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Product Registration
Register your product online at http://www.spectrosci.com/register.htm.
Filling out the online form completes your product registration. Completing the one-
page form is quick and enables Spectro Scientific to:
• Contact you with important product alerts.
• Inform you about any product updates.
• Send special product-based applications as they become available.
• Obtain needed information for processing a warranty claim.
Manual Conventions
There are three types of instructions that appear in this manual, Warning, Caution
and Note. They are there to protect the user and the FluidScan and also to
emphasize key points or instructions:
Table of Contents v
1 Introduction 9
FluidScan Description 9
Hardware Description 18
2 Run a Sample 23
Start up FluidScan 24
Measure a Sample 24
Manage Routes 49
Export Routes 54
Verify Calibration 67
Manage Measurements 75
A Limited Warranty 79
Version Description
A New manual for the FluidScan Q1100 spectrometers
B Provides the following new capabilities:
1 Introduction
This chapter provides you with basic operating instructions for the FluidScan ®
Q1100 Handheld Lubricant Condition Monitor.
The official name of the device is the Spectro FluidScan Q1100, however, for
simplicity, it is referred to in this manual as “FluidScan” or the “FluidScan device.”
In addition, the term “oil” will describe both lubricating and hydraulic fluids.
The FluidScan Q1100 is a handheld infrared spectrometer that determines when in-
service oil is no longer fit for use due to liquid contamination or degradation. The
Q1100 enables optional route-based oil condition analysis with the Emerson
Process Management AMS Machinery Health Manager™ Suite.
To take advantage of the route-based oil analysis capabilities of the Fluidscan
Q1100, the Oilview™ LIMS module is required along with AMS revision 5.6 or
higher.
All of the information necessary to take a meaningful measurement
(Area/Equipment/Point, Oil Type, and Alarm Limit Sets) are downloaded from
OilView as part of the route onto the FluidScan device, saving time and incorrect
data entry problems. See “Appendix C: Manage Routes in OilView with the
FluidScan Q1100” in the FluidScan Q1100 Extended User’s Manual for detailed
information.
Once the route is completed, the FluidScan measurement data for each point
sampled on the route is imported into AMS so a comprehensive asset database is
maintained.
Route-based oil analysis provides greater flexibility for on-site oil analysis
programs, and provides the potential to streamline work flow processes within an
industrial setting with an easy to use instrument.
FluidScan Description
The FluidScan is a handheld lubricating and hydraulic fluid condition monitor that
provides test results per ASTM, US DoD and industry norms. It protects machinery
by determining when a lubricant needs to be changed due to excessive
contamination or degradation. FluidScan detects lubricant degradation and
contamination by other fluids (water, glycol, incorrect lubricant) at the point of use
by measuring key oil condition parameters in both synthetic and petroleum based
lubricants and fluids.
FluidScan Q1100
FluidScan analyzes lubricants and fluids using infrared spectroscopy. It reports and
stores information on lubricant condition at the point of use. The FluidScan device
is self-contained and does not require use of an external PC. The information stored
on the system can be synchronized and downloaded to the Fluid Manager software
that runs on a separate personal computer to store data for archiving, trending, and
reporting.
There are two software options for downloading data to a PC. One option is to use
the Fluid Manager software that is included with the FluidScan device. The other is
to use the AMS LIMS module to create a route, export it to the FluidScan, run the
route, then import the data back into the AMS with the OilView LIMS.
FluidScan is applicable to any mechanical system where unexpected down time is
unacceptable, such as operators of:
• Industrial equipment
• Turbines
• Gearboxes, Compressors, Hydraulics
• Power generation equipment
• Trucks
• Wind turbines
• Mining
• Heavy construction equipment
• Any large industrial system
Primary Features
FluidScan’s primary features are:
• Small, handheld rugged mid-infrared spectrometer
Heat Transfer Heat transfer fluids are designed spe- Water Industrial
cifically to absorb heat, and are designed (ppm)
to operate up to 650F. Water ingression
Oxidation
inhibits heat transfer, and as the degrade,
(Abs/mm 2)
sludges and polymerized oil coats cooling
tubes. Oxidation and TAN are used to
determine serviceability for further use.
TAN (mg
KOH/g)
Nitration
(Abs/cm)
Soot(%)
Glycol (%)
AntiWear
(%)
Engine-Heavy This category is suitable for most trunk pis- Water Industrial
Duty ton engines, cross head stroke, fueled by (ppm)
Marine
bunker oil, crude oil, diesel or distillate,
Oxidation
common in mobile power generation Military
(Abs/mm 2)
requirements. These applications are dis-
tinguished by oils wit additive chemistries TBN (mg
(salicylates etc) to produce high alkaline KOH/g)
reserves (BN18 to BN70).
Sulfation
(Abs/mm 2)
Nitration
(Abs/cm)
Soot(%)
Glycol (%)
AntiWear
(%)
Nitration
(Abs/cm)
Soot(%)
Glycol (%)
AntiWear
(%)
HFO (Text
Warning)
Sulfation
(Abs/mm 2)
Nitration
(Abs/cm)
Soot(%)
Glycol (%)
AntiWear
(%)
ASTM EP Gear This generic category will return data con- Water Lab Trend
Hydro sistent with ASTM E 2412 benchtop FTIR (Abs/mm 2)
laboratory instruments. Direct trend
Oxidation
(JOAP indexing method) or reference sub-
(Abs/mm 2)
traction can be used.
ASTM Polyol This generic category will return data con- Water Lab Trend
Ester (Turbine) sistent with ASTM E 2412 benchtop FTIR (Abs/mm 2)
laboratory instruments for polyol ester flu-
Oxidation
ids. Direct trend (JOAP indexing method)
(Abs/mm 2)
or reference subtraction is available.
ASTM Pet- This generic category will return data con- Water Lab Trend
roleum Engine sistent with ASTM E 2412 benchtop FTIR (Abs/mm 2)
laboratory instruments for petroleum
Oxidation
engine oils. Direct trend (JOAP indexing
(Abs/mm 2)
method) or reference subtraction is avail-
able. Nitration
(Abs/cm)
Sulfation
(Abs/mm 2)
Soot(%)
Glycol (%)
AntiWear
(%)
FFA%
TAN (mg
KOH/g)
Total Gly-
cerin (%)
Hardware Description
The various parts and controls of FluidScan Q1100 are shown in the graphics that
follow, along with a brief description.
• Sampling Head - Contains the two infrared sources and cradle for flip-top cell.
• Flip-Top Cell - A patented sampling cell into which an oil sample is placed for
analysis.
• Shock Absorber - Minimizes cell slap.
• Color Display - Transflective color display to view results.
• Power Button and LED - Turns FluidScan On or Off. The LED is green when
power is on.
FluidScan has connectors on its communications panel that enable you to better
control the instrument and also to interface with personal computers or a network.
• USB Client and Host Connectors - Used to connect the FluidScan to a PC for
synchronizing with desktop software. You can also connect a keyboard or
mouse using the Host Connector.
• Battery Charger Connector and LED - Connects the FluidScan to an AC power
adaptor to recharge the battery. A two-color LED that is green when charged.
2 Run a Sample
Start up FluidScan
You turn on FluidScan by pressing the Power button on the lower-right front of the
device.
1. Press the Power button and hold down for a few seconds. A FluidScan
splash screen displays, and if the Administrator has defined the users, they
will then display.
2. Select the user.
Note: The last user to operate the instrument displays as the default
choice. If only one active user exists, that user is selected by default
without presenting the log in screen.
Measure a Sample
FluidScan® software provides you with the following three alternative routines with
which to analyze a sample:
• Measure Asset — adds the sample’s analysis to that asset’s descriptor
structure
• Measure Fluid — analyzes a sample without the need to tie it to an asset’s
descriptor structure
• Validate Fluid Identity — confirms that a suspect fluid is what you believe it
to be for quality control purposes
Measure Asset
The Measure Asset menu selection provides a means to analyze a sample and to
associate that analysis with an existing descriptor structure. The descriptor
structure contains the information needed to process, identify, and organize the
measurement.
The actual FluidScan sample analysis procedure is the same for assets and for
fluids, the difference lies only in how the data is stored after the sample is
processed.
Note: The ability to measure assets is a default setting on your FluidScan. You can
disable the Measure Asset option by selecting Utilties >User Settings > Disable
Assets from the Main Menu.
The background measurement starts and will take approximately one minute.
A progress bar shows the measurement status.
The software now provides a series of steps so that the sample you are about
to analyze is associated with the appropriate asset from which it was taken.
The software sequences through the asset descriptor levels entered
previously and allows you to select the appropriate one.
Note: If you find that there are no assets or asset descriptor levels from
which you can choose, please see the FluidScan® Q1100 Extended
User’s Manual for complete instructions on adding assets and
descriptor levels using the Fluid Manager software.
Select an Asset
You can select an asset (not descriptor) by using the Search function, or by directly
selecting it from the asset list.
2. Press the Edit soft button to display the keyboard if you want to select
various letters/numbers/characters.
6. Optionally, enter information in the fields below that further identify the
sample.
Field Description
Sample Date This field indicates the date the sample was
taken. The current date is the default.
To change the date, use the Tab soft button to
select the Sample Date field and the directional
pad to select and change the day, month and/or
year. Up and down will increase or decrease the
selected number, and the left and right buttons
will shift between day, month and year.
7. Press the Next soft button. The FluidScan is now ready to analyze samples.
8. Load your sample as described in “Load the Flip-Top Cell with an Oil Sample”
on page 55.
9. Press the OK soft button to start the analysis. A progress bar shows the
measurement status.
10. Using the directional pad, enter the sample’s viscosity if you are working
with the companion SpectroVisc Q3000/Q3050 viscometer as an accessory.
Press the Left/Right arrow buttons to add or remove a decimal place, and
then press Next.
Note: For detailed information on the SpectroVisc Q3000/Q3050, refer
to the SpectroVisc Q3000/Q3050 User’s Guide, Part Number
PV3010.
• To bypass this screen (if you are not using the SpectroVisc
Q3000/Q3050), click Next.
Note: You can manually disable the viscosity entry screen if you are
not using the SpectroVisc Q3000/Q3050w so it does not display. See
the FluidScan® Q1100 Extended User’s Manual for complete operating
instructions.
You can now view prior analyses if they are stored in the asset record.
Note: In addition to the red alarm limit symbol, the following symbols
may display:
2. Optionally, enter information in the fields below that further identify the
sample, as described in the table above.
3. Press the Next soft button. The FluidScan is now ready to analyze samples.
4. Load your sample as described in “Load the Flip-Top Cell with an Oil Sample”
on page 55.
5. Press the OK soft button to start the analysis. A progress bar shows the
measurement status.
6. Using the directional pad, enter the sample’s viscosity if you are working
with the companion SpectroVisc Q3000/Q3050 viscometer as an accessory.
Press the Left/Right arrow buttons to add or remove a decimal place, and
then press Next.
Note: For detailed information on the SpectroVisc Q3000/Q3050, refer
to the SpectroVisc Q3000/Q3050 User’s Guide, Part Number
PV3010.
• To bypass this screen (if you are not using the SpectroVisc
Q3000/Q3050), click Next.
Note: You can manually disable the viscosity entry screen if you are
not using the SpectroVisc Q3000/Q3050w so it does not display. See
the FluidScan® Q1100 Extended User’s Manual for complete operating
instructions.
You can now view prior analyses if they are stored in the asset record.
Note: In addition to the red alarm limit symbol, the following symbols
may display:
2. After you select the last asset descriptor, you select the asset to which the
descriptors relate.
3. When you finish selecting all descriptor levels, you enter information in the
fields below that further identify the sample, as described above.
4. Press the Next soft button. The FluidScan is now ready to analyze samples.
5. Load your sample as described in “Load the Flip-Top Cell with an Oil Sample”
on page 55.
6. Press the OK soft button to start the analysis. A progress bar shows the
measurement status.
7. Using the directional pad, enter the sample’s viscosity if you are working
with the companion SpectroVisc Q3000/Q3050 viscometer as an accessory.
Press the Left/Right arrow buttons to add or remove a decimal place, and
then press Next.
Note: For detailed information on the SpectroVisc Q3000/Q3050, refer
to the SpectroVisc Q3000/Q3050 User’s Guide, Part Number
PV3010.
• To bypass this screen (if you are not using the SpectroVisc
Q3000/Q3050), click Next.
Note: You can manually disable the viscosity entry screen if you are
not using the SpectroVisc Q3000/Q3050w so it does not display. See
the FluidScan® Q1100 Extended User’s Manual for complete operating
instructions.
You can now view prior analyses if they are stored in the asset record.
Note: In addition to the red alarm limit symbol, the following symbols
may display:
2. Press the Detail soft key to select it. The current analysis plus two previous
ones display on the screen.
3. Press the Summary soft button to return to the previous screen. You can also
click Print, Discard or Save.
Note: If a physical property exceeds an alarm limit, it displays with a
yellow triangle and exclamation point.
Measure Fluid
Use the Measure Fluid feature when you do not have an asset enrolled in the
system.
To analyze a fluid:
1. Turn on the FluidScan, log in, and then select Measure Fluid.
2. Press Select.
5. Select the precise fluid from the fluid category by using the directional button,
and then press Next.
6. Identify the fluid and the date it was analyzed by pressing the Edit soft button
to display the keyboard.
The analysis completes in approximately one minute, and then the following
results screen displays.
<< Enables the Graph or Notes soft buttons so you can view
results graphically or add notes about measurements. For
details, click the links below:
4. Press the Refresh soft button to view the graph with your new values.
4. Enter your note using the directional pad /Select soft button combination, and
then press Done.
Identify Fluid
Use the “Identify Fluid” option to analyze a sample for quality control purposes to
confirm that a newly delivered fluid is identical to what was requested, or to
determine an unknown fluid.
To identify a fluid:
1. Turn on the FluidScan, log in, and then select Identify Fluid from the main
menu.
4. Load your sample as described in “Load the Flip-Top Cell with an Oil Sample”
on page 55.
5. Press the OK soft button to start the analysis. A progress bar shows the
measurement status.
The analysis completes in approximately one minute, and then the Select
Fluid to Validate screen displays.
6. Select the category of fluids by using the directional button, and then press
Next.
The software now determines how close the analyzed fluid matches the fluid
you believe it to be. The score and probability of the match displays on the
screen:
2. Press Select to view details of the matching substance. A User Fluid button
displays which gives you the opportunity to start the process of adding it as a
new user fluid.
Manage Routes
You can simplify your workflow by using the Manage Routes option in FluidScan.
You can import routes and alarm limit sets from your OilView software, and then
export the data to OilView.
Note: You can import as many routes as you have configured in OilView.
If you are typically measuring the same sequence of assets everyday, using routes
as a measurement technique helps you save time and achieve consistency.
To manage routes:
You begin by exporting your routes from OilView™ to a dedicated USB stick.
Note: See Appendix C, “Manage Routes in OilView with the FluidScan Q1100” in
the FluidScan® Q1100 Extended User’s Manual for complete route configuration
and export instructions.
1. Insert the USB stick that contains the routes to the USB port on the FluidScan
device.
2. Turn on FluidScan. The Main Menu displays.
3. Use the down directional button to select Run Route, and then press the
Select soft button.
5. Use the down directional button to select the route you want to import (for
example, route1.csv), and then press Open.
6. Click OK.
7. Select the route labeled “new” (the one you just imported), and then press the
Open soft button.
8. Select the Route Item (or asset) from which you will be extracting the
sample, and then press the Measure soft button.
Note: You may need to perform a new background measurement next.
Note: You can press the Hide Done soft button to hide any completed
analyses to help you manage the route item list.
9. Place sample in cell, as described in “Load the Flip-Top Cell with an Oil
Sample”, and then press OK.
A progress bar shows the percent complete.
10. Optional: Using the directional pad, enter the sample’s viscosity, and then
press Next.
Note: You can manually disable the viscosity entry if you desire. See
the FluidScan® Q1100 Extended User’s Guide for complete
instructions.
A “Computing Results. Please Wait ...” message displays, and then you can
view the route measurement results.
Note: You can press the Hide Done soft button to hide any completed
analyses to help you manage the route list.
4. Press the Remeasure soft button to perform a new analysis on this route.
Note: When you remeasure a sample, you will overwrite the prior
result.
5. You can continue adding fluid categories until you have completed all your
routes.
Next, you can export the routes to your USB stick.
Export Routes
You can export any “In Progress” routes to your USB stick for use with OilView.
3. Press the Export soft button. A “The selected route has been successfully
exported” displays. The route is now on your USB stick.
4. Click OK.
2. Slowly flip the cell forward and let the magnets and shock absorber place the
cell in the “load” position.
3. Open cell by flipping the top half away from the bottom half. The bottom half
will remain down in the load position.
4. With a dropper (or dip-stick), place 1 to 2 drops of oil on the bottom half of
the cell to just cover the window. If you are using a dip-stick, do not allow the
end of the dip-stick to contact the viewing window so that it scratches or
scours it.
5. Close the cell by slowly lowering the top half until it rests on the shock
absorber.
Warning: Do not force the halves together. The cell’s shock absorber will
slowly lower the top half of the cell onto the bottom. This takes only a
few seconds but is extremely important as it prevents air bubbles.
6. Grasp the closed cell and raise it to a vertical position. While in the vertical
position, inspect the cell through the windows to confirm that there are no air
bubbles present. If there are air bubbles, open the cell, wipe with a clean
cloth or non-abrasive cleaning pad and repeat step 5.
7. Lower the cell straight down until it is resting in the “down” position.
The cell and the sample are now ready for analysis.
8. After the analysis is complete, open the cell as in steps 1 to 3 above and
wipe clean with a clean cloth or gauze pad. Refer to "Clean the Flip-Top
Cell". The cell is now ready for the next sample.
Warning: Make sure to leave the cell open for 30 minutes after using a
solvent.
5. Close the cell and grasp the closed cell and raise it up from the “load” position
and lower straight down until it is seated in the “down” position.
6. Repeat the cleaning process if necessary until the cell is reported by the test
as “Clean”.
2. Use the directional pad to scroll to Utilities, and then press the Select soft
button.
3. Select the first option, Manage Fluids, and then press the Select soft button.
4. Select the first option, Update Fluid Spectra by pressing the Select soft
button.
The cell cleanliness test initiates and if it does not report a “Clean” result, you
must clean it. “Clean the Flip-Top Cell” on page 59 for complete instructions.
Next, the background measurement begins.
5. Press OK when the background measurement completes.
6. Use the directional pad to scroll to the appropriate category for the fluid you
want to update, and then press the Select soft button.
7. Use the directional pad again to scroll down to the fluid you want to update,
and then press the Select soft button.
8. Load your sample as described in “Load the Flip-Top Cell with an Oil Sample”
on page 55.
9. Press the OK soft button to start the analysis. A progress bar shows the
measurement’s status.
When the analysis completes, the spectra for the analyzed fluid displays on
the screen. You can now cancel and repeat the analysis, or store it in memory
to replace the old spectra.
2. Use the directional pad to scroll to Utilities, and then press the Select soft
button.
3. Select the first option, Manage Fluids, and then press the Select soft button.
4. Use the directional pad to select Edit Category Display Filter and press the
Select soft button to proceed.
It is now possible to select the categories that will be displayed and available
for use.
5. Press the Uncheck All soft button to help you select the exact item(s) you
want to display. Then, use the directional pad and the Check soft button to
make your selections.
6. Press the OK soft button to proceed to return to the Manage Fluids Menu
screen.
3. Use the directional pad to select a category that has fluids you wish to filter
further, and then press the Next soft button.
4. Press the Uncheck All soft button to help you select the exact item(s) you
want to display. Then, use the directional pad and the Check soft button to
make your selections.
5. Repeat the process for each category of fluids that you wish to filter. Press
the OK soft button when you are finished, and then press the Main Menu soft
button to return to the main menu.
Verify Calibration
You verify calibration to confirm the system is working properly and area peaks are
within range. The output is Area I and Area II.
To calibrate:
1. Turn on the FluidScan, log in, and then select Measure Fluid.
9. Press Next.
The check fluid passes successfully if the values for the properties in AREA I
and II are between 90% and 110%. A successful check fluid analysis is
shaded in green and a failed check fluid analysis displays in red.
You can now Save, Discard or click << to graph, record observations or
notes about the results. See "Measure Fluid" for procedures to graph and "To
add a note to your results:" to add result notes.
Note: It is good practice to save the analysis for reference if a future
test fails.
To check fluid:
1. Turn on the FluidScan, log in, and then select Measure Fluid.
A screen with the fluids available in the selected Check Fluid category
displays.
5. Select the name of the check fluid (there will be just one option), and then
press Next.
A screen with a field for a sample identification number or letters displays so
you can identify the check fluid and enter the date it was analyzed.
6. Press the Edit soft button to display the keyboard and use the directional pad
to enter the Sample ID. The date defaults to today’s date.
Note: Do not select the Calculate Using Subtraction Method check
box.
FluidScan is now ready to analyze the check fluid.
7. Load your sample as described in "Load the Flip-Top Cell with an Oil
Sample".
8. Press the OK soft button to start the analysis. A progress bar shows the
measurement’s status. The analysis time is approximately one minute. When
the analysis is complete, the following screen displays (if you selected
"Allow Manual Data Entry" in User Settings):
9. Press Next.
You can now Save, Discard or click << to graph, record observations or
notes about the results. See "Measure Fluid" for procedures to graph and "To
add a note to your results:" to add result notes.
This chapter describes FluidScan features that you will only occasionally
access and use.
Manage Measurements
The Manage Measurements menu selection provides you with alternative
methods to review analytical results in the FluidScan database.
You access Manage Measurements from Utilities. The sub-menus of “Manage
Measurements” are:
To review by asset:
1. Select Review All Measurements from the Manage Measurements screen.
2. Use the directional keypad followed by the Select soft button to select any of
the available analyses.
3. You can then use the directional keypad to highlight and select any of the
measured physical properties.
You can now click << to graph, record observations or notes about the
results. See "Measure Fluid" for procedures to graph and "To add a note to
your results:" to add result notes.
Note: Press the Remeasure soft button to perform a new analysis on
this property.
Export Measurements
This selection allows you to export any non-route based measurement results for
use in OilView software.
To export measurements:
1. Select Export Measurements from the Manage Measurements screen.
2. Press the Toggle soft button to select/deselect measurements for export.
Note: Make sure you have a memory drive inserted into the FluidScan
Q1100.
3. Press the Export soft button. The following message displays.
4. Press Yes to delete the measurements you just exported from the FluidScan
Q1100. Press No to leave the measurements on the device.
The measurements will still be visible when you review them. You will just
not be able to export them again.
About FluidScan
The About FluidScan selection from the Main Menu provides you with detailed
information about the FluidScan device.
Spectro Scientific warrants to the original purchaser only, that all Spectro
Scientific portable instruments will be free from defects in material or
workmanship for a period of one year from date of invoice. SPECTRO
SCIENTIFIC’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under
this Limited Warranty and, to the extent permitted by law, any warranty or
condition implied by law, shall be the repair or replacement of parts, without
charge, that are defective in material or workmanship and that have not been
misused, carelessly handled, abnormal conditions or operation, accidents or
acts of God, or mis-repaired by persons other than Spectro Scientific or
Authorized Service Provider. To make a claim under this Limited Warranty,
you must return the complete portable instrument, transportation prepaid, to
Spectro Scientific Factory Service Center or Authorized Service Location.
The determination of whether any product has been subject to misuse or
abuse will be made solely by Spectro Scientific. If a hardware defect arises
and a valid claim is received within the limited warranty period, at its option
and to the extent permitted by law, Spectro Scientific will either (1) repair the
hardware defect at no charge, using new parts or refurbished parts that are
equivalent to new in performance and reliability, (2) exchange the product
with a product that is new or refurbished that is equivalent to new in
performance and reliability and is at least functionally equivalent to the
original product, or (3) refund the purchase price of the product.
Spectro Scientifc may request that you replace defective parts with user-
installable new or refurbished parts that Spectro Scientific provides in
fulfillment of its warranty obligation. A replacement product or part, including
a user-installable part that has been installed in accordance with instructions
provided by Spectro Scientific, assumes the remaining warranty of the
original product.
For Authorized Service Locations, please contact Spectro Scientific Technical
Support, +1- 978-431-1130 or support@spectrosci.com.
The FluidScan device is delivered in its own mobility case. The case includes the
FluidScan and all of its accessories. A separate sampling starter kit that contains
pipettes, sample bottles and cleaning gauze is also supplied.
FluidScan Items