment resulting from acting Horizontal load load under Wind Condition
ssesT-f = HEQT x 1000 x A5
p/32 x A3
= 1.60 N/mm2
6) Flexural Stress due to active moment resulting from acting Horizontal load load under Seismic Condition
ssesL-f = HEQL x 1000 x A5
p/32 x A3
= 2.73 N/mm2
7) Flexural Stress due to induced Moment resulting from resistance to Rotation under Normal condition
sn-e = MT-d(n)
p/32 x A3
= 1.78 N/mm2
8) Flexural Stress due to induced Moment resulting from resistance to Rotation under Wind Condition
ssesT-e = MT-d(T)
p/32 x A3
= 1.85 N/mm2
Page 4 of 10
DYNAMIC PRESTRESS (I) PVT. LTD.
9) Flexural Stress due to induced Moment resulting from resistance to Rotation under Seismic Condition
ssesL-e = MT-d(L)
p/32 x A3
= 2.42 N/mm2
10) Total Flexural stress under Normal condition (Cl. 926.2.1.2)
sn-tf = s n-f
+ s n-e
2 x Pth2
= 18.89 N/mm2
Horizontal Force sbt2 = 1.5 x 6 x H B
x 1000 x (N t
+ w/2)
D5 x Pth2
= 72.01 N/mm2
Total Bending Stress sbt = sbt1 + sbt2
= 90.90 < 224.4 N/mm2 (Cl. 926.3.1.1.7.3)
21) Equivalent Combined Stress
seqc = (sbt + 3 x tvm )
2 2 1/2
Page 5 of 10
DYNAMIC PRESTRESS (I) PVT. LTD.
= 107.26 < 306.0 N/mm2 (Cl. 926.3.1.1.7.4)
22) Shear stress at cylinder wall and base interface considering 1mm radial slice under Wind Condition
Fluid Pressure tvm1 = sneo-ses(T) x Nt
Pth
= 14.09 N/mm2
Horizontal Pressure tvm2 = 1.5 x H EQT
x 1000
D5 x Pth
= 21.89 N/mm2
Total Shear Stress tvm = tvm1+ tvm2
= 35.98 < 153.0 N/mm2 (Cl. 926.3.1.1.7.2)
23) Bending stress at cylinder wall and base interface considering 1mm radial slice under Wind Condition
Fluid Pressure sbt1 = 6 x sneo-ses(T) x Nt
2
2 x Pth 2
= 20.67 N/mm2
Horizontal Force sbt2 = 1.5 x 6 x H EQT
x 1000 x (N t
+ w/2)
D5 x Pth 2
= 78.80 N/mm2
Total Bending Stress sbt = sbt1 + sbt2
= 99.47 < 224.4 N/mm2 (Cl. 926.3.1.1.7.3)
24) Equivalent Combined Stress
seqc = (sbt + 3 x tvm )
2 2 1/2
2 x Pth2
= 20.57 N/mm2
Horizontal Force sbt2 = 1.5 x 6 x H EQL
x 1000 x (N t
+ w/2)
D5 x Pth2
= 134.02 N/mm2
Total Bending Stress sbt = sbt1 + sbt2
= 154.59 < 224.4 N/mm2 (Cl. 926.3.1.1.7.3)
27) Equivalent Combined Stress
seqc = (sbt + 3 x tvm )
2 2 1/2
Page 6 of 10
DYNAMIC PRESTRESS (I) PVT. LTD.
3) Average Compressive Stress in P.T.F.E. under Seismic Condition (Cl. 926.2.4.3)
sc(PTFE-sesL) = V max-ses(L)
x 1000
p / 4 x L2
= 28.69 < 40 N/mm2
4) Max. coefficient of friction for SS Plate on properly lubricated PTFE
As per Table 5 of IRC;83(Part III)-2002
For Average pressure on confined PTFE is 20 Mpa co-efficent of friction = 0.040
For Average pressure on confined PTFE is ³ 30 Mpa co-efficient of friction = 0.030
By Linear interpolution For Normal condition m = 0.0337 From (Cl. 926.2.4.2 of
For Wind Condition m = 0.0312 IRC:83(Part III)-2002)
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DYNAMIC PRESTRESS (I) PVT. LTD.
Page 8 of 10
DYNAMIC PRESTRESS (I) PVT. LTD.
1.25 x st 1.25 x stc
16) Co-existing Direct & Compressive Flexural Stress under Seismic Condition (Cl. 926.2.1.3)
sc(avt-sL) + sct(sesL-f) = 0.7317 </= 1
1.25 x st 1.25 x stc
Size of bolts Db = 24 mm
Effective area of bolt Ab = 352.864 mm2
Number of bolts n = 6
Co-efficient of friction between steel & concrete m = 0
Grade of Bolt = Gr. 8.8
Permissible shear stress for Bolt Gr. 8.8 tvf = 190 N/mm2
i) Total resistive force against the shifting of bearing under Normal condition
= n x Ab x tvf
1000
= 402.26 kN > HB = 174.01 kN
ii) Total resistive force against the shifting of bearing under Wind Condition
= n x Ab x tvf
1000
= 402.26 kN > HEQT = 190.43 kN
iii) Total resistive force against the shifting of bearing under Seismic Condition
= n x Ab x tvf
1000
= 402.26 kN > HEQL = 323.89 kN
VII) LUGS
Thickness of Lug Lt = 15 mm
Length of Lug L l = 80 mm
Area of Bolt Hole Ab = 530.93 mm2
Area of lug Al = 1200.00 mm2
Effective area of lug Ae = 669.07 mm2
Horizontal force on each lug under Normal condition
Hln = HB
n
= 29.00 kN
Stress on lug due to horizontal force under Normal condition
Sln = Hln x 1000
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DYNAMIC PRESTRESS (I) PVT. LTD.
Ae
= 43.35 < 153 N/mm2
Horizontal force on each lug under Wind Condition
Hls = HEQT
n
= 31.74 kN
Stress on lug due to horizontal force under Wind Condition
Sls = Hls x 1000
Ae
= 47.44 < 153 N/mm2
Horizontal force on each lug under Seismic Condition
Hls = HEQL
n
= 53.98 kN
Stress on lug due to horizontal force under Seismic Condition
Sls = Hls x 1000
Ae
= 80.68 < 153 N/mm2
VIII) CHECK ON SIZE OF S.S.PLATE :
Size of the S.S.Plate in Longitudinal Direction SSPL = 360 mm
Size of the S.S.Plate in Transverse Direction SSPW = 320 mm
Longitudinal movement elng =' ± 31.0 mm
Transverse movement etran =' ± 7.8 mm
Diameter of PTFE L = 290 mm
Minimum size of the S.S.Plate required in Longitudinal Direction
= L + (2 x elng)
= 352.0 mm ≤ 360 mm HENCE OK
Minimum size of the S.S.Plate required in Transverse Direction
= L + (2 x etran)
= 305.5 mm ≤ 320 mm HENCE OK
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