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I-Catcher Display (price change units)

Standard Installation Manual

Version: 141203-6

www.beverinnovations.com Installation manual


Contents
Contents02

Safety rules 03

1. System Components 04

2. System overviews 05
2.1 Situation 1: Sign with manual control  05
2.2 Situation 2: Sign with POS connection via data cable 06
2.3 Situation 3: Sign with POS connection RF (wireless) 07

3. Installation of the display system 08


3.1 Preparations 09
3.2 Sign ventilation 09
3.3 Place the displays 10
3.4 Place the Sign Controller 11
3.5 One product cable display, mark and connect the product cables 13
3.6 Double product cable display, mark and connect the product cables 14
3.8 Schematic diagram 16
3.9 Connect the power cable 17
3.10 Connect the fan and light switch cables 18
3.11 Connect the I-Control antenna 19
3.12 Optional: Connect the Sign Controller RF modem antenna 20
3.13 Optional: Connect the Sign Controller data cable 21
3.14 Optional: Place the I-C (or IC-U) 22
3.14.1 Connect the I-C (or IC-U) adapter 23
3.14.2 Optional: Connect the I-C (or IC-U) RF modem antenna 24
3.14.3 Optional: Connect the I-C (or IC-U) data cable 25
3.15 Power-up 26
3.16 Testing 27

4. Packing and delivery of the system 28

5. Indication LEDs of the system 29

6. Troubleshooting 30

Appendix 1 (Display product numbers) 33

Appendix 2 (Sign controller product numbers) 34

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Version 141203-6
Safety rules
Before you begin:
-- Read this manual carefully before installing the system.

-- This is a class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.

-- Always adopt a safe posture. Use for this the applying rules.

-- All dimensions in this document are indicated in millimeters.

-- The display system is a complex electronic system,


only a Bever Innovations accredited service engineer is allowed to perform
maintenance on the system.

-- A readily accessible disconnect device must be incorporated in the building installation wiring.

-- The pricepole and the display system must be connected to a main protective earthing terminal.

-- Always switch off mains prior to installation or maintenance. This means the system must be physically
separated from the mains. Secure the switch with a lock or other suitable means.

-- Make sure the correct wiring is used for the connection of the display system.
Most commonly this will be 1,5 mm2 in combination with a 10A fuse.
Make sure the correct fuse is always used for the applied wiring.

-- Never connect a PC directly to a configuration port. Always use the HC02 interface for connecting
the PC to a configuration port.

-- Make sure that any circuitry connected to the sign controller (the light switch port in particular),
meet the requirements of the IEC 60950-1 international standard.

-- Never connect cable ties to the housing of the power supply. Instead use the cable tie rail which is located at the
bottom of the sign controller housing.

-- All Printed Circuit Boards (PCB) supplied by Bever Innovations B.V. must be handled as ESD sensitive
devices. For more information on this subject, please visit http://support.beverinnovations.com and
download the “ESD precautions for handling spare parts” manual.

-- The display system is protected against water in an upright position.


Whenever transported in a pricesign, make sure the sign is properly sealed to prevent water from
leaking into the display system.

-- Do not power up the system immediatly after transport from a cold to a warm place or vice versa, or under
conditions of extreme humidity. Wait until all humidity is gone from the system components, before powering up the
system.

-- Take care of the environment while working with products of Bever Innovations, by separation of waste.

-- Bever Innovations cannot be held responsible in any way for injury to people or damage to the system.

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Version 141203-6
1. System Components
Sign

1a
2

1b

Near sign Shop


*
4

* = Optional

Location Nr. Name Description


SIGN 1 Display Shows the product price, available in different sizes.
A: Is an open housing display, all circuit boards are coated to
prevent the electronics against moisture.
B: Is a closed housing display
2 Sign Controller Contains control electronics and power supplies for:
- The connection for displays.
- Automatic interfacing to POS systems by means of data cable.

NEAR SIGN 3 I-control Wireless manual price change unit.


SHOP 4 I-C (or IC-U) Interface Contains control electronics for:
Controller Unit - Changing prices automatically by various POS systems
- RF connection with the sign.
- For IC-U: User manual price changing interface.

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Version 141203-6
2. System overviews
2.1 Situation 1: Sign with manual control

Sign with manual control

I-CONTROL Sign
Controller

Keystrokes Send prices (update)


I-Control Sign Controller Display

Confirmation of keystroke Display status


(I-control beeps) Display temperature
Fan Light Ambient light level
on/off on/off

Fan Switch Light Switch

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Version 141203-6
2. System overviews
2.2 Situation 2: Sign with POS connection via data cable

Sign with POS connection via data cable

SHOP

I-C
*
POS Sign

I C -U Controller

DATA CABLE

*Depending on the POS system that is used, an I-C (or IC-U) is needed for protocol conversion.

Send prices Send prices Send prices (update)


POS (update) I-C / IC-U (update) Sign Controller Display

Status Status Display status


(depending Display temperature
on protocol) Fan Light Ambient light level
on/off on/off

Fan Switch Light Switch

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Version 141203-6
2. System overviews
2.3 Situation 3: Sign with POS connection RF (wireless)

Sign with POS connection RF (wireless)

SHOP

I-C
POS Sign
Controller
I C -U

Send prices Send prices Send prices (update)


POS (update) I-C / IC-U (update) Sign Controller Display

Status Status Display status


(depending Display temperature
on protocol) Fan Light Ambient light level
on/off on/off

Fan Switch Light Switch

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Version 141203-6
3. Installation of the display system
Paragraph:
3.1 Prepararations

3.2 Sign ventilation

3.3 Placing the diplays

3.4 Placing the sign controller

3.5 One product cable display, mark and connect the product cables

3.6 Double product cable display, mark and connect the product cables

3.7 Mount the product cable

3.8 Schematic view

3.9 Connect the power cable

3.10 Connect the fan and light switch cables

3.11 Connect the I-Control antenna

3.12 Connect the Sign Controller RF modem antenna

3.13 Connect the Sign Controller Data cable

3.14 Placing the I-C (or IC-U)

3.14.1 Connecting the I-C (or IC-U) adapter

3.14.2 Connecting the I-C (or IC-U) RF modem antenna

3.14.3 Connecting the I-C (or IC-U) Data cable

3.15 Power-up

3.16 Testing

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Version 141203-6
3. Installation of the display system
3.1 Preparations
Lock switch
-- Before you begin, make sure all the safety rules are adopted.

-- Always switch off mains prior to installation or maintenance.

-- Secure the switch always with a lock or other suitable means.

-- Check if the switch located on the of the power supply is set to the
correct voltage (115 or 230 Volt).

-- Take care for the right tools en parts.

3.2 Sign ventilation

To prevent the system from overheating and corrosion, decent ventilation must be present. Consult the
product specifications for more information on operating temperatures. These operating temperatures may
never be exceeded. To measure the current system temperature, please refer to the ‘I-config User manual’
or the ‘I-Control testmode manual‘. These can be found on http://support.beverinnovations.com

Active ventilation Passive ventilation

The picture above shows an example of active sign ventilation

1. Air vents must be located at the bottom of the sign.

2. Active ventilation must be present at the top of the sign. The picture right shows an example of passive sign ventilation

3. All ventilation holes must be covered to protect the system from 1. Air vents must be located at the bottom of the sign.
rain.
2. Chimney’s must be present at the top of the sign.
4. The fan wiring must be connected as shown in chapter 3.10.
3. Chimney’s must be covered to protect the system from
5. The ventilation airflow must be directed outwards. incoming water.

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Version 141203-6
3. Installation of the display system
3.3 Place the displays

IMPORTANT:
-- Make sure no burrs enter the displays.

-- Before installing the displays, the inside of the sign’s acrylic


plates must be cleaned with antistatic surface cleaner.

-- The fan in- and outlets should be inspected every year for 1
proper functioning and polution. (Only for closed housing
displays)

-- Do not cover the back of the displays. Make sure air can flow
freely along the back of the displays.

1. Place the displays with four screws of 4mm.

1 2 3 4 5 6

A A

TOP VIEW

B
997 B

50 980 55
20

ISOMETRIC VIEW
440
380

C C
40

LEFT VIEW FRONT VIEW RIGHT VIEW

COMMENT:
D
BOTTOM VIEW - Unless otherwise specified, dimensions are in millimeters.
- Information in this document is subject to change without notice.
- Information in this document is confidential.
NAME: A4
DPXX-OH-440-997-MS2-XX-4MD2-XXXX designer:
lkr
1 2 3 4 SHEET 1 OF 3 NO SCALE DATE: 10-9-2013 REV:

More information about display types, www.beverinnovations.com

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Version 141203-6
3. Installation of the display system
3.4 Place the Sign Controller

The overview below shows the preferred position of the Sign Controller and the Sign Contoller’s antenna in
the sign. To place components, make use of the cross bars of the sign.

Place antenna and Sign Controller

= Antenna
= Sign Controller

Dimensionsmax.
Smart Line Sign Controller
97 mm 555 mm

230 mm

LEFT VIEW FRONT VIEW RIGHT VIEW

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Version 141203-6
3. Installation of the display system
1. Place the Sign Controller with four screws of 4mm.

2. The cover of the Sign Controller housing can be


opened with two screws located on the front of the
Sign Controller. This way the power cable and
product cables can be connected to the Sign
Controller.

1
IMPORTANT:
-- Make sure no burrs enter the housing.

-- There must be at least 50 mm space for the cabling at the bottom.

-- The in- and outlets should be inspected every year for pollution.

Sign Controller

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Version 141203-6
3. Installation of the display system
3.5 One product cable display, mark and connect the product cables

To make sure the product cables are connected in the correct order, all product cables need to be marked.
This can be done with a label writer or hand-writable labels.

The text on the labels must consist of two numbers separated by a dot.
The first number indicates on which side the display is positioned. (logically this can only be side 1 or 2).
The second number indicates the product number of the display. The top display is indicated as “1”, the next
display as “2” etc.
See page 15 for the position of the labels.

Mark the product cables

Side 1 Si d e 2

Product 1

Product 2

Product 3

1. 1 1. 3 2 .1 2 .3
1. 2 2 .2

Connect each product cable of the display to the corresponding port on the Sign Controller.
Connect the product cables

Si de 1 Si de 2

Product 1

Product 2

Product 3

1.1 1.2 1.3

Si d e 1 1 2 3 4 5 6 7 8
Si d e 2 1 2 3 4 5 6 7 8
2.1 2.2 2.3

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Version 141203-6
3. Installation of the display system
3.6 Double product cable display, mark and connect the product cables

To make sure the product cables are connected in the correct order, all product cables need to be marked.
This can be done with a label writer or hand-writable labels.

The text on the labels must consist of two numbers separated by a dot.
The first number indicates on which side the display is positioned. (logically this can only be side 1 or 2).
The second number indicates the product number of the display. The top display is indicated as “1”, the next
display as “2” etc. This means there are two identically labelled cables per product (one product pair).
See page 15 for the position of the labels.

Mark the product cables

Side 1 Si d e 2

Product 1

Product 2

1. 1 1. 2 2 .1 2 .2
1. 1 1. 2 2 .1 2 .2

Connect each product cable of the display to the corresponding port on the Sign Controller.

Connect the product cables

Si de 1 Si d e 2

Product 1

Product 2

1.1 1.1 1.2 1.2

S i de 1 1 2 3 4 5 6 7 8
S i de 2 1 2 3 4 5 6 7 8
2.1 2.1 2.2 2.2

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Version 141203-6
3. Installation of the display system
3.7 Mount the product cables

Applicate the labels at least 100 mm from the end of the product cable. This way the labels are legible when
the product cables are connected to the Sign Controller.
Label distance

10
0m
m

1. Mount the product cables to the cable tie rail with cable ties. This way the cable ties work as a strain relief.
2. The labels are located outside the Sign Controller housing.

Cable tie rails

Cable tie rails

1 2

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Version 141203-6
3.8 Schematic diagram

The price pole must have a main protective earthing terminal on the frame of the price pole.

IMPORTANT:
No switch or fuse may interrupt the earth lead.

Schematic diagram

RCCB

OPTIONAL
3. Installation of the display system

Version 141203-6
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16
3. Installation of the display system
3.9 Connect the power cable

1. Connect the power cable


2. Mount the power cable to the cable tie rail with cable ties. This way the
cable tie works as a strain relief.

IMPORTANT:
Concerning safety, the earth lead of the power cable must be the longest
of all three.

Sign
Controller

MAINS

Connect power cable

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Version 141203-6
3. Installation of the display system
3.10 Connect the fan and light switch cables

1. Connect the light and/ or fan switch cables

2. Mount the cables to the cable tie rail with cable ties. This way the
cable tie works as a strain relief.

NOTE: Systems delivered with open housing displays may be ventilated


passively and therefore only contain a light switch option.
Sign Sign

FAN LIGHT
Controller Controller

Connect fan and light switch cable

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Version 141203-6
3. Installation of the display system
3.11 Connect the I-Control antenna

The system is provided with an antenna for the use of the I-Control.

1. Connect the antenna connector to the I-Control receiver module (EC04-


RX) located in the Sign Controller housing.
2. Mount the antenna cable to the cable tie rail with cable ties. This way
the cable tie works as a strain relief.
3. Place the antenna with two cable ties.

IMPORTANT: The antenna may not be placed directly onto metal


frames. Also make sure no metal objects are in line of sight
between the antenna and the user of the I-Control.
I-CONTROL Sign
Controller

Connect I-Control antenna

1
3

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Version 141203-6
3. Installation of the display system
3.12 Optional: Connect the Sign Controller RF modem antenna

When the system does not use an I-C or IC-U, this paragraph can be skipped.

The system is provided with a second antenna for the Sign Controller.

1. Connect the RF modem antenna


SHOP
2. Place the antenna with 4 screws.

IMPORTANT: The antenna may not be placed directly


onto metal frames. Also make sure no metal objects
I-C
are in line of sight between the Sign Controller antenna POS
Sign
Controller
IC-U
and the I-C antenna.
Check paragraph 3.4 for the position of the antenna.

Connect the Sign Controller RF modem antenna

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Version 141203-6
3. Installation of the display system
3.13 Optional: Connect the Sign Controller data cable

When the system does not use an I-C or IC-U, this paragraph
can be skipped.

• Always make sure wire ferrules are applied to the data


cable. SHOP

1. Connect the protocol connector. The connector is located on


the left side of the Sign Controller circuit board.
I-C
POS
Sign
Controller
IC-U
2. Mount the cable to the cable tie rail with a cable tie. This way
the cable tie works as a strain relief. DATA CABLE

Connect the Sign Controller data cable

1
2

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Version 141203-6
3. Installation of the display system
3.14 Optional: Place the I-C (or IC-U)

When the system does not use an I-C or IC-U, the next three
paragraphs can be skipped.

1. The cover of the I-C housing can be opened with four screws
located on the front of the I-C.
2. Place the I-C with four 4mm screws.

Important:
SHOP
-- Make sure no burrs enter the housing.
-- There must be at least 50 mm space for the cabling at I-C
the bottom. POS IC-U Sign
Controller

Place the I-C

1
2

> 50 mm

For connecting the I-C or IC-U to the POS, please read the “POS connection Installation Manual”

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Version 141203-6
3. Installation of the display system
3.14.1 Connect the I-C (or IC-U) adapter

The I-C (IC-U) is powered by a 24V adapter which is


delivered with the I-C. Due to this, a socket outlet must
be installed near the I-C.

1. Feed the adapter plug through the left cable gland loca-
ted at the bottom of the I-C housing.
2. Connect the adapter plug to the jack located on the left
side of the I-C circuit board.
SHOP

I-C
POS IC-U Sign
Controller

Connect I-C adapter

Right view

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Version 141203-6
3. Installation of the display system
3.14.2 Optional: Connect the I-C (or IC-U) RF modem antenna

The system is provided with a third antenna for the I-C.

1. Connect the RF modem antenna


2. Place the antenna with 2 screws

IMPORTANT: The antenna may not be placed directly SHOP


onto metal frames. Also make sure no metal objects are
in line of sight between the I-C antenna and the Sign
Controller antenna.
I-C
Place the antenna in line with the antenna of the Sign POS
IC-U Sign

Controller.
Controller

Connect I-C (IC-U) RF modem antenna

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Version 141203-6
3. Installation of the display system
3.14.3 Optional: Connect the I-C (or IC-U) data cable

• The I-C or IC-U is connected to the Sign Controller using a three wire connection
• The data cable must be a twisted-pair (2 x 2 x 0,25mm2) cable.
• Always make sure wire ferrules are applied to the data cable.

1. Feed the data cable through the right cable gland which is SHOP
located at the bottom of the I-C (Interface Controller) SHOP
housing.

2. There are connectors located at the bottom of the I-C circuit


POS I-C
board. The right connector must be used for the connec- I-C
POS IC-U Sign
tion of the data cable. IC-U
Controller

DATA CABLE
Connect I-C (IC-U) data cable

2
1

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Version 141203-6
3. Installation of the display system
3.15 Power-up

Check if all connections are correct


and secure.

Power-up the system.

The displays will now show stored prices,


new received prices or no prices.
All dots will be lit.

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Version 141203-6
3. Installation of the display system
3.16 Testing

For systems without POS connection:

-- Use the I-Control to set prices in all displays. (see the ‘I-Control User Manual’)

-- When prices are set, restart the system and check if the prices are shown after power up.

-- If the prices are not shown after power up, please check if the system is in USER mode. (see the
‘I-Control user manual’)
USER: The display system ignores the price updates from the POS. Only manually entered
prices are displayed.

For systems with POS connection:

-- First make sure the I-C (or IC-U) is properly connected to the POS (see the ‘POS connection Installation
Manual’) and that the POS has properly activated the Price Pole Interface.

-- When powered up, the display system should automatically display the received prices.

-- If the POS prices are not shown after power up, please use the IC-U and I-Control and check if the
systems are in AUTO mode. (see the ‘I-Control User Manual’ and / or ‘IC-U User Manual’)
AUTO: Manually entered prices are overwritten, when the POS sends prices to the displays.
(POS = Price Operating System).

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Version 141203-6
4. Packing and delivery of the system
Packing

The display system is protected against water in an upright position.


Whenever transported in a price sign, make sure the sign is properly sealed to prevent water from
leaking into the display system.

Do not power up the system immediately after transport from a cold to a warm place or vice versa,
or under conditions of extreme humidity. Wait until all humidity is gone from the system components,
before powering up the system.

Delivery of the system to the end user

-- Provide (when needed) the desired information about the important aspects of the system.

-- Show what has been installed.

-- Show what happens at power up.

-- Explain about the operation of the system.

-- Hand over the I-Control and the I-Control user manual.

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Version 141203-6
5. Indication LEDs of the system
On several components of the system indication LEDs are present which can help you solve a problem when
the system does not function correctly.

Sign Controller
Nr. Description
7 01 Receive LED BUS
02 Transmit LED BUS
6 03 Receive LED POS
5 04 Transmit LED POS
05 Running LED
1 4 06 Status LED
2 3 07 Power LED

IC-U / I-C Interface Controller


Nr. Description
01 status LED
4
3 6
4 02 TX LED configuration port
2 85 03 RX LED configuration port
04 TX LED protocol out & RF port
05 RX LED protocol out & RF port
06 TX LED protocol in port
6 5
3 7 7
8 9 07 RX LED protocol in port
08 TX LED extension port
09 RX LED extension port

EC04-RX

1
Nr. Description
01 Receive indicator LED

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Version 141203-6
6. Troubleshooting

Does the system start up when the


power is switched on? NO

YES
Do all displays or one side of
displays remain dark after power
up?

YES

Is the ‘DC OK’ LED on the power


supply lit? NO

YES

Check if the mains are


Is the ‘power LED’on the sign switched on.
controller lit?

The supply is defect and


Check the connections must be replaced
between the supply and the
sign controller

The sign controller is


defect and must be
replaced

Do all displays start up? NO

YES

1 Go to next page 2

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Version 141203-6
1 2
Is the system connected to a POS? One or more displays remain dark?
NO YES

YES NO

In the system’s
configuration ‘show prices
at power up’ is not set.
Thus manually set prices On ore more displays flash shortly
are not shown. and remain dark afterwards.

Check the POS YES


connection. Shut down the
interface
controller and wait for at
least thirty seconds. Then
restart it and check if the An incorrect light
RX & TX LED of the proto- intensity is measured.
col in port are lit.

The display is defect and


YES must be replaced.

Does the display function on


another sign controller port? NO
Is a low brightness level set while
the sun is shining?
YES

The sign temperature is too


high. The displays are set Do the fan’s located at the back of
to a low brightness level to YES
the display function?
protect them from
overheading.
NO

The sign controller port is


defect. The sign controller
must be replaced.
The display must be
replaced.

Restart the system and check if the displays show their


start-up sequence. If they do, the temperature in the sign is
to high. When the temperature in the display has reached
80 degrees Celsius, the brightness level is set to zero.

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Version 141203-6
6. Troubleshooting
It can occur that only a pattern of LEDs is lit. In all cases the display must be replaced.

LEDs

Is shown when there is Is shown when the digit is Is shown when


no communication with asked to show a the LED voltage is
the digit. character which it can too low.
not display.

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Version 141203-6
Appendix 1 (Display product numbers)
Each type of display has its own unique product number.
In order recognize a product by this number some explanation follows.

DP24 OH 440 997 MS3 RD BK 4MD3 RD04 CTD

A B C D E F G H I J
A. DISPLAY VOLTAGE
DP24 - 24V display

B. HOUSING TYPE
OH - Open Housing

C. HEIGHT OF DISPLAY HOUSING


Height of the display in millimeters

D. WIDTH OF DISPLAY HOUSING


Width of the display in millimeters (including mounting holes)

E. DIGIT TYPE
MS3 - Multisegment digit with 3 rows of LEDs

F. ACRYLIC COLOR
- RD - Red
- TP - Transparent
- AR - Anti-Reflex

G. FRONTPLATE COLOR
- BL - Blue (RAL 5005)
- BK - Black (RAL 9005)

H. CONFIGURATION
In this case the display includes four medium digits (4M). The dot is positioned
between the third and fourth digit (D3).
- 2S - Two small digits without a dot
- 2MD1 - Two medium digits and the dot positioned after the 1st digit.
- 4SD1 - Four small digits and the dot positioned after the 1st digit.
- 4SD3 - Four small digits and the dot positioned after the 3rd digit.
- 4MD1 - Four medium digits and the dot positioned after the 1st digit.
- 4MD3 - Four medium digits and the dot positioned after the 3rd digit.

I. LED TYPE
- RD04 (HMT) RD05 (SMD) - Red LEDs (wide angle)
- WH05 (HMT) - White LEDs (wide angle)
- YE03 (HMT) YE04 (SMD) - Yellow LEDs (wide angle)
- GN03 (HMT) GN04 (SMD) - Green LEDs (wide angle)

J COATED
- CTD - Coated digits

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Version 141203-6
Appendix 2 (Sign controller product numbers)
Each type of display has its own unique product number.
In order recognize a product by this number some explanation follows.

SC02 SL 24 V 480 W SP FLO Icontrol_433 LON CTD

A B C D E F G H I

A. SIGN CONTROLLER TYPE


- SC02 - Sign Controller type 02

B. SLIMFIT
- SL - Sign controller type smart line
- SF - Sign controller type slim fit

C. OUTPUT VOLTAGE
- 24V - Output voltage of the product ports. This voltage must be equal to the
display voltage.

D. MAXIMUM POWER
- 200 W - The maximum power consumption of the sign controller is 200 Watt.
- 240 W - The maximum power consumption of the sign controller is 240 Watt.
- 300 W - The maximum power consumption of the sign controller is 300 Watt.
- 480 W - The maximum power consumption of the sign controller is 480 Watt.

E. SURGE PROTECTED
- SP - Sign controller is surge protected.

F. FLO OPTION
- FLO - Means that sign controller is able to switch the fan and light of the price pole.

G. I-CONTROL TYPE
- I-control_433 - 433 MHz
- I-control_2,4 - 2,4 GHz

H. LON OPTION
- LON - LON is available

I COATING
- CTD - coated digit

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Version 141203-6
Bever Innovations B.V.
Industrieweg 32 | 4301 RS Zierikzee
The Netherlands

Tel.: +31 111 45 32 32
info@beverinnovations.com
www.beverinnovations.com

www.beverinnovations.com Installation manual

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