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Power Machines is the only Russian company that provides a complete supply of the main thermal
mechanical equipment of turbine islands for NPPs and the leader among global manufacturers of
high-speed turbines of 800, 1000 and 1200 MW for nuclear power reactors.
Turbines produced by Power Machines have a number of design features improving reliability
and durability.
Monoblock rotors of high and low pressure are The flow part of the high and low pressure cylinders
used. This increases the turbine operation reliability uses honeycomb overshroud seals. This minimizes
and reduces the operating costs for additional the leakage of steam and increases efficiency.
control.
Using stainless steel in the stationary elements
Double-flow design of the cylinders and their design of high pressure cylinder allows preventing the
arrangement contribute to the unloading of the negative impact of wet steam on the important
thrust bearing. turbine components and reduces repair costs.
A new design of the journal bearing with enhanced A new moving blade was created for the last stage
load capacity is applied. of a low-pressure cylinder. Titanium used for its
manufacture provides extremely high strength
A special shape of the guide blades ensures characteristics.
optimum distribution of steam over the height
of the blade and efficiency increase of high and
low pressure cylinders.
Six steam turbines К-1200-6,8/50 were manufactured for the NPP units in Russia as well in other countries.
PJSC Power Machines will carry out the delivery of the complete turbine generator units
for NPPs under construction in Russia and in the foreign countries.
Under the terms of contracts Power Machines will design, manufacture and deliver
the sets of equipment for turbine hall:
for NPP with VVER-TOI units in Russia – for NPP units in foreign countries – the sets
two turbine generator units with a capacity of equipment with turbines 1000 MW each,
of 1255 MW each, including half-speed condensers and auxiliary system equipment,
steam turbines, condensers and auxiliary as well as turbogenerators with
systems equipment, as well as two auxiliary systems.
turbogenerators with auxiliary systems;
Half-speed turbine with capacity 1255 MW is an innovative product of Power Machines for NNP with VVER-TOI project
of nuclear power plants with new generation reactors, characterized by high reliability and safety. This project is based
on the modern requirements for new nuclear power units in Russia and abroad.
Main features
Turbine type K-1200-6,8/25
The complex includes modern high-tech equipment from the biggest world manufacturers including
the stand for manufacture of welded rotors (unique for Russia), accelerating and balancing stand,
equipment for machine and heat processing.
The complex is in operation since 2012. Total scope of investments on the construction of the complex
was more than 7 billion rubles.
In the course of half-speed turbine design the Power Machines experts applied a number of innovative
solutions improving equipment reliability and durability
Constructive scheme of HIPC+2LPC turbine with The use of the reference solutions, for the
a dedicated part of the medium pressure and with manufacture of HIPC body parts, stainless steel
the implementation of HP and IP parts in a single- is used to prevent the negative impact of wet
flow performance ensures high efficiency of the steam on the important turbine parts.
flow parts of high, medium and low pressure.
The low-pressure rotors of welded structure are
At the final stage of the low pressure cylinder applied, and that reduces the metal content of
the 1760 mm long blades are used. This solution the turbine.
allows having the necessary area of the LPC output
to provide high 1255 MW efficiency turbine with The linear separators are used on the turbine
a reduced amount of low-pressure cylinders, thus steam extraction pipeline to the high pressure
achieving the significant reduction in the length parts of the HIPC to remove coarse moisture,
of the turbine. increasing reliability of the turbine auxiliaries.
Main features
All half-speed units of NPPs in Russia are Generator type TVV-1200-4UЗ
equipped with four-pole turbogenerators Rated power, MW 1255
with hydrogen-water cooling produced
Apparent (total) power, MV*A 1394
by Power Machines. The vast experience
Efficiency, % 99.0
of the design and operation of this type of
Voltage, kV 24
generators with capacity of 1000 MW has
Rotor speed of rotation, rpm 1500
shown the highest level of reliability.
Weight of turbogenerator, t 848
The availability of turbogenerator of
TVV-1000-4UЗ type at Balakovo NPP
reached the level of 0.9983.
Four-pole rotor design made from solid forgings. and resilient axially ensures free movement of the
end winding in the axial direction due to thermal
The cooling of the rotor winding is performed expansion to minimize internal stresses in the stator
by hydrogen of self-pressure action through radial winding and at end zone parts.
vent channels.
The advantages of four-pole turbogenerators:
Stainless steel tube in the stator winding bars
is welded to stainless steel waterbox of stator High reliability.
winding bars. Mechanically Rigid rotor.
Low amplitude of vibrations of stator elements.
The design of fastening the coil ends of the stator end High stability of network operation.
winding rigid in the radial and tangential directions Low mechanical loss and noise level.
Main features
Voltage, kV 24 24
No shaft oil seals, fans and built-in stator Generator type T3V-1200-2АU3
gas coolers. Rated power, MW 1200
Apparent (total) power, MV*A 1333
Low level of temperature rise of the active parts
of the turbogenerator. Efficiency, % 98,97
Voltage, kV 24
The turbogenerator is filled with air under Rotor speed of rotation, rpm 3000
atmospheric pressure.
Weight of turbogenerator, t 682,4
Year of project development 2011
The main features of the T3V-1200-2АU3
turbogenerator design:
"Self-pumping" rotor cooling system has no Six-phase stator winding. Line and neutral
hydraulic connection of the rotor windings with terminals are placed at two sides of the generator.
the shaft.
To improve the reliability of the stator winding,
Full rotor damper system. stainless cooling tube is used instead of copper one.
The use of flat cooler in the form of silumin Rotor design was modified. The use of titanium
segments with coils of stainless steel tubing in the manufacture of retaining rings has a positive
in them, installed between the packages of active impact on the operating performance of the
steel for cooling the stator core. equipment.
POWER TRANSFORMERS
Production of high-voltage power transformers is carried out at the joint venture "Power Machines –
Toshiba. High-voltage transformers." The plant commissioned in 2013 has no analogues by its level
of technological equipment not only in Russia but also in the world.
Plant benefits:
Power Machines offers post-warranty service of the delivered equipment that covers the entire
product life cycle and provides:
supply of spare parts and special materials; renovation (adjusting the equipment parameters
to project level);
technical supervision over preventive and
emergency repairs; modernization (increasing the equipment beyond
the design parameters replacing the main
design supervision over repairs components and mechanisms);
and modernizations;
reconstruction (significant excess of design
testing; parameters replacing all major units and
equipment survey to determine the equipment life mechanisms up to complete replacement
and performance of work to extend equipment life; of a qualitatively new equipment).
PRODUCT QUALITY
Power Machines has certified central laboratory of technical control provides the process of verification
measurement technology and non-destructing testing before presenting the product to the customer.
methods, central manufacturing laboratory, material Participation in testing allows to the customer ensure
research laboratory that provides high quality of in high quality of manufactured equipment.
production. Power Machines production is equipped with modern
technological equipment. The quality management
All production stages are qualified by tests and system in place at Power Machines PJSC is certified
control including Incoming control of all materials and for compliance with ISO 9000 series standards
completing items. Important items are rechecked (ISO 9001:2015, GOST R ISO 9001-2015), as well as
on mechanical characteristics. The department of GOST RV 0015-002-2012.
Turbogenerators
Turbogenerator NPP Country Output, Year Number
MW of comissioning of units
mail@power-m.ru
www.power-m.ru