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Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
I. INTRODUCTION
A fan is typically a mechanical device that causes a
movement of air, vapour and other gases in a given system.
The basic purpose of ―fan‖ is to move a mass of gas or
vapour at the desired velocity. For achieving this objective
there is slight increase in gas pressure across the fan rotor. Fig.1.1 Types of Axial Flow fans
However, the main aim remains to move gas without any Axial fans move an air stream along the axis of the fan.
appreciable increase in pressure. The axial flow fans are The way these fans work can be compared to a propeller on
widely used for providing the required airflow for heat and an airplane: the fan blades generate an aerodynamic lift that
mass transfer operations in the various industrial equipment pressurizes the air. Thus, in an axial-flow fan, with the
and processes. These include the following applications: runner/rotor and guide vanes in a cylindrical housing, air
Cooling towers for air-conditioning and ventilation passes through the runner/rotor without changing its
Humidifiers in textile mills distance from the axis of rotation. There would be no
Air heat exchangers for various chemical process centrifugal effect on the airflow generated. Guides or stator
Ventilation and exhaust in mining industry vanes serve to smoothen or straighten the airflow and
Cooling electric motors and generators improve efficiency.
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International Journal of Emerging Technology and Advanced Engineering
Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
In general, an axial-flow fan is suitable for a larger flow The fan efficiency is defined as the ratio of air power
rate with a relatively small pressure gain and a centrifugal (output) to shaft power requirement (input). An optimally
fan for comparatively smaller flow rate and a large pressure designed fan impeller with improved aerodynamics
rise. requires less shaft input power for desired delivery of air
A variable that is of considerable interest is the fan volume with total pressure rise as per the system
efficiency. Unlike performance, the definition of efficiency requirement. With reduced shaft power requirement, there
depends on the specific application of the fan. For is a commensurate reduction in energy consumption.
automotive cooling fans, the chosen velocity and length
Fan total efficiency =
scales are used to normalize the input power. The definition
total pressure rise (∆Pt) x volumetric flow rate (Q)
of efficiency (where shaft is the power delivered to the Shaft power
fans drive shaft) can be expressed as: Thus the fan efficiency is directly contingent upon
Q selection of fan and the operating point relevant to the
system resistance.
shaft
(1.1)
1.2 Fan Laws
By using dimensional analysis and fluid dynamic
1.1 Fan Efficiency
equations, basic fan laws (Bleier 1997) [2] can be derived
The standard description (Wallis 1983) [30] of a fan’s giving a relationship between airflow, static pressure,
performance is given in terms of the pressure rise (∆P) as a power, speed, density of medium and noise. The fan laws
function of the flow rate (Q). These variables are best are useful in predicting the effect on fan performance when
considered in dimensionless form. The length and velocity certain operating parameters are changed. The following
scales most commonly used are the fan diameter (D) and are three basic fan laws showing relationship between the
speed, respectively. The pressure coefficient speed (N in rpm) of the fan to flow-rate (Q in m3/sec or
CFM), change in the total pressure (∆P in Kg/cm2 or psi)
2.39 108 SP
…….. (1.2) and the shaft power (P in kW or HP) required for driving
D 2 rpm 2 the fan:
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International Journal of Emerging Technology and Advanced Engineering
Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
Laboratory and field tests of vane axial main mine fans Shown in Fig 2.3 The forward-skewed blade was
were conducted to establish forward and reverse obtained by the optimization design of the radial blade and
performance characteristics under controlled conditions and CFD technique. Measurement of the two blades was carried
in typical mine installations. All fans tested were between out in aerodynamic and aero acoustic performance.
81 and 96 in. (2.1 and 2.4 m) in diameter. The vane axial Compared to the radial blade, the forward-skewed blade
fan is show in Fig 2.1.The data obtained suggest that has demonstrated the improvements in efficiency. The
reverse performance characteristics are dependent upon the aerodynamic performance curve is shown in Fig.2.4
blade angle and the hub to tip ratio. The mine fan
performance curve is shown in Fig.2.2 There is also
evidence that reverse performance can be predicted for a
family of blade angles for a given hub to tip ratio.
Generally fan quantity is~30-60 % less in reverse than
when operating in the normal forward mode, with static
pressure equal to the square of the volume percentage
change.
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International Journal of Emerging Technology and Advanced Engineering
Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
3.1 Basis of Present Investigation
The Fan test rig shown in the figure 3.1 is the
experimental setup used by Yang et al. to analyze the axial
fan at School of Mechanical Engineering, Shanghai
Jiaotong University, China. The setup consists of the axial
fan having diameter of 175 mm. The rotor consists of five
blades, with stagger angle of 25o, five hot wire
anemometers are provided to measure the speed of air.
Manometer is provided to measure the static pressure
generated by axial fan, Pitot tube is used to measure fluid
flow velocity. Thermometer is provided to measure
temperature of incoming air, barometer is provided to
measure the atmospheric pressure. The electric motor is
used as power source for axial fan, and then the streamline
lattice used. The parameters studied with this system were
flow rate, static pressure, velocity, pressure coefficient and
flow coefficient.
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Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
3.4 Turbo Volume
For the Modeling of Turbo machines such as Fans,
Turbines, Blowers, Compressors Gambit has a special
turbo tool to create turbo volume. For the analysis of axial
fan we create turbo volume in the current analysis we are
having 5 blades on the axial fan i.e. each blade is at the
angle of 72o, instead of doing analysis for whole fan the
analysis is carried out for the single blade.
Turbo volume consists of
1) Hub surface.(Consists of Single face)
2) Casing surface.(Consists of Single face)
3) Pressure side of blade. (consisting of three faces)
4) Suction side of blade. (consisting of three faces)
5) Periodic surface. (consisting of two faces) Fig 3.5 Hexagonal Mesh generated on Turbo Volume
6) Inlet. (Consists of Single face) 3.6 Governing Equations
7) Outlet. (Consists of one face)
The flow in the axial fan was assumed to be steady and
incompressible. For an incompressible, steady flow and
neglecting body forces, the governing mass continuity
(White FM 2001) and momentum equations can be written
in the Cartesian tensor form as
ui
0 ………… (3.1)
xi
u j p ij
ui ……..… (3.2)
xi x j xi
Where for Newtonian fluids, the molecular dependent
momentum transport term is given by
Fig 3.4 Turbo Volume
ui u j 2
3.5 Mesh ij t ij k ……….. (3.3)
x x
The Turbo volume generated is meshed with the j i 3
unstructured Hexagonal mesh. Having coarse mesh with Where i, j = 1, 2, and 3.
102168 cells. The source Face is meshed first with pave
type, and the whole volume is meshed with Hexagonal 3.7 Standard k-ε Model
elements with cooper scheme. The unstructured meshes are The most popular two equation model is k- .The
used due to the complexity of the geometry. earliest development efforts based on this model were those
Unstructured Grid - For very complex geometries, the of chou (1945) , Davidov (1961) and Harlow and
most flexible type of grid is one that can fit arbitrary Nakayama (1968).The central paper however, is that by
solution domain boundary. In principle, such grids are Jones and Launder (1972) that, in the turbulence modeling
applicable to any discretization scheme, but they are best community, has nearly reached the status of the Boussin eq.
adapted to the finite volume and finite element approaches. and Reynolds paper. That is the model is so well known
The elements or control volumes may have any shape; nor that it is often referred to as the standard k- model. The
is there a restriction on the number of neighbor elements or following modeled transport equations for turbulence
nodes. In practice, grids made of triangles or quadrilaterals kinetic energy (k) and its rate of dissipation ( ) are used
in 2d, and tetrahedral or hexahedral in 3d are most often (Wilcox 1994).
used.
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Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
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Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
Therefore, each unknown appearing in more than one V. RESULTS AND DISCUSSION
equation such as the velocity v and these equations are In the present investigation, computational study of axial
solved simultaneously to give the velocity and pressure flow fan with forward and backward skewed blades was
values. A point implicit Gauss-Siedel linear equation is carried out using CFD software FLUENT 6.3, and the
used in conjunction with an algebraic multigrid (AMG) results obtained have been compared with the experimental
method to solve the resultant scalar system of equations for data of Yang et al. (2007) [35]. The CFD analysis is done by
the dependent variables in each cell. Thus, the solver solves modeling the axial fan in GAMBIT 2.2 and using standard
for a single variable field like pressure, at one time k-є model with the standard wall function for modeling
considering all cells. The next variable, like velocity, is turbulence. The study was carried out at a stagger angle of
solved using the same technique. 25o, skewed angle of 8.3o and at 1440 rpm and 1800 rpm.
4.3 Discretization The objective is to find the behavior of these two profiles in
FLUENT 6.3 use a control-volume-based technique to terms of static pressure, flow rate, flow coefficient and
pressure coefficient.
convert the governing equations to algebraic equations that
can be solved numerically. This control volume technique 5.1 Static Pressure vs. Flow Rate for Forward Skewed
consists of integrating the governing equations about each Blade at 1440 rpm
control volume, yielding discrete equations that conserve Initially, the computational study with the forward
each quantity on a control-volume basis. The integral of the skewed blade is carried out, the blade having a stagger
governing equations is applied to each control volume, or angle of 25o. The variation of static pressure against flow
cell, in the computational domain and discretized. By rate is shown in Fig. 5.1. It has been observed that with the
default the solver stores the discrete values of the scalar decrease of fan’s static pressure, the flow rate kept on
quantities at the cell centers. However, when the face increasing. The maximum pressure of 76.4 Pa is obtained at
values of the scalar quantities are required the values are the flow rate of 1.2 m3/s, whereas the minimum pressure of
interpolated from the cell center values. This is 40.35 Pa is obtained at 1.78 m3/s.
accomplished using an ―upwind‖ scheme. Upwinding
means that the face values are derived from quantities in
the cell upstream, relative to the direction of the normal
velocity. A second order upwind scheme was used for
acquiring the second-order accuracy. When this scheme is
selected, the face value of a scalar quantity is set equal to
the value in the upstream cell. The grid was generated
using Gambit 2.2.30. Hexagonal type of volumetric mesh
was generated using cooper scheme.
4.4 Pressure –Velocity Coupling
The SIMPLE (Semi-Implicit Methods for Pressure
Linked Equations) algorithm was used to relate the velocity
and pressure corrections to enforce mass conservation and
to obtain the pressure field. The momentum equation when Fig 5.1 Static Pressure vs. Flow Rate for Forward Skewed Blade
solved using a guessed pressure field gives the face flux. If at 1440 rpm
the resulting face flux does not satisfy the continuity
equation a correction face flux is added to obtain the 5.2 Pressure Coefficient (
) vs. Flow coefficient ( ) for
corrected face flux. Thus, satisfying the continuity
Forward Skewed Blade at 1440 rpm
equation. The SIMPLE algorithm substitutes the flux
correction equations into the discrete continuity equation to The variation of pressure coefficient ( ) against flow
obtain the discrete equation for the pressure correction p’in coefficient ( ) is shown in Fig. 4.2 for the forward skewed
the cell. The pressure-correction equation may be solved
blade at 1440 rpm. The computational result shows a range
using the AMG method.
of pressure coefficient from 0.047 to 0.089, whereas flow
coefficient varies from 0.107 to 0.243.
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Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
It can be inferred from the above plot that although there
is sudden variation in few values of total pressure
coefficient ( ), but still the trend obtained from the
computational result is satisfactory. This sudden jump has
been occurred due to sudden increase and decrease of static
pressure, thereby causing a sudden change in the flow rate.
5.4 Static Pressure vs. Flow Rate for Backward Skewed
Blade at 1440 rpm
The computational investigation with backward skewed
blade is carried out, the blade having the staggered angle of
25o. Variation of static pressure against flow rate is shown
in Fig.5.4
Fig 5.2 Pressure Coefficient vs. Flow Coefficient for Forward Skewed
Blade at 1440 rpm
5.3 Total pressure efficiency ( ) vs. Flow coefficient ( ) Fig 5.4 Static Pressure vs. Flow Rate for Backward Skewed Blade at
1440 rpm
for Forward Skewed Blade at 1440 rpm
The Fig. 5.3 shows the variation of total pressure It has been observed that as the fan’s static pressure goes
on decreasing the flow rate goes on increasing. The
efficiency ( ) vs. flow coefficient ( ) for forward skewed
pressure values ranges from 80.3 Pa to 41.0 Pa. and flow
blade. From the graph it is seen that there is a sudden jump rate ranges from 1.21 m3/s to 1.74 m3/s.
occurring in the range of total pressure efficiency from 0.32
to 0.68, where as a sudden decrease in the value of flow 5.5 Pressure Coefficient ( ) vs. Flow coefficient ( ) for
coefficient is seen. Backward Skewed Blade at 1440 rpm
In the graph shown below the variation of pressure
coefficient ( ) against flow coefficient is plotted for
backward skewed blade. The pressure coefficient ranges
from 0.09 to 0.044 whereas flow coefficient varies from
0.176 to 0.26
Fig 5.3 Total Pressure Efficiency vs. Flow Coefficient for Forward
Skewed Blade at 1440 rpm
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These sudden jump has been occurred due to sudden
increase and decrease of static pressure and hence due to
this sudden change in the flow rate.
5.7 Static Pressure vs. Flow Rate for Forward Skewed
Blade at 1800 rpm
The computational study with the forward skewed blade
is carried out at 1800 rpm, the blade having a stagger angle
of 25o. The variation of static pressure against flow rate is
shown in Fig. 4.7. It has been observed that with the
decrease of fan’s static pressure, the flow rate kept on
increasing. The maximum pressure of 90 Pa is obtained at
Fig 5.5 Pressure Coefficient vs. Flow coefficient for Backward the flow rate of 1.35m3/s, whereas the minimum pressure of
Skewed Blade at 1440 rpm 40 Pa is obtained at 1.86 m3/s.
The conclusion drawn from the graph is that the
computational values may differ from the experimental
values but the slope of experimental values shows good
agreement with the computational values. As the flow
coefficient depends on the flow rate and the pressure
coefficient dependent on the static pressure, the
computational values for static pressure vs. flow rate shows
similar trend as pressure coefficient vs. flow coefficient.
5.6 Total pressure efficiency ( ) vs. Flow coefficient ( )
for Backward Skewed Blade at 1440 rpm
The graph shows the variation of total pressure
efficiency ( ) vs. flow coefficient ( ) for forward skewed
Fig 5.7 Static Pressure vs. Flow Rate for Forward Skewed Blade
at 1800 rpm
blade. From the graph it had been seen that there is sudden
jump has been seen in the value of total pressure efficiency 5.8 Pressure Coefficient (
) vs. Flow coefficient ( )
from 0.42 to 0.62, where as a sudden decrease in the value for Forward Skewed Blade at 1800 rpm
of flow coefficient is been seen.
The variation of pressure coefficient ( ) against flow
coefficient ( ) is shown in Fig. 4.8 for the forward skewed
blade. The computational result shows a range of pressure
coefficient from 0.0288 to 0.065, whereas flow coefficient
varies from 0.156 to 0.215
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5.9 Total pressure efficiency ( ) vs. Flow coefficient ( ) 5.11 Pressure Coefficient ( ) vs. Flow coefficient ( ) for
for Forward Skewed Blade at 1800 rpm Backward Skewed Blade at 1800 rpm
The Fig. 5.9 shows the variation of total pressure The variation of pressure coefficient ( ) against flow
efficiency ( ) vs. flow coefficient ( ) for forward skewed
coefficient ( ) is shown in Fig. 4.11 for the backward
blade. From the graph it is seen that range of total pressure
skewed blade. The computational results show a range of
efficiency from 0.315 to 0.70, whereas flow coefficient
pressure coefficient from 0.0288 to 0.064, whereas flow
ranges from 0.156 to 0.215.
coefficient varies from 0.154 to 0.211
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It is observed from the graph that, as the static pressure The performance of fan is computed at 1440 rpm and
decreases flow rate increases at 1440 rpm as well as at blade stagger angle of 25o, skewed angle of 8.3o, the
1800 rpm. At 1440 rpm pressure decreases from 76.42 Pa parameters studied are flow rate, static pressure, flow
to 40.35 Pa , the flow rate increases from 1.2 m3/sec to coefficient and pressure coefficient and results obtained
1.78 m3/sec , and at 1800 rpm static pressure decreases have been compared with the experimental data of Yang et
from 90 Pa to 40 Pa the flow rate increases from 1.35 al (2007).
m3/sec to 1.86 m3/sec.
6.1 Present Findings
For forward skewed blade as the Static pressure
decreases from 76.42 Pa to 40.35 Pa , the flow rate
increases from 1.2 m3/sec to 1.78 m3/sec at 1440 rpm
and for backward skewed blade the Static pressure
decreases from 80.33 Pa to 41.0 Pa , the flow rate
increases from 1.21 m3/sec to 1.74 m3/sec at 1440
rpm
For forward skewed blade as the Static pressure
decreases from 90 Pa to 40 Pa , the flow rate increases
from 1.35 m3/sec to 1.86 m3/sec at 1800 rpm and for
Fig 5.13 Comparison of Static Pressure vs. Flow Rate for Forward backward skewed blade the Static pressure decreases
Skewed Blade at 1440 rpm and 1800 rpm
from 90 Pa to 40 Pa , the flow rate increases from
5.14 Comparison of Static Pressure vs. Flow Rate for 1.33 m3/sec to 1.82m3/sec at 1800 rpm
Backward Skewed Blade at 1440 rpm and 1800 rpm For forward skewed blade flow coefficient ranges
In the fig 5.14 comparison of static pressure vs. flow rate from 0.1738 to 0.257 and for backward skewed blade
for backward skewed blade at 1440 rpm and 1800 rpm is flow coefficient ranges from 0.173 to 0.26 at 1440
shown. It is observed from the graph that, as the static rpm.The fig 4.2 and fig 4.5 between flow coefficient
pressure decreases flow rate increases at 1440 rpm as well and pressure coefficient shows that computational
as at 1800 rpm. At 1440 rpm static pressure decreases from results shows similar trend of slope as the
80.33 Pa to 41.0 Pa , the flow rate increases from 1.21 experimental results.
m3/sec to 1.74 m3/sec and at 1800 rpm static pressure For forward skewed blade flow coefficient ranges
decreases from 90 Pa to 40 Pa , the flow rate increases from from 0.156 to 0.215 and for backward skewed blade
1.33 m3/sec to 1.82m3/sec flow coefficient ranges from 0.154 to 0.211 at 1800
rpm.
For forward skewed blade total pressure efficiency
ranges from 0.32 to 0.68 and for backward skewed
blade total pressure efficiency ranges from 0.42 to
0.62 at 1440 rpm
For forward skewed blade total pressure efficiency
ranges from 0.315 to 0.70 and for backward skewed
blade total pressure efficiency ranges from 0.30 to
0.69 at 1800 rpm
6.2 Future Work
Fig 5.14 Comparison of Static Pressure vs. Flow Rate for Backward
In present work study of axial fan had been done with
Skewed Blade at 1440 rpm and 1800 rpm stagger angle of 25o and at 1440 rpm and 1800 rpm. In
future the analysis can be carried out by varying the rpm,
VI. CONCLUSIONS AND FUTURE SCOPE by using different type of blade profiles. In the present
study the analysis is carried out using CFD software
In the present investigation, an attempt has been made to
FLUENT 6.3.In the future the analysis can also be carried
study of axial flow fan with forward and backward skewed
out by using other CFD software like STAR-CD, ANSYS –
blade profiles computationally using k- model. CFX.
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International Journal of Emerging Technology and Advanced Engineering
Website: www.ijetae.com (ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 10, October 2013)
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