SCORPIO Vlx/Vls

AUTOMATIC

ELECTRICAL WIRING MANUAL

Revision 1
MAN-00039
917XXXR010908EN-WM

CONFIDENTIAL
• ONLY FOR INTERNAL CIRCULATION WITHIN RELEASED BY :
M&M AUTHORISED DEALERS & SERVICE CENTRES
• PASSING ON TO THRID PARTY IS NOT PERMITTED
• ALWAYS CHECK FOR THE LATEST VERSION
TECHNICAL PUBLICATION CELL
MAHINDRA & MAHINDRA LTD
Rev 1 – SEPTEMBER 2008

The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra
 TABLE OF CONTENTS
1. CONTROLLERS/FUSES/RELAYS – LOCATIONS 2

ENGINE COMPARTMENT FUSE/RELAY BOX - EF 3

MAIN FUSE /RELAY BOX – MF 4
AUXILLARY/CRDe FUSE/RELAY BOX - AF 5

2. WIRING HARNESS LAYOUT 6

3. INTERCONNECTORS – LOCATION/PINS/VIEWS 7
4. GROUND/EARTHING POINTS – LOCATIONS 11
5. INDIVIDUAL CIRCUITS

ENGINE MANAGEMENT SYSTEM (CRDe) 12

AUTOMATIC TRANSMISSION - 2WD 13
ABS – 2WD CIRCUIT 14
STEERING CONTROLS (CRUISE) 15
STARTING CIRCUIT 16
CHARGING CIRCUIT 17
HVAC CIRCUIT 18
INSTRUMENT CLUSTER CIRCUIT - 2WD 19
POWER WINDOW CIRCUIT 21
REMOTE LOCKING SYSTEM 22
HORN CIRCUIT 23
DEMISTER CIRCUIT 24
WIPER & WASHER – FRONT (RLS CIRCUIT) 25
CIGAR LIGHTER/12 V POINT CIRCUIT 26
WIPER & WASHER – REAR CIRCUIT 27
HEADLAMP CIRCUIT 28
HEADLAMP LEVELLING CIRCUIT 29
PARKING/REGISTRATION PLATE CIRCUIT 30
INTERIOR LAMPS CIRCUIT 31
STOP LAMP/CLUTCH PEDAL CIRCUIT 32
TURN AND HAZARD CIRCUIT 33
REVERSE PARK ASSIST CIRCUIT 34
REVERSE LAMP CIRCUIT 35
FOG LAMP CIRCUIT 36
VOICE MESSAGING SYSTEM CIRCUIT 37
TYRE PRESSURE MONITORING CIRCUIT 38
AUDIO CIRCUIT 39
FUEL LID OPENER 40
TRANSFER CASE -4WD 41
AUTOMATIC TRANSMISSION - 4WD 42
ABS – 4WD CIRCUIT 43
INSTRUMENT CLUSTER CIRCUIT - 2WD 44

6. APPENDIX
Diode Checking Procedure 45
Symbols and nomenclature 46
Wire Colour coding chart 50
 LOCATIONS – FUSEBOX/RELAYS/CONTROLLERS
CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO Vlx Automatic
FUSES & RELAY BOXES ECUs & CONTROLLERS RELAYS/OTHERS
1 ENGINE COMPARTMENT FUSE BOX - EF 4 4WD CONTROLLER 14 STARTER RELAY
2 MAIN FUSE/RELAY BOX - MF 5 TRANSMISSION CONTROLLER 15 STARTER IMMOBILISER RELAY
3 AUX FUSE/RELAY BOX - AF 6 VMS CONTROLLER 16 VMS DIODES
7 TPMS CONTROLLER 17 MIL UNIT
8 HAZARD CONTROLLER 18 DMD UNIT
9 ENGINE CONTROLLER
10 RPAS CONTROLLER
11 SECURITY SYSTEM CONTROLLER
12 RLS CONTROLLER
13 AUDIO CONTROLLER

16 4
8 13
5
M
F 6

15
12
7

14
10
A 18
F 11
17
EF
9

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 MAIN FUSE/RELAY BOX

LOCATION – BELOW STEERING WHEEL MF

MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
FUSE FUSE FUSE
FUSE RATING COLOUR CIRCUIT COLOUR CIRCUIT
No No RATING
1 10A RED INTERIOR LAMP 12 15A BLUE CIGAR LIGHTER/ACCESSORIES
2 20A RED FUEL LID OPERATION/ PW DD 13 15A BLUE FRONT WIPER MOTOR
3 20A YELLOW 4WD - ELECTRIC SHIFT 14 10A RED REAR WIPER MOTOR
4 30A GREEN CONDENSER FAN 15 20A YELLOW CRDe ECU K28
5 15A BLUE AUTOMATIC TRANSMISSION 16 10A RED TURN SIGNAL/REVERSE LAMP
6 15A BLUE FRONT FOG LIGHT 17 10A RED PARKING LIGHTS
7 5A BROWN CRDe DIAGNOSTIC 18 10A RED AUDIO SYSTEM
8 15A BLUE REAR DEFOGGER 19 5A BLUE TPMS + IGN
9 5A BROWN SECURITY SYSTEM ECU (CDL-2) 20 5A BROWN ABS
10 20A YELLOW CENTRAL DOOR LOCKING (CDL-1) 21 40A GREEN POWER WINDOW
11 15A BLUE AIR CONDITIONER 22 40A GREEN A/C BLOWER
23 5A BROWN TPMS +12V

FRONT 1 2 3 4 5 6 7 8 9 10 A/C
FOG 10A 20A 20A 30A 15A 15A 5A 15A 5A 20A COMPRESSOR
20A 20A
(BLACK) (YELLOW)
21 22 23
40A
PULLER 40A 5A

PARK FUEL
LAMP 20 19 18 17 16 15 14 13 12 11 LID
20A 5A 5A 10A 10A 10A 20A 10A 15A 15A 15A 20A
(BLACK) (BLACK)

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 AUX. FUSE/RELAY BOX

LOCATION – BEHIND GLOVE BOX AF

MAIN
RELAY DEMISTER
CRDe CONTROLLER
30 A

10A CONDENSOR
1 BLOWER FAN
RELAY RELAY
10A 40 A 40 A
2

15A
3
AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
15A FUSE
4
FUSE RATING COLOUR CIRCUIT
No
1 10A RED A/C REQUEST
15A
5
2 10A RED HFM SENSOR SUPPLY
3 15A BLUE EGR/VGT/ BRAKE/CLUTCH
10A 4 15A BLUE CRDe ECU SUPPLY - K05
6 5 15A BLUE CLUSTER LAMPS
6 10A RED CRDe ECU SUPPLY - K01

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 ENGINE COMPARTMENT FUSE/RELAY BOX

LOCATION – LEFT FENDER

EF
60A 60A 60A 30A
1 2 3 4 HEAD LAMP HORN
HIGH BEAM 20 A
100A 20 A
12

HEAD LAMP A/C

LOW BEAM REQUEST
15A 15A 15A
7 8 20 A 20 A
5 6 9 10 11

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUSE FUSE FUSE
FUSE RATING COLOUR CIRCUIT COLOUR CIRCUIT
No No RATING
1 60A YELLOW MAXI FUSE 1 7
2 60A YELLOW MAXI FUSE 2 8 15A BLUE HEADLAMP - HIGH
3 60A YELLOW MAXI FUSE 3 - ABS 9 15A BLUE HEADLAMP - LOW
4 30A PINK MAXI FUSE 4 - CRDe ECU 10 15A BLUE HORN/HAZARD
5 11
6 12 100A BLUE CHARGING SYSTEM

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 WIRING HARNESS LAYOUT
HARNESS No DESCRIPTION
1 INSTRUMENT PANEL (IP)
2 ENGINE ROOM
3 ENGINE
4 FLOOR
5 DOOR - FRONT RIGHT
6 DOOR - FRONT LEFT
7 DOOR - REAR RIGHT
8 DOOR - REAR LEFT
9 DOOR - BACK DOOR
10 ROOF
11 CENTRAL CONSOLE
12 FOOTSTEP LAMP
13 RPAS PIGTAIL
14 TRANSMISSION-4WD
15 CHASSIS-AT

2
10

11
1
14 13

15

5 7

12

6 8

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 INTER-CONNECTORS (IC) - LOCATIONS/PINS/VIEWS
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

IP to FLOOR A-PILLAR RIGHT 1 21 F

IP to ENGINE ROOM A-PILLAR RIGHT 4 20 M

IP to ENGINE ROOM A-PILLAR RIGHT 5 5+2 M

BEHIND CENTER
IP to HVAC BEZEL 6 5+2 F

IP to TRANSFER
CASE
A-PILLAR RIGHT 7 3 F

IP to TRANSFER
CASE
A-PILLAR RIGHT 8 2 M

IP to TRANSFER
CASE
A-PILLAR RIGHT 9 2 F

IP to ENGINE A-PILLAR LEFT 10 21 M

IP to ENGINE A-PILLAR LEFT 11 20 M

ENGINE ROOM to WHEEL HOUSE

FOG LAMP PANEL -RIGHT 12 2 M

FLOOR to ROOF
WIRING
A-PILLAR RIGHT 13 12 F

FLOOR to DRIVER
DOOR
A-PILLAR RIGHT 14 10 M

FLOOR to REAR
DOOR
B-PILLAR RIGHT 15 6 M

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 INTER-CONNECTORS (IC) - LOCATIONS/PINS/VIEWS
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

FLOOR to TRANSFER
CASE
BELOW DRIVER SEAT 16 8 F

FLOOR to CONSOLE BELOW CONSOLE 17 12+2 F

FLOOR to CO-
DRIVER
A-PILLAR LEFT 18 6 F

FLOOR to BACK
DOOR
D-PILLAR RIGHT 19 13 M

FLOOR to BACK
DOOR
D-PILLAR RIGHT 20 2 F

FLOOR to CHASIS Near FUEL TANK 21 2 F

FLOOR to REAR
DOOR
B-PILLAR LEFT 22 6 M

ROOF to HM STOP
LAMP
REAR ROOF PANEL 23 2 F

ENGINE ROOM to WHEEL HOUSE

ABS PANEL -LEFT 25 6 M

IP to FLOOR A-PILLAR RIGHT 26 20 F

BELOW CO-DRIVER
FLOOR to CDL SEAT 27 21 M

BELOW CO-DRIVER
FLOOR to CDL SEAT 28 13 M

FLOOR to Park
D-PILLAR LEFT 29 4 M
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 INTER-CONNECTORS (IC) - LOCATIONS/PINS/VIEWS
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

IP to ENGINE ROOM A-PILLAR RIGHT 30 6 M

CLOCK SPRING to
STEERING Steering wheel 31 8 F
SWITCHES

FUEL PUMP to
ENGINE
Engine 32 2 M

IP TO FLOOR A-PILLAR RIGHT 33 1 F

WHEEL HOUSE
ABS to ENGINE PANEL -RIGHT 34 1 M

ABS to REAR
SENSOR PIGTAIL
Near to FUEL TANK 35 2 M

INSTRUMENT
IP to CLUSTER CLUSTER 36 2 M

TRANSMISSION to CHASIS CROSS

CAHSIS MEMBER 37 14 F

TRANSMISSION to CHASIS CROSS

CHASIS MEMBER 38 16 F

TRANSMISSION to UNDER CENTRE

FLOOR CONSOLE 39 20 M

FLOOR to IP A-PILLAR RIGHT 40 22 M

FLOOR to IP A-PILLAR RIGHT 41 20 M

MAN-00039
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M - MALE CONNECTOR WITH PINS
F - FEMALE CONNECTOR
9
 INTER-CONNECTORS (IC) - LOCATIONS/PINS/VIEWS
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

IC- 1, 4, 5, 7, 8,9,13
14, 24, 26, 30, 33, 40, 41

IC- 12 IC- 15 IC- 19, 20

IC- 36
IC- 31
IC-IC-
39 16
IC- 37
IC- 6 IC- 38 IC- 21
IC- 23
IC- 17
IC - 32
IC- 35

IC-27,28
IC - 34 IC- 29
IC - 25
IC- 22
IC -10 ,11,18

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 GROUND LOCATION CHART
GROUND No CIRCUITS CONTROLLED LOCATION
CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
E0 RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP ON BATTERY NEGATIVE POST
RELAY
E1 BATTERY NEGATIVE TERMINAL TO BODY & ABS FRONT WHEEL HOUSE PANEL - LEFT
E2 RADIO CONN A-PILLAR RIGHT
TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,
E3 FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, FRONT WHEEL HOUSE PANEL - LEFT
SIREN
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
E4 HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP FRONT WHEEL HOUSE PANEL - RIGHT
- LEFT, FLWI
CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER
RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
E5 ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION A-PILLAR RIGHT
SWITCH, VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,AUTO
LIGHT,AUTO WIPE,AUDIO UNIT CONTROLLER
E6 AUDIO A-PILLAR RIGHT
E7 HVAC A-PILLAR LEFT
E8 CRUISE, AUDIO SWITCHES STEERING WHEEL
CLUTCH SWITCH (4WD), DRIVER DOOR LOCK, FOLLOW ME HOME
CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR
E9 LOCKING, SEAT BELT SWITCH, VMS UNIT, TANK UNIT,RLS SENSOR,TPMS
BELOW CENTRE CONSOLE
RECIEVER
E10 RPAS BELOW CO-DRIVER SEAT
DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT,
E11 CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN D-PILLAR RIGHT
REAR - LEFT/RIGHT
E12 UNUSED D-PILLAR LEFT
E13 UNUSED
E14 BATTERY NEGATIVE TERMINAL TO ENGINE STARTER MOTOR TOP BOLT
E15 CRDe ECU, A-PILLAR LEFT
FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP LAMP

E5, E6,E2
E4
E11
E4

E8
E9

E13 E14

E10

E3 E1 E15
E12
E0
E7, E8

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 INSTRUMENT CLUSTER – SCORPIO Vlx - AUTOMATIC

1. TACHOMETER
2. SPEEDOMETER
3. ODOMETER
4. TRIP A/TRIP B/CLOCK
5. MODE KNOB
6. SET KNOB
7. ABS FAULT LAMP
8. TRANSMISSION CHECK LAMP
9. REAR FOG
10. GLOW PLUG
11. BATTERY CHARGING
12. SECURITY SYSTEM
13. HIGH BEAM
14. LOW OIL PRESSURE
15. LOW BRAKE FLUID/
HAND BRAKE/ABS
16. DOOR AJAR
17. TEMPERATURE GAUGE
18. WATER IN FUEL
19. DRIVER SEAT BELT
20. 4WD HIGH
28 21. 4WD LOW
22. ENGINE CHECK LAMP
23. FUEL GAUGE
24. DIRECTION INDICATOR
25. DIRECTION INDICATOR
26. TPMS DISPLAY
27. TPMS KNOB
28. HIGH TEMPERATURE LAMP

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 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION
Y-R WIRE WITH COLOUR OF WIRE

Y- BASE COLOUR ; R - TRACER COLOUR

Y-R (Refer colour chart for colour codes)

WIRES - NOT JOINED

WIRES - JOINED

SHILEDED WIRE

TWISTED WIRE

CONNECTOR
>> IC12/17 IC12 - CONNECTOR NO
17 - PIN NO IN CONNECTOR 12

EARTH / GROUND

GROUND ON COMPONENT

POWER SOURCE - BATTERY

POWER SOURCE - DC

POWER SOURCE - AC

10 A FUSE WITH RATING & DIRECTION OF FLOW

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 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

COIL / INDUCTOR

RESISTANCE/RESISTOR

VARIABLE RESISTOR/RHEOSTAT

POTENTIOMETER

SWITCH - PUSH TO MAKE

SWITCH - TOGGLE

SWITCH - PUSH TO BREAK

SWITCH - ON/OFF

CAPACITOR

VARIABLE CAPACITOR

LAMP

INDICATOR LAMP

MOTOR
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 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

DIODE

ZENNER DIODE

LIGHT EMITTING DIODE (LED)

TRANSISTOR (NPN)

TRANSISTOR (PNP)

30
87 4-POINT, NO (NORMALLY OPEN) RELAY

85 86

30
87 4-POINT, NC (NORMALLY CLOSED) RELAY

85 86

30 87 4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING

DIODE

85 86

30
87
4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING
DIODE

85 86
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 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

87
30
5 POINT RELAY (CHANGE OVER RELAY)
87a

85 86

87
30 5 POINT RELAY (CHANGE OVER RELAY) WITH DE-SPIKING
87a DIODE
85 86

SOLENOID

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 WIRE COLOUR CODES
WIRE CODE WIRE COLOUR
B BLACK
BL/L BLUE
G GREEN
Gr GRAY
O ORANGE
P PINK
R RED
Sb/S SKY BLUE
V VIOLET
W WHITE
Y YELLOW
Br BROWN

DECODING WIRE COLOUR

Y-R

BASE COLOUR – Y – YELLOW

TRACER COLOUR – R - RED