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EHV/HV Cable Sheath Earthing
DECEMBER 21, 2011 42 COMMENTS
Jignesh.Parmar
when determining the extent of the grid potential rise at an electrical plant due to earth faults. System Control), B.E(Electrical). He is member
For safety and reliable operation, the shields and metallic sheaths of power cables must be grounded. Without of Institution of Engineers (MIE) and CEng,India.
grounding, shields would operate at a potential considerably above ground. Thus, they would be hazardous to Membership No:M-1473586.He has more than
touch and would cause rapid degradation of the jacket or other material intervening between shield and 16 years experience in Transmission -
ground. This is caused by the capacitive charging current of the cable insulation that is on the order of 1 mA/ft of Distribution-Electrical Energy theft detection-
This current normally flows, at power frequency, between the conductor and the earth electrode of the cable, (Planning-Designing-Technical Review-
normally the shield. In addition, the shield or metallic sheath provides a fault return path in the event of insulation coordination -Execution). He is Presently
failure, permitting rapid operation of the protection devices. associate with one of the leading business group
In order to reduce Circulating current and electric potential difference between the sheathings of single core three- as a Deputy Manager at Ahmedabad,India. He
phase cables, the sheathing is grounded and bonded at one or both ends of the cables. If the cable is long, double has published numbers of Technical Articles in
bonding has to be carried out which leads to circulating currents and increased total power loss. Raising the “Electrical Mirror”, “Electrical India”, “Lighting
sheath’s resistance, by decreasing its cross section and increasing its resistivity, can reduce this almost to the level India”,”Smart Energy”, “Industrial
However, in case of an earth fault, a considerable portion of the fault current flows through the increased sheath Magazines. He is Freelancer Programmer of
resistance, creating much higher power in the sheaths than in the faulty core. A simple solution, a conductor rod Advance Excel and design useful Excel base
buried into the soil above or under the cable can divert this power from the sheaths. Electrical Programs as per IS, NEC, IEC,IEEE
codes. He is Technical Blogger and Familiar with
Cable Screen: English, Hindi, Gujarati, French languages. He
wants to Share his experience & Knowledge and
(1) Purpose of cable screen: help technical enthusiasts to find suitable
solutions and updating themselves on various
Engineering Topics.
To minimize the electromechanical forces between the cables under short-circuit conditions, and to avoid eddy-
current heating in nearby steelwork due to magnetic fields set up by load currents, the three single-core cables
comprising the three phases of a 3-phase circuit are always run clamped in ‘Trefoil’ formation.
Advantage:
1. This type of Formation minimizes the sheath circulating currents induced by the magnetic flux linking the cable
conductors and metallic sheath or copper wire screens. BUY ELECTRICAL SOFTWARES.
2. This configuration is generally used for cables of lower voltages (33 to 132kV) and of smaller conductor sizes.
Disadvantages:
1. The trefoil formation is not appropriate for heat dissipation because there is an appreciable mutual heating effect
of the three cables.
2. The cumulated heat in cables and cable trench has the effect of reducing the cable rating and accelerating the
cable ageing. Proud to be an IndiBlogger
85 /100
Copyright © 2018
Type of Core and Induced Voltage:
The content in electricalnotes.wordpress.com is
(1) Three Core Cable: for personal, non-commercial use only. you can
For LT application, typically for below 11 kV. not reproduce,republish or communicate any of
Well balanced magnetic field from Three Phase. the content , including files downloadable from
Induced voltages from three phases sum to zero along the entire length of the cable. this website, without the permission of the
Cable screen should be earthed at both ends copyright owner.The use of this content on any
Virtually zero induced voltage or circulating current under steady state operation. other websites breaches copyright Act. If You
find this content in any other site,it makes the
(2) Single Core Cable: page you are viewing an infringement of the
For HV application, typically for 11 kV and above. copyright.
Single–core cables neglects the use of ferromagnetic material for screen, sheath and armoring.
Induced voltage is mainly contributed by the core currents in its own phase and other two phases.If cables are laid
in a compact and symmetrical formation, induced in the screen can be minimized.
Recent Posts
A suitable screen bonding method should be used for single–core cables to prevent Excessive circulating current, Electrical Thumb Rules-VENTILATION &
high induced standing voltage.igh voltage. CEILING FAN
Link boxes are used with cable joints and terminations to provide easy access to shield breaks for test purposes per NBC)
and to limit voltage build-up on the sheath Calculate Motor Pump Size
Lightning, fault currents and switching operations can cause over voltages on the cable sheath. The link box How to Design efficient Street lighting-(Part-3)
optimizes loss management in the cable shield on cables grounded both sides. How to Design efficient Street lighting-(Part-2)
In HT Cable the bonding system is so designed that the cable sheaths are bonded and earthed or with SVL in such
How to Design efficient Street lighting-(Part-1)
way as to eliminate or reduce the circulating sheath currents.
Link Boxes are used with cable joints and terminations to provide easy access to shield breaks for test purposes Calculate Size of Pole Foundation & Wind
and to limit voltage build-up on the sheath. The link box is part of bonding system, which is essential of improving Pressure on Pole
current carrying capacity and human protection.
Calculate Size of Circuit Breaker/ Fuse for
Transformer (As per NEC)
(2) Sheath Voltage Limiters (SVL) (Surge Arrestors):
SVL is protective device to limit induce voltages appearing on the bonded cable system due to short circuit. Selection of Various Types of UPS (Part-2)
It is necessary to fit SVL’s between the metallic screen and ground inside the link box. The screen separation of Selection of Various Types of UPS (Part-1)
power cable joint (insulated joint) will be protected against possible damages as a result of induced voltages
Electrical Thumb Rules-Illumination-(Part-19).
caused by short circuit/break down.
Electrical Thumb Rules-Illumination-(Part-18).
Type of Sheath Bonding for HT Cable: Electrical Thumb Rules-Illumination-(Part-17).
Archives
(1) Single Point Bonded.
November 2019 (1)
1. One Side Single Point Bonded System.
October 2019 (2)
2. Split Single Point Bonded System.
September 2019 (2)
(2) Both End Bonded System
August 2019 (2)
(3) Cross Bonded System July 2019 (2)
EEP
Advantages:
Minimum material required.
Most economical if heating is not a main issue.
Provides path for fault current, minimizing earth return current and EGVR at cable destination.
Does not require screen voltage limiter (SVL).
Less electromagnetic radiation.
Disadvantages:
current-carrying capacity as high as with single-point bonding but longer route lengths than the latter. It requires Abstract of IE Rules
screen separation and additional link boxes.
Abstract of IS Code.
For cross bonding, the cable length is divided into three approximately equal sections. Each of the three alternating
IS 1255
magnetic fields induces a voltage with a phase shift of 120° in the cable shields.
The cross bonding takes place in the link boxes. Ideally, the vectorial addition of the induced voltages results in U IS 15652/11171/1445/1678
(Rise) = 0. In practice, the cable length and the laying conditions will vary, resulting in a small residual voltage and
IS 3043 / 5039
a negligible current. Since there is no current flow, there are practically no losses in the screen.
The total of the three voltages is zero, thus the ends of the three sections can be grounded. IS 5613
Summing up induced voltage in sectionalized screen from each phase resulting in neutralization of induced IS 694 / 1554 / 11892
voltages in three consecutive minor sections.
Normally one drum length (500 m approx) per minor section. IE Rules for DP Structure
Sectionalizing position and cable jointing position should be coincident.
Electrical Notes
Solidly earthed at major section joints.
Transpose cable core to balance the magnitude of induced voltages to be summed up. ElectRICAL. Q&A
Link box should be used at every sectionalizing joint and balanced impedance in all phases. Electrical Q&A Part-1
Induced voltage magnitude profile along the screen of a major section in the cross–bonding cable system.
Electrical Q&A Part-2
Virtually zero circulating current and Voltage to the remote earth at the solidly earthed ends.
In order to obtain optimal result, two ‘‘crosses’’ exist. One is Transposition of cable core crossing cable core at Electrical Q&A Part-3
each section and second is Cross bond the cable screens effectively no transposition of screen. Electrical Q&A Part-4
Cross bonding of cable screen: It is cancelled induced voltage in the screen at every major Section joint.
Transposition of cables:It is ensure voltages to be summed up have similar magnitude .Greater standing voltage Electrical.Tool
at the screen of the outer cable. EXCEL TOOL
Standing voltages exist at screen and majority of section joints cable and joints must be installed as an insulated
screen system.
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Requirement of transposefor cables core.
Dr Mukesh Kumar on Electrical Thumb
Rules-VENTILA…
If core not transposed, not well neutralized resulting in some circulating currents.
Muhammad Mohsin Ansa… on Electrical
Cable should be transposed and the screen needs to be cross bonded at each sectionalizing joint position for Thumb Rules-VENTILA…
optimal neutralization Muhammad Mohsin Ansa… on Electrical
Thumb Rules-Light…
Muhammad Mohsin Ansa… on Quick
Reference-Fire Fighting…
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Pump Size
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Advantage:
Disadvantage:
Technically complicated.
More expensive.
Conclusion:
There is much disagreement as to whether the cable shield should be grounded at both ends or at only one end. If
grounded at only one end, any possible fault current must traverse the length from the fault to the grounded end,
imposing high current on the usually very light shield conductor. Such a current could readily damage or destroy
the shield and require replacement of the entire cable rather than only the faulted section.
With both ends grounded, the fault current would divide and flow to both ends, reducing the duty on the shield, with
consequently less chance of damage.
Multiple grounding, rather than just grounding at both ends, is simply the grounding of the cable shield or sheath at
all access points, such as manholes or pull boxes. This also limits possible shield damage to only the faulted
section.
References:
1. Mitton Consulting.
2. EMElectricals
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About Jignesh.Parmar
Jignesh Parmar has completed M.Tech (Power System Control), B.E(Electrical). He is member of
Institution of Engineers (MIE) and CEng,India. Membership No:M-1473586.He has more than 16
years experience in Transmission -Distribution-Electrical Energy theft detection-Electrical
Maintenance-Electrical Projects (Planning-Designing-Technical Review-coordination -Execution). He is Presently
associate with one of the leading business group as a Deputy Manager at Ahmedabad,India. He has published
numbers of Technical Articles in “Electrical Mirror”, “Electrical India”, “Lighting India”,”Smart Energy”, “Industrial
Electrix”(Australian Power Publications) Magazines. He is Freelancer Programmer of Advance Excel and design
useful Excel base Electrical Programs as per IS, NEC, IEC,IEEE codes. He is Technical Blogger and Familiar with
English, Hindi, Gujarati, French languages. He wants to Share his experience & Knowledge and help technical
enthusiasts to find suitable solutions and updating themselves on various Engineering Topics.
Dear Jigneshji,
I am working in a 3 x 300MW Thermal Power plant. The 300MW, 20KV Generator is connected to the 400KV
switchyard thru’ 400/20KV trafo and we have a 315MVA, 400/220KV Inter-connecting transformer between the
400-to-220KV yards.
(a) We have a 220/6.6KV 50MVA station transformer (For Start-up power) in 220KV switchyard which energises 2
Nos. 6.6KV STATION switchboards.
(b) There is also 2 Nos. of 20/6.6KV, 20MVA Unit-Aux Transformers connected to Generator terminals. These
energise 2 Nos. of 6.6KV Unit switchboards.
(c) There is a TIE-BREAKER between 6.6KV Station and 6.6KV unit switchboards.
(d) Before synchronising, 6.6KV Unit-board is charged from 6.6KV Station-board (Unit-board incomer OFF) by
closing Station-to-Unit Tie breaker and all Auxiliaries on Unit-board get power from 6.6KV Station Board.
(e) After we synchronise to 400KV grid and are generating some 30 to 40MWs, we “Synch-Check” across Unit-
incomer breaker and change-over supply from 6.6KV Station trafo to Unit-Aux Trafo and switch OFF tie-between-
Unit-and-Station. So, all Auxiliaries are now fed from Unit Aux Trafo. This is called MANUAL-CHANGE OVER.
(f) If plant trips, the unit-incomer breaker trips, the tie-between-Station-Unit recloses and all Auxiliaries are
“Switched” back to the Station board (FAST-CHANGEOVER).
(g) The Synch-check relay (To allow FAST-changeover) is set at 10 degrees (Phase-angle diff), 7.5% (Voltage diff)
and 0.2Hz (Freq diff).
The Synch-check relay is normally giving “Synch-OK” signal during normal operation (ie. with 300MW
synchronised to 400KV grid, 400/2220KV ICT is ON and Aux. on 6.6KV unit-board). Recently, synch-check relay
started giving Not-OK signal. On checking, we find minimal voltage difference (< 1%) but a Phase-angle difference
of 7.3 degrees between station and Unit trafo 6.6KV voltages even though both 400KV and 220KV grids are
connected,
Unit-trafo to 6.6KV unit-board is thru Bus-duct (60 metres) and Station-Trafo to 6.6KV Station board is 800 metres
XLPE cable. Can the cable give this phase-shift we are seeing between Unit and Station boards?
Anand Rao
anand_rao_67@rediffmail.com
Reply
waqas says:
December 22, 2011 at 9:05 am
Regards,
Waqas Ahmed
Reply
zahi says:
January 1, 2012 at 1:21 am
please if we are installing a 600 A feeder using single conductor cables.in order to eliminate sheath currentes what
we should do
A)use cable connectors that can accommodate bonding jumpers
B)use non-ferrous metalic plates at both ends of the conductors
C)Ground the supply side and isolate the load side
D)isolate both the supply and the load side from earth
thanks for your interesting
Reply
C.K.Bharathy says:
March 16, 2012 at 3:57 am
Hello Jignesh
I found your document very helpful. The fault level exceeding the screen capacity is the issue. The Three phase
fault (max) is 14 kA. The 11 kV cable 300 Sqmm cable with screen – screen fault rating is 10 kA for 1 second. The
screen bonded to earth at both ends.From your notes I gather only a portion of the short circuit current flows
through sheath (or some times screen). Is there a way to estimate the max possible current flow through screen?
Regards
Bharathy
Reply
zahi says:
March 16, 2012 at 9:31 pm
Thanks for your interested and I find your answer with the detailes.SO
o thankyou again.
Zahi Ezzat
Reply
Jigneesh brother thanx alot. i’m getting knowledge from your Site and your Experience. thanks again
Reply
victor says:
May 13, 2012 at 2:02 pm
The article is very informative. Thanks for sharing and more power to you jignesh.
Reply
SR says:
June 19, 2012 at 3:57 pm
Nice collection of information from all good books and presenting in a nice understandable form. Good effort. Keep
it up and continue to do this.
Reply
gopinath says:
September 9, 2012 at 9:00 am
is it requere to lay earthing cables along with hv cable betweeb subsations sub-a is 11kv connecteed to hv switch
gear conected to transformer at sub-b length is 1km
Reply
Jignesh.Parmar says:
September 9, 2012 at 10:15 am
Separate Earth Cable/Earth strip is required along with HV Cable . We laid more than 2km length Earth Strip
along with 66KV XLPE Cable.
Reply
Reply
Vijayakumar says:
February 23, 2013 at 9:16 am
Dear Mr. Jignesh, Thanks for an informative article. I am looking for the following information. 1) voltage limits at
the remote end of the single core cables earthed at one end. 2) is it preferable to earth the cable at source end or
the load end in case of earthing at one end 3) when to consider derating of cable in case of earthing the armor at
both ends of the cable (are there any standards).
Reply
Reply
Thank you for above very needful information but i would like to know that how to calculate the insulation level for
sheath bonding for high voltage cable.
Reply
raman says:
May 20, 2013 at 6:50 am
Reply
prasannakumar says:
August 19, 2013 at 7:52 am
Kindly which cable is suitable for sheath cable to be used for 66kV cables link box. either PVC or XLPE. Is there
any tech.spec as per IEC
Reply
ravi says:
September 12, 2013 at 3:32 pm
sir, we have a lot of power cables HT & LT in our plant. Recently i abosrved some of the cables earth strip
connected to earth at one end of the cable and the some of the cables earth strip are connected to earth at both
ends. what is the advantages of single end connection and also what is the disadvantages of the both ends
earthing in the system.
Reply
Reply
Hubaibu says:
December 31, 2013 at 11:33 am
Could you please suggest , is there any IEEE or IEC standard prescribing the maximum allowed Circulating
current in conductor Transposed and cross bonded 132 kV cable system .
Reply
why single core cable shield eart is connecting only one side
Reply
Chandrashekar says:
February 24, 2014 at 9:22 am
Is there any standards for single point earthing of sheath of single core EHV XLPE UG Cables? Also, Could you
please suggest, as to wats the normal procedure for providing sheath earthing- Whether SVL is to be provided at
source end or load end and why?? Thanx & Regards,
Reply
PK says:
April 10, 2014 at 8:08 pm
Dear Jignesh.Parmar
I am Senior Project Engineer for substation Project. In My project there is 185mtr Long 66KV single core, 300
Sq.mm cable underground XLPE cable which is having aluminium armour.We have done cable termination and
provided provision for earthing on both side.The earthing strip is joing both the armour and semiconductor screen.
Since it is single core cable, I have done earthing on only one side to avoid circulating current. When cable is
charged, it is holding for 48 hours and got blasted where there is cable termination is done. The flash over is
taking place where there is earthing provision is done. It happened like this four times. We have re done the
termination and charged the cable again.The flash over is taking place one time this end and next time another
end alternatively. I have checked the distance protection relay fault record and found Directional Earth fault with
trip time 52 ms. I do not understand what could be the exact cause of this problem. Kindly assist me.
Reply
Shaban says:
December 29, 2014 at 5:11 am
Any mathematical explanation or proof for getting the single point bonding and cross bonding graphs? Please refer
any material that can help
Reply
Towana says:
June 2, 2015 at 6:52 pm
If MV cable aluminum armour, i need to be connect with screan and both of them to earth?
Reply
somansh says:
September 30, 2015 at 5:44 pm
Dear Jigneshji,
I am currrenlty working for 150kV cable design. it is a 3km power cable and has cross bonded system. Now if i
read every literature for cross bonding it says eqaul minor section lenght, but no one talks about cable size. If i
divide 3km in equal minor section 1 km each and i go for first 1 km of cable with 1200 sqmm and then second 1
km with 1600 sqmm and then another 1 km with 1600 sqmm so how does this effect the cross bonded system. I
know that this system will have circualting currrent because due to geometry of different cables.
Is there any cable designed with two different sizes of cable as above?
what disadvantages does this mix and match of cable sizes has?
Reply
Somansh says:
October 2, 2015 at 9:56 am
Hi all,
I have question regarding cross bonding. Can the different cable sizes be used in each minor section of one major
section? i.e 1200 sqmm on first minor section, then 1600 sqmm and then 1200 sqmm for minor section.
Reply
Norman says:
October 29, 2015 at 7:41 pm
Hi Jigneshji,
Is it possible to advise of the method to calculate the circulating current and standing voltage of a 300mm Single
Core 12.7/22kV Cu PVC AWA PVC Cable. We have a situation where the cable laid in trefoil, the ends faulted
(blew) four times over a period of 8 months and caused damage to the cable in some sections of a 900m length,
the ends were bonded at both ends. Can you advise if there is any way that we can assess if the cables must be
replaced.
Reply
Javier says:
December 3, 2015 at 5:39 pm
What does it recommend for a line of 145kV of 1800m of length, alone where I have an alone junction?. Is it
necessary to consider cable of continuity?
Reply
The representation of One side Single Point bonded diagram appears incorrect as there will be Sheath voltage
limiters (SVL) to be shown on the right hand side.
Reply
You can, providing the impedance is balanced between all 3 minor sections. i.e. X1L1 = X2L2 = X3L3. in this way
the induced voltages are balanced and does not result in circulating sheath losses. Note that prominent factor in
balancing the impedance is the inductive reactance which is a function of spacing between cables.
Reply
EIHAB says:
March 2, 2016 at 7:05 am
maximum permissible current is 3% in direct buried trench and 5% of injected current in ducts (flat formation)
Reply
Nprem says:
June 29, 2016 at 1:58 pm
hi, iam working in cable EHV cable works…now iam facing problem with one circuit consist of both single & cross
bonding earthing system iam unable to match sequence impedance can any one help me to solve this issue
Reply
nguyen nam says:
July 16, 2016 at 4:07 am
Hello Jignesh!
You can providing for me: the standards about Sheath Earthing for cable MV 22kV. Tks so much!!
Reply
Nawabjan says:
December 28, 2016 at 8:24 am
Dear sir,
1. Why the HV / MV Cables Not Laid with LV Cables together in the Same Trench?
2. What will be the Impact happen to the Cables if we Laid together?
3. Is there is any codification Number?
4. Please Provide the theoretical Observations..
Reply
We are providing a link box solution for a cable which is laid on a bridge. the contractor is also laying a 4th set of
cable as spare in case of fault and failure of one phase. They want to connect this spare phase to the link box. But
in my opinion this is not required and will undermine the use of cross bonding.
Can you suggest if grounding of this 4th cable set is even required? And if required, cross bonding 4 cables, what
will be the implication on the induced voltage on all 4 cables?
Reply
Regards,
Antony Barrows
Reply
kadhim says:
April 26, 2017 at 6:13 am
Reply
asked can use sheath of the cable to earth component such as earthing the house from SMDB
Reply
Sir,
I am working on HT ABC 3CX95+70 Sqmm feeder, but i am facing the cable burning issues also a high noise
coming from the cable. As you have mentioned about the bonding techniques, here i just want to know what is the
authenticity of this data. Because i need to convence electricity board for the same to better serve. is there any
Indian or International standard on earthing of the cable.
My another doubt is that what feeder length we can go with HT ABC. is there any limit for the same.
Reply
Ayub says:
April 15, 2018 at 5:08 pm
Any experience with MV ABC sheath earthing , its short circuit current rating , whether any type of bonding
possible to reduce the fault currents etc
Reply
saji says:
October 24, 2018 at 6:24 am
I want a guidance on the NEC cable sizing calculation. I want to use the single core NEC cable 750 AWEG for the
transformer (for each phases) .While referring the catalogue I am not seeing the copper grounding conductor.
Reply
We are laying 33kV cable for a distance of 9kM exposed to air, please suggest requirement of transposition of
cables along with Both end sheath bonding to limit sheath to earth surge voltages.
Reply
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