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Materials Science and Engineering, 68 (1984-1985) 197-206 197

P l a s t i c Deformation under Simultaneous Cyclic and Unidirectional Loading at


L o w and Ultrasonic Frequencies

H, O. K. KIRCHNER*, W. K. KROMP*, F. B. PRINZ and P. TRIMMEL


Department of Mechanical Engineering, Carnegie-Mellon University, Pittsburgh, PA 15213 (U.S.A.)
(Received December 28, 1983; in revised form July 26, 1984)

ABSTRACT be attributed to the enhanced metal-forming


rate. At the same time, it could be imagined
Whenever cyclic strain is superimposed on that this rearrangement might also lead to a
unidirectional loading, the inherent asym- misinterpretation of the ultrasonic fatigue
metry of plastic deformation causes an ap- data in materials testing.
parent decrease in the externally observable If metal-forming processes are performed
load. This facilitation of deformation can be under superimposed ultrasonic vibration, the
spectacular at ultrasonic frequencies. Since mean stress level necessary to maintain plastic
ultrasound is used for both materials testing flow decreases appreciably in comparison
and metal forming, the actual stresses reached with that for purely static deformation [1].
within the samples must be of concern. The This apparent softening of metals during
stress dip might be caused by strain-induced simultaneous mechanical deformation and
recovery, by microstructural changes or by high frequency loading could have important
elastic stress relaxation. Aluminum alloy practical applications in, for example, wire
samples were simultaneously exposed to drawing, compaction or other processes in-
static and vibratory loading at 0.5, 1, 10, 50 volving some forming [2-4]. After cessation
and 20 000 Hz. No frequency influence was of insonation the force necessary to continue
observed at room temperature. The stress dip plastic flow attains the value that would have
is caused by elastic relaxation. been reached if insonation had not occurred.
The effect has been observed in single crystals
and polycrystals of zinc, aluminum, steel,
1. INTRODUCTION copper and tantalum [5-7]. Rather than some
physical effect such as the interaction of the
The potential of ultrasonic vibrations in ultrasonic waves with dislocations, the simple
materials testing and metal forming has been superposition of steady and alternating stresses
discussed for m a n y years. Recently, ASTM has as a mechanism for causing the apparent load
started the development of standardized prac- decrease has been suggested [8-10]. The over-
tices for ultrasonic fatigue-testing technolo- views of Dawson et el. [10] and Eaves et el.
gies. While the advantages of this technique [11] should be consulted.
are obvious (up to 1 0 9 fatigue cycles can be Figure 1 shows how dramatic this effect can
performed within a period of a few hours}, its be. An hourglass-shaped specimen of alumi-
validity in indicating material quality needs num (diameter, 0.25 in; approximate length,
further clarification. This is particularly true 3 in) was tested in compression at a strain rate
since ultrasonic vibrations have also been used of 1 X 10 -4 s-1. Following the elastic line the
as a means for the facilitation of plastic flow yield stress of 400 MPa is reached at A.
of metals. Microstructural changes such as Shortly after the onset of plastic flow the
strain-induced recovery of dislocation struc- specimen is subjected at B to ultrasonic reso-
tures due to high frequency vibrations might nance at approximately 20 kHz. Immediately
the stress level drops to 250 MPa (point C)
*On leave of absence from the Department of Solid and increases only slightly as both the static
State Physics, University of Vienna, A-1090 Boltz- and the dynamic tests are continued. When
manngasse 5, Austria. the ultrasonic excitation is discontinued at D,

0025-5416/85/$3.30 © Elsevier Sequoia/Printed in The Netherlands


198

.6

or" J
(GPa)
E

/
/
/
B/

.3
G

CD

.2

.1

| i i i I $
100 s time
Fig. 1. C o m p r e s s i o n test o f an hourglass-shaped a l u m i n u m alloy 6061 s p e c i m e n . In a d d i t i o n t o t h e static loading
at a strain rate o f 1 × 10 -4 s-1 t h e s p e c i m e n is in r e s o n a n c e w i t h a d o u b l e r e s o n a t o r at b o t h ends, t h e r e b y subject-
ing it t o cyclic loading at 20 kHz. When the d y n a m i c loading is s w i t c h e d on at B, the m e a n stress m e a s u r e d
e x t e r n a l l y o n a load cell d r o p s t o C. A f t e r cessation o f i n s o n a t i o n at D the s p e c i m e n follows an elastic line t o E,
w h e r e it reaches the static s t r e s s - s t r a i n curve. A t F t h e e x p e r i m e n t is r e p e a t e d .

the specimen again follows an elastic line until location structure and thereby the plastic
it reaches at E the stress-strain curve that it flow properties, (c) merely consists in heating
would have followed in a purely static test the specimen or (d) in wire drawing is tri-
(shown as a broken line). At F the ultrasound bological and involves the sliding of the metal
is superimposed again, the stress level drops to against the horn. With the appreciable interest
300 MPa (point G), which lies above C exactly in ultrasonic testing that has arisen during the
the same a m o u n t that F lies above B. At H last few years, it might be expected that the
the ultrasound is again discontinued, the application of ultrasonic techniques to manu-
specimen follows an elastic line and, after facturing, especially to metal forming [2] or
having reached the static stress-strain curve at compaction processes [4], would attract in-
J, continues along it. It should be noted that terest as well. In order to assess potential
the mean stress level is reduced by approxi- application a better understanding of the
mately 40% from B to C and from F to G. physical principles involved is required first.
The question remains as to whether the ob- Quantitative investigations of the effect so
served effect (a) is trivial and consists merely far have been impeded by the fact that it is
in repeated unloading of the specimen, (b) is extremely difficult, even almost impossible,
a genuine fatigue effect that changes the dis- to determine the stress level inside the speci-
199

men which is resonating within the ultrasonic


field [12, 13]. This is because in an elastic-
plastic material with no hardening the stress
distribution within the specimen is inhomo-
geneous. Moreover, the ultrasonic frequency
exceeds the frequency response of mechanical
extensometers, so that even measurement of
the plastic strain is difficult. What can be mea-
sured is the mean overall stress, and the effect
consists precisely in the fact that the mean
load (averaged over time and specimen
volume) under static plus dynamic loading
can be dramatically lower than under static
conditions.
This seems to suggest that this type of
effect should be investigated at low frequen-
cies, where loading can be done without
driving the specimen into resonance. In servo-
hydraulic closed-loop testing machines, defor-
mation is homogeneous within the specimen
and load, strain and stress are easily monitored. Fig. 2. E q u i p m e n t for simultaneous static low and
high f r e q u e n c y fatigue loading. The specimen is
In the following we report tests on various
insonated from both ends through externally driven
aluminum alloys performed at ultrasonic piezoelectric transducers. The load cell at the top of
frequencies (20 kHz), medium frequencies the figure measures the overall load.
(10 and 50 Hz) and low frequencies (0.5 and
1 Hz).

2. LOW A N D M E D I U M F R E Q U E N C I E S

The experimental set-up [14-16] which


can be used for exposing the sample simul-
taneously to low and high frequency vibra- (a)
tions is shown in Fig. 2.
The tests were started in the static mode
with a strain rate d of I X 10 -4 s-1. After the
onset of plastic flow, sinusoidal block load-
ings of various frequencies and amplitudes
were superimposed on the static program, so
that specimens were subjected to the strain
history shown in Fig. 3(a). During and be-
tween block loadings, static tests were con-
tinued. The strain history (b)
Fig. 3. A sinusoidal strain program is superimposed
e(t) = dot + A sin(2zrvt) (I) on the static loading, which causes a discontinuity of
corresponds to the strain rate history the strain rate at the start of each loading block (in
principle, such loading sequences should be repre-
~(t) = e0 + 2~rAu cos(27rut) (2) sentative of ultrasonic insonation superimposed on
the static loading): (a) strain history; (b) strain rate
given in Fig. 3(b). history.

2.1. L o w f r e q u e n c i e s 62.5 X 1 0 -4, 125 X 10 -4, 250 X 10 .4 and 500 X


The strain rate program of eqn. (2) was 1 0 -4 and frequencies v of 0.5 and 1 Hz. This
executed with strain rate amplitudes A of amounts to temporary strain rate changes by
6.25 x 10 -4, 12.5 X 10 -4, 25 x 10 -4, 50 X 10 -4, a factor of 6.25-500. All loading blocks were
200

(]) (2) (3) (4) (5) (6) (7)

o"
[ l--
[GPa)
.3

I '

100 s Time

(1) (2) (3) (4) (5) (6) (7)

p (Hz) 0.5 0.5 1 1 0.5 1


A (× 10-4) 2.5 5 5 10 25 50 100
N 50 50 50 50 50 50 50
(a)
.4
First Cycles
H H ~
(GPa)
i l

1 2 3 4 5 6 Strain (%) ~ 9
(b)
Fig. 4. (a) Stress-time curve for an aluminum alloy 6061 specimen subjected to sinusoidal loading blocks of
N = 50 cycles at the indicated frequencies and amplitudes. After each loading block the elastic line is resumed.
(b) Stress-strain curve for the same specimen and the same test, The large plastic strains accumulated during the
first quarter-cycle of each loading should be noted.

held f o r 50 or 1 0 0 cycles. A H e w l e t t - P a c k a r d h o w e v e r , t h e resulting stress-strain curves are


3 3 1 4 A f u n c t i o n g e n e r a t o r was used [ 16 ], a n d easily registered o n a c h a r t recorder. Simul-
t h e p e r f e c t o n s e t a n d o f f s e t o f t h e sine signals t a n e o u s l y t h e stress h i s t o r y o(t) is f o l l o w e d on
were m o n i t o r e d . I t s h o u l d be n o t e d t h a t this a n o t h e r c h a r t recorder.
t y p e o f l o a d i n g p r o g r a m is similar t o t h a t en- Figure 4(a) s h o w s t h e resulting stress his-
visaged f o r u l t r a s o n i c a t t e n u a t i o n u n d e r uni- t o r y . T h e o n s e t a n d length o f t h e loading
axial load. A t t h e l o w f r e q u e n c i e s e m p l o y e d , b l o c k s are indicated b y arrows. In general, the
201

m a x i m u m stress (9max reached during dynamic As can be seen more clearly in Fig. 4(b)
deformation follows the purely static stress- than in Fig. 4(a), oma~ is not reached im-
time curve, although it exceeds it slightly by mediately during the first few cycles of each
an a m o u n t equal to areas -- Ostatic (where loading block, but rather after a strain of
(/static is the static stress). During the block approximately 1% has been accumulated. This
loadings the stress follows 6 + Ao where ~ + transient of a few cycles starts, in fact, at the
Ao OmaX and 0 -- Ao = Omin (~ is the mean
= stress level that had been reached previously
stress and omin the minimum stress). After at the static strain rate e0. The results of tests
each block loading, a new elastic line starts at on rapidly solidified and compacted powder
and is followed up to the previously reached aluminum alloys 7090 and 7091 are shown in
stress level, at which the static curve is re- Fig. 5. The results are similar to those for
sumed. During the last loading block the aluminum alloy 6061.
specimen actually went into compression,
which could not be fully recorded.
The stress-strain curve of Fig. 4(b) shows
that the cycles within each loading block fol- 2.2. Medium frequencies
low elastic lines. The onsets of the dynamic The strain rate program of eqn. (2) was also
blocks are marked as before. Unlike the situa- run at frequencies v of 10 and 50 Hz but, be-
tion in the time-based chart, the remarkably cause of the decreased machine response at
large strain accumulated during the first cycle those frequencies, at slightly smaller ampli-
of each block is indicated by bars and is tudes. At these speeds the pen recorders could
clearly visible. The strain accumulated during only follow the mean stress and not the actual
the tension phase of the first few cycles corre- stress any more. The actual stress was mea-
sponds to the chosen amplitude A. During the sured on an oscilloscope. The behaviors of
unloading of the first few cycles the specimen both aluminum alloy and the rapidly solidi-
relaxes elastically to the previously reached fied powder aluminum alloys 7090 and 7091
static strains. are the same as at low frequencies.

0-~ "8

(GPa) !

.6

.4 /
tl) t~) t3) t~) t3) [07 t#) to) t';)

|/ /

I .. ..... I
1
I
2
|
3
i
4
I
5
I
6 7
I ~ i
S t r a i n (%)
i
10
111

(1) (2) (3) (4) (5) (6) (7) (8) (9)

u (Hz) 0.5 1 1 0.5 0.5 1 1 0.5


A (× 10 -4 ) 2.5 5 5 10 5 2.5 10 5 10
N 50 50 50 50 50 50 50 50 50

Fig. 5. S t r e s s - s t r a i n curve for static plus s u p e r i m p o s e d d y n a m i c loading in sinusoidal blocks. As for Fig. 4(b) but
for rapidly solidified p o w d e r a l u m i n u m alloy 7090 and 7091.
202

1 2 3

Or
/m 7091
(GPa)

1 2 3 4 1 2 A

.4

6061

A 1 2 3 1 3 1 2 4 1 3 1 2 4

.1

1 2 3 4 5 Strain (%) 8 9

Fig. 6. Stress-strain curve for aluminum alloy 6061 and rapidly solidified powder aluminum alloys 7090 and
7091. The static strain rate is 1 × 10-4 S-I; ultrasonic strain oscillations of the indicated amplitudes in arbitrary
units are superimposed. The clip-on strain gauge can follow only the accumulating static strain; the load cell can
follow only the mean static stress.

2.3. Ultrasonic frequencies asiatic -- a in t h e m e d i u m load are t o be


A t ultrasonic f r e q u e n c i e s o f a p p r o x i m a t e l y u n d e r s t o o d . L e t us consider first an ideally
20 kHz, t h e strain c o u l d still be m o n i t o r e d o n plastic material with n o w o r k hardening, in
a clip gauge, b u t this device is n o t capable o f which t h e plastic limit is (Fig. 7(a)) inde-
resolving t h e elastic r e l a x a t i o n s a n y m o r e . p e n d e n t o f t h e strain rate. Once this limit is
What remains visible is t h e c o n t i n u o u s l y r e a c h e d b y static loading at t h e beginning o f
a d d e d strain because o f the static test c o m p o - t h e test, t h e positive p a r t o f t h e s u p e r i m p o s e d
n e n t . T h e actual stresses p r e s e n t can no longer sinusoidal strain leads to an increase in strain
b e registered, b u t t h e d e p e n d e n c e o f t h e m e a n but, b y definition, t o n o additional stress.
stress o n t h e strain is s h o w n in Fig. 6. When u n l o a d i n g is carried o u t , a new elastic
line is f o l l o w e d . With b l o c k loading a r a t c h e t -
ing p a t t e r n o f elastic unloadings develops
3. DISCUSSION (Fig. 7(b)). This p a t t e r n resembles t h e results
o f Figs. 4(b) a n d 5. L e t us n e x t consider an
3.1. Overshoot elastic-plastic material with n o w o r k harden-
T h e q u e s t i o n arises as t o h o w t h e over- ing in which, h o w e v e r (see Fig. 7(c)), the plas-
s h o o t s amax -- Gstatic and t h e decrease tic limit is strain rate d e p e n d e n t . T h e limit
203

5(/ _ (/max - - (/static


(/static (/static
/ /////
=nln[l+ I go / (4)

The required plots are shown in Figs. 8 and 9.


(a) (b) In view of the scatter in the small overshoots
60, the correlation seems reasonable. The n
value obtained for aluminum alloy 6061 is
•~ 4.3 × 10 -3 = 1/230 and for both the rapidly
gQ
solidified powder aluminum alloys 7090 and
7091 it is 4 × 10 -3 = 1/250. Static tests with
static strain rate changes gave n equal to
(8 + 2) × 10 -3 for aluminum alloy 6061 and
(e) (d) n equal to (13.5 + 2) × 10 -3 for the rapidly
Fig. 7. (a) Stress-strain curve of an ideally elastic-
solidified powder aluminum alloys. The lower
plastic material for which the stress is strain rate strain rate responses that we recorded in the
i n d e p e n d e n t ; (b) if a dynamic oscillatory load is dynamic tests may be explained by the fact
superimposed on the static strain which increases that either the recorder or the specimen in the
linearly in time then the plastic stress c a n n o t be loading train itself might not be able to follow
e x c e e d e d in the loading cycles but is relaxed
the cycle fully.
elastically during the unloading cycles; (c) stress-
strain curve of an ideally elastic-plastic material for The transients observed during the first few
which the stress is strain rate d e p e n d e n t ; (d) for the cycles of each loading block seem to arise be-
strain-rate-dependent material of (c) a superimposed cause only during the first quarter-cycle of
oscillatory strain leads to an increase in stress, where- the loading block is the specimen subjected
as the specimen relaxes elastically during the un-
plastically to the new strain rate go + 27rAy.
loading cycles as for (a).
When the same strain rate is reached again
during the second cycle, as the specimen has
meanwhile undergone an additional plastic
strain of go v, it then experiences a strain rate
reached during the static test corresponds to of go + 27rA~, this time in an elastic condition.
go where say, O(go) = (/1- If we were to in- The specimen starts to deform plastically only
crease the strain rate to a value of, say, el when the e(t) curve (Fig. 3(a)) of the second
then we would obtain a stress jump to ( / = cycle surpasses the m a x i m u m of the second
(/(gl), and cycle, where g(t) is stationary and near go.
According to the strain rate sensitivity equa-
tion, eqn. (3), the associated stress should be
(/o \go! near Ostatic in the second cycle.
After a plastic strain of the order of 1% has
where n is the strain rate sensitivity param- been accomplished, apparently the stress and
eter. With the sinusoidal program of eqn. (2) the strain rate get into phase and the stress
t h a t we employed, the specimen undergoes a level appropriate for the fully dynamic strain
strain rate change from go to go ÷ 2~Av dur- rate go + 27rAy is attained.
ing the first quarter-wave of each block load-
ing cycle. According to eqn. (3) we should
therefore expect a stress jump from o(g0) to
(/(go ÷ 21rAv). With no work hardening a 3.2. Mean stress decrease
stress-strain behavior as shown in Fig. 7(d) is During the second quarter of the first cycle
to be expected. Any actual work hardening the strain which is forced dynamically during
of the specimen is superimposed on the the first quarter of the first cycle is recovered
stress-strain curve at both strain rates. The elastically. Because the strain achieved during
specimen simply follows the strain rate sensi- the first cycle is A + go/4v, the associated
tivity equation load decrease is
204

n=4.3 x 1621/233
.05

.04 6061

d c~/o

.03

.02

.Ol

(a) I I I I I I I
10 10s 108 104 106 106 101
~ I l I I I I I
In(l+2 u #A/~o)

10

Ego

10~

10a

104

106

106

20 kHz \

( b ) lo ~

Fig. 8. L o g a r i t h m i c s t r e s s i n c r e a s e d u r i n g d y n a m i c s i n u s o i d a l l o a d i n g w i t h a m p l i t u d e A a n d f r e q u e n c y v s u p e r -
i m p o s e d o n a s t a t i c t e s t w i t h a s t r a i n r a t e e0 ( t h e s t r a i n r a t e s e n s i t i v i t y n o b t a i n e d f o r a l u m i n u m a l l o y is 1 / 2 3 0 ;
it s h o u l d be n o t e d t h a t t h e u l t r a s o n i c t e s t s lead t o s t r a i n r a t e s w h i c h are l a r g e r b y a f a c t o r o f 1 0 0 0 ) ; ( b ) t h e
d e c r e a s e in t h e m e a n s t r e s s : I, v = 0.5 Hz a n d p = 1 H z ; I , p = 10 H z a n d v = 50 Hz. T h i s f i g u r e a l l o w s t h e s t r e s s
i n c r e a s e s w h i c h are u n m e a s u r a b l e at t h o s e f r e q u e n c i e s t o be d e d u c e d f r o m t h e u l t r a s o n i c a l l y m e a s u r a b l e d e c r e a s e
in t h e m e a n stress.
205

With eqn. (4), after division by nOstatic, we


obtain

.05 - -~ O + Ostatic - -

nOstatie nOstatie
d (Y/cY

.04
47rPnOstatic 2
As, on the left-hand side, 5o < Ostatic - -
.03 rt=3.9 x 10"--31/256 and, on the right-hand side, r / 2 -- 1
/
e x p ( 5 o / n O s t a t i c ) w e therefore have
7090,7091 /

.02
60 - - n l n { 2 ( O s t a t i c - - O)} + n
1 (9)
(/static n\E~o/
For any material the elastic modulus E, the
.01 static strain rate go and the strain rate sensi-
tivity n can be obtained in quasi-static tests.
//
If the stress ostatic before ultrasonic loading
i
and the mean stress level 0 with simultaneous
1'0 ,08 ultrasonic and static loading are measured,
ln(l* 2n'v~/~-.o} eqn. (9) provides the possibility of computing
Fig. 9. S a m e as f o r Fig. 8, b u t f o r r a p i d l y s o l i d i f i e d the stress level go + Ostatie t h a t is actually
and compacted aluminum alloys 7090 and 7091. reached.
Essentially the decrease in the externally
observable mean stress during ultrasonic at-
tenuation indicates only the elastic relaxation
Ed° ~I 4Au 1 of the specimen during the unloading cycles.
2((/m~ -- 5) = [~ + ~oo" (5) The reason for the stress decrease is the irre-
versibflity of plastic deformation: an increase
Figure 8(b) shows the required plot, where in the strain rate slightly increases the stress,
for convenience we used In(1 + 2~rAu/do) in- but the following decrease fully relaxes the
stead of In(1 + 4Av/go) on the abscissa. This specimen elastically to a much lower stress. On
corresponds to a shift of the curve by In(u/2) average, therefore, the stress appears to be
to the left. It can be seen that eqn. (5) is in- lower.
deed obeyed.
Equation (9), together with Fig. 8, allows
us to find the m a x i m u m stress developed
3. 3. Overshoot of ultrasonic frequencies during the ultrasonic test of Fig. 1. There the
For low frequencies, both the mean stress
stress decrease (/static - - ~ equals 0.4(/static.
level O and the overshoot
Moreover, (/static = 500 MPa = E/140 on the
(/max -- ~ : 5 0 -~- Ostatic - - ~ (6) assumption that E = 70 GPa. For a basic
strain rate eo of 1 × 10 -4 s-1 and an ultrasonic
are experimentally accessible. At ultrasonic
frequency v of 2 × 104 Hz, 8((/static - - O)P]
frequencies, only 5 can be measured, but the
Ei0 = 4 × 106 corresponding to a relative
actual stress and strain situation within the
stress increase do/(/of 0.07. It is concluded
elastic-plastic specimen is not k n o w n and
that during this test a m a x i m u m stress Oma,
therefore the strain amplitude A is also not
of approximately 1.07(/static was reached, in
known. Under the assumption t h a t there is
spite of the fact that only the low mean stress
no frequency dependence of the effects in-
of 0 . 6 O s t a t i c W a s observable.
volved, combination of eqns. (5) and (6) gives

(/max -- ~ : ~(/ -~ (/static - - 3.4. Dynamic recovery


The repeated elastic unloadings, which
_ E do (2rruA + 1 + - -- (7) a m o u n t e d to a few hundred for the low and
2 21ru\ go 2 medium frequencies and to a few millions
206

for the ultrasonic tests, had no appreciable vibrations at elevated temperatures where
effect on the shape of the stress-strain curve. remarkable changes in the deformation re-
At room temperature for both aluminum sistance during powder compaction were
alloy and the rapidly solidified powder alumi- reported.
num alloys there is little hardening in any case (5) The above analysis has been carried out
and any recovery would be hardly noticeable. only for aluminum alloys. Experiments with
However, a kind of superdynamic recovery other materials, especially those with a differ-
during superimposed ultrasonic loadings at ent lattice structure, appear to be necessary.
higher temperatures, where normal dynamic
recovery becomes noticeable, could be en-
visaged. Dynamic recovery consists of the
softening of the dislocation movement. Ob- ACKNOWLEDGMENTS
viously, dislocation movement is increased
markedly by the ultrasonic fatigue super- H. O. K. Kirchner and W. K. Kromp are
imposed on the static tests. Whatever the pro- grateful for support by the Max Kade Foun-
cesses effecting dynamic recovery are, dation. The project was financed by the
whether they are pipe or volume diffusion, Defense Advanced Research Projects Agency.
they should be just as effective in response to
the additional cyclic dislocation movement.
In contradistinction to dynamic recovery pro-
duced by unidirectional deformation, this REFERENCES
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perature regions where dynamic recovery is Zink-Einkristallen unter Ultraschalleinwirkung,
Naturwissenschaften, 42 (1955) 556.
observed as well. This idea can be reduced to
2 A. Puskar, The Use o f High-Intensity Ultrasonics,
the argument that, although hardening is pro- Elsevier, Amsterdam, 1982.
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portional to the accumulated cyclic strain, Weiss, A T Patent 246, 082, 1965.
resulting in superdynamic recovery. The en- 4 P. Trimmel, W. Kromp and N. Claussen, Ultra-
hanced densification rate of metal powders sonic International '79 Conf. Proc., IPC Science
and Technology Press, Guildford, Surrey, 1979,
with superimposed ultrasonic vibrations might p. 562.
originate from such a recovery effect. 5 G. E. Nevill, Jr., and F. R. Brotzen, Proc., ASTM,
57 (1957) 751-758.
6 G. S. Baker and S. H. Carpenter, Trans. Metall.
4. CONCLUSIONS Soc. AIME, 236 (1966) 700.
7 R. B. Mignogna and R. E. Green, Jr., in J. M.
Wells, O. Buck, L. D. Roth and J. K. Tien (eds.),
(1) The load response during plastic flow Ultrasonic Fatigue, AIME, Warrendale, PA, 1982,
following the application of ultrasonic vibra- p. 63.
tions can be explained within the framework 8 C. E. Winsper and D. H. Sansome, J. Inst. Met.,
of elastic-plastic behavior of the material 97 (1969) 274-280.
9 G. R. Dawson, C. E. Winsper and D. H. Sansome,
under uniaxial deformation. Met. Mater., 4 (1970) 158.
(2) No major microstructural changes (re- 10 G. R. Dawson, C. E. Winsper and D. H. Sansome,
arrangement of dislocation structures) are Met. Form., 37 (1970) 234-237, 254-261.
expected to occur in the lower temperature 11 A. E. Eaves, A. W. Smith, W. J. Waterhouse and
(less than one-half of the melting temperature D. H. Sansome, Ultrasonics, 13 (1975) 162-169.
12 B. Wielke, Phys. Status Solidi A, 4 (1974) 237.
of the material) regimes. 13 P. Bajons, Phys. Status SolidiA, 7 (1974) 15.
(3) Conclusions (1) and (2) support current 14 W. Kromp, K. Kromp, H. Bitt, H. Langer and B.
efforts in recommending destructive ultra- Weiss, Ultrasonic International '73 Conf. Proc.,
sonic testing as a time-saving method for IPC Science and Technology Press, Guildford,
characterizing the fatigue behavior of metals Surrey, 1973, p. 238.
15 K. Kromp, W. Kromp and H. Langer, A T P a t e n t
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(4) Further experiments need to be per- 16 W. Kromp, F. B. Prinz and P. Trimmel, unpub-
formed in order to understand the impact of lished, 1984.

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