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ORDER NO.

MTNC130218CE
B34 Canada: B62

42 inch Class 720p Plasma HDTV


Model No. TC-P42X60
GPH16DU Chassis

For detailed troubleshooting information and circuit explanations,


refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical
Guide(TG) documents posted on the TSN web site.
For information about this model, type TC-P2013 in the model box under "Direct Search".

© Panasonic Corporation 2013.


Unauthorized copying and distribution is a violation
of law.

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TABLE OF CONTENTS
PAGE
1 Safety Precautions -----------------------------------------------3
1.1. General Guidelines ----------------------------------------3
2 Warning --------------------------------------------------------------4
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostatically Sensitive (ES) Devices ----------4
2.2. About lead free solder (PbF) ----------------------------5
3 Service Navigation------------------------------------------------6
3.1. PCB Layout --------------------------------------------------6
3.2. Applicable signals ------------------------------------------7
4 Specifications ------------------------------------------------------8
5 Service Mode -------------------------------------------------------9
5.1. How to enter into Service Mode ------------------------9
5.2. Option - Mirror--------------------------------------------- 11
6 Troubleshooting Guide---------------------------------------- 12
7 Disassembly and Assembly Instructions --------------- 13
7.1. Disassembly Flow Chart for the Unit ---------------- 13
7.2. Disassembly Procedure for the Unit----------------- 13
8 Measurements and Adjustments -------------------------- 19
8.1. Adjustment ------------------------------------------------- 19
9 Block Diagram --------------------------------------------------- 21
9.1. Main Block Diagram ------------------------------------- 21
9.2. Block (1/4) Diagram ------------------------------------- 22
9.3. Block (2/4) Diagram ------------------------------------- 23
9.4. Block (3/4) Diagram ------------------------------------- 24
9.5. Block (4/4) Diagram ------------------------------------- 25
10 Wiring Connection Diagram --------------------------------- 26
10.1. Caution statement.--------------------------------------- 26
10.2. Wiring (1) --------------------------------------------------- 26
10.3. Wiring (2) --------------------------------------------------- 27
10.4. Wiring (3) --------------------------------------------------- 28
10.5. Wiring (4) --------------------------------------------------- 29

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1 Safety Precautions
1.1. General Guidelines
1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the
wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
3. When conducting repairs and servicing, do not twist the Fasten connectors but plug them straight in or unplug them straight
out.
4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.1.1. Leakage Current Cold Check 1.1.2. Leakage Current Hot Check (See
1. Unplug the AC cord and connect a jumper between the Figure 1.)
two prongs on the plug. 1. Plug the AC cord directly into the AC outlet. Do not use
2. Measure the resistance value, with an ohmmeter, an isolation transformer for this check.
between the jumpered AC plug and each exposed 2. Connect a 1.5kohm, 10 watts resistor, in parallel with a
metallic cabinet part on the equipment such as 0.15F capacitors, between each exposed metallic part
screwheads, connectors, control shafts, etc. When the on the set and a good earth ground such as a water pipe,
exposed metallic part has a return path to the chassis, the as shown in Figure 1.
reading should be between 1Mohm and 5.2Mohm. 3. Use an AC voltmeter, with 1000 ohms/volt or more
When the exposed metal does not have a return path to sensitivity, to measure the potential across the resistor.
the chassis, the reading must be . 4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the
customer.

Figure 1

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2 Warning
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).

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2.2. About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in it's manufacture due to environmental conservation issues. For service and repair work, we'd
suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 F (30~40 C) higher. Please
use a high temperature soldering iron and set it to 700 ± 20 F (370 ± 10 C).
• Pb free solder will tend to splash when heated too high (about 1100 F or 600 C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the
opposite side. (see figure below)

Suggested Pb free solder


There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.

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3 Service Navigation
3.1. PCB Layout

Board Name Function


PSS Power Supply, Sustain Drive
Non serviceable.
PSS-Board should be exchanged for service.
A Main AV input, processing
K Remote receiver, Power LED, C.A.T.S. sensor
C1 Data Driver (Lower Right)
C2 Data Driver (Lower Left)
SN Scan Drive

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3.2. Applicable signals
Applicable input signal for Component (Y, PB, PR), HDMI

horizontal frequency (kHz) vertical frequency (Hz)


525 (480) / 60i 15.73 59.94
525 (480) /60p 31.47 59.94
750 (720) /60p 45.00 59.94
1,125 (1,080) /60i 33.75 59.94
1,125 (1,080) /60p 67.43 59.94
1,125 (1,080) /60p 67.50 60.00
1,125 (1,080) /24p* 26.97 23.98
1,125 (1,080) /24p* 27.00 24.00

*HDMI only
Note
• Signals other than those shown above may not be displayed properly.
• The above signals are reformatted for optimal viewing on your display.

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4 Specifications
ŶTV
Power Source AC 120 V, 60 Hz
Power Consumption
Rated power 212 W
Standby power 0.3 W
Display Panel
Panel System Plasma Display panel
Screen size 42 inch class (41.9 inches measured diagonally)
W  H  Diagonal 36.5 inch  20.5 inch  41.9 inch (929 mm  522 mm  1,066 mm)
Number of pixels 1.024  768
Speaker Output 20 W [10 W + 10 W] (10 % THD)
Channel Capability (Digital/Analog) VHF/ UHF: 2 - 69, CATV: 1 - 135
Operating Conditions
Temperature: 32 °F - 104 °F (0 °C - 40 °C)
Humidity: 20 % - 80 % RH (non-condensing)
Connection Terminals
VIDEO IN RCA PIN (VIDEO, AUDIO-L, AUDIO-R)
COMPONENT IN RCA PIN (Y, PB, PR, AUDIO-L, AUDIO-R)
HDMI IN 1/2 TYPE A Connector
USB USB2.0 Type A connector
DIGITAL AUDIO OUT PCM / Dolby Digital, Fiber Optic
OTHERS SD CARD slot
Dimensions (W  H  D)
Including pedestal 39.7 inch  25.9 inch  9.1 inch (1,007 mm  657 mm  231 mm)
TV Set only 39.7 inch  24.3 inch  3.2 inch (1,007 mm  615 mm  81 mm)
Mass
Including pedestal 36.4 lb. (16.5 kg) NET
TV Set only 34.2 lb. (15.5 kg) NET

Note
Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

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5 Service Mode
5.1. How to enter into Service Mode
5.1.1. Purpose
After exchange parts, check and adjust the contents of adjustment mode.

While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds

5.1.2. Key command


[1] button...Main items Selection in forward direction
[2] button...Main items Selection in reverse direction
[3] button...Sub items Selection in forward direction
[4] button...Sub items Selection in reverse direction
[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )

5.1.3. How to exit


Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.

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5.1.4. Contents of adjustment mode
• Value is shown as a hexadecimal number.
• Preset value differs depending on models.
• After entering the adjustment mode, take note of the value in each item before starting adjustment.

Main item Sub item Sample Data Remark


WB-ADJ R-DRV DF
G-DRV FF
B-DRV 7C
ALL-DRV FF
OPTION MIRROR 00 (See Option-Mirror) Factory Preset
Boot Loader ROM
VSUS LOW See Vsus selection
AGING ALL WHITE Built-in test patterns can be
MIDDLE BLUE WITH MAGENTA OUTSIDE FRAME displayed.
MIDDLE STEP GREEN
MIDDLE STEP RED
LOW STEP WHITE
ALL BLUE
ALL GREEN
ALL RED
WHITE DIAGONAL STRIPE
RED DIAGONAL STRIPE
GREEN DIAGONAL STRIPE
BLUE DIAGONAL STRIPE
A-ZONE & B-ZONE
1% WINDOW
COLOR BAR
9 POINTS BRIGHT MEASURE
2 DOT OUTSIDE FRAME
DOUBLE FIXED 1% WINDOW
VERTICAL LINE SCROLL
ON/OFF
R/G/B/W ROTATION
HALF FIXED ALL WHITE
ALL WHITE WITH COUNT DISPLAY

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5.2. Option - Mirror
Picture can be reversed left and right or up and down.
00 : Default (Normal picture is displayed)
01 : Picture is reversed left and right.
02 : Picture is reversed up and down.

Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in
A-board.

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6 Troubleshooting Guide
For detailed troubleshooting information and circuit explanations,
refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents
posted on the TSN web site.
For information about this model, type TC-P2013 in the model box under "Direct Search".

12

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7 Disassembly and Assembly Instructions
7.1. Disassembly Flow Chart for the Unit
This is a disassembly chart.
When assembling, perform this chart conversely.

7.2. Disassembly Procedure for the Unit


7.2.1. Remove the Pedestal stand 7.2.2. Remove the AC cord clamper B
1. Remove the Plasma panel section from the servicing 1. Remove the screws (2 ) and remove the AC cord
stand and lay on a flat surface such as a table (covered clamper B.
by a soft cloth) with the Plasma panel surface facing
downward.
2. Remove the screws (4 ).
3. Slide the Pedestal stand to the downside and remove the
Pedestal stand.

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7.2.3. Remove the Rear cover 7.2.5. Remove the PSS-Board
1. Remove the screws (24 , 6 , 2 ). Caution:
To remove P.C.B. wait 1 minute after power was off for
2. Remove the M8 caps (4 ). discharge from electrolysis capacitors.
3. Remove the Rear cover. 1. Disconnect the connectors (P2 and P35).
2. Disconnect the bridge connector (A6-P6).
3. Disconnect the flexible cables (SS53 and SS55A).
4. Remove the screws (5 , 1 , 1 ) and remove
the PSS-Board.

7.2.4. Remove the Key button


1. Remove the screws (2 ).
2. Remove the Key button.

7.2.6. Remove the A-Board


1. Unlock the cable clampers and the tapes to free the
cables.
2. Disconnect the connectors (A1 and A12).
3. Disconnect the bridge connector (A6-P6).
4. Disconnect the flexible cables (A20 and A30).
5. Remove the screws (5 ) and remove the Side shield
metal.
6. Remove the A-Board.
7. Remove the Attachment metal.

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7.2.7. Remove the Speakers 7.2.10. Remove the M8 nut metals
1. Unlock the cable clampers and the tapes to free the 1. Remove the screw (1 each) and remove the M8 nut
cables. metals.
2. Disconnect the Speaker terminal.
3. Remove the screws (2 each) and remove the
Speakers (L, R).

7.2.8. Remove the SN-Board


1. Remove the flexible cables (SN21, SN22, SN23, SN24,
SN25, SN26, SN27 and SN28) connected to the SN-
Board.
2. Disconnect the connector (SN2).
3. Disconnect the flexible cable (SN20).
4. Remove the screws (5 ) and remove the SN-Board. 7.2.11. Remove the K-Board
1. Remove the screw (1 ).
2. Disconnect the connector (K1) and remove the K-Board
from the LED panel.

7.2.9. Remove the Stand bracket


1. Remove the screws (5 , 1 ) and remove the
Stand brackets (L, R).

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7.2.12. Remove the Cabinet assy from the 7.2.14. Remove the C1-Board
Plasma panel section. 1. Disconnect the flexible cables (CB1, CB2, CB3 and CB4).
1. Place the Cabinet assy on a flat surface of a table 2. Disconnect the flexible cable (C10).
(covered by a soft cloth) and a cushion. 3. Remove the screws (4 ) and remove the C1-Board.

7.2.15. Remove the C2-Board


2. Remove the screws (x2 , x3 ). 1. Disconnect the flexible cables (CB5, CB6, CB7 and CB8).
2. Disconnect the flexible cables (C20 and C21).
3. Disconnect the connector (C25).
4. Remove the screws (4 ) and remove the C2-Board.

7.2.16. Replace the Plasma panel


Caution:
Place the Plasma panel on a flat surface of a table
(covered by a soft cloth) and a cushion.
3. Remove the Cabinet assy from the Plasma panel section.

A new Plasma panel itself without Contact metals is fragile.


To avoid the damage to new Plasma panel, carry a new
Plasma panel taking hold of the Contact metal bottom.
7.2.13. Remove the Contact metal bottom
1. Remove the screws (8 ) and remove the Contact 1. Place a carton box packed a new Plasma panel on the
metal bottom. flat surface of the work bench.
2. Open a box and without taking a new Plasma panel.
3. Attach the Cabinet assy and each P.C.Board and so on,
to the new Plasma panel.

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7.2.17. EMI processing

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8 Measurements and Adjustments
8.1. Adjustment
8.1.1. Vsus selection
Caution:
When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH.
Procedure
1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed.
2. Press [OK] button to go to TEST stage.
White pattern without On-Screen Display will be displayed during TEST and CONF stage. Press [5] button to display the
On-Screen Display.
3. Press [VOL (-)] button to set to LOW.
4. In LOW setting
a. If no several dead pixel is visible remarkably in white pattern, press [3] button to go to CONF stage.
b. If the several dead pixels are visible remarkably in white pattern, Set to HIGH by press [VOL (+)] button. Press [3] button
to go to CONF stage if the symptom is improved.
5. Press [OK] button in CONF stage to store LOW or HIGH.
6. Exit Service Mode by pressing [Power] button.
Notes:
Do not overwrite because data is written in Peaks-EEPROM after executing adjustment of V-SUS Voltage.

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8.1.2. White balance adjustment

Name of measuring instrument Remarks


Color analyzer
(Minolta CS-1000 or equivalent)
Procedure Remarks
1. Enter the Service mode.
2. Receive the Analog-RF (except for no signal) or set CVBS/YUV/HDMI (no signal is
available).
3. Select [WB-ADJ] by using [1] and [2] key in the remote controller.
4. Check that the color temp and the picture mode is the values written in table1.
5. [INNER PATTERN] is displayed by using [5] key by using [5] key in the remote controller.
6. Select [G-CUTOFF] by using the [3] and [4] key in the remote controller, and set the value
to [80] by using the volume [+] and [-] key.
Also, [B-CUTOFF] and [R-CUTOFF] set to [80]
7. Set [G-DRIVE] value to the initial data (ex. D0).
8. Set the color analyzer and adjust color point to the values written in table1 by using [B-
DRIVE] and [R-DRIVE]
9. Increase RGB-DRIVE value so that the maximum drive value of one of R-DRIVE or G-
DRIVE or B-DRIVE should become [FF]
([ALL-DRIVE] set to [FF].)

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9 Block Diagram
9.1. Main Block Diagram

A MAIN AV INPUT,PROCESSING
HDMI1-2
ARC
(HDMI2)
TMDS DATA
HDMI I/F
USB
USB I/F USB_1
RF IFD_OUT
RF IN TUNER TUNER I/F

MTK

V/Y/PB/PR
VIDEO/ V/YPbPr/RGB/YC
L/R
COMPONENT L/R

STM

DIGITAL DIGITAL AUDIO OUT


SPDIF_OUT
AUDIO OUT
SOUND_SOS (LED:12TIMES)

P+3.3V_DET (LED:10TIMES)

ASDOUT0 SUB3.3V SUB3.3V


STB3.3V STB3.3V
SPI POWER_LED(R) A1 K1 LED_R
SPI BUS
16Mbit REMOTE_IN REMOTE_RECEIVER
PANEL_MAIN_ON

C.A.T.S_SENSOR C.A.T.S_SENSOR
PANEL_SOS

DMD IIC
STM
EEPROM
K POWER LED
LVDS I/F

REMOTE RECEIVER
KEY3
KEY1

L DDR3 DDR3 I/F IIC0


TEMP
SPEAKER(L) SENSOR C.A.T.S. SENSOR
AUDIO SUB5V
A12
R AMP
SPEAKER(R) DCDC SUB5V
F15V P+5V
SUB5V
P+3.3V

SUB3.3V
SOUND SOS DCDC SUB1.5V
DCDC SUB1.8V
SUB1.5V SUB3.3V DCDC
SUB3.3V
SUB1.8V
DCDC VCCK1.2V
VCCK1.2V DCDC P+1.2V
P+3.3V
LVDS DATA

STB5V EV5V P+1.2V


DCDC15V

ASIC_
SD3.3V
PANEL_SOS
STB5V PSS POWER SUPPLY, SUSTAIN DRIVE
SN SCAN DRIVE
KEY3
KEY1

STB1.2V (LED:4TIMES) SOS4_PS


STB3.3V
SPI KEY1 OPERATION
F15V FLASH KEYS
SN-BOARD ANALOG-ASIC
SUB5V KEY3
ENERGY RECOVERY SOS6_SC1
SOS DETECT POWER SW
SOS4_PS SOS4_PS P-BOARD
(LED:6TIMES) P+3.3V SOS DETECT
FFC_OFF_DET
PANEL_MAIN_ON PANEL_ (LED:4TIMES)
(LED:9TIMES) SOS_DCC MAIN_ON KEY BUTTON
SOS6_SC1
SN-BOARD SOS6_SC1 (LED:6TIMES) PD5L SUSTAIN CONTROL SUSTAIN CONTROL
FLOATING PART SOS7_SC2 SOS7_SC2
SOS7_SC2 (LED:7TIMES)
SOS DETECT SOS8_SS SOS8_SS (LED:8TIMES)
(LED:7TIMES)
P+5V SN20 A20 P+5V A6 P6
SOS8_SS
P+15V P+15V
(LED:8TIMES) SOUND15V SOUND15V
SCAN CONTROL
EV5V EV5V SS-BLOCK
SCAN CONTROL P+15V P+15V
VIDEO DATA

F15V F15V VDA VSUS


SCAN
P+3.3V

DRIVER P+5V P+5V


COLD
MAIN
CONVERTER
HOT

A30
SOUND15V
BUFFER CONTROL STANDBY
PULSE EV5V POWER
VOLTAGE FACTOR
P+15V CONVERTER CONTROL
MID MID MID F15V

VSUS SN2 VSUS P2 VSUS

RECTIFIER RECTIFIER
VDA

SCAN VSCAN GEN.


VIDEO DATA

RELAY
DRIVER
VAD GEN.
P+3.3V

P35 P9

AC CORD

C1 DATA DRIVER (RIGHT) C2 DATA DRIVER (LEFT)


C21
P+3.3V

P+3.3V P+3.3V
VDA VDA VDA VDA
C10 C20 C25
VIDEO DATA VIDEO DATA

DATA DATA DATA DATA DATA DATA DATA DATA


DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER

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9.2. Block (1/4) Diagram

SPEAKER_L SPEAKER_R
D3201
JK8601 DIGITAL
JK6750 JK4700 JK4701 AUDIO
USB1 OUT
A MAIN AV INPUT,PROCESSING RF IN HDMI1 HDMI2
A12 1 2 4 3
ANT IN X6750
24MHz

R(+)
L(+)

R(-)
L(-)
HDMI_CEC

HDMI_CEC
+5V

+5V
TMDS DATA

TMDS DATA
DDC_IIC0

DDC_IIC1
CLOCK

CLOCK

ARC
IC8602
RF_IP

DMD

SPEAKER

SPEAKER
IIC

R_OUT
IC6750 IC4900

L_OUT
AL/DLIF_
FE_RST
IF_AGC

TUNER AUDIO AMP


1.8V
3.3V

Q4705
P/N

RESET
SOUND15V

SOS
15V

PANEL_MAIN_ON
SUB5V SUB3.3V

ASIC_SD3.3V

X8301 1
27MHz
USB0VBUS

SD CARD I/F
AXO
USB I/F

RX0
DDC_IIC0
HDMI_5V_DET0

RX1
DDC_IIC1
HDMI_5V_DET1
HDMI_CEC
HDMI_CEC_
PULL_ON

HDMI_ARC

SPDIF_OUT

SOUND_SOS
(LED:12TIMES)
AMP_XRST

ASDOUT0
ASIC_SD3.3V
AXI
IF_P/N
IF_AGC
LVDS DATA
FE_RST HDMI I/F LVDS I/F 2

D1_PR
PR IC8001
D1_PB STM
JK3100 D1_Y/V
PB MTK
VIDEO/ Y/V AV IN
D1_L
COMPONENT L
D1_R
R IIC0 IIC0
PANEL_MAIN_ON

PD5L_XRST_SYS

C.A.T.S_SENSOR
DMD
TUNER_SUB_ON

DMD
VCC IIC IIC

(LED:10TIMES)
POWER_DET
PANEL_SOS

P+3.3V_DET
REMOTE_IN

R_LED_ON
UART
ADAC3.3V

VCCK1.2V

XRSTSTM

UART
DDR1.5V
DDR3 I/F

SUB1.2V

SUB3.3V

DRVRST

STB1.2V

STB3.3V
SPI BUS

DISPEN
IC8007 STB3.3V
KEY1

KEY3

STM_ STM
IIC EEPROM
STM_
IIC

DDR1.5V IC8200
DDR2 P+5V
3

P+3.3V
PANEL_MAIN_ON

PD5L_XRST_SYS
TUNER_SUB_ON

5
PDP_DRVRST

POWER_DET
PANEL_SOS
REMOTE_IN

IC8005 SUB3.3V IC3753


R_LED_ON

SUB3.3V IIC0
XRSTSTM

DISPEN

SPI TEMP SENSOR


C.A.T.S

16Mbit
KEY1
KEY3

P6 A6 STB3.3V
P+5V 7
P+5V 23 STB1.2V
SOUND15V 8
SOUND15V 1
STB5V STB5V
EV5V 22 9
SOS8_SS R9804
SOS8_SS 21
P

SUSTAIN CONTROL
SUSTAIN CONTROL SUB5V
PANEL_MAIN_ON 10
PANEL_MAIN_ON 14
KEY1 SUB3.3V
KEY1 13 11
P_S1
P_S1 12
KEY3 F15V
IC8704 SUB5V SUB5V IC8715 ADAC3.3V
KEY3 11
P_S0 PA8704
P_S0 10 +5V 3.3V
STB5V_SW_ON
STB5V_SW_ON 9
SOS4_PS SUB1.8V IC8703 SUB1.2V
SOS4_PS 8
TUNER_SUB_ON
TUNER_SUB_ON 6 IC8705 SUB3.3V IC8714 1.2V
SUB3.3V
F15V 4
+3.3V +1.8V
F15V 3

P+15V 2 DCDCEN2 IC8101 DDR1.5V


DCDC15V
PA2000 DDR1.5V
+1.5V

IC8102 VCCK1.2V
VCCK1.2V
+1.2V

DCDCEN

DCDC15V DCDC15V
13
F15V F15V
14
P+15V P+15V
15

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9.3. Block (2/4) Diagram

A MAIN AV INPUT,PROCESSING

IC9300 PD5L
A30 C21
VIDEO DATA 8
PLASMA AI VIDEO DATA
LVDS DATA
CPG 26
H/V Sync Control VIDEO DATA
Sub Filed Processor 28
VIDEO DATA
DCDC15V
IC9803 P+1.2V
P+1.2V 46
IIC0
DATA DRIVER CONTROL
+1.2V 1.2V
54 P+3.3V

DCDCEN2 D_UHZ 55 P+3.3V


UHZ
SOS_DCC
SUB3.3V P+3.3V SOS_DCC
R9809
P 3.3V
IC5000 ANALOG-ASIC
ASIC_SD3.3V
ASIC_SD3.3V IC9304
1 SD_VCC
SPI SI/SO DISCHARGE CONTROL
FLASH I/F
FLASH
SUB5V DCDCEN P_S0 DATA DRIVER CONTROL
SUB5V DCDC_CTL P_S0
P+3.3V P_S1 IC9402
BUFF_EN P_S1 SUSTAIN
F15V SUSTAIN DATA CONTROL
SUSTAIN CONTROL
DTV_15V BUFFER
DRVRST_ PDP_DRVRST DRVRST
SOS4_PS DRVRST
SOS4_PS IN
(LED:4TIMES) DRVRST_ DRVRST
SOS6_SC1 OFF_FLAG
SOS6_SC1 OUT IC9400,01
(LED:6TIMES) SC_UHZ PD5L_XRST_SYS
LVDS DATA SOS7_SC2 XRST_SYS
2 SOS7_SC2 SCAN CONTROL SCAN DATA
UHZ D_UHZ D9806 BUFFER
(LED:7TIMES)
SOS8_SS
SOS8_SS
(LED:8TIMES) DISPEN
SOS_DCC DISPEN
SOS_DCC
(LED:9TIMES) X0
PANEL_SOS
PANEL_SOS X9300
STB1.2V 20MHz
X1
STB5V
STB+1.2V P+3.3V DET
STB5V_SW_ON P+3.3V P+3.3V
STB3.3V

STB+3.3V
POWER_DET XRSTSTM
POWER_DET STBRST

IC1951
D1952 D1954
RESET A20 SN20
KEY3 SCAN CONTROL
SC_UHZ
D1953 9 UHZ
SOS6_SC1
3 SOS6_SC1
P+5V SOS7_SC2
6 SOS7_SC2
P+5V
3 1 P+5V
P+15V
29 P+15V
4
30 P+15V
P+3.3V
5

CN0100
IIC0 FOR
DMD_IIC FACTORY
6 STM_IIC USE
STB3.3V UART
STB3.3V
7
STB1.2V
8
STB5V
9

SUB5V
10 SUB_AI3.3V
SUB3.3V
11

K POWER LED
D2802A REMOTE RECEIVER
A1 K1 POWER LED
R_LED_ON R_LED_ON
C.A.T.S. SENSOR
7 1
C.A.T.S C.A.T.S SN2800
4 4
REMOTE_IN REMOTE_IN C.A.T.S SENSOR
1 7
STB3.3V RM2800
5 3
DCDC15V SUB_AI3.3V REMOTE
13 3 5 RECEIVER
F15V
14
P+15V
15

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9.4. Block (3/4) Diagram

PSS POWER SUPPLY,SUSTAIN DRIVE

P2 SN2
Vsus
6 Vsus
MID
3 MID
4 MID
HOT COLD

P35 C25
Vda
1 Vda
2 Vda

SS
FREQUENCY RANGE 53
FREQUENCY RANGE (110Khz)
SUSOUT 2
P9 (120Khz) Ve
AC CORD F201 OPP 13
L B+(390V) PLASMA
EMI FILTER PFC Vsus SUSTAIN CONTROL 1 PANEL
N
DC/DC
HB LLC Vda
SS-BLOCK P+5V
SS PANEL
15Vc 55A SUSTAIN
ELECTRODE
STB5V 2

13
OCP/OVP UVP/OVP 1
FPC PROTECTOR

PHOTO P6 A6
PFC LLC VOLTAGE
ON/OFF ON/OFF COUPLER (LED:8TIMES)
SWITCHING 21 SOS8_SS
SUSTAIN CONTROL
23 P+5V
10 P_S0
12 P_S1

PHOTO PANEL_MAIN_ON 14 PANEL_MAIN_ON


Vsus_Vda_ON
COUPLER STB5V_SW_ON 9 STB5V_SW_ON
F15V_ON (LED:4TIMES)
SOS4_PS 8 SOS4_PS
15Vs_ON MCU
STBY5V_ON TUNER_SUB_ON 6 TUNER_SUB_ON

PHOTO 22 STB5V
AC_DET
COUPLER 4 F15V
3 F15V
2 P+15V
1 SOUND15V
SCP/OVP
11 KEY3
13 KEY1

5V SWITCHING STB5V
VCC OPP
REGULATOR REGULATOR KEY BOTTON

F202
FLYBACK OPERATION
KEYS
FET F15V

FREQUENCY RANGE SWITCH


(95Khz) POWER SW
15Vs

15Vc 15Vc
OCP
HOT COLD

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9.5. Block (4/4) Diagram

SN SCAN DRIVE

Reference Voltage
P2 SN2 Vsus Lo : 189V TPVSUS
Vsus Hi : 194V IC16784,85 Reference Voltage
Vsus 6 Vad = 205 5V
PC16897
MID 3
IPD CIRCUIT TPVAD
MID 4 IC16600 T16471
IC16603 D16618 VAD GEN.
CPH SHUNT REG
CERS
AND CMH
CMH BUFFER
NCPH

Q16601
IC16501
CMH
Q16401
BUFFER
Q16402
SUSTAIN H
CIS
VOL VFG

IC16521 Q16621
CML Q16622 IC16921
BUFFER SEPA
IGBT CONTROL
IC16502 SUSTAIN L
CSH Q16421 VAD
Q16422
BUFFER Q16441

RECOVERY H CEL
NCRC1 Q16661
NCRC2 IC14901,02

IC16522 NCEL PDP SCAN


SN21
Q16820 SN22
CSL DRIVER
BUFFER Q16451

RECOVERY L
TPVFG PDP SCAN SN23
VFG DRIVER SN24

IC16561 CMH CERS CIS PLASMA


CML CEL SIU D16583 IC16786,87 Reference Voltage IC14903,04 PANEL
SN LED(G) Vscn = 147 3V
A20 BUFFER CSH NCRC1 OC1 PC16723
20 CSL NCRC2 OC2 PANEL
IPD CIRCUIT D16713 TPSN1 SCAN
P+15V 2 CPH NCEL CLK T16472 D16714 VSCN-F ELECTRODE
VSCN GEN.
P+15V 1 SHUNT REG
IC14951,52
P+5V 30

UHZ 22 D16728 SN25


Vfo PDP SCAN SN26
SOS6 28 DRIVER
SOS7 25
SCAN
IC16795
SCAN CONTROL CONTROL PDP SCAN SN27
F15V SN28
DRIVER
IC16563
IC14953,54
INVERTER
IC16725
UHZ
F5V
TPSOS6 F5V

(LED:6TIMES)
TPSOS7 MAIN_STOP0 SIU
OC1
(LED:7TIMES) LOGIC IC
OC2
CLK
SCN_PRO
IC14961,62
CONTROL DATA

CONTROL DATA
VIDEO DATA

VIDEO DATA

P+3.3V
P+3.3V

C1 DATA DRIVER (RIGHT) A30 C2 DATA DRIVER (LEFT)

C21 48 30 28 10 2 1

C10 C20
CONTROL DATA

VIDEO DATA
13 28
VIDEO DATA
31 10 C25 P35
VDA
1 40
1 VDA
VDA
5 36 2 VDA
P+3.3V
9 32
P+3.3V
10 31

CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8

DATA DRIVER PLASMA PANEL DATA DRIVER

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10 Wiring Connection Diagram
10.1. Caution statement.
Caution:
Please confirm that all flexible cables are assembled correctly.
Also make sure that they are locked in the connectors.
Verify by giving the flexible cables a very slight pull.

10.2. Wiring (1)

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10.3. Wiring (2)

27

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10.4. Wiring (3)

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10.5. Wiring (4)

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