STANDARD OPERATING PROCEDURE

PPGCL Super Thermal Power Plant

3 X 660 MW.
FIELD SOP AWRS SYSTEM.
Document No.: Revision No.: 01
Effective Date: Page 1 OF 6
PMPL/AHP/SOP/15 Revision Date:

RECOVERY PUMP
1. Equipment technical details:
Recovery water pump is required for Ash Water Sump make up. Its suction is from Ash dyke
recovery system. Total 4 pumps provided .When BA and FA is disposed 3 working and 1 Stand
by. When only BA is disposed 1 Working and 3 stand by. One no. pressure indicator and pressure
switch is provided on individual pump to monitor the pressure.
TECHNICAL DETAILS

APPLICATION RECOVERY WATER SUPPLY

QUANTITY 03 Nos.
Type Horizontal
Capacity 650M3/Hrs.
TDH 77 Mtr.
No. OF Stage Single
Motor rating -

2. Pre check and Action By Field Engineer:

 Ensure no PTW is pending for Recovery pump.
 Ensure recovery make up valve is in open condition.
 Ensure recovery water sump level ok.
 Pump breaker/panel is in service, Emergency push button is in release condition.
 Ensure pump protections are in service and all parameters indication is healthy.
 The pump should rotate freely by hand.
 RCC Over Head Tank level ok.
 Ensure L.P Seal water pump is available.

3. Operating Procedure:

 Release local push button switch of L.P water pump and recovery pump.

Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (PPGCL): Approved by (PPGCL):

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head
 STANDARD OPERATING PROCEDURE
PPGCL Super Thermal Power Plant
3 X 660 MW.
FIELD SOP AWRS SYSTEM.
Document No.: Revision No.: 01
Effective Date: Page 2 OF 6
PMPL/AHP/SOP/15 Revision Date:

 L.P Seal water pump has to be start and discharge pressure (>3.5 kg/cm2).
 Seal water SOV has to be open.
 Seal water pressure switch limit has to be ok.
 Start the selected Recovery water pump.
 Now observe the vibration/temp of pump and bearing.
 Check the discharge pressure as to be ok.
 Periodically check recovery water sump level and adjust water make up as per
requirement.
 For any abnormalities record logbook and inform shift incharge/operation in charge.

4. Shut Down procedure:

 Close the sump make up valve.
 After sump level low then stop the pump
5. POINTS TO BE CHECKED BY OPERATOR IN EVERY SHIFT
 EQUIPMENT CLEANING
 PHYSICALLY VIBRATION CHECKING
 PHYSICALLY TEMPRATURE CHECKING
 OIL LEVEL AND GREASE CHECKING
6. CHECKING OF SYSTEM AFTER SHUT DOWN
 PHYSICALLY CHECK BOTTOM ASH HOPPER AFTER OPENING THE MAN HOLE
DOOR AS LIKE FOREIGN MATERIAL AFTER THAT CHECK THE ROTATION OF
CLINKER GRINDER IN FORWARD AND REVERSE DIRECTION.
 CHECK THE OIL LEVEL FREENESS.

Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (PPGCL): Approved by (PPGCL):

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head
 STANDARD OPERATING PROCEDURE
PPGCL Super Thermal Power Plant
3 X 660 MW.
FIELD SOP AWRS SYSTEM.
Document No.: Revision No.: 01
Effective Date: Page 3 OF 6
PMPL/AHP/SOP/15 Revision Date:

 PHYSICALLY ALL VALVE CHECKING MANUALLY OPERATION THROUGH PLC

AS WELL.

 FIRST ENSURE SLURRY AND ASH WATER SUMP CLEANING AND THEN FILL
THE SUMP.

 CHECK THE SEAL PRESSURE OF ALL DOME VALVE PHYSICALLY.

 CHECK THE LINE VACUUM AND SHUT OFF VACUUM OF ALL PASSES.

 CHECK FLUIDIZING BLOWER AIR OF INDIVIDUAL HOPPER.

 CHECK THE PURZING OF BUFFER HOPPER AND SILO BAG FILTER.

 IF ANY PROBLEM OBSERVED IN EQUIPMENT THEN INFORM TO SHIFT IN

CHARGE/ OPERATION IN CHARGE IMMEDIATLY.

Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (PPGCL): Approved by (PPGCL):

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head