Documente Academic
Documente Profesional
Documente Cultură
Just About
Page 2
• Officers & Directors
the Machines
• Chairman’s Letter
Page 9
• Conference Highlights
Page 12
• Body of Knowledge Developing Your
Page 15
• New SMRP
Other Assets…
(SEVA) Chapter
Page 16
the people
• ANSI audits CMRP By Shon E. Isenhour, CMRP
Certification Program
Business Consultant
Page 17 ABB Reliability Services
• From the Exam Team
shon.isenhour@us.abb.com
Page 18
• SMRPCO Sustaining
Sponsors
Page 19
I n the economic storm that is raging
through the manufacturing sector ev-
ery dime has become exponentially more
free and reduced price training and what it
can do for you)
• New CMRP’s • Making training contagious
important to the bottom line. In these times
Page 22 it seems that one of the first places we go to • Sustaining your efforts for more than
• New Executive cut our budgets is training and development. a week…
Members In this article we will discuss ways to make
Along the way we will discuss real life ex-
Page 24 the best use of the training dollars that we
amples that have shaped my opinion of training
• New Individual keep, and how to begin the paradigm shift
and how a cookie cutter approach is destined
Members that must happen for us to keep training in
for failure.
the forefront and propel us to the next level
Page 29
in the maintenance and reliability realm.
• SMRP Staff The background
Key points will include:
Page 30 With all the various maintenance training op-
• SMRP Call • Identifying your training needs portunities and our limited budgets, how do we
for Volunteers • Determining how you can get the insure it is a worthy investment of our time and
Page 31 training you need with the budget you money? The following information was devel-
• New SMRP Staff have (in this section we will discuss
Continued on page.4
Volume 3, Issue 4
www.smrp.org
–D
evelop and implement a formal process to recruit, interview, and on-board volun-
teers so that their talents are effectively matched to the various needs of the organiza-
tion. We want our volunteers to have a rewarding experience with the organization.
–D
evelop clear definitions of all volunteer positions. We have good definitions for the
officers, directors and staff but we need to expand that to all positions so that
volunteers have a clear understanding of expectations.
– Education process for our organization in volunteer management
We have made progress in some of these areas already and you may have see some
the result of this. Being successful in all of these areas will be challenging in 2009. We
are all dealing with a global economic downturn the likes of which has not been seen in
decades. This downturn is impacting professional societies like SMRP in the same way
commercial enterprises are being impacted. We will need to find creative ways for our
volunteers to work together in spite of severe cost controls and restrictions on travel.
The world political and business climate continues to be dynamic, impacting how we
grow and work together. However, maintenance and reliability professionals are accus-
tom to working in such challenging environments. During the Cleveland conference I
remember looking out across the sea of attendees and thinking about how much of the
world’s assets are in the care of SMRP members. Some of the best and brightest honor
the rolls of SMRP, and we will rise to what ever challenge 2009 has to offer.
We have talented members and volunteers. The leadership in our Board is very ca-
pable, and we have a strong and willing staff. Our past chairs, boards, and founders have
brought us to this point of strength.
Utilizing the vast creativity of our SMRP volunteers will be a major focus for me this
year. During my tenure as chair, I see my role as one of a fire tender so that our story of
spontaneous combustion is one of fanning the flames of passion rather then cleaning up
the ashes of burn out.
I am honored to be chosen as your chair, and I look forward to working with all of you.
I hope 2009 is a good year for everyone.
David Staat
Fall, 2008
The Society for Maintenance & Reliability Professionals
oped as a result of research to formulate a training strategy Hunt our weaknesses down
for plants of various sizes within a business unit. Some of
Once you admit that you have a problem, the next step is
the plants consisted of as few as two maintenance craft-
to really identify what areas it is affecting. This is crucial for
speople or as many as forty-five, so obviously each shared
identifying the skills that are less than adequate, justifying
different challenges but the same goal. It became apparent
the expenses of a training program and building a business
very quickly that there was no silver bullet or a cookie cutter
case. As part of this needs analysis you need to look for data
approach that addressed all the issues within each facility.
that is repeatable and collected consistently. One should not
The budget, time, management commitment, employee in-
be overly concerned with the accuracy of the data because
terest, morale and other factors dictate each facility’s needs.
realistically most of us are not world class and will spend
The following is the process I used as well as the options I
more time concentrating on the trends than the individual
considered during my research and the experiences that were
points. A CMMS system is obviously an excellent source
gained during implementation.
of data but it should not be the only source. Working with
the other departments to get purchasing reports, quality, and
Accept it, we have training weaknesses… operational reports works exceptionally well. It will provide
How much training do you provide per year per main- you with indications of problems that warrant extra inves-
tenance employee? Most of us can say not enough, quite tigation. It also begins to build connections with the other
easily, but just in case you are not sure, a world-class facility parts of the organization by showing that you share a com-
is said to do more than 40 hours of training per employee mon goal, common problems, and common data to identify
(maintenance and operations) per year. It has been estimated solutions. This will build buy in and support for when you
that one should spend one thousand four hundred dollars per need it later. Once you get the data, don’t concentrate too
maintenance supervisor per year for training and develop- much on the exact numbers, look for the trends and repeat
ment. The Department of Education funded a survey with offenders. What failures affect your critical or bottleneck
the Bureau of Census to understand how training impacts equipment? Once you have identified the failures that ac-
productivity. In this study they discovered that increasing count for most downtime or overall cost then identify root
one’s educational level by 10% increases productivity by causes. Some of these root causes will point back to skill
8.6%. This was the largest productivity improvement of any deficiencies. These become your business case for training
of the motivators considered. and development, a must in a world of bean counters and
budget cuts. I suspect that if your facilities are like mine you
One piece of training programs that is very important
will find root causes that can be directly related to the fol-
and often forgotten is refresher training. Training that is not
lowing training issues: bearing installation, shaft alignment,
refreshed at least biannually is forgotten and ineffective. Ac-
bolt looseness, belt installation, part misapplication and
cording to a recent study 70 percent of all equipment failures
lubrication. These have historically shown up in root cause
are self-induced. This could include equipment that is dam-
investigations and will be addressed in the next sections.
aged by neglect and abuse or improper operation and mainte-
nance. Keith Mobley stated in Plant Services Magazine that The next part of the training plan of attack is to begin to
17 percent of all reliability problems can be attributed to im- define each of the jobs and positions within your mainte-
proper maintenance. Improper maintenance stems from a few nance organization by performing a job task analysis. There
critical areas. The major players in the game tend to be lack of are multiple ways to complete this step. The most economi-
understanding of the effects of production changes, lack of ex- cal seems to be a team format with the people it affects as
pectations from supervision, lack of proper tools and standard part of the team. The team of subject matter experts will
processes and lastly, lack of training in developed processes, build the list or pick the task from a task database and try to
procedures and core skills. By implementing a basic training determine frequency and difficulty as well as how crucial the
program it is possible to address the lack of training and see task is to the reliability of the equipment. Another possibil-
substantial improvements in maintenance cost and downtime, ity is to observe a craftsman noting every task completed
which as we all know adds the money to the bottom line.
Volume 3, Issue 4
www.smrp.org
Fall, 2008
The Society for Maintenance & Reliability Professionals
The predictive maintenance analysts in your plant typically operators and crafts on general operation. However, many
need to attend at least one certification type session per year neglect to get training for the maintenance and troubleshoot-
that deals strictly with their trade because this area and its ing of the equipment. This is as important as basic operat-
technology tends to move very quickly and one can get stale ing instructions in your long-term quest for reliability. The
in short order. The other types of training do not change as knowledge that is gained by the crafts will facilitate trouble-
quickly and provide for more time between sessions without shooting and improve mean time to repair. Once you get a
losing the edge, however you should never exceed more than good foundation from the equipment vendor don’t forget to
two years in any core area of your training plan if you expect plan on refreshers down the road for new employees or to
to remain competitive. reinforce proper procedures as time removes them from your
existing employee’s memory.
University programs, online courses, degrees and certifi-
cates for reliability engineers and managers are available If the full price offsite classes can be set up onsite they
from the University of Tennessee, and the University of become quite economical. The key becomes having a large
Alabama as well as others. number of people from your organization to attend at one
time leveraging the cost across the group. However, we all
Craft skills training and courses for your planners,
do not have a large group of technicians we can have out of
engineers, and supervisors are also available from various
the plant for training at the same time unless they put man-
consulting groups as an option or by attending conferences
agement in to do the work. So, in these cases many of the
such as the ones provided by the Society of Maintenance and
training companies are allowing one plant to host the train-
Reliability Professionals (SMRP).
ing and open it up to other plants in the division or company
The last full price training offering does not always fit to leverage the cost. I recently saw one plant in an industrial
into this category. It can vary in cost depending on when park host training and open it up to other companies in the
and how it is handled. This is training that is provided by area to distribute the cost. This provided for not only a good
your equipment vendors through the initial commissioning training session at a reasonable price but also some good
or as part of a troubleshooting effort. This is training that networking time for all those involved. Another variation
effects the largest percentage of your total plant popula- on distributed cost training is the “train the trainer” model
tion because it should include training sections for operator, where one respected unofficial leader who will work with all
maintenance crafts, reliability engineers and technicians that the reliability offenders is trained to teach the correct main-
interface with the particular pieces of equipment. When new tenance practices within your organization. This can work
equipment is installed it is common to offer training to the with very good results as long as the proper person is chosen
to steward it. One thing to remember here is that the trainer
still must be refreshed yearly lest that person starts to teach
bad habits and your results will start to fail. Another one
of the more common, lower cost solutions is the CD-ROM,
web based, and video with workbooks type training that is
offered. When this is structured as part of the compensation
plan then it does tend to get more attention.
The last portion of the training section is centered on the
“Free or almost free training” Ah the holy training grail we
have been looking for, right? Well not always…this option
can be very useful for refresher courses on anything from
belt installation to lubrication practices. The only drawback
is that you must really pay attention to the material that the
vendor wants to present to avoid too much sales propaganda.
Volume 3, Issue 4
www.smrp.org
I also have some experience with other smaller regional vendors such as nut
and bolt vendors for proper fastener application and torque, etc. It can work to
satisfy many of the training needs especially refreshers that are required to keep us
competitive as long as you put in the work up front.
Fall, 2008
The Society for Maintenance & Reliability Professionals
Reliability... Continued
option is to start a mentor/apprentice program for your newer technicians where they
can learn from the ones that do things right. Just make sure you reward your mentors
and let them know what they are doing for the company, for you, and for themselves.
In conclusion…
We must identify our weakness, use them to build a business case and a plan of
attack, we must not forget to work with our partners both maintenance, production,
and engineering to get their buy in and celebrate our victories together to retain their
support. Maximize your training budget by leveraging class cost across groups and
using free and low cost training with the proper prework. Training is one of the most
important building blocks of overall equipment reliability, and reliability delivers
availability and ultimately money to our bottom line.
If you have questions, have had success with other methods, or have a tip you
would like to share please feel free to contact me at shon.isenhour@us.abb.com.
References
1) M
oore Ron, Making Common Sense Common Practice,
published by Gulf Publishing Company 1999
2) W
ireman, Terry, World Class Maintenance Management,
published by Gulf Publishing Company 1990
3) M
obley, R. Keith, Maintenance Engineering,
published by plantservices.com 2003
Volume 3, Issue 4
www.smrp.org
SMRP’S
Rockin Reliability Highlights
By Stan Moore, CMRP
Solutia
T he Society for Maintenance and Reliability Professionals (SMRP) held its 16th
annual conference in Cleveland, OH. More than 80 experts in the maintenance
and reliability field presented 50 technical sessions highlighting actionable informa-
tion structured around the SMRP Body of Knowledge, consisting of five knowledge
domains: business and management, manufacturing process reliability, equipment
reliability, people skills and work management. Sessions covered best practices met-
rics, benchmarking and reference material that enable plant professionals to optimize
improvement opportunities.
The event had excellent attendance with over 900 practitioners attending from 18
countries. Many industry sectors as well as governmental and educational organiza-
tions were represented. A record 74 exhibitors and 25 sponsors showcased their latest
products and services in the exhibition hall. Over 325 participants stayed over for the
optional workshops and plant tours on Thursday
The conference kicked-off with the motivational keynote presentation by Mark
Scharenbroich. Mark delivered an excellent message and his theme “Nice Bike” reso-
nated with the attendees.
At the Tuesday evening banquet, attendees were treated to a rare opportunity to hear
from a true national hero, Dr. Harold Brown with the Tuskegee Airmen. Dr. Brown
flew with the “Tuskegee Airmen” fighter pilot group in World War II. Named after
a flight training facility in Tuskegee, AL the Tuskegee Airmen comprised the four
squadrons of the Army Air Corps’ 332nd fighter pilot group. In what had been labeled
as an “experimental” army program, the men were the first African American fighter
pilots to fly combat missions in U.S. history. Members of the 332nd fighter pilot group
encountered numerous political obstacles before being able to participate in combat
missions. Once allowed to fight, however, the group posted an outstanding record,
never losing a single bomber.
Continued on the next page...
Fall, 2008
The Society for Maintenance & Reliability Professionals
SMRP’S
Rockin Reliability Highlights
Continued
10 Volume 3, Issue 4
www.smrp.org
Fall, 2008 11
The Society for Maintenance & Reliability Professionals
Body of Knowledge
(BoK) Corner
By Bob DiStefano, CMRP
Chairman/CEO, Management Resources Group, Inc.
12 Volume 3, Issue 4
www.smrp.org
– Publication in 2009, through the SMRP On-line Store, of the first installment of The
Guide to The Body of Knowledge which includes the top two levels of a hierarchical
document organized by the five pillars of the Body of Knowledge. This first docu-
ment, which is essentially a Job Task Inventory, was developed by the M&R Knowl-
edge Committee for SMRPCO to support the ANSI Accreditation that was achieved
this year. We want to make it widely available to SMRP members for their reference.
Future installments of this document will include additional levels of detail.
– At the 2009 Annual Conference, look for a big splash of a revitalized Benchmarking
process. The Benchmarking Committee is developing a new Benchmarking Survey
Questionnaire which has gone through 20 revisions and is nearing completion. The
standard metrics definitions that came out of the Best Practices Committee are be-
ing incorporated into the new survey questionnaire. We’ve engaged a professional
Benchmarking firm to manage the logistics of the surveying, aggregation of the
survey data and generation of the Benchmarking Report. Previous versions of the
SMRP benchmarking left a lot to be desired and rest assured this new generation of
SMRP benchmarking will be world class. We are striving to have it recognized as
the authoritative, cross-industry benchmarking standard in the world within the next
5 years. Between now and then look for regular updates on the benchmarking effort
and the first survey in the Fall of 2009.
– At the 2009 Annual Conference look for a Metrics Workshop – a full-day interactive
workshop that has been conducted twice so far with great success. The last workshop
was conducted at the EuroMaintenance Conference in Brussels this past Spring and
it was a great success by all reviews from the participants. One of the outcomes for
participants was a better understanding of the metrics definitions and the concept of
having a meaningful balanced score card.
Continued on the next page...
Fall, 2008 13
The Society for Maintenance & Reliability Professionals
14 Volume 3, Issue 4
www.smrp.org
Fall, 2008 15
The Society for Maintenance & Reliability Professionals
ANSI Audits
the CMRP
Certification Program
M embers of the SMRPCO Certification Committee were visited by
ANSI auditor Gary Sherlaw on August 14 at the SMRP head of-
fice in McLean, Virginia. An annual surveillance audit is a requirement
for ANSI accredited certification bodies, so the Certificaiton Commit-
tee worked diligently to ensure the CMRP program would maintain the
ANSI accreditation it received last year. The surveillance audit identified
one non-conformance that was resolved the day of the audit, some op-
portunities for improvement, and a commendation for the internal audit
of SMRPCO that was conducted in the Fall of 2007 by the Certification
Committtee Chair at that time, Michael Eisenbise. Everyone is to be
congratulated for their hard work and the high level of professionalism
brought to the CMRP certification program.
16 Volume 3, Issue 4
www.smrp.org
From
The
Exam
Team
T he exam team is pre-
paring to finish a very
successful year of question
review. The stats show
that questions are perform-
ing very well on the exam
forms, which is a direct re-
flection of the performance
of the area leaders on the
exam team.
In the area of new ques-
tions we had a good year
with questions coming in
from many sources. The
first source was some ex-
cellent questions that were
written by members of the
exam team. The second
source of questions came
in from the general public
to take advantage of the 5
for $50 rewards program.
The third source of ques-
tions was turned in from
the chapters. The Northeast
Florida chapter turned in
16 questions and the win-
ner of the chapter question
writing contest was the
Hamilton, Ontario chapter
who turned in 19 ques-
tions. They became the
winners of the $1000.00
prize for 2008.
Fall, 2008 17
The Society for Maintenance & Reliability Professionals
18 Volume 3, Issue 4
www.smrp.org
Fall, 2008 19
The Society for Maintenance & Reliability Professionals
New
William Cox, CMRP Alexander Dunn, CMRP Udayashankar Ganapathy, Esther Hoffman, CMRP
AEDC-ATA Assetivity CMRP Alyeska Pipeline Services Co.
Suncor Energy
Continued Paul Cronin, CMRP Jakub Dzielski, CMRP Patricia Horn, CMRP
Allied Reliability Luc Gendron, CMRP Alcoa
Michael Brownfield, CMRP Randy Cross, CMRP
LCE Solutia Bryan Eagle, CMRP Christen Geremesz, CMRP Pamela Howard, CMRP
Alcoa Cargill Honeywell
Cheryl Bryant, CMRP Troy Crowley, CMRP
Portland General Electric Pfizer Jeff Earls, CMRP Stanley Grabill, CMRP Carl Hughes, CMRP
AEDC-ATA Honeywell Alcoa
William Bunker, CMRP Michael Curto, CMRP
Alcoa Rayonier Performance Fibers Arni Einarsson, CMRP Bruce Granstrom, CMRP Kim Hunt, CMRP
Alcoa BC Hydro Domtar
John Burford, CMRP Christopher Davis, CMRP
Alcoa ABB John Elliott, CMRP John Green, CMRP David Jackson, CMRP
Chevron Reliant Energy
Rex Burras, CMRP Brandon Davis, CMRP William Epley, CMRP
ATS ATS AEDC-ATA Adolphus Greenlee, CMRP Marlene Jackson, CMRP
ATS Michelin
Adam Butler, CMRP Larry Debry, CMRP Ronald Estep, CMRP
Allied Reliability Alcoa Arnold Grigsby, CMRP Leigh Jarman, CMRP
Scott Deon, CMRP AEDC-ATA ARMS Reliability
Brian Buzard, CMRP Alcoa Donald Everett, CMRP
Central Arizona Project ESSROC Mark Gross, CMRP Juergen Joellenbeck, CMRP
Timothy Dinsdale, CMRP Alcoa AEDC-ATA
Tony Byrd, CMRP BC Hydro Duane Faust, CMRP
Talecris Biotherapeutics ATS Myra Hair, CMRP Ronnie Johnson, CMRP
Bruce Dobson, CMRP Alcoa Cargill
Jennifer Campbell, CMRP AEDC/JIS Brian Fedor, CMRP
Cargill NOVA Chemicals Stuart Hanson, CMRP Dan Kaye, CMRP
James Doeffinger, CMRP AEDC-ATA Honeywell
Brian Connors, CMRP Century Alum Gregory Folts, CMRP
ARMS Reliability Marshall Institute John Harding, CMRP Michael Kelly, CMRP
Joseph Dominick, CMRP U.S. Coast Guard PPG Industries
Alisa Cook, CMRP Reliant Energy Jared Friedman, CMRP
Miller Coors ABB Jeff Hartman, CMRP Mark Kingkade, CMRP
Michael Dougherty, CMRP Buckeye Technologies Inc. Allied Reliability
Stephen Cooper, CMRP Arcelor Mittal Chris Fulkerson, CMRP
JEA Allied Reliability Rita Heidkamp, CMRP Jeffrey Kinkel, CMRP
James Dowdy II, CMRP Alyeska Pipeline Services Co. Cleveland Cliffs
Mark Cottingham, CMRP Century Aluminum of WV Jonathan Fulton, CMRP
Solutia Alcoa Shannon Heinen, CMRP Willard Kissel, CMRP
Jamie Duart, CMRP UGL-Unicco AEDC-ATA
Charles Cox, CMRP Quaker/ Tropicana/ Gatorade Frederick Gallardo, CMRP
Alcoa IVC Technologies Mark Heinz, CMRP Douglas Kotowski, CMRP
Danny Duniphin, CMRP Joseph Helms, CMRP Cargill
Cargill AEDC-ATA
David Krause, CMRP
Jason Hendrickson, CMRP Hormel
Gallatin Steel
Jay Kruse, CMRP
Kenneth Hill, CMRP Quaker/ Tropicana/ Gatorade
TTS
Scott Kuder, CMRP
Hugh Hines, CMRP Palomar Engery
ABB
Stephen Lacey, CMRP
Anita Hinshaw, CMRP General Mills
AEDC-ATA
Brian Lambert, CMRP
Kris Hockstedler, CMRP Allied Reliability
Berry Plastics
Katharine Larsen, CMRP
Cargill
20 Volume 3, Issue 4
www.smrp.org
Daniel Lawrence, CMRP Bradley Miller, CMRP Samuel Priyono, CMRP James Simpson, CMRP Allan Trout, CMRP
Cargill ATS Freeport McMoran Wheelabrator Technologies, Inc.
Miguel Sison, Jr., CMRP
Patrick Lawrence, CMRP Robert Miller, CMRP Danny Redding, CMRP Holcim Inc Brian Troyer, CMRP
IVC Technologies Allied Reliability Cargill Honeywell
David Skarupa, CMRP
Eric Lett, CMRP Steve Milligan, CMRP Bradley Reid, CMRP ATS Stuart Tupper, CMRP
Mosaic Company NewPage Corp AEDC-ATA ARMS Reliability
Andrew Smiley, CMRP
James Lex, CMRP Mark Montgomery, CMRP Tim Reynolds, CMRP Nestle Andrew Velo, CMRP
John Morrell and Company Cessna Aircraft Co. USPS Rentech
Donna Spry, CMRP
Samuel Lindner, CMRP Nicholas Moran, CMRP Mark Rigney, CMRP AEDC-ATA Bobby Villines, CMRP
Westar Energy BE&K AEDC-ATA Agrium
Benjamin Staats, CMRP
Daniel Little, CMRP Jeff Morrow, CMRP William Rinehart, CMRP Cariboo Pulp & Paper David Wagner, CMRP
Gallatin Steel ATS Arcelor Mittal Allied Reliability
Stanley Stepanek, CMRP
Walter Lynch, CMRP Joseph Motz, CMRP Richard Rockwood, CMRP AEDC-ATA Damaris Walls, CMRP
Coca-Cola N.A. Alcoa ABB Kroger, Co.
Diane Stewart, CMRP
Julien Maffre, CMRP Michael Muiter, CMRP Jerry Rose, CMRP Praxair Michael Warren, CMRP
ARMS Reliability Engineers Talecris Biotherapeutics Allied Reliability AEDC-ATA
Nyeshu Street, CMRP
Ken Martin, CMRP Matthew Mulkins, CMRP Kennedy Rubert, III, CMRP Miller Coors Rex Weinbender, CMRP
ATS Alcoa Honeywell Fluor
Naudy Suarez, CMRP
Fabio Martins, CMRP Matthew Mullins, CMRP Richard Runciman, CMRP Canbra Foods Lesley Wierenga, CMRP
Praxair Inc Alcoa BHP Billiton Reliant Energy
Randy Switzer, CMRP
Jeffrey Mayo, CMRP Brad Myers, CMRP Thomas Sanchez, CMRP USPS Brad Williams, CMRP
Reliant Energy ATS Alcoa
Beau Taylor, CMRP John Willis, CMRP
Mark Mayworm, CMRP Everett Newbry III, CMRP James Sawyer, CMRP Cargill Brown-Forman Corn
Westar Energy Honeywell Allied Reliability
Steve Taylor, CMRP Michael Wilson, CMRP
Mark McCord, CMRP Amir Noori, CMRP Marvin Schmehl, CMRP AEDC-ATA Allied Reliability
Gallatin Steel Reliant Energy Owens Corning
Dean Thames, CMRP John Wimmer, CMRP
Chad McDanel, CMRP David Parker, CMRP Jeffrey Shackleford, CMRP Cargill Honeywell
Monsanto AEDC-ATA ATS
Ryan Thomas, CMRP Tim Wondrash, CMRP
Kenneth McFeders, CMRP Darrol Payne, CMRP James Shorter, CMRP Mosaic Hormel
Quaker/ Tropicana/ Gatorade AEDC-ATA
Gregory Simon, CMRP John Thompson, CMRP Anthony Wu, CMRP
Stan McIlvain, CMRP Dan Perry, CMRP Luminant Intertape Polymer Corp. Cargill
Michelin Rayonier
Walter Simpson, CMRP Chris Tindell, CMRP Stephen Zajac, CMRP
Gregory McMahon, CMRP Michael Plant, CMRP Bayer CropScience Alcoa DSM Nutritional Products
XSTRATA Norske Skog Tasman
Fall, 2008 21
The Society for Maintenance & Reliability Professionals
Welcome New
Executive Members
July 19 – November 14, 2008
24/7 Systems, Inc. Babcock & Wilcox Des-Case
Melissa Penner Jeff Hodges Kevin Spiller
22 Volume 3, Issue 4
www.smrp.org
IDCON, Inc. Millennium Inorganic Chemicals Praxair, Inc. The Mundy Companies
Karin Idhammar Brad Wooledge Fabio Martins Jeff Baird
InCheck Technologies, inc. Millennium Inorganic Chemicals Praxair, Inc. The Smithsonian Institution
Yuri Khazanov Jay Shah Jane Ciancio-Green Daren Kennedy
InCheck Technologies, inc. Millennium Inorganic Chemicals Preops Intergrated Solutions The Timken Company-
Allan Hottovy Thomas Jaques LLC Reliability Services
Yvonne Puente Andrew Leon Walker
IRISS, INC. Mobius North America
Tim Rohrer Lorne McMurray Preops Intergrated Solutions UGL - Unicco
LLC Benjamin Hale
IRISS, INC. Mobius North America Harshita Kodali
Tammi Pickett Bill Kilbey UGL - Unicco
Preops Intergrated Solutions Mark Smith
Isograph Inc. Mobius North America LLC
Jeremy Hynek Walter Barringer Rauf Meric Yeter UGL - Unicco
Phil Crincoli
Ivara Corporation Mobius North America Process Sensors Corp
Brian Flett Tony De Matteo Patricia McCarthy UGL - Unicco
Michael Dunn
Ivara Corporation Mosaic Process Sensors Corp
Jessie Williams Al Wilcox Scott Nagle United Technologies/ Pratt &
Whitney
J.R. Simplot Company Motion Industries Process Sensors Corp Lloyd Williams, Jr.
Bill Shirley Pamela Sims Martin Peters
United Technologies/ Pratt &
J.R. Simplot Company Motion Industries Rentech Energy Midwest Whitney
Daniel R Smith Jim Thorington Barry Keehner Doug Raymond
J.R. Simplot Company NDS PricewaterhouseCoopers Rentech Energy Midwest Veits Group, LLC
Byron Smith Bill Brennan Bob Timmerman Mark Vick
Kittiwake Americas Northrop Grumman Ship Rock Tenn Vesta Partners, LLC
David Tucker Builiding Marty Brown Ben Mansi
Jerry Blasko
LAI Reliability Royal Purple Ltd. Vesta Partners, LLC
Mark Menninger Nova Chemicals Inc. Karl Rykert Wayne Vaughn
Doug Thomson
LAI Reliability Shaw Group Vibralign Inc
Steve Stanek Novelis, Inc. Terry K Gathright, CMRP Amy Newcomb
Ernie Tresidder
Liebherr Mining Equipment Swagelok Vibralign Inc
Ian Marcelo Novelis, Inc. Peter Sheard Joe Spencer
Stan Stukowski
Life Cycle Engineering Swagelok Vibralign Inc
Ron R Leonard, CMRP Owens Corning Chip Fallgita Janice Spencer
Martin Bever
Lubrigard Swagelok Wilcoxon Research
Jon Fazenbaker PdMA Corp Cal Tinsley Renard Klubnik
Harold Joyce
Marshall Institute T.A. Cook Consultants Inc. Wilcoxon Research
Steve Turner PdMA Corp Randy Sampson Tom Drain
Dave McGuire
Meridium, Inc. T.A. Cook Consultants Inc. Wyle Laboratories
Kevin E Sutherland, CMRP Performance Consulting Doug Meeker Don Harting
Associates, Inc.
Millennium Inorganic Dave Rousseau T.A. Cook Consultants Inc. Y-12 National Security Complex
Chemicals Shelley Cromartie Anthony Dull
John Jamison Praxair, Inc.
Ernest T Presto
Fall, 2008 23
The Society for Maintenance & Reliability Professionals
24 Volume 3, Issue 4
www.smrp.org
Fall, 2008 25
The Society for Maintenance & Reliability Professionals
26 Volume 3, Issue 4
www.smrp.org
Daniel Maley Jacob Meyer, CMRP Everett Newbry, CMRP Craig Paulson
USPS Luminant Honeywell BE&K
Fall, 2008 27
The Society for Maintenance & Reliability Professionals
Chuck Reames Kennedy F Rubert, III, CMRP Greg Simon Benjamin Stevens
Shaw Group Jacobs Technology Luminant Power AW Chesterton
Julio F Rebolledo, CMRP Michael J Rupeikis James Simpson, CMRP Terry E Stevenson, CMRP
Pemex USPS Nestle Fonterra
28 Volume 3, Issue 4
www.smrp.org
Louis Turcotte
ABB
Richard Wiilliams
R&J Williams Consulting Inc. The SMRP
Jim Turnbull
SKF
Darrin J Wikoff, CMRP
Life Cycle Engineering Staff
Charles Turner Wayne Wilkerson
North Star Blue Scope Steel USPS
LTD
Michael W Willard, CMRP Executive Director Meetings Manager
Deborah Tutts Life Cycle Engineering
ADM Patrick Winters, CAE Gabi Mahn
Keith A Williams Ph: 703-635-0893 Ph: 703-610-0265
Mark Vanderbilt Baldor-Dodge-Reliance pwinters@smrp.org GMahn@
Innophos
Scottie Williams MeetingsManagementGroup.
Michael Varner, CMRP Life Cycle Engineering com
Weyerhaeuser Co. Membership Director
Thomas Williams, CMRP
Luis Vasquez Mirant LLC Debra Fernandez, CAE
KBR - MEMC - Pasadena
Ph: 703-245-8011 Exam Director
Wendell Williamson
Juan Anselmo Vega De Leon Cumberland River Coal dfernandez@smrp.org Terry Harris, CMRP
Pemex Ph: 937-371-1644
Tommy Willis
Stephen Vereschoyle Michelin tharris@smrp.org
CMC Steel Texas Certification
John R Wing Administration
Bobby Villines Shows Denko Carbon Manager Solutions Editorial
Agrium
Mick Winn Maureen Gribble Department
Joe Vlasic Bloont, Inc.
St. Lawrence Seway Ph: 703-245-8011
Management Corporation Shawn Wiseman mgribble@smrp.org Dan Anderson
Hormel Foods Communications Chair
Glenn R Wallace, CMRP Life Cycle Engineering
Cargill Preston L Witt
ADM Chapter danderson@lce.com
Paul J Wallen Development
Westar Energy Tim Wondrash
Hormel Foods Director Mike Howard, CMRP, CSSBB
Charles Watson
Erin Winings, CAE Contributing Editor
USPS Bill Woodruff Commtest, Inc.
Honda of America Mfg. Inc. Ph: 317-663-4321
Steven Weaver ewinings@smrp.org mhoward@commtest.com
General Mills Buddy Wrenn
MRMS
Doug Webber Debra Fernandez, CAE
Honeywell Dunrick Yetts Certification Content Editor, SMRP
Sunoco Chemicals - Haverhill Plant
Gregory Wehrer
Coordinator dfernandez@smrp.org
St Regis Hotel & Residences Greg Yim Ali Sturman
EBMUD Terri Deiuliis
Randy Wells Ph: 703-245-8011
BE&K Muhammad Zafar asturman@smrp.org Graphic Design,
MRG-Managment Resources Group Glenwood Graphics, LLC
Robert J Wesley, CMRP
Hovensa LLC Craig Zangerle
terri@glenwoodgraphics.com
Pall Corporation
Ronniere Whaley
Millennium Inorganic Tony Zeis
Chemicals USEC Inc
Fall, 2008 29
The Society for Maintenance & Reliability Professionals
C urrently there is an opening for the Vice-Chairman and the Secretary/Historian of the newly formed Oil,
Gas, Petrochemical Special Interest Group (SIG).
Requirements: All applicants must be a CMRP.
Responsibilities:
Vice Chair: The Vice Chair shall perform such duties and have such powers as assigned by the
Chair or the SMRP Board of Directors from time to time. Further, in the absence
of the Chair, or in the event of his/her inability or refusal to act, the Vice Chair shall
perform the duties of the Chair and, when so acting, shall have all the powers of and
be subject to all the restrictions upon the Chair, and shall have such other duties from
time to time as necessary to carry out the business affairs and strategic initiatives of
the Oil, Gas, Petrochemical SIG.
Secretary/Historian: T he Secretary/Historian shall be the principal Records Officer of the Oil, Gas, Petro-
chemical SIG. His/her primary responsibility shall be to ensure that the minutes of all
official Oil, Gas, Petrochemical SIG meetings are recorded; notifications are distrib-
uted as necessary to the SMRP Board of Directors and members; all business actions
and votes are carried out and recorded in a professional and businesslike manner; the
history of the SIG is preserved. The Secretary/Historian shall provide SMRP with the
names of the newly elected SIG officers no later than November 1, or thirty (30) days
after the date of the election, whichever occurs first. The Secretary/Historian shall
have such other duties as assigned by the Chair or the SMRP Board of Directors from
time to time to carry out the business affairs and strategic initiatives of the Oil, Gas,
Petrochemical SIG. All officers of the SIG are responsible for ensuring adherence
to the Oil, Gas, Petrochemical SIG activity agreement. All possible violations of the
activity agreement should be reported by the Secretary/Historian to SMRP Board of
Directors for further consideration and action.
If you are interested in serving as the Vice Chairman or Secretary/Historian of this SIG, please send your
resume and a brief statement explaining why you would like to volunteer in this position by January 15, 2009
to Debra Fernandez at: dfernandez@smrp.org
Please highlight any previous experience that you have working in a SMRP volunteer position.
If you have any questions about the details of either of these positions, please contact the acting
Secretary/Historian of the SIG, Michael Eisenbise, CMRP at: Michael.Eisenbise@bp.com
30 Volume 3, Issue 4
www.smrp.org
SMRP Liability
Statement lisher’s reproduction and publication payable by the advertiser and its contract or insertion order, the publisher
of such advertisements pursuant to agency upon rendition should immediately communicate with
the advertiser’s or agency’s order. of invoices. the advertiser or its agency for definite
The publisher The publisher reserves the right to instructions. If the publisher is unable
reject, discontinue, or omit any ad- If the advertiser and/or its to secure definite instructions, the
reserves the right to refuse copy
vertising or any part of the advertis- agency defaults in the payment of advertisement shall be omitted.
deemed inappropriate to the policies
ing, but this right does not imply that invoices, or if in the judgment of
and standards of the Society of
publisher has reviewed or assumes the publisher its credit becomes Failure by the publisher to insert an
Maintenance & Reliability
any responsibility for advertisement impaired, the publisher shall have advertisement in any particular issue or
Professionals.
content, and publisher does not as- the right to require payment for issues invalidates the order for insertion
The publisher reserves the right sume any such responsibility. This further advertising under this in the missed issue, but shall not consti-
to hold advertisers and/or their right, and the above indemnity, shall contract upon such terms as the tute a breach of contract.
advertising agencies jointly and not be deemed to have been waived publisher may see fit.
Unless otherwise stipulated, the
severally liable for money due and by acceptance or actual use of any
If the publisher is unable to publisher shall have the right to omit
payable to the publisher. advertising matter.
set any advertisement in the type any advertisement when the space allot-
The advertiser and agency agree The publisher reserves the right or style requested, it may set such ted to advertising in the issue for which
to indemnify, defend, and save to cancel this contract at any time advertisement in such other type such advertisement is ordered has all
harmless the publisher from any and upon default by the advertiser and/ or style as in the publisher’s opin- been taken, and also to limit the amount
all liability for content of advertise- or its agency in the payment of bills ion most nearly corresponds, and of space an advertiser may use in any
ments printed (including text, illus- or in the event of any other substan- the advertisement may be inserted one issue.
trations, representations, sketches, tial breach of this contract. Upon without submission or proof.
A waiver by either party of any
maps, trademarks, labels, or other such cancellation, charges for all
Where cuts, electrotypes, default or breach by the other party
copyrighted matter), or the unau- advertising published and all other
or material furnished by the shall not be considered as a waiver of
thorized use of any person’s name charges payable under this contract
advertiser or its agency occupy any subsequent default or breach of the
or photograph, arising from the pub- shall become immediately due and
more space than specified in the same or any other provisions.
Fall, 2008 31
New SMRP Staff Continued
our ranks as the full-time Technical Director and Project SMRP provides an environment where companies
Manager for the Body of Knowledge and Standards Com- discover and leverage reliability, enabling bottom line
mittees. Al is passionate about contributing his 32 years of improvements. Chartered in 1992 as a non-profit organiza-
experience and subject matter expertise to the betterment of tion, SMRP is a membership society “by practitioners for
our profession, and we are lucky to have him. His leader- practitioners”, that promotes information exchange through
ship, knowledge, diplomacy and communications skills are a network of reliability professionals, supports maintenance
exactly what we need, and these talents will enable Al to and reliability as integral part of business and asset man-
help our committees enhance the speed, quality and quantity agement, and seeks to be a voice that advances innovative
of deliverables that will translate into valuable benefits for reliability practices.
SMRP members.”
With over 3,000 members worldwide, including manag-
Al is enthusiastic about his new responsibilities and ers, engineers, technicians, planners, mechanics, electricians,
states, “Maintenance and reliability (M&R) professionals are operators, consultants, and engineering students, SMRP
retiring in large numbers and with them goes countless years is a global organization known for providing competitive
of experience. Through the work of SMRP, its directorates advantage through information exchange, education, and
and committees, the knowledge and experience of these certification.
former M&R professionals is being captured in the form of
best practices, standards, metrics, benchmarking and other Al will work out of his office in Houston. You can con-
knowledge based tools. If you are a longtime M&R profes- tact him by e-mail at apoling@smrp.org, or call his office
sional, I encourage you to contribute to the work of SMRP. phone 281-225-7531. Please join us in welcoming him and
Your contribution will be your legacy! And if you are new wishing him continued success as SMRP Technical Director.
to the profession and looking for support, there is no better
place than SMRP.”