CENTRALISED

LUBRICATION
SYSTEMS
 CENTRALISED LUBRICATION SYSTEMS
CENTRALISED SINGLE SHOT
An ISO 9001 : 2000 Certified Company
OIL LUBRICATION SYSTEM

CENTRALISED SINGLE SHOT OIL LUBRICATION

SYSTEM
CENLUB Single shot centralised oil lubrication system is an 6. LESS CONSUMPTION OF LUBRICANT
efficient, safe method by which a predetermined amount of oil is 7. LOW NOISE LEVEL
delivered to various lubrication points of a machine from one
central source. It is a total loss system and does not require any 8. LESS POWER CONSUMPTION
return line for collection of oil 9. LESS WEAR & TEAR
10. SAFE. NO NEED TO STOP MACHINE
ADVANTAGES :
Can be used on various machines such as Machine Tools, Textile
1. PROLONGED LIFE OF MACHINE Machines, Die Casting Machines, Sheet Metal Working Machines,
2. MORE PRODUCTION Shearing and Press Brakes, Metal Forming Machines, Rubber
3. MORE RELIABILITY Mixing Machines, Printing Machines, Injection/Blow Moulding
4. NO HUMAN ERROR Machines, Presses and Hammers, Packaging Equipment,
Pharmaceuticals Machines, Food Processing Equipment etc.
5. OPTIMUM LUBRICANT TO EACH POINT

CENTRALISED SINGLE SHOT OIL LUBRICATION SYSTEM CONSISTS OF

FOLLOWING ELEMENTS

PUMP METERING MANIFOLDS FITTINGS TIME

CARTRIDGES & TUBINGS CONTROLLER

HAND PUMP AUTOMATIC PUMP

MOTORISED PNEUMATIC
LUBRICATION PUMP
UNIT (CAN BE OPERATED
HYDRAULICALLY ALSO)

TYPICAL SYSTEM LAYOUT

1
 CENTRALISED LUBRICATION SYSTEMS
An ISO 9001 : 2000 Certified Company
PLANNING/INSTALLATION OF THE SYSTEM
While planning the system, the following procedures should be
adopted :
1. Ascertain lubrication points and find out the areas to be
lubricated at corresponding lubrication points of machine.
2. Select dosage of lubrication on each point. For this
purpose, the basic rule is that per shot, a film of min. 25
micron thickness shall be formed over the area to be
lubricated for automatic system and 50 micron for hand
pumps. This is applicable for frequency of one hour.
However, the volume is normally increased considering
factors like; shock loading, quality and material of
surfaces, service conditions, extra high speeds, heat &
dust etc. Pure calculations are not enough and these are
to be confirmed by experimental installation.
3. Select metering cartridges according to lubricant dosage
for each point.
4. Sum up the dosages of metering cartridges for all the
lubrication points.
5. Depending upon machine requirement, finalise the type
of pump.
While selecting piston type pump (i.e. Hand operated
and Pneumatically/Hydraulically operated Pump). Pump
output per stroke shall be checked as per the following
formula:
PUMP OUTPUT = 1.25 x (A) + 1 CC x (B)
(A) = Total Dosage of all metering cartridges used in the
system.
(B) = Length of primary flexible tubing in meter.
In case pump output is less, select bigger size of pump.
6. Select manifolds such that a manifold caters to all the
lubrication points existing in the same vicinity.
7. As regards layout of tubings and fittings it shall be so
arranged that air which has entered the system may escape
through lubrication points. For this purpose, following
points are to be observed:
(a) Preferably pump be installed at a place on the
machine where oil level can be checked and refilling
of oil can be done conveniently.
2
CENTRALISED SINGLE SHOT
OIL LUBRICATION SYSTEM
(b) Main line (normally 6mm OD tube) from the pump
should rise upward.
(c) If main line is to be taken downward at any place,
bifurcate the line such that one line goes upward
also at the junction.
(d) Last metering cartridge/cartridges in every branch
of lubrication line must be upward.
(e) Divide the main line into 2 or 3 branches near the
pump, instead of routing one single line around
the machine. This will minimise the tube length
and give better appearance and ease of maintenance
of system.
(f) The secondary line (4mm OD tube) joining metering
cartridges to lubrication points should be of
minimum length. This is to avoid unnecessary time
for filling secondary tube by lubrication impulse
while commissioning lubrication system.
(g) Connect outlet of each metering cartridge to one
lubrication point only.
(h) Use flexible tube (nylon or rubberised hose) for
moving parts of the machine.
(i) In case of lubrication point situated in the hot zone
of the machine (or the zone where hot metal chips
are likely to fall such as on the fixture), do not use
nylon tube.
8. While commissioning centralised lubrication on a
machine, loosen the last plug/plugs screwed on the
manifolds in each branch of main line. Give few
lubrication impulses so that main line gets filled with the
oil up to the end and oil starts leaking from the loosened
plugs. Tight the plugs. Now give few lubrication impulses,
until oil from all the metering cartridges reaches up-to
lubrication points on the machine. Once this is achieved,
the system becomes ready for use.
9. As regards frequency of lubrication, it may vary from few
minutes to few hours depending upon the kind and load
of machines.
 CENTRALISED LUBRICATION SYSTEMS
HAND PUMPS
MODEL : H 1700–10, H 600–6
An ISO 9001 : 2000 Certified Company H 250–4
H–7

HAND PUMPS

O These pumps are suitable for Manual Centralised Lubrication
System of light duty automatic machines such as Small power
presses, Packing machines, Die punching machines, Milling
machines, Single spindle automats, Looms, Surface grinders,
Pouch filling machines etc. etc. Normally these pumps are
suitable for 2-40 lubrication points.
O These pumps are very simple in construction. The
construction is spring return piston type.. The piston is
operated by pulling a cam handle. The other salient features
are strainer at the inlet port, a pressure reducing system
which is very important for proper operation of metering
cartridges.
O Normally outlet is on right hand side of the pump. However
pumps with outlet at left hand side and with outlets at both
sides are also available. The pump outlet is suitable for
direct fitment of 6 mm OD tube without help of any other
fitting. The outlet thread size is M 10x1 (F).
O Relief valve to flow back excess oil is also provided with these
pumps. The pumps are provided with oil level gauge for
visibility of oil in reservoir. (Model H-7 is without reservoir).
O Always fill clean oil to get better life and trouble
free operation of these pumps. It is not recommended to
operate dry pump.
O Pumps are suitable for oil with viscosity range 40-1000 cst.

MODEL H–1700–10/H–600–6

Outlet on right hand side unless specified

DIMENSIONS RESERVOIR DISCHARGE

IN MM A B C D E F G H J K L M N CAPACITY PER STROKE
MODEL IN CC IN CC
H 1700-10 170 100 130 9 68 10 14 115 60 15 260 165 335 1700 10
H 600-6 120 72.5 100 7 68 7 11 90 50 15 215 140 275 600 6

MODEL H–250–4

Reservoir Capacity–250 cc.

Discharge per stroke–4 cc.
Outlet on right hand side unless specified

MODEL H–7

Without Oil Reservoir

Discharge per stroke–7cc.

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 CENTRALISED LUBRICATION SYSTEMS
AUTOMATIC
An ISO 9001 : 2000 Certified Company
LUBRICATION UNITS
MODEL : ALU-03/PS/FS, ALU-05/PS/FS, ALU 08/PS/FS,
ALU-20/PS/FS, ALU-30/PS/FS, SPLU-03/FS,
ELU-2700

MOTORISED LUBRICATION UNITS

Motorised lubrication units are electric motor driven pumps along
with reservoir, oil filler, suction stainer, pressure relief valve,
bleed valve etc. and are suitable for single shot automatic oil
lubrication. These motorised lubrication units are to be run
intermittently with metering cartridges for oil distribution.
the machine. And during motor ‘OFF' period (decided by
lubrication frequency min. 1 minute) these metering cartridges
get recharged for next lubrication cycle. These units do not require
any return line connection as metered amount of oil is lost in
normal running of the machine.

During motor 'ON' period (normally 5 sec) all the metering

cartridges eject out required amount of oil at various points of

All the units are as per the following hydraulic circuit:

— If desired these units can be supplied without pressure

switch and float switch.

— Special units as per customers’ specifications are also

manufactured.

— Units for liquid grease (fluid grease) are also manufactured

for use in textile/printing machines.

MODEL SPLU–03/PS/FS MODEL ALU–03/PS/FS MODEL ALU–05/PS/FS

Reservoir – 3 Ltr
Motor – 120W, 230V
Pr. Setting – 15 Kg/Cm2
Suitable for oils with viscosity range
50–150 cst only.

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 CENTRALISED LUBRICATION SYSTEMS
AUTOMATIC
An ISO 9001 : 2000 Certified Company
LUBRICATION UNITS

MODEL ALU-08/PS/FS
MODEL ALU-20/PS/FS
MODEL ALU-30/PS/FS

DIMENSIONS ARE IN MM RESERVOIR

CAPACITY
MODEL A B C D E F G H K
ALU - 08 100 50 330 300 200 355 200 375 400 8 Litres
ALU - 20 120 60 450 425 250 475 210 500 470 20 Litres
ALU - 30 120 65 525 500 260 550 270 575 480 30 Litres

SPECIFICATIONS

MODEL OF UNIT ALU - 03/PS/FS ALU - 05/PS/FS ALU - 08/PS/FS ALU - 20/PS/FS ALU - 30/PS/FS
RESERVOIR CAPACITY 3 Litres 5 Litres 8 Litres 20 Litres 30 Litres
DISCHARGE OF PUMP 1.0 LPM 1.0 LPM 2.5 LPM 2.5 LPM 2.5 LPM
MOTOR - 415 V 0.12 Kw 0.12 Kw 0.18 Kw 0.18 Kw 0.18 Kw
3 PHASE 1500 RPM
NORMAL RELIEF VALVE 15 Kg/Cm2 20 Kg/Cm2 25 Kg/Cm2 25 Kg/Cm2 25 Kg/Cm2
SETTING
PRESSURE SWITCH 12 Kg/Cm2 15 Kg/Cm2 18 Kg/Cm2 18 Kg/Cm2 18 Kg/Cm2
SETTING

1. All these units are suitable for oil with viscosity range 50-1000 cst.
2. Units with vertical float switch is also available on customer request.

ELITE LUBRICATION UNIT

MODEL : ELU-2700

Model Motor Pressure Float NOTE : 1. Pressure setting of unit with single phase motor is
switch switch
12 Kg/Cm2 with oil Way lub 68 at 40OC. This unit
ELU-2700 3 Phase, 0.12 Kw X X is suitable for oil in viscocity range 50-150 cst only.
ELU-2700/FS 3 Phase, 0.12 Kw X 9
2. Pressure setting of unit with 3 phase motor is
ELU-2700/PS/FS 3 Phase, 0.12 Kw 9 9
15 Kg/Cm2 with oil Way lub 68 at 40OC. This unit
ELU-2700-S 1 Phase, 0.12 Kw X X is suitable for oil in viscocity range 50-1000 cst.
ELU-2700-S/FS 1 Phase, 0.12 Kw X 9
3. Float switch is of vertical reed type and is suitable
ELU-2700-S/PS/FS 1 Phase, 0.12 Kw 9 9
for max. 24 volts only.
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 CENTRALISED LUBRICATION SYSTEMS
PNEUMATIC OIL PUMPS
MODEL : Pn–3000–10/FS, Pn–1700–10/Pn–600–10
An ISO 9001 : 2000 Certified Company Pn–2000–6/FS
CAM OPERATED OIL PUMPS
MODEL : C–1500–8

PNEUMATIC OIL PUMPS

These are piston type pumps and can be successfully used for OIL PRESSURE 15 Kg/Cm2. AT AIR INPUT PRESSURE 4 Kg/Cm2
automatic lubrication with the help of compressed air power. (MINIMUM AIR PRESSURE REQUIRED 4 Kg/Cm2)
These pumps are operated intermittently with the help of a
NOTE : These pumps can be operated hydraulically also. Please
direction control valve and by a timer. Min. air pressure required
consult for such application.
is 4Kg/Cm2.

MODEL Pn–3000–10/FS MODEL Pn–1700–10 / Pn–600–10

Reservoir Capacity – 3000 cc Out let on right hand side unless specified
Output per stroke – 10 cc

DIMENSIONS ARE IN MM RESERVOIR OUTPUT

CAPACITY PER
MODEL A B C D E F G H K L M STROKE

Pn–1700–10 170 100 70 75 14 9 130 115 305 15 9 1.7 Litres 10 cc

Pn–600–10 120 72.5 70 75 11 7 100 90 260 15 7 0.6 Litre 10 cc

MODEL Pn–2000–6 / FS
System Layout for Pneumatic Pumps
Reservoir Capacity – 2000 cc
Output per stroke – 10 cc

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 CENTRALISED LUBRICATION SYSTEMS
METERING
An ISO 9001 : 2000 Certified Company
CARTRIDGES

In single shot centralised lubrication system, amount of oil at it ejects out predetermined amount of oil. When pressure is
each lubrication point is controlled by using the element known released, the cartridge gets recharged. For proper recharging of
as ‘METERING CARTRIDGE’. For each lubrication point at metering cartridges there shall be a small time gap in between
least one metering cartridge shall be used. subsequent operations of pumps (min. 1 minute).

The metering cartridge is a kind of mini-cylinder with a check Maximum permissible pressure for metering cartridge is 40 Kg/
valve, where stroke of piston determines the amount of ejected Cm2. Minimum working pressure is 8 Kg/Cm2 and pressure shall
oil. It is designed such that every time when pump is operated, drop to less than 1 Kg/Cm2 in between successive operations.

SIZE D1 SIZE D2 SIZE D3

DISCHARGE RANGE
Size D1 Size D2 Size D3
0.01 cc (1/3 drop) 0.10 cc (3 drops) 0.25 cc (8 drops) 1.00 cc (30 drops)
0.03 cc (1 drop) 0.16 cc (5 drops) 0.40 cc (12 drops) 1.60 cc (50 drops)
0.05 cc (2 drops) Outlet of all sizes are suitable for direct connection of 4 mm. OD tube

GUIDE LINES FOR DOSE SELECTION

Dose of metering cartridge to a particular points shall be determined as per following procedure.

1) Calculate equivalent area as per 2) Select Metering Cartridge as per the 3) This dose is normally sufficient for
below :– following table : every one hour. It is to be noted
that following factors may effect the
a) PLAIN BEARINGS :
Area to be Dose volume required
A=πDL
Lubricated in cc
D = Shaft Diameter a) Shock Loading
in Cm2
L = Length of Bearing
b) Extreme Heat
b) GEARS : Upto 4 0.01
A=πDxW c) High Speed
4 to 12 0.03
D = Pitch Diameter of Gear
d) Dusty Atmosphere
W = Width of Gear 12 to 20 0.05
c) LARGE BULL GEARS : Volume can be increased by
20 to 40 0.10
A=2πDxW selecting metering cartridges of
D = Pitch Diameter of Pinion 40 to 65 0.16 higher dose or increasing the
W = Width of Pinion Gear 65 to 100 0.25 frequency of lubrication.
d) WORM GEARS : 4) For metering cartridges of dose
A = π (D1 + D2) W 100 to 150 0.40
other than above mentioned consult
D1 = Pitch Diameter of Worm 150 to 400 1.00 us.
D2 = Pitch Diameter of Worm Gear
W = Width of Worm Gear 400 to 650 1.60

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 CENTRALISED LUBRICATION SYSTEMS
MANIFOLDS,
An ISO 9001 : 2000 Certified Company
FITTINGS

MANIFOLDS
Manifolds are required for
mounting metering cartridges.
Manifolds are zinc plated steel
blocks with two inline ports,
normally suitable for 6 mm OD
tubes and no. of side outlets with
thread size M8x1 or M10x1.

Model (L) (M) (A) Thickness No. of Centre Distance

mm mm mm Mounting between mounting
Holes Holes C in mm. Type of manifolds is selected
M-1 35 M8x1 18 15 1 N.A. depending upon model and
M-2 55 M8x1 18 15 1 N.A.
no. of metering cartridges to
M-3 75 M8x1 18 15 2 40
be fitted. A manifold shall
cater all the lubrication
M-4 95 M8x1 18 15 2 40
points lying in the same
M-5 115 M8x1 18 15 2 40
vicinity.
M-6 135 M8x1 18 15 2 60
M-7 155 M8x1 18 15 2 60
M-8 175 M8x1 18 15 2 100
M-9 195 M8x1 18 15 2 100
M-1A 40 M10x1 22 22 1 N.A.
Sp. manifolds are also
M-2A 65 M10x1 22 22 1 N.A.
available as per specific
M-3A 90 M10x1 22 22 2 50
requirement.
M-4A 115 M10x1 22 22 2 50
M-5A 140 M10x1 22 22 2 50

FITTINGS STRAIGHT CONNECTORS

Sr. Model Suitable B D L1 L S1 S
No. for tube
with OD
in mm
01. F-SC-4/M6x1 4 6 M6x1 17 25 11 9
02. F-SC-4/M8x1 4 6 M8x1 17 25 11 9
03. F-SC-4/1/8"BSP 4 6 1/8" BSP 17 25 13 9
04. F-SC-4/M10x1 4 6 M10x1 17 25 13 9
05. F-SC-4/1/4"BSP 4 8 1/4" BSP 15 23 17 9
06. F-SC-6/M8x1 6 6 M8x1 22 32 13 11
07. F-SC-6/1/8"BSP 6 6 1/8" BSP 22 32 13 11
08. F-SC-6/M10x1 6 6 M10x1 22 32 13 11
09. F-SC-6/1/4"BSP 6 8 1/4" BSP 24 34 17 11

STRAIGHT CONNECTORS (TAPER THREADS)

Sr. Model Suitable B D L1 L S1 S
No. for tube
with OD
in mm
01. F-SC-4T/1/4" UNF 4 6 1/4" UNF 17 25 11 9
02. F-SC-4T/M8x1 4 7 M8x1 17 25 11 9
03. F-SC-4T/1/8" BSP 4 7 1/8" BSP 17 25 11 9
04. F-SC-6T/1/8" BSP 6 7 1/8" BSP 22 32 13 11
05. F-SC-6T/M10x1 6 7 M10x1 22 32 13 11

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CENTRALISED LUBRICATION SYSTEMS
FITTINGS
An ISO 9001 : 2000 Certified Company

ELBOWS (TAPER THREADS)

Sr. Model Suitable D L1 L H1 H S
No. for tube
with OD
in mm
01. F-E-4T/1/4" UNF 4 1/4" UNF 22 30 11 21 9
02. F-E-4T/M8x1 4 M8x1 22 30 11 21 9
03. F-E-4T/1/8" BSP 4 1/8" BSP 22 30 11 21 9
04. F-E-6T/M8x1 6 M8x1 22 32 14 24.5 11
05. F-E-6T/1/8" BSP 6 1/8" BSP 22 32 14 24.5 11
06. F-E-6T/M10x1 6 M10x1 22 32 14 24.5 11

BANJO ASSY. 4 Ø
Sr. Model Suitable D L1 L H1 H S1 S
No. for tube
with OD
in mm
01. F-B-4/M8x1 4 M8x1 25 33 10 22 11 9
02. F-B-4/1/8" BSP 4 1/8" BSP 27 35 10 22 13 9
03. F-B-4/M10x1 4 M10x1 27 35 10 22 13 9
04. F-B-4/M6X1 4 M6X1 25 33 10 22 9 9

CONNECTOR BLOCKS
Sr. Model Suitable H L1 L S
No. for tube
with OD
in mm
01. F-C-4 4 16 30 45 9
02. F-C-6 6 18 35 55 11

ELBOW BLOCKS
Sr. Model Suitable H1 H L S
No. for tube
with OD
in mm
01. F-EB-4 4 25 33 33 9
02. F-EB-6 6 25 35 35 11

TEE BLOCKS
Sr. Model Suitable H1 H L1 L S
No. for tube
with OD
in mm
01. F-T-4 4 27.5 35.5 35 43 9
02. F-T-6 6 27.5 37.5 35 45 11

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CENTRALISED LUBRICATION SYSTEMS
FITTINGS
An ISO 9001 : 2000 Certified Company

CROSS BLOCKS

Sr. Model Suitable H1 H S

No. for tube
with OD
in mm
01. F-CR-4 4 35 50 9
02. F-CR-6 6 35 55 11

BANJO ASSY. 6 Ø

Sr. Model Suitable D L1 L H1 H T S1 S

No. for tube
with OD
in mm
01. F-B-6/M10x1 6 M10x1 28 38 14 26 14 13 11
02. F-B-6/1/8" BSP 6 1/8" BSP 28 38 14 26 14 13 11
03. F-B-6/1/4" BSP 6 1/4" BSP 30 40 14 32 18 17 11

CLAMPS
Sr. Model Suitable for D L1 L T
No. tubes with
OD in mm/nos.
of tube
01. C-4-1 Ø 4/1 no. 5.5 6 20 1.5
02. C-4-2 Ø 4/2 nos. 5.5 6 23 1.5
03. C-4-3 Ø 4/3 nos. 5.5 6 26 1.5
04. C-6-1 Ø 6/1 no. 5.5 6 20 1.5
05. C-10-1 Ø 10/1 no. 6.5 7 28 2

PLUGS
Sr. Model Sealing D B H S
No. Washer
01. M8x1 Cu.W.-8 M8x1 5 10 11
02. M10x1 Cu.W.-10 M10x1 5 10 13

Special fittings (other than above mentioned) are also available. Please check up the availability with us.
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 CENTRALISED LUBRICATION SYSTEMS
TUBINGS
An ISO 9001 : 2000 Certified Company

Following kinds of tube connections are available for single shot

lubrication system :

O STEEL TUBES

O NYLON TUBES

O HOSES

O STEEL TUBES : These are copper coated welded steel
tubes with thickness of 0.89 mm.
a) Steel Tube 6 mm OD :– Tube with 6 mm OD is
used for primary/mainline. It has smallest bending
radius of 22 mm and permissible pressure more than
200 Kg/cm2.
b) Steel Tube 4 mm OD :– Tube with 4 mm OD is
used for secondary line. It has a smallest bending
radius of 8 mm and permissible pressure more than
200 Kg/Cm2.
O NYLON TUBES : These are semi transparent flexible tube
of material nylon 6. These tubes are easy to work with.
These are necessary for points, which have motion. To
increase tubes life, these can be protected by suitable size
of springs available with us one metre length. Thickness of
these tubes is 1 mm.
a) Nylon Tube 6 mm OD :– This tube has minimum
bending radius of 70 mm and maximum permissible
operating pressure 45 Kg/Cm2.
b) Nylon Tube 4 mm OD :– This tube has minimum
bending radius of 50 mm and maximum permissible
operating pressure 60 Kg/Cm2.

O HOSES : Hoses are used for points where flexibility is a must and also mechanical strength required is more such as sharp edges,
area with movement of heavy components, chip falling area in machine tool etc. etc. These hoses are made of synthetics rubber
with textile re-inforcement.

a) Hose with 6 mm OD steel ends :– Hoses are supplied with reuseable type end fittings, with 6 mm OD round ends
of 25 mm length. These ends act like steel tubes ends. This hose has ID of 6.3 mm and has a operating pressure of
28 Kg/Cm2.

b) Hose with 4 mm OD steel ends :– Hoses are supplied with reuseable type end fittings with 4 mm OD round ends
of 22 mm length. These ends act like steel tubes ends. This hose has ID of 4.8 mm and has a operating pressure of
35 Kg/Cm2.

NOTE : Hoses are available in lengths as per customer's requirement.

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 CENTRALISED LUBRICATION SYSTEMS
ON-OFF
An ISO 9001 : 2000 Certified Company
ELECTRONIC TIMERS
MODEL : ET 11, ET 21
ET 31, ET 41

Power Supply : Start :

220 V AC ± 10%, 50 Hz Automatic 'ON' output when power is turned 'ON'.

Repeat Accuracy : Application :

± 10% Provides ON & OFF action of lubricator motor or other element
as per requirement.
Operating Temperature :
0 to 55O C Suitable for direct running of single phase motor of lubrication
units SPLU-03, SPLU-03/FS, ELU-2700 S & ELU-2700 S/FS
Maximum Power Consumption : (units without pressure switch).
2.0 VA
Suitable for units/pumps with 3 phase motor where pressure
Control Action : switch is not used like; ELU-2700, ELU-2700/FS, ALU-03, ALU-
ON/OFF Type 03/FS, ALU-05, ALU-05/FS, ALU-08, ALU-08/FS etc. etc.
Output : However a contractor is to be used in this case.
220 V AC Suitable for solenoid operation of direction control valve
with, pneumatically operated oil pumps like; Ph-600-10,
Contact Rating :
Pn-1700-10, Pn-3000-10, Pn-3000-10/FS & Grease Pump
2 amp Non-inductive at 220 V AC
PnGP-1500-6 etc.

ON-OFF TIMER ON-OFF TIMER ON-OFF TIMER

MODEL ET-11 MODEL ET-21 MODEL ET-31
83

87
50

BODY DIMENSIONS OF
ON-OFF TIMER ON-OFF ELECTRONIC TIMER
MODEL ET-41 ET-11/ET-21/ET-31/ET-41

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 CENTRALISED LUBRICATION SYSTEMS
ON-OFF
An ISO 9001 : 2000 Certified Company
ELECTRONIC TIMERS
MODEL : ET 11, ET 21
ET 31, ET 41

Model On time Off time Setting of time Presence of a switch, Parallel to

relay contact for extra lub. shot
ET-11 Fixed 5 sec. Variable 7 values By slide switch Yes
ET-21 Variable 7 values Variable 7 values By slide switch No
ET-31 Fixed 5 sec. Variable without step Knob Yes
ET-41 Variable without step Variable without step Knob No

Normally available timing range.

1. On time fixed 5 seconds
For Model ET-11 & ET-31
NOTE : While ordering please mention following :
2. (a) On time variable 5-300 seconds
For Model ET-21 (5, 15, 30, 60, 120, 180, 300) MODEL ON TIME OFF TIME
(b) On time variable 5-30 seconds NO. VALUE VALUE
For Model ET-41 15-60 seconds
30-120 seconds ANY OTHER
3. (a) Off time variable 1-45 minutes SPECIAL
For Model ET-11 & ET-21 (1, 2, 5, 10, 15, 30, 45) INSTRUCTIONS
15-180 minutes
(15, 30, 45, 60, 90, 120, 180) NOTE : Input voltage other than 200 V and
(b) Off time variable 1-5 minutes potential free output available on request.
For Model ET-31 & ET-41 5-30 minutes
15-60 minutes
60-180 minutes

Use of Timer with Pneumatic Grease Pump Pn-GP-1500-6 Use of Timer with SPLU-03

Use of Timer with ALU-03/05/08/20/30 Use of Timer with Pneumatic Oil Pump

NOTE : Contactor to be provided by the customer.

Note : Contractor to be provided by the customer.

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 CENTRALISED LUBRICATION SYSTEMS
ELECTRONIC
An ISO 9001 : 2000 Certified Company
CONTROLLERS
MODEL : CSEC-1002, CSEC-1002X
CSEC-1002P, CSEC-1002XP

TECHNICAL SPECIFICATIONS OF ELECTRONIC CONTROLLER

(MODEL : CSEC-1002, CSEC-1002P, CSEC-1002X, CSEC-1002XP)

1. Power supply : 220V/110V, AC ± 10%, 50 Hz.

2. Motor relay ‘On' time : 5 seconds after actuation of pressure switch
3. Limitation of motor relay ‘On' time : 60 seconds (in case of pressure failure)
4. Off Time : Adjustable 2, 4, 8, 15, 30, 60, 120, 240 minutes
5. Off Time setting : By rotary switch
6. Start : Motor relay 'ON' when power is turned 'ON'
7. Reset : By Push button "Reset"
8. Repeat accuracy : ± 10%
9. Operating temperature : 0 to 55O C
10. Maximum power consumption : 3 VA
11. Contact rating : (a) Motor relay : One Potential free 'NO' contact 2 amp non-inductive
at 220 VAC
: (b) Fault relay : One Potential free change over 2 amp non-inductive
at 220 VAC
12. ‘Lubshot' facility : A 'Lubshot' switch parallel to relay contacts provides extra lubrication as and
when required.
13. Monitoring of oil pressure : LED "Lub Fault" flickers & fault relay is actuated in case pressure switch
contacts are not open even after 60 sec. of 'ON' time.
Caution : ‘NC' contacts of pressure switch is to be used.
14. Monitoring of oil level : LED 'Fuel Oil' flickers in case float switch contacts are open.
Caution : "Top on/Bottom off" type float switch is to be used.

OPERATION FLOW CHART

Pr. Switch
Motor Operates ‘ON' for Relay ‘OFF'
Power
Relay 5 more for preset
‘ON'
‘ON' within 60 Seconds time
Seconds

Pt. Switch
does not Lub. fault Attend
indication + fault
operate for Fault relay 'ON' and reset
60 Sec.

APPLICATIONS

1. Suitable for units where pressure switch and float switch are provided, like ALU-03/PS/FS, ALU-05/PS/FS, ALU-08/PS/FS, ELU-
2700/PS/FS, ALU-20/PS/FS, ALU-30/PS/FS. A contactor is to be used by the user for 3 phase motors.

2. May be used for pneumatic pumps PN 3000-10/FS and units with single phase motor SPLU-03/FS, ELL-2700/FS (without any
contactor). However to make full use of the controller a pressure switch shall be put in the line.

3. Fault relay contacts can be used for audio/visual commands or for stopping the machine in case of lub. failure as per user's demand.

14
 CENTRALISED LUBRICATION SYSTEMS
ELECTRONIC
An ISO 9001 : 2000 Certified Company
CONTROLLERS
MODEL : CSEC-1002, CSEC-1002X
CSEC-1002P, CSEC-1002XP

MODEL : CSEC-1002
WIRING DIAGRAM WITH CONTROL VOLTAGE 220V AND CONTACTOR COIL VOLTAGE 220V

DO NOT USE THIS TIRMINAL

THIS IS FOR 110 V. CONNECTION

Note : In similar way control voltage 110 V can also be used.

Please ask for wiring diagram if required.

MODEL : CSEC-1002P
WIRING DIAGRAM WITH CONTROL VOLTAGE 220V AND CONTACTOR COIL VOLTAGE 220V

DO NOT USE THIS TIRMINAL

THIS IS FOR 110 V. CONNECTION

Note : In similar way control voltage 110 V can also be used.

Please ask for wiring diagram if required.

15
 CENTRALISED LUBRICATION SYSTEMS
ELECTRONIC
An ISO 9001 : 2000 Certified Company
CONTROLLERS
MODEL : CSEC-1002, CSEC-1002X
CSEC-1002P, CSEC-1002XP

MODEL : CSEC-1002X
WIRING DIAGRAM WITH CONTROL VOLTAGE 220V AND CONTACTOR COIL VOLTAGE 220V

Note : In similar way control voltage 110 V can also be used.

Please ask for wiring diagram if required.

MODEL : CSEC-1002XP
WIRING DIAGRAM WITH CONTROL VOLTAGE 220V AND CONTACTOR COIL VOLTAGE 220V

Note : In similar way control voltage 110 V can also be used.

Please ask for wiring diagram if required.

16
 CENTRALISED LUBRICATION SYSTEMS
ROTARY PUMPS
POSITIVE
An ISO 9001 : 2000 Certified Company DISPLACEMENT
TYPE

Rotary Pumps (Positive Displacement Type)

These are gerotor type pumps with positive displacement of oil.
These are suitable for various purposes which require low
discharge, medium pressure oil pumps such as lubrication of
gear boxes, headstocks, transfer of oil, low pressure hydraulic
power packs, rotary oil filters etc. The pumps are suitable for oils
with viscocity range 30-1000 cst/40OC.
The pumps are available in seven sizes.
Size Oil capacity of 1500 RPM
1. RP– 1 : 1 ltr./mt.
2. RP– 3 : 3 ltrs./mt.
3. RP– 4 : 4 ltrs./mt.
4. RP– 6 : 6 ltrs./mt.
5. RP–10 : 10 ltrs./mt.
6. RP–16 : 16 ltrs./mt.
7. RP–25 : 25 ltrs./mt.
Constructionwise these are of two types.
1. FLANGE TYPE
2. INSERT TYPE
Functionwise pumps are available of two types.
1. Non-Reversible : In these pumps shaft can rotate only as
per the direction shown by an arrow on the pump. Suction
& Pressure port are indicated accordingly.
While ordering please specify the direction of rotation of
shaft clockwise or anticlockwise while looking from shaft
end.
2. Reversible : In these pumps shaft can rotate in either
direction. Suction & pressure ports are indicated accordingly.
Minimum R.P.M. of shaft required is 500.
Selection of a Suitable Pump :
1. First, Select the type of pump as per the design & space of
the machine.
2. Select the size as per the oil capacity required.
3. Check power requirement of drive element taking into
consideration size and maximum working pressure.
4. Check direction of rotation of pump shaft and accordingly
connect suction port to the suction side and output port to
the pressure line.
5. Check suction height is within limits. Suction height shall
not be more than 1000 mm at 1500 rpm of shaft with oil
viscocity 68 cst. For higher viscocity this has to be reduced.
6. Also suction tube and suction strainer shall be of proper
size to avoid cavitation.
7. Use proper suction strainer. This is very important
for pump life.
8. Use relief valve as per requirement to avoid unnecessary
loading of pump.
17
 CENTRALISED LUBRICATION SYSTEMS
ROTARY PUMPS
POSITIVE
An ISO 9001 : 2000 Certified Company DISPLACEMENT
TYPE

FLANGE TYPE ROTARY PUMPS (NON–REVERSIBLE)

Dimensions in MM
Model Discharge at A B C D d E F G H J K L M N W"
1500 RPM in BSP
RP-1 1 LPM 22 16 3 60 10 2 70 35 7 11.5 3 95 6.5 47.5 1
/4"
RP-3 3 LPM 22 16 3 60 10 2 75 35 7 11.5 3 100 6.5 47.5 1
/4"
RP-4 4 LPM 30 18 6 80 12 3 90 45 10 14 4 127 8.5 65 1
/4"
RP-6 6 LPM 30 18 6 80 12 3 95 45 10 14 4 130 8.5 65 3
/8" / 1/4"*
RP-10 10 LPM 30 18 6 80 12 3 105 45 10 14 4 140 8.5 65 1
/2" / 3/8"*
RP-16 16 LPM 40 25 7 115 14 4 120 65 14 16 5 150 9 95 1
/2"
RP-25 25 LPM 40 25 7 115 14 4 135 65 14 16 5 165 9 95 1
/2"

Note : L Brackets for foot mounting are available on request as per requirement.

INSERT TYPE ROTARY PUMPS (NON–REVERSIBLE)

Dimensions in MM
Model Discharge at D d G M N P Q R S T W"
1500 RPM in BSP
RP-1 1 LPM 60 10 35 6.5 47.5 6 48 24 83 10 1
/4"
RP-3 3 LPM 60 10 35 6.5 47.5 6 53 24 88 10 1
/4"
RP-4 4 LPM 80 12 45 8.5 65 7 55 33 103 12 1
/4"
RP-6 6 LPM 80 12 45 8.5 65 7 65 33 110 12 3
/8" / 1/4" *
RP-10 10 LPM 80 12 45 8.5 65 7 75 33 122 12 1
/2" / 3/8" *
RP-16 16 LPM 115 14 65 9 95 8 80 48 140 14 1
/2"
RP-25 25 LPM 115 14 65 9 95 8 95 48 155 14 1
/2"

18
 CENTRALISED LUBRICATION SYSTEMS
ROTARY PUMPS
POSITIVE
An ISO 9001 : 2000 Certified Company DISPLACEMENT
TYPE

FLANGE TYPE ROTARY PUMPS (REVERSIBLE TYPE)

Dimensions in MM
Model Discharge at A B C D d E F G H J K L M N W"
1500 RPM in BSP
RP-1 1 LPM 22 16 3 70 10 2 70 35 7 11.5 3 95 6.5 47.5 1
/4"
RP-3 3 LPM 22 16 3 70 10 2 75 35 7 11.5 3 100 6.5 47.5 1
/4"
RP-4 4 LPM 30 18 6 92 12 3 90 45 10 14 4 127 8.5 65 1
/4"
RP-6 6 LPM 30 18 6 92 12 3 95 45 10 14 4 130 8.5 65 3
/8 / 1/4"*
RP-10 10 LPM 30 18 6 92 12 3 105 45 10 14 4 140 8.5 65 1
/2 / 3/4"*
RP-16 16 LPM 40 25 7 135 14 4 120 65 14 16 5 150 9 95 1
/2"
RP-25 25 LPM 40 25 7 135 14 4 135 65 14 16 5 165 9 95 1
/2"

Note : L Brackets for foot mounting are available on request as per requirement.

INSERT TYPE ROTARY PUMPS (REVERSIBLE TYPE)

Dimensions in MM
Model Discharge at D d G M N P Q R S T W"
1500 RPM in BSP
RP-1 1 LPM 70 10 35 6.5 47.5 6 48 24 83 10 1
/4"
RP-3 3 LPM 70 10 35 6.5 47.5 6 53 24 88 10 1
/4"
RP-4 4 LPM 92 12 45 8.5 65 7 55 33 103 12 1
/4"
RP-6 6 LPM 92 12 45 8.5 65 7 65 33 110 12 3
/8 / 1/4" *
RP-10 10 LPM 92 12 45 8.5 65 7 75 33 122 12 1
/2" / 3/8" *
RP-16 16 LPM 135 14 65 9 95 8 80 48 140 14 1
/2"
RP-25 25 LPM 135 14 65 9 95 8 95 48 155 14 1
/2"
* Will be supplied only when specified in orders.
19
 CENTRALISED LUBRICATION SYSTEMS
MOTOR PUMP ASSEMBLIES
An ISO 9001 : 2000 Certified Company

MOTOR PUMP ASSEMBLY WITH L BRACKET–MPAL

Model Motor Pump Pump Maximum Dimensional Details in mm

Rating Model Capacity Pressure
in H.P. in LPM in Kgs/ D d d1 A L L1 F H H1 M T a b c e W"
(1500 RPM Cm2 in BSP
415 V)
MPAL-1-63 (.25) 0.25 RP-1 1 15 60 95 140 130 335 132 70 160 90 8.5 8 60 20 100 140 1
/4"
MPAL-3-63 (.25) 0.25 RP-3 3 15 60 95 140 130 340 144 75 160 90 8.5 8 60 20 100 140 1
/4"
MPAL-4-63 (.25) 0.25 RP-4 4 10 80 95 140 130 370 169 90 160 90 8.5 8 60 20 100 140 1
/4"
MPAL-6-63 (.25) 0.25 RP-6 6 5 80 95 140 130 375 174 95 160 90 8.5 8 60 20 100 140 3
/8"/1/4"*
MPAL-6-71 (0.50) 0.5 RP-6 6 15 80 95 160 130 405 174 95 190 100 8.5 8 75 20 120 160 3
/8"/1/4"*
MPAL-10-71 (0.50) 0.5 RP-10 10 10 80 95 160 130 420 174 105 190 100 8.5 8 75 20 120 160 1
/2"/3/8"*
MPAL-10-80 (1.0) 1 RP-10 10 15 80 95 200 160 420 193 105 225 125 10.5 10 80 25 160 200 1
/2"/3/8"*
MPAL-16-80 (1.0) 1 RP-16 16 10 115 115 200 160 465 208 120 225 125 10.5 10 80 25 160 200 1
/2"
MPAL-16-80 (1.5) 1.5 RP-16 15 15 115 115 200 160 485 228 120 225 125 10.5 10 80 25 160 200 1
/2"
MPAL-25-80 (1.0) 1 RP-25 25 5 115 115 200 160 480 223 135 225 125 10.5 10 80 25 160 200 1
/2"
MPAL-25-80 (1.5) 1.5 RP-25 25 10 115 115 200 160 500 243 135 225 125 10.5 10 80 25 160 200 1
/2"
Note : These assemblies are available without L Bracket also (i.e. flange type) * Will be supplied only when specified in order

TECHNICAL CHARACTERISTICS

1.5 25

5 RP-2
-2 5
RP
-16
RP 20
1.0
DISCHARGE IN Ltr PER Mt.
DRIVE POWER IN K.W.

16 RP-16
10
RP-
0.5

RP-6 10
RP-10

0.25 6 RP-6
RP-3 4 RP-4
3 RP-3
RP-1
1 RP-1

0 5 10 15 0 5 10 15 20 25

PRESSURE IN Kg/Cm2 PRESSURE IN Kg/Cm2

We also supply pumps with special mountings and sizes.

20
 CENTRALISED LUBRICATION SYSTEMS
MANUAL
An ISO 9001 : 2000 Certified Company
GREASE PUMPS
MODEL : MGP-1500-4
MGP-600-2

MANUAL GREASE PUMP
O This Pump meant for feeding grease to bearings and other
moving parts of machines such as Calendaring machines,
Mixing machines, Rolling mills, Bending machines,
Furnaces and other likely machines having 1-20 lubrication
points. (Model MGP-600-2 for 1-6 points and Model
MGP-1500-6 for 1-20 points).
O The pump consists of various parts as shown in the diagram.
When the handle is pulled, grease is sucked through the
suction port. While pushing handle this grease come out
under pressure through a check valve and is supplied to
the grease pipelines.
O The pump has reservoir, which can be either of acrylic or
Mild Steel (as per the customer's choice). A tell tale rod
indicates the level of grease and a follower plate assembly
helps in providing positive suction of the grease.
O Grease filling in the reservoir can be done manually as per
the procedure given below. For those who want to fill grease
by another pump, a 1/4" BSP port is provided on right
hand side of the pump. This port is normally plugged.
O Pump has got outlet ports of 1/4" BSP on both sides (Right
hand side and Left hand side). Normally left hand side is
plugged and check valve is fitted on right hand side. However,
if required, this plug and check valve can be interchanged.

DIMENSIONS IN MM A B C D E F G H J K L M
MGP-1500-4* 55 116 12.5 70 140 136 165 400 18 51 420 525
MGP-600-2 42 80 9 42 96 94 111 290 32 32 300 430

TECHNICAL SPECIFICATIONS AIR REMOVING

SPECIFICATION MODEL MGP-1500-4 MGP-600-2 O For air removing unscrew the bleed plug, pull the handle
RESERVOIR CAPACITY 1500 CC 600 CC maximum out and press the grease pusher by knob till
DISCHARGE PER STROKE 4 CC 1.5 CC grease comes out of the bleed port. Plug the bleed port.
MAXIMUM PRESSURE 100 Kg/Cm2 60 Kg/Cm2 The pump is ready for operations. Press the handle.
RESERVOIR MATERIAL M.S./ACRYLIC ACRYLIC
DISTRIBUTION SYSTEM
OUTLET SIZE 1/4" BSP 1/4" BSP
O Grease from pump is further distributed either with the help
HOW TO FILL GREASE MANUALLY ? of progressive blocks for positive distribution or with the
help of manifold blocks. With manifold blocks grease
1. For grease filling first of all unscrew bleed plug.
distribution is as per pipe resistance.
2. Pull the handle maximum out.
IMPORTANT
3. Remove grease pusher alongwith top cover by unscrewing
3 nuts of top cover. O Handle grease with utmost care for cleanliness.
4. Fill the grease from top of the reservoir.
O Use pipes of maximum possible I.D. for smooth operation
5. Fit grease pusher, tighten 3 nut of top cover and press the of pump. Avoid sharp bends in piping.
pusher by knob till grease comes out of the bleed port.
O With lengthy pipes of small diameter and sharp bends pipe
6. Plug the bleed port.
resistance may increase to the level that pump may not
7. The pump is ready for operations. press the handle. operate at all. In such case use bigger dia pipes.
* Our earlier model was MGP-1500-6 which has been discontinued. The model MGP-1500-4 is similar to MGP-1500-6 except for
output per stroke.
21
 CENTRALISED LUBRICATION SYSTEMS
24 VDC BATTERY OPERATED
An ISO 9001 : 2000 Certified Company
GREASE LUBRICATOR
MODEL : MGL-24 VDC-X-Y
X = Reservoir Capacity
Y = No. of Outlets

24 VDC BATTERY OPERATED GREASE LUBRICATOR

MODEL : MGL-24 VDC-X-Y

SPECIFICATIONS :

O Operating Voltate – 24 VDC

O No. of Outlets – upto 3
O Maximum Pressure – 350bar
O Reservoir Capacity – 2 litres / 4 litres
O Lubricant – Grease upto NLGI # 2
O Operating Temperature – -50C to 500C
O Refilling – Grease filling port via filter
O Outlet connection size – 1/8" BSP (F)
O Grease low level switch (optional)

FRONT VIEW SIDE VIEW PLAN VIEW

24 VDC BATTERY OPERATED GREASE LUBRICATOR

O These pumps are driven by 24 V battery or 24 VDC
Supply.Maximum operating pressure for this pump is 350
bar. Pump is suitable for applications where power supply
is either by battery or 24 VDC (like buses & trucks chassis,
Excavators, Injection Molding Machines etc)
O This is normally used with progressive distributor.
O Do not plug outlet of any pumping unit. If not required,
remove it and plug it.
O While using this pump it is very important to use clean
good quality greases of viscosity up to grade NLGI -2.
Spurious grease, impurities and foreign elements as chips
etc. may damage the pumps.

O Reservoir of aluminum and has a volume capacity APPLICATIONS

of 2 / 4 liters. O Mobile equipments like excavators, construction
equipments, trucks, buses etc.
O The pump can accommodate maximum 3 nos. pumping
units. In case, less units are required a unit can be removed O Small & medium industrial machinery.
and a plug with thread size M11 X 1.5 with sealing ring is
O Other battery driven applications
to be used.

22
 CENTRALISED LUBRICATION SYSTEMS
MULTIPOINT
An ISO 9001 : 2000 Certified Company
LUBRICATORS

FOR OIL LUBRICATORS

MODEL : MMPOL

Maximum output per point 0.25 x 1500

= ____________ C.C.
per minute 50

MODEL : MMPOL

Maximum output per point 0.25 x n

= ____________ C.C.
per minute 50

‘n' is input shaft RPM.

PUMPING UNIT

It is actually a small plunger pump which gives metered output

of lubricant for every stroke. The stroke of the plunger is always
same. However internal construction is such that by rotating
APPLICATION adjusting screw clockwise, output is reduced and by anti-clockwise
rotation output is increased.
MULTIPOINT LUBRICATORS are used for Centralised Lubrication
of machines like : Rolling Mills, Calendering Machines, Sugar If and when required an individual pumping unit can be changed,
machines. Cement Machines, Hydro Turbines, Stone Crushers, removed or added.
Forging Hammers etc. They are very simple in design and require TECHNICAL SPECIFICATIONS
little maintenance. These typeof lubricators are fitted on a machine
suitably and are connected to the lubrication points by means of 1) Output : Maximum 0.25 cc per stroke
welded/seamless steel tubes, rubber hoses and compression type (adjustable)
fittings & clamps. Details of various Multipoint Lubricators
available with us are shown on following pages. 2) Delivery Pressure : More than 300 Kg/Cm2
for Grease.
More than 200 Kg/Cm2
CONSTRUCTION for oil
The main element of various Multipoint Lubricators is pumping
units–one for each point. Plunger of each pumping unit is given 3) Output Adjustment : By rotating adjusting screw –
a reciprocating motion with the help of a cam. The cam itself a. Clockwise for less output
rotates at suitable RPM by any machine shaft or with the help of b. Anti-clockwise for more
an electric motor and a gear box. For grease lubricators a deflector/ output.
stirrer also rotates with cam. The helps in creating positive suction
of great and minimises air trapping.

Lubricators driven by electric motors are normally run

intermittently. For this purpose cycle timers are used which are
available as per requirement.

Pumping units output is adjustable with maximum capacity of

0.25cc per stroke. Lubricant output from each point of multipoint
lubricators can be calculated as per the following formula :–

FOR GREASE/OIL LUBRICATORS

MODEL : MMPGL CAUTION
1. Do not plug output of any pumping unit. If not required,
Maximum output per point 0.25 x 1500
= ____________ C.C. remove it and plug it (Ask for plug M-22x1.5 with
per minute 50 sealing ring).
MODEL : MPGL 2. Cleanliness of lubricant is of utmost importance.
Spurious Grease or contaminated oil may damage the
Maximum output per point 0.25 x n
= ____________ C.C. lubricator.
per minute 50

23
 CENTRALISED LUBRICATION SYSTEMS
MULTIPOINT GREASE/
An ISO 9001 : 2000 Certified Company
OIL LUBRICATORS

MMPGL-01-04- * MMPGL-02-09- * MMPGL-03-15- *

* Oil filter-cum-breather & oil window are fitted in case the lubricator is being used for oil.
Please mention in the order whether lubricator is required for oil or grease application.

MPGL-01-04- * MPGL-02-09- * MPGL-03-15- *

Model MMPGL-01-04-* MMPGL-02-09-* MMPGL-03-15-*

Reservoir Capacity 4 Ltrs 9 Ltrs 15 Ltrs
No. of Pumping Units Max. 10 Max. 12 Max. 24
Motor Capacity 0.25 HP 0.5 HP 0.5 - 1.0 HP
3 Phase (415V, 1500 RPM)
Model MPGL-01-02-* MPGL-02-09-* MPGL-03-15-*
Reservoir Capacity 2 Ltrs 9 Ltrs 15 Ltrs
No. of Pumping Units Max. 4 Max. 12 Max. 18
Permissible RPM of input shaft 50 - 1500 50 - 1500 50 - 1500

* It indicates the actual no. of pumping units in the pump.

Note : The lubricators can be fitted with minimum level switch at extra cost on request.

24
 CENTRALISED LUBRICATION SYSTEMS
MULTIPOINT OIL
An ISO 9001 : 2000 Certified Company
LUBRICATORS

MMPOL-01-05- * MPOL-01-05- *

MMPOL-02-10- * MPOL-02-10- *

MMPOL-03-15- * MPOL-03-15- *

Model MMPOL-01-05-* MMPOL-02-10-* MMPOL-03-15-* MPOL-01-05-* MPOL-02-10-* MPOL-03-15-*

Reservoir Capacity 5 Ltrs. 10 Ltrs. 15 Ltrs. 5 Ltrs. 10 Ltrs. 15 Ltrs.
No. of Pumping Units Max. 8 Max. 16 Max. 24 Max. 8 Max. 16 Max. 24
Motor Capacity 3 Phase, 0.25 HP 0.5 HP 0.5 HP N.A. N.A. N.A.
415 V, 1500 RPM
Permissible RPM of N.A. N.A. N.A. 1-100 1-100 1-100
Input shaft

* It indicates the actual no. of pumping units in the pump.

Note : The lubricators can be fitted with minimum level switch at extra cost on request.

25
 CENTRALISED LUBRICATION SYSTEMS
PNEUMATIC
An ISO 9001 : 2000 Certified Company
GREASE PUMPS

O This pump is meant for Automatic feeding of grease to
bearings and other moving parts of machines such as
Calendering machines. Mixing machines, Rolling mills,
Bending machines, Furnaces and other likely machines
having 2-20 lubrication points. More points can also be
incorporated in consultation with us.
O The pump consists of various parts as shown in the drawing.
When compressed air is applied at port 'A' of Pneumatic
Cylinder grease is sucked through the suction port. With
the help of a Direction Control Valve and a timer compressed
air is applied at port 'B'. With regular intervals grease comes
out under pressure through a Check valve. This grease is
supplied to the grease pipe-lines.
O The pump has a reservoir, which can be either of acrylic or
M.S. (as per the customer's choice). A tell-tale rod indicates
the level of grease and a follower plate assembly helps in
providing positive suction of the grease.
O Grease filling in the reservoir can be done manually as per
the procedure given below. For those who want to fill grease
by another pump, a 1/4" BSP port is provided on front side
of the pump. This port is normally plugged.

Model Reservoir Discharge per Direction Timer

capacity stroke (cc) control valve
Pn-GP-1500-6 1500 cc 6 No No
Pn-GP-1500-6/DV 1500 cc 6 Yes No
Pn-GP-1500-6/DV/T 1500 cc 6 Yes Yes
Pn-GP-1500-6/Adj 1500 cc 0-6 No No
Pn-GP-1500-6/DV/Adj 1500 cc 0-6 Yes No
Pn-GP-1500-6/DV/T/Adj 1500 cc 0-6 Yes Yes
Pn-GP-3000-10 3000 cc 10 No No
Pn-GP-3000-10/DV 3000 cc 10 Yes No
Pn-GP-4000-10 4000 cc 10 No No
Pn-GP-4000-10-DV 4000 cc 10 Yes No

IMPORTANT HOW TO FILL GREASE MANUALLY?

O Maximum Pressure (Air pressure at 6 Kg/Cm 2 .)–
80 Kg/Cm2.
O Handle grease with utmost care for cleanliness.
O Use pipes of maximum possible I.D. for smooth operation
of pump. Avoid sharp bends in piping.
O With lengthy pipes of small diameter and sharp bends pipe
resistance may increase to the level that pump may not
operate at all. In such case use bigger dia pipes.
AIR REMOVING
O For air removing unscrew the bleed plug, apply compressed
air at port 'A' and press the grease pusher by knob till
grease comes out of the bleed port. Plug the bleed port and
pump is ready for operation.
O For grease filling first of all unscrew bleed plug.
O Apply compressed air at port 'A'.
O Remove grease pusher alongwith top cover by unscrewing
3 nuts of top cover.
O Fill the grease from top of the reservoir.
O Assemble grease pusher, tighten 3 nuts of top cover and
press the pusher by knob till grease comes out of the bleed
port.
O Plug the bleed port.
O The pump is ready for operations. Apply compressed air at
port ‘B'.
Note :
1) Please ask us for details of model selected by you.

DISTRIBUTION SYSTEM 2) Special Pumps are also available as per customer

requirement.
O Grease from pump is further distributed either with the help
3) Solenoid Valve, Timer & distribution accessories are not
of Progressive Block for positive distribution or with the
supplied with pump unless specified.
help of Manifold blocks. With manifold blocks grease
distribution is as per pipe resistance. 4) Min. Grease level switch can also be provided on request.

26
 CENTRALISED LUBRICATION SYSTEMS
PROGRESSIVE
An ISO 9001 : 2000 Certified Company
DISTRIBUTOR BLOCKS
MODEL : PB-4555, PB-6080

PROGRESSIVE DISTRIBUTOR BLOCKS

MODEL : PB-4555/PB-6080

INTRODUCTION

Cenlub Systems progressive distributor blocks of PB-4555/

PB-6080 series are meant for distribution of lubricant delivered
by a pump to various lubrication points in sequence-one after
another. If any of the lubrication point is blocked the progressive
block will stop functioning. With suitable monitoring device, this
blockage is sensed and suitable warning is given to avoid running
the machine without proper lubrication system. Secondary blocks
can be connected to output of a progressive block for further
distribution of the lubricant. These blocks can be used for
following kind of Centralised Lubrication Systems :

1. Intermittent Grease Systems

2. Intermittent Oil Systems

3. Recirculating Oil Systems

27
 CENTRALISED LUBRICATION SYSTEMS
An ISO 9001 : 2000 Certified Company
CONSTRUCTION
1. Progressive blocks are assembled with three types of element
blocks: (a) Starting block ‘A', (b) Middle Block ‘M' and (c)
End Block ‘E'.
2. Each middle block 'M' has two outlet connections.
3. Minimum three middle blocks are required for operation of
a progressive block.
4. Smallest progressive block has 6 outlets (3 middle blocks)
that can be reduced to two outlets by their connections.
5. There can be any number of middle blocks.
6. The number marked on the middle block divided by one
hundred indicates volume of lubricant in Cm3 cc that will
be delivered from the corresponding outlets of next
middle block. (Please refer example of Block No. 1
PB-6080-4-8)
7. Sealing of element block is by O-rings.
SPECIAL FEATURES
Following are the design features of these progressive block :
1. Middle blocks can have different spool sizes to have different
deliveries from different outlets in same cycle. But both
outlets of a block will give same dose to the
corresponding outlets of next block. (Refer table in
progressive blocks drawing).
2. Output of outlets of middle blocks can be joined together by
removing a separate screw and a washer shown in figure
and plugging one of the outlet. This will double the volume
in the other remaining outlet.
3. Adjacent outlets of different middle blocks can be connected
externally by means of special connecting banjos.
28
PROGRESSIVE
DISTRIBUTOR BLOCKS
MODEL : PB-4555, PB-6080
MONITORING OF BLOCK FUNCTIONING
In case any point is blocked in the system, the same can be
immediately sensed by any of the following methods :
1. By sensing rise in pressure
2. By observing to and fro motion of indicating pin
3. By monitoring function of proximity switch.
While ordering please specify the kind of monitoring desired. If
block is to be used with a hand pump, non functioning of system
can easily be felt by the back pressure on the handle.
HOW TO ORDER
Please specify in order the following :–
PB–S–N–X–IP–PS
1. PB – Stands for progressive block
2. S – Indicates size : 4555 or 6080
3. N – No. of middle block; Minimum - 3,
Maximum - 10 (At present)
Note : If known mention block designation also.
4. X – No. of outlets; Minimum - 2, Maximum - 2 x N
(i.e. if there are 5 middle block, max 10 outlets
are possible)
Note : Qty. of oil at each outlet per cycle is to be
mentioned as per table shown in the examples.
5. *IP – Indicates that indicator pin is to be provided.
It is required for visual monitoring of block.
Standard position is 1L/mention specifically for
any other position)
6. *PS – Indicates that proximity switch is to be provided.
It is required for automatic monitoring. Standard
position is 1L/mention specifically for any other
position.
* There are optional elements.
IMPORTANT
Following is to be observed while using these progressive blocks :
1. The progressive blocks shall be mounted only on the
machined surface. If machined surface is not available, it is
necessary to use packing washers between blocks and
mounting surface.
2. While commissioning the system, sometimes it is required
to bleed the block. Bleed the system by loosing one by one
the piston butt screws of first middle block by one turn. After
bleeding tighten the screw.
3. As far as possible connect secondary lines with the lubrication
points only after lubricant reaches end points at all the tubes.
(A must for grease system).
4. Always use clean lubricants. This is very very essential.
5. In case at any stage no. of middle element blocks is to be
changed or outlet configuration is to be changed, it shall be
done at our works or only by experts who understand
thoroughly the working of these blocks.
 CENTRALISED LUBRICATION SYSTEMS
PROGRESSIVE
An ISO 9001 : 2000 Certified Company
DISTRIBUTOR BLOCKS
MODEL : PB-4555, PB-6080

EXAMPLE : HOW TO ORDER PROGRESSIVE BLOCKS

MODEL : PB-4555 & PB-6080
BLOCK NO. 1
PB-6080-4-8 NOTE :
Input Lubricant 1. Spool displacement of middle block 2 (M55-0.55cc) is
delivered through outlets of middle block 1(1L, 1R).
2. Spool displacement of middle block 3 (M35-0.35cc) is
delivered through outlets of middle block 2(2L, 2R).
3. Spool displacement of middle block 4 (M35-0.35cc) is
delivered through outlets of middle block 3(3L, 3R).
4. Spool displacement of middle block 1 (M75-0.75cc) is
delivered through outlets of middle block 4(4L, 4R).
Outlets 1R 2R 3R 4R 1L 2L 3L 4L
Dose in cc
per cycle 0.55 0.35 0.35 0.75 0.55 0.35 0.35 0.75

BLOCK NO. 2 NOTE : BLOCK NO. 3

PB-6080-4-6-IP 1. Output at 1R is from middle block 2 (M55- PB-6080-4-6-PS
0.55cc) & from middle block 3 (M35-0.35cc)
joint together by joining banjo as shown.
Total output 0.55cc + 0.35cc = 0.90cc
2. There is no outlets at 2R as joining banjo is
used here.
3. Output at 3R is from middle block 4 (M35-
0.35ccx2=0.70cc) it is multiplied by two,
because separating screw of middle block 3
has been removed and outlet 3L is plugged.
4. Output at 4R is from middle block 1 i.e.
NOTE : 1 I.P. at standard position 0.75cc. NOTE : 1 P.S. at standard position
5. Output at 1L is from middle block 2 i.e.
0.55cc.
6. Output at 2L is from middle block 3 i.e.
0.35cc.
7. Output at 3L is plugged.
8. Output at 4L is from middle block 1 i.e.
0.75cc.
* Block 2 & block 3 are similar except that proximity switch has been added in block No. 3.
Outlets 1R 2R 3R 4R 1L 2L 3L 4L Outlets 1R 2R 3R 4R 1L 2L 3L 4L
Dose in cc Dose in cc
per cycle 0.90 X 0.70 0.75 0.55 0.35 X 0.75 per cycle 0.90 X 0.70 0.75 0.55 0.35 X 0.75

BLOCK NO. 4 NOTE : PB – Progressive Block

PB-6080-8-6-IP-PS 1. IP at location 7L IP – Indicator Pin
2. PS at location 8R PS – Proximity Switch
SSR – Separating Screw Removed
Outlets 1R 4R 7R
1.0+1.0+1.0 = 3.0 cc 1.0+1.0+1.0 = 3.0 cc 0.75+0.75 = 1.5 cc
Dose in cc Output 1R, 1L, 2L Output 4R, 4L, 5L Output 7R, 7L
per cycle Joined together Joined together Joined together
Outlets 3L 6L 8L
1.0+1.0+1.0 = 3.0cc 1.0+1.0+1.0 = 3.0cc 0.75+0.75 = 1.5cc
Dose in cc Output 2R, 3R, 3L Output 5R, 6R, 6L Output 8R, 8L
per cycle Joined together Joined together Joined together

29
 CENTRALISED LUBRICATION SYSTEMS
PROGRESSIVE BLOCKS
MODEL : PB-4555, PB-6080
An ISO 9001 : 2000 Certified Company

PROGRESSIVE BLOCK PROGRESSIVE BLOCK

MODEL : PB-4555 MODEL : PB-6080

z Max. delivery volume of the CS/4555 z Max. delivery volume of the CS/6080
Progressive Block with oil circulation Progressive Block with oil circulation
is 0.5 lits/min. is 2 lits/min.

This delivery volume is independent This delivery volume is independent

of the number of outlets. of the number of outlets.

Intermediate Element ‘M' Intermediate Element ‘M'

IMPORTANT
Element Delivery per Piston Element Delivery per Piston
Designation Outlet Ø THIS VOLUME OF OIL WILL BE Designation Outlet Ø
M15 0.15 cm2 6 DELIVERED FROM THE CORRES- M35 0.35 cm2 8
M20 0.2 cm2 7 PONDING OUTLETS OF NEXT M55 0.55 cm2 10
M25 0.25 cm2 8 MIDDLE BLOCK M75 0.75 cm2 12
M30 0.3 cm2 9 M100 1.0 cm2 14
M40 0.4 cm2 10 SPECIFICATION OF PROXIMITY
SWITCH NORMALLY USED z The element with Indicator Pin or
z The element with Indicator Pin or element with Proximity Switch can
element with Proximity Switch can z OUTPUT POLARITY : POSITIVE be fitted in any desired position.
be fitted in any desired position.
z SENSING DISTANCE : 2mm Detail of Element with Indicator Pin.
Detail of Element with Indicator Pin.
z CABLE LENGTH : 200mm

z OPERATING : 24 VDC
VOLTAGE

z THREAD M12X1

z WITH LED

Detail of Element with Proximity Switch. CONNECTION DIAGRAM Detail of Element with Proximity Switch.

PLEASE CONSULT US FOR ANY

OTHER SWITCH

30
 CENTRALISED LUBRICATION SYSTEMS
DUAL LINE
An ISO 9001 : 2000 Certified Company
LUBRICATION SYSTEM

DUAL LINE LUBRICATION SYSTEM

(END OF LINE SYSTEM)
This type of system basically consists of a reservoir with in-built
reciprocating plunger pump, reversing valve, dose feeders, end
pressure relay and pipings.
In this system, there are two main supply lines which are laid
parallel to the equipment to be lubricated. Inlet to dose feeders
are connected to these two lines and the outlets from the feeders
are connected to points of lubrication.
The pump feeds grease alternately into the two main lines through
the reversing valve. The end pressure relay is located at the
farthest point from the pump which trips the pump motor and
changes position of the reversing valve as soon as a pre-set
pressure is achieved in the line being pressurized. This completes
the cycle. The next cycle is started through an adjustable timer.
A dual line system generally have a working pressure of 100–
300 Kg/cm2 and can feed metered grease to hundreds of
lubrication points through a pipe line.

1. Pump with lubricant reservoir

2. Pressure line
3. Pressure relief valve
4. Filter
5. Reversing valve
6. Main line
7. Dose feeder (metering device)
8. End pressure relay
9. Feed line
10. Lubrication point
11. Relief line

Pump can be manually operated, pneumatically operated &

motorised. Please ask us for details mentioning No. of points on
the system and grease qty. to be supplied to all these points per
cycle.
End pressure relay is not required in manual system and ‘small'
in length' systems. It is basically required for big systems to
ensure positively pressure building at the end of line.
Control panels for automatic operation are also available. Please
ask for details.

31
 DOSE FEEDER DOSE FEEDER
MODEL CSDF-11 MODEL CSDF-21

Note : Note :
1. Discharge capacity per point per half - cycle 0.5 to 2.5 cc (adjustable) total 5cc/cycle. 1. Discharge capacity per point per half - cycle 0.5 to 2.5 cc (adjustable) total 5cc/cycle.
2. Maximum working pressure-250 Kg/Cm2. 2. Maximum working pressure-250 Kg/Cm2.
3. Any outlet can be plugged also it does not effect working of other outlets. 3. Any outlet can be plugged also it does not effect working of other outlets.
4. Suitable for grease/oil. 4. Suitable for grease/oil.
An ISO 9001 : 2000 Certified Company
CENTRALISED LUBRICATION SYSTEMS

32
DOSE FEEDER DOSE FEEDER
MODEL CSDF-31 MODEL CSDF-41

Note : Note :
1. Discharge capacity per point per half - cycle 0.5 to 2.5 cc (adjustable) total 1. Discharge capacity per point per half - cycle 0.5 to 2.5 cc (adjustable) total
5cc/cycle. 5cc/cycle.
2. Maximum working pressure-250 Kg/Cm2. 2. Maximum working pressure-250 Kg/Cm2.
3. Any outlet can be plugged also it does not effect working of other outlets. 3. Any outlet can be plugged also it does not effect working of other outlets.
4. Suitable for grease/oil. 4. Suitable for grease/oil.
CSDF-21, CSDF-41
MODEL : CSDF-11, CSDF-31,
DOSE FEEDERS
 COMPANY PROFILE
Cenlub Systems has become a hallmark in the field of lubrication, establishing itself as “the solution provider” in the industry.
Strong commitment to quality and product excellence has made Cenlub Systems the trusted partner in the industry. Centralised
lubrication and fluid management solutions offered by Cenlub Systems include turnkey projects, customized design solutions,
lubrication equipments, commissioning, after sales support and spares. The strong associate network is determined to provide
services at remotest locations.
Cenlub Systems, an ISO 9001 : 2000 certified establishment, has high end manufacturing setup with precision machines like
CNC lathe, CNC milling, grinding, lapping & honing to provide closer tolerances.

Product range of Cenlub Systems spans across –

1. Oil Lubrication – Progressive, Dual Line, Multiline, Spray, Mist, Single Shot, etc.
2. Oil Circulation System – Lube Oil Console, Forced Oil Lubrication System etc.
3. Grease Lubrication – Progressive, Dual Line, Multiline, Spray, etc.
4. Mobile Service cum Lube Van, Bay Lubrication System
4. Rotary gear pump
5. Progressive blocks, distributions blocks and dose feeders
6. Electronic timer and controllers
7. Hydraulic tubes, fittings and spares
8. Accessories like – level switches, pressure switches, flow switches, etc.
Cenlub Systems is instrumental in smooth running of iron & steel industry, mining industry, defense factories, PSU units,
railways units, sugar industry, cement industry, conveyors, material handling equipments, paper mills, printing machines,
packaging machines, automobiles industry, textile industry, tyre industry, batch mixing industry, food processing industry, etc.

42, DLF Industrial Estate-I, Faridabad-121 003, Haryana (India).

Tel. : 91-129-4113771, 2255180, 2277747 • Fax : 91-129-4113745
E-mail : sales@cenlub.com • cenlub@ndb.vsnl.net.in
Website : www.cenlub.com • www.cenlubonline.com
001BL0409