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Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001UP (MACHINE) POWERED
BY C18 Engine
Operation and Maintenance Manual
735C and 745C Articulated Trucks
Media Number SEBU906007 Publication Date 01/06/2015 Date Updated 06/02/2017
i06859806
Maintenance Interval Schedule
SMCS 1000; 7000
Ensure that all safety information, warnings, and instructions are read and understood before any operation or
any maintenance procedures are performed.
The user is responsible for the performance of maintenance. All adjustments, the use of proper lubricants,
fluids, filters, and the replacement of components due to normal wear and aging are included. Failure to
adhere to proper maintenance intervals and procedures may result in diminished performance of the product
and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to
determine the maintenance intervals. Products that operate in severe operating conditions may require more
frequent maintenance. Refer to the maintenance procedure for any other exceptions that may change the
maintenance intervals.
Note: The aftertreatment system can be expected to function properly for the useful life of the engine
(emissions durability period), as defined by regulation. All prescribed maintenance requirements must be
followed.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be
performed.
When Required
Aftercooler Core Inspect/Clean
Automatic Lubrication Grease Tank Fill
Battery Recycle
Battery or Battery Cable Inspect/Replace
Cab Air Filter Clean/Replace
DEF Filler Screen Clean
Diesel Exhaust Fluid Fill
Display and Camera Clean
Engine Air Filter Primary Element Clean/Replace
Engine Air Filter Secondary Element Replace
Ether Starting Aid Cylinder Replace
Film (Product Identification) Clean
Fuel System Prime
Fuses, Circuit Breakers and Relays Replace/Reset
Oil Filter Inspect
Radiator Core Clean
Service Brake Adjust
Tire Inflation Check
Window Washer Reservoir Fill
Window Wiper Inspect/Replace
Windows Clean
Every 10 Service Hours or Daily
Backup Alarm Test
Brakes, Indicators and Gauges Test
Engine Oil Level Check
Seat Belt Inspect
Wheel Nut Torque Check
Every 10 Service Hours
Suspension and Suspension Cylinder Bearings Lubricate
Every 50 Service Hours
Body Pivot Bearings Lubricate
Brake Oil Level Check
Cooling System Coolant Level Check
Fuel System Water Separator Drain
Fuel Tank Water and Sediment Drain
Hoist Cylinder Bearings Lubricate
Hydraulic System Oil Level Check
Oscillating Hitch Lubricate
Steering Cylinder Bearings Lubricate
Tailgate Pivot Bearings Lubricate
Torque Converter, Transmission, and Transfer Gear Oil Level Check
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Cooling System Coolant Sample (Level 2) Obtain
Initial 500 Service Hours
Oscillating Hitch Adjust
Every 500 Service Hours
Automatic Lubrication Filler Filter Clean
Belt Inspect/Replace
Brake Accumulator (Service) Check
Brake Pads Check
Braking System Test
Differential and Final Drive Oil Level Check
Differential and Final Drive Oil Sample Obtain
Engine Oil and Filter Change
Engine Oil Sample Obtain
Fuel System Primary Filter Clean/Inspect/Replace
Fuel System Secondary Filter Replace
Fuel Tank Cap and Strainer Clean
Hoist System and Brake System Oil Sample Obtain
Secondary Steering Test
Steering System Oil Sample Obtain
Torque Converter and Transmission Oil Filter Replace
Torque Converter and Transmission Oil Sample Obtain
Transfer Gear Oil Sample Obtain
Every 1000 Service Hours
Brake Oil Filter Replace
Brake Tank Strainer Clean/Inspect/Replace
Hydraulic System Oil Filter and Screen Clean/Inspect/Replace
Hydraulic Tank Strainer Clean/Inspect/Replace
Oscillating Hitch Adjust
Rollover Protective Structure (ROPS) Inspect
Torque Converter, Transmission, and Transfer Gear Oil Change
Transmission and Transfer Gear Breather Replace
Every 2000 Service Hours
Axle Breathers Clean/Replace
Brake Oil Change
Brake System Air Purge
Breather (Brake Tank) Replace
Differential and Final Drive Oil Change
Engine Compression Brake Valve Lash Check
Engine Valve Lash Check
Frame and Body Inspect
Hydraulic Tank Breather Replace
Refrigerant Dryer Replace
Service Brake Wear Indicator Check
Suspension System Check
Every 3000 Service Hours
Cooling System Pressure Cap Clean/Replace
Cooling System Coolant Sample (Level 1) Obtain
Every Year
Cooling System Coolant Sample (Level 2) Obtain
Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture
Seat Belt Replace
Every 4000 Service Hours
Hydraulic System Oil Change
Every 5000 Service Hours or 3 Years
Drive Shaft Universal Joints Inspect/Replace
Every 5000 Service Hours
ARD Spark Plug Clean
Crankshaft Vibration Damper Inspect
Diesel Exhaust Fluid Filter Replace
Diesel Exhaust Fluid Injector Replace
Diesel Particulate Filter Clean
Every 6000 Service Hours
Cooling System Coolant Extender (ELC) Add
Cooling System Water Temperature Regulator Replace
Every 10 000 Service Hours
DEF Manifold Filters Replace
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) Change
Copyright 1993 2017 Caterpillar Inc.
All Rights Reserved.
Wed May 10 2017 09:55:45 GMT+0800 (Malay Peninsula Standard Time)
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