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Serial Number Range

Z-60/34 from SN 4001 to 4550

Part No. 75859


Rev E27
January 2015
January 2015

2 Z-60/34 Part No. 75859


January 2015

How to Read Your Serial Number

Part No. 75859 Z-60/34 3


January 2015

Table of Contents

405.1 Deutz F4L 1011F Engine - View 3.............................64


This manual is updated frequently. If you have a 406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)......66
printed manual, you can keep it up to date by
406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to
downloading new figures from the Genie website at
4545)...................................................................................70
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the 407.1 Ford LRG-425 EFI Engine - View 2 (to SN 4162)......74
Genie website at www.genielift.com. 407.2 Ford LRG-425 EFI Engine - View 2 (from SN 4163 to
4545)...................................................................................76
408.1 Ford LRG-425 EFI Engine - View 3 (to SN 4545)......78
How to Read Your Serial Number..........................................3
409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)...80
Parts Stocking List.................................................................7
410.1 Ford LRG-425 EFI Engine - View 2 (from SN 4546)...84
How to Order Parts................................................................8
411.1 Ford LRG-425 EFI Engine - View 3 (from SN 4546)...86
Service Parts Fax Order Form...............................................9
412.1 Engine Tray and Battery............................................88

500 Boom Components


Electronic Version 501.1 Secondary Boom - View 1.........................................90
Click on any page number to view the figure. 502.1 Secondary Boom - View 2.........................................92
503.1 Upper Pivot................................................................94
504.1 Upper Pivot and Primary Boom Rests.......................96
100 Decals 505.1 Primary and Extension Booms..................................98
101.1 Decals with Words.....................................................10
506.1 Cable Track..............................................................100
102.1 Decals with Symbols.................................................14
507.1 Jib Boom and Platform Rotator...............................102
200 Drive Chassis Components
600 Platform Components
201.1 2WD Steer Axle Linkage, Oscillate Models...............16
601.1 Platform Installation - View 1...................................104
202.1 4WD Steer Axle Linkage, Oscillate Models...............18
602.1 Platform Installation - View 2...................................108
203.1 2WD Steer Axle Linkage, Non-oscillate Models........20
603.1 Platform Controls - View 1.......................................110
204.1 Non-steer Axle...........................................................22
604.1 Platform Controls - View 2 (to SN 4333)..................114
205.1 2WD Steer Axle - Wheels and Hubs..........................26
604.2 Platform Controls - View 2 (from SN 4334)..............116
206.1 4WD Steer Axle - Wheels and Hubs..........................28
605.1 Joysticks (to SN 4333).............................................118
300 Turntable Components 605.2 Joysticks (from SN 4334).........................................120
301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models.....30
700 Hydraulic Components
302.1 Hydraulic and Fuel Tanks - Diesel Models.................32
701.1 2WD Traction Manifold.............................................122
303.1 Function Manifold and Auxiliary Power Unit
702.1 4WD Traction Manifold - View 1...............................124
Installation...........................................................................34
702.2 4WD Traction Manifold - View 2...............................126
304.1 Turntable Rotation and Hydraulic Rotary Coupler
Installation...........................................................................36 703.1 Two-Speed/Brake Manifold (to SN 4460).................128
305.1 Ground Controls - View 1 (to SN 4333).....................40 703.2 Two-Speed/Brake Manifold (from SN 4461).............130
305.2 Ground Controls - View 1 (from SN 4334).................42 704.1 Function Manifold - View 1 (to SN 4460).................132
306.1 Ground Controls - View 2 (from SN 4334).................44 705.1 Function Manifold - View 2 (to SN 4460).................136
307.1 Ground Controls - View 3..........................................46 706.1 Function Manifold (from SN 4461)...........................138
308.1 Turntable Covers........................................................48 707.1 Jib Select and Platform Rotate Manifolds................142
309.1 Turntable Counterweight............................................50 708.1 Hydraulic Pumps.....................................................146
709.1 Oscillate Control Valve.............................................148
400 Engine Components 710.1 2WD Drive System (to SN 4385).............................150
401.1 Perkins 404-22 Engine - View 1.................................52
710.2 2WD Drive System (from SN 4386).........................152
402.1 Perkins 404-22 Engine - View 2.................................56
711.1 2WD Drive Oscillate System (to SN 4385)..............154
403.1 Deutz F4L 1011F Engine - View 1.............................60
711.2 2WD Drive Oscillate System (from SN 4386)..........156
404.1 Deutz F4L 1011F Engine - View 2.............................62
712.1 4WD Drive System (to SN 4385).............................158

4 Z-60/34 Part No. 75859


January 2015

Table of Contents (continued)

712.2 4WD Drive System (from SN 4386).........................160


713.1 4WD Drive Oscillate System (to SN 4385)..............162
713.2 4WD Drive Oscillate System (from SN 4386)..........164
714.1 Hydraulic Hoses and Fittings - Turntable (to SN
4385).................................................................................166
714.2 Hydraulic Hoses and Fittings -Turntable (from SN
4386).................................................................................168
715.1 Hydraulic Hoses and Fittings - Boom (to SN 4460)..170
715.2 Hydraulic Hoses and Fittings - Boom (from SN
4461).................................................................................172

800 Accessories
801.1 Alarm and Beacon Package (to SN 4172)...............174
801.2 Alarm, Beacon Package and Driving Lights (from SN
4173).................................................................................176
802.1 Platform Options......................................................178
803.1 Ground and Platform Control Box Covers...............180
804.1 Platform Overload - European Models....................182
805.1 Platform Half-mesh and Swing Gate.......................184
806.1 Air Line to Platform..................................................186
807.1 Cold Start Package..................................................188
808.1 Generator Option - View 1.......................................190
809.1 Generator Option - View 2.......................................192
810.1 Hydraulic Oil Cooler.................................................194
811.1 Gauge Option..........................................................196
812.1 Panel Cradle Option................................................198
813.1 Welder Option, Chassis Components......................200
814.1 Welder Option, Platform Components.....................202
815.1 Welder Option, Hoses and Fittings..........................204
816.1 Hydraulic Hoses and Fittings - Arctic Hose Option...206
817.1 Hostile Environment Package - View 1....................208
818.1 Hostile Environment Package - View 2....................210
819.1 Hostile Environment - Engine Air Pre-cleaners.......212
820.1 Spare LPG Tank Carrier Option...............................214
821.1 Operator Protection Structure (from SN 4260)........216

Indices
Part Number Index.............................................................218
Part Description Index.......................................................225

Cross References
Fittings Cross Reference...................................................236

Part No. 75859 Z-60/34 5


January 2015

Notes

6 Z-60/34 Part No. 75859


January 2015

Parts Stocking List

Part No. 75859 Z-60/34 7


January 2015

How To Order Parts

8 Z-60/34 Part No. 75859


January 2015

Fax Order Form

Part No. 75859 Z-60/34 9


100 Decals January 2015

101.1 Decals with Words

10 Z-60/34 Part No. 75859


January 2015 100 Decals

101.1 Decals with Words

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102943 Z60 DECAL KIT W/WORDS 22 28236 DECAL,WARN,IMPROPER


includes items 1-10, 12-14, 16-20, OPERATION....................................1
22-26, 29-33, 42-47, 50 and 51; to SN 23 30080 DECAL,NOTICE,MAX LOAD 500
4335 LBS..................................................1
-- 102944 Z60 DECAL KIT W/WORDS 24 31059 DECAL,WARNING COLLISION
includes items 1-10, 12-14, 16-20, HAZARD..........................................2
22-26, 28-32, 42, 44-53; from SN 4336
25 31060 DECAL,DANGER DO NOT ALTER
-- 82926 DECAL,LABEL,ALC BOARD 89353 SWTC..............................................2
1 25994 DECAL,NOTICE,SHUTOFF 26 97890 DECAL,DANGER,GEN SAFETY
VALVES...........................................1 RULES.............................................2
2 27204 DECAL,ARROW BLUE....................1 27 32726 DECAL,OPTION GLOW
3 27205 DECAL,ARROW YELLOW LRG PLUGS***........................................1
9".....................................................1 Deutz models; to SN 4335
4 27206 DECAL,TRIANGLE,BLUE...............2 28 133518 DECAL, PATCH, GEN,ALC-500......1
5 27207 DECAL,TRIANGLE,YELLOW..........2 29 33952 DECAL,DANGER,TILT ALARM***....1
6 27564 DECAL,DANGER,ELEC.HAZ.STAY 30 33986 DECAL,NOTICE,DEUTZ ENG
CLR.................................................2 SPEC...............................................1
7 28158 DECAL,LABEL,UNLEADED GAS 31 35599 DECAL,NOTICE,AIR INLET***........1
ONLY...............................................1 32 40434 DECAL,LANYARD ANCHORAGE
8 28159 DECAL,DIESEL...............................1 POINT..............................................3
9 28160 DECAL,LABEL,LIQUID 33 43663 DECAL,NOTICE, FUNCTION
PROPANE.......................................2 ENABLE*.........................................1
10 28161 DECAL,WARN,CRUSH HAZARD to SN 4335
HAND..............................................3 34 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
11 97887 DECAL,INSTR,MAX SIDE 35 44986 DECAL,INSTR,SIDE
FRC,ANSI........................................1 FRC/WIND,AUS...............................1
USA / Canada models Australia models
12 28164 DECAL,NOTICE,HAZARDOUS 36 52965 DECAL,COSMETIC,GENIE
MAT'LS*...........................................1 Z-60/34............................................1
13 28165 DECAL,INSTRUCT,FOOTSWITCH 37 52966 DECAL,COSMETIC,4 X 2...............1
OPER..............................................1 38 52967 DECAL,COSMETIC,4 X 4...............1
14 28171 DECAL,DANGER,NO 39 52968 DECAL,COSMETIC,GENIE
SMOKING***...................................1 BOOM,VERT...................................1
15 28174 DECAL,POWER TO PLATFORM 40 77046 SERIAL # LABEL,MYLAR 4X8***.....1
230V................................................2
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75
16 28175 DECAL,COMPARTMENT
ACCESS..........................................1 41 82229 DECAL,NOTICE,HI FLOAT
TIRES..............................................4
17 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1 42 82238 DECAL,PLATFORM CONTROL
PANEL.............................................1
18 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2 -- 82244 DECAL,PROTECTOR,CLEAR***
19 28178 DECAL,WARN,SHEAR 43 82313 DECAL,LABEL, ENGINE RPM........1
TURNTABLE....................................2 to SN 4335
20 28181 DECAL,WARN,FALL HAZARD........1 44 82243 DECAL FAULT CODE......................1
21 28235 DECAL,POWER TO PLATFORM 45 82316 DECAL,NOTICE TIRE
115V................................................2 PRESSURE.....................................4

Part No. 75859 Z-60/34 11


100 Decals January 2015

101.1 Decals with Words


(continued)

Item Part No. Description Qty.

46 82317 DECAL,NOTICE,OPERATING
INST.**.............................................2
to SN 4335
-- 82283 DECAL,NOTICE,OPER INST.IC***
from SN 4336
47 82366 DECAL,CHEVRON RANDO HD.....1
48 82590 DECAL,LABEL,WHEEL LOAD
Z-60.................................................4
49 82644 DECAL, ENGINE SPEC,
PERKINS.........................................1
50 72161 DECAL,GND CONT PNL,Z60.........1
to SN 4335
-- 82673 DECAL,GND CONT PNL,Z60
from SN 4336
51 97548 DECAL,ENGINE SPEC,DEUTZ
2011.................................................1
52 49741 DECAL,NOTICE,FORD EFI ENG
SPEC...............................................1
to SN 4545
-- 97571 DECAL,NOTICE,FORD ENG SPECS
T2
from SN 4546
53 97602 DECAL,EXPLOSION HAZARD.......1

12 Z-60/34 Part No. 75859


January 2015 100 Decals

101.1 Decals with Words


(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 13


100 Decals January 2015

102.1 Decals with Symbols

14 Z-60/34 Part No. 75859


January 2015 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102942 Z60 DECAL KIT W/SYMBOLS 24 82545 DECAL,DANGER,MAX LOAD 227


includes items 1-10, 20-35 KG...................................................1
-- 82926 DECAL,LABEL,ALC BOARD 89353 25 82548 DECAL,WARN,CRUSH HAZARD
1 27204 DECAL,ARROW BLUE....................1 PLAT................................................2

2 27205 DECAL,ARROW YELLOW LRG 26 82673 DECAL,GND CONT PNL,Z60.........1


9".....................................................1 from SN 4336

3 27206 DECAL,TRIANGLE,BLUE...............2 27 82589 DECAL,LABEL,TIRE


PRESSURE,Z60..............................4
4 27207 DECAL,TRIANGLE,YELLOW..........2
28 82590 DECAL,LABEL,WHEEL LOAD
5 28158 DECAL,LABEL,UNLEADED GAS Z-60.................................................4
ONLY...............................................1
29 82602 DECAL,DANGER,MAX SIDE
6 28159 DECAL,DIESEL...............................1 FRC,667N........................................1
7 28160 DECAL,LABEL,LIQUID Asia/South America
PROPANE.......................................2 30 82604 DECAL,DANGER,SIDE FRC
8 28171 DECAL,DANGER,NO 400N................................................1
SMOKING***...................................1 Europe
9 28174 DECAL,POWER TO PLATFORM 31 82605 DECAL,WARNING,COLLISION
230V................................................2 HAZARD..........................................2
10 28235 DECAL,POWER TO PLATFORM 32 82606 DECAL,WARNING,SHEAR
115V................................................2 POINT..............................................2
11 133518 DECAL, PATCH, GEN,ALC-500......1 33 82646 DECAL,DRIVE ENABLE PATCH.....1
12 40434 DECAL,LANYARD ANCHORAGE 34 82924 DECAL,CAUTION,SHUTOFF
POINT..............................................3 VALVES...........................................1
13 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 35 97815 DECAL,LABEL,LOWER MIDRAIL....1
14 52965 DECAL,COSMETIC,GENIE
Z-60/34............................................1
15 52966 DECAL,COSMETIC,4 X 2...............1
16 52967 DECAL,COSMETIC,4 X 4...............1
17 52968 DECAL,COSMETIC,GENIE
BOOM,VERT...................................1
18 72867 DECAL,LABEL,LIGHTS***..............1
19 82238 DECAL,PLATFORM CONTROL
PANEL.............................................1
-- 49927 DECAL,OPTION GLOW PLUGS***
Deutz models; to SN 4335
-- 82244 DECAL,PROTECTOR,CLEAR***
-- 82646 DECAL,DRIVE ENABLE PATCH
20 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
21 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
22 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
23 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2

Part No. 75859 Z-60/34 15


200 Drive Chassis Components January 2015

201.1 2WD Steer Axle Linkage, Oscillate Models

16 Z-60/34 Part No. 75859


January 2015 200 Drive Chassis Components

201.1 2WD Steer Axle Linkage, Oscillate Models

Item Part No. Description Qty.

1 89675 CYLINDER, OSCILLATE***.............2


includes item 2
-- 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
-- 89295 SEAL KIT CYLINDER (63189)
2 45071 BEARING,1.5IDX1.75ODX1.5L.......8
3 8177 SCREW,HHC,1/2-13 X 1.5
4 6033 WASHER,LOCK,0.5"
5 30418 ROD END,.50 X 4............................3
6 73766 PIN,2.5 DIA X 23.88 LG..................1
7 19440 PIN,CLEVIS,1 X 2.5 LG...................6
8 59460 CYLINDER,STEERING***...............2
-- 89294 SEAL KIT CYLINDER (59460)
9 53452 BEARING,1.00IDX1.50ODX1.00L....6
10 14815 PIN,ROLL,SST,.25 X 2.25
11 53081 PIN,1.50DIAX4.76LG,2HOLE..........6
12 89328 YOKE PIVOT ASSEMBLY, GROUND
CO...................................................1
includes items 9 and 30
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X .187
16 29746 WASHER,FLAT,2.5 X 4 X .062
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 89329 STEER AXLE ASSEMBLY..............1
includes items 9 and 17
19 89005 WELDMENT,SPINDLE....................2
20 53909 SCREW,HHC,5/8-11 X 4.0 GR8.....12
21 89682 WASHER,FLAT,HARDENED.656X1.313
22 89330 YOKE PIVOT ASSEMBLEY, TANK
SID...................................................1
includes items 9 and 30
23 6024 NUT,NYLOCK,5/8-11
24 45226 ROD END,.375 X 3.69.....................2
25 6175 SCREW,HHC,3/8-16 X 1
26 6021 WASHER,LOCK,.375
27 34641 PIN,OSC. AXLE/DRIVE CHASSIS...2
28 74389 RUE RING 1.00...............................6
29 63155 WELDMENT,TIE ROD.....................1
30 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4

Part No. 75859 Z-60/34 17


200 Drive Chassis Components January 2015

202.1 4WD Steer Axle Linkage, Oscillate Models

18 Z-60/34 Part No. 75859


January 2015 200 Drive Chassis Components

202.1 4WD Steer Axle Linkage, Oscillate Models

Item Part No. Description Qty.

1 89675 CYLINDER, OSCILLATE***.............2


includes item 2
-- 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
-- 89295 SEAL KIT CYLINDER (63189)
2 45071 BEARING,1.5IDX1.75ODX1.5L.......8
3 8177 SCREW,HHC,1/2-13 X 1.5
4 6033 WASHER,LOCK,0.5"
5 30418 ROD END,.50 X 4............................3
6 73766 PIN,2.5 DIA X 23.88 LG..................1
7 19440 PIN,CLEVIS,1 X 2.5 LG...................6
8 59460 CYLINDER,STEERING***...............2
-- 89294 SEAL KIT CYLINDER (59460)
9 53452 BEARING,1.00IDX1.50ODX1.00L....6
10 14815 PIN,ROLL,SST,.25 X 2.25
11 53081 PIN,1.50DIAX4.76LG,2HOLE..........6
12 89328 YOKE PIVOT ASSEMBLY, GROUND
CO...................................................1
includes items 9 and 26
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X .187
16 29746 WASHER,FLAT,2.5 X 4 X .062
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 89329 STEER AXLE ASSEMBLY..............1
includes items 9 and 17
19 89330 YOKE PIVOT ASSEMBLEY, TANK
SID...................................................1
includes items 9 and 26
20 45226 ROD END,.375 X 3.69.....................2
21 6175 SCREW,HHC,3/8-16 X 1
22 6021 WASHER,LOCK,.375
23 34641 PIN,OSC. AXLE/DRIVE CHASSIS...2
24 74389 RUE RING 1.00...............................6
25 63155 WELDMENT,TIE ROD.....................1
26 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4

Part No. 75859 Z-60/34 19


200 Drive Chassis Components January 2015

203.1 2WD Steer Axle Linkage, Non-oscillate Models

20 Z-60/34 Part No. 75859


January 2015 200 Drive Chassis Components

203.1 2WD Steer Axle Linkage, Non-oscillate Models

Item Part No. Description Qty.

1 8177 SCREW,HHC,1/2-13 X 1.5


2 6033 WASHER,LOCK,0.5"
3 30418 ROD END,.50 X 4............................3
4 73766 PIN,2.5 DIA X 23.88 LG..................1
5 74389 RUE RING 1.00...............................6
6 19440 PIN,CLEVIS,1 X 2.5 LG...................6
7 Ref. Steer Cylinder (refer to 202.1)
8 53452 BEARING,1.00IDX1.50ODX1.00L....6
9 14815 PIN,ROLL,SST,.25 X 2.25...............4
10 53081 PIN,1.50DIAX4.76LG,2HOLE..........4
11 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4
12 Ref. Yoke Assembly, Tank Side (refer
to 202.1)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2
16 29746 WASHER,FLAT,2.5 X 4 X .062
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 Ref Steer Axle Assembly (refer to
202.1)
19 89005 WELDMENT,SPINDLE....................2
20 53909 SCREW,HHC,5/8-11 X 4.0 GR8.....12
21 89682 WASHER,FLAT,HARDENED.656X1.313
22 Ref. Yoke Assembly, Engine Side
(refer to 202.1).................................1
23 6198 NUT,NYLOCK,1/2-13
24 63155 WELDMENT,TIE ROD.....................1
25 73449 WELDMENT,NON-OSCILLATE.......1
26 6175 SCREW,HHC,3/8-16 X 1
27 6021 WASHER,LOCK,.375
28 73476 SHIM,FRONT AXLE NON-OSC, 22
GA...................................................2
29 73475 SHIM,FRONT AXLE NON-OSC, 12
GA...................................................2
30 6198 NUT,NYLOCK,1/2-13

Part No. 75859 Z-60/34 21


200 Drive Chassis Components January 2015

204.1 Non-steer Axle

22 Z-60/34 Part No. 75859


January 2015 200 Drive Chassis Components

204.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Oscillate Control Valve (refer to -- 89705 TIRE/WHEEL


709.1) ASSY:FOAM,NONMARK
2 9145 SCREW,HHC,1/2-13 X 2.5,GR5 left side

3 13066 WASHER,FLAT,.5 HARDENED.......4 16 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12

4 6033 WASHER,LOCK,0.5" 17 89682 WASHER,FLAT,HARDENED.656X1.313.12

5 4266 SCREW,HHC,1/4-20 X 2 -- 162399 SEAL,SHAFT


for 75878 and 79738
6 6091 NUT,NYLOCK,1/4-20
-- 65824 SEAL KIT***
7 Ref. 2WD Traction Manifold (refer to for 75878 and 79738
701.1)
-- 74442 STUD-WHEEL,5/8-18 (56828)***
-- Ref. 4WD Traction Manifold (refer to for both 75878 and 79738
702.1)
-- 74443 O-RING, COVER 190X3MM (56828)
8 10597 SCREW,HHC,1/2-13 X 1.25 GR5 for both 75878 and 79738
9 6021 WASHER,LOCK,.375 -- 89323 COVER, DRIVE HUB
10 89331 NON-STEER AXLE ASSEMBLY.....1 for both 75878 and 79738
includes items 11 -- 89324 KIT,BEARING,DRIVE HUB***
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 for both 75878 and 79738
12 29746 WASHER,FLAT,2.5 X 4 X .062 -- 89325 WASHER, THRUST
for both 75878 and 79738, rear of
13 122346 WHEEL,22.5 X 14.00, Z60..............2
gear.
-- 12234 DECAL,GENIE" 6" X 19" (BOOM)
-- 89326 WASHER, THRUST
14 54627 NUT,LUG,5/8-18 X 90 for both 75878 and 79738, front of
DEGREE,Z45................................18 gear.
15 73185 TIRE,38/65D-19.5,16PLY,OTR*.......2 -- 89327 SNAP RING
-- 73210 TIRE,385 19.5,16PLY,NON-MARKI for both 75878 and 79738
Non-marking tire 18A 75878 WHEEL DRIVE,51:1........................2
-- 75578 TIRE & WHEEL ASSY.: AIR 4WD models, component drive motor
left side no longer available separately.
-- 75579 TIRE & WHEEL ASSY.: AIR............1 -- 146341 SHAFT NUT (75878)
right side for 75878, need to verify that nut is
170MM
-- 75580 TIRE & WHEEL ASSY.:FOAM
right side 18B 79738 WHEEL DRIVE,62.5:1 W/M&B
2WD models, component drive motor
-- 75581 TIRE & WHEEL ASSY.:FOAM.........1 no longer available separately.
left side
19 102158 O-RING,.103 X 4.737,VITON, 75D...2
-- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
High-flotation tire 20 106117 O-RING,2-010,VITON......................2
-- 89033 TIRE & WHEEL ASSY.:TURF..........2 21 88885 MOTOR,PISTON,35CC,2WD***......2
2WD models after serial number 4550
-- 89702 TIRE/WHEEL
ASSY:AIR,NONMARK.....................1 -- 102155 BEARING,BALL DRIVE SHAFT
left side for 88885
-- 89703 TIRE/WHEEL ASSY:AIR,NONMARK -- 102159 SHAFT,15 TOOTH
right side for 88885
-- 89704 TIRE/WHEEL -- 102160 RING, RETAINING
ASSY:FOAM,NONMARK................1 for 88885
right side -- 102161 RING, PISTON
for 88885

Part No. 75859 Z-60/34 23


200 Drive Chassis Components January 2015

204.1 Non-steer Axle


(continued)

Item Part No. Description Qty.

-- 106098 SEAL KIT,MOTOR,LC/KC***


for 88884
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88885
-- 72290 SNAP RING(M46 UNITS)*
for 88884
-- 88884 MOTOR,PISTON,30CC,4WD***......2
4WD models
22 56912 SPRING CLIP,1/4-20,.025-.15X.5
23 63630P COVER, REAR AXLE, PAINTED.....2
24 6090 SCREW,HHC,1/4-20 X .75
25 6356 WASHER,LOCK,.25
26 6638 WASHER,FLAT,USS,1/4"Y
27 89362P BAR,AXLE ROTATION
STOP,OSC.......................................2
oscillate models
-- 89361P BAR,AXLE ROTATION
STOP,NON-OSC
non-oscillate models
28 34216 SHIM,AXLE ROTATION
STOP,22GA.......................as needed
29 73766 PIN,2.5 DIA X 23.88 LG..................1
30 30418 ROD END,.50 X 4............................1
31 8177 SCREW,HHC,1/2-13 X 1.5
32 89332 COVER ASSEMBLY
W/DECALS-NONSTE......................1

24 Z-60/34 Part No. 75859


January 2015 200 Drive Chassis Components

204.1 Non-steer Axle


(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 25


200 Drive Chassis Components January 2015

205.1 2WD Steer Axle - Wheels and Hubs

26 Z-60/34 Part No. 75859


January 2015 200 Drive Chassis Components

205.1 2WD Steer Axle - Wheels and Hubs

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75


2 6356 WASHER,LOCK,.25
3 6638 WASHER,FLAT,USS,1/4"Y
4 75863 COVER ASSEMBLY
W/DECALS-STEER.........................1
5 56912 SPRING CLIP,1/4-20,.025-.15X.5
6 Ref. Wheel (refer to 204.1)
7 73258 TIRE & WHEEL ASSY: AIR
right side
-- 73257 TIRE & WHEEL ASSY: AIR
left side
-- 73260 TIRE & WHEEL ASSY,FOAM***
left side
-- 73261 TIRE & WHEEL ASSY,FOAM***
right side
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................16
9 13002 SCREW,HHC,5/16-18 X 1 GR5
10 53985 CAP, DUST......................................2
11 53989 NUT,CASTLE, 1-1/4 - 12 UNF.........2
12 53990 PIN, COTTER, 732 DIA...................2
13 53988 WASHER, PLATE............................2
-- 53992 RUBBER GASKET
14 53987 OUTER BEARING...........................2
15 Contact service department............2
-- 53993 KIT,BEARING, Z60
-- 53994 STUD, HUB, 5/8-18 X 2 1/2
16 53986 INNER BEARING............................2
17 53991 SEAL, GREASE..............................2

Part No. 75859 Z-60/34 27


200 Drive Chassis Components January 2015

206.1 4WD Steer Axle - Wheels and Hubs

28 Z-60/34 Part No. 75859


January 2015 200 Drive Chassis Components

206.1 4WD Steer Axle - Wheels and Hubs

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75


2 6356 WASHER,LOCK,.25
3 6638 WASHER,FLAT,USS,1/4"Y
4 75863 COVER ASSEMBLY
W/DECALS-STEER.........................1
5 56912 SPRING CLIP,1/4-20,.025-.15X.5
6 Ref. Wheel (refer to 204.1)...............2
7 Ref. Tire (refer to 204.1)
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
9 Ref. Drive Hub, 51:1 (refer to 204.1)
10 102158 O-RING,.103 X 4.737,VITON, 75D...2
11 102157 O-RING,.070 X .239,VITON 75D.....2
12 Ref. Drive Motor (refer to 204.1)
13 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
14 89682 WASHER,FLAT,HARDENED.656X1.313.12
15 89237 WELDMENT,GUIDE BRACKET......2
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
17 6021 WASHER,LOCK,.375
18 57201 WASHER,FLAT, 313,
HARDENED....................................2

Part No. 75859 Z-60/34 29


300 Turntable Components January 2015

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

30 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 31524 STRAP ASSY,TANK, 66 INCH.........2 30 31507 PLUG,SQUARE HEAD,3/4 MPT.....1


-- 31658 EXTRUSION,RUBBER BUMPER 31 7713 NUT,LP NYLOCK,3/8-16
STRIP 32 6175 SCREW,HHC,3/8-16 X 1
2 5397 WASHER,FLAT,USS,5/16",Y 33 30256-S L.P. TANK BRACKET
3 4828 NUT,NYLOCK,3/8-16 WELDMENT....................................1
4 102988 HYDRAULIC TANK ASSY W/WORD 34 25967 HOSE ASSEMBLY,LP GAS-86"
DEC.................................................1 LNG**..............................................1
includes items 5-7, 9, 10 and 30 to SN 4545
-- 102989 HYDRAULIC TANK ASSY W/SYMB -- 30275 HOSE ASSEMBLY,LP. 137"
DEC from SN 4546
includes items 5-7, 9, 10 and 30
5 21141 GAUGE-SIGHT,LHA-LGTB***.........1
6 31506 STRAINER,FILLER NECK..............1
7 53527 CAP,FILLER BREATHER,3
MICRON**.......................................1
8 48470 FILTER ASSEMBLY W/IND
L,PAPER..........................................1
-- 46014 FILTER,ELEMENT,BETA(6)=200
9 48922 CONN,520102-6-6...........................1
10 45161 STRAINER ASSEMBLY,1.5" NPT.....2
11 48994 VALVE,BALL,16 MPT-16 FPT***......2
12 48986 CONN,520102-16............................2
13 6090 SCREW,HHC,1/4-20 X .75
14 6638 WASHER,FLAT,USS,1/4"Y
15 6889 NUT,LP NYLOCK,1/4-20
16 45455 CLAMP,2.75,#44 X 1/4,RUB
CUSH*.............................................1
17 52179 FILTER, FUEL LRG 425/423 EFI.....1
18 21465 CLAMP,HOSE,SIZE .25 TO .63.......6
19 27089 HOSE,5/16 FUEL,SAE 30R7
20 77219 PUMP, FUEL, LRG425, WALBRO....1
21 71909 HOSE,FUEL,5/16 HIGH PRESSURE**
22 65892 CONN. ASSY,7.9 TUBE X6.35
HOSE..............................................2
23 53023 FITTING,1/4 MPT 5/16 BARB.........2
24 19487 VALVE,FUEL LOCK.........................1
25 27089 HOSE,5/16 FUEL,SAE 30R7
26 8178 SCREW,HHC,3/8-16 X 2.5
27 6097 WASHER,FLAT,USS,3/8",Y
28 65610-S FUEL TANK ASSY W/CAP, 20
GAL.................................................1
includes item 29
29 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1

Part No. 75859 Z-60/34 31


300 Turntable Components January 2015

302.1 Hydraulic and Fuel Tanks - Diesel Models

32 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

302.1 Hydraulic and Fuel Tanks - Diesel Models

Item Part No. Description Qty.

1 31524 STRAP ASSY,TANK, 66 INCH.........2


-- 31658 EXTRUSION,RUBBER BUMPER
STRIP
2 21141 GAUGE-SIGHT,LHA-LGTB***.........1
3 102988 HYDRAULIC TANK ASSY W/WORD
DEC.................................................1
includes items 2, 4, 5, 7, 8 and 21
-- 102989 HYDRAULIC TANK ASSY W/SYMB
DEC
includes items 2, 4, 5, 7, 8 and 21
4 31506 STRAINER,FILLER NECK..............1
5 53527 CAP,FILLER BREATHER,3
MICRON**.......................................1
6 48470 FILTER ASSEMBLY W/IND
L,PAPER..........................................1
-- 46014 FILTER,ELEMENT,BETA(6)=200
-- 58930 INDICATOR,29908,20279,48470
7 48922 CONN,520102-6-6...........................1
8 45161 STRAINER ASSEMBLY,1.5" NPT.....1
9 27089 HOSE,5/16 FUEL,SAE 30R7
10 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
11 53023 FITTING,1/4 MPT 5/16 BARB.........1
12 19487 VALVE,FUEL LOCK.........................1
13 30490 HOSE,1/4 FUEL LINE,SAE 30R7
14 29137 HOSE END,MALE.25 X .25 MPT.....1
15 8178 SCREW,HHC,3/8-16 X 2.5
16 6097 WASHER,FLAT,USS,3/8",Y
17 5397 WASHER,FLAT,USS,5/16",Y
18 4828 NUT,NYLOCK,3/8-16
19 65611-S FUEL TANK ASSY W/CAP, 20
GAL.................................................1
includes item 20
-- 54325 FITTING,BULKHEAD,1/4NPT,FUELTK
20 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
21 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
22 48994 VALVE,BALL,16 MPT-16 FPT***......2
23 48986 CONN,520102-16............................2

Part No. 75859 Z-60/34 33


300 Turntable Components January 2015

303.1 Function Manifold and Auxiliary Power Unit Installation

34 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

303.1 Function Manifold and Auxiliary Power Unit Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 89620 POWER UNIT,AUX PUMP 22 75649 WLDMNT,HYDRAULIC TANK


12VDC.............................................1 MODULE.........................................1
-- 122754 CABLE,#4GA,POS.AUX,RED,108" 23 29868 SPRING CLIP,3/8-16
-- 37192 COUPLER, PUMP / MOTOR (36179) 24 29883 SCREW,HHC,5/8-11 X 1.75
-- 58489 PUMP ASSY,AUX.POWER UNIT GRD.8..............................................3
89617 25 Ref. Ground Controls (refer to 305.1
-- 75858 VALVE,CHECK ASSEMBLY and 307.1)

-- 77069 MOTOR,12VDC,77066 26 6889 NUT,LP NYLOCK,1/4-20

2 13082 WELDING CABLE,#4 27 6886 WASHER,LOCK,.313


EXCELENE/BLK................61-inches 28 6090 SCREW,HHC,1/4-20 X .75
3 8910 BOOT,CABLE 29 94077 SENSOR,LEVEL,4.5 DEG..............1
TERM,MED.RED,4/0.......................1 USA/Canada/ Australia models
4 65612 CABLE ASSEMBLY -- 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
5 6175 SCREW,HHC,3/8-16 X 1.................6 European models

6 6021 WASHER,LOCK,.375 30 25855P BRACKET,AUX PUMP


MOUNT,PAINT.................................1
7 6097 WASHER,FLAT,USS,3/8",Y
8 Ref. Function Manifold (refer to 704.1
and 706.1)
9 75988P BRACKET,FILTER
MOUNT,PAINTED............................1
10 81578 HORN,12VDC,SPADE
TERMINALS***................................1
11 6888 SCREW,HHC,1/4-20 X 1
12 6356 WASHER,LOCK,.25
13 6638 WASHER,FLAT,USS,1/4"Y
14 43956 WIRE CABLE,14/3 CON.TPE JKT*
15 6935 LOCKNUT,ELEC,1/2"......................1
16 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
17 6595 PLUG,ELECTRICAL,DOMESTIC.....1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer
to BS1362 BUSS TDC180-13A
-- 119404 CONN,RECEP 120AC/15A
DOMESTIC
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
18 6024 NUT,NYLOCK,5/8-11
19 13064 WASHER,FLAT,.625 HARDENED....8
20 7713 NUT,LP NYLOCK,3/8-16
21 5397 WASHER,FLAT,USS,5/16",Y

Part No. 75859 Z-60/34 35


300 Turntable Components January 2015

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation

36 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 56843 SCREW,SHC,1/2-13 X 1.50,A574 11 22541 SCREW,RHM,10-32 X 1.5


2 81110 SCREW,HHC,5/8-11 X 2 GRD.8.....4 12 6146 WASHER,FLAT,MS,#10,Y
3 13064 WASHER,FLAT,.625 13 89870 HARNESS,DRIVE ENABLE,Z60
HARDENED..................................44 to SN 4495
4 13918 SCREW,HHC,3/8-16 X -- 102176 HARNESS,DRIVE ENABLE,Z60.....1
1.75,GRD.8......................................6 from SN 4496
5 5397 WASHER,FLAT,USS,5/16",Y -- 19491 CONTACTOR,LIMIT SWITCH
6 4828 NUT,NYLOCK,3/8-16 -- 88356-11103 SWITCH,LIMIT,W/RLR ARM,NO/NC
7 48541 HYD.SWIV.,9PORT S60,Z60...........1 -- 89756 NECK/HEAD-LIMIT SWITCH (88356)
to SN 4385 -- 97128 ROLLER ARM,LIMIT SWITCH***
-- 49528 SEAL KIT,SWIVEL (48541) 14 111647P FORMING,DRIVE ENABLE
use with 48541 BRACKET........................................1
-- 89571 SWIVEL,HYD 8 PORT*** 15 6178 NUT,NYLOCK,10-32
from SN 4386
16 111648 BEARING,SERIES 3000.................1
-- 94937 SEAL KIT,8-PORT SWIVEL
use with 89571 17 89098P PLATE,HYD. SWIVEL
LOCK,PAINTED...............................1
-- T106954 SEAL, O-RING LIP
use with 48541 and 89571 18 21175 SCREW,SHC,5/8-11 X 4,A574......20
-- T106955 SEAL, POLY, CHAMFER 19 49189-5438-S HOSE ASSEMBLY,1/4.....................1
use with 48541 and 89571 20 48887 ELBOW,90D, 070202-4...................1
-- T106957 SEAL, CAP, NOTCHED -- 30297 ZERK,GREASE,1/8 NPT,90DEG.
use with 89571
21 61223 PIN,TRANSPORT STORAGE
-- T106961 SEAL, O-RING ENERGIZER HANDLE..........................................1
use with 89571
22 61222 PIN,TRANSPORT STORAGE
-- T106962 SEAL, CAP, NOTCHED LOCK...............................................1
use with 89571
23 89885 SWING DRIVE
-- T106956 SEAL, O-RING, SQUARE ASSEMBLY,S40/Z60........................1
use with 48541 includes items 24-26
-- T106958 SEAL, CAP -- 75677 SHAFT,OUTPUT,PINION,TURNTABLE
use with 48541
-- 75678 SEAL-KIT REDUCER DRIVE
-- T106959 SEAL, CROWN, 2 PART TURNTAB
use with 48541
-- 75681 BEARING KIT DRIVE TURN AND
-- T106960 SEAL, CAP HUB.................................................2
use with 48541
24 75686 BRAKE ASSEMBLY,TURNTABLE
-- 216248 THRUST RING*** ROT.................................................1
use with 48541
-- 62466 SEAL KIT,BRAKE,TURNTABLE ROT
-- 216249 RETAINING RING***
-- 75682 DISC KIT DRIVE TURNTABLE Z-60*
use with 48541
-- 75683 SPRING,DRIVE TURNTABLE.......12
-- 216248 THRUST RING***
use with 48541 25 75684 MOTOR,TURNTABLE
ROTATION***...................................1
-- 216249 RETAINING RING***
use with 48541 -- 22811 O-RING,MOTOR TO BRAKE***
8 45066 SCREW,SHC,5/8-11 X 2.25..........20 -- 75685 SEAL KIT,MOTOR TURNTABLE***
9 7339 SCREW,HHC,1/4-20 X .5 26 89800 MANIFOLD,TURNTABLE
ROTATION.......................................1
10 6356 WASHER,LOCK,.25

Part No. 75859 Z-60/34 37


300 Turntable Components January 2015

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation


(continued)

Item Part No. Description Qty.

-- 75119 SEAL KIT,CB VALVE MANIFOLD


for 89800

38 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation


(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 39


300 Turntable Components January 2015

305.1 Ground Controls - View 1 (to SN 4333)

40 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

305.1 Ground Controls - View 1 (to SN 4333)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 229567 PLUG, SANTOPRENE .5 BLACK


-- 27246 BOOT,TOGGLE SWITCH,SHORT* DOME
Deutz models
-- 30740P CONTROL BOX, GROUND,PAINTED
parts listed below are not included 14 147094 ASSY, CIRCUIT BREAKER 15A.....1

1 81900 PLUG,NYLON 2.093 BLACK 15 128200 SWITCH TOGGLE ASSY SPDT 3P


DOMED...........................................3 MOM................................................1

2 6090 SCREW,HHC,1/4-20 X .75 16 128202 SWITCH TOGGLE ASSY DPDT 3P


MOM................................................1
3 6356 WASHER,LOCK,.25
17 53820 BRACKET, PANEL WIRE
4 6638 WASHER,FLAT,USS,1/4"Y MOUNTING.....................................2
5 66812 BUTTON,PUSH,RED MUSHROOM 18 21121 CABLE TIE,4" BLK,HEAT
HEAD...............................................1 RESISTNT.......................................2
-- 146478 BOOT(BELLOWS),E-STOP,BLACK 19 27287 RESISTOR,10 OHM,25 WATT.........1
-- 66817 BASE WITH 1 NC CONTACT, 20 128202 SWITCH TOGGLE ASSY DPDT 3P
E-STOP MOM................................................1
includes N.C. contacts
21 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 66818 CONTACT,NC MOM................................................1
6 66811 KEYSWITCH,3POS.MNTND.DR 22 128202 SWITCH TOGGLE ASSY DPDT 3P
WKEY**...........................................1 MOM................................................1
includes keyswitch and two keys, not
included: base and contacts. 23 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
-- 21982 KEY,SINGLE***
24 128201 SWITCH TOGGLE ASSY DPDT 2P
-- 37947 KEYS,10 PACK*** MOM................................................1
-- 66814 BASE,WITH 2 N.O. CONTACTS***
includes N.O. contacts
-- 66816 CONTACT,N.O.
7 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket
8 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
9 824879 LIGHT,LED IND. RED 12V NH.........1
Ford models (Complete LED light
assembly)
-- 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM
Deutz models
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
Deutz models
10 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
11 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
12 147094 ASSY, CIRCUIT BREAKER 15A.....1
13 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT.................................................1
Ford models

Part No. 75859 Z-60/34 41


300 Turntable Components January 2015

305.2 Ground Controls - View 1 (from SN 4334)

42 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

305.2 Ground Controls - View 1 (from SN 4334)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Platform Overload Module (refer 16 128202 SWITCH TOGGLE ASSY DPDT 3P
to 804.1) MOM................................................1
-- 106637 MODULE,TIME DELAY ON BREAK 17 128200 SWITCH TOGGLE ASSY SPDT 3P
4S MOM................................................1
welder option 18 128203 SWITCH TOGGLE ASSY SPDT 2P
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 MOM................................................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* Ford models

1 81900 PLUG,NYLON 2.093 BLACK 19 824879 LIGHT,LED IND. RED 12V NH.........1
DOMED...........................................3 (Complete LED light assembly)

2 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 -- 229567 PLUG, SANTOPRENE .5 BLACK


includes 1 pair of keys; from SN 4334 DOME

-- 37947 KEYS,10 PACK*** 20 128204 SWITCH TOGGLE ASSY SPDT 2P


MNT.................................................1
-- 83093 KEY SINGLE*** Ford models
3 66812 BUTTON,PUSH,RED MUSHROOM 21 42781 PLUG,DOWEL,1/4 PLASTIC...........2
HEAD...............................................1
22 128201 SWITCH TOGGLE ASSY DPDT 2P
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MOM................................................1
-- 66818 CONTACT,NC 23 218167 LIGHT,INDICATOR,AMBER 12V
-- 73805 BASE,W/2 NC CONTACTS*** ENGI................................................1
includes N.C. contacts; from SN 4334 Ford models
4 19506 HOUR METER,10-80 VOLTS***......1 -- 229567 PLUG, SANTOPRENE .5 BLACK
includes mounting bracket; from SN DOME
4334 diesel models
5 128202 SWITCH TOGGLE ASSY DPDT 3P 24 6090 SCREW,HHC,1/4-20 X .75
MOM................................................1 25 6356 WASHER,LOCK,.25
6 128200 SWITCH TOGGLE ASSY SPDT 3P 26 6638 WASHER,FLAT,USS,1/4"Y
MOM................................................1
diesel models; from SN 4334 27 89739 CONTROL BOX W/LID& DECAL
GRND..............................................1
-- 229567 PLUG, SANTOPRENE .5 BLACK to SN 4336
DOME
Ford models; from SN 4334 -- 102154 CONTROL BOX W/LID & DECAL
GRND
7 128200 SWITCH TOGGLE ASSY SPDT 3P from SN 4496
MOM................................................1
-- 121599 GASKET,GBOX,S80/85 2008
8 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1 -- 30997 CORROSION INHIBITOR,FOAM

9 147095 ASSY, CIRCUIT BREAKER 20A.....1 -- 89727 CONTROL BOX W/LID &
DECAL,GRND
10 147094 ASSY, CIRCUIT BREAKER 15A.....1 from SN 4337 to SN 4495
11 147094 ASSY, CIRCUIT BREAKER 15A.....1 28 42288 PLUG,NYLON .188 BLACK
12 128200 SWITCH TOGGLE ASSY SPDT 3P DOMED...........................................4
MOM................................................1
13 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
14 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
15 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1

Part No. 75859 Z-60/34 43


300 Turntable Components January 2015

306.1 Ground Controls - View 2 (from SN 4334)

44 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

306.1 Ground Controls - View 2 (from SN 4334)

Item Part No. Description Qty.

-- 53967 SOLENOID,12V CONTINOUS


1 6935 LOCKNUT,ELEC,1/2"
1 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
2 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1
3 73736 CONN,RECEP 48 WAY,4 X 12........1
4 20776 CABLE SQUEEZE CONN...............1
5 73753 CONN,RECEP 24
WAY,W/FLANGE..............................1
6 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1

Part No. 75859 Z-60/34 45


300 Turntable Components January 2015

307.1 Ground Controls - View 3

46 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

307.1 Ground Controls - View 3

Item Part No. Description Qty.

-- 88832 HARNESS,PLUG,NON-LOAD
WEIGHING
-- 33784 CLAMP,1.31,#21 X 1/4,RUB CUSH
1 74913 END STOP, DIN RAIL,SCREW
CLAMP............................................2
2 33608 RELAY,SOCKET,OMRON
(welder option)
3 33607 RELAY,OMRON,DPDT,12V
(welder option)
4 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
5 6178 NUT,NYLOCK,10-32
6 217441 TERMINAL RAIL
ASSEMBLY,GBOX...........................1
previous assembly 89172 is no longer
available. Order this assembly in its
place (includes item 1)
-- 216791 TERMINAL BLOCK,WIELAND
-- 216793 TERMINAL BLOCK END PLATE
-- 33422 DIN RAIL,17"
-- 74920 MARKING TAGS,# 1-10,WIELAND
-- 74921 MARKING TAGS,# 11-20,WIELAND
-- 74922 MARKING TAGS,# 21-30,WIELAND
-- 74923 MARKING TAGS,# 31-40,WIELAND
-- 74924 MARKING TAGS,# 41-50,WIELAND
7 56057 MODULE,IGNITION/START,12/24V.1
Diesel models
8 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
9 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................5
Ford models
-- 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................6
Diesel models
-- 34053 ASSY,RELAY SOCKET, AUTO
-- 34054 TERM,RELAY N-INSULATED 10-12
G
-- 34055 TERM RELAY,N-INSULATE 14-16
GA
-- 34056 TERM,RELAY,N-INSULATE 18-20
GA
10 54534 ANGLE,RELAY
MNT,W/NUTSERTS,PNT................1
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
11 6090 SCREW,HHC,1/4-20 X .75

Part No. 75859 Z-60/34 47


300 Turntable Components January 2015

308.1 Turntable Covers

48 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

308.1 Turntable Covers

Item Part No. Description Qty. Item Part No. Description Qty.

1 102519 TURNTABLE COVER ASSY 21 6145 SCREW,HHC,1/4-20 X 1.5


W/DECALS......................................1 22 Ref. Bearing Lubrication Hose
includes item 12 Assembly (refer to 304.1)
-- 102520 TURNTABLE COVER ASSY 23 6021 WASHER,LOCK,.375
W/DECALS
includes item 12 24 29868 SPRING CLIP,3/8-16
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 25 28646 ZERK,GREASE,1/8 NPT.................1
3 5397 WASHER,FLAT,USS,5/16",Y 25 30430 BULKHEAD,FEMALE X 4
4 4828 NUT,NYLOCK,3/8-16 26 34619 BUMPER,RUBBER***.....................6
5 6888 SCREW,HHC,1/4-20 X 1 27 13002 SCREW,HHC,5/16-18 X 1 GR5
6 12906 WASHER,FENDER,.25 X 1.25 X.062 28 89629 WELDMENT,BULKHEAD,LEFT
SIDE................................................1
7 6638 WASHER,FLAT,USS,1/4"Y
29 53524-S COVER REINFORCEMENT, L.H.....1
8 6091 NUT,NYLOCK,1/4-20
9 58139 COVER ASSY, RH, ENGINE,..........1
Ford and Perkins models; includes
items 10-12
-- 102151 TURNTABLE COVER
ASSY,W/DECALS
Deutz models; includes items 10-12
-- 102522 TURNTABLE COVER ASSY
W/SYMBOLS
Ford and Perkins models; includes
items 10-12
-- 102523 TURNTABLE COVER ASSY
W/SYMBOLS
Deutz models; includes items 10-12
10 53189 RIVET,ALUM,ALUM,P,.25X.375.....23
11 89904P PLATE,AIR INTAKE PAINT..............1
Deutz models
-- 49618-S AIR INTAKE FRAME.GRAY
Ford and Perkins models
12 53903 LATCH,T-HANDLE,5 SIDED
W/KEYS*.........................................2
includes mounting fasteners
-- 29314 KEY,LATCH, 1 PAIR (28125)
13 75073 HINGE,.375X.120THK.,SLOTTED...4
14 53707 HINGE SPACER..............................4
15 53523-S COVER REINFORCEMENT, R.H.....1
16 30391 GAS STRUT,200 LBS.FORCE........2
-- 27377 RETAINER,GAS SPRING***
17 33555 BALL STUD**..................................4
18 6002 NUT,LP NYLOCK,5/16-18
19 49535P PLATE,LATCH,BLUE,PAINTED.......2
20 89625 WELDMENT,BULKHEAD,RT
SIDE................................................1

Part No. 75859 Z-60/34 49


300 Turntable Components January 2015

309.1 Turntable Counterweight

50 Z-60/34 Part No. 75859


January 2015 300 Turntable Components

309.1 Turntable Counterweight

Item Part No. Description Qty.

1 111371 Z60 CW ASSY W/WORD


DECALS..........................................1
-- 111372 Z60 CW ASSY W/SYMBOL DECALS
2 228842 SCREW,HHC,1-8 X 16, GRD 2
3 13775 WASHER,FLAT,1.063 X 2 X .134
4 38859 WASHER,FLAT,USS,1",Y
5 29605 WASHER,LOCK,1"
6 33265 NUT,HEX,1-8

Part No. 75859 Z-60/34 51


400 Engine Components January 2015

401.1 Perkins 404-22 Engine - View 1

52 Z-60/34 Part No. 75859


January 2015 400 Engine Components

401.1 Perkins 404-22 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 160551 KIT, 500 HR, PERKINS 404 -- 122377 FAN GUARD W/WORD DECAL PERK
every 500 hr service kit T2
-- 70356 OPT,SCRUBBER 17 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
MUFFLER,PERKINS 18 6146 WASHER,FLAT,MS,#10,Y
-- 72337 SWITCH,OIL 19 54579 HOSE,LOWER,RADIATOR,PERKINS.1
PRESS-PERKINS(54555
20 54687 SCREW,HHC,M14 X
-- 72339 SWITCH,WATER 1.5X40MM,GR8.8
TEMP-PERKINS54555
21 37505 WASHER,LOCK,M14
-- 89942 HARNESS,ENGINE,PERKINS,404-22
22 49411 WASHER,FLAT,M14
1 54071 COOLANT RETURN
SYSTEM,Z45***..............................1 23 89759 DIPSTICK, OIL (PERKINS 404)......1
-- 21465 CLAMP,HOSE,SIZE .25 TO .63 24 6198 NUT,NYLOCK,1/2-13
2 72327 CAP, COOLANT RET 25 39479 SCREW,HHC,1/2-13 X 2.75
SYS(54071).....................................1 26 70452 ISOLATOR,ENGINE
3 6888 SCREW,HHC,1/4-20 X 1 VIBRATION***.................................4
4 6638 WASHER,FLAT,USS,1/4"Y 27 6095 WASHER,FLAT,USS,1/2",Y
5 6091 NUT,NYLOCK,1/4-20 28 102066P CASTING,WASHER,REBOUND,PAINTED
6 63463 AIR CLEANER,NELSON***.............1 29 4828 NUT,NYLOCK,3/8-16
-- 5397 WASHER,FLAT,USS,5/16",Y 30 6175 SCREW,HHC,3/8-16 X 1
-- 62420 FILTER,AIR*** 31 5397 WASHER,FLAT,USS,5/16",Y
-- 6782 NUT,NYLOCK,5/16-18 32 6090 SCREW,HHC,1/4-20 X .75
-- 6888 SCREW,HHC,1/4-20 X 1 33 6356 WASHER,LOCK,.25
7 53952 BRKT,AIR CLEANER 34 45209 WEAR PAD,4X2X.5 W/INSERT***....4
ORIENTATION**..............................1 35 102749 FORMING,ENGINE
8 45435 CLAMP,HOSE,2.50"***....................2 MOUNT,RH,PERK...........................1
9 88847 HOSE,AIR CLEANER TO -- 102748 FORMING,ENGINE
INTAKE............................................1 MOUNT,LH,PERK
10 111390 WELDMENT,EXHAUST PIPE.........1 36 Ref. Function Pump (refer to 708.1)
-- 62845 NUT-FLANGE, 8MM (62849) 37 Ref. Drive Pump (refer to 708.1)
-- 72343 GASKET,EXH 38 6021 WASHER,LOCK,.375
FLANGE-PERKINS54555 39 94889 FUEL FILTER ASSEMBLY..............1
-- 72344 BOLT,EXHAUST,PERKINS(54555) -- 62421 FILTER,FUEL,PERKINS
-- 94888 EXHAUST MANIFOLD 40 72348 PUMP,LIFT(FUEL)
11 Ref. Engine Tray (refer to 412.1) PERKINS(54555)............................1
12 89672P FORMING,HYD. HOSE 40 77990 KIT,SEAL,3CC PUMP***
RESTRAINT....................................1 41 30784-975 THREADED ROD,(1/4-20),9.75.......2
-- 122377 FAN GUARD W/WORD DECAL PERK -- 8170 NUT,WING,1/4-20
T2
42 30144 BATTERY HOLD DOWN,GROUP
13 13014 CLAMP,HOSE,2.25" DIA.................2 31.....................................................1
14 54578 HOSE,UPPER 43 30143 BATTERY,12V,1000 CCA GRP
RADIATOR,PERKINS......................1 31.....................................................1
15 88990P SHROUD,FAN PAINTED.................1 -- 122058 BATTERY CABLE,1/0 GA,BLK 30"
16 54487P GUARD,FAN,FORD/PERKINS,PAINTED.1 -- 49869 CORROSION INHIBITOR COATING

Part No. 75859 Z-60/34 53


400 Engine Components January 2015

401.1 Perkins 404-22 Engine - View 1


(continued)

Item Part No. Description Qty.

-- 89651 BATTERY CABLE,2/0,POS.RED,45"


44 102112P FORMING,ENGINE
BAFFLE,PERKINS..........................1
45 88846 HOSE,AIR INLET............................1
46 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
47 88989P FORMING,UPPER RAD SUPPORT
PAIN.................................................1

54 Z-60/34 Part No. 75859


January 2015 400 Engine Components

401.1 Perkins 404-22 Engine - View 1


(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 55


400 Engine Components January 2015

402.1 Perkins 404-22 Engine - View 2

56 Z-60/34 Part No. 75859


January 2015 400 Engine Components

402.1 Perkins 404-22 Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 60585 ISOLATOR,VIBRATION,M8 27 6002 NUT,LP NYLOCK,5/16-18


MALE/FEM......................................1 28 89953 FLATBAR,ALUM,THROTTLE
2 65636 CAP, OIL FILLER.............................1 LINKAGE.........................................1
3 77476 HOUSING,THERMOSTAT,PERKINS 29 21130 CLEVIS YOKE-1/4-28,PLTD
104...................................................1 W/PIN..............................................1
4 89901 TAILPIPE,EXHAUST.......................1 30 21496 NUT,HEX,1/4-28
5 88991P FORMING,MUFFLER MOUNT 31 94762 OIL FILTER - PERKINS...................1
PAINTED.........................................1 32 6888 SCREW,HHC,1/4-20 X 1
6 88841 MUFFLER,6"...................................1 33 6638 WASHER,FLAT,USS,1/4"Y
-- 111418 SCRUBBER,SPARK 34 6091 NUT,NYLOCK,1/4-20
ARRESTER,PERKIN
35 77402 SOLENOID,THROTTLE ACTUATOR
-- 70385 CLAMP,EXHAUST,2.00 PLATED DSL..................................................1
7 88933 HARNESS,12/3,12V TO PLAT,JIB....2 36 8915 SCREW,HHC,1/4-20 X 1.25
8 Ref. SOLENOID,STARTER, (72335).......1 37 94378P FORMING,SOLENOID MOUNT
no longer available, must order part PAINTED.........................................1
228457 (comes with integrated
solenoid) 38 75020 SEPRTR/FLTR,FUEL
DSL,15GPH,.30...............................1
-- 22571 NUT,HEX,M8 X 1.25
-- 62433 FILTER,ELEMENT,30 MIC,75020
9 228457 STARTER, PERKINS, 404D............1
(comes with integrated solenoid) 39 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
10 89762 LEVER, ALTERNATOR (PERKINS
404...................................................1 -- 60857 FILTER,ELEMENT,BETA(5)=1000
11 72342 ALTERNATOR, PERKINS 40 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
(54555)............................................1 41 102100P FORMING,FILTER
12 54687 SCREW,HHC,M14 X BRACKET,PAINTED........................1
1.5X40MM,GR8.8 42 54573 PUMP MOUNT KIT,PERKINS
13 37505 WASHER,LOCK,M14 DSL..................................................1
(includes housing)
14 49411 WASHER,FLAT,M14
-- 29749 COUPLER,SMALL METAL,15T,***
15 6198 NUT,NYLOCK,1/2-13 (sold seperately)
16 39479 SCREW,HHC,1/2-13 X 2.75 -- 89771 HOUSING,PUMP MOUNT (54573)
17 70251 ISOLATOR,ENGINE VIBRATION.....4 (sold with pump mount kit)
18 102066P CASTING,WASHER,REBOUND,PAINTED.4 -- 89772 FLEX PLATE (54573)***
19 4828 NUT,NYLOCK,3/8-16 (sold seperately)

20 6175 SCREW,HHC,3/8-16 X 1 -- 89773 KIT, HARDWARE (54573)

21 5397 WASHER,FLAT,USS,5/16",Y 43 23057 SCREW,HHC,M8 X 20MM

22 77483 FAN, ENGINE (104-22)(404-22)......1 44 49408 WASHER,LOCK,M8

-- 94886 FAN SPACER 45 6097 WASHER,FLAT,USS,3/8",Y

23 236426 SOLENOID KIT,SHUT 46 88992P FORMING,MUFFLER SUPPORT


DN,PERKINS...................................1 PAINTE............................................1

24 111027 SWITCH,OIL PRESS-PERKINS 47 24038 SHOCK MOUNT,SMALL.................4


404...................................................1 48 6653 CLAMP,1.88,#30 X 1/4,RUB
25 13002 SCREW,HHC,5/16-18 X 1 GR5 CUSH..............................................1

26 5397 WASHER,FLAT,USS,5/16",Y 49 89765 BELT, V (PERKINS 404)..................1

Part No. 75859 Z-60/34 57


400 Engine Components January 2015

402.1 Perkins 404-22 Engine - View 2


(continued)

Item Part No. Description Qty.

50 89763 PUMP WATER (PERKINS 404)***....1


-- 77482 PULLEY, WATER PUMP
50A 58354 GASKET,WATER PUMP
for 89763
51 89764 HOSE, WATER PUMP (PERKINS
404).................................................1
52 111028 SWITCH,WATER
TEMP,PRKNS,404***.......................1

58 Z-60/34 Part No. 75859


January 2015 400 Engine Components

402.1 Perkins 404-22 Engine - View 2


(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 59


400 Engine Components January 2015

403.1 Deutz F4L 1011F Engine - View 1

60 Z-60/34 Part No. 75859


January 2015 400 Engine Components

403.1 Deutz F4L 1011F Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 52229 MANUAL,DEUTZ WORKSHOP 1011F 26 32748 WELMENT,DEUTZ ENGINE


-- 89453 HARNESS,ENGINE,DEUTZ,Z60,2002* MOUNT...........................................1

1 53715 FOAM GASKET,AIR INTAKE...........1 27 32749 WELDMENT,DEUTZ ENGINE


MOUNT...........................................1
2 53716P WELDMENT,AIR INTAKE
TUBE,BLUE.....................................1 28 49401 SCREW,HHC,M8 X 100

3 32309 SCREW,HHC,M8 X 60MM X 1.25


4 33277 WASHER,FLAT,M8,YELLOW ZINC
5 23057 SCREW,HHC,M8 X 20MM
6 29555 COVER,FRONT DEUTZ ENGINE....1
includes 2 each index number 4, 5 and
28
7 32698 BELT,V, DEUTZ DIESEL ENGINE....1
8 35586 ALTERNATOR, DEUTZ F3L10/F4L10*
9 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
10 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1
11 tooth; inspect old starter before
ordering (includes item 9)
-- 139709 STARTER, 12V
9 tooth; inspect old starter before
ordering (includes item 9)
11 34265 SCREW,HHC,M14 X 55
12 37505 WASHER,LOCK,M14
13 29550 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
15 33418 WASHER,FLAT,.625 X 2.25 X.15
16 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
17 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
18 6091 NUT,NYLOCK,1/4-20
19 6638 WASHER,FLAT,USS,1/4"Y
20 6888 SCREW,HHC,1/4-20 X 1
21 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
22 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
23 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
24 30784-975 THREADED ROD,(1/4-20),9.75.......2
25 8170 NUT,WING,1/4-20

Part No. 75859 Z-60/34 61


400 Engine Components January 2015

404.1 Deutz F4L 1011F Engine - View 2

62 Z-60/34 Part No. 75859


January 2015 400 Engine Components

404.1 Deutz F4L 1011F Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 160550 KIT, 500 HR, DEUTZ TURBO -- 89785 RING GEAR,DEUTZ F3L2011F
every 500 hr service kit (please verify ring gear thickness) 0.6
1 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 inches

2 44064 SCREW,HHC,M10 X 30MM, 26 37003 COUPLER,HUB,15 TOOTH


7/16BOLT*.......................................1
3 22700 WASHER,LOCK,M10
27 33024 FLYWHEEL FLANGE,GREEN
4 6097 WASHER,FLAT,USS,3/8",Y PLASTIC..........................................1
5 6037 NUT,HEX,5/16-18,GR5 28 30806 FLYWHEEL COVER,CASTING***....1
6 6886 WASHER,LOCK,.313 29 8177 SCREW,HHC,1/2-13 X 1.5
7 6638 WASHER,FLAT,USS,1/4"Y 30 6033 WASHER,LOCK,0.5"
8 16584 U-BOLT, KIT 5/16-18 X 2.5 31 Ref. O-ring (refer to 706.1)...............1
9 27329P BRACKET,EXHAUST 32 6175 SCREW,HHC,3/8-16 X 1
SUPPRT,PAINT...............................1
33 6021 WASHER,LOCK,.375
10 30438 CLAMP,MUFFLER,2 1/4" ID............1
34 Ref. Lift/Steer Pump (refer to 708.1)
11 29558 MUFFLER**.....................................1 Non-oscillating models
12 29559 GASKET,EXHAUST.........................4 35 Ref. Drive Pump (refer to 708.1)
13 49916 COVER - DEUTZ F4L1011F...........1
includes mounting fasteners
14 49919 INJECTOR - DEUTZ F4L1011F......4
Non-EPA models
14 65458 INJRCTOR-FUEL(F4L 1011F-EPA)
EPA models
15 49921 FUEL LINE INJ. DEUTZ
F4L1011F........................................4
16 49929 INJECTOR PUMP - DEUTZ
F4L1011F........................................4
Non-EPA models
16 65459 PUMP-INJECTOR (F4L 1011F-EPA)
EPA models
17 48916 FITTING,CONN,520120-6...............2
18 49135-3389-S HOSE ASSY 3/8".............................1
19 30271 PAD,ENGINE SLIDE........................2
20 6090 SCREW,HHC,1/4-20 X .75
21 6356 WASHER,LOCK,.25
22 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................3
23 6036 WASHER,LOCK,.625 PLTD
24 13064 WASHER,FLAT,.625 HARDENED....3
25 49917 RING GEAR,DEUTZ F3 &
F4L1011F........................................1
(please verify ring gear thickness) 0.46
inches
-- 33729 RING GEAR,DEUTZ F3 & F4L1011
(please verify ring gear thickness)
0.365 inches

Part No. 75859 Z-60/34 63


400 Engine Components January 2015

405.1 Deutz F4L 1011F Engine - View 3

64 Z-60/34 Part No. 75859


January 2015 400 Engine Components

405.1 Deutz F4L 1011F Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139624 SWITCH, OIL PRESSURE 1.5 17 29560 FILTER,FUEL/WTR SEP, DTZ


BAR.................................................1 1008.................................................1
(replaced 65765) Genie Genuine Part. See PN 1254826
-- 139666 KIT,OP SWITCH,DEUTZ for compatible aftermarket
(oil pressure kit for models with replacement.
ALC-500 control system. replaces -- 1254826 FUEL FILTER
65765. includes item 139624 and W/SEP,DEUTZ,1008........................1
instructions) Genie Aftermarket Part. Filter for
1 34162-1900 HOSE,AIR Deutz F3L 1011F Engine.
INTAKE,2.50IDX19.00"....................1 18 23057 SCREW,HHC,M8 X 20MM
2 45435 CLAMP,HOSE,2.50"***....................5 19 6886 WASHER,LOCK,.313
3 35067-200 TUBE,RD,ALUM 2.5 X .083 X 20 33240P BRACKET,ACTUATOR ARM
2.00..................................................1 MTG,PTD........................................1
4 34164 ELBOW,90 21 22578 SCREW,HHC,M6 X 20MM,GR8.8
DEGR,RUBBER,2.5"I.D.*................1 22 6356 WASHER,LOCK,.25
5 63463 AIR CLEANER,NELSON***.............1 23 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
includes items 40-42
24 21496 NUT,HEX,1/4-28
6 6175 SCREW,HHC,3/8-16 X 1
25 30785-1500 THREADED ROD,1/4-28 X 15
7 6097 WASHER,FLAT,USS,3/8",Y IN***.................................................1
8 7713 NUT,LP NYLOCK,3/8-16 26 6888 SCREW,HHC,1/4-20 X 1
9 53952 BRKT,AIR CLEANER 27 6638 WASHER,FLAT,USS,1/4"Y
ORIENTATION**..............................1
28 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
10 30967 HOSE,AIR INTAKE 2.75" I.D.***......1
29 6091 NUT,NYLOCK,1/4-20
11 29557 CAP,OIL
FILLER,DEUTZ,DIESEL***.............2 30 29073 SOLENOID,THROTTLE,.................1
12 49923 PUMP, FUEL LIFT, F4L1011F.........1 -- 52537 BOOT,SOLENOID,29073
13 49922 DIPSTICK - DEUTZ F4L1011F.......1 31 33241P BRACKET,SOLENOID
MTG,PAINTED................................1
14 T114678 SHUTDOWN SOLENOID,12V,
DEUTZ.............................................1 32 77139 FILTER ASY,M
(replaced 32752) (must order cable PRESS,SAE8,WOIND*....................1
assembly, 58256, if replacing 32752) -- 60857 FILTER,ELEMENT,BETA(5)=1000
(does not include o-ring)
33 122058 BATTERY CABLE,1/0 GA,BLK
-- 45782 DIODE,6 AMP,200 PIV,BULK 30"...................................................1
-- 58256 SOLENOID CABLE ASSY*** 34 44064 SCREW,HHC,M10 X 30MM,
-- 72255 CONNECTOR, DEUTZ FUEL 35 22700 WASHER,LOCK,M10
SHUTOFF*
36 6097 WASHER,FLAT,USS,3/8",Y
(does not include diode, 45782)
37 30230P FILTER MOUNT BRACKET.............1
15 102686 OIL TEMP SENSOR, DEUTZ
F4L2011..........................................1 38 6090 SCREW,HHC,1/4-20 X .75
16 49924 FILTER,OIL,DEUTZ F4L1011F.......1 39 END CAP.........................................1
Genie Genuine Part. See PN 1255653 not available separately; included with
for compatible aftermarket item 5
replacement. 40 62420 FILTER,AIR***.................................1
-- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT.1
Genie Aftermarket Part. Compatible
with Genie Genuine Part 49924.

Part No. 75859 Z-60/34 65


400 Engine Components January 2015

406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)

66 Z-60/34 Part No. 75859


January 2015 400 Engine Components

406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128903 JUMPER,THROTTLE BODY,FORD 15 53821P BRACKET,MAP


2.5L SENSOR,PAINTED.........................1
-- 49735 ENGINE,FORD LRG 425,EFIZ45 16 52570 SPARK PLUG WIRE SET,
(remanufactured long block only, does LRG425EFI......................................1
not include starter, alternator, radiator 17 28647 SPARK PLUG,FORD.......................4
or fuel system)
17 52656 FUEL INJECTOR, LRG-425 EFI.....4
-- 52656 FUEL INJECTOR, LRG-425 EFI not shown
-- 52695 MANUAL,WORKSHOP FORD 18 52566 DIPSTICK, OIL LEVEL,LRG425
LRG425EFI EFI...................................................1
-- 81627 KIT,NOLFF LPG 19 52652 SENSOR,AIR TEMP,LRG-425
for units without E-controls; consult EFI***...............................................1
factory prior to ordering
20 28656 FILTER,OIL,FORD...........................1
-- 81629 AIR VALVE MIXER*** Genie genuine part
for units without E-controls; consult
factory prior to ordering -- 1259054 FILTER, OIL, FORD
Genie aftermarket
-- 88448 HARNESS,FORD LRG 425 EFI*****
21 33957 VALVE,PCV-FORD LRG***..............1
1 58598 AIR VALVE MIXER..........................1
for units upgraded to E-controls; 22 8915 SCREW,HHC,1/4-20 X 1.25
consult factory prior to ordering 23 6638 WASHER,FLAT,USS,1/4"Y
-- 106144 AIR HORN,NOLFF 24 6091 NUT,NYLOCK,1/4-20
MIXER,ALUMINUM*
25 77219 PUMP, FUEL, LRG425, WALBRO....1
-- 119203 GASKET,NOLFF AIR HORN(106144)*
26 25930 SCREW,HHC,M6 X 55MM,GRD 8.8
-- 58599 DIAPHRAGM,AIR VALVE MIXER
27 65453 BRACKET-FUEL FILTER (52567)....1
for units upgraded to E-controls;
consult factory prior to ordering 28 58967 FUEL PRESSURE
REG,425EFI***................................1
2 46131 CLAMP,HOSE,.63............................2
29 58900 SENSOR,CAM,EFI***......................1
3 81631 HOSE,VAPOR,LP SPECIFIC
30 33968 SENSOR, CRANK POSITION.........1
4 30966-0575 HOSE,AIR INTAKE,2.25"IDX5.75"...1
31 52580 BELT,SERPENTINE,LRG425
5 30971 CLAMP,HOSE,3.00"........................4
EFI***...............................................1
6 27211-0250 HOSE,AIR
32 52078 PULLEY,FORD
INTAKE,2.625"IDX2.50"..................1
ENGINE,LRG-423***.......................1
7 88455 ADAPTER,THROTTLE
33 52077 SPACER,FAN TO WATERPUMP
ACTUATOR***.................................1
LRG423...........................................1
8A 63258 ACTUATOR, FORD EFI
34 52076 FAN, LSG423/LRG425....................1
PRECISION.....................................1
35 32309 SCREW,HHC,M8 X 60MM X 1.25
8B 88451 THROTTLE ACTUATOR*(BOSCH)
models with EFI update kit ONLY 36 49408 WASHER,LOCK,M8
9 52579 GASKET,ADAPTER 37 33963 PUMP, WATER, WITH GASKET......1
PLATE,425EFI***.............................1 38 33964 GASKET, WATER PUMP.................1
10 23057 SCREW,HHC,M8 X 20MM 39 33960 ALTERNATOR,LRG-423
11 49408 WASHER,LOCK,M8 RE-BUILT*.......................................1
12 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 40 65454 BOLT-FLANGE,M6 X 22MM(52573)
13 6178 NUT,NYLOCK,10-32 41 52573 THERMOSTAT HOUSING, LRG425
EFI...................................................1
14 49898 MAP SENSOR, EFI.........................1
42 36208 CLAMP,HOSE,1.25***.....................1

Part No. 75859 Z-60/34 67


400 Engine Components January 2015

406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)


(continued)

Item Part No. Description Qty.

43 52762 HOSE,WATER INLET,LRG425


EFI...................................................1
44 22672 CLAMP,HOSE,1.75..........................1
45 54862 HOSE, UPPER RADIATOR.............1
46 33972 SENSOR,COOLANT TEMP*...........1
47 65456 SENDING UNIT-H20TMP
LRG425EFI*....................................1
48 33966 THERMOSTAT, FORD LRG.............1
49 52575 GASKET,THERM.HSNG O-RING....1
50 49881 OIL FILLER CAP FOR LRG
ENGINE...........................................1
51 33970 COIL, ELECTRONIC IGN., FORD...1

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406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)


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406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)

70 Z-60/34 Part No. 75859


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406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49735 ENGINE,FORD LRG 425,EFIZ45 18 52656 FUEL INJECTOR, LRG-425 EFI.....4


(remanufactured long block only, does not shown
not include starter, alternator, radiator 19 52566 DIPSTICK, OIL LEVEL,LRG425
or fuel system) EFI...................................................1
-- 52695 MANUAL,WORKSHOP FORD 20 52652 SENSOR,AIR TEMP,LRG-425
LRG425EFI EFI***...............................................1
-- 81627 KIT,NOLFF LPG 21 28656 FILTER,OIL,FORD...........................1
for units without E-controls; consult Genie genuine part
factory prior to ordering
-- 1259054 FILTER, OIL, FORD
-- 81629 AIR VALVE MIXER*** Genie aftermarket
for units without E-controls; consult
factory prior to ordering 22 33957 VALVE,PCV-FORD LRG***..............1
-- 89618 HARNESS,FORD ENGINE,EFI,Z60 23 8915 SCREW,HHC,1/4-20 X 1.25
1 58598 AIR VALVE MIXER..........................1 24 6638 WASHER,FLAT,USS,1/4"Y
for units upgraded to E-controls; 25 6091 NUT,NYLOCK,1/4-20
consult factory prior to ordering
26 77219 PUMP, FUEL, LRG425, WALBRO....1
-- 106144 AIR HORN,NOLFF
27 25929 SCREW,HHC,M8 X 30MM,GRD 8.8
MIXER,ALUMINUM*
28 65453 BRACKET-FUEL FILTER (52567)....1
-- 58599 DIAPHRAGM,AIR VALVE MIXER
for units upgraded to E-controls; 29 58967 FUEL PRESSURE
consult factory prior to ordering REG,425EFI***................................1
2 46131 CLAMP,HOSE,.63............................2 30 58900 SENSOR,CAM,EFI***......................1
3 81631 HOSE,VAPOR,LP SPECIFIC 31 33968 SENSOR, CRANK POSITION.........1
4 30966-0150 HOSE,AIR INTAKE,2.25" ID............1 32 52580 BELT,SERPENTINE,LRG425
EFI***...............................................1
5 30966-0575 HOSE,AIR INTAKE,2.25"IDX5.75"...1
33 52078 PULLEY,FORD
6 45435 CLAMP,HOSE,2.50"***....................4
ENGINE,LRG-423***.......................1
7 27211-0250 HOSE,AIR
34 52077 SPACER,FAN TO WATERPUMP
INTAKE,2.625"IDX2.50"..................1
LRG423...........................................1
8 88455 ADAPTER,THROTTLE
35 52076 FAN, LSG423/LRG425....................1
ACTUATOR***.................................1
36 32309 SCREW,HHC,M8 X 60MM X 1.25
9 94922 KIT,FORD EFI UPDATE,BASE***.....1
37 49408 WASHER,LOCK,M8
-- 48473P-S BRACKET,AIR FILTER,FORD GAS
PT 38 33963 PUMP, WATER, WITH GASKET......1
10 52579 GASKET,ADAPTER 39 33964 GASKET, WATER PUMP.................1
PLATE,425EFI***.............................1 40 33960 ALTERNATOR,LRG-423
11 23057 SCREW,HHC,M8 X 20MM RE-BUILT*.......................................1
12 49408 WASHER,LOCK,M8 41 65454 BOLT-FLANGE,M6 X 22MM(52573)
13 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 42 52573 THERMOSTAT HOUSING, LRG425
EFI...................................................1
14 6178 NUT,NYLOCK,10-32
43 36208 CLAMP,HOSE,1.25***.....................1
15 49898 MAP SENSOR, EFI.........................1
44 52762 HOSE,WATER INLET,LRG425
16 53821P BRACKET,MAP
EFI...................................................1
SENSOR,PAINTED.........................1
45 22672 CLAMP,HOSE,1.75..........................1
17 52570 SPARK PLUG WIRE SET,
LRG425EFI......................................1 46 54862 HOSE, UPPER RADIATOR.............1
18 28647 SPARK PLUG,FORD.......................4 47 33972 SENSOR,COOLANT TEMP*...........1

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400 Engine Components January 2015

406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)


(continued)

Item Part No. Description Qty.

48 65456 SENDING UNIT-H20TMP


LRG425EFI*....................................1
49 33966 THERMOSTAT, FORD LRG.............1
50 52575 GASKET,THERM.HSNG O-RING....1
51 49881 OIL FILLER CAP FOR LRG
ENGINE...........................................1
52 33970 COIL, ELECTRONIC IGN., FORD...1

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406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)


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400 Engine Components January 2015

407.1 Ford LRG-425 EFI Engine - View 2 (to SN 4162)

74 Z-60/34 Part No. 75859


January 2015 400 Engine Components

407.1 Ford LRG-425 EFI Engine - View 2 (to SN 4162)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 58222 O-RING,FILTER ASSY (60334)*** 24 77139 FILTER ASY,M


-- 58223 SEAL,FILTER ASSY (60334)*** PRESS,SAE8,WOIND*....................1

-- 58380 FILTER INDICATOR-(60334) -- 58222 O-RING,FILTER ASSY (60334)***

-- 60334 FILTER ASSY,HIGH PRESS SAE-12* -- 58223 SEAL,FILTER ASSY (60334)***

-- 60857 FILTER,ELEMENT,BETA(5)=1000 -- 60857 FILTER,ELEMENT,BETA(5)=1000

-- 63427 HOSE ASSY,FORD OIL DRAIN 1/2" 25 30230P FILTER MOUNT BRACKET.............1
includes items 16 and 17; to SN 4162 26 5397 WASHER,FLAT,USS,5/16",Y
-- 65770 BELT,TIMING,FORD LRG423/425EFI 27 6175 SCREW,HHC,3/8-16 X 1
-- 89812 SWITCH,OIL PRESSURE ASSY 28 8177 SCREW,HHC,1/2-13 X 1.5
1 53952 BRKT,AIR CLEANER 29 6033 WASHER,LOCK,0.5"
ORIENTATION**..............................1 30 Ref. Pump Assembly
2 88457 ENGINE PERFORMANCE MODULE (refer to 708.1)
T1....................................................1 31 53024 SCR,M 10X40 LG HEX FLG. SERR.
-- 94922 KIT,FORD EFI UPDATE,BASE*** 32 7713 NUT,LP NYLOCK,3/8-16
3 6888 SCREW,HHC,1/4-20 X 1 33 6097 WASHER,FLAT,USS,3/8",Y
4 6356 WASHER,LOCK,.25 34 81632 BRASS WATER FITTING,5/8..........2
5 6638 WASHER,FLAT,USS,1/4"Y 35 52762 HOSE,WATER INLET,LRG425
6 56912 SPRING CLIP,1/4-20,.025-.15X.5.....7 EFI...................................................1
7 52592 RELAY - LRG425 EFI......................3 36 81635 FITTING,1/4PIPEX3/8"TUBE,ELBOW.1
8 6090 SCREW,HHC,1/4-20 X .75 37 81748 FITTING,3/8 NPTX3/4 HOSE
9 27142 GASKET,EXHAUST.........................1 BARB...............................................1

10 77885 MUFFLER,FORD LRG 38 53832 HOSE,FIRE RES.,5/8 ID,BULK


S40-60-80***....................................1 39 19859 ELBOW,010202-6-4.........................1
11 52564 SENSOR,O2,LRG 425 EFI***.........1 40 81633 VALVE,LP LOCKOUT W/O
12 65460 NUT-FLANGE,7/16-14 CONNECTOR..................................1

13 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 41 81630 REGULATOR,LP,MODEL J


NOLFF.............................................1
14 34619 BUMPER,RUBBER***.....................3
-- 75471 REGULATOR DIAPH.KIT
15 29616 STARTER,ENGINE,FORD NOLFF,MDLJ
LSG/LRG***.....................................1
42 89076P BRACKET,AIR FILTER,FORD
16 63426 PLUG,070109-8...............................1 GAS.................................................1
17 39888 HOSE,1/2,LOW 43 81634 FITTING,1/2NPT X
PRESSURE,801-8***......................1 5/8HOSE,ELBOW...........................1
18 53910 GASKET, FORD OIL DRAIN...........1 44 63463 AIR CLEANER,NELSON***.............1
19 33024 FLYWHEEL FLANGE,GREEN 45 62420 FILTER,AIR***.................................1
PLASTIC..........................................1
46 63463 AIR CLEANER,NELSON***.............1
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 includes items 1, 44 and 45; to SN
21 6021 WASHER,LOCK,.375 4162
22 37002 COUPLER,HUB,15 TOOTH 47 53124 HOSE,AIR INT.2.5 IDX12" W/450....1
7/16BOLT*.......................................1
23 25571P-S PLATE,PUMP
MOUNT,FORD,PAINTED.................1

Part No. 75859 Z-60/34 75


400 Engine Components January 2015

407.2 Ford LRG-425 EFI Engine - View 2 (from SN 4163 to 4545)

76 Z-60/34 Part No. 75859


January 2015 400 Engine Components

407.2 Ford LRG-425 EFI Engine - View 2 (from SN 4163 to 4545)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 58222 O-RING,FILTER ASSY (60334)*** 27 8177 SCREW,HHC,1/2-13 X 1.5


-- 58223 SEAL,FILTER ASSY (60334)*** 28 6033 WASHER,LOCK,0.5"
-- 58380 FILTER INDICATOR-(60334) 29 Ref. Pump Assembly (refer to 708.1)
-- 60334 FILTER ASSY,HIGH PRESS SAE-12* 30 53024 SCR,M 10X40 LG HEX FLG. SERR.
-- 60857 FILTER,ELEMENT,BETA(5)=1000 31 7713 NUT,LP NYLOCK,3/8-16
1 53952 BRKT,AIR CLEANER 32 6097 WASHER,FLAT,USS,3/8",Y
ORIENTATION**..............................1 33 81632 BRASS WATER FITTING,5/8..........2
2 88457 ENGINE PERFORMANCE MODULE 34 52762 HOSE,WATER INLET,LRG425
T1....................................................1 EFI...................................................1
3 6888 SCREW,HHC,1/4-20 X 1 35 81635 FITTING,1/4PIPEX3/8"TUBE,ELBOW.1
4 6356 WASHER,LOCK,.25 36 81748 FITTING,3/8 NPTX3/4 HOSE
5 6638 WASHER,FLAT,USS,1/4"Y BARB...............................................1
6 56912 SPRING CLIP,1/4-20,.025-.15X.5.....7 37 53832 HOSE,FIRE RES.,5/8 ID,BULK
7 27142 GASKET,EXHAUST.........................1 38 19859 ELBOW,010202-6-4.........................1
8 77885 MUFFLER,FORD LRG 39 88757 VALVE,LP LOCKOUT
S40-60-80***....................................1 W/CONN***.....................................1
9 88450 SENSOR,OXYGEN LRG425EFI.....1 40 81630 REGULATOR,LP,MODEL J
10 65460 NUT-FLANGE,7/16-14 NOLFF.............................................1

11 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 -- 57471 PLATE, HOLD DOWN HANDLE

12 34619 BUMPER,RUBBER***.....................3 41 89076P BRACKET,AIR FILTER,FORD


GAS.................................................1
13 29606 RING GEAR,FORD***.....................1
42 81634 FITTING,1/2NPT X
13 29616 STARTER,ENGINE,FORD 5/8HOSE,ELBOW...........................1
LSG/LRG***.....................................1
43 63463 AIR CLEANER,NELSON***.............1
14 63426 PLUG,070109-8...............................1
44 62420 FILTER,AIR***.................................1
15 63427 HOSE ASSY,FORD OIL DRAIN
1/2"..................................................1 45 63463 AIR CLEANER,NELSON***.............1
includes items 1, 45 and 46; from SN
16 53910 GASKET, FORD OIL DRAIN...........1 4163 to SN 4545
17 33024 FLYWHEEL FLANGE,GREEN 46 53124 HOSE,AIR INT.2.5 IDX12" W/450....1
PLASTIC..........................................1
18 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
19 6021 WASHER,LOCK,.375
20 37002 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
21 25571P-S PLATE,PUMP
MOUNT,FORD,PAINTED.................1
22 6090 SCREW,HHC,1/4-20 X .75
23 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
24 89077P BRACKET,FILTER MOUNT.............1
25 5397 WASHER,FLAT,USS,5/16",Y
26 6175 SCREW,HHC,3/8-16 X 1

Part No. 75859 Z-60/34 77


400 Engine Components January 2015

408.1 Ford LRG-425 EFI Engine - View 3 (to SN 4545)

78 Z-60/34 Part No. 75859


January 2015 400 Engine Components

408.1 Ford LRG-425 EFI Engine - View 3 (to SN 4545)

Item Part No. Description Qty. Item Part No. Description Qty.

1 77170 HOSE,LOWER RADIATOR,Z45......1 32 6356 WASHER,LOCK,.25


2 22672 CLAMP,HOSE,1.75..........................4 33 75650-S WELDMENT PLATE ENGINE
3 54862 HOSE, UPPER RADIATOR.............1 TANK...............................................1

4 27943 CAP,RADIATOR,FORD***...............1 34 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4

5 28717 VALVE,DRAIN,FORD,BLOCK,RAD. 35 6096 SCREW,HHC,1/2-13 X 2 GR5

5 33969 RADIATOR,FORD,LRG...................1 36 28234P-S PLATE,ENGINE


MOUNT,PAINTED............................1
6 6091 NUT,NYLOCK,1/4-20
37 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
7 6638 WASHER,FLAT,USS,1/4"Y
38 33418 WASHER,FLAT,.625 X 2.25 X.15
8 6888 SCREW,HHC,1/4-20 X 1
39 27034 SCREW,HHC,M10 X 25MM,GR 8.8
9 54071 COOLANT RETURN
SYSTEM,Z45***..............................1 40 6021 WASHER,LOCK,.375

-- 72327 CAP, COOLANT RET SYS(54071) 41 32339 CLAMP,1.75,#28 X 3/8,RUB CUSH*

10 53528-S SHROUD, FORD RADIATOR, 42 53290-S WELDMENT,RH,ENGINE


BLUE...............................................1 MOUNT...........................................1

11 73612 SCREW,PHM,10-24X.50,SELF TAP 43 6086 NUT,LP NYLOCK,1/2-13

12 73613 WASHER,STAR,#10,PLTD 44 6095 WASHER,FLAT,USS,1/2",Y

13 53425-S WELDMENT,RH,ENGINE 45 18503 NUT,LOCKING-LG.FLANGE,5/16-18


MOUNT...........................................1 46 34942P-S STRUT,RH,FORD
14 8516 SCREW,HHC,3/8-16 X 1.50,GR5 RADIATOR,PAINT...........................1

15 6097 WASHER,FLAT,USS,3/8",Y 47 48498 ISOLATOR,AIR FILTER MOUNT.....2

16 4828 NUT,NYLOCK,3/8-16 48 34927P-S SHROUD,RADIATOR LRG 423


BLUE**............................................1
17 24038 SHOCK MOUNT,SMALL.................2
49 34943P-S MOUNT,RAD.SUPPT,LH,BLUE.......1
18 34929-S WELDMENT,RADIATOR MOUNT
LRG423...........................................1
19 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
20 8170 NUT,WING,1/4-20
21 30784-975 THREADED ROD,(1/4-20),9.75.......2
22 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
23 T113653 CABLE ASSY,2/0,NEG,BLK,72.......1
24 18189 BOOT,BATTERY
TERMINAL,RED..............................1
25 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
26 T113655 COUPLING, 28MM (106113)..........1
27 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
28 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8
29 6036 WASHER,LOCK,.625 PLTD
30 13064 WASHER,FLAT,.625 HARDENED
31 6090 SCREW,HHC,1/4-20 X .75

Part No. 75859 Z-60/34 79


400 Engine Components January 2015

409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)

80 Z-60/34 Part No. 75859


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409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102107 HARNESS,FORD EFI 2004*** 17 102977 HOSE FITITNG,BRASS,AIR


-- 27412 PIVOT STOP BRACKET,AWP2 30/36 CLEANER........................................1

-- 35817 STUD,EXHAUST 18 54598P SHROUD,RADIATOR,FORD


MANIFOLD-FORD,LRG LGR425,PA......................................1

-- 35818 NUT,EXHAUST 19 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS


MANIFOLD-FORD,LRG 20 6146 WASHER,FLAT,MS,#10,Y
-- 49735 ENGINE,FORD LRG 425,EFIZ45 21 102010P FORMING,FAN
(remanufactured long block only, does GUARD,FORD,PAINTED.................1
not include starter, alternator, radiator 22 6090 SCREW,HHC,1/4-20 X .75
or fuel system)
23 6638 WASHER,FLAT,USS,1/4"Y
-- 57767 SCRUBBER,EXHAUST,FORD,EFI
24 6091 NUT,NYLOCK,1/4-20
1 54071 COOLANT RETURN
SYSTEM,Z45***..............................1 25 88450 SENSOR,OXYGEN LRG425EFI.....1
-- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH 26 77170 HOSE,LOWER RADIATOR,Z45......1
-- 72327 CAP, COOLANT RET SYS(54071) -- 13014 CLAMP,HOSE,2.25" DIA.
2 88847 HOSE,AIR CLEANER TO 27 1702 HOSE-HEATER,5/8 ID-BLACK
INTAKE............................................1 28 102074 ELBOW,90DEG, .63 HS X.375
3 45435 CLAMP,HOSE,2.50"***....................3 MPT.................................................1
4 111634 AIR CLEANER,FORD,T3................1 29 19363 ELBOW,130239-4-4.........................1
-- 227988 VACUATOR VALVE 30 70525 REGULATOR,LPG...........................1
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB 31 19358 CONNECTOR,010102-6-4
-- 58247 AIR CLEANER CAP/ FORD/NOLFF 31 88757 VALVE,LP LOCKOUT
W/CONN***.....................................1
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG
32 102072 FITTING, STR 1/2 NPT X 3/4 HS.....1
5 53952 BRKT,AIR CLEANER
ORIENTATION**..............................1 33 102073 ELBOW,90 DEG,3/8NPT X 1/2
FNPT...............................................1
6 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................2 34 81778 HOSE,3/4" COOLANT.....................1
7 6782 NUT,NYLOCK,5/16-18 35 102118 FORMING,HEAT SHIELD,FORD.....1
includes item 47
8 10107 SCREW,HHC,5/16-18 X .75
36 32064 CLAMP,MUFFLER,1.75 INCH.........2
9 102121 CLAMP,MUFFLER,1-7/8 IN.............2
37 77139 FILTER ASY,M
10 102109P FORMING,MUFFLER PRESS,SAE8,WOIND*....................1
SUPPORT,PNTD.............................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
11 102009 TAILPIPE,FORD LRG 425,
S40/S45...........................................1 38 102100P FORMING,FILTER
BRACKET,PAINTED........................1
12 106486 SENSOR,AIR,CAT MONITOR***.....1
39 6356 WASHER,LOCK,.25
13 106178 WELDMENT,MUFFLER,FORD
TIER2..............................................1 40 70419 DIP STICK TUBE,FORD GAS.........1
13 55030 MUFFLER,PURIS40,S&Z60,S80 -- 52566 DIPSTICK, OIL LEVEL,LRG425 EFI
FORD 41 89973 EXHAUST PIPE ASSEMBLY,
14 89954 WELDMENT,ENGINE TRAY,Z60.....1 FORD..............................................1
15 102104 TUBE,INTAKE,2.50 OD X 15.63".....1 -- 102134 GASKET,EXHAUST FORD TIER II
16 54862 HOSE,UPPER RADIATOR,Z45.......1 -- 72343 GASKET,EXH
FLANGE-PERKINS54555

Part No. 75859 Z-60/34 81


400 Engine Components January 2015

409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)


(continued)

Item Part No. Description Qty.

42 102779P FORMING,HEAT SHLD


SUPPORT,PTD................................1
-- 4828 NUT,NYLOCK,3/8-16
-- 6021 WASHER,LOCK,.375
-- 8255 SCREW,HHC,3/8-16 X .75
43 49898 MAP SENSOR, EFI.........................1
44 45708 HOOK,BATT HOLD DOWN,10".......2
45 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
-- 89631 CABLE,#2GA.,NEG.,BLACK,57",S40
-- 89650 BATTERY CABLE,2/0,POS.RED,19"
46 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
47 102103 TUBE,INTAKE,2.50 OD X 13".........1
-- 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
49 8255 SCREW,HHC,3/8-16 X .75
50 6021 WASHER,LOCK,.375
51 102350P FORMING,RAD.SHROUD,FORDZ60,PTD.1

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409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)


(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 83


400 Engine Components January 2015

410.1 Ford LRG-425 EFI Engine - View 2 (from SN 4546)

84 Z-60/34 Part No. 75859


January 2015 400 Engine Components

410.1 Ford LRG-425 EFI Engine - View 2 (from SN 4546)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 65770 BELT,TIMING,FORD LRG423/425EFI 31 6097 WASHER,FLAT,USS,3/8",Y


1 89921 WELDMENT,COOLANT BOTTLE 32 4828 NUT,NYLOCK,3/8-16
MOUNT...........................................1 33 6021 WASHER,LOCK,.375
2 67537 SCREW,HHC,M5 X 12MM 34 6175 SCREW,HHC,3/8-16 X 1
3 49413 WASHER,FLAT, M5 YELLOW ZINC 35 Ref. Drive Pump (refer to 708.1)
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 36 Ref. Function Pump (refer to 708.1)
5 106485 MIXER,AIR VALVE,TIER II 37 106487 ENGINE PERFORMANCE MODULE
FORD**............................................1 T2....................................................1
6 35434 CLAMP,HOSE,2.00***.....................2 -- 106605 HARNESS,ENGINE W/RELAY BOX
7 102117 HOSE,2.0 ID X 2.0" LG...................1 T2
8 102128 HOSE,VAC 3/16 FORD TIER II.......1 -- 128903 JUMPER,THROTTLE BODY,FORD
9 102119 HOSE,3/4,LP.......................8-inches 2.5L
from regulator to mixer 38 6145 SCREW,HHC,1/4-20 X 1.5
10 102065P BAR,HARNESS CONNECTOR 39 6356 WASHER,LOCK,.25
MOUNT...........................................1 40 6090 SCREW,HHC,1/4-20 X .75
11 65892 CONN. ASSY,7.9 TUBE X6.35 41 56912 SPRING CLIP,1/4-20,.025-.15X.5
HOSE..............................................1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1 43 101127P FORMING,LH MUFFLER SUPPORT
PNT.................................................1
13 65453 BRACKET-FUEL FILTER (52567)....1
44 101128P FORMING,MUFFLER CLAMP,
14 58967 FUEL PRESSURE PAINTED.........................................1
REG,425EFI***................................1
45 6888 SCREW,HHC,1/4-20 X 1
15 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
46 6091 NUT,NYLOCK,1/4-20
16 6146 WASHER,FLAT,MS,#10,Y
47 102068P FORMING,MEGAJECTOR
17 6178 NUT,NYLOCK,10-32 MOUNT,PNTD.................................1
18 23057 SCREW,HHC,M8 X 20MM 48 49375 SCREW,HHC,M6 X 16
19 49408 WASHER,LOCK,M8 49 49407 WASHER,LOCK,M6
20 53821P BRACKET,MAP 50 70527 MEGAJECTOR,FUEL KIT...............1
SENSOR,PAINTED.........................1
-- 106491 HARNESS,JUMPER,MEGAJECTOR
21 49407 WASHER,LOCK,M6
51 102013P FORMING,RADIATOR
22 33960 ALTERNATOR,LRG-423 SUPPORT,LH..................................1
RE-BUILT*.......................................1
52 75185 SCREW,HHC,M8X1.25X
23 89917P PLATE,AIR FILTER 70MM,GR8.8
MOUNT,FORD.................................1
53 48498 ISOLATOR,AIR FILTER MOUNT.....2
24 10107 SCREW,HHC,5/16-18 X .75
54 52076 FAN, LSG423/LRG425....................1
25 6782 NUT,NYLOCK,5/16-18
-- 70489 SPACER,FAN TO WATERPUMP
26 106271P CLAMP,FORD LRG425
MUFFLER,PAINTED.......................1
27 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
28 25548 SCREW,HHC,M10 X 40MM,GRD8
29 22700 WASHER,LOCK,M10
30 14033 SCREW,HHC,3/8-16 X 2.75

Part No. 75859 Z-60/34 85


400 Engine Components January 2015

411.1 Ford LRG-425 EFI Engine - View 3 (from SN 4546)

86 Z-60/34 Part No. 75859


January 2015 400 Engine Components

411.1 Ford LRG-425 EFI Engine - View 3 (from SN 4546)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. HOSE, UPPER RADIATOR.............1 31 70423P REAR ENGINE


refer to 409.1 MOUNT,PAINTED............................1
2 22672 CLAMP,HOSE,1.75..........................1 32 64079 BELL HOUSING KIT, FORD
3 33966 THERMOSTAT, FORD LRG.............1 425EFI.............................................1
kit includes; 89811 Pump Mount
4 52575 GASKET,THERM.HSNG O-RING....1 Housing, 89813 Flex Plate, 37003 15
5 33970 COIL, ELECTRONIC IGN., FORD...1 tooth Hub Coupler, and 102136
Screws 7/16-14 X 1.25
6 49881 OIL FILLER CAP FOR LRG
ENGINE...........................................1 -- 102136 SCREW,SHC,7/16-14 X 1.25
7 52570 SPARK PLUG WIRE SET, -- 37003 COUPLER,HUB,15 TOOTH
LRG425EFI......................................1 7/16BOLT*
8 106490 SPARK PLUG..................................4 -- 89811 HOUSING,PUMP MOUNT (64079)
9 89812 SWITCH,OIL PRESSURE ASSY.....1 -- 89813 FLEX PLATE,COUPLER (64079)
10 28656 FILTER,OIL,FORD...........................1 33 24038 SHOCK MOUNT,SMALL.................4
Genie genuine part -- 15086 WASHER,FLAT,.375 X 1.5 X .125
-- 1259054 FILTER, OIL, FORD -- 4828 NUT,NYLOCK,3/8-16
Genie aftermarket
34 101121P FORMING,RADIATOR SUP
11 70423P REAR ENGINE PNTD...............................................1
MOUNT,PAINTED............................1
35 33963 PUMP, WATER, WITH GASKET......1
12 33957 VALVE,PCV-FORD LRG***..............1
-- 33964 GASKET, WATER PUMP
13 6198 NUT,NYLOCK,1/2-13
-- 52078 PULLEY,FORD ENGINE,LRG-423***
14 70452 ISOLATOR,ENGINE
VIBRATION***.................................4 36 102794 SCREW,HHC,M8 X1.25X40,GRD10.9

15 102066P CASTING,WASHER,REBOUND,PAINTED 37 33277 WASHER,FLAT,M8,YELLOW ZINC

16 6095 WASHER,FLAT,USS,1/2",Y 38 52580 BELT,SERPENTINE,LRG425


EFI***...............................................1
17 39479 SCREW,HHC,1/2-13 X 2.75
-- 65770 BELT,TIMING,FORD LRG423/425EFI
18 44064 SCREW,HHC,M10 X 30MM,
39 65454 BOLT-FLANGE,M6 X 22MM(52573)
19 22700 WASHER,LOCK,M10
40 13014 CLAMP,HOSE,2.25" DIA.................1
20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8
41 72358 WATER INLET TUBE, FORD..........1
21 49408 WASHER,LOCK,M8
42 33972 SENSOR,COOLANT TEMP*...........1
22 101118P ENGINE MOUNT FOOT,LH
PNTD...............................................1 43 65456 SENDING UNIT-H20TMP
LRG425EFI*....................................1
23 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1
24 8516 SCREW,HHC,3/8-16 X 1.50,GR5
25 6097 WASHER,FLAT,USS,3/8",Y
26 4828 NUT,NYLOCK,3/8-16
27 101119P ENGINE MOUNT FOOT,RH
PNTD...............................................1
28 6175 SCREW,HHC,3/8-16 X 1
29 27920 RELAY, STARTER, Z45GP91..........1
30 29606 RING GEAR,FORD***.....................1
30 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1

Part No. 75859 Z-60/34 87


400 Engine Components January 2015

412.1 Engine Tray and Battery

88 Z-60/34 Part No. 75859


January 2015 400 Engine Components

412.1 Engine Tray and Battery

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75


2 6356 WASHER,LOCK,.25
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
4 5397 WASHER,FLAT,USS,5/16",Y
5 4828 NUT,NYLOCK,3/8-16
6 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................3
7 6036 WASHER,LOCK,.625 PLTD
8 13064 WASHER,FLAT,.625 HARDENED....3
9 6888 SCREW,HHC,1/4-20 X 1
10 6638 WASHER,FLAT,USS,1/4"Y
11 6091 NUT,NYLOCK,1/4-20
12 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
13 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
Deutz and Perkins Models
-- 89954 WELDMENT,ENGINE TRAY,Z60
Ford Models
14 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
15 30784-975 THREADED ROD,(1/4-20),9.75.......2
16 8170 NUT,WING,1/4-20
17 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 122056 BATTERY CABLE,1/0 GA,RED 45"
Perkins Models
-- 122057 BATTERY CABLE,1/0 GA,BLK 48"
Perkins Models
-- 122058 BATTERY CABLE,1/0 GA,BLK 30"
Deutz Models
-- 49869 CORROSION INHIBITOR COATING
-- 81563 BATT.CABLE,2/0,BLACK,48"
Ford Models
-- 89651 BATTERY CABLE,2/0,POS.RED,45"
Ford Models
18 30271 PAD,ENGINE SLIDE........................2
19 30230P FILTER MOUNT BRACKET.............1
20 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000

Part No. 75859 Z-60/34 89


500 Boom Components January 2015

501.1 Secondary Boom - View 1

90 Z-60/34 Part No. 75859


January 2015 500 Boom Components

501.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 5387 SCREW,HHC,3/8-16 X 4 -- 102985 LOWER SEC BM ASSY W/SYM


2 7713 NUT,LP NYLOCK,3/8-16 DECALS
includes items 25 and 31
3 30198 PIN,2.25DIAX31.75LG,2HOLE........2
25 18722 BEARING,2.25IDX2.50ODX1.50L*..6
4 30050-S LOWER TENSION MEMBER
WELDMENT....................................2 26 102174 HARNESS,SECONDRY BOOM
STOW,Z60.......................................2
5 12981 SCREW,HHC,3/8-16 X 4.5
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING
6 102982 SECONDARY BOOM CYL W/ WORD
DEC -- 19491 CONTACTOR,LIMIT SWITCH
includes items 7 and 8 -- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
-- 102983 SECONDARY BOOM CYL W/SYM 27 226419 BRKT.,LWR LIMIT SWITCH............1
DECAL.............................................1 28 8914 SCREW,HHC,1/4-20 X .625
includes items 7 and 8
29 22541 SCREW,RHM,10-32 X 1.5
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part 30 6178 NUT,NYLOCK,10-32
63208 31 27695 BEARING,FL,1.75IDX1.94ODX1.50L.2
-- 31310 BEARING,GARLOCK,28DU24 32 30199 PIN,1.75DIAX4.50LG,THREADED...2
-- 63348 SEAL KIT CYL.Z60(63208) 33 102776P CABLE COVER CLIP,PNTD..........14
(not shown) use with cylinder part
34 102774P COVER,CABLE,TANK
63208
SIDE,LH,PNTD................................1
7 40405 VALVE,CNTERBAL.CBBB-LHN@3000** ground controls/tank side
use with cylinder 121854 (part of
35 102775P COVER,CABLE,ENGINE
102982 and 102983)
SIDE,RH,PTD..................................1
8 32722 VALVE,COUNTERBAL.CBCG-LJN@3000 engine side
use with cylinder 121854 (part of
36 6091 NUT,NYLOCK,1/4-20
102982 and 102983)
9 31306 CONNECTING LINK ASSY
includes item 10
10 30222 BEARING,FL,1.25IDX1.41ODX1.50L.1
11 6326 SCREW,HHC,3/8-16 X 3.................4
12 5397 WASHER,FLAT,USS,5/16",Y
13 45226 ROD END,.375 X 3.69
14 4828 NUT,NYLOCK,3/8-16.......................1
15 30202 PIN,1.25DIAX14.12LG,1HOLE........2
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 6033 WASHER,LOCK,0.5"
18 30418 ROD END,.50 X 4............................2
19 30201 PIN,2.25DIAX24.63LG,1HOLE........2
20 46005 LOWER LIMIT SWITCH CAM.........1
21 6888 SCREW,HHC,1/4-20 X 1
22 6356 WASHER,LOCK,.25
23 6638 WASHER,FLAT,USS,1/4"Y
24 102984 LOWER SEC. BM ASSY W/ WORD
DEC.................................................1
includes items 25 and 31

Part No. 75859 Z-60/34 91


500 Boom Components January 2015

502.1 Secondary Boom - View 2

92 Z-60/34 Part No. 75859


January 2015 500 Boom Components

502.1 Secondary Boom - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 30418 ROD END,.50 X 4............................5 33 30052P UPPER PIVOT


2 10597 SCREW,HHC,1/2-13 X 1.25 GR5 WELDMENT,PAINTED....................1

3 6033 WASHER,LOCK,0.5" 34 46004 UPPER LIMIT SWITCH CAM..........1

4 30193 PIN,1.75DIAX8.50LG,1HOLE..........5 35 6888 SCREW,HHC,1/4-20 X 1

5 119620 BEARING,1.75IDX2.00ODX1.50L..12 36 6356 WASHER,LOCK,.25

6 111373 Z60 UPPER SECONDARY BOOM


ASSY
(includes items 5 and 16)
7 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8
8 6024 NUT,NYLOCK,5/8-11
9 30050-S LOWER TENSION MEMBER
WELDMENT....................................2
10 Ref. Primary Boom Rest (refer to 504.1)
11 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8
12 13064 WASHER,FLAT,.625 HARDENED....2
13 5387 SCREW,HHC,3/8-16 X 4
14 7713 NUT,LP NYLOCK,3/8-16
15 30198 PIN,2.25DIAX31.75LG,2HOLE........2
16 18722 BEARING,2.25IDX2.50ODX1.50L*..4
17 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
18 4828 NUT,NYLOCK,3/8-16
19 45226 ROD END,.375 X 3.69.....................1
20 30202 PIN,1.25DIAX14.12LG,1HOLE........1
21 31309 LOWER MIDPIVOT ASSY,Z60........1
(includes item 16)
22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
23 31306 CONNECTING LINK ASSY.............1
(includes item 22)
24 30328 PIN,1.75DIAX6.00LG,1HOLE..........1
25 Ref. Secondary Boom Lift Cylinder (refer
to 501.1)
26 30180-S WELDMENT, CYLINDER
MOUNTING.....................................1
27 119620 BEARING,1.75IDX2.00ODX1.50L..12
28 102776P CABLE COVER CLIP,PNTD..........14
29 31307 UPPER LEVELING LINK ASSY......2
(includes item 5)
30 102773P COVER,CABLE,UPR TNSN
ARM,PTND......................................2
31 6091 NUT,NYLOCK,1/4-20
32 6638 WASHER,FLAT,USS,1/4"Y

Part No. 75859 Z-60/34 93


500 Boom Components January 2015

503.1 Upper Pivot

94 Z-60/34 Part No. 75859


January 2015 500 Boom Components

503.1 Upper Pivot

Item Part No. Description Qty.

1 119620 BEARING,1.75IDX2.00ODX1.50L....2
2 12906 WASHER,FENDER,.25 X 1.25 X.062
3 7339 SCREW,HHC,1/4-20 X .5
4 6356 WASHER,LOCK,.25
5 30192 PIN,MASTER CYLINDER...............1
6 REF. Primary Boom Tube Assembly
(refer to 505.1)
7 30194 PIN,1.75DIAX5.25LG,1HOLE..........1
8 30418 ROD END,.50 X 4............................3
9 6096 SCREW,HHC,1/2-13 X 2 GR5
10 6198 NUT,NYLOCK,1/2-13
11 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
use with cylinder part 121853
12 31310 BEARING,GARLOCK,28DU24........4
13 REF. CYLINDER, LIFT.............................1
Previous cylinder part 63207 is no
longer available. For replacement
order cylinder part 121853
-- 121853 CYLINDER, PRIMARY LIFT Z60
includes items 11, 12 and 14
-- 63347 SEAL KIT CYL.Z60(63207)
(not shown) use with cylinder part
63207
14 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part
63207
-- 40405 VALVE,CNTERBAL.CBBB-LHN@3000**
use with cylinder part 121853
15 30195 PIN,1.75DIAX18.13LG,1HOLE........1
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 6033 WASHER,LOCK,0.5"
18 30196 PIN,1.25DIAX11.50LG,1HOLE........1
19 45226 ROD END,.375 X 3.69.....................1
20 8516 SCREW,HHC,3/8-16 X 1.50,GR5
21 4828 NUT,NYLOCK,3/8-16
22 30191 PIN,1.75DIAX13.50LG,1HOLE........1
23 30052P UPPER PIVOT
WELDMENT,PAINTED....................1
24 65463 BEARING,GARLOCK 20DU12........4
25 63211 CYLINDER, MASTER.....................1
includes item 24
-- 63351 SEAL KIT CYL.Z60(63211)

Part No. 75859 Z-60/34 95


500 Boom Components January 2015

504.1 Upper Pivot and Primary Boom Rests

96 Z-60/34 Part No. 75859


January 2015 500 Boom Components

504.1 Upper Pivot and Primary Boom Rests

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75


2 6356 WASHER,LOCK,.25
3 45209 WEAR PAD,4X2X.5 W/INSERT***....4
4 53811 WEAR PAD,5X1.5X1 W/INSERTS....1
5 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
6 13064 WASHER,FLAT,.625 HARDENED....2
7 6024 NUT,NYLOCK,5/8-11
8 30333P PRIMARY BOOM
REST,PAINTED...............................1
9 6175 SCREW,HHC,3/8-16 X 1
10 6021 WASHER,LOCK,.375
11 17712 SCREW,FHS,3/8-16 X 1.75
12 63374 WEAR PAD, BOOM REST..............1
13 4828 NUT,NYLOCK,3/8-16

Part No. 75859 Z-60/34 97


500 Boom Components January 2015

505.1 Primary and Extension Booms

98 Z-60/34 Part No. 75859


January 2015 500 Boom Components

505.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 102986 PRI BOOM TUBE ASSY W/WORD -- 31082 VALVE,COUNTERBALANCE 2500


DECA...............................................1 PSI*
-- 102987 PRI BOOM TUBE ASSY W/SYM use with cylinder 89060 (retract)
DECAL -- 75849 VALVE,COUNTERBALANCE 2500PSI
2 6175 SCREW,HHC,3/8-16 X 1 use with cylinder 89060 (extend)

3 6021 WASHER,LOCK,.375 26 Ref. Hydraulic Hoses and Fittings


(refer to 713.1)
4 29080 SHIM,WEAR PAD,5X 1.5 16GA
27 19440 PIN,CLEVIS,1 X 2.5 LG...................1
5 38620 SHIM,WEAR PAD,5 X 1.5,14GA
28 74389 RUE RING 1.00...............................1
6 30137 WEAR PAD,5 X 1.5 X .50
W/NUTS..........................................9 29 89186 HARNESS,BOOM
RETRACTED,Z60............................1
7 30139 WEAR PAD,6.5 X 5 X.625 to SN 4495
W/INSER.........................................3
-- 102175 HARNESS,BOOM RETRACT, Z60
8 30472 SHIM,PRIMARY BOOM,.064 THK. from SN 4496
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 19491 CONTACTOR,LIMIT SWITCH
10 6091 NUT,NYLOCK,1/4-20 -- 88356-11103 SWITCH,LIMIT,W/RLR ARM,NO/NC
11 6638 WASHER,FLAT,USS,1/4"Y -- 89756 NECK/HEAD-LIMIT SWITCH (88356)
12 8179 SCREW,HHC,1/4-20 X 2.25 -- 97128 ROLLER ARM,LIMIT SWITCH***
13 30255 WASHER,SHIM,1.27 X 2.13 X .062 30 22541 SCREW,RHM,10-32 X 1.5
14 30116 CYLINDER MOUNT BAR................1 31 6178 NUT,NYLOCK,10-32
15 45303 NUT,NYLOCK,1.125-12
16 30272 PAD,EXTENSION CYLINDER.........1
17 30021 EXTENSION TUBE END CAP........1
18 6888 SCREW,HHC,1/4-20 X 1
19 6356 WASHER,LOCK,.25
20 56912 SPRING CLIP,1/4-20,.025-.15X.5
21 31086 EXTENSION BOOM TUBE
ASSY,Z60........................................1
-- 30434 BEARING,1.25IDX1.50ODX0.88L
22 30186 PIN,1.25DIAX6.67LG,2RING..........2
23 824164 SNAP
RING,EXTERNAL,1.25,ZAG...........4
24 8255 SCREW,HHC,3/8-16 X .75
25 111177 CYL,EXT,2.5 X 112.25,Z60.............1
replaces older cylinder 89060
-- 36648 VALVE,COUNTERBALANCE 2500
PSI*
use with cylinder 111177 (extend)
-- 74872 VALVE,COUNTERBALANCE 3000
PSI*
use with cylinder 111177 (retract)
-- 89296 SEAL KIT,CYLINDER (89060)
use with cylinders 89060 and 111177

Part No. 75859 Z-60/34 99


500 Boom Components January 2015

506.1 Cable Track

100 Z-60/34 Part No. 75859


January 2015 500 Boom Components

506.1 Cable Track

Item Part No. Description Qty.

1 22541 SCREW,RHM,10-32 X 1.5


2 6178 NUT,NYLOCK,10-32
3 89184 HARNESS,PRIMARY
BOOM,STOW,Z60...........................1
to SN 4495
-- 102173 HARNESS,PRIMARY BOOM
STOW,Z60
from SN 4496
-- 19491 CONTACTOR,LIMIT SWITCH
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
6 6356 WASHER,LOCK,.25
7 6638 WASHER,FLAT,USS,1/4"Y
8 30388 PIVOT TUBE/SPACER Z60.............2
9 30387 CABLE PROTECTOR......................1
10 6198 NUT,NYLOCK,1/2-13
11 6095 WASHER,FLAT,USS,1/2",Y
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
13 5397 WASHER,FLAT,USS,5/16",Y
14 7713 NUT,LP NYLOCK,3/8-16
15 30389 TRACK TUBE GUIDE......................1
16 6091 NUT,NYLOCK,1/4-20
17 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
order as needed
18 102703 COVER,DRILLED***........................1
19 6889 NUT,LP NYLOCK,1/4-20
20 8255 SCREW,HHC,3/8-16 X .75
21 6021 WASHER,LOCK,.375
22 30377 TRACK,PLASTIC CABLE,43
LINKS..............................................1
-- 58919 REPAIR LINK,7 LINKS***
-- 58920 REPAIR LINK END SET (42763)*
-- 58927 LINK,NYLATRAC KS6-5.4***
23 30315 TRACK TUBE WELDMENT.............1
24 6888 SCREW,HHC,1/4-20 X 1

Part No. 75859 Z-60/34 101


500 Boom Components January 2015

507.1 Jib Boom and Platform Rotator

102 Z-60/34 Part No. 75859


January 2015 500 Boom Components

507.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 31086 EXTENSION BOOM TUBE 19 6638 WASHER,FLAT,USS,1/4"Y


ASSY,Z60........................................1 20 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
2 45226 ROD END,.375 X 3.69.....................9 21 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
3 8516 SCREW,HHC,3/8-16 X 1.50,GR5 22 65463 BEARING,GARLOCK 20DU12........8
4 4828 NUT,NYLOCK,3/8-16 23 226537 CYLINDER,SLAVE..........................1
5 30188 PIN,1.25DIAX8.50LG,1HOLE..........2 replaces previous cylinder 63212 (no
6 30189 PIN,1.25DIAX13.75LG,2HOLE........2 longer available), includes item 22

7 53258 COMPRESSION MEMBER -- 29083 VALVE,COUNTERBALANCE,2500


WELD,MACH...................................2 PSI*
use with cylinder 63212
8 27326 PIN,1.25 X 7.57 IN,1HOLE..............2
-- 63352 SEAL KIT CYL.Z60(63212)
9 13918 SCREW,HHC,3/8-16 X use with cylinder 63212 or 226537
1.75,GRD.8......................................2
-- 74872 VALVE,COUNTERBALANCE 3000
10 30219 BEARING,FL,1.25ID X 1.41OD X PSI*
1.......................................................4 use with cylinder 226537
11 102990 JIB ASSY WITH WORD DECALS....1 24 5397 WASHER,FLAT,USS,5/16",Y
includes item 10; to SN 4460
25 21604 SCREW,HHC,3/8-16 X 3.25
-- 102532 Z60 JIB ASSY WITH SYM DECALS
includes item 10; from SN 4461 26 Ref. Jib Boom/Platform Rotate
Manifold (refer to 707.1)
-- 102991 JIB ASSY WITH WORD DECALS
includes item 10; from SN 4461 27 63214 CYLINDER,JIB,Z60.........................1
includes item 22
-- 30194 PIN,1.75DIAX5.25LG,1HOLE
includes item 10; to SN 4460 -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**

12 30220 BEARING,1.25ID X 1.5OD X -- 63354 SEAL KIT CYL.Z60(63214)


0.69L................................................4 28 30255 WASHER,SHIM,1.27 X 2.13 X .062
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 29 6091 NUT,NYLOCK,1/4-20
14 31095 PLATFORM LEVELING 30 30411-S COVER,CABLE,JIB PAINTED.........1
ASSEMBLY......................................1 31 18666 CLAMP,1.00,#16 X 1/4,RUB
includes item 12 CUSH..............................................2
15 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1
16 30370 BEARING,1.25IDX1.5ODX1.00L.....2
17 94399 ROTATOR ASSMBLY.......................1
includes item 16, previous rotator part
63509 is no longer available, order
rotator 94399
-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
use with rotator 63509
-- 122944 SEAL KIT,8K ROTATOR***
use with rotator 94399
-- 62417 SEAL KIT,PLAT ROTATE***
use with rotator 63509
-- 75395 BEARING KIT,PLAT
ROTATOR,SUPER
use with rotator 63509
18 6145 SCREW,HHC,1/4-20 X 1.5

Part No. 75859 Z-60/34 103


600 Platform Components January 2015

601.1 Platform Installation - View 1

104 Z-60/34 Part No. 75859


January 2015 600 Platform Components

601.1 Platform Installation - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 89335 PLATFORM ASSY 6FT W/DECALS -- 89750 PLATFORM ASSY 4FT W/DECAL
ANS A/SO
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89337 PLATFORM ASSY 8FT W/DECALS -- 89751 PLATFORM ASSY 5FT W/DECALS
ANS ASA
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89742 PLATFORM ASSY 4FT W/DECALS -- 89752 PLATFORM ASSY 6FT W/DECALS
ANS ASA
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89743 PLATFORM ASSY 5FT W/DECALS -- 89753 PLATFORM ASSY 8FT W/DECALS
ANS ASA
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89746 PLATFORM ASSY 4FT W/DECALS 1 6888 SCREW,HHC,1/4-20 X 1
AUS 2 6356 WASHER,LOCK,.25
Assemblies with Word Decals;
Australia n models 3 6638 WASHER,FLAT,USS,1/4"Y
-- 89747 PLATFORM ASSY 5FT W/DECALS 4 56912 SPRING CLIP,1/4-20,.025-.15X.5
AUS 5 73610P-S STEP PLATFORM ENTRY
Assemblies with Word Decals; PAINTED.........................................1
Australia n models
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 89748 PLATFORM ASSY 6FT W/DECALS
7 6097 WASHER,FLAT,USS,3/8",Y
AUS
Assemblies with Word Decals; 8 4828 NUT,NYLOCK,3/8-16
Australia n models 9 102495 DECAL PLATE ASSY W/WORD
-- 89749 PLATFORM ASSY 8FT W/DECALS DECALS..........................................1
AUS Assemblies with Word Decals; USA
Assemblies with Word Decals; and Canada models
Australia n models -- 89768 DECAL PLATE ASSY W/SYM
-- 89336 PLATFORM ASSY 6FT W/DECALS DECALS
EUR Assemblies with Symbol Decals
Assemblies with Symbol Decals; 10 6090 SCREW,HHC,1/4-20 X .75
European models
11 75067 SCREW,6-32 X 7/8 PPMS ZINC
-- 89338 PLATFORM ASSY 8FT W/DECALS
EUR 12 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
Assemblies with Symbol Decals; includes mounting fasteners
European models 13 102679 OPTION,PLAT SUPPORT,4/5FT
-- 89744 PLATFORM ASSY 4FT W/DECALS SRV.................................................1
EUR -- 94390-S OPTION,PLAT SUPPORT,STD,LRG
Assemblies with Symbol Decals; BM
European models ANSI models
-- 89745 PLATFORM ASSY 5FT W/DECALS -- Ref. WELDMENT,PLATFORM
EUR SUPPORT,CE
Assemblies with Symbol Decals; CE models (refer to 804.1 )
European models 14 Ref. Platform Rotator (refer to 507.1)
15 13585 OUTLET,110V GFCI***....................1

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600 Platform Components January 2015

601.1 Platform Installation - View 1


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 33629 PLATE,UK POWER TO PLATFORM -- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM


-- 33724 KIT,GASKET,UK POWER TO PLAT. Asia and South America

-- T112563 SVC KIT,UK -- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM


RECEPT.REPLACEMENT Asia and South America

16 10775 T-BOX,2.75 X 4.5 X 2.0....................1 -- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM


Asia and South America
17 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1 27 60160P FLOORING,4 FT
PLATFORM,PAINTED.....................1
18 43955 WIRE CABLE,12GA/3 CON.TPE Asia and South America
JKT*.................................996-inches
-- 54247P FLOORING,5 FT
19 4828 NUT,NYLOCK,3/8-16 PLATFORM,PAINTED
20 57201 WASHER,FLAT, 313, HARDENED Asia and South America
21 6550 U-BOLT,3/8 X 1 YZ...........................2 -- 73477P FLOORING, 6'FT PLATFORM
Asia and South America
22 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
-- 73478P FLOORING, 8'FT PLATFORM
23 73928 SCREW,HHC,1-8 X 11,GRD 5***
Asia and South America
24 122079 WASHER,FLAT,1.000,HARDENED..1
28 54274 SCREW,STEP BOLT,1/4-20 X .75
25 29764 NUT,NYLOCK,1-8 Asia and South America
26 77838 WELDMENT W/DECALS,4FT,500LB
AN....................................................1
USA and Canada;
-- 73975 PLATFORM RAIL ASSY, 6FT ANSI
USA and Canada;
-- 73976 PLATFORM RAIL ASSY, 8FT, ANSI
USA and Canada;
-- 77840 WELDMENT W/DECALS,5FT,500LB
AN
USA and Canada;
26A 101374 PLAT ASSEMBLY,4FT,AUSTRALIA
Australia
-- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
Australia
-- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
Australia
-- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA
Australia
26B 101373 PLATFORM ASSEMBLY,4FT,CE/UK
Europe
-- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
Europe
-- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
Europe
-- 101382 PLATFORM RAIL ASSY,8FT,CE/UK
Europe
26C 101375 PLAT ASSEMBLY,4FT,ASIA/S
AM...................................................1
Asia and South America

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600 Platform Components January 2015

602.1 Platform Installation - View 2

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602.1 Platform Installation - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75 16 44743 MANUAL BOX W/DECALS***..........1


2 6638 WASHER,FLAT,USS,1/4"Y USA, Canada, Australia

3 6091 NUT,NYLOCK,1/4-20 -- 24514 BOX,INSTRUCTION STORAGE


Europe, Asia, South America
4 229768 GROMMET,RUBBER,1.0X0.094X1.375.2
17 49219 SLEEVE,NYLON,2.19 ID,BULK
5 8915 SCREW,HHC,1/4-20 X 1.25
18 28443 CABLE TIE,11.5" BLACK................2
6 6356 WASHER,LOCK,.25
19 7713 NUT,LP NYLOCK,3/8-16
7 73931 GUARD,FOOTSWITCH,W/DECAL
ALUM...............................................1 20 5397 WASHER,FLAT,USS,5/16",Y
USA, Canada, Australia 21 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 63766 COVER,FOOT SWITCH 22 Ref. Platform Control Box Assembly
Europe, Asia, South America (refer to 603.1)
8 73587 SCREW,PHIL,10-24 X .75 23 56424 CLAMP,1.25X.5
9 6607 WASHER,LOCK,#10 PLTD RUBBER-CUSHION........................1

10 73575 SPRING CLIP,10-24,ZINC


11 228466 KIT, FOOTSWITCH, S40/S60/S80...1
Pervious foot switch is no longer
available. Order kit 228466 for first
time replacement (kit includes foot
switch 227516)
-- 227516 ASSEMBLY,FOOT SWITCH
Part of kit 228466 (the kit is required
for first time replacement of previous
foot switch)
-- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM
12 102495 DECAL PLATE ASSY W/WORD
DECALS..........................................1
USA, Canada
-- 89768 DECAL PLATE ASSY W/SYM
DECALS
Europe, Asia, South America,
Australia
13 102992 SLIDING MIDRAIL KIT,PTD............1
-- 12443 MIDRAIL GUIDE ( HOOK )
-- 139451 TUBE,SLIDING MIDRAIL,PAINTED
-- 20973 WIRE LOOM,3/8 POLY SLIT
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
-- 6888 SCREW,HHC,1/4-20 X 1
-- 97815 DECAL,LABEL,LOWER MIDRAIL
14 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
15 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1

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603.1 Platform Controls - View 1

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603.1 Platform Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110388 PLAT. CONTROL BOX W/DECAL*** 18 102907 HARNESS,12/3, 12V TO


includes items 6 and 11 PLAT,Z60.........................................1
-- 102724 WIRE,MOUNT ADHESIVE BACK -- 73725 BOOT,DTSCH,DTP4-BT
-- 122215 HARNESS,SERVICE,PBOX J1 -- 75640 WIRE LOOM,3/4 DIA.
requires qty 3 of adapter 122125 19 89177 HARNESS,18/19,BOOM CABLE
-- 122125 ADAPTER CABLE, JS100 JOYSTICK 2.......................................................1
-- 122124 SERVICE KIT,S80 PBOX J1 HARN -- 75640 WIRE LOOM,3/4 DIA.
required for first time replacement, -- 77432 BOOT,2 X 12 WAY
contains PBOX J1 harness and qty 3
of adapter 122125 20 89176 HARNESS,18/19,BOOM CABLE.....1
-- 89666 HARNESS,JIB KIT -- 28131 WIRE LOOM,1.25 DIA.
-- 89673 HARNESS,PBOX*** -- 77432 BOOT,2 X 12 WAY
-- 89925 HARNESS,PBOX,LOAD SENSE 21 73736 CONN,RECEP 48 WAY,4 X 12........1
1 49816 SCREW,PHILLIPS,PHM,10-32 X .75 -- 54255 LOCK,RECEP 12 WAY, 14-18GA
2 81484P PLATFORM CONTROL BOX -- 73713 TERM,NI PIN,S&F,16-18GA,REEL
LID,PAINT........................................1 22 89376 HARNESS,JIB,Z-BOOM..................1
3 8914 SCREW,HHC,1/4-20 X .625 to SN 4460
4 6356 WASHER,LOCK,.25 -- 102033 HARNESS,JIB BOOM
from SN 4461
5 6638 WASHER,FLAT,USS,1/4"Y
-- 77432 BOOT,2 X 12 WAY
6 23404 NUTSERT,1/4-20,STEEL CAD
PLTD................................................6 23 73803 SCREW,SHM,PHP, #12 X .75
7 77047 SCREW,PHM,10-32X.50,ST TYPE F 24 81487P PLATFORM CONTROL
BOX,PAINTED.................................1
8 Ref. Joystick Controller (refer to 604.1)
25 42781 PLUG,DOWEL,1/4 PLASTIC...........1
9 81488 GASKET,PLATFORM CONTROL
BOX.................................................1 26 30997 CORROSION INHIBITOR,FOAM.....1
10 6935 LOCKNUT,ELEC,1/2"......................1 27 77351 LANYARD,PLATFORM CONTROL
BOX.................................................2
11 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1 28 6178 NUT,NYLOCK,10-32
12 12344 NUT,NYLOCK,6-32 29 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS
13 49820 SCREW,PHILLIPS,PHM,6-32 X .5 30 235476 ASSY,PCB ALC500 Z60 LEG V200
Machine model and serial number
14 73723 CONN RECEPT,FLANGED.............1 required when ordering. Please
-- 60443 LOCK,RECEP 4 WAY,14-18GA contact Genie Service Parts for
15 Ref. ASSEMBLY,FOOT SWITCH............1 assistance
refer to 602.1 -- 119250 BRACKET,PLATFORM HEATER
-- 73739 BOOT,PLUG 4 WAY OPT.................................................1

-- 75640 WIRE LOOM,3/4 DIA. -- 119534 STANDOFF,1/4X1/4 M-F 6-32


S/S...................................................1
16 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................4 -- 119560 WIRING KIT,CONTROL BOX
HEATER..........................................1
17 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1 -- 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
-- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 119662 ACCESS PBOX HEATER
-- 73711 TERM,DEUTSCH, PIN #12-14 ALC500/1000

Part No. 75859 Z-60/34 111


600 Platform Components January 2015

603.1 Platform Controls - View 1


(continued)

Item Part No. Description Qty.

-- 128204 SWITCH TOGGLE ASSY SPDT 2P


MNT.................................................1
-- 235475 DECAL LBL ALC500 Z60 LEG V200
-- 27287 RESISTOR,10 OHM,25 WATT.........2
for 119560
-- T115352 DECAL,OPTION CONTROL BOX
HEATR.............................................1
31 81550 STANDOFF,6-32 X 3/8L X 1/4 HEX

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603.1 Platform Controls - View 1


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600 Platform Components January 2015

604.1 Platform Controls - View 2 (to SN 4333)

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604.1 Platform Controls - View 2 (to SN 4333)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 128205 SWITCH TOGGLE ASSY DPDT 2P
-- 27246 BOOT,TOGGLE SWITCH,SHORT* MNT

1 824879 LIGHT,LED IND. RED 12V NH.........1 12 128202 SWITCH TOGGLE ASSY DPDT 3P
(Complete LED light assembly) MOM................................................1

2 128200 SWITCH TOGGLE ASSY SPDT 3P 13 45383 ALARM,WARBLE TONE 5-30


MOM................................................1 VDC***.............................................1
(does not include 72326 nut)
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME -- 72326 NUT - PLASTIC,RING FOR ALARMS
Deutz models 14 8914 SCREW,HHC,1/4-20 X .625
-- 824879 LIGHT,LED IND. RED 12V NH 15 6356 WASHER,LOCK,.25
Ford models (Complete LED light 16 6638 WASHER,FLAT,USS,1/4"Y
assembly)
17 JOYSTICK.......................................1
3 128204 SWITCH TOGGLE ASSY SPDT 2P refer to 605.1
MNT.................................................1
18 66813 BUTTON,PUSH,BLACK
4 128204 SWITCH TOGGLE ASSY SPDT 2P W/SEAL***.......................................1
MNT.................................................1
Ford models -- 66815 BASE, W/1 N.O. CONTACTS***
-- 229567 PLUG, SANTOPRENE .5 BLACK -- 66816 CONTACT,N.O.
DOME 19 128200 SWITCH TOGGLE ASSY SPDT 3P
5 66812 BUTTON,PUSH,RED MUSHROOM MOM................................................1
HEAD...............................................1 20 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MOM................................................1
-- 66818 CONTACT,NC 21 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
-- 73805 BASE,W/2 NC CONTACTS***
22 128201 SWITCH TOGGLE ASSY DPDT 2P
6 JOYSTICK.......................................1 MOM................................................1
refer to 605.1
23 128204 SWITCH TOGGLE ASSY SPDT 2P
7 128205 SWITCH TOGGLE ASSY DPDT 2P MNT.................................................1
MNT.................................................1
24 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 229567 PLUG, SANTOPRENE .5 BLACK MOM................................................1
DOME diesel models; to SN 4333
8 229567 PLUG, SANTOPRENE .5 BLACK -- 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1 DOME
-- 128205 SWITCH TOGGLE ASSY DPDT 2P Ford models; to SN 4333
MNT
9 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
Deutz models
-- 824879 LIGHT,LED IND. RED 12V NH
Ford models (Complete LED light
assembly)
10 JOYSTICK.......................................1
refer to 605.1
11 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1

Part No. 75859 Z-60/34 115


600 Platform Components January 2015

604.2 Platform Controls - View 2 (from SN 4334)

116 Z-60/34 Part No. 75859


January 2015 600 Platform Components

604.2 Platform Controls - View 2 (from SN 4334)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 18 66813 BUTTON,PUSH,BLACK


-- 27246 BOOT,TOGGLE SWITCH,SHORT* W/SEAL***.......................................1

1 824879 LIGHT,LED IND. RED 12V NH -- 66815 BASE, W/1 N.O. CONTACTS***
(Complete LED light assembly) includes 1 each N.O. contact

2 128200 SWITCH TOGGLE ASSY SPDT 3P -- 66816 CONTACT,N.O.


MOM................................................1 19 128200 SWITCH TOGGLE ASSY SPDT 3P
3 128204 SWITCH TOGGLE ASSY SPDT 2P MOM................................................1
MNT.................................................1 20 128202 SWITCH TOGGLE ASSY DPDT 3P
4 128204 SWITCH TOGGLE ASSY SPDT 2P MOM................................................1
MNT.................................................1 21 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 229567 PLUG, SANTOPRENE .5 BLACK MOM................................................1
DOME 22 128203 SWITCH TOGGLE ASSY SPDT 2P
5 66812 BUTTON,PUSH,RED MUSHROOM MOM................................................1
HEAD 23 128204 SWITCH TOGGLE ASSY SPDT 2P
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MNT.................................................1

-- 66818 CONTACT,NC 24 128200 SWITCH TOGGLE ASSY SPDT 3P


MOM................................................1
-- 94506 BASE,W/3 NC CONTACTS
-- 229567 PLUG, SANTOPRENE .5 BLACK
6 JOYSTICK.......................................1 DOME
refer to 605.2 Ford models
7 824879 LIGHT,LED IND. RED 12V NH.........1
(Complete LED light assembly)
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
8 824879 LIGHT,LED IND. RED 12V NH.........1
(Complete LED light assembly)
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
9 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
10 JOYSTICK.......................................1
refer to 605.2
11 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1
-- 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
12 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
13 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR ALARMS
14 8914 SCREW,HHC,1/4-20 X .625
15 6356 WASHER,LOCK,.25
16 6638 WASHER,FLAT,USS,1/4"Y
17 JOYSTICK.......................................1
refer to 605.2

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600 Platform Components January 2015

605.1 Joysticks (to SN 4333)

118 Z-60/34 Part No. 75859


January 2015 600 Platform Components

605.1 Joysticks (to SN 4333)

Item Part No. Description Qty.

-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS


this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
for first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 62395 SPRING,JOYSTK
CENTR,62390/91............................1
6 O-RING,JOYSTICK, 62390/62391...1
no longer available from supplier
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1
11 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
12 75444 ROCKER,RETAINER, 75565...........1
13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1

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600 Platform Components January 2015

605.2 Joysticks (from SN 4334)

120 Z-60/34 Part No. 75859


January 2015 600 Platform Components

605.2 Joysticks (from SN 4334)

Item Part No. Description Qty.

-- 101174 JOYSTICK,2 AXIS,DEUTSCH


OEM joystick (calibration required after
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
aftermarket joystick (calibration
required after replacement)
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 4334
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 62395 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
14 75443 BOOT, ROCKER JOYSTICK
75565...............................................1

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700 Hydraulic Components January 2015

701.1 2WD Traction Manifold

122 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

701.1 2WD Traction Manifold

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD*


-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
-- 75894 MANIFOLD,DRIVE,2WD
includes items 1-3, 5-11
1 27836 VALVE,CHECK,5 PSI
FA, Divider bypass circuit
2 27836 VALVE,CHECK,5 PSI
FB, Divider bypass circuit
3 89316 VALVE, FLOW DIVIDER/COMBINER
FC, Controls flow to drive motors in
forward and reverse
4 89317 PLUG, ORIFICE Z45 ROTATOR
FD, Drive motor anti-cavitation
5 89317 PLUG, ORIFICE Z45 ROTATOR
FE, Drive motor anti-cavitation
6 84130 VALVE,RELIEF,300 PSI
FF, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump
7 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
FG, Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
8 48880 CAP,DIAGNOSTIC NIPPLE
9 43596 VALVE,SHUTTLE
FH, Change pressure, hot oil shuttle
10 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
FI, Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
11 48880 CAP,DIAGNOSTIC NIPPLE

Part No. 75859 Z-60/34 123


700 Hydraulic Components January 2015

702.1 4WD Traction Manifold - View 1

124 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

702.1 4WD Traction Manifold - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD* 13 52723 VALVE-FLOW REGULATOR 2 GPM


-- 33994 PLUG AND CAP KIT-SERVICE,37ø** GL, Equalizes pressure on both sides
of flow divider / combiner valve GD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 89310 SEAL KIT, SOLENOID VALVE
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* 14 52723 VALVE-FLOW REGULATOR 2 GPM
GM, Equalizes pressure on both sides
-- Ref. 4WD traction manifold part 81055 is of flow divider / combiner valve GO
no longer available; for its complete
replacement customer must order part -- 89310 SEAL KIT, SOLENOID VALVE
139712 15 69873 VALVE, CHECK
(refer to 702.2) GN, Drive motor anti-cavitation
1 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** 16 62252 VALVE, FLOW DIVIDER COMBINER
GA, Testing GO, Controls flow to non-steer end
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT drive motors in forward and reverse

2 48880 CAP,DIAGNOSTIC NIPPLE -- 84135 SEAL KIT, VALVE

3 62253 VALVE,RELIEF,250 PSI


GB, Change pressure circuit
4 69873 VALVE, CHECK
GC, Drive motor anti-cavitation
5 52726 VALVE,FLOW DIVIDER/COMBINER
GD, Controls flow to flow
divider/combiner valves GI and GO
circuit
-- 84135 SEAL KIT, VALVE
6 69873 VALVE, CHECK
GE, Drive motor anti-cavitation
7 27836 VALVE,CHECK,5 PSI
GF, Drive motor anti-cavitation
-- 110194 SEAL KIT, VALVE, #10
8 27761 VALVE,SHUTTLE
GG, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump
-- 84134 SEAL KIT, VALVE
9 27836 VALVE,CHECK,5 PSI
GH, Drive motor anti-cavitation
-- 110194 SEAL KIT, VALVE, #10
10 62252 VALVE, FLOW DIVIDER COMBINER
GI, Controls flow to steer end drive
motors in forward and reverse
-- 84135 SEAL KIT, VALVE
11 69873 VALVE, CHECK
GJ, Drive motor anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
GK, Equalizes pressure on both sides
of flow divider / combiner valve GI
-- 89310 SEAL KIT, SOLENOID VALVE

Part No. 75859 Z-60/34 125


700 Hydraulic Components January 2015

702.2 4WD Traction Manifold - View 2

126 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

702.2 4WD Traction Manifold - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139712 MANIFOLD,TRACTION,4WD*** 12 139716 VALVE, CHECK


(complete) customers can order this HL, Charge pressure circuit that
manifold to replace previous manifold directs hot oil out of low pressure side
part 81055 of drive pump
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 139727 SEAL KIT, VALVE
-- 49612 O-RING KIT (ORFS FITTINGS) 13 139717 VALVE, FLOW DIVIDE/COMB,24GPM
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** HM, Controls flow to steer end drive
motors in forward and reverse
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* -- 139512 SEAL KIT, VALVE

1 139718 VALVE, RELIEF, 280PSI 14 139527 VALVE, CHECK, 5PSI


HA, Charge pressure circuit HN, Non-steer end drive motor circuit

-- 139512 SEAL KIT, VALVE -- 139528 SEAL KIT, VALVE

2 139717 VALVE, FLOW DIVIDE/COMB,24GPM


HB, Controls flow to non-steer end
drive motors in forward and reverse
-- 139512 SEAL KIT, VALVE
3 139527 VALVE, CHECK, 5PSI
HC, Steer end drive motor circuit
-- 139528 SEAL KIT, VALVE
4 139527 VALVE, CHECK, 5PSI
HD, Non-steer end drive motor circuit
-- 139528 SEAL KIT, VALVE
5 139716 VALVE, CHECK
HE, Controls flow to flow
divider/combiner valves 2 and 3
-- 139727 SEAL KIT, VALVE
6 139508 VALVE, FLOW DIVIDE/COMBINE 1:1
HF, Non-steer end drive motor circuit
-- 139512 SEAL KIT, VALVE
7 139719 ORFICE, 0.040"
HG, Equalizes pressure on both sides
of flow divider/combiner valve 6
8 139719 ORFICE, 0.040"
HH, Equalizes pressure on both sides
of flow divider/combiner valve 2
9 139719 ORFICE, 0.040"
HI, Equalizes pressure on both sides
of flow divider/combiner valve 13
10 139715 VALVE, SHUTTLE, FIXED
HJ, Steer end drive motor circuit
-- 139726 SEAL KIT, VALVE
11 139527 VALVE, CHECK, 5PSI
HK, Steer end drive motor circuit
-- 139528 SEAL KIT, VALVE

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703.1 Two-Speed/Brake Manifold (to SN 4460)

128 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

703.1 Two-Speed/Brake Manifold (to SN 4460)

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD*


-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
-- 89175 MANIFOLD,BRAKE/MOTOR SHIFT
1 62263 VALVE,SOLENOID, 2 POS, 3 WAY
DA, Brake
-- 52943 NUT,SOLENOID VALVE
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
2 62263 VALVE,SOLENOID, 2 POS, 3 WAY
DB, Two speed circuit
-- 52943 NUT,SOLENOID VALVE
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
3 89300 PLUG ORIFICE, .042
DC, Brake and 2-speed circuit
4 27807 VALVE,CHECK***
DD, Charge pressure circuit

Part No. 75859 Z-60/34 129


700 Hydraulic Components January 2015

703.2 Two-Speed/Brake Manifold (from SN 4461)

130 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

703.2 Two-Speed/Brake Manifold (from SN 4461)

Item Part No. Description Qty.

-- 102030 MANIFOLD,BRAKE/MOTOR SHIFT***


-- 28750 O-RING KIT,FIELD SVC,ALL PROD*
-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 89769 VALVE - SOLENOID 2 POS 2 WAY
EA, Brake circuit
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
2 89769 VALVE - SOLENOID 2 POS 2 WAY
EB, Two-speed circuit
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
3 27807 VALVE,CHECK***
EC, Charge pressure circuit
-- 110200 SEAL KIT, VALVE, #4
4 89300 PLUG ORIFICE, .042
ED, Tank circuit

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704.1 Function Manifold - View 1 (to SN 4460)

132 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

704.1 Function Manifold - View 1 (to SN 4460)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD* 8 89309 VALVE - SOLENOID 2POSITION


-- 33994 PLUG AND CAP KIT-SERVICE,37ø** 3WA
H, Boom extend
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 45912 NUT,SOLENOID,2POS 3WAY
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* -- 89306 COIL, SOLENOID VALVE

-- 89679 MANIFOLD,FUNCTION,Z60, 2002 -- 89310 SEAL KIT, SOLENOID VALVE


Complete 9 89309 VALVE - SOLENOID 2POSITION
1 111703 VALVE,SOLENOID 3 POS,4 WAY*** 3WA
A, Steer left/right I, Boom retract

-- 52943 NUT,SOLENOID VALVE -- 45912 NUT,SOLENOID,2POS 3WAY

-- 62277 COIL,10V -- 89306 COIL, SOLENOID VALVE

-- 77893 VALVE,SOL.ARCTIC STEER,BB -- 89310 SEAL KIT, SOLENOID VALVE

-- 89722 SEAL KIT, SOLENOID VALVE 10 89307 VALVE,SOLENOID 3POS 4WAY*


J, Turntable rotate left/right
2 89307 VALVE,SOLENOID 3POS 4WAY*
B, Secondary boom up/down -- 52943 NUT,SOLENOID VALVE

-- 52943 NUT,SOLENOID VALVE -- 62273 COIL,GREEN W/ 2 PIN


CONNECTOR*
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR* -- 72047 SEAL KIT, SOLENOID VALVE

-- 72047 SEAL KIT, SOLENOID VALVE -- 89311 SPACER, DUAL COIL

-- 89311 SPACER, DUAL COIL 11 43599 VALVE,CHECK


K, Boom extend
3 89307 VALVE,SOLENOID 3POS 4WAY*
C, Primary boom up/down -- 110200 SEAL KIT, VALVE, #4

-- 52943 NUT,SOLENOID VALVE 12 62257 VALVE,CHECK, 30 PSI


L, Jib boom select
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR* 13 32975 VALVE,FLOW REGULATOR,.1 GPM
M, Flow control
-- 72047 SEAL KIT, SOLENOID VALVE
14 43599 VALVE,CHECK
-- 89311 SPACER, DUAL COIL N, Turntable rotate left/right
4 62256 VALVE,CB 3:1 3500 PSI 15 43599 VALVE,CHECK
D, Platform level up/down and motion O, Platform level up
control
16 43599 VALVE,CHECK
-- 110202 SEAL KIT, VALVE, #10 P, Platform level down
5 62256 VALVE,CB 3:1 3500 PSI 17 43599 VALVE,CHECK
E, Platform level up/down and motion Q, Primary boom up/down
control
18 43599 VALVE,CHECK
-- 110202 SEAL KIT, VALVE, #10 R, Secondary boom up/down
6 89307 VALVE,SOLENOID 3POS 4WAY* 19 111705 VALVE,FLOW REGULATOR 3.5
F, Platform level up/down GPM**
-- 52943 NUT,SOLENOID VALVE S, Steer left/right
-- 62273 COIL,GREEN W/ 2 PIN 20 31529 VALVE,RELIEF 2400 PSI
CONNECTOR* T, System relief
-- 72047 SEAL KIT, SOLENOID VALVE 21 27836 VALVE,CHECK,5 PSI
U, Pressure in from drive pump
-- 89311 SPACER, DUAL COIL
22 27802 VALVE,DIFFERENTIAL SENSING***
7 27802 VALVE,DIFFERENTIAL SENSING***
V, Secondary boom up/down
G, Turntable rotate left/right

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700 Hydraulic Components January 2015

704.1 Function Manifold - View 1 (to SN 4460)


(continued)

Item Part No. Description Qty.

23 27802 VALVE,DIFFERENTIAL SENSING***


W, Primary boom up/down

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704.1 Function Manifold - View 1 (to SN 4460)


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705.1 Function Manifold - View 2 (to SN 4460)

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January 2015 700 Hydraulic Components

705.1 Function Manifold - View 2 (to SN 4460)

Item Part No. Description Qty. Item Part No. Description Qty.

1 43599 VALVE,CHECK -- 89311 SPACER, DUAL COIL


X, Boom retract 15 62257 VALVE,CHECK, 30 PSI
-- 110200 SEAL KIT, VALVE, #4 AL, Jib select
2 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** 16 62257 VALVE,CHECK, 30 PSI
Y, Testing AM, Jib select
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
3 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
Z, Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
4 62259 VALVE,CHECK 30 PSI
AA, To tank
5 94598 VALVE,PROPORTIONAL***
AB, Secondary boom down
-- 62276 NUT,SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE
6 62255 VALVE,PROPORTIONAL***
AC, Primary boom down
-- 62276 NUT,SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE
7 31528 VALVE,RELIEF 1600 PSI
AD, Secondary boom up/down
8 31527 VALVE,RELIEF 1800 PSI
AE, Primary boom up/down
9 89678 VALVE,NEEDLE W/REV.FREE FLOW
AF, Platform level
10 62255 VALVE,PROPORTIONAL***
AG, Turntable rotate left/right
-- 62276 NUT,SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE
11 27804 VALVE,DIFFERENTIAL SENSING***
AH, Function pressure control
12 89315 VALVE, FLOW REGULATOR
AI, Boom extend retract
13 19470 VALVE,FLOW REGULATOR
AJ, Jib select
14 89307 VALVE,SOLENOID 3POS 4WAY*
AK, Jib up/down and platform rotate
left/right
-- 52943 NUT,SOLENOID VALVE
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
-- 72047 SEAL KIT, SOLENOID VALVE

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700 Hydraulic Components January 2015

706.1 Function Manifold (from SN 4461)

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706.1 Function Manifold (from SN 4461)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102172 HARNESS,FUNCTION -- 52943 NUT,SOLENOID VALVE


MANIFOLD,Z60 -- 62277 COIL,10V
from SN 4496
-- 89722 SEAL KIT, SOLENOID VALVE
-- 111702 MANIFOLD,FUNCTION,Z60
Complete 7 27836 VALVE,CHECK,5 PSI
HG, Pressure in from drive pump; from
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* SN 4461
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** 8 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
-- 49612 O-RING KIT (ORFS FITTINGS) HH, Testing; from SN 4461
-- 49613 PLUG AND CAP -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
KIT-SERVICE,ORFS* -- 48880 CAP,DIAGNOSTIC NIPPLE
-- 89214 HARNESS,GBOX,FUNCT. 9 111705 VALVE,FLOW REGULATOR 3.5
MNFLD,Z60 GPM**
1 89726 VALVE KIT, SOLENOID, 3POS 4WAY HI, Steer left/right; from SN 4461
HA, Turntable rotate left/right 10 27802 VALVE,DIFFERENTIAL SENSING***
-- 102531 VALVE,SOLENOID (89726) HJ, Secondary boom up/down; from
-- 102940 NUT,SOLENOID VALVE SN 4461

-- 89733 COIL,SOLENOID VALVE*** 11 27802 VALVE,DIFFERENTIAL SENSING***


HK, Primary boom up/down; from SN
-- 89734 SEAL KIT,SOLENOID VALVE 4461
2 27802 VALVE,DIFFERENTIAL SENSING*** 12 62256 VALVE,CB 3:1 3500 PSI
HB, Turntable rotate left/right HL, Platform level up/down and motion
3 89726 VALVE KIT, SOLENOID, 3POS 4WAY control; from SN 4461
HC, Platform level up/down -- 110202 SEAL KIT, VALVE, #10
-- 102531 VALVE,SOLENOID (89726) 13 102528 VALVE,PROPORTIONAL***
-- 102940 NUT,SOLENOID VALVE HM, Secondary boom down; from SN
4461
-- 89733 COIL,SOLENOID VALVE***
-- 102526 O-RING, PROPORTIONAL VALVE
-- 89734 SEAL KIT,SOLENOID VALVE
-- 89737 COIL,PROPORTIONAL VALVE***
4 89726 VALVE KIT, SOLENOID, 3POS 4WAY
HD, Primary boom up/down -- 89738 NUT, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726) 14 62256 VALVE,CB 3:1 3500 PSI
HN, Platform level up/down and
-- 102940 NUT,SOLENOID VALVE
motion control; from SN 4461
-- 89733 COIL,SOLENOID VALVE***
-- 110202 SEAL KIT, VALVE, #10
-- 89734 SEAL KIT,SOLENOID VALVE
15 102527 VALVE,PROPORTIONAL
5 89726 VALVE KIT, SOLENOID, 3POS 4WAY HO, Primary boom down; from SN
HE, Secondary boom up/down; from 4461
SN 4461
-- 102526 O-RING, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726)
-- 89312 SEAL KIT, SOLENOID VALVE
-- 102940 NUT,SOLENOID VALVE
-- 89737 COIL,PROPORTIONAL VALVE***
-- 89733 COIL,SOLENOID VALVE***
-- 89738 NUT, PROPORTIONAL VALVE
-- 89734 SEAL KIT,SOLENOID VALVE
16 31527 VALVE,RELIEF 1800 PSI
6 111703 VALVE,SOLENOID 3 POS,4 WAY*** HP, Primary boom up/down; from SN
HF, Steer left/right; from SN 4461 4461
-- 111778 COIL,10V DC(D10,26 WATT) 17 62258 VALVE,NEEDLE***
-- 111779 SEAL KIT,VALVE,#10 HQ, Platform level; from SN 4461

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700 Hydraulic Components January 2015

706.1 Function Manifold (from SN 4461)


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

18 102527 VALVE,PROPORTIONAL -- 110200 SEAL KIT, VALVE, #4


HR, Turntable rotate left/right; from 33 27807 VALVE,CHECK***
SN 4461 IG, Jib select
-- 102526 O-RING, PROPORTIONAL VALVE -- 110200 SEAL KIT, VALVE, #4
-- 89312 SEAL KIT, SOLENOID VALVE 34 110200 SEAL KIT, VALVE, #4
-- 89737 COIL,PROPORTIONAL VALVE*** 34 27807 VALVE,CHECK***
-- 89738 NUT, PROPORTIONAL VALVE IH, Jib select
19 89728 VALVE, FLOW CONTROL 35 27807 VALVE,CHECK***
HS, Load sense circuit; from SN 4461 II, Boom retract
20 27804 VALVE,DIFFERENTIAL SENSING*** -- 110200 SEAL KIT, VALVE, #4
HT, Function pressure control; from 36 89309 VALVE - SOLENOID 2POSITION
SN 4461 3WA
21 89726 VALVE KIT, SOLENOID, 3POS 4WAY IJ, Boom retract
HU, Jib up/down and platform rotate -- 45912 NUT,SOLENOID,2POS 3WAY
left/right; from SN 4461
-- 62275 COIL,10V
-- 102531 VALVE,SOLENOID (89726)
-- 89310 SEAL KIT, SOLENOID VALVE
-- 102940 NUT,SOLENOID VALVE
37 89309 VALVE - SOLENOID 2POSITION
-- 89733 COIL,SOLENOID VALVE*** 3WA
-- 89734 SEAL KIT,SOLENOID VALVE IK, Boom retract
22 62259 VALVE,CHECK 30 PSI -- 45912 NUT,SOLENOID,2POS 3WAY
HV, Tank return circuit -- 62275 COIL,10V
23 102530 VALVE, RELIEF 1600 PSI -- 89310 SEAL KIT, SOLENOID VALVE
HW, Secondary boom up/down
38 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
24 89729 VALVE, FLOW CONTROL IL, Testing
HX, Boom extend retract
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
25 89730 VALVE, FLOW CONTROL
HY, Jib select -- 48880 CAP,DIAGNOSTIC NIPPLE
26 102617 VALVE,RELIEF 2600 PSI 39 89732 VALVE,CHECK
HZ, System relief IM, Jib boom select
27 27807 VALVE,CHECK***
IA, Secondary boom up/down
-- 110200 SEAL KIT, VALVE, #4
28 110200 SEAL KIT, VALVE, #4
28 27807 VALVE,CHECK***
IB, Primary boom up/down
29 27807 VALVE,CHECK***
IC, Platform level down
-- 110200 SEAL KIT, VALVE, #4
30 27807 VALVE,CHECK***
ID, Platform level up
-- 110200 SEAL KIT, VALVE, #4
31 27807 VALVE,CHECK***
IE, Turntable rotate left/right
-- 110200 SEAL KIT, VALVE, #4
32 27807 VALVE,CHECK***
IF, Boom extend

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January 2015 700 Hydraulic Components

706.1 Function Manifold (from SN 4461)


(continued)

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Part No. 75859 Z-60/34 141


700 Hydraulic Components January 2015

707.1 Jib Select and Platform Rotate Manifolds

142 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

707.1 Jib Select and Platform Rotate Manifolds

Item Part No. Description Qty. Item Part No. Description Qty.

1 62262 VALVE,SOLENOID N/O (LONG)*** -- 62337 SEAL KIT, VALVE


BA, Platform rotate 13 52907 VALVE-CHECK, #4 SAE, 5 PSI*
-- 45912 NUT,SOLENOID,2POS 3WAY BS, One way flow
-- 62273 COIL,GREEN W/ 2 PIN 14 52370 VALVE,SHUTTLE,GS68
CONNECTOR* BT, Controls direction of flow
-- 89297 SEAL KIT, SOLENOID VALVE 15 52907 VALVE-CHECK, #4 SAE, 5 PSI*
2 62267 VALVE,SOLENOID N/C (SHORT)*** BU, One way flow
BB, Jib boom up/down 16 MANIFOLD,JIB,Z60,FIXED FLOW
-- 52943 NUT,SOLENOID VALVE previous manifold 233995 is no longer
available, order newer manifold part
-- 62273 COIL,GREEN W/ 2 PIN 215545; from SN 4461
CONNECTOR*
17 233994 VALVE,FLOW REG 0.8GPM FIXED
-- 89297 SEAL KIT, SOLENOID VALVE BR, Platform rotate
3 89178 MANIFOLD,JIB,Z60*** 18 52897 VALVE,SOLENOID, 2POS/3WAY***
4 102496 ORIFICE,PLUG 0.030 BP, Jib boom up/down
BC, Platform rotate circuit -- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
5 102496 ORIFICE,PLUG 0.030 -- 44174 NUT-COIL SHORT
BD, Platform rotate circuit
-- 52371 SEAL KIT, VALVE
6 89769 VALVE - SOLENOID 2 POS 2 WAY
BE, Jib boom/platform rotate select 19 62506 VALVE - COUNTERBALANCE**
BJ, Platform rotate right
-- 89733 COIL,SOLENOID VALVE***
-- 43018 SEAL KIT (39345)
-- 89735 NUT ASSY (89769)***
includes coil nut 20 56929 MANIFOLD,ROTATOR,180 DEG.***
to SN 4460
-- 89770 SEAL KIT, SOLENOID VALVE
-- 62507 O-RING, ROTATOR MANIFOLD
7 MANIFOLD,JIB,Z60
previous manifold 102029 is no longer -- 73807 MANIFOLD,ROTATOR,CB***
available, order newer manifold part from SN 4461
215545; from SN 4461 21 62506 VALVE - COUNTERBALANCE**
8 102496 ORIFICE,PLUG 0.030 BH, Platform rotate left
BF, Platform rotate circuit -- 43018 SEAL KIT (39345)
9 102496 ORIFICE,PLUG 0.030 22 215545 MANIFOLD,JIB,Z60,PRIORITY FLOW
BG, Platform rotate circuit from SN 4461
10 89862 VALVE-SOLENOID,2POS 23 216638 VALVE FLOW,REG 0.3GPM FIXED
3WAY,JIB** BK, Platform rotate
BN, Jib boom/platform rotate select -- 216640 SEAL KIT FOR 216638
-- 228866 COIL,SOLENOID VALVE 24 216638 VALVE FLOW,REG 0.3GPM FIXED
-- 44174 NUT-COIL SHORT BO, Platform rotate
-- 89864 SEAL KIT,SOLENOID VALVE, SV07 -- 216640 SEAL KIT FOR 216638
11 JIB MANIFOLD COMBINATION 25 46216 VALVE,CHECK,IWP-S/CWP PWR
VALVE ASSI
previous manifold T112471 is no BQ, Controls direction of flow
longer available, order newer manifold -- 44227 SEAL KIT, VALVE
part 215545; from SN 4461
26 46216 VALVE,CHECK,IWP-S/CWP PWR
12 T112464 VALVE FLOW REGULATOR0.4GPM ASSI
ADJ BV, Controls direction of flow
BM, Platform rotate regulator
-- 44227 SEAL KIT, VALVE

Part No. 75859 Z-60/34 143


700 Hydraulic Components January 2015

707.1 Jib Select and Platform Rotate Manifolds


(continued)

Item Part No. Description Qty.

27 52897 VALVE,SOLENOID, 2POS/3WAY***


BW, Jib boom up/down
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174 NUT-COIL SHORT
-- 52371 SEAL KIT, VALVE

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707.1 Jib Select and Platform Rotate Manifolds


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700 Hydraulic Components January 2015

708.1 Hydraulic Pumps

146 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

708.1 Hydraulic Pumps

Item Part No. Description Qty.

1 89014 PUMP,FUNCTION,2 SECTION.......1


Oscillating models
-- 89341 SEAL KIT- FUNCTION PUMP(89014)
2 89342 O-RING - PUMP ASSEMBLY
DRIVE..............................................1
3 75892 PUMP,VARIABLE
DISPLACEMNT,45CC.....................1
4WD models
-- 89343 CONTROL MODULE 4WD**(75892)
-- 89344 SHAFT, DRIVE 4WD**(75892)
-- 89345 SHAFT SEAL,DRIVE PUMP (75892)
-- 89713 SEAL KIT- DRIVE PUMP4WD(75892)
4 75893 PUMP,VARIABLE
DISPLACEMNT,28CC.....................1
2WD models
-- 89346 CONTROL MODULE 2WD**(75893)
-- 89347 SHAFT,DRIVE**(75893)
-- 89348 SHAFT,SEAL**(75893)
-- 89350 SEAL KIT-PUMP DRIVE 2WD(75893)
5 89069 PUMP,FUNCTION,2
SECTION,15GPM...........................1
Non-oscillate models
-- 85197 SEAL KIT,BOSCH PUMP***

Part No. 75859 Z-60/34 147


700 Hydraulic Components January 2015

709.1 Oscillate Control Valve

148 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

709.1 Oscillate Control Valve

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 4266 SCREW,HHC,1/4-20 X 2
2 6091 NUT,NYLOCK,1/4-20
3 32681 SEAL KIT,CONTROL VALVE
3 89520 VALVE,MANUAL,700 PSI................1
4 30884 OSCILLATE VALVE LINKAGE.........2
5 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
6 6584 SCREW,SHS,10-24 X .625
7 89431 ROD END,1/4-28 SPHERICAL........1
8 20980 WASHER,NYLON,.410 X.257X.045
9 6178 NUT,NYLOCK,10-32
10 30785-275 THREADED ROD,1/4-28 X
2.75IN**...........................................1
11 21496 NUT,HEX,1/4-28

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710.1 2WD Drive System (to SN 4385)

150 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

710.1 2WD Drive System (to SN 4385)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48915 ELBOW,90D,520220-6....................2
2 48918 TEE,RUN,520428-6.........................2
3 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
4 49130-5582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
5 48920 ELBOW,45D,520320-6....................2
6 49118-4608 HOSE ASSEMBLY 1/4....................1
7 48916 FITTING,CONN,520120-6...............1
8 48963 FITTING,ELBOW,45D,520320-12***.3
9 49157-1760 HOSE ASSY,3/4".............................2
10 61073-2730 HOSE ASSY 3/4" 90 DEG STR
FEM.................................................1
11 49120-3881 HOSE ASSEMBLY-1/4"....................1
12 48960 FITTING,CONN,520120-12.............3
13 48933 CONN,520120-8***..........................6
14 48909 TEE,BULKHEAD,RUN,520958-4.....2
15 49119-3278 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
16 49119-4178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
17 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
18 49110-4592 HOSE ASSEMBLY,1/2"....................4
19 48905 CONN,520120-4***..........................2
20 48946 CONN,520120-8-10.........................6
21 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2

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710.2 2WD Drive System (from SN 4386)

152 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

710.2 2WD Drive System (from SN 4386)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48915 ELBOW,90D,520220-6....................2
2 48918 TEE,RUN,520428-6.........................2
3 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
4 49130-4982 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
5 48920 ELBOW,45D,520320-6....................2
6 49117-3891 HOSE ASSY,1/4,90 FEM,STR
FEMM..............................................1
7 48904 ELBOW,90D,520220-4-4.................2
8 48963 FITTING,ELBOW,45D,520320-12***.3
9 94374-2430 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
10 61074-2172 HOSE ASSEMBLY 3/4" STR-STR....1
11 49119-3878 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
12 48960 FITTING,CONN,520120-12.............3
13 48933 CONN,520120-8***..........................6
14 48909 TEE,BULKHEAD,RUN,520958-4.....2
15 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
16 49119-4178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
17 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
18 49110-4592 HOSE ASSEMBLY,1/2"....................4
19 48905 CONN,520120-4***..........................4
20 48946 CONN,520120-8-10.........................6
21 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
22 49156-2656 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1

Part No. 75859 Z-60/34 153


700 Hydraulic Components January 2015

711.1 2WD Drive Oscillate System (to SN 4385)

154 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

711.1 2WD Drive Oscillate System (to SN 4385)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-10313 HOSE ASSY, 3/8" STR M,90 FM.....2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49110-6992 HOSE ASSEMBLY,1/2"....................2
8 48932 FITTING,ELBOW,90D,520220-8***..2
9 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2

Part No. 75859 Z-60/34 155


700 Hydraulic Components January 2015

711.2 2WD Drive Oscillate System (from SN 4386)

156 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

711.2 2WD Drive Oscillate System (from SN 4386)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-10313 HOSE ASSY, 3/8" STR M,90 FM.....2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
8 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
9 48904 ELBOW,90D,520220-4-4.................1
10 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48891 FITTING,TEE,BRANCH,520433-4...1

Part No. 75859 Z-60/34 157


700 Hydraulic Components January 2015

712.1 4WD Drive System (to SN 4385)

158 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

712.1 4WD Drive System (to SN 4385)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 29 49119-4178 HOSE ASSY,1/4,STR FEM,STR


-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* 30 48891 FITTING,TEE,BRANCH,520433-4...1
1 48905 CONN,520120-4***..........................4 31 49118-4608 HOSE ASSEMBLY 1/4....................1
2 54283 ELBOW,90D,520220-8-10...............4 32 49130-4982 HOSE ASSY 3/8, STR FEM,STR
3 48946 CONN,520120-8-10.........................8 FEM.................................................1

4 49183-5863 HOSE ASSY,1/2,STR FEM,STR


FEM.................................................2
5 48939 TEE,BRANCH,520433-8.................1
6 49117-6119 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
7 48909 TEE,BULKHEAD,RUN,520958-4.....2
8 49117-5919 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
9 48915 ELBOW,90D,520220-6....................2
10 48918 TEE,RUN,520428-6.........................2
11 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
12 89553-4476 HOSE ASSY, 1/4" STR M,STR
FM...................................................1
13 89555-3708 HOSE ASSY, 1/2" STR M,STR
FM...................................................1
14 49130-5582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................1
15 48920 ELBOW,45D,520320-6....................2
16 48960 FITTING,CONN,520120-12.............3
17 48963 FITTING,ELBOW,45D,520320-12***.3
18 49156-2756 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................2
19 48933 CONN,520120-8***........................10
20 49110-11192 HOSE ASSEMBLY,1/2"....................4
21 61074-2072 HOSE ASSEMBLY 3/4" STR-STR....1
22 48919 TEE,BRANCH,520429-6.................1
23 48937 ELBOW,45D,520320-8....................1
24 49119-3278 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
25 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
26 49110-4592 HOSE ASSEMBLY,1/2"....................4
27 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
28 49120-3881 HOSE ASSEMBLY-1/4"....................1

Part No. 75859 Z-60/34 159


700 Hydraulic Components January 2015

712.2 4WD Drive System (from SN 4386)

160 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

712.2 4WD Drive System (from SN 4386)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 29 49156-2656 HOSE ASSY,3/4,90 FEM,STR


-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS*
1 48905 CONN,520120-4***..........................7
2 54283 ELBOW,90D,520220-8-10...............4
3 48946 CONN,520120-8-10.........................8
4 49183-5863 HOSE ASSY,1/2,STR FEM,STR
FEM.................................................2
5 48939 TEE,BRANCH,520433-8.................1
6 48909 TEE,BULKHEAD,RUN,520958-4.....2
7 48915 ELBOW,90D,520220-6....................4
8 48918 TEE,RUN,520428-6.........................2
9 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
10 89555-3708 HOSE ASSY, 1/2" STR M,STR
FM...................................................1
11 49130-4982 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................1
12 48920 ELBOW,45D,520320-6....................2
13 48960 FITTING,CONN,520120-12.............3
14 48963 FITTING,ELBOW,45D,520320-12***.3
15 94374-2430 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
16 48933 CONN,520120-8***........................10
17 49110-11192 HOSE ASSEMBLY,1/2"....................4
18 61074-2172 HOSE ASSEMBLY 3/4" STR-STR....1
19 48937 ELBOW,45D,520320-8....................1
20 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
21 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
22 49110-4592 HOSE ASSEMBLY,1/2"....................4
23 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
24 49119-3878 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
25 49119-4178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
26 48904 ELBOW,90D,520220-4-4.................1
27 48907 ELBOW,45D,520320-4....................1
28 49117-9019 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1

Part No. 75859 Z-60/34 161


700 Hydraulic Components January 2015

713.1 4WD Drive Oscillate System (to SN 4385)

162 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

713.1 4WD Drive Oscillate System (to SN 4385)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-10313 HOSE ASSY, 3/8" STR M,90 FM.....2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49110-6992 HOSE ASSEMBLY,1/2"....................1
8 48932 FITTING,ELBOW,90D,520220-8***..2
9 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
10 49110-6692 HOSE ASSEMBLY,1/2"....................1

Part No. 75859 Z-60/34 163


700 Hydraulic Components January 2015

713.2 4WD Drive Oscillate System (from SN 4386)

164 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

713.2 4WD Drive Oscillate System (from SN 4386)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-10313 HOSE ASSY, 3/8" STR M,90 FM.....2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
8 48932 FITTING,ELBOW,90D,520220-8***..2
9 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
10 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1

Part No. 75859 Z-60/34 165


700 Hydraulic Components January 2015

714.1 Hydraulic Hoses and Fittings - Turntable (to SN 4385)

166 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

714.1 Hydraulic Hoses and Fittings - Turntable (to SN 4385)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 27 49512 ELBOW,90DEG,FEM,1"NPT...........1


-- 49613 PLUG AND CAP 28 49143-2929 HOSE ASSY,1/2,90 FEM,STR
KIT-SERVICE,ORFS* FEM.................................................1
1 48915 ELBOW,90D,520220-6....................5 29 48935 TEE,RUN,520428-8.........................1
2 49114-4346 HOSE ASSY,1/4",90 FEM,STR 30 48946 CONN,520120-8-10.........................1
FEM.................................................2 31 48959 FITTING,ELBOW,90D,520220-12....2
3 48917 CONN,LONG,520122-6...................3 32 48879 ELBOW,SWIVEL 90D, 520221-8.....1
4 48984 CONN,520120-16............................1 33 48922 CONN,520102-6-6...........................1
5 48916 FITTING,CONN,520120-6...............6 34 48952 FITTING,CONN,520120-10.............1
6 49159-2618 HOSE ASSY.,1", 90° FEM,STR 35 48985 ELBOW,45D,520320-16..................2
FEM.................................................1
36 48933 CONN,520120-8***..........................2
7 49128-2109 HOSE ASSEMBLY,3/8"....................1
37 49183-2692 HOSE ASSY,1/2,STR FEM,STR
8 49114-4546 HOSE ASSY,1/4",90 FEM,STR FEM.................................................1
FEM.................................................2
38 49170-5404 HOSE ASSEMBLY 1"100R4,STR....1
9 48947 ELBOW,90D,520220-8-12...............1
39 45161 STRAINER ASSEMBLY,1.5" NPT.....2
10 48963 FITTING,ELBOW,45D,520320-12***.2
40 48932 FITTING,ELBOW,90D,520220-8***..2
11 61073-5430 HOSE ASSY.,3/4",90°FEM,STR
FEM.................................................1 41 48937 ELBOW,45D,520320-8....................1
12 89582-10786 HOSE ASSY.,5/8",STR 42 49170-5704 HOSE ASSEMBLY 1"100R4,STR....1
FEM,STRF.......................................1 43 49151-8648 HOSE ASSY,3/4",STR FEM,STR
1 FEM.................................................1

13 49141-6963 HOSE ASSY,1/2,45 FEM,STR 44 49151-9248 HOSE ASSY,3/4 STR FEM.............1


FEM.................................................1 45 49135-3389 HOSE ASSEMBLY,3/8"....................1
14 48960 FITTING,CONN,520120-12.............5 46 49117-1291 HOSE ASSY,1/4,90 FEM,STR
15 48905 CONN,520120-4***..........................3 FEM.................................................1

16 48926 FITTING,ELBOW,90D,520220-6-4...1 47 49101-2910 HOSE ASSEMBLY,5/8" 100R2........1


1
17 48904 ELBOW,90D,520220-4-4.................2
18 49118-4708 HOSE ASSEMBLY,1/4",90 48 89871-6348 HOSE ASSY,3/4" STR-STR............1
FEM,STR.........................................1 1
19 48875 TEE,RUN,SWIVEL,520432-6..........1 49 48998 NIPPLE,DIAGNOSTIC,#6
20 49118-4508 OSE ASSEMBLY,1/4",90 PORT***..........................................1
FEM,STR.........................................1 50 48997 NIPPLE,DIAGNOSTIC,#4
21 49118-3208 HOSE ASSEMBLY,1/4",90 PORT***..........................................1
FEM,STR.........................................1 51 48994 VALVE,BALL,16 MPT-16 FPT***......2
22 49126-1933 HOSE ASSY,3/8,45 FEM,STR 52 48986 CONN,520102-16............................2
FEM.................................................1
Footnotes
23 89581-6030 HOSE ASSY.,3/4",90 FEM,STR
1: On the high pressure filter option, hose
FEM.................................................1
assembly 47 and 48 replaces hose assembly
24 89581-6630 HOSE ASSY.,3/4",90 FEM,STR
FEM.................................................1 12.
25 49133-1840 HOSE ASSY,3/8,45ø FEM,STR
FEM.................................................1
26 49513 ADAPTER,PIPE NIPPLE.................2

Part No. 75859 Z-60/34 167


700 Hydraulic Components January 2015

714.2 Hydraulic Hoses and Fittings -Turntable (from SN 4386)

168 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

714.2 Hydraulic Hoses and Fittings -Turntable (from SN 4386)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 29 48935 TEE,RUN,520428-8.........................1


-- 49613 PLUG AND CAP 30 49201 ELBOW,45D,520320-10..................1
KIT-SERVICE,ORFS* 31 48959 FITTING,ELBOW,90D,520220-12....2
1 48915 ELBOW,90D,520220-6....................5 32 48879 ELBOW,SWIVEL 90D, 520221-8.....1
2 49114-4346 HOSE ASSY,1/4",90 FEM,STR 33 48922 CONN,520102-6-6...........................1
FEM.................................................2
34 48952 FITTING,CONN,520120-10.............1
3 48917 CONN,LONG,520122-6...................3
35 48985 ELBOW,45D,520320-16..................2
4 48984 CONN,520120-16............................1
36 48933 CONN,520120-8***..........................2
5 48916 FITTING,CONN,520120-6...............3
37 49183-2692 HOSE ASSY,1/2,STR FEM,STR
6 49159-2618 HOSE ASSY.,1", 90° FEM,STR FEM.................................................1
FEM.................................................1
38 49170-5404 HOSE ASSEMBLY 1"100R4,STR....1
7 49128-2109 HOSE ASSEMBLY,3/8"....................1
39 45161 STRAINER ASSEMBLY,1.5" NPT.....2
8 49114-4546 HOSE ASSY,1/4",90 FEM,STR
FEM.................................................2 40 48932 FITTING,ELBOW,90D,520220-8***..1
9 48948 CONN,520120-8-12.........................1 41 48937 ELBOW,45D,520320-8....................1
10 48963 FITTING,ELBOW,45D,520320-12***.2 42 49170-5704 HOSE ASSEMBLY 1"100R4,STR....1
11 61073-5130 HOSE ASSY.,3/4",90øFEM,STR 43 49151-8948 HOSE ASSY,3/4,STR FEM,STR
F ......................................................1 FEM.................................................1
12 89582-10786 HOSE ASSY.,5/8",STR 44 49151-9248 HOSE ASSY,3/4 STR FEM.............1
FEM,STRF.......................................1 45 49117-6091 HOSE ASSY,1/4,90 FEM,STR
1 FEM**..............................................1

13 49141-6963 HOSE ASSY,1/2,45 FEM,STR 46 49117-1291 HOSE ASSY,1/4,90 FEM,STR


FEM.................................................1 FEM.................................................1

14 48960 FITTING,CONN,520120-12.............5 47 49101-2910 HOSE ASSEMBLY,5/8" 100R2........1


1
15 48905 CONN,520120-4***..........................4
16 48926 FITTING,ELBOW,90D,520220-6-4...1 48 89871-6348 HOSE ASSY,3/4" STR-STR............1
1
17 48904 ELBOW,90D,520220-4-4.................4
18 49118-5408 HOSE ASSY,1/4",90 FEM,STR 49 49119-3478 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1 FEM.................................................1
19 48875 TEE,RUN,SWIVEL,520432-6..........1 50 48892 ELBOW,SWIVEL 90D, 520221-6.....2
20 48914 CONN,520120-4-8...........................1 51 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................1
21 49119-3778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1 52 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
22 49126-1933 HOSE ASSY,3/8,45 FEM,STR
FEM.................................................1 53 48994 VALVE,BALL,16 MPT-16 FPT***......2
23 89581-4830 HOSE ASSY.,3/4",90 FEM,STR F....1 55 48984 CONN,520120-16
24 89581-5030 HOSE ASSY.,3/4",90 FEM,STR F....1 55 48986 CONN,520102-16............................2
25 49129-1725 HOSE ASSY 3/8, 90 FEM,STR Footnotes
FEM.................................................1 1: On the high pressure filter option, hose
26 49513 ADAPTER,PIPE NIPPLE.................2 assembly 47 and 48 replaces hose assembly
27 49512 ELBOW,90DEG,FEM,1"NPT...........1 12.
28 49143-2929 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1

Part No. 75859 Z-60/34 169


700 Hydraulic Components January 2015

715.1 Hydraulic Hoses and Fittings - Boom (to SN 4460)

170 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

715.1 Hydraulic Hoses and Fittings - Boom (to SN 4460)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 49119-1478-S HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
4 49117-5591 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
5 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 49119-41078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
8 49121-42388 HOSE ASSY,1/4,STR FEM,STR
M......................................................2
9 49135-43389 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6.............10
11 49118-41408 HOSE ASSEMBLY,1/4",90
FEM,STR.........................................2
12 49128-22009 HOSE ASSY,3/8,90 FEM,STR
FEMM..............................................1
13 49128-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................6
15 48933 CONN,520120-8***..........................1
16 49117-5591 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
17 48907 ELBOW,45D,520320-4....................4
18 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2

Part No. 75859 Z-60/34 171


700 Hydraulic Components January 2015

715.2 Hydraulic Hoses and Fittings - Boom (from SN 4461)

172 Z-60/34 Part No. 75859


January 2015 700 Hydraulic Components

715.2 Hydraulic Hoses and Fittings - Boom (from SN 4461)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 49117-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
4 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 49119-41078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
8 49121-42388 HOSE ASSY,1/4,STR FEM,STR
M......................................................2
9 49135-43389 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6.............10
11 49118-41408 HOSE ASSEMBLY,1/4",90
FEM,STR.........................................2
12 49128-22009 HOSE ASSY,3/8,90 FEM,STR
FEMM..............................................1
13 49128-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................6
15 48933 CONN,520120-8***..........................1
16 49117-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
17 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2

Part No. 75859 Z-60/34 173


800 Accessories January 2015

801.1 Alarm and Beacon Package (to SN 4172)

174 Z-60/34 Part No. 75859


January 2015 800 Accessories

801.1 Alarm and Beacon Package (to SN 4172)

Item Part No. Description Qty.

-- 48462-S Z60 ALARM PACKAGE


1 49819 SCREW,PHILLIPS,PHM,10-32 X .5
2 23405 NUTSERT,10-32 STEEL CAD PLTD
3 49816 SCREW,PHILLIPS,PHM,10-32 X .75
4 6146 WASHER,FLAT,MS,#10,Y
5 6178 NUT,NYLOCK,10-32
6 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 43960 WIRE CABLE,16/4 CON.TPE
JKT...................................150-inches
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 72282 LENS,AMBER,STROBE,FIREBOLT
7 89448P FORMING,ALARM/BEACON..........1
8 45462 ALARM,CHIME TONE
5-25VDC***......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
9 18963 ALARM.INTERMITTENT
TONE.24V.......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
10 32347 TAPE,DOUBLE BACKED
ADHESIVE.........................25-inches
11 27368P BRACKET,ACCESSORY,PAINTED..1

Part No. 75859 Z-60/34 175


800 Accessories January 2015

801.2 Alarm, Beacon Package and Driving Lights (from SN 4173)

176 Z-60/34 Part No. 75859


January 2015 800 Accessories

801.2 Alarm, Beacon Package and Driving Lights (from SN 4173)

Item Part No. Description Qty.

-- 122227 HARNESS,BEACON,Z60
-- 89463 OPT,BEACON,TRAVEL ALARM,Z60
includes items 2-5 and 7
-- 89466 OPTION,DRIVE LIGHTS,Z60
includes item 1
1 35958 HOUSING,WORKLIGHT***.............2
1A 35960 BULB,WORKLIGHT,12V 35W
1B 111153 HARNESS,DRIVE LIGHT OPT,Z60
2 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 1505 WIRE CABLE,16/2
SJO,BULK........................124-inches
engine side
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 72282 LENS,AMBER,STROBE,FIREBOLT
3 6147 SCREW,RHM,10-32 X 1
4 6146 WASHER,FLAT,MS,#10,Y
5 6178 NUT,NYLOCK,10-32
6 45462 ALARM,CHIME TONE
5-25VDC***......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
7 18963 ALARM.INTERMITTENT
TONE.24V.......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1

Part No. 75859 Z-60/34 177


800 Accessories January 2015

802.1 Platform Options

178 Z-60/34 Part No. 75859


January 2015 800 Accessories

802.1 Platform Options

Item Part No. Description Qty. Item Part No. Description Qty.

-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE -- 9596 HINGE CASTING


-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE 9 43392 BUMPER,BATTERY BOX &
-- 101266 HT STAMPED 2X4X7" BLOCK RAILS..............................................1

-- 101267 HT STAMPED 2X4X9" BLOCK 10 1487 GATE LATCH


CASTING--DRILLED.......................1
-- 34321 WORKLIGHT,12 VOLT
11 33674 PIN,LOCK,SHORT***......................1
-- 73480 HARNESS,WORKLIGHT ACC
12 1488 RAILING CATCH
-- 102720 OPT,TOEBOARD,8'TRI CASTING--DRILLED.......................1
ENTRY,EURO
includes items 5, 13-16 13 102721P TOEBOARD,8'TRI ENTRY..............2

-- 139453 OPT.,TOEBOARD,6' TRI ENTRY -- 139438 TOEBOARD, TRI ENTRY 6', EURO
includes items 5, 13-16 14 94745P TOEBOARD,ENTRY EUROPEAN
-- 102433 6' TRI-ENT ASSY W/DECALS ANSI PNTD**............................................1
USA and Canada models 15 6090 SCREW,HHC,1/4-20 X .75
-- 102437 8' TRI-ENT ASSY W/DECALS ANSI 16 6638 WASHER,FLAT,USS,1/4"Y
USA and Canada models 17 107704 6' TRI-ENT RAIL W/DECALS ANSI
-- 102439 8' TRI-ENT ASSY W/DECALS CE USA and Canada
European models -- 107705 8' TRI-ENT RAIL W/DECALS ANSI
-- 102434 6' TRI-ENT ASSY W/DECALS AUSTR USA and Canada
Australian models -- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
-- 102438 8' TRI-ENT ASSY W/DECALS AUSTR Europe
Australian models -- 107707 6' TRI-ENT RAIL W/DECALS AUSTR
-- 102436 6' TRI-ENT ASSY W/DECALS A/SOA Australia
Asia and South American models -- 107708 8' TRI-ENT RAIL W/DECALS AUSTR
-- 102443 WORD DECAL KIT SERV S80/85 Australia
Asia and South American models -- 107709 6' TRI-ENT RAIL W/DECALS A/SOA
1 9599-S TOOL TRAY ACCESSORY***.........1 Asia and South America
2 1259704 PINCH GUARD RAIL,6' -- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
PLATFORM.....................................1 Asia and South America
includes 55753 bumpers 18 35958 HOUSING,WORKLIGHT***.............2
-- 111485P AUX TOP RAIL,6FT,PTD.................2 included with Work Light Option
for use with swing gate 18A 35960 BULB,WORKLIGHT,12V 35W
-- 111486P AUX TOP RAIL,8FT,PTD 19 6036 WASHER,LOCK,.625 PLTD
for use with swing gate
20 75519 CLAMP,WORKLIGHT......................2
-- 52661 PINCH GUARD RAIL,8' PLATFORM**
21 6145 SCREW,HHC,1/4-20 X 1.5
3 139958 KIT, AUX TOP RAIL SUPPORT.....10
22 6356 WASHER,LOCK,.25
4 4266 SCREW,HHC,1/4-20 X 2
5 6091 NUT,NYLOCK,1/4-20
6 55753 BUMPER, PLASTIC, 1.25 O.D........4
7 7265 RIVET,STEEL,P, .25 X .375...........14
8 128368 KIT,SWING GATE W/SPRING.........1
-- 9596 HINGE CASTING
8A 119950 KIT,FIELD INSTALL,SWING
GATE...............................................1
includes 128368, 1487, 33674 and
1488

Part No. 75859 Z-60/34 179


800 Accessories January 2015

803.1 Ground and Platform Control Box Covers

180 Z-60/34 Part No. 75859


January 2015 800 Accessories

803.1 Ground and Platform Control Box Covers

Item Part No. Description Qty.

-- 88609-S CONTROL BOX COVER ASSY***


-- 89883-S CONTROL BOX
COVERS,OPTION,Z60
1 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.11
2 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
3 6889 NUT,LP NYLOCK,1/4-20
4 6638 WASHER,FLAT,USS,1/4"Y
5 6888 SCREW,HHC,1/4-20 X 1
6 43392 BUMPER,BATTERY BOX &
RAILS..............................................2
7 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................2
8 102676 LID ASSY,CONTROL BOX COVER
PLT..................................................1
includes items 1, 3-9 and 14
-- 102785P CONTROL BOX COVER,LID,PTD
9 49534 DOOR LATCH,BASE CONTROL
BOX.................................................1
10 53189 RIVET,ALUM,ALUM,P,.25X.375......7
11 89723 COVER ASSEMBLY BASE
CONTROL BO.................................1
includes items 10, 11 and 13
12 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................1
13 88607P COVER,CONTROL BOX LEFT
SIDE***............................................1
-- 88606P COVER,CONTROL BOX RIGHT
SIDE**
14 102786P FORMING,LATCH,CTRL BOX LID
PTD.................................................2

Part No. 75859 Z-60/34 181


800 Accessories January 2015

804.1 Platform Overload - European Models

182 Z-60/34 Part No. 75859


January 2015 800 Accessories

804.1 Platform Overload - European Models

Item Part No. Description Qty.

-- 102070 KIT,LOADSENSE,UPGRD,Z60
to SN 4336
-- 122098 HARNESS,LIFT/DRIVE CUT-OUT
-- 146034 OPT,PLAT LD SENSE Z60-2008
from SN 4337
-- 19274 RELAY,SPDT,12V(AUTO)**
1 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
2 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6091 NUT,NYLOCK,1/4-20
3 61997 WELDMENT,PLATFORM
SUPPORT,CE..................................1
European Models
4 6888 SCREW,HHC,1/4-20 X 1
5 45748 ROD END,.250 X 2.75 LG...............4
6 6091 NUT,NYLOCK,1/4-20
7 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
8 25685 BEARING,GARLOCK,12FDU12.....8
9 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
10 6146 WASHER,FLAT,MS,#10,Y
11 4828 NUT,NYLOCK,3/8-16
12 6097 WASHER,FLAT,USS,3/8",Y
13 61975 RETAINER,SPRING,1.21 X .375.....1
14 61974 SPRING,COMP,1" OD,232 LB/IN.....1
15 89755 LOAD SUPPORT W/BEARINGS.....2
includes item 8
-- 110789 WASHER,SHIM .0151 THK.
16 94549 SWITCH,LOAD LIMIT.....................1
17 61972 MOUNT,SWITCH.............................1
18 34619 BUMPER,RUBBER***.....................2
19 80605 WASHER,FLAT,3/8X1.5X.06
20 21604 SCREW,HHC,3/8-16 X 3.25
21 101845 ROTATOR MOUNT KIT...................1
22 128045 MODULE,LOAD SENSE 2007........1
23 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
order 72326 retainer nut separately

Part No. 75859 Z-60/34 183


800 Accessories January 2015

805.1 Platform Half-mesh and Swing Gate

184 Z-60/34 Part No. 75859


January 2015 800 Accessories

805.1 Platform Half-mesh and Swing Gate

Item Part No. Description Qty.

-- 72875 DECAL,WARNING,PIPE
CRADLE,BOOM
-- 73956-S 6' HALF MESH PLAT/GATE KIT***
-- 73958-S 8' HALF MESH PLAT & GATE
-- 85300 PIPE CRADLE ASSY. SERV (ONE)**
-- Ref. Swing Gate Option, Complete
(refer to 802.1)
1 56570 STRAP, CONDUIT HOLDER 60".....1
2 6884 SCREW,HHC,1/4-20 X 2.5
3 6638 WASHER,FLAT,USS,1/4"Y
4 6889 NUT,LP NYLOCK,1/4-20
5 73500 HALF MESH,8'PLATFORM,RH***....1
-- 54465 MESH,HALF,RH,6'PLATFORM
6 54457 MESH,HALF,SWING GATE***.........1
7 73501 HALF MESH,8'PLATFORM,LH........1
-- 54458 MESH,HALF,LH,6'PLATFORM
8 56424 CLAMP,1.25X.5
RUBBER-CUSHION......................14
6 foot platform
-- 56424 CLAMP,1.25X.5
RUBBER-CUSHION......................16
8 foot platform
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
9 81368 WELDMENT,PIPE CRADLE
MOUNT...........................................1
10 56525 WELDMENT, PIPE CRADLE...........1
11 6550 U-BOLT,3/8 X 1 YZ...........................4
12 4828 NUT,NYLOCK,3/8-16
13 5397 WASHER,FLAT,USS,5/16",Y
14 55753 BUMPER, PLASTIC, 1.25 O.D........2

Part No. 75859 Z-60/34 185


800 Accessories January 2015

806.1 Air Line to Platform

186 Z-60/34 Part No. 75859


January 2015 800 Accessories

806.1 Air Line to Platform

Item Part No. Description Qty.

-- 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH


-- 30505 Z60 AIRLINE TO PLATFORM
includes items 3, 4, 6-8
-- 44981 DECAL,LABEL,AIRLINE 110 PSI
1 4828 NUT,NYLOCK,3/8-16
2 5397 WASHER,FLAT,USS,5/16",Y
3 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
4 49190-94800 HOSE ASSEMBLY,1/2"....................1
5 6550 U-BOLT,3/8 X 1 YZ...........................2
6 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
7 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
8 60886P BRACKET,AIRLINE TO
PLATFORM.....................................1

Part No. 75859 Z-60/34 187


800 Accessories January 2015

807.1 Cold Start Package

188 Z-60/34 Part No. 75859


January 2015 800 Accessories

807.1 Cold Start Package

Item Part No. Description Qty.

-- 53156 COLD START,FORD, BIG BOOM


Ford models, (includes item 1 and 9)
-- 81123 HARNESS,COLD START
OPT,DUETZ
Deutz models
-- 89464 OPT,COLD START,DEUTZ,Z60-2002
Deutz models (includes items 1-7 and
10)
1 28853 BLANKET,BATTERY........................1
2 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
Deutz models, (glow plug)
3 31408 GLOW PLUG,L1011........................1
Deutz models
4 27155 SOLENOID,12V
CONTINUOUS***............................1
5 27082 NUT,NYLOCK,M5X.80
6 6638 WASHER,FLAT,USS,1/4"Y
7 6090 SCREW,HHC,1/4-20 X .75
8 77382 HEATER,FREEZE
PLUG,PRKINS40422......................1
Perkins models
9 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
Ford models
10 49463 BATT,CABLE,RED, 4
GAUGE..............................54-inches
Deutz models

Part No. 75859 Z-60/34 189


800 Accessories January 2015

808.1 Generator Option - View 1

190 Z-60/34 Part No. 75859


January 2015 800 Accessories

808.1 Generator Option - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- -- 147836 SEAL, GASKET, .00075" *GOLD*


-- 122236 HARNESS,HYD GEN for pump

-- 34052 RELAY,SPDT,12V(AUTO) PLUG IN** -- 147837 SEAL, GASKET, .0005" *SILVER*


for pump
1 133518 DECAL, PATCH, GEN,ALC-500......1
-- 147838 SEAL, GASKET, .0010"
2 128205 SWITCH TOGGLE ASSY DPDT 2P for pump
MNT.................................................1
-- 32732 RECTIFIER ASSEMBLY
3 27535 COIL,12V.DO1 VALVE.....................1
-- 52086-R MOTOR -HYD.2500W GENER
4 33568 NUT, CP521-1 VALVE......................1 REFURB.
5 45914 O-RING, DO1 VALVE......................1 part of generator 36928
6 19969 VALVE,SOLENOID (18660).............1 -- 58402 BRIDGE,50A FULL WAVE**
includes items 3-5 -- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
7 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 58954 O-RING,SPACER #115***
8 6021 WASHER,LOCK,.375 for pump
9 5397 WASHER,FLAT,USS,5/16",Y -- 89719 BRUSH ENDBELL ASSEMBLY
(89719)
10 7713 NUT,LP NYLOCK,3/8-16
-- T111608 SEAL,RETAINING RING
11A 111381 GEN,HYD,3000W,110V,60HZ..........1
for pump
includes item 12
-- T111609 SEAL,SHAFT
-- 147836 SEAL, GASKET, .00075" *GOLD*
for pump
for pump
-- T111610 SPACER
-- 147837 SEAL, GASKET, .0005" *SILVER*
for pump
for pump
-- T111611 BEARING,MOTOR
-- 147838 SEAL, GASKET, .0010"
for pump
for pump
-- T111612 RETAINING RING
-- 147839 ASSM, GEN. ONLY, 110V, 60HZ
for pump
-- 52001 HYDRAULIC MOTOR 3000W GENER
-- T111613 SHAFT,MOTOR
part of generator 111381
for pump
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
12 32735 VALVE,PRI. FLOW REG 4.3............1
-- 58954 O-RING,SPACER #115***
-- 65841 PRIORITY FLOW CONTROL VALVE
for pump
13 4266 SCREW,HHC,1/4-20 X 2
-- T111608 SEAL,RETAINING RING
for pump 14 6638 WASHER,FLAT,USS,1/4"Y
-- T111609 SEAL,SHAFT 15 6091 NUT,NYLOCK,1/4-20
for pump 16 75987P PLATE,GENERATOR
-- T111610 SPACER MOUNT,Z60.....................................1
for pump 17 44950 VALVE,RELIEF,1500 PSI***.............1
-- T111611 BEARING,MOTOR 18 53976 MANIFOLD,GENERATOR...............1
for pump includes items 3-6 and 17
-- T111612 RETAINING RING
for pump
-- T111613 SHAFT,MOTOR
for pump
11B 36928 GENERATOR,2500W
HYD.220/50HZ................................1
includes item 12

Part No. 75859 Z-60/34 191


800 Accessories January 2015

809.1 Generator Option - View 2

192 Z-60/34 Part No. 75859


January 2015 800 Accessories

809.1 Generator Option - View 2

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 49515 ELBOW,90D,520202-12-16.............1
2 48964 FITTING,TEE,RUN,SWIVEL52043212.1
3 48946 CONN,520120-8-10.........................1
4 48904 ELBOW,90D,520220-4-4.................1
5 48933 CONN,520120-8***..........................1
6 49109-2229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 48960 FITTING,CONN,520120-12.............2
9 48935 TEE,RUN,520428-8.........................1
10 94374-2130 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
11 49164-1443 HOSE ASSY 1/4,90 DEG FEM,STR
F ......................................................1
12 48938 FITTING,TEE,RUN,SWIVEL520432-8.1
13 49109-1529 HOSE ASSY,1/2,90 FEM,STR
FEMM..............................................1
14 94374-1980 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
15 89871-9048 HOSE ASSY,3/4" STR-STR............1
16 48963 FITTING,ELBOW,45D,520320-12***.1
17 48977 CONN,520120-12-16.......................1

Part No. 75859 Z-60/34 193


800 Accessories January 2015

810.1 Hydraulic Oil Cooler

194 Z-60/34 Part No. 75859


January 2015 800 Accessories

810.1 Hydraulic Oil Cooler

Item Part No. Description Qty.

-- 89179 HARNESS,OIL COOLER


-- 89441 OPTION OIL COOLER Z60
1 75260 ISOLATOR,FLEX-BOLT
SANDWICH***.................................4
2 71259 OIL COOLER W/FAN, 12VDC.........1
-- 75854 FAN - VENTED
-- 75855 THERMOSTAT -OIL COOLER
(71259)
3 48960 FITTING,CONN,520120-12.............2
4 49151-9948 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
5 49151-8948 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
6 48959 FITTING,ELBOW,90D,520220-12....2
7 4828 NUT,NYLOCK,3/8-16
8 6097 WASHER,FLAT,USS,3/8",Y

Part No. 75859 Z-60/34 195


800 Accessories January 2015

811.1 Gauge Option

196 Z-60/34 Part No. 75859


January 2015 800 Accessories

811.1 Gauge Option

Item Part No. Description Qty.

-- 102275-S OPTION,FULL GAUGE,PERKINS404


Perkins Models
-- 102326-S OPTION,GAUGE,FORD TIER II
Ford Models; from SN 4546
-- 89404-S OPTION,FULL GAUGE,FORD
Ford Models; to SN 4545
-- 89405-S OPTION,FULL GAUGE,DEUTZ
Deutz Models
1 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
-- 70486 TEE,UNION,1/4"
Ford models
2 53761-S GAUGE,VOLTAGE...........................1
includes mounting bracket and
fasteners
3 53758-S GAUGE,OIL PRESSURE W/O
SENDER..........................................1
includes mounting bracket and
fasteners
4 53759-S GAUGE,WATER TEMP....................1
includes mounting bracket and
fasteners; Ford and Perkins models
-- 53760-S GAUGE,OIL TEMP
includes mounting bracket and
fasteners; Deutz models
5 34058 SENDING
UNIT,TMP,FRD,GM,PRK704...........1
Ford and Perkins models
-- 28607 ADAPTER,140139-8-6
6 65456 SENDING UNIT-H20TMP
LRG425EFI*....................................1
Ford models; from SN 4546
-- 28607 ADAPTER,140139-8-6
-- 33972 SENSOR,COOLANT TEMP*
7 102348 SENDING UNIT,OIL PRESS
PERKINS.........................................1
-- 53950 ADAPTER, 010103

Part No. 75859 Z-60/34 197


800 Accessories January 2015

812.1 Panel Cradle Option

198 Z-60/34 Part No. 75859


January 2015 800 Accessories

812.1 Panel Cradle Option

Item Part No. Description Qty.

-- 77683-S OPTION,GLAZIER PACKAGE,ANSI


(ANSI models)
-- 94493-S KIT,PANEL CRADLE,CE
(CE models)
1 88377-1400 FOAM PAD......................................2
2 77664 ADJUSTABLE STRAP ASSY..........1
3 7713 NUT,LP NYLOCK,3/8-16
4 5397 WASHER,FLAT,USS,5/16",Y
5 77576P is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement
6 89724 is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement.
-- 233992 KIT,PANEL CRADEL
BRACKET,WORD............................1
(ANSI models)
-- 233993 KIT,PANEL CRADLE
BRACKET,SYMBL...........................1
(CE models)
7 56934 PAD,REST,1"THICK,FLANGED.......4
8 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................2
9 73463-1175 TUBE,RD,ALUM 1.25 X .083...........2
10 8914 SCREW,HHC,1/4-20 X .625
11 6638 WASHER,FLAT,USS,1/4"Y
12 6889 NUT,LP NYLOCK,1/4-20
13 56424 CLAMP,1.25X.5 RUBBER-CUSHION

Part No. 75859 Z-60/34 199


800 Accessories January 2015

813.1 Welder Option, Chassis Components

200 Z-60/34 Part No. 75859


January 2015 800 Accessories

813.1 Welder Option, Chassis Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- 106644 HARNESS,GROUND WIRES 17 106420P BRKT,WELDER


-- 226503 HARNESS, WELD GEN ENCLOSURE DIV.MANIFOLD,P............................1

-- 226504 HARNESS, HYD GENERATOR 18 10107 SCREW,HHC,5/16-18 X .75

-- 106678 HARNESS,WELDER GEN TO J-BOX 19 6886 WASHER,LOCK,.313

-- 110220 DECAL,WARNING,WELDER SAFETY 20 57072 SCREW,BHHS,3/8-16 X 1.25

-- 110344 BRUSH BOX,ASSY,GEN 21 106416 BRKT,WELDER GEN BASE,L.........1

-- 21187 PLUG,NYLON 1.38 BLACK DOMED -- 106417 BRKT,WELDER GEN BASE,R

1 102314 PANEL, ENCLOSURE, LINCO 22 106655 FORMING,HOSE TRAY..................1


WELDER.........................................1 23 229346 ASSY,ENCLOSURE,WELDER
2 36294 SCREW,HHC,1/4-20 X 2.75 GEN.................................................1
includes items 1-7, 24, 29 and 30
3 6889 NUT,LP NYLOCK,1/4-20
24 82237 DECAL,DANGER,HIGH
4 106657 MODULE,CONTROL,HI AMP.........1 VOLTAGE.........................................1
5 33607 RELAY,OMRON,DPDT,12V.............1 25 106415 BRKT,WELDER GEN MNT
6 33608 RELAY,SOCKET,OMRON................1 BOTTOM.........................................1
7 106073 CIRCUIT BREAKER,20A,SINGLE 26 106184 MOTOR,HYD 12.5KW
PH....................................................1 GEN,21CC***..................................1
8 106412P BRKT,WELDER GEN MOUNT -- 162006 SEAL KIT,HYD MOTOR(106184)
BACK,PNT.......................................1 27 106479 WELDMENT,WELDER GEN
9 106587P FORMING, ROTATE GUSSET COVER............................................1
#2,P.................................................1 28 106113 GENERATOR,HYDRO-12KEP-21-3***.1
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 includes item 26
11 6097 WASHER,FLAT,USS,3/8",Y -- 106274 GENERATOR,12.5 KW,W/O
MOTOR***
12 4828 NUT,NYLOCK,3/8-16
-- 122300 COVER,WELDER GENERATOR
13 106588P FORMING, ROTATE GUSSET
#1,P.................................................1 -- T113655 COUPLING, 28MM (106113)
14 101516 MANIFOLD,DRIVE OIL -- T114022 SPIDER (106113)
DIVERTER***..................................1 -- T114023 COUPLING (106113)
-- 102746 VALVE,PILOT OPER 29 106477 GFI/CIRCUIT BREAKER
DIRECTIONAL** ASSEMBLY......................................1
-- 106394 ORIFICE DISC,.030,CONE -- 106374 CIRCUIT BREAKER,50A,3P
-- 122302 RELIEF,VALVE 270 PSI -- 106375 GFCI,50A, 3PH
-- 128416 SEAL KIT 30 106140 BRACKET,1K OHM 10-TURN
use with part 94757 POT.................................................1
-- 128419 SEAL KIT -- 102357 RESISTOR ASSY, LINCOLN
use with part 94760 WELDER
-- 94757 VALVE,CHECK,3 PSI***
-- 94759 NUT,SOLENOID
-- 94760 VALVE-SOLENOID,10V,W/OUT
COIL*
-- 94765 COIL-10V DC***
15 146285 CONN, SAE#4-1/4" NPT.................1
16 146284 SWITCH,PRESS,#4NPT,200PSIF

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814.1 Welder Option, Platform Components

202 Z-60/34 Part No. 75859


January 2015 800 Accessories

814.1 Welder Option, Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110220 DECAL,WARNING,WELDER SAFETY 14 18666 CLAMP,1.00,#16 X 1/4,RUB


-- 110276-1900 FIRE SLEEVE, 1.25" CUSH..............................................2

-- 110276-3500 FIRE SLEEVE, 1.25" 15 110220 DECAL,WARNING,WELDER


SAFETY...........................................1
-- 110276-4800 FIRE SLEEVE, 1.25"
16 106204 BRACKET,V275S WELD LEADS.....1
-- 133518 DECAL, PATCH, GEN,ALC-500
-- 28443 CABLE TIE,11.5" BLACK
-- 82862 DECAL,FIRE EXTINGUISHER
-- 88406 FIRE EXTINGUISHER
-- 97579 DECAL,DANGER,TIP-OVER,WELDER**
1 101547P BRACKET,WELDER SUPPORT,PNT
2 5397 WASHER,FLAT,USS,5/16",Y
3 4828 NUT,NYLOCK,3/8-16
4 6550 U-BOLT,3/8 X 1 YZ...........................2
5 47363 SCREW,RHM,8-32 X .50
6 35461 WASHER,FLAT,MS,#8,Y
7 101731P BRACKET,POWER TO PLAT
TBOX,PNT.......................................1
-- 4828 NUT,NYLOCK,3/8-16
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 6550 U-BOLT,3/8 X 1 YZ
8 101732 COVER,WEATHERPROOF 3-PHASE
9 106112 PLUG,4-WIRE,3-PHASE,50A.........1
10 106110 T-BOX,2.75X4.5X2.63,3PH..............1
11 106111 RECEPTCL,LOCK 3-PH,50A,4 WIRE
-- 82237 DECAL,DANGER,HIGH
VOLTAGE.....................................2-1
12 102408P BRACKET,LINCOLN
WELDER,PNTD..............................1
-- 102409P BRACKET,WELDER MNT
SUPPORT,PNT
-- 106043 SCREW,SECURITY,5/16-18X1.00
-- 106044 U-BOLT,3/8-16X4X4.63X3.00
-- 4828 NUT,NYLOCK,3/8-16
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 6782 NUT,NYLOCK,5/16-18
13 101525 WELDER INVERTEC V275-S.........1
-- 106141 SCREW,SECURITY,1/4-20 X 1.75LG
-- 106183 FUSE,.6AMP,250V,WELDER,V275S
-- 106275 KIT,WELD LEADS ASSY,V275S
includes both cables

Part No. 75859 Z-60/34 203


800 Accessories January 2015

815.1 Welder Option, Hoses and Fittings

204 Z-60/34 Part No. 75859


January 2015 800 Accessories

815.1 Welder Option, Hoses and Fittings

Item Part No. Description Qty.

1 94374-4830 HOSE ASSY,3/4",90F,STR F...........1


2 48959 FITTING,ELBOW,90D,520220-12....5
3 48964 FITTING,TEE,RUN,SWIVEL52043212.1
4 49142-13762 HOSE ASSY,1/2".............................1
5 89871-4848 HOSE ASSEMBLY,3/4" STR-STR....1
6 48960 FITTING,CONN,520120-12.............7
7 48933 CONN,520120-8***..........................1
8 61262 ELBOW,SWIVEL 90D, 520221-12....3
9 106665-4929 HOSE,ASSY 3/4 90LG FEM,STR
FEM.................................................1
10 89581-5030 HOSE ASSY.,3/4",90 FEM,STR F....1
11 106665-5229 HOSE ASSY,3/4 90LG FEM,STR
FEM.................................................1
12 94374-4930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
13 106666-8446 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
14 48875 TEE,RUN,SWIVEL,520432-6..........1
15 48948 CONN,520120-8-12.........................1

Part No. 75859 Z-60/34 205


800 Accessories January 2015

816.1 Hydraulic Hoses and Fittings - Arctic Hose Option

206 Z-60/34 Part No. 75859


January 2015 800 Accessories

816.1 Hydraulic Hoses and Fittings - Arctic Hose Option

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)


-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 102232-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
4 101792-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
5 101792-54978 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 101792-41078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
8 49121-42388 HOSE ASSY,1/4,STR FEM,STR
M......................................................2
9 102230-43389 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6...............8
11 102231-41408 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
12 101794-22009 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
13 101794-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................2
15 48933 CONN,520120-8***..........................2
16 102232-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
17 102233-50988 HOSE ASSY,1/4,STR FEM,STR
MALE...............................................2

Part No. 75859 Z-60/34 207


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817.1 Hostile Environment Package - View 1

208 Z-60/34 Part No. 75859


January 2015 800 Accessories

817.1 Hostile Environment Package - View 1

Item Part No. Description Qty.

-- 34964-S Z60 DLX, HOSTILE ENVIRONMENT


-- 34965 Z60 STD.HOSTILE ENVIRONMNT
PKG
1 63727 COVER, PROTECTIVE,
OSCILLATE.....................................2
2 34922 COVER,PROTECTIVE,STEERING..2
includes items 9 and 10
3 52251 DECAL,PROTECTOR,CLEAR,PLATE.1
4 34923 COVER,PROTECTIVE,Z60
SLAVE.............................................1
includes items 9 and 10
5 34925 COVER,PROTECTIVE,Z60 JIB.......1
includes items 9 and 10
6 34924 COVER,PROTECTIVE,Z60
PRIMARY........................................1
includes items 9 and 10
7 34904 COVER,PROTECTIVE,Z60
ELEVATE.........................................1
includes items 9 and 10
8 34926 COVER,PROTECTIVE,Z60
MASTER..........................................1
includes items 9 and 10
9 45171 CLAMP,HOSE,1.75,LINED..............7
-- 35434 CLAMP,HOSE,2.00***
10 30971 CLAMP,HOSE,3.00"........................7
-- 34955 CLAMP,HOSE,5.00

Part No. 75859 Z-60/34 209


800 Accessories January 2015

818.1 Hostile Environment Package - View 2

210 Z-60/34 Part No. 75859


January 2015 800 Accessories

818.1 Hostile Environment Package - View 2

Item Part No. Description Qty.

-- 34964-S Z60 DLX, HOSTILE ENVIRONMENT


-- 34965 Z60 STD.HOSTILE ENVIRONMNT
PKG
1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
2 5397 WASHER,FLAT,USS,5/16",Y
3 4828 NUT,NYLOCK,3/8-16
4 34902 RUBBER FLAP................................1
5 34850 COVER,PROTECTIVE,SWING
CHASSIS.........................................1
6 34901P PLATE,BLUE...................................1
7 6090 SCREW,HHC,1/4-20 X .75
8 6356 WASHER,LOCK,.25
9 6638 WASHER,FLAT,USS,1/4"Y
10 6091 NUT,NYLOCK,1/4-20
11 6145 SCREW,HHC,1/4-20 X 1.5
12 6638 WASHER,FLAT,USS,1/4"Y
13 6091 NUT,NYLOCK,1/4-20
14 34359-S EXHAUST HOOD WELDMENT.......1
15 63145P WIPER BRACKET, PAINTED..........2
16 63146 WIPER.............................................2
17 63163P BACKING PLATE, PAINTED...........2
18 6889 NUT,LP NYLOCK,1/4-20
19 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
20 63183P WIPER BRACKET, PAINTED..........1
21 63165 WIPER.............................................2
22 63166P BACKING PLATE, PAINTED...........2
23 8516 SCREW,HHC,3/8-16 X 1.50,GR5
24 63140P WIPER BRACKET, PAINTED..........1
25 35452P ANGLE,RING GEAR BLUE.............2
26 35450 RUBBER GUARD,RING GEAR.......2
27 35451 RUBBER GUARD,RING GEAR.......2
28 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.14
29 89707P PANEL,LOUVER,TANK SIDE,
Z60..................................................1
-- 102464P PANEL,LOUVER,ENGINE SIDE,PTD
Deutz and Perkins models

Part No. 75859 Z-60/34 211


800 Accessories January 2015

819.1 Hostile Environment - Engine Air Pre-cleaners

212 Z-60/34 Part No. 75859


January 2015 800 Accessories

819.1 Hostile Environment - Engine Air Pre-cleaners

Item Part No. Description Qty. Item Part No. Description Qty.

-- 34962 Z60 HOSTILE ENVIRONMENT 29 34164 ELBOW,90


DEUTZ DEGR,RUBBER,2.5"I.D.*................1
Deutz models; to SN 4607 30 34959 PRECLEANER,AIR INTAKE***.......1
1 102937P PLATE,LOUVER COVER,PTD........1
2 6090 SCREW,HHC,1/4-20 X .75
3 6638 WASHER,FLAT,USS,1/4"Y
4 6091 NUT,NYLOCK,1/4-20
5 89959 PRECLEANER,INLINE 3"...............1
6 101640 REDUCER,RUBBER 3.0 - 2.5.........1
7 102464P PANEL,LOUVER,ENGINE
SIDE,PTD........................................1
8 6090 SCREW,HHC,1/4-20 X .75
9 6638 WASHER,FLAT,USS,1/4"Y
10 102962 ELBOW,90 DEG,STL,2.5 OD..........1
-- 45435 CLAMP,HOSE,2.50"***
11 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................1
12 94324-1900 TUBE,RD,STL,ALUMIZD,2.5 X
.065..................................................1
13 30967 HOSE,AIR INTAKE 2.75" I.D.***......1
13 53945 CLAMP,HOSE 2 5/16-3 1/4
14 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................1
14 45435 CLAMP,HOSE,2.50"***
15 102929P FORMING,AIR FILTER
MOUNT,PTD....................................1
16 13002 SCREW,HHC,5/16-18 X 1 GR5
17 5397 WASHER,FLAT,USS,5/16",Y
18 6782 NUT,NYLOCK,5/16-18
19 23057 SCREW,HHC,M8 X 20MM
20 27034 SCREW,HHC,M10 X 25MM,GR 8.8
21 22700 WASHER,LOCK,M10
22 102930P FORMING,PRECLEANER
MOUNT,PTD....................................1
-- 71911 CLAMP,MUFFLER, 2.50 INCH
23 8516 SCREW,HHC,3/8-16 X 1.50,GR5
24 6097 WASHER,FLAT,USS,3/8",Y
25 4828 NUT,NYLOCK,3/8-16
26 30971 CLAMP,HOSE,3.00"........................3
27 35067-300 TUBE,RD,ALUM 2.5 X .083 X
3.00..................................................1
28 34894 WELDMENT,AIR CLEANER

Part No. 75859 Z-60/34 213


800 Accessories January 2015

820.1 Spare LPG Tank Carrier Option

214 Z-60/34 Part No. 75859


January 2015 800 Accessories

820.1 Spare LPG Tank Carrier Option

Item Part No. Description Qty.

-- 89469 OPTION,LP TANK 2ND,Z60


1 60752 TAP BLOCK,BULKHEAD MNT.
MACH..............................................2
2 60143 WELDMENT,L.P. TANK MOUNT......1
3 53605 TANK, LP, 7 GAL.............................1
4 49000 L.P.TANK LATCH.............................1
5 8255 SCREW,HHC,3/8-16 X .75
6 6021 WASHER,LOCK,.375

Part No. 75859 Z-60/34 215


800 Accessories January 2015

821.1 Operator Protection Structure (from SN 4260)

216 Z-60/34 Part No. 75859


January 2015 800 Accessories

821.1 Operator Protection Structure (from SN 4260)

Item Part No. Description Qty.

1 219158 ACCESSORY,OPERATOR PROT


STRUCT..........................................1
(Complete) includes all fasteners
2 8178 SCREW,HHC,3/8-16 X 2.5..............4
3 6097 WASHER,FLAT,USS,3/8",Y...........12
4 4828 NUT,NYLOCK,3/8-16.......................8
5 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................2
6 6888 SCREW,HHC,1/4-20 X 1.................4
7 15086 WASHER,FLAT,.375 X 1.5 X .125....2
Use only with the platform control box
cover option
8 6638 WASHER,FLAT,USS,1/4"Y..............8
9 6091 NUT,NYLOCK,1/4-20.......................4

Part No. 75859 Z-60/34 217


January 2015

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101005 ......................121 102173 ......................101 102990 ......................103 111028 ......................58


101005H ....................121 102174 ......................91 102991 ......................103 111153 ......................177
10107 ........................81–82, 85, 201 102175 ......................99 102992 ......................109 111177 ......................99
101118P ....................87 102176 ......................37–38 104759 ......................143–144 111371 ......................51
101119P ....................87 102230-43389 ...........207 10597 ........................23–24, 91, 93, 95 111372 ......................51
101121P ....................87 102231-41408 ...........207 106043 ......................203 111373 ......................93
101126P ....................85 102232-3591 .............207 106044 ......................203 111381 ......................191
101127P ....................85 102232-9291 .............207 106073 ......................201 111390 ......................53–54
101128P ....................85 102233-50988 ...........207 106098 ......................24 111415 ......................119
101174 ......................121 102275-S ...................197 106110 ......................203 111416 ......................119
101174H ....................121 102314 ......................201 106111 ......................203 111417 ......................119
101175 ......................121 102326-S ...................197 106112 ......................203 111418 ......................57–58
101175H ....................121 102348 ......................197 106113 ......................201 111485P ....................179
101266 ......................179 102350P ....................82 106117 ......................23–24 111486P ....................179
101267 ......................179 102357 ......................201 106140 ......................201 111526 ......................181
101373 ......................106 102408P ....................203 106141 ......................203 111634 ......................81–82
101374 ......................106 102409P ....................203 106144 ......................67–68, 71–72 111647P ....................37–38
101375 ......................106 102433 ......................179 106178 ......................81–82 111648 ......................37–38
101376 ......................106 102434 ......................179 106183 ......................203 111702 ......................139–140
101377 ......................106 102436 ......................179 106184 ......................201 111703 ......................133–134, 139–
101378 ......................106 102437 ......................179 106204 ......................203 140
101379 ......................106 102438 ......................179 106271P ....................85 111705 ......................133–134, 139–
101380 ......................106 102439 ......................179 106274 ......................201 140
101381 ......................106 102443 ......................179 106275 ......................203 111778 ......................139–140
101382 ......................106 102464P ....................211, 213 106374 ......................201 111779 ......................139–140
101383 ......................106 102495 ......................105–106, 109 106375 ......................201 119203 ......................67–68
101384 ......................106 102496 ......................143–144 106394 ......................201 119250 ......................111–112
101516 ......................201 102519 ......................49 106412P ....................201 119404 ......................35
101525 ......................203 102520 ......................49 106415 ......................201 119534 ......................111–112
101547P ....................203 102522 ......................49 106416 ......................201 119560 ......................111–112
101640 ......................213 102523 ......................49 106417 ......................201 119613 ......................119, 121
101726 ......................33 102526 ......................139–140 106420P ....................201 119619 ......................17, 19, 21
101727 ......................31 102527 ......................139–140 106421 ......................103 119620 ......................93, 95
101731P ....................203 102528 ......................139–140 106477 ......................201 119641 ......................111–112
101732 ......................203 102529 ......................101 106479 ......................201 119662 ......................111–112
101792-3578 .............207 102530 ......................140 106485 ......................85 119915 ......................121
101792-41078 ...........207 102531 ......................139–140 106486 ......................81–82 119950 ......................179
101792-54978 ...........207 102532 ......................103 106487 ......................85 121599 ......................43
101794-22009 ...........207 102617 ......................140 106490 ......................87 121853 ......................95
101794-23609 ...........207 102676 ......................181 106491 ......................85 122019 ......................175, 177
101845 ......................183 102679 ......................105–106 106587P ....................201 122056 ......................89
102009 ......................81–82 102686 ......................65 106588P ....................201 122057 ......................89
102010P ....................81–82 102703 ......................101 106605 ......................85 122058 ......................53–54, 65, 89
102013P ....................85 102720 ......................179 106637 ......................43 122079 ......................106
102030 ......................131 102721P ....................179 106644 ......................201 122098 ......................183
102033 ......................111–112 102724 ......................111–112 106655 ......................201 122124 ......................111–112
102065P ....................85 102746 ......................201 106657 ......................201 122125 ......................111–112
102066P ....................53–54, 57–58, 87 102748 ......................53–54 106665-4929 .............205 122215 ......................111–112
102068P ....................85 102749 ......................53–54 106665-5229 .............205 122227 ......................177
102070 ......................183 102773P ....................93 106666-8446 .............205 122236 ......................191
102072 ......................81–82 102774P ....................91 106678 ......................201 122300 ......................201
102073 ......................81–82 102775P ....................91 107704 ......................179 122302 ......................201
102074 ......................81–82 102776P ....................91, 93 107705 ......................179 12234 ........................23–24
102100P ....................57–58, 81–82 102779P ....................82 107706 ......................179 122346 ......................23–24
102103 ......................82 102785P ....................181 107707 ......................179 122377 ......................53–54
102104 ......................81–82 102786P ....................181 107708 ......................179 122754 ......................35
102107 ......................81–82 102794 ......................87 107709 ......................179 122755 ......................199, 217
102109P ....................81–82 102907 ......................111–112 107710 ......................179 122944 ......................103
102112P ....................54 102929P ....................213 10775 ........................106 12344 ........................111–112
102117 ......................85 102930P ....................213 110194 ......................125 12443 ........................109
102118 ......................81–82 102937P ....................213 110200 ......................131, 133–134, 1254826 ....................65
102119 ......................85 102940 ......................139–140 137, 140 1255653 ....................65
102121 ......................81–82 102942 ......................15 110202 ......................133–134, 139– 1259054 ....................67–68, 71–72, 87
102128 ......................85 102943 ......................11–12 140 1259704 ....................179
102134 ......................81–82 102944 ......................11–12 110220 ......................201, 203 128000 ......................121
102136 ......................87 102962 ......................213 110276-1900 .............203 128001 ......................121
102151 ......................49 102977 ......................81–82 110276-3500 .............203 128045 ......................183
102154 ......................43 102982 ......................91 110276-4800 .............203 128200 ......................41, 43, 115, 117,
102155 ......................23–24 102983 ......................91 110304 ......................54, 82 189
102157 ......................29 102984 ......................91 110344 ......................201 128201 ......................41, 43, 115
102158 ......................23–24, 29 102985 ......................91 110382 ......................35 128202 ......................41, 43, 115, 117
102159 ......................23–24 102986 ......................99 110388 ......................111–112 128203 ......................43, 117
102160 ......................23–24 102987 ......................99 110650 ......................91 128204 ......................43, 112, 115, 117
102161 ......................23–24 102988 ......................31, 33 110789 ......................183 128205 ......................41, 115, 117, 191
102172 ......................139–140 102989 ......................31, 33 111027 ......................57–58 128368 ......................179

218 Z-60/34 Part No. 75859


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

128416 ......................201 19487 ........................31, 33 25994 ........................11–12 29746 ........................17, 19, 21, 23–24
128419 ......................201 19491 ........................37–38, 91, 99, 27034 ........................79, 213 29749 ........................57–58
128578 ......................41, 43, 115, 117 101 27067 ........................24 29764 ........................106
128903 ......................67–68, 85 19506 ........................41, 43 27082 ........................189 29868 ........................35, 49
12906 ........................49, 95 19859 ........................75, 77 27089 ........................31, 33 29883 ........................35, 63, 79, 89, 93
12981 ........................91 19969 ........................191 27142 ........................75, 77 30021 ........................99
13002 ........................27, 49, 57–58, 20224 ........................123, 125, 137, 27155 ........................189 30050-S .....................91, 93
213 139–140, 171, 27204 ........................11–12, 15 30052P ......................93, 95
13003 ........................61, 79, 93, 97 173, 207 27205 ........................11–12, 15 30080 ........................11–12
13014 ........................53–54, 81–82, 87 20776 ........................45 27206 ........................11–12, 15 30116 ........................99
13064 ........................35, 37–38, 63, 20973 ........................109 27207 ........................11–12, 15 30137 ........................99
79, 89, 93, 97 20980 ........................149 27211-0250 ...............67–68, 71–72 30139 ........................99
13066 ........................23–24 21019 ........................53–54, 81–82 27246 ........................41, 43, 115, 117 30143 ........................53–54, 61, 79,
13082 ........................35 21121 ........................41, 109 27258 ........................101 82, 89
133518 ......................11–12, 15, 191, 21130 ........................57–58, 65, 149 27287 ........................41, 112 30144 ........................53–54, 61, 79,
203 21141 ........................31, 33 27326 ........................103 82, 89
13585 ........................105–106 21175 ........................37–38 27329P ......................63 30180-S .....................93
13775 ........................51 21187 ........................201 27368P ......................175 30186 ........................99
13918 ........................37–38, 93, 101, 21465 ........................31, 33, 53–54 27377 ........................49 30188 ........................103
103 21496 ........................57–58, 65, 149 27412 ........................81–82 30189 ........................103
139438 ......................179 215545 ......................143–144 27497 ........................103 30191 ........................95
139451 ......................109 21604 ........................103, 183 27535 ........................191 30192 ........................95
139453 ......................179 216248 ......................37–38 27564 ........................11–12 30193 ........................93
139508 ......................127 216249 ......................37–38 27695 ........................91 30194 ........................95, 103
139512 ......................127 216638 ......................143–144 27698 ........................17, 19, 21, 23–24 30195 ........................95
139527 ......................127 216640 ......................143–144 27761 ........................125 30196 ........................95
139528 ......................127 216791 ......................47 27802 ........................133–134, 139– 30198 ........................91, 93
139598 ......................119, 121 216793 ......................47 140 30199 ........................91
139624 ......................65 217441 ......................47 27804 ........................137, 140 30201 ........................91
139666 ......................65 218167 ......................43 27807 ........................129, 131, 140 30202 ........................91, 93
139709 ......................61 219158 ......................217 27836 ........................123, 125, 133– 30219 ........................103
139712 ......................127 21982 ........................41 134, 139–140 30220 ........................103
139715 ......................127 22541 ........................37–38, 91, 99, 27920 ........................87 30222 ........................91, 93
139716 ......................127 101 27943 ........................79 30230P ......................65, 75, 89
139717 ......................127 22571 ........................57–58 28076 ........................61, 79 30255 ........................99, 103
139718 ......................127 22578 ........................65 28131 ........................111–112 30256-S .....................31
139719 ......................127 226393 ......................175, 177 28158 ........................11–12, 15 30271 ........................63, 89
139726 ......................127 226419 ......................91 28159 ........................11–12, 15 30272 ........................99
139727 ......................127 226503 ......................201 28160 ........................11–12, 15 30275 ........................31
139958 ......................179 226504 ......................201 28161 ........................11–12 30297 ........................37–38
14033 ........................85 226537 ......................103 28164 ........................11–12 30315 ........................101
144161 ......................35 22672 ........................68, 71–72, 79, 87 28165 ........................11–12 30328 ........................93
146034 ......................183 22700 ........................63, 65, 85, 87, 28171 ........................11–12, 15 30333P ......................97
146284 ......................201 213 28174 ........................11–12, 15 30370 ........................103
146285 ......................201 227516 ......................109 28175 ........................11–12 30377 ........................101
146341 ......................23–24 227988 ......................81–82 28176 ........................11–12 30387 ........................101
146478 ......................41, 43, 115, 117 22811 ........................37–38 28177 ........................11–12 30388 ........................101
147094 ......................41, 43 228457 ......................57–58 28178 ........................11–12 30389 ........................101
147095 ......................43 228466 ......................109 28181 ........................11–12 30391 ........................49
147836 ......................191 228842 ......................51 28234P-S ..................79 30411-S .....................103
147837 ......................191 228866 ......................143–144 28235 ........................11–12, 15 30418 ........................17, 19, 21, 24,
147838 ......................191 229346 ......................201 28236 ........................11–12 91, 93, 95
147839 ......................191 229567 ......................41, 43, 111–112, 28443 ........................109, 203 30430 ........................49
14815 ........................17, 19, 21 115, 117 28607 ........................197 30434 ........................99
1487 ..........................179 229768 ......................109 28646 ........................49 30438 ........................63
1488 ..........................179 23057 ........................57–58, 61, 65, 28647 ........................67–68, 71–72 30468 ........................181
1505 ..........................177 67–68, 71–72, 28656 ........................67–68, 71–72, 87 30472 ........................99
15086 ........................87, 217 85, 213 28717 ........................75, 77, 79, 87 30490 ........................33
15243 ........................45 233992 ......................199 28750 ........................123, 125, 127, 30493 ........................63
160550 ......................63 233993 ......................199 129, 131, 133– 30505 ........................187
160551 ......................53–54 233994 ......................143–144 134, 139–140 30740P ......................41
162006 ......................201 23404 ........................47, 111–112 28853 ........................189 30784-975 .................53–54, 61, 79, 89
162399 ......................23–24 23405 ........................175 29073 ........................65 30785-1500 ...............65
16584 ........................63 235475 ......................112 29080 ........................99 30785-275 .................149
1702 ..........................81–82 235476 ......................111–112 29083 ........................103 30806 ........................63
17712 ........................97 236426 ......................57–58 29137 ........................33 30810 ........................197
18189 ........................79 24038 ........................57–58, 79, 87 29314 ........................49 30884 ........................149
18503 ........................79 24514 ........................109 29550 ........................61 30966-0150 ...............71–72
18666 ........................103, 187, 203 25388 ........................35 29555 ........................61 30966-0575 ...............67–68, 71–72
18722 ........................91, 93 25548 ........................85 29557 ........................65 30967 ........................65, 213
18963 ........................175, 177 25571P-S ..................75, 77 29558 ........................63 30971 ........................67–68, 209, 213
19274 ........................183 25685 ........................183 29559 ........................63 30997 ........................43, 111–112
19358 ........................81–82 25855P ......................35 29560 ........................65 31059 ........................11–12
19363 ........................81–82 25929 ........................71–72, 87 29605 ........................51 31060 ........................11–12
19440 ........................17, 19, 21, 99 25930 ........................67–68 29606 ........................77, 87 31082 ........................99
19470 ........................137 25967 ........................31 29616 ........................75, 77, 87 31086 ........................99, 103

Part No. 75859 Z-60/34 219


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

31095 ........................103 34901P ......................211 45383 ........................115, 117, 183 48938 ........................193
31106 ........................91, 95, 103 34902 ........................211 45435 ........................53–54, 65, 71– 48939 ........................159, 161
31306 ........................91, 93 34904 ........................209 72, 81–82, 213 48942 ........................155, 163, 165
31307 ........................93 34922 ........................209 45455 ........................31 48946 ........................151, 153, 159,
31309 ........................93 34923 ........................209 45462 ........................175, 177 161, 167, 193
31310 ........................91, 95 34924 ........................209 45708 ........................82 48947 ........................167
31408 ........................189 34925 ........................209 45748 ........................183 48948 ........................169, 205
31506 ........................31, 33 34926 ........................209 45782 ........................65, 175, 177 48952 ........................167, 169
31507 ........................31, 33 34927P-S ..................79 45912 ........................133–134, 140, 48959 ........................167, 169, 195,
31524 ........................31, 33 34929-S .....................79 143–144 205
31527 ........................137, 139–140 34942P-S ..................79 45914 ........................191 48960 ........................151, 153, 159,
31528 ........................137 34943P-S ..................79 46002P ......................101 161, 167, 169,
31529 ........................133–134 34955 ........................209 46004 ........................93 193, 195, 205
31658 ........................31, 33 34959 ........................213 46005 ........................91 48963 ........................151, 153, 159,
32064 ........................81–82 34962 ........................213 46014 ........................31, 33 161, 167, 169,
32309 ........................61, 67–68, 71–72 34964-S .....................209, 211 46131 ........................67–68, 71–72 193
32339 ........................79 34965 ........................209, 211 46216 ........................143–144 48964 ........................193, 205
32347 ........................175 35067-200 .................65 47363 ........................203 48977 ........................193
32681 ........................149 35067-300 .................213 4828 ..........................31, 33, 37–38, 48984 ........................167, 169
32698 ........................61 35434 ........................85, 209 49, 53–54, 57– 48985 ........................167, 169
32722 ........................17, 19, 91, 95 35450 ........................211 58, 79, 82, 85, 48986 ........................31, 33, 167, 169
32726 ........................11–12 35451 ........................211 87, 89, 91, 93, 48994 ........................31, 33, 167, 169
32732 ........................191 35452P ......................211 95, 97, 103, 105– 48997 ........................123, 125, 137,
32735 ........................191 35461 ........................203 106, 183, 185, 139–140, 167,
32748 ........................61 35586 ........................61 187, 195, 201, 169
32749 ........................61 35599 ........................11–12 203, 211, 213, 48998 ........................167, 169, 171,
32975 ........................133–134 35610 ........................189 217 173, 207
33024 ........................63, 75, 77 35817 ........................81–82 48425 ........................79 49000 ........................215
33240P ......................65 35818 ........................81–82 48462-S .....................175 49101-2910 ...............167, 169
33241P ......................65 35958 ........................177, 179 48470 ........................31, 33 49109-1529 ...............193
33265 ........................51 35960 ........................177, 179 48473P-S ..................71–72 49109-2229 ...............193
33277 ........................61, 87 36208 ........................67–68, 71–72 48498 ........................79, 85 49109-4629 ...............151, 153, 159,
33361 ........................81–82, 213 36294 ........................201 48541 ........................37–38 161
33418 ........................61, 79 36648 ........................99 48875 ........................167, 169, 205 49110-11192 .............159, 161
33422 ........................47 36928 ........................191 48879 ........................167, 169 49110-4592 ...............151, 153, 159,
33555 ........................49 37002 ........................75, 77 48880 ........................123, 125, 137, 161
33568 ........................191 37003 ........................63, 87 139–140, 171, 49110-6692 ...............163
33576 ........................109 37192 ........................35 173, 207 49110-6992 ...............155, 163
33607 ........................47, 201 37505 ........................53–54, 57–58, 61 48887 ........................37–38 49114-4346 ...............167, 169
33608 ........................47, 201 37947 ........................41, 43 48891 ........................157, 159 49114-4546 ...............167, 169
33629 ........................106 37950 ........................61 48892 ........................169 49117-1291 ...............167, 169
33674 ........................179 38620 ........................99 48904 ........................153, 157, 161, 49117-3591 ...............173
33724 ........................106 38859 ........................51 167, 169, 193 49117-3891 ...............153
33729 ........................63 38922 ........................81–82 48905 ........................151, 153, 159, 49117-5591 ...............171
33784 ........................47 39479 ........................53–54, 57–58, 87 161, 167, 169, 49117-5919 ...............159
33952 ........................11–12 39888 ........................75 171, 173, 207 49117-6091 ...............169
33957 ........................67–68, 71–72, 87 40405 ........................91, 95 48907 ........................161, 171 49117-6119 ...............159
33960 ........................67–68, 71–72, 85 40434 ........................11–12, 15 48909 ........................151, 153, 159, 49117-6191 ...............157, 165
33963 ........................67–68, 71–72, 87 42288 ........................43 161 49117-9019 ...............161
33964 ........................67–68, 71–72, 87 4266 ..........................23–24, 149, 179, 48912 ........................171, 173, 207 49117-9291 ...............173
33966 ........................68, 72, 87 191 48914 ........................157, 169 49118-3208 ...............167
33968 ........................67–68, 71–72 42781 ........................43, 111–112 48915 ........................151, 153, 159, 49118-41408 .............171, 173
33969 ........................79 43018 ........................143–144 161, 167, 169 49118-4508 ...............167
33970 ........................68, 72, 87 43392 ........................179, 181 48916 ........................63, 151, 155, 49118-4608 ...............151, 159
33972 ........................68, 71–72, 87, 43596 ........................123 157, 163, 165, 49118-4708 ...............167
197 43599 ........................133–134, 137 167, 169, 171, 49118-5408 ...............169
33986 ........................11–12 43663 ........................11–12 173, 207 49119-1478-S ............171
33994 ........................123, 125, 127, 43955 ........................106 48917 ........................167, 169, 171, 49119-3278 ...............151, 159
129, 131, 133– 43956 ........................35 173, 207 49119-3478 ...............169
134, 139–140 43960 ........................175 48918 ........................151, 153, 159, 49119-3578 ...............153, 161, 173
34052 ........................47, 191 44064 ........................63, 65, 87 161 49119-3778 ...............169
34053 ........................47 44174 ........................143–144 48919 ........................159 49119-3878 ...............153, 161
34054 ........................47 44227 ........................143–144 48920 ........................151, 153, 159, 49119-41078 .............171, 173
34055 ........................47 44743 ........................109 161 49119-4178 ...............151, 153, 159,
34056 ........................47 44950 ........................191 48922 ........................31, 33, 167, 169 161
34058 ........................197 44981 ........................11–12, 15, 187 48926 ........................167, 169 49119-4578 ...............151, 153, 159,
34162-1900 ...............65 44986 ........................11–12 48932 ........................155, 163, 165, 161
34164 ........................65, 213 45066 ........................37–38 167, 169, 193 49119-53778 .............171, 173
34216 ........................24 45071 ........................17, 19 48933 ........................151, 153, 157, 49120-3881 ...............151, 159
34265 ........................61 45074 ........................17, 19, 21 159, 161, 167, 49121-42388 .............171, 173, 207
34321 ........................179 45161 ........................31, 33, 167, 169 169, 171, 173, 49126-1933 ...............167, 169
34359-S .....................211 45171 ........................209 193, 205, 207 49128-2109 ...............167, 169
34619 ........................49, 75, 77, 183 45209 ........................53–54, 97 48935 ........................167, 169, 193 49128-22009 .............171, 173
34641 ........................17, 19 45226 ........................17, 19, 91, 93, 48937 ........................155, 157, 159, 49128-23609 .............171, 173
34850 ........................211 95, 103 161, 163, 165, 49128-3209 ...............155, 157, 163,
34894 ........................213 45303 ........................99 167, 169 165

220 Z-60/34 Part No. 75859


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

49128-3409 ...............155, 157, 163, 49881 ........................68, 72, 87 5387 ..........................91, 93 58598 ........................67–68, 71–72
165 49898 ........................67–68, 71–72, 82 53903 ........................49 58599 ........................67–68, 71–72
49129-1725 ...............169 49915 ........................61 53909 ........................17, 21 58900 ........................67–68, 71–72
49130-2582 ...............151, 153, 159, 49916 ........................63 53910 ........................75, 77 58919 ........................101
161 49917 ........................63 53945 ........................213 58920 ........................101
49130-4982 ...............153, 159, 161 49919 ........................63 53950 ........................197 58927 ........................101
49130-5582 ...............151, 159 49921 ........................63 53952 ........................53–54, 65, 75, 58930 ........................33
49133-1840 ...............167 49922 ........................65 77, 81–82 58944 ........................191
49135-3389 ...............167 49923 ........................65 53967 ........................45 58954 ........................191
49135-3389-S ............63 49924 ........................65 5397 ..........................31, 33, 35, 37– 58967 ........................67–68, 71–72, 85
49135-43389 .............171, 173 49927 ........................15 38, 49, 53–54, 59460 ........................17, 19
49141-6963 ...............167, 169 49929 ........................63 57–58, 75, 77, 6002 ..........................49, 57–58
49142-13762 .............205 52001 ........................191 89, 91, 101, 103, 60143 ........................215
49143-2929 ...............167, 169 52076 ........................67–68, 71–72, 85 109, 185, 187, 60160P ......................106
49143-5429 ...............157, 165 52077 ........................67–68, 71–72 191, 199, 203, 6019 ..........................29, 49, 57–58,
49151-8648 ...............167 52078 ........................67–68, 71–72, 87 211, 213 75, 77, 85, 89,
49151-8948 ...............169, 195 52086-R .....................191 53976 ........................191 99, 103, 105–
49151-9248 ...............167, 169 52179 ........................31 53980 ........................155, 157, 163, 106, 109, 191,
49151-9948 ...............195 52229 ........................61 165 201, 211
49156-2656 ...............153, 161 52251 ........................209 53985 ........................27 6021 ..........................17, 19, 21, 23–
49156-2756 ...............159 52370 ........................143–144 53986 ........................27 24, 29, 35, 49,
49157-1760 ...............151 52371 ........................143–144 53987 ........................27 53–54, 63, 75,
49159-2618 ...............167, 169 52537 ........................65 53988 ........................27 77, 79, 82, 85,
49164-1443 ...............193 52564 ........................75 53989 ........................27 97, 99, 101, 191,
49170-5404 ...............167, 169 52566 ........................67–68, 71–72, 53990 ........................27 215
49170-5704 ...............167, 169 81–82 53991 ........................27 6024 ..........................17, 35, 93, 97
49183-2692 ...............167, 169 52570 ........................67–68, 71–72, 87 53992 ........................27 6033 ..........................17, 19, 21, 23–
49183-5863 ...............159, 161 52573 ........................67–68, 71–72 53993 ........................27 24, 63, 75, 77,
49189-5438-S ............37–38 52575 ........................68, 72, 87 53994 ........................27 91, 93, 95
49190-94800 .............187 52579 ........................67–68, 71–72 54071 ........................53–54, 79, 81–82 60334 ........................75, 77
49201 ........................169 52580 ........................67–68, 71–72, 87 54247P ......................106 6036 ..........................63, 79, 89, 179
49212 ........................187 52592 ........................75 54255 ........................111–112 6037 ..........................63
49214 ........................187 52652 ........................67–68, 71–72 54274 ........................106 60443 ........................111–112
49215 ........................187 52656 ........................67–68, 71–72 54283 ........................159, 161 60526 ........................111–112
49219 ........................109 52661 ........................179 54325 ........................33 60585 ........................57–58
49375 ........................85 52695 ........................67–68, 71–72 54365 ........................47 60752 ........................215
49401 ........................61 52723 ........................125 54457 ........................185 60857 ........................57–58, 65, 75,
49407 ........................85 52726 ........................125 54458 ........................185 77, 81–82, 89
49408 ........................57–58, 67–68, 52762 ........................68, 71–72, 75, 77 54465 ........................185 6086 ..........................17, 19, 21, 79
71–72, 85, 87 52897 ........................143–144 54486 ........................181, 211 60886P ......................187
49411 ........................53–54, 57–58 52907 ........................143–144 54487P ......................53–54 6090 ..........................24, 27, 29, 31,
49413 ........................85 52943 ........................129, 133–134, 54534 ........................47 35, 41, 43, 47,
49463 ........................189 137, 139–140, 54573 ........................57–58 53–54, 63, 65,
49512 ........................167, 169 143–144 54578 ........................53–54 75, 77, 79, 81–
49513 ........................167, 169 52965 ........................11–12, 15 54579 ........................53–54 82, 85, 89, 97,
49515 ........................193 52966 ........................11–12, 15 54598P ......................81–82 105–106, 109,
49528 ........................37–38 52967 ........................11–12, 15 54627 ........................23–24, 27, 29 179, 183, 185,
49534 ........................181 52968 ........................11–12, 15 54687 ........................53–54, 57–58 189, 211, 213
49535P ......................49 53023 ........................31, 33 54862 ........................68, 71–72, 79, 6091 ..........................23–24, 49, 53–
49612 ........................123, 125, 127, 53024 ........................75, 77 81–82 54, 57–58, 61,
129, 131, 133– 53081 ........................17, 19, 21 55030 ........................81–82 65, 67–68, 71–
134, 139–140, 53124 ........................75, 77 55753 ........................179, 185 72, 79, 81–82,
149, 151, 153, 53156 ........................189 56057 ........................47 85, 89, 91, 93,
155, 157, 159, 53189 ........................49, 181 56424 ........................109, 185, 199 99, 101, 103,
161, 163, 165, 53258 ........................103 56525 ........................185 109, 149, 179,
167, 169, 171, 53290-S .....................79 56570 ........................185 183, 185, 191,
173, 193, 207 53425-S .....................79 56704 ........................175, 177 211, 213, 217
49613 ........................123, 125, 127, 53452 ........................17, 19, 21 56843 ........................37–38 6095 ..........................53–54, 79, 87,
129, 131, 133– 53523-S .....................49 56912 ........................24, 27, 29, 75, 101
134, 139–140, 53524-S .....................49 77, 85, 99, 105– 6096 ..........................79, 95
149, 151, 153, 53527 ........................31, 33 106 6097 ..........................31, 33, 35, 57–
155, 157, 159, 53528-S .....................79 56929 ........................143–144 58, 63, 65, 75,
161, 163, 165, 53605 ........................215 56934 ........................199 77, 79, 85, 87,
167, 169, 171, 53707 ........................49 57072 ........................201 105–106, 183,
173, 193, 207 53715 ........................61 57201 ........................29, 106 195, 201, 213,
49618-S .....................49 53716P ......................61 57471 ........................77 217
49735 ........................67–68, 71–72, 53758-S .....................197 57767 ........................81–82 61073-2730 ...............151
81–82 53759-S .....................197 58139 ........................49 61073-5130 ...............169
49741 ........................12 53760-S .....................197 58222 ........................75, 77 61073-5430 ...............167
49816 ........................111–112, 175 53761-S .....................197 58223 ........................75, 77 61074-2072 ...............159
49817 ........................67–68, 71–72, 53807-S .....................179 58247 ........................81–82 61074-2172 ...............153, 161
85, 183 53808-S .....................179 58256 ........................65 61222 ........................37–38
49819 ........................175 53811 ........................97 58354 ........................58 61223 ........................37–38
49820 ........................111–112 53820 ........................41 58380 ........................75, 77 61262 ........................205
49869 ........................53–54, 61, 79, 53821P ......................67–68, 71–72, 85 58402 ........................191 6145 ..........................49, 85, 103, 179,
82, 89 53832 ........................75, 77 58489 ........................35 211

Part No. 75859 Z-60/34 221


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

6146 ..........................37–38, 53–54, 109, 111–112, 70452 ........................53–54, 87 74923 ........................47


81–82, 85, 175, 115, 117, 179, 70486 ........................197 74924 ........................47
177, 183 211 70489 ........................85 75020 ........................57–58
6147 ..........................177 63630P ......................24 70525 ........................81–82 75067 ........................105–106
61726 ........................183 63727 ........................209 70527 ........................85 75073 ........................49
6175 ..........................17, 19, 21, 31, 63766 ........................109 7056 ..........................35, 45, 106, 111– 75119 ........................38
35, 53–54, 57– 64079 ........................87 112 75143 ........................119
58, 63, 65, 75, 65453 ........................67–68, 71–72, 85 71259 ........................195 75185 ........................85
77, 85, 87, 97, 99 65454 ........................67–68, 71–72, 87 71909 ........................31, 85 75260 ........................195
6178 ..........................37–38, 47, 67– 65456 ........................68, 72, 87, 197 71911 ........................213 75395 ........................103
68, 71–72, 85, 65458 ........................63 72047 ........................133–134, 137 75443 ........................119, 121
91, 99, 101, 111– 65459 ........................63 72161 ........................12 75444 ........................119, 121
112, 149, 175, 65460 ........................75, 77 72255 ........................65 75445 ........................119, 121
177 65463 ........................95, 103 72282 ........................175, 177 75446 ........................119, 121
61972 ........................183 65473 ........................54, 82 72290 ........................24 75447 ........................119, 121
61974 ........................183 6550 ..........................106, 185, 187, 72326 ........................115, 117, 175, 75448 ........................119, 121
61975 ........................183 203 177, 183 75449 ........................119, 121
6198 ..........................21, 53–54, 57– 65610-S .....................31 72327 ........................53–54, 79, 81–82 75471 ........................75
58, 87, 95, 101 65611-S .....................33 72337 ........................53–54 75519 ........................179
61997 ........................183 65612 ........................35 72339 ........................53–54 75578 ........................23–24
62252 ........................125 65636 ........................57–58 72342 ........................57–58 75579 ........................23–24
62253 ........................125 65770 ........................75, 85, 87 72343 ........................53–54, 81–82 75580 ........................23–24
62255 ........................137 65824 ........................23–24 72344 ........................53–54 75581 ........................23–24
62256 ........................133–134, 139– 6584 ..........................149 72348 ........................53–54 75640 ........................111–112
140 65841 ........................191 72358 ........................87 75649 ........................35
62257 ........................133–134, 137 65892 ........................31, 85 7265 ..........................179 75650-S .....................61, 79, 89
62258 ........................139–140 6595 ..........................35 72867 ........................15 75677 ........................37–38
62259 ........................137, 140 6607 ..........................109 72875 ........................185 75678 ........................37–38
62262 ........................143–144 6638 ..........................24, 27, 29, 31, 73185 ........................23–24 75681 ........................37–38
62263 ........................129 35, 41, 43, 49, 73210 ........................23–24 75682 ........................37–38
62267 ........................143–144 53–54, 57–58, 73257 ........................27 75683 ........................37–38
62273 ........................129, 133–134, 61, 63, 65, 67– 73258 ........................27 75684 ........................37–38
137, 143–144 68, 71–72, 75, 73260 ........................27 75685 ........................37–38
62275 ........................140 77, 79, 81–82, 73261 ........................27 75686 ........................37–38
62276 ........................137 89, 91, 93, 99, 7339 ..........................37–38, 95 75849 ........................99
62277 ........................133–134, 139– 101, 103, 105– 73449 ........................21 75854 ........................195
140 106, 109, 111– 73463-1175 ...............199 75855 ........................195
62337 ........................143–144 112, 115, 117, 73475 ........................21 75858 ........................35
62392 ........................119, 121 179, 181, 185, 73476 ........................21 75863 ........................27, 29
62395 ........................119, 121 189, 191, 199, 73477P ......................106 75878 ........................23–24
62417 ........................103 211, 213, 217 73478P ......................106 75892 ........................147
62420 ........................53–54, 65, 75, 77 6653 ..........................57–58 73480 ........................179 75893 ........................147
62421 ........................53–54 6666 ..........................35 73500 ........................185 75894 ........................123
62433 ........................57–58 66811 ........................41 73501 ........................185 75987P ......................191
62466 ........................37–38 66812 ........................41, 43, 115, 117 73575 ........................109 75988P ......................35
62506 ........................143–144 66813 ........................115, 117 73587 ........................109 77046 ........................11–12
62507 ........................143–144 66814 ........................41 73610P-S ..................105–106, 109 77047 ........................111–112
62845 ........................53–54 66815 ........................115, 117 73612 ........................79 77069 ........................35
63140P ......................211 66816 ........................41, 115, 117 73613 ........................79 7713 ..........................31, 35, 65, 75,
63145P ......................211 66817 ........................41 73711 ........................111–112 77, 91, 93, 101,
63146 ........................211 66818 ........................41, 43, 115, 117 73713 ........................111–112 109, 191, 199
63155 ........................17, 19, 21 67537 ........................85 73717 ........................45, 111–112 77139 ........................57–58, 65, 75,
63163P ......................211 6782 ..........................53–54, 81–82, 73723 ........................111–112 77, 81–82, 89
63165 ........................211 85, 203, 213 73725 ........................111–112 77170 ........................79, 81–82
63166P ......................211 6833 ..........................65, 81–82, 85, 73736 ........................45, 111–112 77183 ........................11–12
63183P ......................211 183 73739 ........................111–112 77219 ........................31, 67–68, 71–72
63211 ........................95 6878 ..........................211 73753 ........................45 77295 ........................81–82
63214 ........................103 6884 ..........................185 73766 ........................17, 19, 21, 24 77351 ........................111–112
63258 ........................67–68 6886 ..........................35, 63, 65, 201 73803 ........................111–112 77382 ........................189
6326 ..........................91 6888 ..........................35, 49, 53–54, 73805 ........................43, 115 77402 ........................57–58
63347 ........................95 57–58, 61, 65, 73807 ........................143–144 77432 ........................111–112
63348 ........................91 75, 77, 79, 85, 73928 ........................106 77476 ........................57–58
63351 ........................95 89, 91, 93, 99, 73931 ........................109 77482 ........................58
63352 ........................103 101, 105–106, 73956-S .....................185 77483 ........................57–58
63354 ........................103 109, 181, 183, 73958-S .....................185 77664 ........................199
63374 ........................97 217 73975 ........................106 77683-S .....................199
63426 ........................75, 77 6889 ..........................31, 35, 101, 181, 73976 ........................106 77692 ........................106
63427 ........................75, 77 185, 199, 201, 74006 ........................105–106 77838 ........................106
63463 ........................53–54, 65, 75, 77 211 74389 ........................17, 19, 21, 99 77840 ........................106
6356 ..........................24, 27, 29, 35, 6935 ..........................35, 45, 111–112 74442 ........................23–24 77885 ........................75, 77
37–38, 41, 43, 69873 ........................125 74443 ........................23–24 77893 ........................133–134
53–54, 63, 65, 70251 ........................57–58 74872 ........................99, 103 77990 ........................53–54
75, 77, 79, 81– 70356 ........................53–54 74913 ........................47 79738 ........................23–24
82, 85, 89, 91, 70385 ........................57–58 74920 ........................47 80605 ........................183
93, 95, 97, 99, 70419 ........................81–82 74921 ........................47 81110 ........................23–24, 29, 37–38
101, 105–106, 70423P ......................87 74922 ........................47 81123 ........................189

222 Z-60/34 Part No. 75859


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Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

81164 ........................23–24 88607P ......................181 89376 ........................111–112 89764 ........................58


81368 ........................185 88609-S .....................181 89404-S .....................197 89765 ........................57–58
81484P ......................111–112 88757 ........................77, 81–82 89405-S .....................197 89768 ........................105–106, 109
81487P ......................111–112 88832 ........................47 89431 ........................149 89769 ........................131, 143–144
81488 ........................111–112 88841 ........................57–58 89441 ........................195 89770 ........................131, 143–144
81550 ........................112 88846 ........................54 89448P ......................175 89771 ........................57–58
81551 ........................111–112 88847 ........................53–54, 81–82 89453 ........................61 89772 ........................57–58
81563 ........................89 88884 ........................24 89463 ........................177 89773 ........................57–58
81578 ........................35 88885 ........................23–24 89464 ........................189 89785 ........................63
81627 ........................67–68, 71–72 88933 ........................57–58 89466 ........................177 89800 ........................37–38
81629 ........................67–68, 71–72 88989P ......................54 89469 ........................215 89811 ........................87
81630 ........................75, 77 88990P ......................53–54 89520 ........................149 89812 ........................75, 87
81631 ........................67–68, 71–72 88991P ......................57–58 89553-4476 ...............159 89813 ........................87
81632 ........................75, 77 88992P ......................57–58 89554-10313 .............155, 157, 163, 89862 ........................143–144
81633 ........................75 89005 ........................17, 21 165 89864 ........................143–144
81634 ........................75, 77 89014 ........................147 89555-3708 ...............159, 161 89870 ........................37–38
81635 ........................75, 77 89033 ........................23–24 89571 ........................37–38 89871-4848 ...............205
8170 ..........................53–54, 61, 79, 89 89069 ........................147 89581-4830 ...............169 89871-6348 ...............167, 169
81748 ........................75, 77 89076P ......................75, 77 89581-5030 ...............169, 205 89871-9048 ...............193
8177 ..........................17, 19, 21, 24, 89077P ......................77 89581-6030 ...............167 89883-S .....................181
63, 75, 77 89098P ......................37–38 89581-6630 ...............167 89885 ........................37–38
81778 ........................81–82 8910 ..........................35 89582-10786 .............167, 169 89901 ........................57–58
8178 ..........................31, 33, 217 8914 ..........................91, 101, 111– 89618 ........................71–72 89904P ......................49
8179 ..........................99 112, 115, 117, 89620 ........................35 89917P ......................85
81900 ........................41, 43 199 89625 ........................49 89921 ........................85
8220 ..........................17, 19, 21 8915 ..........................57–58, 67–68, 89629 ........................49 89925 ........................111–112
82229 ........................11–12 71–72, 109 89631 ........................82 89942 ........................53–54
82237 ........................201, 203 89175 ........................129 89650 ........................82 89953 ........................57–58
82238 ........................11–12, 15 89176 ........................111–112 89651 ........................54, 89 89954 ........................81–82, 89
82243 ........................11–12 89177 ........................111–112 89666 ........................111–112 89959 ........................213
82244 ........................11–12, 15 89178 ........................143–144 89672P ......................53–54, 61, 79, 89 89973 ........................81–82
82283 ........................12 89179 ........................195 89673 ........................111–112 9145 ..........................23–24
82313 ........................11–12 89184 ........................101 89675 ........................17, 19 94077 ........................35
82316 ........................11–12 89186 ........................99 89678 ........................137 94324-1900 ...............213
82317 ........................12 89214 ........................139–140 89679 ........................133–134 94374-1980 ...............193
82366 ........................12 89237 ........................29 89682 ........................17, 21, 23–24, 29 94374-2130 ...............193
824164 ......................99 89294 ........................17, 19 89702 ........................23–24 94374-2430 ...............153, 161
82472 ........................15 89295 ........................17, 19 89703 ........................23–24 94374-4830 ...............205
82473 ........................15 89296 ........................99 89704 ........................23–24 94374-4930 ...............205
82487 ........................15 89297 ........................143–144 89705 ........................23–24 94378P ......................57–58
824879 ......................41, 43, 115, 117 89300 ........................129, 131 89707P ......................211 94390-S .....................105–106
82544 ........................15 89306 ........................133–134 89713 ........................147 94399 ........................103
82545 ........................15 89307 ........................133–134, 137 89719 ........................191 94493-S .....................199
82548 ........................15 89309 ........................133–134, 140 89722 ........................133–134, 139– 94506 ........................117
8255 ..........................82, 99, 101, 215 89310 ........................125, 133–134, 140 94549 ........................183
82589 ........................15 140 89723 ........................181 94598 ........................137
82590 ........................12, 15 89311 ........................133–134, 137 89726 ........................139–140 94643 ........................183
82602 ........................15 89312 ........................137, 139–140 89727 ........................43 94745P ......................109, 179
82604 ........................15 89315 ........................137 89728 ........................140 94757 ........................201
82605 ........................15 89316 ........................123 89729 ........................140 94759 ........................201
82606 ........................15 89317 ........................123 89730 ........................140 94760 ........................201
82644 ........................12 89323 ........................23–24 89732 ........................140 94762 ........................57–58
82646 ........................15 89324 ........................23–24 89733 ........................131, 139–140, 94765 ........................201
82673 ........................12, 15 89325 ........................23–24 143–144 94886 ........................57–58
82862 ........................203 89326 ........................23–24 89734 ........................139–140 94888 ........................53–54
82924 ........................15 89327 ........................23–24 89735 ........................131, 143–144 94889 ........................53–54
82926 ........................11–12, 15 89328 ........................17, 19 89737 ........................139–140 94922 ........................71–72, 75
83093 ........................43 89329 ........................17, 19 89738 ........................139–140 94937 ........................37–38
83098 ........................119, 121 89330 ........................17, 19 89739 ........................43 9596 ..........................179
84130 ........................123 89331 ........................23–24 89742 ........................105–106 9599-S .......................179
84134 ........................125 89332 ........................24 89743 ........................105–106 96008-S .....................43
84135 ........................125 89335 ........................105–106 89744 ........................105–106 97128 ........................37–38, 99
8516 ..........................79, 87, 95, 103, 89336 ........................105–106 89745 ........................105–106 97548 ........................12
211, 213 89337 ........................105–106 89746 ........................105–106 97571 ........................12
85197 ........................147 89338 ........................105–106 89747 ........................105–106 97579 ........................203
85300 ........................185 89341 ........................147 89748 ........................105–106 97602 ........................12
88356-11103 .............37–38, 99 89342 ........................147 89749 ........................105–106 97815 ........................15, 109
88356-146R3 .............91, 101 89343 ........................147 89750 ........................105–106 97887 ........................11–12
88377-1400 ...............199 89344 ........................147 89751 ........................105–106 97890 ........................11–12
88406 ........................203 89345 ........................147 89752 ........................105–106 REF. ...........................95
88448 ........................67–68 89346 ........................147 89753 ........................105–106 Ref. ............................57–58, 87, 93,
88450 ........................77, 81–82 89347 ........................147 89755 ........................183 105–106, 111–
88451 ........................67–68 89348 ........................147 89756 ........................37–38, 99 112, 125
88455 ........................67–68, 71–72 89350 ........................147 89759 ........................53–54 T106954 ....................37–38
88457 ........................75, 77 89361P ......................24 89762 ........................57–58 T106955 ....................37–38
88606P ......................181 89362P ......................24 89763 ........................58 T106956 ....................37–38

Part No. 75859 Z-60/34 223


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Part Number Index (continued)

Part Number Page

T106957 ....................37–38
T106958 ....................37–38
T106959 ....................37–38
T106960 ....................37–38
T106961 ....................37–38
T106962 ....................37–38
T108075 ....................103
T111608 ....................191
T111609 ....................191
T111610 ....................191
T111611 ....................191
T111612 ....................191
T111613 ....................191
T112464 ....................143–144
T112563 ....................106
T112626 ....................119, 121
T113653 ....................79
T113655 ....................79, 201
T114022 ....................201
T114023 ....................201
T114678 ....................65
T115352 ....................112

224 Z-60/34 Part No. 75859


January 2015

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
AUX TOP RAIL,6'(1.25")SERVICE.....179 BOOT, ROCKER JOYSTICK 75565.....119, 121
4 AUX TOP RAIL,6FT,PTD.....179 BOOT,2 X 12 WAY.....111–112
AUX TOP RAIL,8'(1.25")SERVICE.....179 BOOT,BATTERY TERMINAL,RED.....79
4WD traction manifold part 81055 is no longer
AUX TOP RAIL,8FT,PTD.....179 BOOT,CABLE TERM,MED.RED,4/0.....35
available; for its complete replacement
BOOT,DTSCH,DTP4-BT.....111–112
customer must order part 139712.....125
B BOOT,JOYSTICK.....119, 121
BOOT,PLUG 4 WAY.....111–112
6 BACKING PLATE, PAINTED.....211
BOOT,SOLENOID,29073.....65
BALL STUD**.....49
6' HALF MESH PLAT/GATE KIT***.....185 BOOT,TOGGLE SWITCH,SHORT*......41, 43,
BAR,AXLE ROTATION STOP,NON-OSC.....24
6' TRI-ENT ASSY W/DECALS A/SOA.....179 115, 117
BAR,AXLE ROTATION STOP,OSC......24
6' TRI-ENT ASSY W/DECALS ANSI.....179 BOX,INSTRUCTION STORAGE.....109
BAR,HARNESS CONNECTOR MOUNT.....85
6' TRI-ENT ASSY W/DECALS AUSTR.....179 BRACKET, PANEL WIRE MOUNTING.....41
BASE WITH 1 NC CONTACT, E-STOP.....41
6' TRI-ENT RAIL W/DECALS A/SOA.....179 BRACKET,1K OHM 10-TURN POT.....201
BASE, W/1 N.O. CONTACTS***.....115, 117
6' TRI-ENT RAIL W/DECALS ANSI.....179 BRACKET,ACCESSORY,PAINTED.....175
BASE,W/2 NC CONTACTS***.....43, 115
6' TRI-ENT RAIL W/DECALS AUSTR.....179 BRACKET,ACTUATOR ARM MTG,PTD.....65
BASE,W/3 NC CONTACTS.....117
BRACKET,AIR FILTER,FORD GAS.....75, 77
BASE,WITH 2 N.O. CONTACTS***.....41
BRACKET,AIR FILTER,FORD GAS PT......71–
8 BATT,CABLE,RED, 4 GAUGE.....189
72
8' HALF MESH PLAT & GATE.....185 BATT.CABLE,2/0,BLACK,48".....89
BRACKET,AIRLINE TO PLATFORM.....187
8' TRI-ENT ASSY W/DECALS ANSI.....179 BATTERY CABLE,1/0 GA,BLK 30".......53–54,
BRACKET,AUX PUMP MOUNT,PAINT.....35
8' TRI-ENT ASSY W/DECALS AUSTR.....179 65, 89
BRACKET,EXHAUST SUPPRT,PAINT.....63
8' TRI-ENT ASSY W/DECALS CE.....179 BATTERY CABLE,1/0 GA,BLK 48".....89
BRACKET,FILTER MOUNT.....77
8' TRI-ENT RAIL W/DECALS A/SOA.....179 BATTERY CABLE,1/0 GA,RED 45".....89
BRACKET,FILTER MOUNT,PAINTED.....35
8' TRI-ENT RAIL W/DECALS ANSI.....179 BATTERY CABLE,2/0,POS.RED,19".....82
BRACKET,LINCOLN WELDER,PNTD.....203
8' TRI-ENT RAIL W/DECALS AUSTR.....179 BATTERY CABLE,2/0,POS.RED,45".....54, 89
BRACKET,MAP SENSOR,PAINTED.....67–68,
8' TRI-ENT RAIL W/DECALS CE/UK.....179 BATTERY HOLD DOWN,GROUP 31....53–54,
71–72, 85
61, 79, 82, 89
BRACKET,PLATFORM HEATER OPT......111–
BATTERY,12V,1000 CCA GRP 31........53–54,
A 61, 79, 82, 89
112
ACCESS PBOX HEATER ALC500/1000...111– BRACKET,POWER TO PLAT TBOX,PNT....203
BEARING KIT DRIVE TURN AND HUB.....37–
112 BRACKET,SOLENOID MTG,PAINTED.....65
38
ACCESSORY,OPERATOR PROT BRACKET,V275S WELD LEADS.....203
BEARING KIT,PLAT ROTATOR,SUPER.....103
STRUCT.....217 B R A C K E T, W E L D E R MNT
BEARING,1.00IDX1.50ODX1.00L.....17, 19, 21
ACTUATOR, FORD EFI PRECISION.....67–68 SUPPORT,PNT.....203
BEARING,1.25ID X 1.5OD X 0.69L.....103
ADAPTER CABLE, JS100 JOYSTICK......111– BRACKET,WELDER SUPPORT,PNT.....203
BEARING,1.25IDX1.50ODX0.88L.....99
112 BRACKET-FUEL FILTER (52567)....67–68, 71–
BEARING,1.25IDX1.5ODX1.00L.....103
ADAPTER, 010103.....197 72, 85
BEARING,1.5IDX1.75ODX1.5L.....17, 19
ADAPTER,140139-8-6.....197 BRAKE ASSEMBLY,TURNTABLE ROT......37–
BEARING,1.5IDX1.75ODX1.5L,PTFE...17, 19,
ADAPTER,PIPE NIPPLE.....167, 169 38
21
ADAPTER,THROTTLE ACTUATOR***.......67– BRASS WATER FITTING,5/8.....75, 77
BEARING,1.75IDX2.00ODX1.50L.....93, 95
68, 71–72 BRIDGE,50A FULL WAVE**.....191
BEARING,2.25IDX2.50ODX1.50L*.....91, 93
ADJUSTABLE STRAP ASSY.....199 BRKT,AIR CLEANER ORIENTATION**......53–
BEARING,2.50IDX2.75ODX2.00L...17, 19, 21,
AIR CLEANER CAP/ FORD/NOLFF.....81–82 54, 65, 75, 77, 81–82
23–24
AIR CLEANER,FORD,T3.....81–82 BRKT,WELDER DIV.MANIFOLD,P.....201
BEARING,BALL DRIVE SHAFT.....23–24
AIR CLEANER,NELSON***......53–54, 65, 75, BRKT,WELDER GEN BASE,L.....201
BEARING,FL,1.25ID X 1.41OD X 1.....103
77 BRKT,WELDER GEN BASE,R.....201
BEARING,FL,1.25IDX1.41ODX1.50L.....91, 93
AIR HORN,NOLFF MIXER,ALUMINUM*....67– BRKT,WELDER GEN MNT BOTTOM.....201
BEARING,FL,1.75IDX1.94ODX1.50L.....91
68, 71–72 B R K T, W E L D E R GEN MOUNT
BEARING,GARLOCK 20DU12.....95, 103
AIR INTAKE FRAME.GRAY.....49 BACK,PNT.....201
BEARING,GARLOCK,12FDU12.....183
AIR VALVE MIXER.....67–68, 71–72 BRKT.,LWR LIMIT SWITCH.....91
BEARING,GARLOCK,28DU24.....91, 95
AIR VALVE MIXER***.....67–68, 71–72 BRUSH 3/8 X 1/4 X 15/16(36928).....191
BEARING,MOTOR.....191
ALARM,CHIME TONE 5-25VDC***.....175, 177 BRUSH BOX,ASSY,GEN.....201
BEARING,SERIES 3000.....37–38
ALARM,WARBLE TONE 5-30 VDC***......115, BRUSH ENDBELL ASSEMBLY (89719).....191
BELL HOUSING KIT, FORD 425EFI.....87
117, 183 BULB,WORKLIGHT,12V 35W.....177, 179
BELT, V (PERKINS 404).....57–58
ALARM.INTERMITTENT TONE.24V...175, 177 BULKHEAD,FEMALE X 4.....49
BELT,SERPENTINE,LRG425 EFI***.....67–68,
ALTERNATOR, DEUTZ F3L10/F4L10*.....61 BUMPER, PLASTIC, 1.25 O.D......179, 185
71–72, 87
ALTERNATOR, PERKINS (54555).....57–58 BUMPER,BATTERY BOX & RAILS.....179, 181
BELT,TIMING,FORD LRG423/425EFI........75,
ALTERNATOR,LRG-423 RE-BUILT*.....67–68, BUMPER,RUBBER***.....49, 75, 77, 183
85, 87
71–72, 85 BUTTON,PUSH,BLACK W/SEAL***....115, 117
BELT,V, DEUTZ DIESEL ENGINE.....61
ANGLE,RELAY MNT,W/NUTSERTS,PNT.....47 BUTTON,PUSH,RED MUSHROOM
BLANKET,BATTERY.....189
ANGLE,RING GEAR BLUE.....211 HEAD.....41, 43, 115, 117
BOLT,CARRIAGE,1/4-20 X .75,G2.....211
ASSEMBLY,FOOT SWITCH.....109, 111–112 BOLT,EXHAUST,PERKINS(54555).....53–54
ASSM, GEN. ONLY, 110V, 60HZ.....191 BOLT-FLANGE,M6 X 22MM(52573).....67–68, C
ASSY, CIRCUIT BREAKER 15A.....41, 43 71–72, 87 CABLE ASSEMBLY.....35
ASSY, CIRCUIT BREAKER 20A.....43 BOOT GUARD, JOYSTICK 62390/91.....119 CABLE ASSY,2/0,NEG,BLK,72.....79
ASSY,ENCLOSURE,WELDER GEN......201 BOOT(BELLOWS),E-STOP,BLACK......41, 43, CABLE COVER CLIP,PNTD.....91, 93
ASSY,PCB ALC500 Z60 LEG V200.....111–112 115, 117 CABLE PROTECTOR.....101
ASSY,RELAY SOCKET, AUTO.....47

Part No. 75859 Z-60/34 225


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Part Description Index (continued)

CABLE SQUEEZE CONN......45 COIL-10V DC***.....201 COVER REINFORCEMENT, L.H......49


CABLE TIE,11.5" BLACK.....109, 203 COLD START,FORD, BIG BOOM.....189 COVER REINFORCEMENT, R.H......49
CABLE TIE,4" BLK,HEAT RESISTNT....41, 109 COLLAR,JOYSTICK,CENTER.....121 COVER, DRIVE HUB.....23–24
CABLE TRACK CHANNEL ASSY,Z-60.....101 COMPRESSION MEMBER COVER, PROTECTIVE, OSCILLATE.....209
CABLE,#2GA.,NEG.,BLACK,57",S40.....82 WELD,MACH......103 COVER, REAR AXLE, PAINTED.....24
CABLE,#4GA,POS.AUX,RED,108".....35 CONN RECEPT,FLANGED.....111–112 COVER,CABLE,ENGINE SIDE,RH,PTD.....91
CAP, COOLANT RET SYS(54071).......53–54, CONN, SAE#4-1/4" NPT.....201 COVER,CABLE,JIB PAINTED.....103
79, 81–82 CONN,520102-16.....31, 33, 167, 169 COVER,CABLE,TANK SIDE,LH,PNTD.....91
CAP, DUST.....27 CONN,520102-6-6.....31, 33, 167, 169 COVER,CABLE,UPR TNSN ARM,PTND.....93
CAP, OIL FILLER.....57–58 CONN,520120-12-16.....193 COVER,CONTROL BOX LEFT SIDE***.....181
CAP,DIAGNOSTIC NIPPLE......123, 125, 137, CONN,520120-16.....167, 169 COVER,CONTROL BOX RIGHT SIDE**.....181
139–140, 171, 173, 207 CONN,520120-4***....151, 153, 159, 161, 167, COVER,DRILLED***.....101
CAP,FILLER BREATHER,3 MICRON**......31, 169, 171, 173, 207 COVER,FOOT SWITCH.....109
33 CONN,520120-4-6***.....171, 173, 207 COVER,FRONT DEUTZ ENGINE.....61
CAP,FUEL,DIESEL,1/8"VENT(GRN).....33 CONN,520120-4-8.....157, 169 COVER,GFCI,HORIZONTAL,WEATHER..105–
CAP,FUEL,GAS,1/8"VENT(RED).....31 CONN,520120-8***....151, 153, 157, 159, 161, 106
CAP,OIL FILLER,DEUTZ,DIESEL***.....65 167, 169, 171, 173, 193, 205, 207 COVER,PROTECTIVE,STEERING.....209
CAP,RADIATOR,FORD***.....79 CONN,520120-8-10...151, 153, 159, 161, 167, COVER,PROTECTIVE,SWING CHASSIS..211
CAP,RADIATOR,PERKINS/FORD.....54, 82 193 COVER,PROTECTIVE,Z60 ELEVATE.....209
CASTING,WASHER,REBOUND,PAINTED.53– CONN,520120-8-12.....169, 205 COVER,PROTECTIVE,Z60 JIB.....209
54, 57–58, 87 CONN,LONG,520122-6.....167, 169, 171, 173, COVER,PROTECTIVE,Z60 MASTER.....209
CIRCUIT BREAKER,20A,SINGLE PH.....201 207 COVER,PROTECTIVE,Z60 PRIMARY.....209
CIRCUIT BREAKER,50A,3P.....201 CONN,RECEP 120AC/15A DOMESTIC.....35 COVER,PROTECTIVE,Z60 SLAVE.....209
CLAMP,0.50,#8 X 1/4,RUB CUSH........65, 81– CONN,RECEP 24 WAY,W/FLANGE.....45 COVER,WEATHERPROOF 3-PHASE.....203
82, 85, 183 CONN,RECEP 4 WAY,12-14GA FL***........45, COVER,WELDER GENERATOR.....201
CLAMP,1.00,#16 X 1/4,RUB CUSH...103, 187, 111–112 CYL,EXT,2.5 X 112.25,Z60.....99
203 CONN,RECEP 48 WAY,4 X 12.....45, 111–112 CYLINDER MOUNT BAR.....99
CLAMP,1.25X.5 RUBBER-CUSHION.......109, CONN,SQUEEZE,1/2NPT .38-.50,SM.......35, CYLINDER, LIFT.....95
185, 199 45, 106, 111–112 CYLINDER, MASTER.....95
CLAMP,1.31,#21 X 1/4,RUB CUSH.....47 CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....109 CYLINDER, OSCILLATE***.....17, 19
CLAMP,1.75,#28 X 3/8,RUB CUSH*.....79 CONN. ASSY,7.9 TUBE X6.35 HOSE.....31, 85 CYLINDER, PRIMARY LIFT Z60.....95
CLAMP,1.88,#30 X 1/4,RUB CUSH.....57–58 CONN. SQZ PG11 .30-.40 W/ORING.....91 CYLINDER,JIB,Z60.....103
CLAMP,2.75,#44 X 1/4,RUB CUSH*.....31 CONNECTING LINK ASSY.....91, 93 CYLINDER,SLAVE.....103
CLAMP,EXHAUST,2.00 PLATED.....57–58 CONNECTOR, DEUTZ FUEL SHUTOFF*....65 CYLINDER,STEERING***.....17, 19
CLAMP,FORD MUFFLER,PAINTED.....85 CONNECTOR,010102-6-4.....81–82
CLAMP,HOSE 2 5/16-3 1/4.....213 Contact service department.....27 D
CLAMP,HOSE,.63.....67–68, 71–72 CONTACT,N.O......41, 115, 117
DECAL FAULT CODE.....11–12
CLAMP,HOSE,1.25***.....67–68, 71–72 CONTACT,NC.....41, 43, 115, 117
DECAL LBL ALC500 Z60 LEG V200.....112
CLAMP,HOSE,1.75.....68, 71–72, 79, 87 CONTACTOR,LIMIT SWITCH...37–38, 91, 99,
DECAL PLATE ASSY W/SYM DECALS....105–
CLAMP,HOSE,1.75,LINED.....209 101
106, 109
CLAMP,HOSE,2.00***.....85, 209 CONTROL BOX COVER ASSY***.....181
DECAL PLATE ASSY W/WORD
CLAMP,HOSE,2.25" DIA......53–54, 81–82, 87 CONTROL BOX COVER,LID,PTD.....181
DECALS.....105–106, 109
CLAMP,HOSE,2.50"***.......53–54, 65, 71–72, CONTROL BOX COVERS,OPTION,Z60.....181
DECAL, ENGINE SPEC, PERKINS.....12
81–82, 213 CONTROL BOX W/LID & DECAL GRND.....43
DECAL, PATCH, GEN,ALC-500......11–12, 15,
CLAMP,HOSE,3.00".....67–68, 209, 213 CONTROL BOX W/LID & DECAL,GRND.....43
191, 203
CLAMP,HOSE,5.00.....209 CONTROL BOX W/LID& DECAL GRND.....43
DECAL,ARROW BLUE.....11–12, 15
CLAMP,HOSE,SIZE .25 TO .63......31, 33, 53– CONTROL BOX, GROUND,PAINTED.....41
DECAL,ARROW YELLOW LRG 9".......11–12,
54 CONTROL MODULE 2WD**(75893).....147
15
CLAMP,MUFFLER, 2.50 INCH.....213 CONTROL MODULE 4WD**(75892).....147
DECAL,CAUTION,SHUTOFF VALVES.....15
CLAMP,MUFFLER,1-7/8 IN......81–82 COOLANT RETURN SYSTEM,Z45***.......53–
DECAL,CHEVRON RANDO HD.....12
CLAMP,MUFFLER,1.75 INCH.....81–82 54, 79, 81–82
DECAL,COMPARTMENT ACCESS.....11–12
CLAMP,MUFFLER,2 1/4" ID......63 CORROSION INHIBITOR COATING.....53–54,
DECAL,COSMETIC,4 X 2.....11–12, 15
CLAMP,RUBBER CUSHIONED-2 5/32.....103 61, 79, 82, 89
DECAL,COSMETIC,4 X 4.....11–12, 15
CLAMP,WORKLIGHT.....179 CORROSION INHIBITOR,FOAM.......43, 111–
DECAL,COSMETIC,GENIE BOOM,VERT..11–
CLEVIS YOKE-1/4-28,PLTD W/PIN......57–58, 112
12, 15
65, 149 COUPLER, PUMP / MOTOR (36179).....35
DECAL,COSMETIC,GENIE Z-60/34.....11–12,
COIL, ELECTRONIC IGN., FORD.....68, 72, 87 COUPLER,HUB,15 TOOTH 7/16BOLT*.....63,
15
COIL, SOLENOID VALVE.....133–134 75, 77, 87
DECAL,DANGER DO NOT ALTER
COIL,10V.....133–134, 139–140 COUPLER,SMALL METAL,15T,***.....57–58
SWTC.....11–12
COIL,10V DC(D10,26 WATT).....139–140 COUPLING (106113).....201
DECAL,DANGER,ELEC.HAZ.STAY CLR....11–
COIL,12V.DO1 VALVE.....191 COUPLING, 28MM (106113).....79, 201
12, 15
COIL,12VDC #8 DTSCH IP69 ECOIL......143– COVER - DEUTZ F4L1011F.....63
DECAL,DANGER,GEN SAFETY RULES....11–
144 COVER ASSEMBLY BASE CONTROL
12
COIL,GREEN W/ 2 PIN CONNECTOR*....129, BO.....181
DECAL,DANGER,HIGH VOLTAGE.....201, 203
133–134, 137, 143–144 C O V E R A S S E M B LY
DECAL,DANGER,MAX LOAD 227 KG.....15
COIL,PROPORTIONAL VALVE***.....139–140 W/DECALS-NONSTE.....24
DECAL,DANGER,MAX SIDE FRC,667N.....15
COIL,SOLENOID VALVE.....143–144 COVER ASSEMBLY W/DECALS-STEER....27,
DECAL,DANGER,NO SMOKING***.....11–12,
COIL,SOLENOID VALVE***......131, 139–140, 29
15
143–144 COVER ASSY, RH, ENGINE,.....49
DECAL,DANGER,SIDE FRC 400N.....15

226 Z-60/34 Part No. 75859


January 2015

Part Description Index (continued)

DECAL,DANGER,TILT ALARM***.....11–12 DECAL,WARNING,COLLISION HAZARD.....15 F


DECAL,DANGER,TIP-OVER,WELDER**....203 DECAL,WARNING,CRUSHING HAZARD.....15
FAN - VENTED.....195
DECAL,DIESEL.....11–12, 15 D E C A L , W A R N I N G , P I P E
FAN GUARD W/WORD DECAL PERK T2...53–
DECAL,DRIVE ENABLE PATCH.....15 CRADLE,BOOM.....185
54
DECAL,ENGINE SPEC,DEUTZ 2011.....12 DECAL,WARNING,SHEAR POINT.....15
FAN SPACER.....57–58
DECAL,EXPLOSION HAZARD.....12 DECAL,WARNING,WELDER SAFETY.....201,
FAN, ENGINE (104-22)(404-22).....57–58
DECAL,FIRE EXTINGUISHER.....203 203
FAN, LSG423/LRG425.....67–68, 71–72, 85
DECAL,GENIE" 6" X 19" (BOOM).....23–24 DIAGNOSTIC FEMALE Q-DSCNT....123, 125,
FEMALE BULKHEAD CONNECTOR-8.....187
DECAL,GND CONT PNL,Z60.....12, 15 137, 139–140, 171, 173, 207
FILM,POLY,CLEAR,4.5 X 8.75.....11–12
DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12 DIAPHRAGM,AIR VALVE MIXER....67–68, 71–
FILTER ASSEMBLY W/IND L,PAPER.....31, 33
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12 72
FILTER ASSY,HIGH PRESS SAE-12*.....75, 77
D E C A L , I N S T R U C T, F O O T S W I T C H DIN RAIL,17".....47
FILTER ASY,M PRESS,SAE8,WOIND*......57–
OPER.....11–12 DIODE,6 AMP,200 PIV,BULK.....65, 175, 177
58, 65, 75, 77, 81–82, 89
DECAL,LABEL, ENGINE RPM.....11–12 DIP STICK TUBE,FORD GAS.....81–82
FILTER ELEMENT,AIR,NOLFF LPG.....81–82
DECAL,LABEL,AIRLINE 110 PSI....11–12, 15, DIPSTICK - DEUTZ F4L1011F.....65
FILTER INDICATOR-(60334).....75, 77
187 DIPSTICK, OIL (PERKINS 404).....53–54
FILTER MOUNT BRACKET.....65, 75, 89
DECAL,LABEL,ALC BOARD 89353.....11–12, DIPSTICK, OIL LEVEL,LRG425 EFI.....67–68,
FILTER, FUEL LRG 425/423 EFI.....31
15 71–72, 81–82
FILTER, OIL, FORD.....67–68, 71–72, 87
DECAL,LABEL,LIGHTS***.....15 DISC KIT DRIVE TURNTABLE Z-60*.....37–38
FILTER,AIR***.....53–54, 65, 75, 77
DECAL,LABEL,LIQUID PROPANE.......11–12, DOOR LATCH,BASE CONTROL BOX.....181
FILTER,ELEMENT,30 MIC,75020.....57–58
15
FILTER,ELEMENT,BETA(5)=1000........57–58,
DECAL,LABEL,LOWER MIDRAIL.....15, 109 E 65, 75, 77, 81–82, 89
DECAL,LABEL,MANUAL NOT HERE.....11–12
ELBOW,010202-6-4.....75, 77 FILTER,ELEMENT,BETA(6)=200.....31, 33
DECAL,LABEL,TIRE PRESSURE,Z60.....15
ELBOW,130239-4-4.....81–82 FILTER,FUEL,PERKINS.....53–54
DECAL,LABEL,UNLEADED GAS ONLY.....11–
ELBOW,45 DEGR,RUBBER,2.5"I.D......81–82, FILTER,FUEL/WTR SEP, DTZ 1008.....65
12, 15
213 FILTER,OIL,DEUTZ F4L1011F.....65
DECAL,LABEL,WHEEL LOAD Z-60.....12, 15
ELBOW,45D,520320-10.....169 FILTER,OIL,DEUTZ,REPLACEMENT.....65
DECAL,LANYARD ANCHORAGE POINT...11–
ELBOW,45D,520320-16.....167, 169 FILTER,OIL,FORD.....67–68, 71–72, 87
12, 15
ELBOW,45D,520320-4.....161, 171 FIRE EXTINGUISHER.....203
DECAL,NOTICE TIRE PRESSURE.....11–12
ELBOW,45D,520320-6.....151, 153, 159, 161 FIRE SLEEVE, 1.25".....203
DECAL,NOTICE, FUNCTION ENABLE*.....11–
ELBOW,45D,520320-8......155, 157, 159, 161, FITTING, STR 1/2 NPT X 3/4 HS.....81–82
12
163, 165, 167, 169 FITTING,1/2NPT X 5/8HOSE,ELBOW....75, 77
DECAL,NOTICE,AIR INLET***.....11–12
ELBOW,90 DEG,3/8NPT X 1/2 FNPT.....81–82 FITTING,1/4 MPT 5/16 BARB.....31, 33
DECAL,NOTICE,DEUTZ ENG SPEC.....11–12
ELBOW,90 DEG,STL,2.5 OD.....213 FITTING,1/4PIPEX3/8"TUBE,ELBOW....75, 77
DECAL,NOTICE,FORD EFI ENG SPEC.....12
ELBOW,90 DEGR,RUBBER,2.5"I.D.*....65, 213 FITTING,3/8 NPTX3/4 HOSE BARB.....75, 77
DECAL,NOTICE,FORD ENG SPECS T2.....12
ELBOW,90D, 070202-4.....37–38 FITTING,BULKHEAD,1/4NPT,FUELTK.....33
DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
ELBOW,90D,520202-12-16.....193 FITTING,CONN,520120-10.....167, 169
12
ELBOW,90D,520220-4-4....153, 157, 161, 167, FITTING,CONN,520120-12......151, 153, 159,
DECAL,NOTICE,HI FLOAT TIRES.....11–12
169, 193 161, 167, 169, 193, 195, 205
DECAL,NOTICE,MAX LOAD 500 LBS....11–12
ELBOW,90D,520220-6......151, 153, 159, 161, FITTING,CONN,520120-6...63, 151, 155, 157,
DECAL,NOTICE,OPER INST.IC***.....12
167, 169 163, 165, 167, 169, 171, 173, 207
DECAL,NOTICE,OPERATING INST.**.....12
ELBOW,90D,520220-8-10.....159, 161 FITTING,ELBOW,45D,520320-12***.........151,
DECAL,NOTICE,SHUTOFF VALVES.....11–12
ELBOW,90D,520220-8-12.....167 153, 159, 161, 167, 169, 193
DECAL,OPTION CONTROL BOX
ELBOW,90D,520220-8-6.....155, 163, 165 FITTING,ELBOW,90D,520220-12.....167, 169,
HEATR.....112
ELBOW,90DEG, .63 HS X.375 MPT.....81–82 195, 205
DECAL,OPTION GLOW PLUGS***......11–12,
ELBOW,90DEG,FEM,1"NPT.....167, 169 FITTING,ELBOW,90D,520220-6-4.....167, 169
15
ELBOW,90DEG.1/8MPT-5/16 BARB.....81–82 FITTING,ELBOW,90D,520220-8***....155, 163,
DECAL,PLATFORM CONTROL PANEL.....11–
ELBOW,SWIVEL 90D, 520221-12.....205 165, 167, 169, 193
12, 15
ELBOW,SWIVEL 90D, 520221-6.....169 FITTING,TEE,BRANCH,520433-4.....157, 159
DECAL,POWER TO PLATFORM 115V......11–
ELBOW,SWIVEL 90D, 520221-8.....167, 169 FITTING,TEE,RUN,SWIVEL520432-8.....193
12, 15
END CAP.....65 FITTING,TEE,RUN,SWIVEL52043212.....193,
DECAL,POWER TO PLATFORM 230V......11–
END STOP, DIN RAIL,SCREW CLAMP.....47 205
12, 15
ENGINE MOUNT FOOT,LH PNTD.....87 FLASHTUBE,STRAIGHT,360DEG,BULB..175,
DECAL,PROTECTOR,CLEAR***.....11–12, 15
ENGINE MOUNT FOOT,RH PNTD.....87 177
DECAL,PROTECTOR,CLEAR,PLATE.....209
ENGINE PERFORMANCE MODULE T1.....75, F L A S H T U B E , U
DECAL,SYMBOL-COMP ACCESS.....15
77 SHAPED,360DEG,BULB.....175, 177
DECAL,SYMBOL-READ THE MANUAL.....15
ENGINE PERFORMANCE MODULE T2.....85 FLATBAR,ALUM,THROTTLE LINKAGE.....57–
DECAL,TRIANGLE,BLUE.....11–12, 15
ENGINE,FORD LRG 425,EFIZ45....67–68, 71– 58
DECAL,TRIANGLE,YELLOW.....11–12, 15
72, 81–82 FLEX PLATE (54573)***.....57–58
DECAL,WARN,CRUSH HAZARD HAND....11–
EXHAUST HOOD WELDMENT.....211 FLEX PLATE,COUPLER (64079).....87
12
EXHAUST MANIFOLD.....53–54 FLOORING, 6'FT PLATFORM.....106
DECAL,WARN,CRUSH HAZARD PLAT.....11–
EXHAUST PIPE ASSEMBLY, FORD.....81–82 FLOORING, 8'FT PLATFORM.....106
12, 15
EXHAUST,TAILPIPE,DEUTZ,Z60.....63 FLOORING,4 FT PLATFORM,PAINTED.....106
DECAL,WARN,FALL HAZARD.....11–12
EXTENSION BOOM TUBE ASSY,Z60.......99, FLOORING,5 FT PLATFORM,PAINTED.....106
DECAL,WARN,IMPROPER OPERATION...11–
103 FLYWHEEL COVER,CASTING***.....63
12
EXTENSION TUBE END CAP.....99 FLYWHEEL FLANGE,GREEN PLASTIC.....63,
DECAL,WARN,SHEAR TURNTABLE.....11–12
EXTRUSION,RUBBER BUMPER STRIP....31, 75, 77
DECAL,WARNING COLLISION HAZARD...11–
33 FOAM GASKET,AIR INTAKE.....61
12
FOAM PAD.....199

Part No. 75859 Z-60/34 227


January 2015

Part Description Index (continued)

FORMING, ROTATE GUSSET #1,P.....201 GAUGE,VOLTAGE.....197 HOSE ASEMBLY HOSE ASSEMBLY


FORMING, ROTATE GUSSET #2,P.....201 GAUGE,WATER TEMP.....197 3/8.....155, 157, 163, 165
FORMING,AIR FILTER MOUNT,PTD.....213 GAUGE-SIGHT,LHA-LGTB***.....31, 33 HOSE ASSEMBLY 1"100R4,STR.....167, 169
FORMING,ALARM/BEACON.....175 GEN,HYD,3000W,110V,60HZ.....191 HOSE ASSEMBLY 1/4.....151, 159
FORMING,DRIVE ENABLE BRACKET......37– GENERATOR,12.5 KW,W/O MOTOR***.....201 HOSE ASSEMBLY 3/4" STR-STR.....153, 159,
38 GENERATOR,2500W HYD.220/50HZ.....191 161
FORMING,ENGINE BAFFLE,PERKINS.....54 GENERATOR,HYDRO-12KEP-21-3***.....201 HOSE ASSEMBLY,1/2".....151, 153, 155, 159,
FORMING,ENGINE MOUNT,LH,PERK......53– GFCI,50A, 3PH.....201 161, 163, 187
54 GFI/CIRCUIT BREAKER ASSEMBLY.....201 HOSE ASSEMBLY,1/4.....37–38
FORMING,ENGINE MOUNT,RH,PERK.....53– GLOW PLUG,L1011.....189 HOSE ASSEMBLY,1/4",90 FEM,STR.......167,
54 GROMMET,RUBBER,1.0X0.094X1.375.....109 171, 173
FORMING,FAN GUARD,FORD,PAINTED...81– GUARD,FAN,FORD/PERKINS,PAINTED....53– HOSE ASSEMBLY,3/4" STR-STR.....205
82 54 HOSE ASSEMBLY,3/8".....167, 169
FORMING,FILTER BRACKET,PAINTED.....57– GUARD,FOOTSWITCH,W/DECAL ALUM...109 HOSE ASSEMBLY,5/8" 100R2.....167, 169
58, 81–82 HOSE ASSEMBLY,LP GAS-86" LNG**.....31
FORMING,HEAT SHIELD,FORD.....81–82 H HOSE ASSEMBLY,LP. 137".....31
FORMING,HEAT SHLD SUPPORT,PTD.....82 HOSE ASSEMBLY-1/4".....151, 159
HALF MESH,8'PLATFORM,LH.....185
FORMING,HOSE TRAY.....201 HOSE ASSY 1/4,90 DEG FEM,STR F.....193
HALF MESH,8'PLATFORM,RH***.....185
FORMING,HYD. HOSE RESTRAINT....53–54, HOSE ASSY 3/4" 90 DEG STR FEM.....151
HARN JOYSTICK ADAPTOR JS100........119,
61, 79, 89 HOSE ASSY 3/8".....63
121
FORMING,LATCH,CTRL BOX LID PTD.....181 HOSE ASSY 3/8, 90 FEM,STR FEM.....169
HARNESS, HYD GENERATOR.....201
FORMING,LH MUFFLER SUPPORT PNT....85 HOSE ASSY 3/8, STR FEM,STR FEM.....151,
HARNESS, WELD GEN ENCLOSURE.....201
FORMING,MEGAJECTOR MOUNT,PNTD...85 153, 159, 161
HARNESS,12/3, 12V TO PLAT,Z60.....111–112
FORMING,MUFFLER CLAMP, PAINTED.....85 HOSE ASSY, 1/2" STR M,STR FM.....159, 161
HARNESS,12/3,12V TO PLAT,JIB.....57–58
FORMING,MUFFLER MOUNT PAINTED....57– HOSE ASSY, 1/4" STR M,STR FM.....159
HARNESS,18/19,BOOM CABLE.....111–112
58 HOSE ASSY, 3/8" STR M,90 FM......155, 157,
HARNESS,18/19,BOOM CABLE 2.....111–112
FORMING,MUFFLER SUPPORT 163, 165
HARNESS,BEACON,Z60.....177
PAINTE.....57–58 HOSE ASSY,1/2".....205
HARNESS,BOOM RETRACT, Z60.....99
FORMING,MUFFLER SUPPORT,PNTD.....81– HOSE ASSY,1/2,45 FEM,STR FEM....167, 169
HARNESS,BOOM RETRACTED,Z60.....99
82 HOSE ASSY,1/2,90 FEM,STR FEM.........151,
HARNESS,COLD START OPT,DUETZ.....189
FORMING,PRECLEANER MOUNT,PTD.....213 153, 157, 159, 161, 165, 167, 169, 193
HARNESS,DRIVE ENABLE,Z60.....37–38
FORMING,RAD.SHROUD,FORDZ60,PTD....82 HOSE ASSY,1/2,90 FEM,STR FEMM.....193
HARNESS,DRIVE LIGHT OPT,Z60.....177
FORMING,RADIATOR SUP PNTD.....87 HOSE ASSY,1/2,STR FEM,STR FEM......159,
HARNESS,ENGINE W/RELAY BOX T2.....85
FORMING,RADIATOR SUPPORT,LH.....85 161, 167, 169
HARNESS,ENGINE,DEUTZ,Z60,2002*.....61
FORMING,RH MUFFLER SUP PAINTED.....85 HOSE ASSY,1/4",90 FEM,STR FEM........167,
HARNESS,ENGINE,PERKINS,404-22....53–54
FORMING,SOLENOID MOUNT 169
HARNESS,FORD EFI 2004***.....81–82
PAINTED.....57–58 HOSE ASSY,1/4,90 FEM,STR FEM.........157,
HARNESS,FORD ENGINE,EFI,Z60.....71–72
FORMING,UPPER RAD SUPPORT PAIN.....54 159, 161, 165, 167, 169, 173, 205, 207
HARNESS,FORD LRG 425 EFI*****.....67–68
FUEL FILTER ASSEMBLY.....53–54 HOSE ASSY,1/4,90 FEM,STR FEM**......159,
HARNESS,FUNCTION MANIFOLD,Z60...139–
FUEL FILTER W/SEP,DEUTZ,1008.....65 169, 171
140
FUEL INJECTOR, LRG-425 EFI.....67–68, 71– HOSE ASSY,1/4,90 FEM,STR FEMM.....153
HARNESS,GBOX,FUNCT. MNFLD,Z60....139–
72 HOSE ASSY,1/4,STR FEM,STR FEM......151,
140
FUEL LINE INJ. DEUTZ F4L1011F.....63 153, 159, 161, 169, 171, 173, 207
HARNESS,GROUND WIRES.....201
FUEL PRESSURE REG,425EFI***......67–68, HOSE ASSY,1/4,STR FEM,STR M....171, 173,
HARNESS,HYD GEN.....191
71–72, 85 207
HARNESS,JIB BOOM.....111–112
FUEL TANK ASSY W/CAP, 20 GAL.....31, 33 HOSE ASSY,1/4,STR FEM,STR MALE.....207
HARNESS,JIB KIT.....111–112
FUSE,.6AMP,250V,WELDER,V275S.....203 HOSE ASSY,3/4 90LG FEM,STR FEM.....205
HARNESS,JIB,Z-BOOM.....111–112
FUSE,13 AMP,220V PLUG.....35 HOSE ASSY,3/4 STR FEM.....167, 169
HARNESS,JUMPER,MEGAJECTOR.....85
HOSE ASSY,3/4".....151
HARNESS,LIFT/DRIVE CUT-OUT.....183
G HOSE ASSY,3/4" STR-STR.....167, 169, 193
HARNESS,OIL COOLER.....195
HOSE ASSY,3/4",90F,STR F.....205
GAS STRUT,200 LBS.FORCE.....49 HARNESS,PBOX***.....111–112
HOSE ASSY,3/4",STR FEM,STR FEM.....167
GASKET, FORD OIL DRAIN.....75, 77 HARNESS,PBOX,LOAD SENSE.....111–112
HOSE ASSY,3/4,90 FEM,STR FEM.........153,
GASKET, WATER PUMP.....67–68, 71–72, 87 HARNESS,PLUG,NON-LOAD WEIGHING...47
159, 161, 193, 205
GASKET,ADAPTER PLATE,425EFI***.......67– HARNESS,PRIMARY BOOM STOW,Z60....101
HOSE ASSY,3/4,STR FEM,STR FEM......169,
68, 71–72 HARNESS,PRIMARY BOOM,STOW,Z60....101
195
GASKET,EXH FLANGE-PERKINS54555....53– HARNESS,SECONDRY BOOM
HOSE ASSY,3/8 STR FEM-STR FEM......171,
54, 81–82 STOW,Z60.....91
173
GASKET,EXHAUST.....63, 75, 77 HARNESS,SERVICE,PBOX J1.....111–112
HOSE ASSY,3/8,45 FEM,STR FEM....167, 169
GASKET,EXHAUST FORD TIER II.....81–82 HARNESS,WELDER GEN TO J-BOX.....201
HOSE ASSY,3/8,45ø FEM,STR FEM.....167
GASKET,GBOX,S80/85 2008.....43 HARNESS,WORKLIGHT ACC.....179
HOSE ASSY,3/8,90 FEM,STR FEM.........171,
GASKET,NOLFF AIR HORN(106144)*.......67– HEATER,FREEZE PLUG,FORD LRG423...189
173, 207
68 HEATER,FREEZE PLUG,PRKINS40422....189
HOSE ASSY,3/8,90 FEM,STR FEMM......171,
GASKET,PLATFORM CONTROL BOX.....111– HINGE CASTING.....179
173
112 HINGE SPACER.....49
HOSE ASSY,FORD OIL DRAIN 1/2".....75, 77
GASKET,THERM.HSNG O-RING.....68, 72, 87 HINGE,.375X.120THK.,SLOTTED.....49
HOSE ASSY.,1", 90° FEM,STR FEM.......167,
GASKET,WATER PUMP.....58 HINGE,PLAT CONTROL BOX COVER.....181
169
GATE LATCH CASTING--DRILLED.....179 HOOK,BATT HOLD DOWN,10".....82
HOSE ASSY.,3/4",90 FEM,STR F.....169, 205
GAUGE,OIL PRESSURE W/O SENDER....197 HORN,12VDC,SPADE TERMINALS***.....35
HOSE ASSY.,3/4",90 FEM,STR FEM.....167
GAUGE,OIL TEMP.....197

228 Z-60/34 Part No. 75859


January 2015

Part Description Index (continued)

HOSE ASSY.,3/4",90øFEM,STR F.....169 J LOWER MIDPIVOT ASSY,Z60.....93


HOSE ASSY.,3/4",90°FEM,STR FEM.....167 LOWER SEC BM ASSY W/SYM DECALS....91
JIB ASSY WITH WORD DECALS.....103
HOSE ASSY.,5/8",STR FEM,STRF.....167, 169 LOWER SEC. BM ASSY W/ WORD DEC.....91
JIB MANIFOLD COMBINATION VALVE....143–
HOSE END,MALE.25 X .25 MPT.....33 LOWER TENSION MEMBER
144
HOSE FITITNG,BRASS,AIR CLEANER.....81– WELDMENT.....91, 93
JOYSTICK.....115, 117
82
JOYSTICK W/HARN ADPTR KIT RCKR.....119
HOSE, UPPER RADIATOR......68, 71–72, 79, M
JOYSTICK W/HARN ADPTR, 1 AXIS.....119
87
JOYSTICK W/HARN ADPTR, 2 AXIS.....119 MALE PIPE THD,1/4" SER,3/8"X18.....187
HOSE, WATER PUMP (PERKINS 404).....58
JOYSTICK,1 AXIS ROCKER,DEUTSCH.....121 MANIFOLD,BRAKE/MOTOR SHIFT.....129
HOSE,1/2,LOW PRESSURE,801-8***.....75
JOYSTICK,1 AXIS,DEUTSCH.....121 MANIFOLD,BRAKE/MOTOR SHIFT***.....131
HOSE,1/4 FUEL LINE,SAE 30R7.....33
JOYSTICK,2 AXIS,DEUTSCH.....121 MANIFOLD,DRIVE OIL DIVERTER***.....201
HOSE,2.0 ID X 2.0" LG.....85
JOYSTICK,DUAL AXIS W/KNOB.....121 MANIFOLD,DRIVE,2WD.....123
HOSE,3/4" COOLANT.....81–82
JOYSTICK,SINGLE AXIS W/KNOB.....121 MANIFOLD,FUNCTION,Z60.....139–140
HOSE,3/4,LP.....85
JOYSTICK,SINGLE AXIS W/STEER.....121 MANIFOLD,FUNCTION,Z60, 2002.....133–134
HOSE,5/16 FUEL,SAE 30R7.....31, 33
JUMPER,THROTTLE BODY,FORD 2.5L.....67– MANIFOLD,GENERATOR.....191
HOSE,AIR CLEANER TO INTAKE.......53–54,
68, 85 MANIFOLD,JIB,Z60.....143–144
81–82
MANIFOLD,JIB,Z60***.....143–144
HOSE,AIR INLET.....54
K MANIFOLD,JIB,Z60,FIXED FLOW.....143–144
HOSE,AIR INT.2.5 IDX12" W/450.....75, 77
MANIFOLD,JIB,Z60,PRIORITY FLOW.....143–
HOSE,AIR INTAKE 2.75" I.D.***.....65, 213
KEY SINGLE***.....43
144
HOSE,AIR INTAKE,2.25" ID.....71–72 KEY,LATCH, 1 PAIR (28125).....49
MANIFOLD,ROTATOR,180 DEG.***....143–144
HOSE,AIR INTAKE,2.25"IDX5.75"........67–68,
KEY,SINGLE***.....41
MANIFOLD,ROTATOR,CB***.....143–144
71–72 KEYS,10 PACK***.....41, 43
MANIFOLD,TRACTION,4WD***.....127
HOSE,AIR INTAKE,2.50IDX19.00".....65 KEYSWITCH,3 POS. W/KEYS***.....43
MANIFOLD,TURNTABLE ROTATION.....37–38
HOSE,AIR INTAKE,2.625"IDX2.50"......67–68,
KEYSWITCH,3POS.MNTND.DR WKEY**.....41
MANUAL BOX W/DECALS***.....109
71–72 KIT, 500 HR, DEUTZ TURBO.....63
MANUAL,DEUTZ WORKSHOP 1011F.....61
HOSE,ASSY 3/4 90LG FEM,STR FEM.....205 KIT, 500 HR, PERKINS 404.....53–54
M A N UA L , WO R K S H O P FORD
HOSE,FIRE RES.,5/8 ID,BULK.....75, 77 KIT, AUX TOP RAIL SUPPORT.....179
LRG425EFI.....67–68, 71–72
HOSE,FUEL,5/16 HIGH PRESSURE**......31, KIT, FOOTSWITCH, S40/S60/S80.....109
MAP SENSOR, EFI.....67–68, 71–72, 82
85 KIT, HARDWARE (54573).....57–58
MARKING TAGS,# 1-10,WIELAND.....47
HOSE,LOWER RADIATOR,Z45.....79, 81–82 KIT,BEARING, Z60.....27
MARKING TAGS,# 11-20,WIELAND.....47
HOSE,LOWER,RADIATOR,PERKINS.....53–54 KIT,BEARING,DRIVE HUB***.....23–24
MARKING TAGS,# 21-30,WIELAND.....47
HOSE,UPPER RADIATOR,PERKINS.....53–54 KIT,FIELD INSTALL,SWING GATE.....179
MARKING TAGS,# 31-40,WIELAND.....47
HOSE,UPPER RADIATOR,Z45.....81–82 KIT,FORD EFI UPDATE,BASE***.....71–72, 75
MARKING TAGS,# 41-50,WIELAND.....47
HOSE,VAC 3/16 FORD TIER II.....85 KIT,GASKET,UK POWER TO PLAT......106
MEGAJECTOR,FUEL KIT.....85
HOSE,VAPOR,LP SPECIFIC.....67–68, 71–72 KIT,LOADSENSE,UPGRD,Z60.....183
MESH,HALF,LH,6'PLATFORM.....185
HOSE,WATER INLET,LRG425 EFI.......68, 71–
KIT,NOLFF LPG.....67–68, 71–72
MESH,HALF,RH,6'PLATFORM.....185
72, 75, 77 KIT,OP SWITCH,DEUTZ.....65
MESH,HALF,SWING GATE***.....185
HOSE-HEATER,5/8 ID-BLACK.....81–82 KIT,PANEL CRADEL BRACKET,WORD.....199
MIDRAIL GUIDE ( HOOK ).....109
HOUR METER,10-80 VOLTS***.....41, 43 KIT,PANEL CRADLE BRACKET,SYMBL.....199
MIXER,AIR VALVE,TIER II FORD**.....85
HOUSING,PUMP MOUNT (54573).....57–58 KIT,PANEL CRADLE,CE.....199
MODULE,CONTROL,HI AMP.....201
HOUSING,PUMP MOUNT (64079).....87 KIT,SEAL,3CC PUMP***.....53–54
MODULE,IGNITION/START,12/24V.....47
HOUSING,THERMOSTAT,PERKINS 104....57– KIT,SWING GATE W/SPRING.....179
MODULE,LOAD SENSE 2007.....183
58 KIT,WELD LEADS ASSY,V275S.....203
MODULE,TIME DELAY ON BREAK 4S.....43
HOUSING,WORKLIGHT***.....177, 179 KNOB,JOYSTICK, 62390/62391.....119, 121
MOTOR -HYD.2500W GENER REFURB....191
HT STAMPED 2X4X7" BLOCK.....179 KNOB,ROCKER JOYSTICK 75565.....119, 121
MOTOR,12VDC,77066.....35
HT STAMPED 2X4X9" BLOCK.....179
MOTOR,HYD 12.5KW GEN,21CC***.....201
HYD.SWIV.,9PORT S60,Z60.....37–38
HYDRAULIC MOTOR 3000W GENER.....191
L MOTOR,PISTON,30CC,4WD***.....24
L.P. TANK BRACKET WELDMENT.....31 MOTOR,PISTON,35CC,2WD***.....23–24
HYDRAULIC TANK ASSY W/SYMB DEC....31,
L.P.TANK LATCH.....215 MOTOR,TURNTABLE ROTATION***.....37–38
33
LANYARD,PLATFORM CONTROL BOX...111– MOUNT,RAD.SUPPT,LH,BLUE.....79
HYDRAULIC TANK ASSY W/WORD
112 MOUNT,SWITCH.....183
DEC.....31, 33
LATCH,SLIDE, FLUSH MOUNT STYLE.....181 MPT,CPLR,1/4"SER,3/8"X18.....187
LATCH,T-HANDLE,5 SIDED W/KEYS*.....49 MUFFLER**.....63
I LENS,AMBER,STROBE,FIREBOLT....175, 177 MUFFLER,6".....57–58
INDICATOR,29908,20279,48470.....33 LEVEL SENSOR,LS60,YL,2.5X4.5.....35 MUFFLER,FORD LRG S40-60-80***.....75, 77
INJECTOR - DEUTZ F4L1011F.....63 LEVER, ALTERNATOR (PERKINS 404......57– MUFFLER,PURIS40,S&Z60,S80 FORD.....81–
INJECTOR PUMP - DEUTZ F4L1011F.....63 58 82
INJRCTOR-FUEL(F4L 1011F-EPA).....63 LID ASSY,CONTROL BOX COVER PLT.....181
INNER BEARING.....27 LIGHT,INDICATOR,AMBER 12V ENGI.....43 N
ISOLATOR,AIR FILTER MOUNT.....79, 85 LIGHT,LED IND. RED 12V NH......41, 43, 115,
NECK/HEAD-LIMIT SWITCH (88356)...37–38,
ISOLATOR,ENGINE VIBRATION.....57–58 117
99
ISOLATOR,ENGINE VIBRATION***.....53–54, LINK,NYLATRAC KS6-5.4***.....101
NIPPLE,DIAGNOSTIC,#4 PORT***...123, 125,
87 LOAD SUPPORT W/BEARINGS.....183
137, 139–140, 167, 169
ISOLATOR,FLEX-BOLT SANDWICH***.....195 LOCK,RECEP 12 WAY, 14-18GA.....111–112
NIPPLE,DIAGNOSTIC,#6 PORT***...167, 169,
ISOLATOR,VIBRATION,LG,RD&WH***......61, LOCK,RECEP 4 WAY,12-14GA.....111–112
171, 173, 207
79 LOCK,RECEP 4 WAY,14-18GA.....111–112
NON-STEER AXLE ASSEMBLY.....23–24
ISOLATOR,VIBRATION,M8 MALE/FEM.....57– LOCKNUT,ELEC,1/2".....35, 45, 111–112
58 LOWER LIMIT SWITCH CAM.....91

Part No. 75859 Z-60/34 229


January 2015

Part Description Index (continued)

NUT - PLASTIC,RING FOR ALARMS......115, O-RING,FILTER ASSY (60334)***.....75, 77


PIN,TRANSPORT STORAGE HANDLE.....37–
117, 175, 177, 183 O-RING,JOYSTICK, 62390/62391.....119 38
NUT ASSY (89769)***.....131, 143–144 O-RING,MOTOR TO BRAKE***.....37–38 PIN,TRANSPORT STORAGE LOCK.....37–38
NUT, CP521-1 VALVE.....191 O-RING,SPACER #115***.....191 PINCH GUARD RAIL,6' PLATFORM.....179
NUT, PROPORTIONAL VALVE.....139–140 OIL COOLER W/FAN, 12VDC.....195 PINCH GUARD RAIL,8' PLATFORM**.....179
NUT,CASTLE, 1-1/4 - 12 UNF.....27 OIL FILLER CAP FOR LRG ENGINE....68, 72,
PIPE CRADLE ASSY. SERV (ONE)**.....185
NUT,EXHAUST MANIFOLD-FORD,LRG.....81– 87 PIVOT STOP BRACKET,AWP2 30/36.....81–82
82 OIL FILTER - PERKINS.....57–58 PIVOT TUBE/SPACER Z60.....101
NUT,HEX,1-8.....51 OIL TEMP SENSOR, DEUTZ F4L2011.....65 PLAT ASSEMBLY,4FT,ASIA/S AM.....106
NUT,HEX,1/4-28.....57–58, 65, 149 OPT,BEACON,TRAVEL ALARM,Z60.....177 PLAT ASSEMBLY,4FT,AUSTRALIA.....106
NUT,HEX,5/16-18,GR5.....63 OPT,COLD START,DEUTZ,Z60-2002.....189 PLAT ASSEMBLY,5FT,ASIA/S AM.....106
NUT,HEX,M8 X 1.25.....57–58 OPT,PLAT LD SENSE Z60-2008.....183 PLAT ASSEMBLY,5FT,AUSTRALIA.....106
NUT,LOCKING-LG.FLANGE,5/16-18.....79 OPT,SCRUBBER MUFFLER,PERKINS.....53– PLAT ASSEMBLY,6FT,ASIA/S AM.....106
NUT,LOCKING-LRG.FLANGE,3/8-16.....79 54 PLAT ASSEMBLY,8FT,ASIA/S AM.....106
NUT,LP NYLOCK,1/2-13.....17, 19, 21, 79 OPT,TOEBOARD,8'TRI ENTRY,EURO.....179 PLAT RAIL ASSY,6FT,AUSTRALIA.....106
NUT,LP NYLOCK,1/4-20......31, 35, 101, 181, OPT.,TOEBOARD,6' TRI ENTRY.....179 PLAT RAIL ASSY,8FT,AUSTRALIA.....106
185, 199, 201, 211 OPTION OIL COOLER Z60.....195 PLAT. CONTROL BOX W/DECAL***.........111–
NUT,LP NYLOCK,3/8-16.....31, 35, 65, 75, 77, OPTION,DRIVE LIGHTS,Z60.....177 112
91, 93, 101, 109, 191, 199 OPTION,FULL GAUGE,DEUTZ.....197 PLATE, HOLD DOWN HANDLE.....77
NUT,LP NYLOCK,5/16-18.....49, 57–58 OPTION,FULL GAUGE,FORD.....197 PLATE,AIR FILTER MOUNT,FORD.....85
NUT,LUG,5/8-18 X 90 DEGREE,Z45....23–24, OPTION,FULL GAUGE,PERKINS404.....197 PLATE,AIR INTAKE PAINT.....49
27, 29 OPTION,GAUGE,FORD TIER II.....197 PLATE,BLUE.....211
NUT,NYLOCK,1-8.....106 OPTION,GLAZIER PACKAGE,ANSI.....199 PLATE,ENGINE MOUNT,PAINTED.....79
NUT,NYLOCK,1.125-12.....99 OPTION,LP TANK 2ND,Z60.....215 PLATE,GENERATOR MOUNT,Z60.....191
NUT,NYLOCK,1/2-13.....21, 53–54, 57–58, 87, OPTION,PLAT SUPPORT,4/5FT SRV......105–
PLATE,HYD. SWIVEL LOCK,PAINTED......37–
95, 101 106 38
NUT,NYLOCK,1/4-20.....23–24, 49, 53–54, 57– OPTION,PLAT SUPPORT,STD,LRGPLATE,LATCH,BLUE,PAINTED.....49
58, 61, 65, 67–68, 71–72, 79, 81–82, 85, 89, BM.....105–106 PLATE,LOUVER COVER,PTD.....213
91, 93, 99, 101, 103, 109, 149, 179, 183, 185, ORFICE, 0.040".....127 PLATE,PUMP MOUNT,FORD,PAINTED.....75,
191, 211, 213, 217 ORIFICE DISC,.030,CONE.....201 77
NUT,NYLOCK,10-32.....37–38, 47, 67–68, 71– ORIFICE,PLUG 0.030.....143–144 PLATE,UK POWER TO PLATFORM.....106
72, 85, 91, 99, 101, 111–112, 149, 175, 177 OSCILLATE VALVE LINKAGE.....149 PLATFORM ASSEMBLY,4FT,CE/UK.....106
NUT,NYLOCK,3/8-16.....31, 33, 37–38, 49, 53– OSE ASSEMBLY,1/4",90 FEM,STR.....167 PLATFORM ASSEMBLY,5FT,CE/UK.....106
54, 57–58, 79, 82, 85, 87, 89, 91, 93, 95, 97, OUTER BEARING.....27 PLATFORM ASSY 4FT W/DECAL A/SO...105–
103, 105–106, 183, 185, 187, 195, 201, 203, OUTLET,110V GFCI***.....105–106 106
211, 213, 217 PLATFORM ASSY 4FT W/DECALS
NUT,NYLOCK,5/16-18........53–54, 81–82, 85, P ANS.....105–106
203, 213 PLATFORM ASSY 4FT W/DECALS
PAD,ENGINE SLIDE.....63, 89
NUT,NYLOCK,5/8-11.....17, 35, 93, 97 AUS.....105–106
PAD,EXTENSION CYLINDER.....99
NUT,NYLOCK,6-32.....111–112 PLATFORM ASSY 4FT W/DECALS
PAD,REST,1"THICK,FLANGED.....199
NUT,NYLOCK,M5X.80.....189 EUR.....105–106
PANEL, ENCLOSURE, LINCO WELDER....201
NUT,SOLENOID.....201 PLATFORM ASSY 5FT W/DECALS
PANEL,LOUVER,ENGINE SIDE,PTD......211,
NUT,SOLENOID VALVE.....129, 133–134, 137, ANS.....105–106
213
139–140, 143–144 PLATFORM ASSY 5FT W/DECALS
PANEL,LOUVER,TANK SIDE, Z60.....211
NUT,SOLENOID,2POS 3WAY...133–134, 140, ASA.....105–106
PIN, COTTER, 732 DIA.....27
143–144 PLATFORM ASSY 5FT W/DECALS
PIN,0.75DIAX5.75LG,CHAMFER.....183
NUT,WING,1/4-20.....53–54, 61, 79, 89 AUS.....105–106
PIN,1.25 X 7.57 IN,1HOLE.....103
NUT-COIL SHORT.....143–144 PLATFORM ASSY 5FT W/DECALS
PIN,1.25DIAX11.50LG,1HOLE.....95
NUT-FLANGE, 8MM (62849).....53–54 EUR.....105–106
PIN,1.25DIAX13.75LG,2HOLE.....103
NUT-FLANGE,7/16-14.....75, 77 PLATFORM ASSY 6FT W/DECALS
PIN,1.25DIAX14.12LG,1HOLE.....91, 93
NUTSERT,1/4-20,STEEL CAD PLTD.........47, ANS.....105–106
PIN,1.25DIAX5.25LG,1HOLE.....103
111–112 PLATFORM ASSY 6FT W/DECALS
PIN,1.25DIAX6.67LG,2RING.....99
NUTSERT,10-32 STEEL CAD PLTD.....175 ASA.....105–106
PIN,1.25DIAX8.50LG,1HOLE.....103
PLATFORM ASSY 6FT W/DECALS
PIN,1.50DIAX4.76LG,2HOLE.....17, 19, 21
O AUS.....105–106
PIN,1.75DIAX13.50LG,1HOLE.....95
PLATFORM ASSY 6FT W/DECALS
O-RING - PUMP ASSEMBLY DRIVE.....147 PIN,1.75DIAX18.13LG,1HOLE.....95
EUR.....105–106
O-RING KIT (ORFS FITTINGS).......123, 125, PIN,1.75DIAX4.50LG,THREADED.....91
PLATFORM ASSY 8FT W/DECALS
127, 129, 131, 133–134, 139–140, 149, 151, PIN,1.75DIAX5.25LG,1HOLE.....95, 103
ANS.....105–106
153, 155, 157, 159, 161, 163, 165, 167, 169, PIN,1.75DIAX6.00LG,1HOLE.....93
PLATFORM ASSY 8FT W/DECALS
171, 173, 193, 207 PIN,1.75DIAX8.50LG,1HOLE.....93
ASA.....105–106
O-RING KIT,FIELD SVC,ALL PROD*.......123, PIN,2.25DIAX24.63LG,1HOLE.....91
PLATFORM ASSY 8FT W/DECALS
125, 127, 129, 131, 133–134, 139–140 PIN,2.25DIAX31.75LG,2HOLE.....91, 93
AUS.....105–106
O-RING, COVER 190X3MM (56828).....23–24 PIN,2.5 DIA X 23.88 LG.....17, 19, 21, 24
PLATFORM ASSY 8FT W/DECALS
O-RING, DO1 VALVE.....191 PIN,CLEVIS,1 X 2.5 LG......17, 19, 21, 99
EUR.....105–106
O-RING, PROPORTIONAL VALVE.....139–140 PIN,LOCK,SHORT***.....179
PLATFORM CONTROL BOX LID,PAINT...111–
O-RING, ROTATOR MANIFOLD.....143–144 PIN,MASTER CYLINDER.....95
112
O-RING,.070 X .239,VITON 75D.....29 PIN,OSC. AXLE/DRIVE CHASSIS.....17, 19
PLATFORM CONTROL BOX,PAINTED.....111–
O-RING,.103 X 4.737,VITON, 75D....23–24, 29 PIN,ROLL,SST,.25 X 2.25.....17, 19, 21
112
O-RING,2-010,VITON.....23–24

230 Z-60/34 Part No. 75859


January 2015

Part Description Index (continued)

PLATFORM LEVELING ASSEMBLY.....103 RELAY,SOCKET,OMRON.....47, 201 SCREW,HHC,1/4-20 X 1.5....49, 85, 103, 179,
PLATFORM RAIL ASSY, 6FT ANSI.....106 RELAY,SPDT,12V(AUTO) PLUG IN**.........47, 211
PLATFORM RAIL ASSY, 8FT, ANSI.....106 191 SCREW,HHC,1/4-20 X 2......23–24, 149, 179,
PLATFORM RAIL ASSY,6FT,CE/UK.....106 RELAY,SPDT,12V(AUTO)**.....183 191
PLATFORM RAIL ASSY,8FT,CE/UK.....106 RELIEF,VALVE 270 PSI.....201 SCREW,HHC,1/4-20 X 2.25.....99
PLUG AND CAP KIT-SERVICE,37ø**......123, REPAIR LINK END SET (42763)*.....101 SCREW,HHC,1/4-20 X 2.5.....185
125, 127, 129, 131, 133–134, 139–140 REPAIR LINK,7 LINKS***.....101 SCREW,HHC,1/4-20 X 2.75.....201
PLUG AND CAP KIT-SERVICE,ORFS*.....123, RESISTOR ASSY, LINCOLN WELDER.....201 SCREW,HHC,3/8-16 X .75.....82, 99, 101, 215
125, 127, 129, 131, 133–134, 139–140, 149, RESISTOR,10 OHM,25 WATT.....41, 112 SCREW,HHC,3/8-16 X 1.....17, 19, 21, 31, 35,
151, 153, 155, 157, 159, 161, 163, 165, 167, RETAINER,GAS SPRING***.....49 53–54, 57–58, 63, 65, 75, 77, 85, 87, 97, 99
169, 171, 173, 193, 207 RETAINER,SPRING,1.21 X .375.....183 SCREW,HHC,3/8-16 X 1 GRD 8.....106
PLUG ORIFICE, .042.....129, 131 RETAINING RING.....191 SCREW,HHC,3/8-16 X 1.25 GRD 5.....29, 49,
PLUG, ORIFICE Z45 ROTATOR.....123 RETAINING RING***.....37–38 57–58, 75, 77, 85, 89, 99, 103, 105–106, 109,
PLUG, SANTOPRENE .5 BLACK DOME....41, RING GEAR,DEUTZ F3 & F4L1011.....63 191, 201, 211
43, 111–112, 115, 117 RING GEAR,DEUTZ F3 & F4L1011F.....63 SCREW,HHC,3/8-16 X 1.50,GR5....79, 87, 95,
PLUG,070109-8.....75, 77 RING GEAR,DEUTZ F3L2011F.....63 103, 211, 213
PLUG,4-WIRE,3-PHASE,50A.....203 RING GEAR,FORD***.....77, 87 SCREW,HHC,3/8-16 X 1.75,GRD.8......37–38,
PLUG,DOWEL,1/4 PLASTIC.....43, 111–112 RING, PISTON.....23–24 93, 101, 103
PLUG,ELECTRICAL,220/50,NOVON.....35 RING, RETAINING.....23–24 SCREW,HHC,3/8-16 X 2.5.....31, 33, 217
PLUG,ELECTRICAL,DOMESTIC.....35 RIVET,ALUM,ALUM,3/16BUTTONHEAD..181, SCREW,HHC,3/8-16 X 2.75.....85
PLUG,FUSED,250V,13AMP,U.K.**.....35 211 SCREW,HHC,3/8-16 X 3.....91
PLUG,NYLON .188 BLACK DOMED.....43 RIVET,ALUM,ALUM,P,.25X.375.....49, 181 SCREW,HHC,3/8-16 X 3.25.....103, 183
PLUG,NYLON .875 BLACK DOMED.....45 RIVET,STEEL,P, .25 X .375.....179 SCREW,HHC,3/8-16 X 4.....91, 93
PLUG,NYLON 1.38 BLACK DOMED.....201 ROCKER ASSY.,MAGNETIC 75565....119, 121 SCREW,HHC,3/8-16 X 4.5.....91
PLUG,NYLON 2.093 BLACK DOMED.....41, 43 ROCKER,RETAINER, 75565.....119, 121 SCREW,HHC,5/16-18 X .75.....81–82, 85, 201
PLUG,PWR,UK,16AMP,3PIN,BLK.....35 ROD END,.250 X 2.75 LG.....183 SCREW,HHC,5/16-18 X 1 GR5......27, 49, 57–
PLUG,SQUARE HEAD,3/4 MPT.....31, 33 ROD END,.375 X 3.69...17, 19, 91, 93, 95, 103 58, 213
POWER UNIT,AUX PUMP 12VDC.....35 ROD END,.50 X 4.....17, 19, 21, 24, 91, 93, 95 SCREW,HHC,5/8-11 X 1.75 GRD.8......35, 63,
PRECLEANER,AIR INTAKE***.....213 ROD END,1/4-28 SPHERICAL.....149 79, 89, 93
PRECLEANER,INLINE 3".....213 ROLLER ARM,LIMIT SWITCH***.....37–38, 99 SCREW,HHC,5/8-11 X 2 GRD.8.....23–24, 29,
PRI BOOM TUBE ASSY W/SYM DECAL.....99 ROTATOR ASSMBLY.....103 37–38
PRI BOOM TUBE ASSY W/WORD DECA....99 ROTATOR MOUNT KIT.....183 SCREW,HHC,5/8-11 X 3.5 GRD.8........61, 79,
Primary Boom Rest (refer to 504.1).....93 RUBBER FLAP.....211 93, 97
PRIMARY BOOM REST,PAINTED.....97 RUBBER GASKET.....27 SCREW,HHC,5/8-11 X 4.0 GR8.....17, 21
Primary Boom Tube Assembly.....95 RUBBER GUARD,RING GEAR.....211 SCREW,HHC,M10 X 25MM,GR 8.8.....79, 213
PRIORITY FLOW CONTROL VALVE.....191 RUE RING 1.00.....17, 19, 21, 99 SCREW,HHC,M10 X 30MM,.....63, 65, 87
PULLEY, WATER PUMP.....58 SCREW,HHC,M10 X 40MM,GRD8.....85
PULLEY,FORD ENGINE,LRG-423***....67–68, S SCREW,HHC,M14 X 1.5X40MM,GR8.8.....53–
71–72, 87 54, 57–58
SCR,M 10X40 LG HEX FLG. SERR......75, 77
PUMP ASSY,AUX.POWER UNIT 89617.....35 SCREW,HHC,M14 X 55.....61
SCREW T-SWITCH PH/PH 6-32X1/4....41, 43,
PUMP MOUNT KIT,PERKINS DSL.....57–58 SCREW,HHC,M5 X 12MM.....85
115, 117
PUMP WATER (PERKINS 404)***.....58 SCREW,HHC,M6 X 16.....85
SCREW, PHM, #6-32 X .625 ZINC.....119, 121
PUMP, FUEL LIFT, F4L1011F.....65 SCREW,HHC,M6 X 20MM,GR8.8.....65
SCREW,6-32 X 7/8 PPMS ZINC.....105–106
PUMP, FUEL, LRG425, WALBRO........31, 67– SCREW,HHC,M6 X 55MM,GRD 8.8.....67–68
SCREW,BHHS,3/8-16 X 1.25.....201
68, 71–72 SCREW,HHC,M8 X 100.....61
SCREW,FHS,3/8-16 X 1.75.....97
PUMP, WATER, WITH GASKET.....67–68, 71– SCREW,HHC,M8 X 20MM........57–58, 61, 65,
SCREW,HHC,1-8 X 11,GRD 5***.....106
72, 87 67–68, 71–72, 85, 213
SCREW,HHC,1-8 X 16, GRD 2.....51
PUMP,FUNCTION,2 SECTION.....147 SCREW,HHC,M8 X 30MM,GRD 8.8.....71–72,
SCREW,HHC,1/2-13 X 1.25 GR5....23–24, 91,
PUMP,FUNCTION,2 SECTION,15GPM.....147 87
93, 95
PUMP,LIFT(FUEL) PERKINS(54555).....53–54 SCREW,HHC,M8 X 60MM X 1.25...61, 67–68,
SCREW,HHC,1/2-13 X 1.5.......17, 19, 21, 24,
PUMP,VARIABLE DISPLACEMNT,28CC.....147 71–72
63, 75, 77
PUMP,VARIABLE DISPLACEMNT,45CC.....147 SCREW,HHC,M8 X1.25X40,GRD10.9.....87
SCREW,HHC,1/2-13 X 2 GR5.....79, 95
PUMP-INJECTOR (F4L 1011F-EPA).....63 SCREW,HHC,M8X1.25X 70MM,GR8.8.....85
SCREW,HHC,1/2-13 X 2.5,GR5.....23–24
SCREW,PHIL,10-24 X .75.....109
SCREW,HHC,1/2-13 X 2.75.....53–54, 57–58,
R SCREW,PHIL,PHM,10-24 X.5,SEMS....53–54,
87
81–82
RADIATOR,FORD,LRG.....79 SCREW,HHC,1/2-13 X 4.....17, 19, 21
SCREW,PHIL,PHM,10-32 X .5,SSTL.....47
RADIATOR,FORD/PERKINS***.....54, 82 SCREW,HHC,1/4-20 X .5.....37–38, 95
SCREW,PHIL,PHM,6-32 X 1/4 SS.....111–112
RAILING CATCH CASTING--DRILLED.....179 SCREW,HHC,1/4-20 X .625.......91, 101, 111–
SCREW,PHILLIPS,PHM,10-32 X .5.....175
REAR ENGINE MOUNT,PAINTED.....87 112, 115, 117, 199
SCREW,PHILLIPS,PHM,10-32 X .75.......111–
RECEPTCL,LOCK 3-PH,50A,4 WIRE.....203 SCREW,HHC,1/4-20 X .75.......24, 27, 29, 31,
112, 175
RECTIFIER ASSEMBLY.....191 35, 41, 43, 47, 53–54, 63, 65, 75, 77, 79, 81–
SCREW,PHILLIPS,PHM,10-32 X1.25...67–68,
REDUCER,RUBBER 3.0 - 2.5.....213 82, 85, 89, 97, 105–106, 109, 179, 183, 185,
71–72, 85, 183
Ref Steer Axle Assembly (refer to 202.1).....21 189, 211, 213
SCREW,PHILLIPS,PHM,6-32 X .5.....111–112
REGULATOR DIAPH.KIT NOLFF,MDLJ.....75 SCREW,HHC,1/4-20 X 1.....35, 49, 53–54, 57–
SCREW,PHM,10-24X.50,SELF TAP.....79
REGULATOR,LP,MODEL J NOLFF.....75, 77 58, 61, 65, 75, 77, 79, 85, 89, 91, 93, 99, 101,
SCREW,PHM,10-32X.50,ST TYPE F.......111–
REGULATOR,LPG.....81–82 105–106, 109, 181, 183, 217
112
RELAY - LRG425 EFI.....75 SCREW,HHC,1/4-20 X 1.25.....57–58, 67–68,
SCREW,RHM,10-32 X 1.....177
RELAY, STARTER, Z45GP91.....87 71–72, 109
SCREW,RHM,10-32 X 1.5...37–38, 91, 99, 101
RELAY,OMRON,DPDT,12V.....47, 201

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Part Description Index (continued)

SCREW,RHM,8-32 X .50.....203 SECONDARY BOOM CYL W/ WORD SPARK PLUG,FORD.....67–68, 71–72


SCREW,SECURITY,1/4-20 X 1.75LG.....203 DEC.....91 SPIDER (106113).....201
SCREW,SECURITY,5/16-18X1.00.....203 SECONDARY BOOM CYL W/SYM DECAL..91 SPRING CLIP,1/4-20,.025-.15X.5....24, 27, 29,
SCREW,SHC,1/2-13 X 1.50,A574.....37–38 Secondary Boom Lift Cylinder (refer to 75, 77, 85, 99, 105–106
SCREW,SHC,5/8-11 X 2.25.....37–38 501.1).....93 SPRING CLIP,10-24,ZINC.....109
SCREW,SHC,5/8-11 X 4,A574.....37–38 SENDING UNIT,OIL PRESS PERKINS.....197 SPRING CLIP,3/8-16.....35, 49
SCREW,SHC,7/16-14 X 1.25.....87 SENDING UNIT,OIL PRESSURE***.....197 SPRING,COMP,1" OD,232 LB/IN.....183
SCREW,SHM,PHP, #12 X .75.....111–112 SENDING UNIT,TMP,FRD,GM,PRK704.....197 SPRING,DRIVE TURNTABLE.....37–38
SCREW,SHS,10-24 X .625.....149 SENDING UNIT-H20TMP LRG425EFI*......68, SPRING,JOYSTK CENTR,62390/91...119, 121
SCREW,STEP BOLT,1/4-20 X .75.....106 72, 87, 197 SPRING,SWITCH CENTERING,75565.....119,
SCRUBBER,EXHAUST,FORD,EFI.....81–82 SENSOR, CRANK POSITION.....67–68, 71–72 121
S C R U B B E R , S P A R K SENSOR,AIR TEMP,LRG-425 EFI***....67–68, STANDOFF,1/4X1/4 M-F 6-32 S/S.....111–112
ARRESTER,PERKIN.....57–58 71–72 STANDOFF,6-32 X 3/8L X 1/4 HEX.....112
SEAL KIT.....201 SENSOR,AIR,CAT MONITOR***.....81–82 STARTER, 12V.....61
SEAL KIT (39345).....143–144 SENSOR,CAM,EFI***.....67–68, 71–72 STARTER, PERKINS, 404D.....57–58
SEAL KIT CYL.Z60(63207).....95 SENSOR,COOLANT TEMP*.....68, 71–72, 87, STARTER,DEUTZ,F4L1011F/F3L1011.....61
SEAL KIT CYL.Z60(63208).....91 197 STARTER,ENGINE,FORD LSG/LRG***.....75,
SEAL KIT CYL.Z60(63211).....95 SENSOR,LEVEL,4.5 DEG.....35 77, 87
SEAL KIT CYL.Z60(63212).....103 SENSOR,O2,LRG 425 EFI***.....75 STEER AXLE ASSEMBLY.....17, 19
SEAL KIT CYL.Z60(63214).....103 SENSOR,OXYGEN LRG425EFI.....77, 81–82 STEP PLATFORM ENTRY PAINTED.......105–
SEAL KIT CYLINDER (59460).....17, 19 SEPRTR/FLTR,FUEL DSL,15GPH,.30.......57– 106, 109
SEAL KIT CYLINDER (63189).....17, 19 58 STRAINER ASSEMBLY,1.5" NPT.........31, 33,
SEAL KIT FOR 216638.....143–144 SERIAL # LABEL,MYLAR 4X8***.....11–12 167, 169
SEAL KIT***.....23–24 SERVICE KIT,S80 PBOX J1 HARN.....111–112 STRAINER,FILLER NECK.....31, 33
SEAL KIT, SOLENOID VALVE...125, 131, 133– SHAFT NUT (75878).....23–24 STRAP ASSY,TANK, 66 INCH.....31, 33
134, 137, 139–140, 143–144 SHAFT SEAL,DRIVE PUMP (75892).....147 STRAP, CONDUIT HOLDER 60".....185
SEAL KIT, VALVE.....125, 127, 143–144 SHAFT, DRIVE 4WD**(75892).....147 STROBE,FIREBOLT,12-80VDC,AMB**.....175,
SEAL KIT, VALVE, #10......125, 133–134, 139– SHAFT,15 TOOTH.....23–24 177
140 SHAFT,DRIVE**(75893).....147 STRUT,RH,FORD RADIATOR,PAINT.....79
SEAL KIT, VALVE, #4........131, 133–134, 137, SHAFT,MOTOR.....191 STUD, HUB, 5/8-18 X 2 1/2.....27
140 SHAFT,OUTPUT,PINION,TURNTABLE......37– S T U D , E X H A U S T
SEAL KIT,8-PORT SWIVEL.....37–38 38 MANIFOLD-FORD,LRG.....81–82
SEAL KIT,8K ROTATOR***.....103 SHAFT,SEAL**(75893).....147 STUD-WHEEL,5/8-18 (56828)***.....23–24
SEAL KIT,ARCTIC,ROTATOR 8.2K**.....103 SHIM,AXLE ROTATION STOP,22GA.....24 SUPPORT,SENSOR,JOYSTICK.....119, 121
SEAL KIT,BOSCH PUMP***.....147 SHIM,FRONT AXLE NON-OSC, 12 GA.....21 SVC KIT,UK RECEPT.REPLACEMENT.....106
SEAL KIT,BRAKE,TURNTABLE ROT.....37–38 SHIM,FRONT AXLE NON-OSC, 22 GA.....21 SWING DRIVE ASSEMBLY,S40/Z60.....37–38
SEAL KIT,CB VALVE MANIFOLD.....38 SHIM,PRIMARY BOOM,.064 THK......99 SWITCH SHIELD,ROCK JOYSTK75565...119,
SEAL KIT,CONTROL VALVE.....149 SHIM,WEAR PAD,5 X 1.5,14GA.....99 121
SEAL KIT,CYLINDER (89060).....99 SHIM,WEAR PAD,5X 1.5 16GA.....99 SWITCH TOGGLE ASSY DPDT 2P MNT...41,
SEAL KIT,HYD MOTOR(106184).....201 SHOCK MOUNT,SMALL.....57–58, 79, 87 115, 117, 191
SEAL KIT,MOTOR TURNTABLE***.....37–38 SHROUD, FORD RADIATOR, BLUE.....79 SWITCH TOGGLE ASSY DPDT 2P MOM..41,
SEAL KIT,MOTOR,LC/KC***.....24 SHROUD,FAN PAINTED.....53–54 43, 115
SEAL KIT,PLAT ROTATE***.....103 SHROUD,RADIATOR LRG 423 BLUE**.....79 SWITCH TOGGLE ASSY DPDT 3P MOM..41,
SEAL KIT,SOLENOID VALVE.....139–140 SHROUD,RADIATOR,FORD LGR425,PA....81– 43, 115, 117
SEAL KIT,SOLENOID VALVE, SV07........143– 82 SWITCH TOGGLE ASSY SPDT 2P MNT....43,
144 SHUTDOWN SOLENOID,12V, DEUTZ.....65 112, 115, 117
SEAL KIT,SWIVEL (48541).....37–38 SLEEVE,CONNECTOR,DT JOYSTICKS....121 SWITCH TOGGLE ASSY SPDT 2P MOM...43,
SEAL KIT,VALVE,#10.....139–140 SLEEVE,NYLON,2.19 ID,BULK.....109 117
SEAL KIT- DRIVE PUMP4WD(75892).....147 SLIDING MIDRAIL KIT,PTD.....109 SWITCH TOGGLE ASSY SPDT 3P MOM...41,
SEAL KIT- FUNCTION PUMP(89014).....147 SNAP RING.....23–24 43, 115, 117, 189
SEAL KIT-PUMP DRIVE 2WD(75893).....147 SNAP RING(M46 UNITS)*.....24 SWITCH, OIL PRESSURE 1.5 BAR.....65
SEAL, CAP.....37–38 SNAP RING,EXTERNAL,1.25,ZAG.....99 SWITCH,LIMIT,W/RLR ARM,NO/NC.....37–38,
SEAL, CAP, NOTCHED.....37–38 SOLENOID CABLE ASSY***.....65 99
SEAL, CONNECTOR (DT JOYSTICKS).....121 SOLENOID KIT,SHUT DN,PERKINS.....57–58 SWITCH,LIMIT,W/ROLLER ARM.....91, 101
SEAL, CROWN, 2 PART.....37–38 SOLENOID,12V CONTINOUS.....45 SWITCH,LOAD LIMIT.....183
SEAL, GASKET, .0005" *SILVER*.....191 SOLENOID,12V CONTINUOUS***.....189 SWITCH,OIL PRESS-PERKINS 404.....57–58
SEAL, GASKET, .00075" *GOLD*.....191 SOLENOID,STARTER, (72335).....57–58 SWITCH,OIL PRESS-PERKINS(54555.....53–
SEAL, GASKET, .0010".....191 SOLENOID,THROTTLE ACTUATOR 54
SEAL, GREASE.....27 DSL.....57–58 SWITCH,OIL PRESSURE ASSY.....75, 87
SEAL, O-RING ENERGIZER.....37–38 SOLENOID,THROTTLE,.....65 SWITCH,PRESS,#4NPT,200PSIF.....201
SEAL, O-RING LIP.....37–38 SOLENOID-STARTR DEUTZF4L1011F*.....61 SWITCH,THERMOSTAT 85F OPEN........111–
SEAL, O-RING, SQUARE.....37–38 SPACER.....191 112
SEAL, POLY, CHAMFER.....37–38 SPACER, DUAL COIL.....133–134, 137 SWITCH,WATER TEMP,PRKNS,404***.....58
SEAL,FILTER ASSY (60334)***.....75, 77 SPACER,FAN TO WATERPUMP SWITCH,WATER TEMP-PERKINS54555...53–
SEAL,RETAINING RING.....191 LRG423.....67–68, 71–72 54
SEAL,SHAFT.....23–24, 191 SPACER,FAN TO WATERPUMP LRG425.....85 SWIVEL,HYD 8 PORT***.....37–38
SEAL,SHAFT-SUNDSTRAND***.....24 SPARK PLUG.....87
SEAL-KIT REDUCER DRIVE TURNTAB.....37– SPARK PLUG WIRE SET, LRG425EFI......67– T
38 68, 71–72, 87
T-BOX,2.75 X 4.5 X 2.0.....106

232 Z-60/34 Part No. 75859


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Part Description Index (continued)

T-BOX,2.75X4.5X2.63,3PH.....203 U-BOLT,3/8-16X4X4.63X3.00.....203 VALVE,LP LOCKOUT W/CONN***.......77, 81–


TAILPIPE,EXHAUST.....57–58 UBOLT,FLATTENED,1.5DIAX3/8 UNC.....199, 82
TAILPIPE,FORD LRG 425, S40/S45.....81–82 217 VALVE,LP LOCKOUT W/O CONNECTOR....75
TANK, LP, 7 GAL.....215 UPPER LEVELING LINK ASSY.....93 VALVE,MANUAL,700 PSI.....149
TAP BLOCK,BULKHEAD MNT. MACH......215 UPPER LIMIT SWITCH CAM.....93 VALVE,NEEDLE W/REV.FREE FLOW.....137
TAPE,DOUBLE BACKED ADHESIVE.....175 UPPER PIVOT WELDMENT,PAINTED.......93, VALVE,NEEDLE***.....139–140
TEE,BRANCH,520429-6.....159 95 VALVE,PCV-FORD LRG***.......67–68, 71–72,
TEE,BRANCH,520433-6.....155, 157, 163, 165 UPPR. LIMIT SWITCH BRKT.,BLUE.....101 87
TEE,BRANCH,520433-8.....159, 161 VALVE,PILOT OPER DIRECTIONAL**.....201
TEE,BULKHEAD,RUN,520958-4......151, 153, V VALVE,PRI. FLOW REG 4.3.....191
159, 161 VALVE,PROPORTIONAL.....139–140
VACUATOR VALVE.....81–82
TEE,RUN,520428-6.....151, 153, 159, 161 VALVE,PROPORTIONAL***.....137, 139–140
VALVE - COUNTERBALANCE**.....143–144
TEE,RUN,520428-8.....167, 169, 193 VALVE,RELIEF 1600 PSI.....137
VALVE - SOLENOID 2 POS 2 WAY..........131,
TEE,RUN,SWIVEL,520432-6.....167, 169, 205 VALVE,RELIEF 1800 PSI.....137, 139–140
143–144
TEE,UNION,1/4".....197 VALVE,RELIEF 2400 PSI.....133–134
VALVE - SOLENOID 2POSITION 3WA.....133–
TERM RELAY,N-INSULATE 14-16 GA.....47 VALVE,RELIEF 2600 PSI.....140
134, 140
TERM,AMP MTE,SOC,22-26 GA BULK....119, VALVE,RELIEF,1500 PSI***.....191
VALVE FLOW REGULATOR0.4GPM
121 VALVE,RELIEF,250 PSI.....125
ADJ.....143–144
TERM,DEUTSCH, PIN #12-14.....111–112 VALVE,RELIEF,300 PSI.....123
VALVE FLOW,REG 0.3GPM FIXED....143–144
TERM,NI PIN,S&F,16-18GA,REEL.....111–112 VALVE,SHUTTLE.....123, 125
VALVE KIT, SOLENOID, 3POS 4WAY......139–
TERM,RELAY N-INSULATED 10-12 G.....47 VALVE,SHUTTLE,GS68.....143–144
140
TERM,RELAY,N-INSULATE 18-20 GA.....47 VALVE,SOL.ARCTIC STEER,BB.....133–134
VALVE, CHECK.....125, 127
TERMINAL BLOCK END PLATE.....47 VALVE,SOLENOID (18660).....191
VALVE, CHECK, 5PSI.....127
TERMINAL BLOCK,WIELAND.....47 VALVE,SOLENOID (89726).....139–140
VALVE, FLOW CONTROL.....140
TERMINAL RAIL ASSEMBLY,GBOX.....47 VALVE,SOLENOID 3 POS,4 WAY***........133–
VALVE, FLOW DIVIDE/COMB,24GPM.....127
THERMOSTAT -OIL COOLER (71259).....195 134, 139–140
VALVE, FLOW DIVIDE/COMBINE 1:1.....127
THERMOSTAT HOUSING, LRG425 EFI.....67– VALVE,SOLENOID 3POS 4WAY*.....133–134,
VALVE, FLOW DIVIDER COMBINER.....125
68, 71–72 137
VALVE, FLOW DIVIDER/COMBINER.....123
THERMOSTAT, FORD LRG.....68, 72, 87 VALVE,SOLENOID N/C (SHORT)***........143–
VALVE, FLOW REGULATOR.....137
THREADED ROD,(1/4-20),9.75......53–54, 61, 144
VALVE, RELIEF 1600 PSI.....140
79, 89 VALVE,SOLENOID N/O (LONG)***.....143–144
VALVE, RELIEF, 280PSI.....127
THREADED ROD,1/4-28 X 15 IN***.....65 VALVE,SOLENOID, 2 POS, 3 WAY.....129
VALVE, SHUTTLE, FIXED.....127
THREADED ROD,1/4-28 X 2.75IN**.....149 VALVE,SOLENOID, 2POS/3WAY***....143–144
VALVE,BALL,16 MPT-16 FPT***....31, 33, 167,
THROTTLE ACTUATOR*(BOSCH).....67–68 VALVE-CHECK, #4 SAE, 5 PSI*.....143–144
169
THRUST RING***.....37–38 VALVE-FLOW REGULATOR 2 GPM.....125
VALVE,CB 3:1 3500 PSI.....133–134, 139–140
TIRE & WHEEL ASSY,FOAM***.....27 VALVE-SOLENOID,10V,W/OUT COIL*.....201
VALVE,CHECK.....133–134, 137, 140
TIRE & WHEEL ASSY.: AIR.....23–24 VALVE-SOLENOID,2POS 3WAY,JIB**......143–
VALVE,CHECK 30 PSI.....137, 140
TIRE & WHEEL ASSY.:FOAM.....23–24 144
VALVE,CHECK ASSEMBLY.....35
TIRE & WHEEL ASSY.:TURF.....23–24
VALVE,CHECK***.....129, 131, 140
TIRE & WHEEL ASSY: AIR.....27 W
VALVE,CHECK, 30 PSI.....133–134, 137
TIRE,38/65D-19.5,16PLY,OTR*.....23–24
VALVE,CHECK,3 PSI***.....201 WASHER, PLATE.....27
TIRE,385 19.5,16PLY,NON-MARKI.....23–24
VALVE,CHECK,5 PSI........123, 125, 133–134, WASHER, THRUST.....23–24
TIRE,41/18LL X 22.5,14PR,TURF*.....23–24
139–140 WASHER,FENDER,.25 X 1.25 X.062.....49, 95
TIRE/WHEEL ASSY:AIR,NONMARK.....23–24
VALVE,CHECK,IWP-S/CWP PWR ASSI...143– WASHER,FLAT, 313, HARDENED.....29, 106
TIRE/WHEEL ASSY:FOAM,NONMARK.....23–
144 WASHER,FLAT, M5 YELLOW ZINC.....85
24
VALVE,CNTERBAL,CBBB-LHN@3000**....91, WASHER,FLAT,.375 X 1.5 X .125.....87, 217
TOEBOARD, TRI ENTRY 6', EURO.....179
95, 103 WASHER,FLAT,.5 HARDENED.....23–24
TOEBOARD,8'TRI ENTRY.....179
VALVE,CNTERBAL.CBBB-LHN@3000**....91, WASHER,FLAT,.625 HARDENED........35, 37–
TOEBOARD,ENTRY EUROPEAN
95 38, 63, 79, 89, 93, 97
PNTD**.....109, 179
VALVE,COUNTERBAL.CBCG-LJN@3000..17, WASHER,FLAT,.625 X 2.25 X.15.....61, 79
TOOL TRAY ACCESSORY***.....179
19, 91, 95 WASHER,FLAT,1.000,HARDENED.....106
TRACK TUBE GUIDE.....101
VALVE,COUNTERBALANCE 2500 PSI*.....99 WASHER,FLAT,1.063 X 2 X .134.....51
TRACK TUBE WELDMENT.....101
VALVE,COUNTERBALANCE 2500PSI.....99 WASHER,FLAT,2.5 X 4 X .062........17, 19, 21,
TRACK,PLASTIC CABLE,43 LINKS.....101
VALVE,COUNTERBALANCE 3000 PSI*.....99, 23–24
TRIM,RUBBER EDGE,5/8 (BY INCH).....101
103 WASHER,FLAT,3/8X1.5X.06.....183
TUBE,INTAKE,2.50 OD X 13".....82
VALVE,COUNTERBALANCE,2500 PSI*.....103 WASHER,FLAT,HARDENED.656X1.313.....17,
TUBE,INTAKE,2.50 OD X 15.63".....81–82
VALVE,DIFFERENTIAL SENSING***.......133– 21, 23–24, 29
TUBE,RD,ALUM 1.25 X .083.....199
134, 137, 139–140 WASHER,FLAT,M14.....53–54, 57–58
TUBE,RD,ALUM 2.5 X .083 X 2.00.....65
VALVE,DRAIN,FORD,BLOCK,RAD......75, 77, WASHER,FLAT,M8,YELLOW ZINC.....61, 87
TUBE,RD,ALUM 2.5 X .083 X 3.00.....213
79, 87 WASHER,FLAT,MS,#10,Y.........37–38, 53–54,
TUBE,RD,STL,ALUMIZD,2.5 X .065.....213
VALVE,FLOW DIVIDER/COMBINER.....125 81–82, 85, 175, 177, 183
TUBE,SLIDING MIDRAIL,PAINTED.....109
VALVE,FLOW REG 0.8GPM FIXED....143–144 WASHER,FLAT,MS,#8,Y.....203
TURNTABLE COVER ASSY W/DECALS.....49
VALVE,FLOW REGULATOR.....137 WASHER,FLAT,USS,1",Y.....51
TURNTABLE COVER ASSY W/SYMBOLS...49
VALVE,FLOW REGULATOR 3.5 GPM**....133– WASHER,FLAT,USS,1/2",Y......53–54, 79, 87,
TURNTABLE COVER ASSY,W/DECALS.....49
134, 139–140 101
VALVE,FLOW REGULATOR,.1 GPM........133– WASHER,FLAT,USS,1/4"Y.......24, 27, 29, 31,
U 134 35, 41, 43, 49, 53–54, 57–58, 61, 63, 65, 67–
U-BOLT, KIT 5/16-18 X 2.5.....63 VALVE,FUEL LOCK.....31, 33 68, 71–72, 75, 77, 79, 81–82, 89, 91, 93, 99,
U-BOLT,3/8 X 1 YZ.....106, 185, 187, 203

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Part Description Index (continued)

101, 103, 105–106, 109, 111–112, 115, 117, WHEEL,22.5 X 14.00, Z60.....23–24
179, 181, 185, 189, 191, 199, 211, 213, 217 WIPER.....211
WASHER,FLAT,USS,3/8",Y......31, 33, 35, 57– WIPER BRACKET, PAINTED.....211
58, 63, 65, 75, 77, 79, 85, 87, 105–106, 183, WIRE CABLE,12GA/3 CON.TPE JKT*.....106
195, 201, 213, 217 WIRE CABLE,14/3 CON.TPE JKT*.....35
WASHER,FLAT,USS,5/16",Y.....31, 33, 35, 37– WIRE CABLE,16/2 SJO,BULK.....177
38, 49, 53–54, 57–58, 75, 77, 89, 91, 101, 103, WIRE CABLE,16/4 CON.TPE JKT.....175
109, 185, 187, 191, 199, 203, 211, 213 WIRE LOOM,1.25 DIA......111–112
WASHER,LOCK,#10 PLTD.....109 WIRE LOOM,3/4 DIA......111–112
WASHER,LOCK,.25.....24, 27, 29, 35, 37–38, WIRE LOOM,3/8 POLY SLIT.....109
41, 43, 53–54, 63, 65, 75, 77, 79, 81–82, 85, WIRE,MOUNT ADHESIVE BACK.....111–112
89, 91, 93, 95, 97, 99, 101, 105–106, 109, 111– WIRING KIT,CONTROL BOX HEATER.....111–
112, 115, 117, 179, 211 112
WASHER,LOCK,.313.....35, 63, 65, 201 WLDMNT,HYDRAULIC TANK MODULE.....35
WASHER,LOCK,.375....17, 19, 21, 23–24, 29, WORD DECAL KIT SERV S80/85.....179
35, 49, 53–54, 63, 75, 77, 79, 82, 85, 97, 99, WORKLIGHT,12 VOLT.....179
101, 191, 215
WASHER,LOCK,.625 PLTD.....63, 79, 89, 179 Y
WASHER,LOCK,0.5".....17, 19, 21, 23–24, 63,
YOKE PIVOT ASSEMBLEY, TANK SID......17,
75, 77, 91, 93, 95
19
WASHER,LOCK,1".....51
YOKE PIVOT ASSEMBLY, GROUND CO....17,
WASHER,LOCK,M10.....63, 65, 85, 87, 213
19
WASHER,LOCK,M14.....53–54, 57–58, 61
WASHER,LOCK,M6.....85
WASHER,LOCK,M8.....57–58, 67–68, 71–72, Z
85, 87 Z60 AIRLINE TO PLATFORM.....187
WASHER,NYLON,.410 X.257X.045.....149 Z60 ALARM PACKAGE.....175
WASHER,SHIM .0151 THK......183 Z60 CW ASSY W/SYMBOL DECALS.....51
WASHER,SHIM,1.27 X 2.13 X .062.....99, 103 Z60 CW ASSY W/WORD DECALS.....51
WASHER,STAR,#10,PLTD.....79 Z60 DECAL KIT W/SYMBOLS.....15
WASHER,THRUST,1.5 X 3.5 X .187.....17, 19, Z60 DECAL KIT W/WORDS.....11–12
21 Z60 DLX, HOSTILE ENVIRONMENT.......209,
WATER INLET TUBE, FORD.....87 211
WEAR PAD, BOOM REST.....97 Z60 HOSTILE ENVIRONMENT DEUTZ.....213
WEAR PAD,4X2X.5 W/INSERT***.....53–54, 97 Z60 JIB ASSY WITH SYM DECALS.....103
WEAR PAD,5 X 1.5 X .50 W/NUTS.....99 Z60 STD.HOSTILE ENVIRONMNT PKG...209,
WEAR PAD,5X1.5X1 W/INSERTS.....97 211
WEAR PAD,6.5 X 5 X.625 W/INSER.....99 Z60 UPPER SECONDARY BOOM ASSY.....93
WELDER INVERTEC V275-S.....203 ZERK,GREASE,1/8 NPT.....49
WELDING CABLE,#4 EXCELENE/BLK......35 ZERK,GREASE,1/8 NPT,90DEG......37–38
WELDMENT PLATE ENGINE TANK.....61, 79, ZERK,GREASE,5/16-24,STRAIT.....183
89
WELDMENT W/DECALS,4FT,500LB AN....106
WELDMENT W/DECALS,5FT,500LB AN....106
WELDMENT, CYLINDER MOUNTING.....93
WELDMENT, PIPE CRADLE.....185
WELDMENT,AIR CLEANER.....213
WELDMENT,AIR INTAKE TUBE,BLUE.....61
WELDMENT,BULKHEAD,LEFT SIDE.....49
WELDMENT,BULKHEAD,RT SIDE.....49
WELDMENT,COOLANT BOTTLE MOUNT...85
WELDMENT,DEUTZ ENGINE MOUNT.....61
WELDMENT,ENGINE TRAY,Z60.....81–82, 89
WELDMENT,EXHAUST PIPE.....53–54
WELDMENT,GUIDE BRACKET.....29
WELDMENT,L.P. TANK MOUNT.....215
WELDMENT,MUFFLER,FORD TIER2....81–82
WELDMENT,NON-OSCILLATE.....21
WELDMENT,PIPE CRADLE MOUNT.....185
W E L D M E N T , P L A T F O R M
SUPPORT,CE.....105–106, 183
WELDMENT,RADIATOR MOUNT LRG423...79
WELDMENT,RH,ENGINE MOUNT.....79
WELDMENT,SPINDLE.....17, 21
WELDMENT,TIE ROD.....17, 19, 21
WELDMENT,WELDER GEN COVER.....201
WELMENT,DEUTZ ENGINE MOUNT.....61
WHEEL DRIVE,51:1.....23–24
WHEEL DRIVE,62.5:1 W/M&B.....23–24

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Part Description Index (continued)

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Fitting Cross References (Continued)

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Fitting Cross References (Continued)

Part No. 75859 Z-60/34 241


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Fitting Cross References (Continued)

242 Z-60/34 Part No. 75859


Parts Manual

Rev E27
Part No.
75859
Z-60/34 from SN 4001 to 4550

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