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Movement by Perfection
Centrifugal fans –
always the right impeller
Page 8
AC motors –
proven technology, familiar reliability
Page 11
IPA certificates
Page 15
ZAset software
Page 23
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Welcome to the world
of ZIEHL-ABEGG
the first external rotor motor over 100 years ago. With
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Highest reliability and efficiency for
your clean room
Fascination, innovation and always being one step ahead – ZIEHL-ABEGG has been active in the field of clean room tech-
these are the aims of our globally active company in the fields of nology for many years. With our extensive project experience, 1
ventilation systems, control engineering, drive and automotive we work together with our customers to find the optimal solution
technology. The company has achieved great things since it was for the best energy efficiency and reliability, for use in semicon-
founded in 1910 by Emil Ziehl in Berlin, and today has its head- ductor production, the microsystems industry and the pharma-
quarters in Künzelsau, Baden-Württemberg. ceutical industry.
A FFU (fan filter unit) consists of a fan and a filter. The air is
drawn in from above and blown into the clean room through a
filter. The air flow is guided at the outlet side in a turbulent or
laminar manner. As a key component often installed in large
quantities in the clean room, the energy efficiency of the FFU
plays a decisive role in reducing operating costs. In this respect,
EC motors offer a clear advantage since the fans are designed
to handle the maximum operating point but are also optimized to
operate at partial loads.
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Centrifugal fans –
always the right impeller
Metal version Universal High volume High pressure Plug & Play
application f low rate
Product specification: Product specification: Product specification: Product specification: We also offer the fans as a GR module. The
Free running H series with six back- Free running Vpro impeller with six back- Free running ZAvblue impeller with seven Free running Cpro impeller made of ZAmid GR module consists of a fan and a nozzle,
wards-curved blades in frame sizes 315, wards-curved, fluted blades in frame sizes backwards-curved, fluted blades in frame siz- high-performance composite material with which are fully assembled and configured in
355 and 400. Impeller made of high-quality 190 to 630. Impeller made of high- es 175 to 630. Impeller made of high-perfor- seven backwards-curved, fluted blades in a metal frame. The connection box and the
aluminum alloy. Version with inlet nozzle performance composite material. Version mance composite material. Version with inlet frame sizes 250 to 630. Volume flow rates up wiring to the fan are also pre-installed and
made of steel. Volume flow rate up to with inlet nozzle. Volume flow rate up to ap- nozzle made of plastic. Volume flow rate up to to approx. 17700 cfm free blowing, static pres- integrated in the module. The only work you
approx. 2100 cfm free blowing, max. static prox. 10600 cfm free blowing, max. static approx. 11200 cfm free blowing, max. static sure increase up to 10 in w.g. possible. have to do is install the module in your de-
pressure increase up to 1.73 in w.g. possi- pressure increase up to 5.22 in w.g. possible. pressure increase up to 3.21 in w.g. possible. vice housing and connect the power supply
ble. GR modules with integrated connection GR modules for compact installation in cus- and bus. As a result, the production of your
box available on request. tomer applications/devices for horizontal and device is considerably accelerated. In case
vertical air feed. of repair, the whole module can be replaced.
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ECblue high-efficiency motors – AC motors –
minimising operating costs, maximising success proven technology, familiar reliability
ECblue motors are permanent magnet synchronous motors with The easy-to-assemble AC motors offer a robust and low-cost solu-
integrated power electronics and intelligent control. With ECblue Major characteristics of the ECblue motor family tion for small ventilation systems in the clean room. Energy effi- Characteristics and special features
motors from ZIEHL-ABEGG, you can reduce your energy con- ciency can be significantly improved in partial load operation by
sumption to a minimum while also ensuring that your systems ▪ Integrated motor contactor activating a frequency inverter. ▪ Compact and space-saving due to
meet market and customer needs for environmentally friendly ▪ Continuously variable speed control external rotor design
technology. ▪ Outstanding efficiency levels, even in the partial load range ▪ Proven drive concept of a wear-free
▪ Active temperature management squirrel cage motor
Naturally, ECblue motors fulfill all relevant EU energy efficiency ▪ Power factor correction
directives. The efficiency levels of ECblue motors are above ▪ Easy configuration and read-out of data
the minimum efficiency levels required by the IE4 class (Super ▪ Highest EMC standard according to EN 61000-6-3
Premium Efficiency). (domestic appliances)
▪ Interference immunity according to EN 61000-6-2 (industry)
Size EC090 Size EC116 Frame size AC074, AC085 and AC106
P rotection class IP20 P rotection class IP20 Protection class IP44, IP54
Certification Certification
UL, CCC UL on request
Continuously variable speed control via MODBUS or LON with
Continuously variable speed control via MODBUS or LON with
corresponding connection box corresponding connection box
Suitable for centrifugal fans: Suitable for centrifugal fans: Suitable for centrifugal fans:
▪ H 315 - 400 mm ▪ Vpro 400 - 500 mm ▪ H on request
▪ Vpro 250 - 450 mm ▪ ZAvblue 400 - 500 mm
▪ ZAvblue 250 - 450 mm ▪ Cpro 400 - 500 mm
▪ Cpro 250 - 315 mm
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Efficient operating ranges
Below, you can find the efficient operating ranges suitable for FFU clean room applications. Only the ranges with
the highest efficiency are displayed. An extension of operating ranges is possible by reducing efficiency.
Overview of fans with EC090 IP20 impeller made of composite material Overview of fans with EC116 IP20
FFU 12 x 12
FFU 6 x 12
ZAvblue ZAvblue
315 400
450 G
Cpro 2.41
2.01
355 FFU air velocity
FFU air velocity 450 0.5 m/s
0.5 m/s
2.01
400
1.61
400
315 450
1.61
FFU 12 x 12
psF[in w.g.]
psF[in w.g.]
FFU 6 x 12
1.21 355
450
1.21
0.80 450
400
0.80
0.40
0.40
0 0
0 295 590 883 1.177 1.470 1.765 2.060 2.354 2.649 0 590 1.177 1.765 2.354 2.944 3.531
qV[cfm] qV[cfm]
Overview of fans with EC090 IP20 impeller made of aluminum Overview of fans with AC motors
2.41 G 1.61 G
FFU 12 x 12
FFU 12 x 12
FFU air velocity
FFU 6 x 12
FFU 6 x 12
H
355 0.5 m/s
FFU air velocity 1.41
400 1~
2.01 0.5 m/s
355 3~
400 3~
400 1.21
355 1~
315
1.61 450
400 1.00
315 1~
315 3~
psF[in w.g.]
psF[in w.g.]
1.21 0.80
0,60
0.80
0.40
0.40
0,20
0 0
0 295 590 883 1.177 1.470 1.765 2.060 2.354 2.649 0 295 590 883 1.177 1.470 1.765 2.060
qV[cfm] qV[cfm]
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Overview matrix of fans IPA certificates
G 114737 114738
EC116 IP20 850 W
ZAvblue On request On request
Good to know
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Overview of controller and Connection box
software applications
In order to control the fans efficiently, ZIEHL-ABEGG offers a wide range of electronic Cable sets for connecting the ECblue motor and the
components for bus communication, sensor data recording and control. connection box.
X X X
(as control for
restricted areas)
X X MODBUS RTU connection box (Art. No. 380085) LON connection box (Art. No. 380100)
▪ Connection box for easy connection to ▪ Connection box for easy connection to
Gateway power supply and bus on the FFU housing power supply and bus on the FFU housing
▪ Supports MODBUS RTU ▪ Connection to LON Bus (LonWorks FT10A)
TGW-715 CR ▪ Supports MODBUS auto-addressing via RJ45 patch cable
▪ Service socket (RJ45) for easy connection to ▪ Service socket (RJ45) for easy connection to
X X
diagnostic tool diagnostic tool
▪ 2 LEDs display the status/error flashing code of the fan ▪ 2 LEDs display the status/error flashing code of the fan
NETcon DIG-9NE
X
Networking with RJ45 patch cable when using
the connection box for ECblue:
Repeater
X X
Software
Netconvis@ZAset
X X
For illustration of the system example, see presentation of the respective device
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Control module UNIcon control module
UNIcon CXG-327 (A)NE-R
Premium control module UNIcon CXG-327NE-R UNIcon control module
(Art. No. with LCD: 320079 (Art. No. 320053, 320055, 320056, 320057, 320058)
Art. No. without LCD: 320080)
▪ Connect and control up to 32 fans via MODBUS RTU
▪ Connect up to 124 fans via MODBUS RTU (2 master channels) (master channel)
▪ 6 PID controllers integrated ▪ Supports MODBUS auto-addressing
▪ Integrated real-time clock and timer ▪ 2 PID controllers integrated
▪ I/Os for connection of sensors and other ▪ Integrated real-time clock with timer
field components (6 analog inputs, 8 digital inputs, ▪ I/Os for connection of sensors and other field
6 analog outputs, 7 relays) components (2 analog inputs, 2 analog outputs,
▪ Auto-addressing up to 62 fans per MODBUS channel 2 digital inputs, 2 relays)
(2 channels) ▪ LED display for status and parameters
▪ Error log file via USB drive up to 4GB ▪ Event memory
▪ Embedded server in the control unit, operation via web ▪ Supply via 24VDC, 1~230VAC, 2~400VAC possible
browser on central control computer (PC) or locally via ▪ Protection class IP54 or IP00
touch panel (as standard Microsoft Windows ▪ Saves start-up settings with a backup on PC
or microbrowser based)
▪ LED display and operating keys as standard
▪ Supply via 24VDC
▪ Mounting on DIN rail
▪ Connection via MODBUS-TCP to building control technology possible
Control of a FFU network with UNIcon CXG-327(A)NE-R: Control of a FFU network with UNIcon
CXG-327(A)NE-R
MODBUS RTU MODBUS RTU
FFU 1 FFU 32
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Modbus gateway NETcon DIG-9NE TGW-715 gateway
MODBUS gateway NETcon DIG-9NE Modbus gateway TGW-715 (Art. No. 380091)
(Art. No. 380075)
▪ Gateway between Modbus RTU (to fans) and Modbus
▪ Gateway between MODBUS RTU (to fans) and TCP/IP (to control)
MODBUS TCP/IP (to control) ▪ Connection for up to 63 Modbus participants
▪ 9 RS485 channels, which can connect up to ▪ Supports MODBUS auto-addressing
63 MODBUS RTU nodes respectively, i.e. in total 567 ▪ Mounting on DIN rail
MODBUS RTU addresses are possible ▪ Power supply 24VDC
▪ Supports MODBUS auto-addressing
▪ 9 traffic LEDs display the activity of the 9 channels
▪ RJ45 sockets for MODBUS RTU channels, easy
connection with connection box via Ethernet cable
▪ Mounting on DIN rail
▪ Power supply DC 24V (400 mA)
Networking of a FFU network via MODBUS gateway: MODBUS repeater NETcon Z-G-1NE
ZAset
NetconVis MODBUS repeater NETcon Z-G-1NE
(Art. No. 380097)
Ethernet (MODBUS TCP / IP)
▪ Repeater for MODBUS RTU (amplifier with complete
NETcon DIG-9NE gateway galvanic separation)
Art. No. 380075 ▪ Connection up to 63 MODBUS RTU nodes
▪ Supports MODBUS auto-addressing
▪ Supply via 24VDC
▪ Mounting on DIN rail
Control
Sensors
Switches
Relays
Potentiometers
B-G-028NE FFU 1 FFU 63
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MODBUS I/O add-on module B-G-028NE ZAset software
ZAset
NetconVis
Handheld terminal A-G-247NW (Art. No. 380090)
Ethernet (MODBUS TCP / IP)
▪ Configuration of the ECblue motor via MODBUS
RTU (RS485) interface
▪ Self-explanatory menu structure Ethernet switch
▪ Robust housing, optimal for building site applications
▪ USB interface converter function on RS485
NETcon DIG-9NE gateway TGW-715 gateway
▪ Integrated storage of 1GB for data
Art. No. 380075
MODBUS RTU
Sensors
Switches
Relays
Potentiometers
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ZIEHL- ABEGG Inc.
719 N. Regional Road - Greensboro, NC 27409 - USA
Phone +1 336 83 4 9339
info@ziehl - abegg.us
ziehl-abegg.com
© ZIEHL-ABEGG SE - 00704752 - EN - MA - 02/2017 - 250. This brochure contains information for your guidance. No guarantee is provided with regard to
the accuracy of all information and no legal claims may be derived from this. Reproduction of this information, or extracts thereof, is permitted only with written approval.