ADR219 CM

®
ASHIDA Electronics Pvt. Ltd.
Commissioning, Operation
and
Maintenance Manual
For
ADITYA SERIES
Numerical Vectorial Delta-I

High Resistive Fault Selective
Relay
Type : ADR219C
NUMERICAL VECTORIAL DELTA-I HIGH RESISTIVE FAULT SELECTIVE RELAY ADR219C
CONTENTS Page 1/8
CONTENTS
Chapter Description Page

Nos. Nos.
1 Instructions For Safety 1–8
2 Introduction 1–8
3 Handling and Case Dimension 1–7
4 Users Guide 1 – 28
5 Menu Content Table 1 – 10
6 Technical Specification 1 – 15
7 Application guide 1–6
8 Communication 1 – 24
9 Installation Commissioning & Periodic Testing 1 – 18

CONTENTS Page 2/8
1.0 INSTRUCTION FOR SAFETY

CONTENTS
1.1 Introduction 3
1.2 Healthy & Safety 3
1.3 Symbol & External Labels 4
1.4 Installing, Commissioning & Servicing 4
1.5 Decommissioning & Disposal 6
1.6 Technical Specifications For Safety 7
1.6.1 Protective Fuse Rating 7
1.6.2 Protective Class 7
1.6.3 Installation Category 7
1.6.4 Environment 7
1.7 CE Marking 7
1.8 Revision Note 8
2.0 INTRODUCTION
CONTENTS
2.1 General 3
2.2 Features 5
2.3 How to use the Manual 5
2.4 Ordering Information 7
2.5 Revision Note 8
3.0 HANDLING & CASE DIMENSION

CONTENTS
3.1 Receipt of Relay 3

3.2 Unpacking 3
3.3 Handling of Electric Components 3
3.4 Storage 4
3.5 Dimensions 4
3.5.1 Connections of Power Terminals and Signal Terminals 4
3.5.2 Earthing 5
3.6 Cabinet drawing 6
3.7 Revision Note 7

CONTENTS Page 3/8
4.0 USER’S GUIDE

CONTENTS
4.1 Front Panel and Control 4

4.2 User’s Interface 6
4.2.1 LCD Display 6
4.2.2 Touch Keys 6
4.2.3 LED’s 7
4.2.4 RS485 Port 7
4.2.5 RS232 Port 7
4.3 Password 8
4.3.1 Password Entry & Changing the Password 8
4.3.2 Clear Password 9
4.3.3 Default Settings 10
4.3.3.1 General Settings 10
4.3.3.2 Relay Settings 10
4.4 Menus 11
4.4.1 Default Display 11
4.4.2 Main Menu List 11
4.4.2.1 Main Menu List Details 12
4.4.3 Measurement 15
4.4.3.1 To View - Measurement 15
4.4.4 General Setting 16
4.4.4.1 To Set – General Setting 16
4.4.4.2 To View – General Setting 18
4.4.5 RELAY Setting 19
4.4.5.1 To Set – Relay Setting 19
4.4.5.2 To View – Relay Setting 21
4.4.6 Fault 1 22
4.4.6.1 To View – Fault 1 Data [Fault 2 to Fault 10] 22
4.4.7 Status 23
4.4.7.1 To View – Status 23
4.4.8 Error Log 24
4.4.8.1 To View – Error Log 24
4.4.9 Date Time Settings 25
4.4.9.1 To Set – Date Time setting 25
4.4.9.2 To View – Date Time Setting 26

CONTENTS Page 4/8
4.5 Input Signals 27

4.5.1 Auxiliary Supply Input 27
4.5.2 CT Secondary Input 27
4.5.3 PT Secondary Input 27
4.5.4 Status Input 27
4.5.5 Trip Circuit Supervision Input 27
4.6 Output Signals 27
4.6.1 Trip Contact 27
4.6.2 Programmable Contact 27
4.6.3 PROT.H Contact 27
4.7 Revision Note 28
5.0 MENU CONTENT TABLE

CONTENTS
5 Menu Content Table 3

5.1 To View Measurement 3
5.2 To Set / View General Setting 4
5.3 To Set / View Relay Setting 5
5.4 To View Fault 1 to Fault 10 Setting 6
5.5 To View Status Setting 8
5.6 To View Error Log Setting 8
5.7 To Set / View Date/Time Setting 9
6.0 TECHNICAL SPECIFICATION

CONTENTS
6.1 Protection Features 3

6.2 Relay Design Features 3
6.3 Drawing for Block Diagram 4
6.4 Drawing for Back Terminal Details 5
6.5 Description 6
6.5.1 DSP Controller 6
6.5.2 Analog Measurement and data acquisition 6
6.5.3 Power Supply section 6

CONTENTS Page 5/8
6.5.4 Digital Input and Digital Output section (DIDO) 7

6.5.5 Communication Section 7
6.5.6 Human interface 8
6.5.7 Construction Details 8
6.5.8 Self Check Features 8
6.5.9 Monitoring Functions (Event, Disturbance recording) 9
6.6 Technical Data 11
6.6.1 Technical Specification 11
6.6.2 Type Test Details 12
6.7 Drawing for Cabinet Details 13
6.8 Drawing for Draw out Arrangement 14
7.0 APPLICATION GUIDE

CONTENTS
7.1 Main function 3

7.2 Trip Circuit Supervision 3
7.3 Monitoring Functions (Event, Disturbance Record) 4
7.4 Wiring Diagram 5
7.5 Revision Note 6
8.0 COMMUNICATION
CONTENTS
8.1 General 3
8.2 Physical connection and link layer 4
8.3 Relay Talk System for downloading the data 5
8.4 ADR219C IED Main Screen 8
8.4.1 History Fault 9
8.4.2 Disturbance Recorder 10
8.4.2.1 Raw Waveform 12
8.4.2.2 RMS Waveform 13
8.4.2.3 DC Waveform 14
8.4.2.4 R, X 15
8.4.2.5 Parameter Calculations 16

CONTENTS Page 6/8
8.4.2.6 Harmonics Analysis 17

8.4.2.7 Disturbance Record details 18
8.4.2.8 Grid Display 18
8.4.2.9 Graph Overlap 19
8.4.2.10 Percentage Display 19
8.4.2.11 Value Under Pointer 20
8.4.2.12 View Disturbance Record analysis 20
8.4.2.12.1 Open File 21
8.4.2.12.2 Display disturbance Recorder 21
8.4.2.12.3 Plot Disturbance Recorder 22
8.4.2.12.4 Print Disturbance Recorder 22
8.4.2.12.5 Exported in COMTRADE 22
8.4.2.12.6 Configure Disturbance Recorder 22
8.4.2.12.7 Close 23
9.0 INSTALLATION, RELAY TESTING & COMMISSIONING

CONTENTS
9.1 Pre Installation – Commissioning Check 4

9.1.1 Pre installation check 4
9.1.2 Product familiarization 4
9.1.3 Product check 4
9.2 INSTALLATION 5
9.2.1 Checking of external circuit 5
9.2.1.1 Relay back terminal wiring 5
9.2.1.2 Visual inspection 5
9.2.2 Relay connection and diagram 5
9.2.3 Before energizing 6
9.2.4 Current transformer circuit 6
9.2.5 Insulation and dielectric strength testing 6
9.2.5.1 CT polarity 6
9.2.5.2 Earthing 6
9.3 COMMISSIONING 7
9.3.1 With relay de energized 7

CONTENTS Page 7/8

9.3.1.2 Insulation resistance test 7
9.3.1.3 External wiring 8
9.3.1.4 Auxiliary supply 8
9.3.2 With relay energized 8
9.3.2.1 Power up verification 8
9.3.2.2 Change of menu setting 9
9.3.2.3 Date and time 9
9.3.2.4 Light emitting diode 9
9.3.2.5 Digital input digital output section 9
9.3.2.6 Primary Injection Test 11
9.3.3 Communication 12
9.3.4 Setting check 12
9.3.4.1 General setting 12
9.3.4.2 Relay setting 12
9.4 TROUBLE SHOOTING 13
9.5 MAINTENANCE 14
9.5.1 Routine functional testing 14
9.6 Diagram 15
9.7 Annexure –I Test Report 16

CONTENTS Page 8/8
10.0 REVISION NOTE
Issue Date Description

01 26.03.2009 Original Version
02 20.06.2009 Modified as per R.D.S.O. Comments

C H AP T E R 1 . I N S T R U C T I O N S F O R S AF E T Y Page 1/8
CHAPTER 1
INSTRUCTIONS
FOR
SAFETY

Ref: Manual/ADR219C/Safety
Issue: 02
Date : 20.06.2009
CONTENTS
1.1 Introduction 3
1.2 Healthy & Safety 3
1.3 Symbol & External Labels 4
1.4 Installing, Commissioning & Servicing 4
1.5 Decommissioning & Disposal 6
1.6 Technical Specifications For Safety 7
1.6.1 Protective Class 7
1.6.2 Installation Category 7
1.6.3 Environment 7
1.7 CE Marking 7
1.8 Revision Note 8

Issue: 02
Date : 20.06.2009
1.1. INTRODUCTION
This guide and the relevant operating or service manual documentation for the equipment
provide full information on safe handling, commissioning and testing of this equipment and
also includes description of equipment label markings.
Documentation for equipment ordered from ASHIDA Electronics Pvt. Ltd. is dispatched
separately from manufacture goods and may not be received at the same time. Therefore this
guide is provided to ensure that printed information normally present on equipment is fully
understood by the recipient.
Reference should be made to the external connection diagram before the equipment is
installed, commissioned or serviced.
1.2. HEALTHY AND SAFETY
This information in the Safety Section of the equipment documentation is intended to ensure
that equipment is properly installed and handled in order to maintain it in a safe condition.
It is assumed that everyone who will be associated with the equipment will be familiar with the
contents of that Safety Section, or this Safety Guide.
When electrical equipment is in operated, dangerous voltages will be present in certain parts
of the equipment. Failure to warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning and on careful operation, maintenance and
servicing. For this reason only qualified personal may work on or operate the equipment.
Qualified personnel are individuals who
• Are familiar with the installation, commissioning and operation of the equipment and
of the system to which it is being connected.
• Are able to safely perform switching operation in accordance with accepted safety
and to isolate ground and label it.
• Are trained in the care and use of safety apparatus in accordance with safety
engineering practices.
• Are trained in emergency procedures (first aid)

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Date : 20.06.2009
The operating manual for the equipment gives instruction for its installation, commissioning
and operation. However, the manual cannot cover all conceivable circumstances or include
detailed information on all topics. In the event of questions or specific problems, do not take
any action without proper authorization. Contact the appropriate Ashida technical sales office
and request the necessary information
1.3. SYMBOLS AND EXTERNAL LABELS ON THE EQUIPMENT
For safety reasons the following symbols and external labels, which may be used on the
equipment or referred to in the equipment documentation, should be understood before the
equipment is installed or commissioned
Caution: refer to equipment documentation Caution: risk of electric shock
Protective Conductor (*Earth) terminal.
Functional/Protective Conductor Earth terminal

Note – This symbol may also be used for a Protective Conductor (Earth) terminal if that
terminal is part of a terminal block or sub-assembly e.g. power supply.
1.4. INSTALLING, COMMISSIONING AND SERVICING
Equipment connections
Personnel undertaking installation, commissioning or servicing work for this equipment be

aware of the correct working procedures to ensure safety. The equipment documentation
should be consulted before installing, commissioning or servicing the equipment. Terminals
exposed during installation, commissioning and maintenance may present a hazardous
voltage unless the equipment is electrically isolated. Any disassembly of the equipment may
expose parts at hazardous voltage, also electronic parts may be damaged if suitable
electrostatic voltage discharge (ESD) precautions are not taken. If there is unlocked access to
the rear of the equipment, care should be taken by all personnel to avoid electric shock or
energy hazards. Voltage and current connections should be made using insulated crimp
terminations to ensure that terminal block insulation requirements are maintained for safety.

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Date : 20.06.2009
To ensure that wires are correctly terminated the correct crimp terminal and tool for the wire
size should be used. The equipment must be connected in accordance with the appropriate
connection diagram.
Protection Class I Equipment
- Before energising the equipment it must be earthed using the protective conductor
terminal, if provided, or the appropriate termination of the supply plug in the case of
plug connected equipment.
The recommended minimum protective conductor (earth) wire size is 2.5 mm² or as
per railway standard practice .The protective conductor (earth) connection must be
low-inductance and as short as possible.
All connections to the equipment must have a defined potential.
Before energising the equipment, the following should be checked:
- Voltage rating/polarity (rating label/equipment documentation);

- CT circuit rating (rating label) and integrity of connections;
- Integrity of the protective conductor (earth) connection (where applicable);
- Voltage and current rating of external wiring, applicable to the application.
Equipment Use
If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Removal of the equipment front panel/cover
Removal of the equipment front panel/cover may expose hazardous live parts which must
not be touched until the electrical power is removed.
UL and CSA Listed or Recognized Equipment
To maintain UL and CSA approvals the equipment should be installed using UL and/or CSA
or ISI marked / Listed or Recognized parts of the following type: connection cables, protective
fuses/fuse holders or circuit breakers, insulation crimp terminals, and replacement internal
battery, as specified in the equipment documentation.
Equipment operating conditions

The equipment should be operated within the specified electrical and environmental limits.

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Date : 20.06.2009
Equipment operating conditions

Do not open the secondary circuit of a live CT since the high voltage produced may be lethal
to personnel and could damage insulation.
Generally, for safety, the secondary of the line CT must be shorted before opening any
connections to it.
For most equipment with ring-terminal connections, the threaded terminal block for current
transformer termination has automatic CT shorting on removal of the module. Therefore
external shorting of the CTs may not be required, but it is advisable to use external CT sorting
as general practice
External resistors, including voltage dependent resistors (VDRs)

Where external resistors, including voltage dependent resistors (VDRs), are fitted to the
equipment, these may present a risk of electric shock or burns, if touched.
Insulation and dielectric strength testing

Insulation testing may leave capacitors charged up to a hazardous voltage. At the end of each
part of the test, the voltage should be gradually reduced to zero, to discharge capacitors,
before the test leads are disconnected.
Cleaning
The equipment may be cleaned using a lint free cloth dampened with clean water, when no
connections are energized.
1.5. DECOMMISSIONING AND DISPOSAL
Decommissioning:
The supply input (auxiliary) for the equipment may include capacitors across the supply or to
earth. To avoid electric shock or energy hazards, after completely isolating the supplies to the
equipment (both poles of any dc supply), the capacitors should be safely discharged via the
external terminals prior to decommissioning.
Disposal:
It is recommended that incineration and disposal to water courses is avoided. The equipment
should be disposed of in a safe manner. Any equipment containing batteries should have
them removed before disposal, taking precautions to avoid short circuits. Particular
regulations within the country of operation, may apply to the disposal of batteries.

Issue: 02
Date : 20.06.2009
1.6. TECHNICAL SPECIFICATIONS FOR SAFETY
1.6.1. Protective Class
IEC 61010-1: 2001 Class I (unless otherwise specified in the equipment

EN 61010-1: 2001 documentation).
This equipment requires a protective conductor (earth) connection
to ensure user safety.
1.6.2. Installation Category
IEC 60255-5. class–III : At 2.5kV 50Hz between all terminal connected together and earth for 1
minutes Distribution level, fixed installation.
Equipment in this category is qualification tested at 5kV peak,
1.2/50µs, 500Ω, 0.5J, between all supply circuits and earth and
also between independent circuits
1.6.3. Environment
The equipment is intended for indoor installation and use only. If it is required for use in an
outdoor environment then it must be mounted in a specific cabinet or housing which will
enable it to meet the requirements of IEC 60529 with the classification of degree of protection
IP54 (dust and splashing water protected).
1.7. CE MARKING
directives:
Compliance demonstrated by reference to safety standards.

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Date : 20.06.2009
1.8 REVISION NOTE


Issue: 02
Date : 20.06.2009
C H AP T E R 2 . I N T R O D U C T I O N Page 1/8
CHAPTER 2
INTRODUCTION

Ref: Manual/ADR219C/Introduction
Issue: 02
Date : 20.06.2009
CONTENTS
2.1 General 3
2.2 Features 5
2.3 How to use the Manual 5
2.4 Ordering Information 7
2.5 Revision Note 8

Issue: 02
Date : 20.06.2009
2.1. General
ADR219C is second generation Numerical Integrated Feeder Protection Relay for Traction
Application. Specially designed for traction OHE protection. As per RDSO specs
TI/SP/PSI/PROTCT/4050. The general block diagram of internal hardware of relay is as
shown in fig. The brief description of block diagrams is as follows. It consist all the necessary
protection and monitoring functions required protection used in traction sub-station.
All the relays are designed using latest numerical technology and having programmable
digital input and outputs to minimized external contact multiplication electromechanical
relays. All relays are tested for EMI / EMC noise as per international IEC specifications. The
basic electronics hardware is common for all relays. The user interface for all relays are
similar only protection logic is different, this make very easy to use.
General features of relay are as given below
• Specially designed for traction OHE protection. As per RDSO specs
TI/SP/PSI/PROTCT/4050
• For high resistive fault
• Operating / Non Operating Zone user defined by means of Reactance (X) Blinder
• Large 20x4 LCD display for Parameter and setting display
• Disturbance Recorder. 50 cycles of actual waveform of voltage & current (45 pre-fault &
5 post fault) are captured & saved in the built-in memory with date time stamping, for
analyzing fault condition & fault location.
• Fully communicable with IEC standard open protocol.
• Separate Communication Port for SCADA (RS485) as well as Local testing (RS232C)
• Very low burden on CT (less than 0.2VA) and PT (less than 0.2 VA).
• Online display of R, X, V, I CB status and other digital and logical status.
• Continuous monitoring of module’s internal hardware and alarm generation in case of
failure of any critical components.
• Facility to synchronized Relay time with external GPS network.
• 10 Digital Output contacts for local alarm as well as Tele-signaling.
• 9 Optically isolated digital status input for monitoring of status and avoid used of external
relay logic
• 100 nos. of event memory, event such CB close, Trip, digital status change, relay pickup
etc. All events are with date and time stamped up to 1ms.
ADR216B is second generation Numerical Reverse Power Relay. It consist all the necessary
protection and monitoring functions required protection used in traction sub-station.
1. High Speed Digital DSP Controller

2. Analog Measuring Module
3. Power supply Module
4. Digital Input output module.

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Date : 20.06.2009
The High speed Digital Signal Controller is 16bit fix point DSP having all the features of DSP
and microcontroller thus commonly known as DSC (Digital Signal Controller). The DSC
continuously monitors OHE current and voltage, along with different status input, through
CT, PT and optical isolated status connections. The high-speed micro-controller samples
these current and voltage signals through a A/D converter. The Digital Signal performs
powerful Numerical Algorithms to find out real and imaginary portion of complex
impedance (R and X) & 2ND harmonic contents of the current, RMS values of voltage and
current signals. All measurement is tuned to fundamental frequency i.e 50Hz, thus relay
remain stable during distorted waveform generated electric loco-motive. All these measure
values are then used for different protection function such as Distance protection, Wrong
phase protection, over current protection etc.
The OHE voltage and current are measured through external CT and PT. Further these
signals are converted in low level signal through internal current & voltage transformer.
These Analog signals are pass through anti aliasing filter which remove all high frequency
distortion and limit bandwidth. These sine wave signals are then applied to ADC converted
through Analog multiplexer. The ADC converter is having 14 bit resolution with internal
sample and hold arrangement. The DSC takes 16 samples per cycle of voltage and current
signal. The DSC save these samples in to circular memory buffer in non volatile memory.
After any fault DSC save all timing information and freezed memory buffer. There are 10
such memory buffer which can be down loaded for further post analysis of fault as a
disturbance recorder.
The power supply module is a specially designed robust DC – DC converted designed using
modern PWM based Switching mode technique. It convert 110Vdc station battery supply to
the 12V and 24Vdc low voltage supply for relay electronics and control circuit. It also
provides necessary isolation from station battery. The Normal operating voltage range is
77Vdc – 260Vdc. The ADR219C is having special relay contact marked as PROTH if any
thing goes wrong in power supply module then this contact become open can be used to
provide local as well as remote tale signaling ALARM.
The relay is having total 8 nos of dual LED of high intensity for easy identification of type of
fault for easy user interface. Digital status input and controlled output are fully programmable
via key pad interface.

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Date : 20.06.2009
2.2. Features
• Independent contacts for Trip, Annunciation & Tele Intelligent contacts.
• Programmable Δ-I – 1.0 Amp to 6.0 Amp (with minimum trip time of 70ms).
Programmable Additional Time delay of 00ms to 500ms instep of 10ms.
• Facility to synchronized Relay time with external GPS network.
• 10 Digital Output contacts for local alarm as well as Tele-signaling.
relay logic
• 100 nos. of event memory, event such CB close, Trip, digital status change, relay pickup
2.3. HOW TO USE THE MANUAL

This manual contain detail information of “ADITYA” series traction relay ADR219C by using
this manual user can be familiar with the application, installation setting & commissioning of
these relays.
The User Interface and Menu will be different for different software version. The user
interface chapter describe latest software version relay. The older relay menus are
shown in menu tables. Before referring manual first identify your relay software
version. The software version can be found by following procedure
After Power ON or when the HW RESET and LED RESET push button is pressed
simultaneously, the relay will display the following message.
Ashida Vectorial I This window will flash momentarily showing the following
Relay Name : Vectorial I Type Prot. Relay
Type Prot. Relay
Relay Type : ADR219C_R3 Software Version : V3.04
ADR219C_R3 V3.04 Unit ID = 0001
Unit ID = 0001 Then the control will go automatically to default window

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Date : 20.06.2009
This manual is divided in to following chapters. Each chapter is treated independently and
separate revision history given at the end of chapter.
Followings Headings are give to the chapters
1. Instructions for Safety : -

Content of this chapter is regarding safety of human being to operate/handle this relay.
2. Introduction : -
Content of this chapter is about general introduction to the ”ADITYA” series of ADR range
of relays.
3. Handling : -
Content of this chapter is regarding precaution to be taken while handling electronic
equipment.
4. User Guide : -
A detail description of user interface such as key board, display of each parameter , how
to set relay etc.
5. Menu content Table : -

This chapter contain detail flow chart of relay as per software history.
6. Technical Specification : -
Comprehensive details on nominal values setting ranges, specification & curve
characteristics.
7. Application Guide : -
This chapter contains detail description of each relay setting guidelines.
8. Communication : -
Communication setting & Protocol details.
9. Installation, Relay Testing & Commissioning : -

This chapter contains information regarding installation; complete functional testing of
relay & commissioning data sheet.

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Date : 20.06.2009
2.4 ORDERING INFORMATION
G ene ra l De fin it ion of A d it ya Se r ie s Re lays
E a ch R e l a y i s i de nt i fi e d b y T y pe N o. and Mo d e l N o.
T he Type No. de f in e s t he Fu nc t i o n o f t he R e la y a s Co mm u ni ca bl e / No n-
C o mm un i ca b l e , Nu m be r o f E le me n t s , T ype of Protection Functio n etc.
T he D e t a i l d e f in it io n o f T yp e N o. is given be lo w.
Definition of Type No of Aditya Series of Relays
ADR 2 1 9 C
Stands
For Sub type
Aditya A = Simple Economical (Mini Function)
Series B = Extra Function (Mid Range)
S = Self Power
E = Special EF/ Neutral Function
Type of Protection Function

0 = Measurement
1 = Over Current
2 = Over / Under Voltage
3 = Current Differential.
4 = Voltage Control Current
5 = Power / Directional
6 = Power / Measurement
7 = Phase Angle/Syncro-Check
8 = Frequency
9 = Distance / Impedance
Nos. of Elements
1 = Single Element
2 = Double Element
3 = Three Element
4 = Four Element
Type of Communication
1 = No Communication
2 = Comm. (ASCADA / IEC Port)

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2.5 REVISION NOTE


Issue: 02
Date : 20.06.2009
C H AP T E R 3 . H AN D L I N G Page 1/7
CHAPTER 3
HANDLING AND CASE

DIMENSION

Ref: Manual/ADR219C/Handling
Issue: 02
Date : 20.06.2009
CONTENTS
3.1 Receipt of Relay 3

3.2 Unpacking 3
3.3 Handling of Electric Components 3
3.4 Storage 4
3.5 Dimensions 4
3.5.1 Connections of Power Terminals and Signal Terminals 4
3.5.2 Earthing 5
3.6 Cabinet drawing 6
3.7 Revision Note 7

Issue: 02
Date : 20.06.2009
3.1 RECEIPT OF RELAY
Protective relays, although generally of robust construction, require careful treatment prior to
installation on site. Upon receipt, relays should be examined immediately, to ensure no
damage has been sustained in transit. If any damage found please contact to m/s. Ashida
Electronics Pvt. Ltd. Thane
3.2 UNPACKING
Operation manual and test report are there store this property for further use. Care must be
taken when unpacking and installing the relays so that none of the parts is damaged or the
setting altered. Relays must only be handled by skilled personnel. The installation should be
done by clean, dry and reasonably free from dust and excessive vibration. The site should be
lit to facilitate inspection. Relays that have been removed from their cases should not be left
in situations where they are exposed to dust and damp. This particularly applies to installation
which are being carried out at the same time as construction work
3.3 HANDLING OF ELECTRONIC COMPONENTS
The relays use components that are sensitive to electrostatic discharges. The electronic
circuits are well protected by the metal case and the internal module should not be withdrawn
unnecessarily. There are no setting adjustments within the module and it is advised that it is
not unnecessarily disassembled. Although the printed circuit boards are plugged together, the
connectors are a manufacturing aid and not intended for frequent dismantling; in fact
considerable effort may be required to separate them. Touching the printed circuit board
should be avoided, since complementary metal oxide semiconductors (CMOS) are used,
which can be damaged by static electricity discharged from the body.
A person’s normal movements can easily generate electrostatic potentials of several

thousand volts. Discharge of these voltages into semiconductor devices when handling
electronic circuits can cause serious damage, which often may not be immediately apparent
but the reliability of the circuit will have been reduced.
The electronic circuits are completely safe from electrostatic discharge when housed in the
case. Do not expose them to risk of damage by withdrawing modules unnecessarily.
Each module incorporates the highest practicable protection for its semiconductor devices.
However, if it becomes necessary to withdraw a module, the precautions should be taken to
preserve the high reliability and long life for which the equipment has been designed and
manufactured.

Issue: 02
Date : 20.06.2009
• Before removing a module, ensure that you are at the same electrostatic potential as
the equipment by touching the case.
• Handle the module by its front plate, frame or edges of the printed circuit board. Avoid
touching the electronic components, printed circuit track or connectors.
• Do not pass the module to another person without first ensuring you are both at the
same electrostatic potential. Shaking hands achieves equipotential.
• Place the module on an antistatic surface, or on a conducting surface which is at the
same potential as yourself.
• Store or transport the module in a non conductive bag.
If you are making measurements on the internal electronic circuitry of an equipment in
service, it is preferable that you are earthed to the case with a conductive wrist strap. Wrist
straps should have a resistance to ground between 500k-10M ohms. If a wrist strap is not
available, you should maintain regular contact with the case to prevent a build-up of static.
Instrumentation which may be used for making measurements should be earthed to the case
whenever possible.
More information on safe working procedures for all electronic equipment can be found in
BS5783 and IEC147-OF. It is strongly recommended that detailed investigations on electronic
circuitry, or modification work, should be carried out in a Special Handling Area such as
described in the above-mentioned BS and IEC documents.
3.4 STORAGE
If relays are not to be installed immediately upon receipt they should be stored in a place free
from dust and moisture in their original cartons. Where de-humidifier crystals will be impaired
if the bag has been exposed to ambient conditions and may be restored by gently heating the
bag for about an hour, prior to replacing it in the carton
Dust which collect on a carton may, on subsequent unpacking find its way into the relay, in
damp conditions the carton and packing may become Impregnated with moisture and the de-
humidifier will lose its efficiency.
Storage temperature: -25°C to +70°C
3.5 DIMENSIONS
3.5.1 Connection of power terminals, and Signals terminals

The individual equipment are delivered with sufficient M4 screws to connect the relay via
annular terminals, with a maximum recommended of two annular terminals per contact.
To insure the insulation of the terminals and to respect the security and safety instructions,
an isolated sleeve can be used.

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We recommend the following cable cross-sections:

− Auxiliary sources Vaux : 2.5 mm2
− Communication Port – D9 Femel with 0.5 mm2 per core total 4 core screen. The maximum
length of 1000m. Linear capacitance between conductor and earth : 100pF/m
− PT Circuit 2.5 mm2
− Other circuits 2.5 mm²
− CT Circuit 4 - 6 mm2
We recommend to protect the auxiliary source connection by using a fuse of type NIT or TIA
with a breaking capacity of 8A. For security reasons, do never install fuses in current
Transformers circuits. The other circuits must be protected by fuses.
3.5.2 Earthing
Each equipment must be connected to a local earth terminal by the intermediary of a M4
earth terminals. We recommend a wire of minimal section of 4 mm², connected to cabinet bolt
.
NOTE : To prevent any electrolytic risk between copper conductor or brass conductor and the
back plate of the equipment, it is necessary to take precautions to isolate them one from the
other. This can be done in several ways, for example by inserting between the conductor and
the case a plated nickel or insulated ring washer or by using a tin terminals.

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3.7 Revision Note


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Date : 20.06.2009
C H AP T E R 4 . U S E R ’ S G U I D E Page 1/28
CHAPTER 4
USER’S GUIDE

Ref: Manual/ADR219C/User’s_Guide
Issue: 02
Date : 20.06.2009
CONTENTS
4.1 Front Panel and Control 4

4.2 User’s Interface 6
4.2.1 LCD Display 6
4.2.2 Touch Keys 6
4.2.3 LED’s 7
4.2.4 RS485 Port 7
4.2.5 RS232 Port 7
4.3 Password 8
4.3.1 Password Entry & Changing the Password 8
4.3.2 Clear Password 9
4.3.3 Default Settings 10
4.3.3.1 General Settings 10
4.3.3.2 Relay Settings 10
4.4 Menus 11
4.4.1 Default Display 11
4.4.2 Main Menu List 11
4.4.2.1 Main Menu List Details 12
4.4.3 Measurement 15
4.4.3.1 To View - Measurement 15
4.4.4 General Setting 16
4.4.4.1 To Set – General Setting 16
4.4.4.2 To View – General Setting 18
4.4.5 RELAY Setting 19
4.4.5.1 To Set – Relay Setting 19
4.4.5.2 To View – Relay Setting 21
4.4.6 Fault 1 22
4.4.6.1 To View – Fault 1 Data [Fault 2 to Fault 10] 22
4.4.7 Status 23
4.4.7.1 To View – Status 23
4.4.8 Error Log 24
4.4.8.1 To View – Error Log 24
4.4.9 Date Time Settings 25
4.4.9.1 To Set – Date Time setting 25
4.4.9.2 To View – Date Time Setting 26

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4.5 Input Signals 27

4.5.1 Auxiliary Supply Input 27
4.5.2 CT Secondary Input 27
4.5.3 PT Secondary Input 27
4.5.4 Status Input 27
4.5.5 Trip Circuit Supervision Input 27
4.6 Output Signals 27
4.6.1 Trip Contact 27
4.6.2 Programmable Contact 27
4.6.3 PROT.H Contact 27

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4.1. Front Panel and Control
5 17 14
6
2
3
4
8 9 10 11 12 13 15 16 18
Fig. 4.1
No Legend Function
1 PROTH/ Green LED -To indicate the internal hardware of relay is ok
ERR Red LED – To indicate any error occurs in relay.
2 DELTA-I Red LED – To indicate the operation of DELTA-I relay.
3 L3 Spare
4 L4 Spare
5 L5 Spare
6 L6 Spare
7 L7 Spare
8 TRIP Green LED - To indicate that trip relay contact.
9 LED RESET To reset the LED.
10 TEST For online testing
11 BYPASS To bypass the trip command.
12 HW RESET For hardware reset (Both HW RESET & LED RESET key press
simultaneously)

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13 ◄ For MODE operation i.e. To set the various parameters of relay.

14 +/▲ To increment the various parameter value recall by MODE key
To scroll Up the parameters of relay in Main Menu.
15 - /▼ To decrement the various parameter value recall by MODE key.
To scroll Down the parameters of relay in Main Menu.
16 ► To view the setting in Current window.
17 LCD To observed parameters and settings of relay.
DISPLAY
18 RS 232 RS 232 Communication Port.
Connector

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4.2. USER INTERFACE
4.2.1. LCD Display
Back-lit LCD display 20 x 4 is provided for parameter and setting display and for easy viewing
of measurement, setting, fault records, date & time, error message. Back-lit will automatically
switch off if any push button key will not be pressed for more than 100sec. The display back-
lit can be made on by pressing any push button key. Back-lit is also automatically turned on
when any tripping occurs on particular equipment.
4.2.2. Touch Keys
The function of relay is controlled by the following keys, Left Arrow key (), Right Arrow key
(), Up Arrow key () Down Arrow key () and LED Reset Key, Test Key, Bypass Key and
HW Reset Key which are provided on the front Plate.
• When the Right Arrow key () is pressed the operator is able to view the setting of the
relay. When the Right Arrow key () is pressed again it will go to the next setting page,
but in case there are no more setting to be displayed it returns to the main menu.
• When the Left Arrow key () is pressed than you are able to enter the setting which can
be now modified in the Main Menu using Up Arrow key () Down Arrow key (). When
the Left Arrow key () pressed again it will go to the next setting
• The Up Arrow key () is used to increment the value, the Down Arrow key () is used to
decrement the value in the display.
• The Left Arrow key () Right Arrow key () can be used to go forward or backward,
both when doing the settings and while viewing the settings.
At the time of setting if changes are not carried within 100s then the display will reset it
self and return to the main menu. Or you can discard setting and abort to main menu
by pressing ‘LED RESET’ key
‘HW RESET’ key is never require in normal operation, It is series with ‘LED RESET’
key, When both keys are pressed simultaneously it reset total hardware of relay. This
normally required during firmware update of relay.

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4.2.3. LED’s
The relay is having total 8 nos of dual color LED of high intensity for easy identification of
type of fault for easy user interface.
Sr. No. Legend Description

1 PROTH/ Green LED -To indicate the internal hardware of relay is ok
ERR Red LED - To indicate any error occurs in relay.
2 DELTA-I Red LED – To indicate the operation of DELTA-I relay.
3 L3 Spare
4 L4 Spare
5 L5 Spare
6 L6 Spare
7 L7 Spare
8 TRIP Green LED - To indicate that Trip relay contact.
4.2.4. RS485 Port

RS485 port is provided at the back side of relay (near to terminal block) for permanent
SCADA connectivity. The physical connection is through D9 type male connector, to avoid
accentual connection power warring to communication input. There are 4 wire are used 2 for
transmission and 2 for receiving. The actual connection diagram is given in communication
section. Using RS485 port Fault data live event, disturbance record, etc can be downloaded
port.
4.2.5. RS232 Port

RS232 Communication port D9 type male is provided on front panel of relay, after opening of
front cover this port is available. This is very useful for down loading relay data and analysis it.
For proper operation user must select communication port from keyboard (general setting)
detail description is given in communication chapter.

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4.3. PASSWORD
4.3.1. Password Entry and changing the password
To enter password in all ADR219C refer following steps (User can go to this screen by
pressing HW RESET + LED RESET Simultaneously)
In ADR219C the password protected windows are 1. General Settings 2. Relay Settings
3. Date / Time Setting
Procedure to enter the password is same for all windows to enter the password follow these
steps.
V1 = 000.03V This is default window showing online voltage, current, R & X

I1 = 000.02A value
R =+099.99Ω Press the arrow key () the relay will display Main menu
X =+099.99Ω directly as follows.
Measurement Using + / (INR) or - / (DEC) key scroll the main menu to

go to General Setting
Password protected window for “General Setting’’ for

→ General Settings ← setting Password, New Password, Unit ID, Com Port,
Baud Rate, Set Parity, Test Block, Trip Ckt Test.
Press the arrow key () the relay will display as follow.
Enter the previously set password, by using the up arrow

Password = 001 key or the down arrow key ().
Use Inr/Dec Note : Default password setting is ‘000’
General Settings By using the up arrow key () or the down arrow key ()
New Password = 000 New Password can be set. The range is from 000-099 in
Range 000-099 steps of 001.
Use Inr/Dec Press the arrow key () the relay will display other
windows one by one till the following window.
-
-
-
Now again press the ‘’ Left arrow key the ÓK’ window will
Save Settings? appear for a moment and the control will automatically return
Mode for Save to ‘’General Settings’

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OK
→ General Settings ←
4.3.2. Clear Password
There are unlinking event when user forgot the password, in such case password can be
cleared by pressing following sequences
1) Press ‘HW RESET’ + ‘LED RESET’ Simultaneously.
Ashida Vectorial I
Type Prot. Relay
ADR219C_R3 V3.04
Unit ID = 0001
2) Press the () up Arrow key Immediately as soon as the above message is displayed and
hold till the following message is displayed.
All Fault Memories and This window will appear showing all fault memories and
Password Clear password are clear and default password is set 000.
To Continue All protection function will disable and required to
enable as per requirement.
Press Hard Reset

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4.3.3. Default Settings
4.3.3.1. General Settings
Index Settings Value Range

1 Unit ID 001 001 – 250
2 Com Port RS232 RS232/RS485
3 Baud Rated 57600 2400-57600
4 Set Parity None None / Even / Odd
5 Test Block YES YES / NO
6 Trip Ckt Test YES YES / NO
4.3.3.2. Relay Settings
Index Settings Value Range

1 Set dT 0.060 0.020 – 0.100s
2 Set X 15.00 00.04 – 60.00
3 Set dI 01.00 01.00 – 06.00A
4 Set ATD 0.100 Inst – 0.500s
5 Set Ds 0.00 0 – 1.00A

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4.4. MENUS
4.4.1. Default Display
After Power ON or when the HW RESET + LED RESET push button is pressed
simultaneously, the relay will display the following message.
Ashida Vectorial I This window will flash momentarily showing the following
Relay Name : Vectorial Delta I Relay.
Type Prot. Relay
Relay Type : ADR219C_R3 Software Version : V3.04
ADR219C_R3 V3.04 Unit ID = 0001
Unit ID = 0001 Then the control will go automatically to following window
V1 = 000.03V This is default window showing online voltage, current, R &

I1 = 000.02A X value
R =+099.99Ω
X =+099.99Ω
4.4.2. Main Menu List

R =+099.99Ω Press the arrow key () the relay will display Main menu
X =+099.99Ω directly as follows.
→ Measurement ← Measurement, General Settings, Relay Settings, Fault 1,

General Settings Fault 2, Fault 3, Fault 4, Fault 5, Fault 6, Fault 7, Fault 8,
Relay Settings Fault 9, Fault 10, Status, Error Log and Date/Time these are
the Main Menus available in this relay.
Fault 1
Fault 2 Since the LCD Display consist only of 4 Lines, the main
Fault 3 menu list can be scrolled up or down by using the Up
Fault 4 Arrow key () or the Down Arrow key (). The arrow
Fault 5 pointers suggest that particular main menu is selected.
Fault 6
Fault 7
Fault 8
Fault 9
Fault 10
Status
Error Log
Date/Time

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4.4.2.1. Main Menu List Details
This menu is to view online value of voltage, current & its

→ Measurement ← parameter

→ General Settings ← setting New Password, Unit ID, Com Port, Baud Rate, Set
Parity, BF Enable, BF Delay, Test Block, Trip Ckt Test,
SOFT ON/OFF, SOFT Current, CT Primary and PT Primary.
Password protected window for “Relay Settings’’ for

→ Relay Settings ← setting of dT, X, dI, ATD, Ds.
This menu is to view the latest fault data stored by the relay.
→ Fault 1 ←
This menu is to view the first fault data stored by the relay.
→ Fault 2 ←
This menu is to view the second latest fault data stored by

→ Fault 3 ← the relay.
This menu is to view the third latest fault data stored by the
→ Fault 4 ← relay.

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This menu is to view the fourth latest fault data stored by the
This menu is to view the fifth latest fault data stored by the
This menu is to view the sixth latest fault data stored by the
This menu is to view the seventh latest fault data stored by

→ Fault 8 ← the relay.
This menu is to view the eight latest fault data stored by the
This menu is to view the ninth latest fault data stored by the
This menu is to view the Status of the digital input S1, S2,
→ Status ← S3, S4,S5, S6 and S7.

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This menu is to view the Error Code detected by the self

→ Error Log ← supervision function of the relay and showing detail
information of trip circuit supervision T1 and T2.
Password protected window for setting “Date / Time’’

→ Date / Time ←
→ Measurement ←

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4.4.3. MEASUREMENT
4.4.3.1. To View – Measurement
This menu is to view the online value of voltage, current &

→ Measurement ← other parameter.

R =+099.99Ω Press the arrow key () the relay will display the main
X =+099.99Ω menu.
→ Measurement ←

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Date : 20.06.2009
4.4.4. GENERAL SETTINGS
4.4.4.1. To Set – General Setting

→ General Setting ← setting New Password, Unit ID, Com Port, Baud Rate, Set
Parity, Test Block. Trip Ckt Test.
Enter the previously set password, By using the up arrow

New Password = 000 New Password can be set. The range is from 000 – 099 in
Range 000 – 099 steps of 001.
Use Inr/Dec Press the arrow key () the relay will display as follow.
Unit ID = 001 the desired Unit ID address can be selected. The unit
Range 001 – 250 address can be set from 001 to 250 in steps of 001, which
Use Inr/Dec means total 250 devises can be connected to single
computer. These settings are required to communicate with
the SCADA computer.
Com Port = RS232 the Com Port can be set. It can be set either RS232 Serial
RS232/RS485 Port or RS485 Port.
Baud Rate = 57600 the desired Baud Rate can be set. The range is from 1200-
Range 2400 – 57600 57600. (i.e. 2400, 9600, 19200, 38400 and 57600)

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Set Parity = Even the desired Set Parity can be set, that is None/Even/Odd.
None/Even/Odd Press the arrow key () the relay will display as follow.
Use Inr/Dec
Test Block = NO the desired Test Block can be set, that is YES or NO. If set
YES/NO YES then Trip command will disabled, if NO then the relay
Use Inr/Dec will enable Trip command when test button is used.
Press the arrow key () the relay will display as follow
Trip Ckt. Test = YES Trip Circuit Supervision function can be Enable / Disable that
YES/NO is YES or NO. If set YES then the Trip Circuit Supervision
Use Inr/Dec function will be Enable, if it is set as NO then Trip Circuit
Supervision function will be Disable
To Save any changes.

Save Settings Press the arrow key () the relay will save the change and
Mode for Save the following message is display.
Note: If changes made are not to be saved press LED Reset
or leave key pad untouched for 100 sec.
This window will flash for moment

OK The control will return to the main menu
→ General Setting ←

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Date : 20.06.2009
4.4.4.2. To View – General Setting
Unit ID = 0001 This window will show General Setting done previously.
Com Port = RS232 Press the arrow key () the relay will display as follow.
Baud Rate = 57600
Set Parity = Even
Test Block = NO This window will show General Setting done previously.
Trip Ckt. Test = YES Press the arrow key () the relay will display the main
menu.

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Date : 20.06.2009
4.4.5. RELAY SETTINGS
4.4.5.1. To Set :- Relay Setting
Password protected window for “Relay Setting’’ for setting

→ Relay Setting ← dT, X, dI, ATD, Ds.

Relay Settings By using the up arrow key () or the down arrow key () the
Set dT = 0.060 desired dT Setting can be set. It can be ranges from 0.020 –
Range 0.020- 0.100s 0.100 in steps of 0.010.
Use inr/Dec Press the arrow key () the relay will display as follow.
Set X = 15.00 desired X Setting can be set. It can be ranges from 00.04 –
Range 00.04-60.00 60.00 insteps of 0.01
Set dI = 01.00 desired dI Setting can be set. It can be ranges from 01.00 –
Range 01.00-06.00A 06.00A insteps of 00.10.
Set ATD = 0.100 desired ATD Setting can be set. It can be ranges from Inst.–
Range Inst-0.500s 0.500sec insteps of 0.020s.

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Set Ds = 1.00 desired Ds Setting can be set. It can be ranges from 0 –
Range 0-1.00A 1.00A insteps of 0.10A.

Save Settings? Press the arrow key () the relay will save the change and
Mode for Save the following message is display.
Note : If changes made are not to be saved press LED
Reset or leave key pad untouched for 100Sec.

→ Relay Settings ←

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Date : 20.06.2009
4.4.5.2. To View :- Relay Settings
→ Relay Setting ←
Set dT = 0.060 This window will show Relay Setting done previously.
Set X = 15.00 Press the arrow key () the relay will display as follow.
Set dI = 01.00
Set ATD = 0.100
Set Ds = 1.00 This window will show Relay Setting done previously.
Press the arrow key () the relay will display the main
menu.

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4.4.6 FAULT 1
4.4.6.1 To View – Fault 1 Data.
This menu is to view the latest fault data stored by the relay.
→ Fault 1 ←
Fault : TC:0010 This window will show trip flag, Trip Counter, Date and Time.
DATE:01/01/09 Press the arrow key () the relay will display as follows.
TIME:00:00:00.197
Fault Value This window will show fault value of IB, IF, DI, Vf, R & X
IB =+00.00 IF =+00.00
DI =+00.00 Vf =+000.0
Press the arrow key () the relay will display the main menu.
R =+00.00 X =+00.00
→ Fault 1 ←
Note : Fault 2 to Fault 10 can be viewed in the similar manner.

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4.4.7 STATUS
4.4.7.1 To View – Status
This menu is to view the Status of Digital Input Status S1 to

→ Status ← S7.
Press the arrow key () the relay will display as follows.
S1 : OFF S2 : OFF This window will show status of Digital Input S1, S2, S3, S4,
S3 : OFF S4 : OFF S5, S6 and S7.
S5 : OFF S6 : OFF OFF : +B ( w.r.t. S COM –ve) not present at corresponding
Digital Input
S7 : OFF
ON : +B ( w.r.t. S COM –ve) present at corresponding Digital
Input.
→ Status ←

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4.4.8 ERROR LOG
4.4.8.1 To View – Error Log
This menu is to view the Error Log detected by the self

→ Error Log ← supervision function of relay and showing detail information of
trip circuit supervision T1 and T2.
Error Code : 0000 This window will show Error Code 0000 detected by self
T1: OFF T2:OFF supervision function of Relay
Trip Ckt : Faulty i.e. 0001: Setting Error, 0002 EEP Error, 0004 : RTC Error ,
CB :OFF 0016 : ADC Error, 0032 : F RAM1 Error, 0064 : F RAM2 Error.
Trip Circuit Supervision = YES / NO
i.e. YES: Enable, NO: Disable.
Trip Circuit Supervision Digital Input T1 & T2 Status ON/OFF
i.e. ON : - ve ( w.r.t. +B ) of CB coming through T1/T2.
OFF: - ve (w.r.t. +B) of CB not coming through T1/T2
Trip Circuit Supervision: Healthy / Faulty.
Healthy : Trip Circuit Supervision Healthy.
Faulty : Trip Circuit Supervision Faulty.
CB : Circuit Breaker ON / OFF
→ Error Log ←

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4.4.9 DATE / TIME SETTINGS
4.4.9.1 To Set – Date / Time Setting
Password protected menu to set the Date and Time.

→ Date / Time ←

Use INR/DEC Note : Default password setting is ‘000’
Time Set : 1 By using the up arrow key () or the down arrow key ()
SET Hrs = 010 Hours can be set. The range is from 000 – 023 in steps of
Range 0 – 23 001.
SET Mins = 020 Minutes can be set. The range is from 000 – 059 in steps of
Range 0 – 59 001.
SET Sec = 050 Seconds can be set. The range is from 000 – 059 in steps of
Range 0 – 59 001.
Date Set : 1 By using the up arrow key () or the down arrow key ()
SET Date = 001 Date can be set. The range is from 001 – 031 in steps of 001.
Range 1 – 31 Press the arrow key () the relay will display as follow.
Use Inr/Dec
Date Set : 2 By using the up arrow key () or the down arrow key ()
SET Month = 001 Month can be set. The range is from 001 – 012 in steps of
Range 1 – 12 001.

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Date Set: 3 By using the up arrow key () or the down arrow key ()
SET Year = 009 Year can be set. The range is from 000 – 099 in steps of 001.
Range 00 – 99 Press the arrow key () the relay will display as follow.
Use Inr/Dec

Save Setting ? Press the arrow key () the relay will save the change and
Mode For Save the following message is display.
Note : If changes made are not to be saved press LED
Reset or leave key pad untouched for 100sec.

→ Date / Time ←
4.4.9.2 To View – Date / Time Setting
→ Date / Time ←
Press the arrow key () the relay will display the main
Time : 10 : 20 : 50 menu.
Thu 01 / 01 / 09
→ Date / Time ←

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4.5 INPUT SIGNALS
4.5.1 Auxiliary Supply Input as per Back Terminals (BT) number.
4.5.2 CT Secondary Input as per Back Terminals (BT) number.
4.5.3 PT Secondary Input as per Back Terminals (BT) number.
4.5.4 Status Input as per Back Terminals (BT) number.
4.5.5 Trip Circuit Supervision Input as per Back Terminals (BT) number.
4.6 OUTPUT SIGNALS
4.6.1 Trip Duty Trip contact as per Back Terminals (BT) number.
4.6.2 Programmable contact as per Back Terminals (BT) number.
4.6.3 PROT.H contact as per Back Terminals (BT) number.

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4.7 Revision Note


Issue: 02
Date : 20.06.2009
C H AP T E R 5 . M E N U C O N T E N T T AB L E Page 1/10
CHAPTER 5
MENU CONTENT TABLE

Ref: Manual/ADR219C/Menu Table
Issue: 02
Date : 20.06.2009
CONTENTS
5 Menu Content Table 3

5.1 To View Measurement 3
5.2 To Set / View General Setting 4
5.3 To Set / View Relay Setting 5
5.4 To View Fault 1 to Fault 10 Setting 6
5.5 To View Status Setting 8
5.6 To View Error Log Setting 8
5.7 To Set / View Date/Time Setting 9

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5 MENU TABLE – SOFTWARE VERSION 3.04
5.1 To View – Measurement Setting
V1 = 000.03V
I1 = 000.02A
R =+099.99Ω
X =+099.99Ω
→ Measurement ←
V1 = 000.03V
I1 = 000.02A
R =+099.99Ω
X =+099.99Ω

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5.2 To Set & To View General Setting
→ General Settings ←
General Settings
Password = 000
New Password = 000
Use Inr/Dec
Range 000-099 Unit ID = 0001
Com Port = RS232
Use Inr/Dec
Baud Rate = 57600
Set Parity = None
General Settings General Settings Test Block = Yes

Com Port = RS232 Unit ID = 001 Trip Ckt. Test = Yes
RS232 / RS485 Range 001-250
Use Inr/Dec Use Inr/Dec
General Settings General Settings

Set Parity = Even Baud Rate = 09600
None/Even/Odd Range 2400-57600
General Settings General Settings

Trip Ckt. Test = NO Test Block = NO
YES/NO YES/NO
Save Settings?
Mode for Save
OK

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5.3 To Set & To View Relay Setting
Set Dt = 0.060
Relay Setting
Password = 0000 Set X = 40.00
Set dT = 0.060
Use Inr/Dec Set dI = 01.00
Range 0.020-0.100s
Set ATD = 0.100
Use Inr/Dec
Relay Setting Relay Setting Set Ds = 0.00

Set dI = 01.00 Set X = 40.00
Range 01.00-06.00A Range 00.040-60.00
Relay Setting Relay Setting

Set Ds = 0.00 Set ATD = 0.100
Range 0-1.00A Range Inst – 0.500s
Save Settings?
OK Mode for Save

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5.4 To View – Faults
→ Fault 1 ← Fault : TC : 0002 Fault Value

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

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IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

IB=+00.00 IF=+00.00
Date : 00/00/00 DI=+00.00 Vf=+00.00
Time : 00:00:00.000 R =+00.00 X=+00.00

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5.5 To View – Status Setting
→ Status ←
S1 : OFF S2 : OFF
S3 : OFF S4 : OFF
S5 : OFF S6 : OFF
S7 : OFF
5.6 To View – Error Log Setting
→ Error Log ←
Error Code : 0000
T1 : OFF T2 : OFF
Trip Ckt : Faulty
CB : OFF

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5.7 To Set & To View Date/Time Setting
→ Date/Time ←
Password = 001 Time : 04:32:20

Wed : 26/03/09
Use INR/DEC
Time Set : 1
SET Hrs = 014
Range 0-23
Use Inr/ Drc
Time Set : 2
SET Mins = 005
Range 0-59
Use Inr/ Drc
Time Set : 3
SET Sec = 035
Range 0-59
Use Inr/ Drc
Date Set : 1
SET Date = 015
Range 1-31
Use Inr/Dec
Date Set : 2
SET Month : 011
Range 1-12
Use Inr/Dec
Date Set : 3
SET Year = 008
Range 00-99
Use Inr/Dec
Save Settings?
Mode for Save
OK

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5.8 Revision Note


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Date : 20.06.2009
C H AP T E R 6 . T E C H N I C AL S P E C I F I C AT I O N Page 1/15
CHAPTER 6
TECHNICAL SPECIFICATION
ASHIDA Electronics Pvt. Ltd

Ref: Manual/ADR219C/Technical Specification
Issue: 02
Date : 20.06.2009
CONTENTS
6.1 Protection Features 3

6.2 Relay Design Features 3
6.3 Drawing for Block Diagram 4
6.4 Drawing for Back Terminal Details 5
6.5 Description 6
6.5.1 DSP Controller 6
6.5.2 Analog Measurement and data acquisition 6
6.5.3 Power Supply section 6
6.5.4 Digital Input and Digital Output section (DIDO) 7
6.5.5 Communication Section 7
6.5.6 Human interface 8
6.5.7 Construction Details 8
6.5.8 Self Check Features 8
6.5.9 Monitoring Functions (Event, Disturbance recording) 9
6.6 Technical Data 11
6.6.1 Technical Specification 11
6.6.2 Type Test Details 12
6.7 Drawing for Cabinet Details 13
6.8 Drawing for Draw out Arrangement 14

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6.1 Protection Features

• Independent contacts for Trip, Annunciation & Tele Intelligent contacts.
• Second Harmonic restrains. If second harmonics exceeds 15% of fundamental current
then relay operation is blocked
• Third Harmonic Restraint - If third harmonics exceeds 15% of fundamental current then
relay sensitivity will reduce as per set value ( 00 – 100%)
• Programmable Δ-I – 1.0 amp to 6.0 amp (with minimum trip time of 70ms).
Programmable Additional Time delay of 00ms to 500ms instep of 10ms
6.2 Relay Design Features

• Very low burden on CT (less than 0.2VA) and PT (less than 0.2 VA).
• Online display of R , X , V,I CB status and other digital and logical status.
• Facility to synchronised Relay time with external GPS network
• 10 Digital Output contacts for local alarm as well as Tele-signalling
relay logic
• 100 nos of event memory, event such CB close, Trip, digital status change, relay pkp

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• Com m an d me nt - a im ed t o gi ve li fe
• Fo u nd t o be m e an s of d e at h.
6.5 Description
ADR219C is second generation Numerical Integrated Feeder Protection Relay for Traction
Application. It consist all the necessary protection and monitoring functions required
protection used in traction sub-station. The general block diagram of internal hardware of
relay is as shown in fig. The brief description of block diagrams is as follows.
6.5.1 DSP controller
The High speed Digital Signal Controller is 16bit fix point DSP having all the features of DSP
and microcontroller thus commonly known as DSC (Digital Signal Controller). The DSC
continuously monitors OHE current and voltage, along with different status input, through
CT, PT and optical isolated status connections. The high-speed micro-controller samples
these current and voltage signals through a A/D converter. The Digital Signal performs
powerful Numerical Algorithms to find out real and imaginary portion of complex
impedance (R and X) & 2ND harmonic contents of the current, RMS values of voltage and
current signals. All measurement is tuned to fundamental frequency i.e 50Hz, thus relay
remain stable during distorted waveform generated electric loco-motive. All these measure
values are then used for different protection function such as Distance protection, Wrong
phase protection, over current protection etc.
6.5.2 Analog Measurement and data acquisition
The OHE voltage and current are measured through external CT and PT. Further these
signals are converted in low level signal through internal current & voltage transformer.
These Analog signals are pass through anti aliasing filter which remove all high frequency
distortion and limit bandwidth. These sine wave signals are then applied to ADC converted
through Analog multiplexer. The ADC converter is having 14 bit resolution with internal
sample and hold arrangement. The DSC takes 16 samples per cycle of voltage and current
signal. The DSC saves these samples in to circular memory buffer in non volatile memory.
After any fault DSC save all timing information and freezed memory buffer. There are 10
such memory buffers which can be down loaded for further post analysis of fault as a
disturbance recorder.
6.5.3 Power supply section
The power supply module is a specially designed robust DC – DC converted designed with
modern PWM based Switching mode technique. It convert 110Vdc station battery supply to
the 12V and 24Vdc low voltage supply for relay electronics and control circuit. It also
provides necessary isolation from station battery. The Normal operating voltage range is
77Vdc – 260Vdc. The ADR219C is having special relay contact marked as PROTH if any

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thing goes wrong in power supply module then this contact become open can be used to
provide local as well as remote tale signaling ALARM.
6.5.4 Digital input digital output section (DIDO)

The ADR219C is having 9 digital inputs and 12 digital output contact (control contact). These
are software control input and outputs. As railway application is pre defined and well
standardised, these input and outputs are pre programmed in factory as per the system
requirement to avoid any wrong configuration by user. The arrangement of all inputs is as
given in table.
Input Function
T1 Connected to CB NC
T2 Connected to CB NO
S1 SPARE
S2 For Remote Reset. This signal will come from SCADA RTU
S3 – S7 SPARE
S7 For GPS time Sync.
SCOM Is as common must be connected to B-
TC COM Common for T1,T2 to connected to B+
The ADR219C is having total 13 control output. The Function are as given in table.
Output Contact Combination Function

TRIP 2NO General Trip Command to CB
VDI 1NO for ALARM V. Delta I operation
RL-8 1NO for Tele-Signaling
PROT.H 1NO for ALARM Protection Healthy
1NO for Tele-Signaling
T COM - Common for Tele-signaling
A COM - Common for ALARM
6.5.5 Communication Section

The ADR219C has two communication ports 1st RS232 on Front and 2nd RS485 at Rear. The
unit use IEC870-5-103 communication protocol.

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6.5.6 Human Interface

For Operator interface the ADR219C is provided with 20x4 Large backlit LCD display and 8
Nos. of soft feather touch keys and 8 bi-color LEDs. The display shows all setting, measured
and computed parameter, logical and digital status, and setting. The 4 keys are provided for
display navigation, 1 key for LED reset, 1 Key for Trip Test, 1 key for Hardware reset and 1
key for bypass. All the settings are password protected. Trip test can be blocked via setting.
The detail steps for setting of unit is given in User’s Guide.
6.5.7 Construction Details

The relay is designed in flush mounding cabinet. The overall size of cabinet is 260 x 140 x
204 mm Ref. diagram MAC01302. The IP class of the relay is IP44. The relay electronics is
divided in to 4 PCB and one power supply module. The 2 PCBs at terminal side of cabinet
connected in back to back. The Back PCBs are mainly consist of electromechanical element,
opto isolators etc. The 2 PCBs are at front side of unit which consist of display, keyboard and
DSP controller, associated Analog and digital circuits. The both sets of PCBs are connected
together via flat FRC type cable. The lay-out of electronics is such that it avoid all wiring of
high frequency and analog signals. The power supply module is separate and convert
110Vdc signal to 24V and 12V dc value. The module is ASHIDA make. For external interface
the relay is provided with 2 terminal blocks. Each terminal block is having 28 terminals, thus
there are total 56 terminals. Each terminal is covered with high grade insulating material.
Further extras dummy terminals are provided between CT /PT and other circuit to avoid any
flash over. The terminal block is removable and having CT shorting arrangement,
which make relay draw-out.
6.5.8 Self Check Feature

The DSC used in relay is having major of it component are with in the chip. The controller
check all the components which are outside of chip such as ADC, Non volatile memory used
for disturbance data, and event, non volatile memory used for relay setting, real time clock
etc. The any hardware is detected as fault the relay change contact marked as PROTH and
display error code on LED display. Depend upon the component relay take necessary action.
Following table summarised the type of fault and action taken by relay
Type of Fault Action

ADC Error Most critical Error. Relay give error message and change PROTH
contact and relay is not in position to provide protection
16
Power Supply Error Most critical Error. Relay give error message and change PROTH
contact and relay is not in position to provide protection

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NV RAM used for Generate Error signal and remain in protection change PROTH
disturbance record contact
32 & 64
NV RAM use for Generate Error signal and remain in protection by assuming
setting default setting value. change PROTH contact
2
Setting Error Generate Error signal and remain in protection by assuming
1 default setting value. change PROTH contact
RTC Error Generate Error signal and remain in protection change PROTH
4&8 contact
6.5.9 Monitoring Functions (Event, Disturbance Record)
Apart from basic protection functions. Relay is continuously monitors its internal and external
hardware through different status flags. There are two types of status flags 1) Logical status
such relay operation, setting change etc. these are generated with in relay. 2)Tthere are
opto-coupler inputs S1 – S7, which are connected to external contacts.
Any change in logical or physical status is recorded as event. Such event is kept in internal
non-volatile memory along with time stamp. Up to 100 such event can be store in relay
memory. The events are in First in First out format. i.e. if event after 100 event if data is not
down loaded and next event occurred then relay overlap oldest event. These events can
download for detailed analysis of any operation.
Apart from Event record Relay also record actual waveform of current as well as voltage
along with all digital and logical status during fault condition. Up to 10 such waveform can be
recorded, the duration of disturbance record is 45 cycle pre-fault and 5 cycles post fault.
This waveform can be downloaded through communication port for further analysis. The
Disturbance buffers are also in First in First out format. i.e after 10 fault next fault will over
write in 1st fault.
Fig. 6.1
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6.6 Technical Details
6.6.1 Technical Specifications
General specifications
Sr. No. Specification Particulars
I. Current Input : Suitable for CT secondary 5.0 Amp.
II. Voltage input : Suitable for PT secondary 110Vac
III. Aux. Supply : 77 - 250VDC.
IV. VA burden on CT : Less than 0.2VA
V. VA burden on Aux. : Less than 5 Watts (during non trip condition)
VI. VA burden on PT : Less than 0.2 VA
VII. Operating Temp. range : 0 deg. To + 65 deg.
VIII. Continuous Current carrying capacity : 2 x of rated
IX. Thermal With stand for CT : 20 x of rated for 1.0 sec.
X. Continuous voltage rating : 1.5 x of rated
XI. Thermal With stand for PT : 2 x of rated for 1.0 sec.
XII. Control Contact : 2 NO for Tripping
XIII. Rated Continuous : 5A
Making Capacity : 30A for 1 sec
Breaking : 5A AC Resistive 0.5A Inductive
XIV. Alarm and Tele signaling Contact : 1 NO for Alarm
: 1 NO for Tele Signaling
Accuracy and Measurement Range:
XV. Voltage : 0.5V – 125Vac With +/- 5%
Current : 0.1A to 100A with +/- 5%
Resistance : 0.04Ohm to 60Ohm with +/- 5%
Reactance : 0.04Ohm to 60Ohm with +/- 5%
Operating Frequency : 47Hz – 52Hz
Setting
XVI. : V. Delta I - 1.00 A – 6.00A in steps of 0.1A
: Aditional Time Delay (ATD) - 00ms – 500ms in steps of 20ms
: X Blinder - 0.04 – 60 Ohm in step of 0.01.
: Set DS - 0 – 1.00A in steps of 0.10A
: Delta T - 0.020-0.100S in steps of 0.010s
XVII. Operational Indicators (Flags)
PROTH/ERR : Green LED -To indicate the internal hardware of relay is ok
: Red LED – To indicate any error occurs in relay.
1. Problem in relay Hardware.
2. Auxiliary supply is not sufficient for relay operation.
Delta I : Red LED indicates V Delta I Operation, Hand Reset (HR) Type.
TRIP : Green LED Indicate Trip contact status SR

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XVIII. Drawing : For Cabinet Type - MAC01302

References
: For Back Terminal - RLY00701
: For Block Diagram - ABD00701
: For Draw-out - MAC01303
6.6.2 Type Test Details
I. High Voltage Test : IEC 60255-5. class – III

: At 2.5kV 50Hz between all terminal connected together and
earth for 1 minutes
II. Impulse Voltage Test : IEC60255-5. class – III
: Test voltage: 5KV (peak) 1.2 / 50us,
: Energy :0.5 J,
: Polarity : + ve and – Ve
: Nos. of impulses : 3 positive and 3 negative impulse
: Duration between Impulses : 5 sec.
III. High Frequency test : IEC 60255-22-1
: Frequency : 1MHz Damped Oscillatory
: Mode : Common Mode: 2.5kV 3 pulses
: Differential Mode : 1.0kV 3 pulses
: Duration : 2 sec
IV. Vibration Test : IEC 60255-21-1 class 1
: Frequency Range = 10Hz – 150Hz , acceleration. = 1gn (9.8
m/s2)
: Sweep rate 1 octave/min; 20 cycle in 3 orthogonal axis.
V. Dry heat test : IEC60068 -2-2
VI. Damp Heat test : IEC60068-2-3
Steady state
VII. Damp Heat test : IEC60068-2-30
cyclic
VIII. Interference : IEC 60255-22-1
suppression
IX. Immunity to Electro : IEC 60255-22-2 Class III and IEC 61000-4-2 class III.
static Discharge : Contact discharge: 6kV,
: Air discharge: 8KV
: Polarity: both +ve and –Ve polarities.
X. Immunity to Radiated : EN 61000-4-3
EM energy : Frequency 80MHz – 1GHz , 10V/m Antenna, 2 minutes for all
sides.
XI. Electrical Fast : IEC 60255-22-4 and IEC 61000-4-4, class A
transient : Pulse : 5/50 nSec
interference/bursts
:Mode : Differential and Common
: Pulse Amplitude 4kV
: Pulse Repetition Rate : 2.5kV
: Polarity: Positive and Negative
: Duration: 60 sec

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XII. Serge Immunity Test : IEC 60255-22-5 / IEC 61000-4-5

: Pulse : 1.2/50 uS
: Mode : Differential and Common
: Differential Mode = 1kV
: Common Mode = 2kV
: Nos. Of transient : 5 in each mode
XIII. Immunity to : IEC 60255-22-6
Conducted : Freq. 150kHz – 80MHz,
Disturbances induced
by Radio Frequency : Modulation : 80% AM @ 1 KHz
field : Amplitude : 10 V,
XIV. Power Frequency : BSEN 61000-4-8 1994
Magnetic field : Magnetic Field : 100A/m and 1000A/m
Immunity Test
: Frequency: 50Hz
: Duration: 100A/m for 1 minute 1000A/m for 3 sec.
XV. AC Ripple in DC : IEC 60255-11
supply Test

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6.9 Revision Note


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Date : 20.06.2009
C H AP T E R 7 . AP P L I C AT I O N G U I D E Page 1/6
CHAPTER 7.
APPLICATION GUIDE

Ref: Manual/ADR219C/Application
Issue: 02
Date : 20.06.2009
CONTENTS
7.1 Main function 3

7.2 Trip Circuit Supervision 3
7.3 Monitoring Functions (Event, Disturbance Record) 4
7.4 Wiring Diagram 5
7.5 Revision Note 6

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7.1. Main Functions

The High speed DSC calculates symmetrical components of voltage and current by sampling current
and voltage waveform. From these symmetrical components it calculate RMS value of Current,
voltage, R, X and Delta I current. The Delta I current is vectorial difference of present sample and
historical sample. The time between these two samples is define sensitivity of relay. This time is
adjustable from 2 cycles to 10 cycles by front panel control. Larger the time can detect even slow rising
current but it also increased operating time. This delta I current value is then compare with set value. If
it more than set value and also measure X value is less than set X value then relay start Additional
Time Delay. If during this time if DPR or any other relay also operate and provide trip command then
relay reset automatically. To avoid relay mal operation on sudden load changes. The relay is equipped
nd
with 2 harmonics restrain. If 2nd harmonics is more than 15% the relay block tripping. Also relay
rd
monitor 3 harmonics content, if load is having 3rd harmonic more than 15% then relay setting is
automatically increased by preset value.
V Delta I * DS setting
+ V. Delta I
DS V. Delta I =
100
7.2. Trip Circuit Supervision

The ADR219C is having 2 separate digital opto-coupler status input which can be used to
continuously monitor continuity of trip-circuit. The general scheme is as shown in fig. 5.
Relay monitor Trip coil continuity through CB NO during close condition and through CB NC
during Trip condition. If any discontinuity observed it generate Alarm signal. The output
marked as PROTH (Protection healthy) is normally is ON and become OFF at following
condition
9 When DC supply is not sufficient (DC fail)

9 When T1 and T2 both active or both inactive. i.e CB NO as will as CB NC are both
close or open.
9 Relay detects any internal hard ware Error
B+ TCCOM 1
6 To Relay CPU
2
T1
CB NO
B-
1
T2
6 To Relay CPU
2
TC
CB NC
Fig.5 Trip Circuit Logic

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Date : 20.06.2009
7.3. Monitoring Functions (Event, Disturbance Record)

Apart from basic protection functions. Relay is continuously monitors its internal and external
hardware through different status flags. There are two types of status flags 1) Logical status
such relay operation, setting change etc. these are generated with in relay. 2) Similarly there
are opto-coupler inputs S1 – S7, which are connected to external contacts.
Any change in logical or physical status is recorded as event. Such event is kept in internal
non-volatile memory along with time stamp. Up to 100 such event can be store in relay
memory. The events are in First in First out format. i.e. if event after 100 event if data is not
down loaded and next event occurred then relay overlap oldest event. These events can
download for detailed analysis of any operation.
Apart from Event record Relay also record actual waveform of current as well as voltage
along with all digital and logical status during fault condition. Up to 10 such waveform can be
recorded, the duration of disturbance record is 45 cycle pre-fault and 5 cycles post fault.
This waveform can be downloaded through communication port for further analysis. The
Disturbance buffers are also in First in First out format. i.e after 10 fault next fault will over
write in 1st fault.
Fig.5.2

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• Co m ma n dm e nt - a im ed t o g ive lif e
• F ou n d to b e m e an s of de at h .
7.5. Revision Note


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C H AP T E R 8 . C O M M U N I C AT I O N Page 1/24
CHAPTER 8.
COMMUNICATION

Ref: Manual/ADR219C/Communication
Issue: 02
Date : 20.06.2009
CONTENTS
8.1 General 3
8.2 Physical connection and link layer 4
8.3 Relay Talk System for downloading the data 5
8.4 ADR219C IED Main Screen 8
8.4.1 History Fault 9
8.4.2 Disturbance Recorder 10
8.4.2.1 Raw Waveform 12
8.4.2.2 RMS Waveform 13
8.4.2.3 DC Waveform 14
8.4.2.4 R, X 15
8.4.2.5 Parameter Calculations 16
8.4.2.6 Harmonics Analysis 17
8.4.2.7 Disturbance Record details 18
8.4.2.8 Grid Display 18
8.4.2.9 Graph Overlap 19
8.4.2.10 Percentage Display 19
8.4.2.11 Value Under Pointer 20
8.4.2.12 View Disturbance Record analysis 20
8.4.2.12.1 Open File 21
8.4.2.12.2 Display disturbance Recorder 21
8.4.2.12.3 Plot Disturbance Recorder 22
8.4.2.12.4 Print Disturbance Recorder 22
8.4.2.12.5 Exported in COMTRADE 22
8.4.2.12.6 Configure Disturbance Recorder 22
8.4.2.12.7 Close 23

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8.1. General
After every fault, relay captures numbers of data which can be very useful to fault analysis.
Following is the summery of data which can be given by relay
1) Measurement value: The relay is connected to CT which samples the current signal and
calculates the number of different values from these signals. These values are available
whenever master demands. (Here master means connected PC or SCADA RTU) The
ADR219C gives RMS current information.
2) Event Value: Apart from basic protection functions. Relay continuously monitors its
internal and external hardware through different status flags. There are two types of
status flags 1) Logical status such as relay operation; setting change etc. these are
generated with in relay. 2) There are opto-coupler inputs S1 – S7, which are connected to
external contacts. Any change in logical or physical status is recorded as event. Such
event is kept in internal non-volatile memory along with time stamp. Up to 100 such event
can be stored in relay memory. The events are in First in First out format. i.e. if event after
100 event if data is not down loaded and next event occurred then relay overlap oldest
event. These events can download for detailed analysis of any operation.
3) Fault History: After the fault relay shall latch all fault values along with real time these
values are known as fault history. Last 10 fault history is available on relay display and
on communication port. Details of values are given in user interface
4) Disturbance record: Apart from Event records Relay also stores actual waveform of
current as well as voltage along with all digital and logical status during fault condition. Up
to 10 such waveform can be recorded, the duration of disturbance record is 45 cycle pre-
fault and 5 cycles post fault. This waveform can be downloaded through communication
port for further analysis. The Disturbance buffers are also in First in first out format. i.e
after 10 faults next fault will over write in 1st fault
To read this fault information two communication ports are provided 1) RS232 at front and
another RS485 at rear. The front port is accessible by opening from cover. As shown in
picture no. 8.1. The relay use 3 wire communication port. (RX, TX and GND) hand shaking
signal are not used such RTS, CTS, DSR DTR.

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Computer ADR219C
P1 P1
1 1
6 6
2 2
7 7
3 3
8 8
4 4
9 9
5 5
CONNECTOR DB9 Female CONNECTOR DB9 Male
Fig. 8.1
8.2. Physical connection and link layer
Connection is available for IEC60870-5-103 through the front RS232 port as well as the rear
RS485 port.
The parameters of the communication are as following:
• No Parity, Odd Parity & Even Parity

• 8 Data bits
• 1 stop bit
• Data rate 1200, 2400, 9600, 19200 38400 or 57600 bauds
Electrical connection for Front RS232 Port
RS485/RS422 communication port Electrical Connection provided at back of Relay
RS485/422 PORT
1
6
2
RX + Rx+ and Rx- are Input to relay
7
RX -
Tx+ and Tx- are output from relay
3
8
TX -
4
9
TX +
5
D9 Male
Fig. 8.2

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8.3. For down loading the various data latch by relay, Relay Talk software is provided.
Following is a brief step by step instruction to down load relay data
• Start Relay Talk program from program menu

Following is the main screen of Relay talk system.
Fig. 8.3
For successful communication, setting of relay should match with software settings. In relay Talk
software there are numbers of settings. Here we had shown only essential setting required for
ADR219C relay
To check communication setting click configuration button.

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After pressing Configuration button display will show following screen.
And follow steps
Fig. 8.4
Now check communication setting.
Fig. 8.5
Also check in relay setting Com port should be on RS232

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To finalise setting
Press then Press & finally Press
This will return to main screen
Now select the path as shown in the window. i.e IEDÆ ADR Series Æ ADR219C…
Fig. 8.6
In summary to ADR219C interface with relay talk system

1. Connect RS232 port on the front of ADR219C to PC through cable.
2. Check that relay setting match to software configuration in serial port setting as well as default
ID setting as shown in figure.
3. Check unit ID, Parity, Com Port and Baud rate of ADR219C relay. It should match to the
configuration of the software.

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8.4 ADR219C IED Main Screen

After checking all settings and when the ADR219C is selected the following window will be
displayed on the PC screen.
10
9 11
12
13
1 2 3 4 5 6 7
Fig. 8.7
The windows/Buttons functions are as follows
Sr. No Name Description

1 Initialized This will initialize relay communication.
2 Refresh It will refresh all windows and parameters
3 History Faults It will read all fault data (i.e. last 10 fault which is also
available on LCD display)
4 Disturbance Recorder This is used to view the disturbance with the help of
waveform as well as parameters
5 Reset This is used to reset the relay.
6 Synchronize This is used to synchronize the relay date and time with PC
7 Devise Healthy This window indicates the healthy condition of the relay
with software
8 Logical DI This is used to view all the logical operation, with status
and time.
9 Auxiliary Status This is used to view the input status received by the relay
10 Parameter Display This is used to view the parameters of current and voltage
11 List of Disturbance This is used to view the last 10 faults saved in the relay
Recorder with fault number.

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12 Control Operation This is used to operate relay control through operation from
PC
13 General This is used to view Relay name, Version, and
compatibility.
8.4.1 History Fault

Now when the History fault is selected the following window is displayed
3 5 6
1 2
4 7
Fig. 8.8

1 Fault Buffer To view the fault buffer number
2 Read Fault To read the fault selected in the fault buffer
3 Refresh Fault To refresh all windows and parameters
4 Clear Fault display To clear the screen
5 Clear Fault Data To clear the fault data saved in history fault
6 Save Fault data To Save the Fault data
7 Close To close the History fault window
8 Switch to the Next Faults To switch to the next faults

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8.4.2 Disturbance Recorder
Now when the Disturbance Recorder is selected the following window is displayed
5 6
4
3 7
2 8 1
Fig. 8.9

1 Fault No To select the fault number for analysis
2 Capture Disturbance To capture the fault for analysis selected previously by the
Recorder fault number.
3 Request for List of Listing the disturbance records in chronological order
Disturbance Recorded
4 Clear Display To clear the screen
5 Refresh Disturbance To refresh Disturbance Recorder list
Record

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6 Save Disturbance To Download disturbance record in a text file.

Record
7 View Disturbance The Disturbance Recorder text file can be analyzed using
Recorder analysis Disturbance Recorder analysis software.
8 Close To close the disturbance record window.
Procedure to download fault for disturbance analysis

1. Connect ADR219C relays to PC through RS232 Port.
2. Open relay talk software in PC
3. Open IED : ADR219CIEC103 window ( IEDÆ ADR Series Æ ADR219C)
4. By selecting Disturbance record menu, select the fault number that is to saved in the disturbance
record.
5. Click the capture button the following message will be displayed on the screen.
6. Click OK to save the disturbance record.

7. The following message will be displayed on the screen
8. Click YES to save the disturbance record, using the proper path where it needs to be saved. (e.g.
C:\- - - -\Dist Record\ADR219C\Fault_141.txt
9. The following message will be displayed on the screen

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10. Click YES to view the disturbance record analysis.

Raw Waveform Data will be displayed as follows, similarly other waveforms and parameter will be
displayed on their respective selection.
8.4.2.1 Raw Waveforms

Actual Data stored in file before processing is displayed as raw waveform.
Fig. 8.10

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8.4.2.2 RMS Waveforms
Root mean square value of the channel data is RMS Waveform.
Note Fig. 8.11
By clicking the left mouse button and then the right mouse button (Right) on the graph the minimum
and the maximum current and Voltage is displayed of the selected area along with fault duration.

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8.4.2.3 DC Waveforms
DC shift present in the channel data is displayed as DC waveform.
Fig. 8.12

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8.4.2.4 R, X
Among all the analog channels if only one current channel for one voltage level is used
then their resistances and impedances are plotted against time.
Fig. 8.13

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8.4.2.5 Parameter Calculations

Parameter Calculations are based on the Span displayed in RMS waveforms.
Calculations will be carried out on voltage and current channels only.
Display Range: Parameters computed in the total display span is treated as display range
parameters.
Two point Range: Parameters computed in the selected span is treated as two point
range parameters
Fig. 8.14

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8.4.2.6 Harmonics Analysis

Computed current, Voltage harmonics or both, are displayed with their values and
percentages. Bar chart is used to represent the Harmonics. Both the value and Percentage
values of harmonics are displayed below. You can change the color of Voltage and Current
Bars.
Fig. 8.15

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8.4.2.7 Disturbance Record Details

Additional Disturbance Record details such as Fault time, Start time, Number of channels,
Number of Samples, Sampling Frequency, Line Frequency, other settings are displayed in the
same screen.
Fig. 8.16
8.4.2.8 Grid Display
Displays grid in Graph
Fig. 8.17

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8.4.2.9 Graph Overlap

For comparing various channel data graph-overlapping facility is provided.
Fig. 8.18
8.4.2.10 Percentage Display
Total graph can be visualized at a time or some part of it depending on the display area
percentage.
Fig. 8.19

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8.4.2.11 Value Under Pointer

This indicates the cursor movements and corresponding scaled values.
Fig. 8.20
8.4.2.12 View Disturbance Record Analysis

This system basically reads the data from Standard text file analysis and it displays the
same. File data contains Fault time, Start time, number of channels, number of samples,
channel specifications and data, etc.
Fig. 8.21

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1 2 3 4 5 6 7
8.4.2.12.1 Open File

When the file is opened, the graph will be displayed automatically.
Click Read File button.
Open File Dialog Box will appear
Select the File to be read.
Press open to Open the File.
Press Cancel to Terminate the Read Process.
8.4.2.12.2 Display Disturbance Record

Data read from file can be displayed in tabular format.
Click Display Disturbance Record button. If the correct file is read the Disturbance
Record Details Screen will appear.
Fig. 8.22

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8.4.2.12.3 Plot Disturbance Record

Displays the Disturbance Record Graph and corresponding calculations.
Click Plot Disturbance Record button. Graph will be plotted and calculations will be
refreshed.
8.4.2.12.4 Print Disturbance Record

Analyzed data can be printed.
Click Print Disturbance Record button. Disturbance Record Print Settings Screen will
appear.
8.4.2.12.5 Exported in COMTRADE

Disturbance Recorder data can be exported in COMTRADE format using Disturbance
Recorder analysis utility.
8.4.2.12.6 Configure Disturbance Record

Default settings and data read from file can be modified.
Click Configure Disturbance Record button. Disturbance Record Configuration
Screen will appear.
Fig. 8.23

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8.4.2.12.7 Close
Closes the Disturbance Record Analysis Screen.
Note:
Graph can not be displayed until valid file is read.
RMS value calculations depend on Samples per Cycle.
Calculated parameters are applicable to RMS values of the channel data.
Calculations are carried out only for Voltage and Current channels (Specified in
standard file).
Two point and Display Range calculations will be displayed only if valid range is
selected.
Impedance, Resistance, Reactance Power Factor and power is calculated
Considering DSP Algorithm.
Above parameters are computed only if displayed channels are two and
One is voltage and other is current.

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8.5 Revision Note


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C H AP T E R 9 . I N S T AL L A T I O N & C O M M I S S I O N I N G Page 1/18
CHAPTER 9
INSTALLATION
COMMISSIONING & PERIODIC
TESTING

Ref: Manual/ADR219C/Installation
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CONTENTS
9.1 Pre Installation – Commissioning Check 4

9.1.1 Pre installation check 4
9.1.2 Product familiarization 4
9.1.3 Product check 4
9.2 INSTALLATION 5
9.2.1 Checking of external circuit 5
9.2.1.1 Relay back terminal wiring 5
9.2.2 Relay connection and diagram 5
9.2.3 Before energizing 6
9.2.4 Current transformer circuit 6
9.2.5 Insulation and dielectric strength testing 6
9.2.5.1 CT polarity 6
9.2.5.2 Earthing 6
9.3 COMMISSIONING 7
9.3.1 With relay de energized 7

9.3.1.2 Insulation resistance test 7
9.3.1.3 External wiring 8
9.3.1.4 Auxiliary supply 8
9.3.2 With relay energized 8
9.3.2.1 Power up verification 8

9.3.2.2 Change of menu setting 9
9.3.2.3 Date and time 9
9.3.2.4 Light emitting diode 9
9.3.2.5 Digital input digital output section 9
9.3.2.6 Primary injection test 11
9.3.3 Communication 12
9.3.4 Setting check 12

9.3.4.1 General setting 12
9.3.4.2 Relay setting 12

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9.4 TROUBLE SHOOTING 13
9.5 MAINTENANCE 14
9.5.1 Routine functional testing 14
9.6 Diagram 15
9.7 Annexure –I Test Report 16

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9.1. Pre Installation / Commissioning Check.
9.1.1. Pre Installation Check.
ADR219C are fully numerical in their design, it has self supervision function continuously
keeping track on its internal hardware and the movement, it detects failure of any component,
it gives message on LCD display. So with this important function the commissioning tests
need not to be as extensive as with electromechanical & static relays. To commission
ADR219C relay, It is only necessary to verify that its functioning correctly. At the time of
commissioning of ADR219C relay following test equipments are sufficient.
a. Current injector 0-20A.

b. Voltage Source
b. Timer with precision 1ms.
c. Multimeter Precision 1%
d. Required Auxiliary supply
e. Connecting wire as per required length extension board etc.
f. Phase Shifter
9.1.2 Product Familiarization

When commissioning relay for the first time, sufficient time should be allowed to become
familiar with the method by which the settings are applied.
However, for setting and configuration cells, the appropriate password has to be entered
before changes can be made. Refer user interface chapter to details
Terminal Reference:
For external interface the relay is provided with 2 terminal blocks. Each terminal block is
having 28 terminals, thus there are total 56 terminals. Each terminal is covered with high
grade insulating material. Further extra dummy terminals are provided between CT’s and
other circuits to avoid any flash over.
The terminal block is removable and having CT shorting arrangement, which make
relay draw-out type.
9.1.3 Product Checks
These product checks cover all aspects of the relay which should be checked to ensure that it
has not been physically damaged prior to commissioning and is functioning correctly and all
input quantity measurements are within the stated tolerances.
Functional tests of relay is carried out as per test report given in Annexure-I

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9.2. INSTALLATION
9.2.1. Checking of External Circuit
9.2.1.1. Relay Back Terminal Wiring
Ensure relay wiring as per appropriate wiring diagram on back terminal of relay and as given
in Annexure. All screws on the CT, PT, Aux. supply and other terminal wiring to be properly
tightened.
a. CT secondary to be connected to the relay CT terminal with proper polarity check (i.e.S1
to start and S2 to finish)
b. PT secondary to be connected to the relay PT terminal with proper polarity check (i.e.P1
to start and P2 to finish)
c. Connect auxiliary supply input of the relay with proper polarity as positive supply mark
with +Ve and negative supply as –Ve on back sticker. The supply rang is 77- 250.
Confirm the auxiliary supply before energizing the relay and it should be within range.
d. Trip contact connection as per given schematic diagram.
e. Alarm and Tele-signal contact connection as per given schematic diagram.
f. Extra Annunciation contact connection as per requirement at site. Selectable contacts are
provided.
e. Trip circuit connection as per diagram. Care must be taken to connect CB NO/NC
connection to terminal T1/T2; wrong connection may affect the relay function.
9.2.1.2. Visual inspection
Check external wiring corresponding to appropriate relay diagram. The reference ferrule no.
of external wiring and relay back sticker on top of the metal box.
9.2.2. Relay Connection and Diagram
The following checks and precaution must be taken before installing the relay.
a. Please check the correct working procedure so as to ensure safety as per the equipment
documentation.
b. During installation please confirm that any disassembly of the equipment may expose
parts at hazardous voltage. Electronic parts may be damaged if suitable electrostatic
discharge (ESD) precautions are not taken.
c. That if there are any exposed terminals and if the equipment is not electrical isolated
such exposed terminals may have hazardous voltages which are fatal and may damage
equipment.

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d. To prevent the situation as mention in Para ‘C’ please confirm that there are no exposed
terminal, no exposed parts, and the electronic components may damage if electrostatic
discharge precaution is not taken.
e. Voltage and current connection should be made using insulated crimp termination to
ensure that terminal block insulation requirement are maintained for safety.
f. To ensure that wires are correctly terminated, the correct crimp terminal and tool for wire
size should be used.
g. The equipment must be connected in accordance with the given connection diagram.
9.2.3. Before energizing following should be checked

a Voltage rating and polarity.
b CT circuit rating and integrity of connection.
c Integrity of the earthing connection.
9.2.4. Current Transformer Circuit
Do not open the secondary circuit of a live CT since the high voltage produced may be lethal
to personnel and could damage insulation. Generally, for safety, the secondary of the line CT
must be shorted before opening any connection to it. For ADR219C, terminal block for current
transformer termination has automatic CT shorting on removal of the module. Therefore
external shorting of the CTs may not be required. But as standard practice it is advisable to
short CT secondary before removing relay from service
9.2.5. Insulation and dielectric strength testing
Insulation testing may leave capacitors charged up to a hazardous voltage. At the end of each
part of the test, the voltage should be gradually reduced to zero, to discharge capacitors.
9.2.5.1. CT Polarity
Ensure proper CTs are connected as per required maximum load current and their polarity.
CT polarity can be checked by following method :
CT Secondary is to be connected to the relay CT terminal with proper polarity check (i.e. S1
to start and S2 to finish).
9.2.5.2. Earthing
Earthing sticker is put on the bottom screw of the equipment box at the back side of the relay.
Ensure the relay earthing connected to the local earth bar with several relays present, make
sure that the copper earth bar is properly installed for solidity connecting to the earthing
terminal of each relay equipment box.
This will ensure proper relay installation in protection panel and wiring.

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9.3. COMMISSIONING
After installation of relay following check should be made before switch is on of CB. All
commissioning test should be done with proper POWER BLOCK. As per SG and ACTM
prevalent practice under railway practice.
9.3.1 With Relay De-Energised

• The following tests should be carried out without the auxiliary supply being applied to the
relay and with the trip circuit isolated.
• The current and voltage transformer connection must be isolated for conducting this test.
• Never open circuit the secondary circuit of a current transformer since the high voltage
produced may be lethal and could damage insulation.
• If a test block is not provided, the voltage transformer supply to the relay should be
isolated by means of the panel links or connecting blocks.
9.3.1.1 Visual Inspection

• Carefully examine the relay to see that no physical damage has occurred since
installation.
• The rating information given on cabinet box of the relay should be checked to ensure
it is correct for the particular installation.
• Ensure that the case earthing connection is used to connect the relay to a local earth
bar using a conductor of minimum cross-sectional area 2.5mm2. The case earth
should be verified and it should be tightened by nut/bolt.
9.3.1.2 Insulation resistance tests

• Isolate all wiring from the earth and test the insulation with an electronic or brushless
insulation tester at a dc voltage not exceeding 500V.
• Terminals of the same circuits should be temporarily connected together.
• The insulation resistance should be greater than 100MΩ at 500V.
• On completion of the insulation resistance tests, ensure all external wiring is correctly
reconnected to the relay.
The main groups of relay terminals are:
Voltage transformer circuits, Current transformer circuits, Power supply, Opto-isolated
binary inputs, Relay output contacts,

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9.3.1.3 External Wiring
• Check that the external wiring is correct to the relevant relay diagram or schematic
diagram.
• The relay diagram number appears on the rating label on the top of access cover on
the relay,
• The connections should be checked against the scheme (wiring) diagram.
• Check the wiring against the schematic diagram for the installation to ensure
compliance with the customer’s normal practice.
9.3.1.4 Auxiliary supply

• The power supply module is a specially designed robust DC – DC converter designed
with modern pulse width modulation based switching mode technique. It converts
110Vdc station battery supply to the 12V and 24Vdc low voltage supply for relay
electronics and control circuit. It also provides necessary isolation from station
battery. The Normal operating voltage range is 77Vdc – 250Vdc.
• The incoming voltage must be within the operating range.
• Without energizing the relay measure the auxiliary supply to ensure it is within the
operating range.
9.3.2 With the Relay Energised

• The following group of tests verifies that the relay hardware and software is
functioning correctly and should be carried out with the auxiliary supply applied to the
relay.
• The current and voltage transformer connections must remain isolated from the relay
for these checks. The trip circuit should also remain isolated to prevent accidental
operation of the associated circuit breaker.
9.3.2.1 Power-Up Verification:

After Power ON verify that the PROTH. LED is illuminated and the relay display
following message.
Ashida Vectorial I
Type Prot. Relay
ADR219C_R3 V3.04
Unit ID = 0001
The above window is displayed as follows

Relay Name – Vectorial I Type Protection Relay.
Relay Type – ADR219C_R3 Software Version : V3.04
Unit ID = 0001
V1 = 000.03V
I1 = 000.02A
R =+099.99Ω
X =+099.99Ω
The above window is a default window showing the online voltage, current, R & X values.

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9.3.2.2 Change of Menu setting

For Operator interface Relay is provided with 20x4 large backlit LCD display and 8 Nos.
of soft feather touch keys. The display shows all setting, measured and computed
parameter, logical and digital status, and setting. The 4 keys are provided for display
navigation, 1 key for LED reset, 1 Key for Trip Test, 1 key for Hardware reset and 1key
for bypass. All the settings are password protected. Navigate the menu via Parameters.
9.3.2.3 Date and Time

• The date and time should be set to the correct values.
• The date and time should be set by setting window or through PC by synchronizing
relay software.
• In the event of the auxiliary supply failing, the time and date will be maintained.
• Therefore, when the auxiliary supply is restored, the time and date will be correct.
• To test this, remove the auxiliary supply from the relay for approximately 30 seconds.
On re-energization, the date and time in display window should be correct.
9.3.2.4 Light Emitting Diodes

On power up, the green LED of PROTH set have illuminated and remain on, indicating
that the relay is HEALTHY.
9.3.2.5 Digital Input Digital Output Section (DIDO)

These are software control input and outputs. As railway application is pre defined and
well standardized, these input and outputs are pre programmed in factory as per the
system requirement to avoid any wrong configuration by user.
Input Opto-Isolators
• The Relay is having 9 digital inputs
• This test checks that all the opto-isolated inputs on the relay are functioning correctly.
• The opto-isolated inputs should be energized one at a time, as per the external wiring
diagram. Ensure correct polarity, with the negative DC voltage applied to the S-COM
contact.
• Also positive DC voltage applied to the TC-COM and negative Status T1 (NC) and T2
(NO) from Breaker contact for Trip Ckt Supervision of Breaker concerned.
• If possible, the voltage applied to the opto should be generated by operation of the
actuating device which opto normally monitors. If an opto input is assigned (circuit
breaker open), then correct wire routing and indication is best ascertained by
movement of the real contacts, or a test short connected across them.
• Opto inputs are polarity sensitive, and DC rated only. Do not energies from an
alternating current supply.

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• The status of each opto-isolated input can be viewed in the Status window.
• The Trip Ckt. Supervision can be viewed in the Error Log Window in main menu.
Output Relays:
• The Relay is having 11 digital output contacts (control contact).
• This test checks that all the output relays are functioning correctly. It can also be used
to verify that output contact wiring is routed to the correct location, via the
panel/cubicle wiring.
• Connect a continuity tester across the terminals corresponding to the output relay
being tested, as given in the external connection diagram.
• Output contacts will be operated by manual commands (by both relay communication
software and by connecting secondary relay test kit and generates appropriate
event). Ensure that contact operation is permitted, without dangerous/unwanted
consequences. For example, operation of contacts assigned to trip or close duties
should only be undertaken if the CB is locked for no operation, or if operation is
permitted.
• The output relays should be energised one at a time. The means of operating
contacts is within the Control and Testing
• Relay Test allows the user to apply the test by selecting with default settings. The
selected contact will be operated for 1 second. Operation will be confirmed by the
continuity tester operating for a normally open contact and ceasing to operate for a
normally closed contact. Measure the resistance of the contacts in the closed state
• It should be ensured that thermal ratings of anything connected to the output relays
during the contact test should not exceed. The procedure for the test is not exceeded
by the associated output relay being operated for too long. It is therefore advised that
the time between application and removal of contact test is kept to the minimum.

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9.3.2.6 PRIMARY INJECTION TEST
Before final commissioning it is necessary to verify CT / PT polarity and CT/PT ratio. By

actual primary injection of electrical supply.
Injection test sets :-
For reasons of convenience (weight, transportation), a single-phased injection test set is

more suitable for commissioning.
Single-phase injection test set
1. Current ( 0 To 1000 A ), with timer.

2. Voltage source ( 0 – 10kV)
Additional commissioning test equipment
a. 1 Tong Tester (0 – 1000A)

b. 1 connecting terminal to measure the current and voltage.
c. Test plugs and wires to carry out injections to the CTs secondary.
Test:
• Connect the Current Injector terminal to input output of Bus-Bar before and after CT
with proper polarity.
• Connect the voltage Injector terminal to Bus-Bar and Earth with proper polarity.
• Adjust Current and voltage value to at least 50% of rated value.
• Check display on relay. the value of R,X ,V , I and angle should match with actual
Primary value (Provided correct CT/PT ratios are feed in to relay setting.)

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9.3.3 Communications
All Relays have two Separate communications port 1st RS232 on Front for local testing
and 2nd RS485 at rear for SCADA. The unit uses IEC870-5-103 communication protocol.
RS 232 port
This test should only be performed on the front panel on module enables establishing
communication with a personal computer with the preloaded application software supplied by
the ASHIDA within the distance of 15 meter.
RS 485 / RS 422 port

A serial port connector on the rear side of the relay allows communication with a PC acting as
“Master” on the network through SCADA. Application software supports 4-wire multi-drop
operation and is able to the relay is to be operated from a remote location.
9.3.4 Setting Checks

The setting checks ensure that all of the application-specific relay settings (i.e. both the
relay’s function and programmable scheme logic settings), for the particular installation, have
been correctly applied to the relay. (Calculate relay setting as per setting guideline)
Enter them manually via the relay’s operator interface
(Setting checks given below is for ADR219 C relay.)
9.3.4.1 General Settings
Setting Relay Setting Range

New Password : 000 – 999 Password setting
Unit ID : 001 – 250 Unit ID for Communication
Com Port : RS232 / RS485
Baud Rate : 2400 – 57600 bps
Set Parity : None / Even / Odd
Test Block : YES/NO Enable / Disable Test button
Trip Ckt. Test : YES/NO Trip circuit supervision Enable/disable
9.3.4.2 Relay Setting
Setting Relay Setting Range

Set dT : 0.020 – 0.100
Set X : 00.04 – 60.00 ohms
Set dI : 01.00 – 06.00 A
Set ATD : Inst. – 500 msec
Set Ds : 0 – 1.00 A

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9.4 TROUBLE SHOOTING

This chapter describe problem related to the relay’s internal hardware and Breaker’s
operation
The relay has Continuous monitoring of module’s internal hardware and alarm generation in
case of failure of any critical components, an Error code is displayed in respective window of
front display & respective ERR-LED glow with annunciation contacts marked PROTH. will
change its contact from NC to NO.
Following tables give details of different action take by relay if any fault is detected in
hardware and action to be taken.
Message Fault Action Taken

ADC Error CPU is not Most critical Error. This require immediate
getting signal attention
from ADC
Supply Error Relay not This is most critical error. The relay hardware is
functioning not getting power supply and relay is out of
protection. The PROTH contact is open. Required
immediate attention. Only backup protection will
give protection to system.
NV RAM used The NV ram is This is non Critical Error. Only Fault data will not
for disturbance Faulty and data be available. But relay protection function will work
record is corrupted properly
NV RAM use for NV Ram Used This is critical error. Relay gives protection by
setting for setting not using default setting. As default setting is general
working settings, relay co-ordination may not work properly
required immediate attention.
Setting Error Setting of relay This is critical error. Relay gives protection by
are corrupted. using default setting. As default setting is general
settings, relay co-ordination may not work properly
required immediate attention.
RTC Error The Real Time This is non Critical Error. Only Fault date / time
clock is not data will not wrong. But relay protection function
working will work properly
Following error code is displayed on front error log window

Error code-1 : Setting Error
Error code-2 : NV RAM use for setting
Error code-4 & 8 : RTC Error
Error code-16 : ADC Error
Error code-32 : NV RAM used for disturbance record (FRAM-1)
Error code-64 : NV RAM used for disturbance record (FRAM-2)

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9.5 MAINTENANCE
• The ASHIDA protection relay is practically maintenance free operating under the normal
environmental conditions.
• The relay modules include no parts or components subject to an abnormal physical or
electrical wear under normal operating conditions.
• If the environmental conditions at the relay operating site differ from those specified i.e.
temperature, humidity, or if the atmosphere around the relay contains chemically active
gases or dust, the relay is ought to be visually inspected in association with the relay
secondary test.
• If any other modification is made without the express permission of Ashida T&D, it will
invalidate the warranty.
• For this reason only qualified personnel may work on or operate this device.
9.5.1 Routine functional testing

• The relay has continuous monitoring of module’s internal hardware and alarm generation
in case of failure of any critical components.
• Nonetheless, there are a number of sub-functions that cannot be checked by the self
monitoring feature without running a test from the device terminals. The respective device
specific properties and setting parameters must be observed in such cases.
• However, it is still necessary to test from the device terminals in order to make sure that
the analog measuring circuits are functioning correctly.
• It is not necessary to check entire test report. Only calibration and input & Output function
test is sufficient.
• The first functional test is recommended to be carried out approximately 12 months after
commissioning.
• Subsequent functional tests are recommended to be performed at interval of 3 year.
! Before any work is done in the terminal strip area, the device must be isolated.
! Before starting testing, open any triggering circuits for external devices so that no
inadvertent switching operations will take place.

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9.7 ANNEXURE – I TEST REPORT
Sr. No.: __________________. Date: ______________.
Aux. Voltage: _____________. C.T.: ____________. P.T: ______________.
Insulation Resistance Test: Insulation Resistance __________MΩ @1000VDC between all

terminal and body.
Operation Test
Fundamental operation and current characteristics test:
Connection:
Connect Auxiliary 110 VDC Voltage to terminal no.31 & 32
Connect PT Voltage to terminal no. 27 & 28
Connect CT current to terminal no. 1 & 2
Apply 110 VDC +VE to terminal no.23(T2)&-VE to terminal no. 24
The Relay was tested by Injecting Vectorial Delta-I current on following settings
Setting : Set dT = 0.060, Set X = 60.00, Set dI = 01.00, Set ATD = 0.000, Set Ds =0.00
Base Base Vector Fault current Fault Vector Delta-I Vector *V.Delta-I
Current Injected calculated
Injected
Ib Ab B b If Af F f D D Amplitude |D| Error Set I2
(Amp) (Deg) (Real) (Imag.) (Amps) (Deg) (Real) (Imag.) (Real) (Imag.) (Amp) Angle
Ib Ib If If D= F-B d = f -b
cos(Ab) sin(Ab) cos(Af) sin(Af)
50°
Observation: The tolerance between the measured V. Delta-I current and set value of V.
Delta-I current should be with in +/- 7.5%
X range monitoring test:
1. Set Base current (I1)= 1.5 Amp

2. Set Fault current (I2)= 4.0 Amp
3. Set Phase angle between current (I2) and voltage (V) = 90°
4. Set voltage to 0 Volt
5. Apply both Base current & Fault current simultaneously, relay will give trip
6. Slowly increase the voltage till relay reset trip command, note down the voltage, current,
& phase angle and calculate X

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Setting : Set dT = 0.060, Set X = 02.00, Set dI = 01.00, Set ATD = 0.000, Set Ds =0.00
Base Phase angle Voltage at which Total current Phase angle calculated X Set %Error between
current between base relay became (If) (Fault between If value = V/If * X X and set X-
(Ib) current and non-operative current) and Voltage Sin (A) blinder
Voltage (V) (A) Degree
Degree
1.5 0 2
Observation: The tolerance between the measured X at which relay became non-
operating and set X-blinder value should be with in +/- 10%
VISUAL CHECKS:
FRONT PANEL TEST:
1. LED’s: __________. 2. Switches: __________.
RELAY CONTACT TEST:
1. Trip Relay Contact: __________. 2. Trip Relay spare Contact: __________.
TELESIGNALLING ANNUNCIATION
1. T-Delta-I Relay Contact: _________. 1. A-Delta-I Relay Contact: __________.

2. T-PROT Relay Contact: _________. 2. A-PROT Relay Contact: __________.
OPTO COUPLER TEST:
1. REMOTE RESET (S2): __________.

2. GPS STATUS (S7): __________.
3. TRIP CKT. SUP NC (T1): __________.
4. TRIP CKT. SUP NO (T2): __________.
COMMUNICATION TEST:
1. RS232 communication: _________. 2. RS 485 communication: _________.

Issue: 02
Date : 20.06.2009
9.8 Revision Note

02 20.06.2009 Modified as per R.D.S.O. Comments.

Issue: 02
Date : 20.06.2009

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ASHIDA Electronics Pvt. Ltd.

Numerical Vectorial Delta-I

CONTENTS Page 1/8

Chapter Description Page

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CONTENTS Page 2/8

1.0 INSTRUCTION FOR SAFETY

3.0 HANDLING & CASE DIMENSION

3.1 Receipt of Relay 3

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CONTENTS Page 3/8

4.0 USER’S GUIDE

4.1 Front Panel and Control 4

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CONTENTS Page 4/8

4.5 Input Signals 27

5.0 MENU CONTENT TABLE

5 Menu Content Table 3

6.0 TECHNICAL SPECIFICATION

6.1 Protection Features 3

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CONTENTS Page 5/8

6.5.4 Digital Input and Digital Output section (DIDO) 7

7.0 APPLICATION GUIDE

7.1 Main function 3

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CONTENTS Page 6/8

8.4.2.6 Harmonics Analysis 17

9.0 INSTALLATION, RELAY TESTING & COMMISSIONING

9.1 Pre Installation – Commissioning Check 4

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CONTENTS Page 7/8

9.3.1.1 Visual inspection 7

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CONTENTS Page 8/8

10.0 REVISION NOTE

Issue Date Description

ASHIDA Electronics Pvt. Ltd.

ASHIDA Electronics Pvt. Ltd.

ASHIDA Electronics Pvt. Ltd.

1.2. HEALTHY AND SAFETY

Qualified personnel are individuals who

• Are trained in emergency procedures (first aid)

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1.3. SYMBOLS AND EXTERNAL LABELS ON THE EQUIPMENT

Caution: refer to equipment documentation Caution: risk of electric shock

Protective Conductor (*Earth) terminal.

Functional/Protective Conductor Earth terminal

1.4. INSTALLING, COMMISSIONING AND SERVICING

Personnel undertaking installation, commissioning or servicing work for this equipment be

ASHIDA Electronics Pvt. Ltd.

All connections to the equipment must have a defined potential.

Before energising the equipment, the following should be checked:

- Voltage rating/polarity (rating label/equipment documentation);

Removal of the equipment front panel/cover

UL and CSA Listed or Recognized Equipment

Equipment operating conditions

ASHIDA Electronics Pvt. Ltd.

Equipment operating conditions

External resistors, including voltage dependent resistors (VDRs)

Insulation and dielectric strength testing

1.5. DECOMMISSIONING AND DISPOSAL

Measurement Using + / (INR) or - / (DEC) key scroll the main menu to