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A&D MC RD5
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
Page 1 of 10
January 15, 2003
1 Requirements for upgrading software ................................................................... 3
2 Data backup ............................................................................................................. 3
2.1 General requirements for upgrading software ...................................................... 3
2.2 Software upgrade with MMC 100.2 ................................................................................................. 4
2.2.1 Requirements .............................................................................................................................. 4
2.2.2 Backup of NC data with MMC 100.2.................................................................................... 4
2.3 Software upgrade with MMC 103 / PCU 50 ..................................................................................... 4
2.3.1 Data backup with MMC 103 or PCU 50................................................................ 4
2.3.2 Software replacement within the same software series.................................... 4
3 CCU3 ......................................................................................................................... 5
3.1 Upgrade from CCU1 to CCU3...................................................................................................... 5
3.2 Upgrade from CCU2 to CCU3...................................................................................................... 5
4 General notes ........................................................................................................... 6
4.1 General restrictions ..................................................................................................................... 6
4.2 Software version display .............................................................................................................. 6
4.3 Frames ........................................................................................................................................ 6
4.3.1 6
4.3.2 6
4.4 Series start-up file........................................................................................................................ 6
4.5 Series startup with MMC 103 software version < 5.3 .................................................................... 6
4.6 Limitation of number of axes and channels .................................................................................. 7
4.7 DMP modules.............................................................................................................................. 7
5 NCU 572.4 / 573.4 ..................................................................................................... 7
5.1 PLC 6FC5 314-6CF00-0AB0 ....................................................................................................... 7
5.2 PLC operating system version 10.60.15....................................................................................... 7
5.3 PLC toolbox................................................................................................................................. 8
6 Supplementary conditions ...................................................................................... 8
6.1 Display of PLC memory configuration .......................................................................................... 8
6.2 Upgrading with gaps in channel axis sequence ............................................................................ 8
6.3 Auxiliary functions in OB40 .......................................................................................................... 8
6.4 Synchronous spindle ................................................................................................................... 8
6.5 Coupled-axis groupings ............................................................................................................... 8
6.6 NCU link ...................................................................................................................................... 8
6.7 Gantry axes ................................................................................................................................. 9
6.8 Performance 2 control module ..................................................................................................... 9
6.9 PLC axis with FC18 ..................................................................................................................... 9
6.10 Transmit..................................................................................................................................... 9
6.11 Memory management ................................................................................................................ 9
7 Errors corrected in software version 6.3.26 and later ........................................ 10
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
Page 2 of 10
January 15, 2003
These instructions describe how to upgrade the software on the SINUMERIK 810D, CCU3 / 840D
systems to the new product release 6.3.30.
The software version 6.3.30 (NCK 48.05.00) is a software update version. The NCK functionality
corresponds to software version 6.3.26.
Tools
2 Data backup
An additional 50 KB of static memory must also be available. You can check this in MD18060
INFO_FREE_MEM_STATIC. You can unload NC programs to free up static memory if necessary.
Set machine data 11210 UPLOAD_MD_CHANGES_ONLY = FF, 11220 INI_FILE_MODE to "1" or "2".
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
Page 3 of 10
January 15, 2003
2.2 Software upgrade with MMC 100.2
2.2.1 Requirements
You must make the following cable connections.
RS-232-C connection between MMC and PG/PG for machine / drive and user data.
(Once the NCU software has been upgraded, these data can be loaded back to the NCK ("Softkey Data
In" in Services area --- MD CEC_ENABLE or ENC_COMP_ENABLE of relevant axes are set to "0").
PLC
In addition to the NCK data backup, you must also create a PLC data backup. You must do this with the
PLC in the Stop state. Set S4 on the NCU module to position 2 to switch the PLC to the Stop state. You
create the PLC series start-up file in the same way as an NCK data backup, i.e. by selecting the data
(selection: PLC) via the Archive soft key.
You will need STEP7 if you wish to upgrade the basic PLC program. To do this, use SETUP to install the
new toolbox. You will also need the customer project for the installation. The required blocks must be
transferred from the new Toolbox library to the customer project (or copy). In this case, OBs, FC12 and
DB 4 must not be transferred (these are the blocks for generating a new user program) because they will
have been modified by the machine manufacturer. The blocks must then be transferred to the PLC. A new
PLC series start-up file must be created.
3 CCU3
NOTICE: MD1254 is set to default values. You must use the data backup to check whether its value has
changed from the default setting (0.5 ms).
- DRAM configuration
After the upgrade archive has been imported, MD $MN_USER_MEM_DYNAMIC must be set to the CCU3
default setting.
CCU1 CCU3
MD10072=1 MD10072=0.5
MD10134=3 MD10134=6
MD28070=30 MD28070=38
MD28520=1 MD28520=3
Since the SRAM configuration cannot be defined via option data for the CCU2, memory problems may be
encountered when a CCU3 is upgraded using a CCU2 series start-up file. On the CCU3, the SRAM
deviation from the basic configuration (768 KB) is defined by options. In this case, you must unload part
programs before you create series start-up files on the CCU2 so that they can be re-imported without
problems. If you cannot reload all programs, you must retrofit memory options.
Note: CCU3e software can be flashed. A Flash process is identified by "8" on the 7-segment
display and takes approximately 2 minutes. A "9" is displayed to indicate completion of the Flash
operation.
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
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January 15, 2003
4 General notes
- The G643 function (smoothing inside block) is approved for applications connected
with tool changes (e.g. optimization on approach to tool change position).
It is not approved for applications in the machining process.
- The Overlaid Motions with Orientation Transformations function is approved for testing.
- The Extended Interpolation of Orientations function is approved for testing.
- It is no longer possible to simultaneously activate ten channels and 31 axes on the NCU 573.3.
The number of channels has been limited to eight.
- The number of channels on the NCU 561.2 / 561.3 / 571.2 is limited to 1.
- The number of channels on the NCU 572.3, 31-axis SW, is limited to 6.
4.3 Frames
4.3.1
When $MC_MM_SYSTEM_FRAME_MASK bit 1 is set to 1, the external zero offset is suppressed
by G153. This behavior differs to other software 6 versions.
4.3.2
The default setting for $MC_CHSFRAME_POWERON_MASK has changed. MD24008 now has a default
setting of zero (previously "1"). The system frame for scratching thus remains valid after power ON /
Reset.
4.5 Series startup with MMC 103 software version < 5.3
If you create a series start-up file using an NCK SW version higher than NCK 05.02.06, the user cycles
are integrated twice. With NCK software version 5.02.06 and later, the NC features a new directory
"CMA_DIR" (cycles for machine manufacturers). The MMC does not yet recognize this directory (only
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
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January 15, 2003
from MMC version 5.3 and later) and therefore saves user cycles a second time. When you import the
series start-up file, the message "File exists. Overwrite Yes/No" is displayed for user cycles. Since these
have already been imported, they do not need to be overwritten.
Upgrade requirements
- STEP7 version 5.1 service pack 2, Hotfix 3 or STEP7 on HMI version 5.1 with service pack 3
- NCU software release >= 5.3.27 or >= 6.3.15
- PLC firmware version 10.60.15
- Toolbox 6.3.2
- Basic PLC program 5.3.5 or >= 6.3.2
- HMI ADV version >= 5.3.20, 6.1.15 or 6.2.12
- HMI EMB version >= 6.2.34.
If PLC projects with an S7 hardware configuration are to be installed, a new PLC hardware configuration
will need to be generated. For this purpose, PLC CPU 314C-2DP must be integrated in the hardware
configuration (from the toolbox).
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
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January 15, 2003
5.3 PLC toolbox
Hardware configuration:
SINUMERIK components are now stored in a special "SINUMERIK" folder. In earlier versions, they are
still stored in the "Rack 300" folder. You will need this toolbox to configure the NCU 573.4 as the hardware
catalog for the PLC of the NCU 573.4 ( S7 PLC 314-C-2DP- 6CF00 ) has been modified.
6 Supplementary conditions
When the synchronous spindle coupling is activated, all spindles in the coupling
must have been enabled. If this is not the case, a positional offset between
the leading and following spindles may develop when the spindles are positioned
in synchronous spindle mode.
If you want to configure a link connection with different Ipo cycles, the basic
system cycles on both systems must be identical. Otherwise alarm 4013 with error
identifier SYSCLOCK_SAMPLE_TIME_RATIO will be generated.
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
Page 8 of 10
January 15, 2003
Exception: Please note in the case of the NCU573 that different processors with different cycles are in
circulation. If a module has to be replaced by a faster NCU as a servicing measure,
the slower NCU must act as the master. It is not essential to replace all NCUs.
6.10 Transmit
System errors may occur with transmit active and machining in the pole. Transmit may be disabled as it is
not required for machining in the pole.
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
Page 9 of 10
January 15, 2003
7 Errors corrected in software version 6.3.26 and later
© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
Page 10 of 10
January 15, 2003