Project:

LEPCL 660MW CFPP, Karachi

COTRACTOR: SEPCOIII ELECTRIC OWNER: LUCKY ELECTRIC CONSULTANT: FICHTNER GMBH &
POWER CONSTRUCTION CO., LTD. POWER COMPANY LIMITED CO KG

Doc No. LEPCL-10-HBA-MQB-200013-G01-B

Rev: B Total Pages 17

Title:

METHOD STATEMENT FOR BOILER CEILING

GIRDER ERECTION

Compiled by Reviewed by(QA/QC, HSE, Engineering)

Name
Prepared by
SEPCOIII
Signature

Date

Name Signature Date

Approved by
SEPCOIII

Approved by
Consultant
 Modification Record

Version Date Section Page Modification and basis

 Catalogue
1. References .....................................................................................................................................1

2. Purpose...........................................................................................................................................1

3. Project Profile.................................................................................................................................1

4. Scope ..............................................................................................................................................2

5. Responsibility .................................................................................................................................2

6. Manpower and Resource .............................................................................................................4

7. Methodology...................................................................................................................................5

8. Quality Control .............................................................................................................................15

9. Safety and Environment .............................................................................................................15

10. Attachment .................................................................................................................................17

METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

1. References
1.1 American National Standard Institute (ANSI)
1.2 American Society of Mechanical Engineers（ASME）
1.3 American Society for Testing and Materials（ASTM）
1.4 Execution of Steel Structure and Aluminum Structure (BS EN 1090)
1.5 Structural Use of Steel Work In Building （BS 5950-2）
1.6 Code of safety operation in power engineering construction Part 1: Steam power (DL5009.1-2014)
1.7 Approved construction documents, specifications and drawings
2. Purpose
The purpose of this method statement is to direct the future erection and control the construction process and
quality effectively of ceiling girder erection in order to ensure the project completion on schedule with good
quality.
This purpose shall be achieved by adhering to the following principles:
a. Always use approved specifications, drawings, documents, etc.
b. Always use qualified procedures and control processes.
c. Only trained, qualified & certified personnel can carry out work.
d. Always use equipment and instruments with valid calibration.
e. Never use damaged materials or tools; never use expired or spoiled consumables, and never use
malfunctioning equipment
f. Ensure performing all tests, measurements and inspections required.
g. Ensure that the type, capacity, and functionality of the tools and equipment are suitable for the work to be
performed.
h. Always use necessary personnel protective equipment, construction site barricade, and signage and safety
boards.
3. Project Profile
The lignite coal fired tower type boiler with ultra-supercritical live steam parameters and a re-heater system
is designed and manufactured by WBCL.
The boiler steelwork mainly comprises：column, beam, vertical bracing, horizontal bracing, roof framework,
platform, handrail and other support structures. Main members (beams, columns and bracings, etc.) adopt
high strength bolt connection during site erection except otherwise stated on the drawing. The ceiling girder
are composed of M1, M2, M3, M4, M5 and M6. Each of them consists top beam and bottom beam.

Name Length (mm) Width (mm) Height (mm) Weight (t)

M1 top beam 33100 800 3400 81.6

M1 bottom beam 33100 800 4100 70.7

M2 top beam 33100 1100 3400 89.98

M2 bottom beam 33100 1100 4100 76.4

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

Name Length (mm) Width (mm) Height (mm) Weight (t)

M3 top beam 33100 800 3400 80.8

M3 bottom beam 33100 800 4100 70.67

M4 top beam 33100 800 3400 80.8

M4 bottom beam 33100 800 4100 70.7

M5 top beam 33100 1100 3400 90

M5 bottom beam 33100 1100 4100 76.56

M6 top beam 33100 800 3400 81.78

M6 bottom beam 33100 800 4100 70.9

4. Scope
The scope of this method statement is applicable to the ceiling girder erection.
5. Responsibility
5.1 Boiler manager
a. Establishment of construction organization, monitor job quality, schedule control and overall project
management.
b. Ensure that all of the work is done on time as per schedule and within the projected budget. Ensure that the
construction project is compliant with current building codes as well as any other legal or regulatory
requirements. Develop detailed project plans and are able to use these as a benchmark to track overall
progress.
c. As the first responsible person for the safety of the major, he shall be directly responsible for the HSE work
of the major. Responsible for organizing the identification and evaluation of safety and environmental factors
within the construction scope of the specialty, organizing the compilation and implementation of relevant
safety and environmental prevention measures and emergency response measures, and ensuring that
various safety measures meet the requirements of safe construction.
d. Organize or attend safety and production meetings, report the HSE management of the specialty, and
convey the requirements of the superior to the department. Guide the work of the unit's full-time & part-time
safety officer, support the HSE department and safety inspectors to perform their duties, and be responsible
for the rectification of safety problems; Don’t participate in any illegal activities; Participate in the preparation
of the program related to the professional safety hidden trouble management.
e. Responsible for all kinds of education and training of production safety. Report production safety accidents
timely & truthfully. To be responsible for the safety emergency rescue work of the specialty.
f. Lead the subcontractor mobilization meeting, arrange and request the subcontractor to carry out the
mobilization work.
g. Responsible and accountable for overall site management, dissemination or execution of quality
procedures that meets project specification and project requirements.

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
h. Establish and improve professional quality management network and ensure effective operation. Organize
and report professional quality management objectives, control plans and quality assurance measures.
i. Hold regular quality meetings, summarize experience and lessons, and formulate countermeasures.
Participate in the process quality inspection of project department.
5.2 Boiler engineer
a. Responsible for the identification and evaluation of risk factors and environmental factors within the
construction scope. Responsible for the preparation and implementation of various HSE risk control schemes
and technical measures.
b. To be responsible for the design and planning of safety and temporary facilities, and supervise the planning
and implementation of safety and temporary facilities.
c. Guide and support the safety inspection work of the unit from the technical aspect, and organize the
preparation of the safety hidden trouble treatment plan related to the specialty.
d. Responsible for all kinds of education and training of production safety. Responsible for the planning and
implementation of civilized construction and safety environment identification in the construction area.
e. To be responsible for the preparation of the emergency response plan of the specialty and participate in the
accident investigation of the specialty.
f. Prepare quality plan, and be responsible for checking, supervising and checking the implementation of
quality plan. Timely conduct secondary quality inspection and acceptance work.
g. Participate in professional design disclosure, construction drawing inspection, technical measures review
and construction technical disclosure activities.
h. Strictly implement quality management procedures, keep original records and implement corrective and
preventive measures.
5.3 Subcontractor construction manager
a. Attendance of pre-construction meeting and execution of sample work when required
b. Schedule control with progress plan
c. First stage test according to Inspection and Test Plan
d. Compliance of site quality system in accordance with site quality control plan
e. Quality control during work (comply with drawings and particular specifications)
f. Safety control during work (worker safety equipment wear, and installation and control responsibility of
temporary safety structure)
g. Proper material arrangement and cleaning up after work
h. Site supervisor/site engineer
i. Responsible to follow up all construction works including the HSE and QA/QC obligations and responsible
create a safe working site conditions. Implement all site qualifications and inspection processes.
5.4 Site engineer
a. Responsible for planning, coordinating and directing the engineering and design work to meet the criteria of
anticipated job quality with economic design.
b. Supervise and coordinate the work of the various engineering disciplines.
c. Work with the lead engineers to formulate, evaluate and execute practical, economical and efficient design
concepts suitable for the specific requirements of the project.
d. Resolve the conflicts among the engineering disciplines during the engineering and design work.
e. Monitor engineering and design progress and report problems to the turbine manager for resolution.
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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
f. Be responsible for coordinating overall execution at site.
g. Review constructability throughly prior to site opening. Coordinate with the construction members to
prevent or solve possible problems.
h. Supervise and control field staffs in site organization. Delegate and assign to each group of site
organization all necessary functions to be performed during the phase of construction. Check
construction-planning documents to see whether any problem may arise in future. Plan for preventive
measure or set up a contingency plan.
i. Establish a plan of construction execution considering actual site conditions.
g. Participate in weekly schedule meeting, weekly safety meeting, and monthly progress review meeting to
assure that all activities are performed in accordance with original planning.
k. Submit monthly progress report to the turbine department and expedite the approval on it.
5.5 QC Inspector
a. Shall be responsible for inspection on site work to ensure the procedures are being followed in order to
ensure that quality standards being achieved as per Project procedures, requirements and specifications.
b. Ensure that adequate inspection personnel and test tool & equipment resources are available at all times,
including peak load periods to meet the construction schedule.
c. Raise non-conformance items, investigate their causes and make recommendations for corrective actions
to prevent recurrence.
d. Conduct the education for quality consciousness to all construction person prior to the commencement of
work.
e. Give his staffs the instruction about duties and responsibilities on site.
f. Supervise his staffs’ activities, functions and operations so that they are taken in accordance with the
specified requirements and the approved procedures.
5.6 HSE supervisor
a. Shall be responsible for the implementation of the HSE procedures before and during the execution of
fabrication and erection.
b. Shall be responsible for check for any unsafe conditions on the working areas and liaise with field
Supervisor ensuring that the work is carried out as per approved Project safety plan and procedure.
c. To ensure all lifting equipment and accessories have valid certification.
d. Conduct the education for HSE consciousness to all construction person prior to the commencement of
work
5.7 Site foreman
a. Responsible to conduct material identification and collection, preassembly, lifting, fitting, welding and
erection works according to construction plan by following HSE and QA/QC obligations and reporting to site
engineers.
b. Responsible to the provision of an efficient and effective work on site operation. Prior the commencement
of works, the supervisor-foreman must ensure that all site personnel are adequately briefing on contents of
this Method Statement and work. Also the control of the working area is under his responsibility either the
engineer is there or not.
c. All Foremen are responsible of all construction activities on site as per the MS,ITP,HSE requirements.
6. Manpower and Resource
6.1 Manpower requirement
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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

Personnel Qty.
Subcontractor construction manager 1
Site supervisor/ site engineer 1
Foreman 2
Crane operator 4
Fitter 4
Scaffolder 4
Electrician 1
Helper 5
HSE supervisor 1
QC inspector 1
Total 24
The actual quantities would be adjusted depending on the site workload.
6.2 Equipment requirement
S/N Name of tools and equipment Specification and models Qty. remark
1 Tower crane 140t 80m boom 1
2 Tower crane 80t 70m boom 1
3 Crawler crane 150t 1
4 Hydraulic crane 50t 1
5 Steel tape 0-100m 1
6 Steel tape 0-50m 1
7 Chain blocks 1 – 20t Lot
8 Lifting gear 1 – 50t Lot
9 Hand tools / Lot
Safety facilities(safety
10 harness, safety rope, safety / Lot
net, warning tape and so on)
The actual quantities and categories would be adjusted depending on the site workload.
7. Methodology
Construction process chart

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

Preparation

Inspections before erection

Unloading

Lifting and erection

Check alignment

7.1 Preparation:
a. Review the erection drawings to identify required materials, tools, equipment and sequence of assembly
and erection.
b. Inspect materials for damages or nonconformities.
c. Prepare a flat working place.
d. Ensure that the working place is strong enough to the load of ceiling girder.
e. Ensure that erection drawings are completed and in the latest revision.
7.2 Inspections before erection
a. Visit warehouse and check material availability by tag numbers and quantities.
b. Inspect materials for damages or nonconformities.
c. Check size of ceiling girder as per drawing.
d. Visually inspect for defect free welding, cleaning and welding finish, etc.
e. Raise Material Issue Request and arrange transport to deliver materials to installation site.
7.3 Erection
7.3.1 Unloading
The ceiling girder are transported by the transport vehicle to the designated location on the site. The M1,
M2, M3 girder and the M5 top beam are unloaded to the bottom of boiler, and lifted from the bottom of boiler
to the designated position. During the unloading and lifting, the 80t tower crane and the 140t tower crane
worked together and coordinated. The M4, M6 girder and the M5 bottom beam are unloaded to the H-axis
and I-axis of the air preheater steel structure, and then lifted to the designated position. During the unloading
and lifting, the 80t tower crane and the 140t tower crane worked together and coordinated.
7.4.2 Lifting scheme
a. The ceiling girders from the front to the back of the boiler is M1, M2, M3, M4, M5, and M6.
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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
b. The lifting lugs are welded of Q345B steel plates in the factory. Select a wire rope with a diameter of 65mm
and a pin with a diameter of 80mm as a lifting sling.
c. According to the tower crane positioning and working conditions, the installation sequence is M1 bottom
beam-M1 top beam-M2 bottom beam-M2 top beam-M3 bottom beam-M3 top beam-M5 top beam (pre-stored
in M4 ceiling girder position)-M5 bottom beam-M4 bottom beam-M4 top beam-M6 bottom beam- M6 top
beam.
Construction process chart

M1 bottom beam M3 bottom beam M4 bottom beam

M1 top beam M3 top beam M4 top beam

M2 bottom beam M5 top beam M6 bottom beam

M2 top beam M5 bottom beam M6 bottom beam

d. The M1, M2, M3 girder and the M5 top beam are lifted from the bottom of boiler.
e. The M4, M6 girder and the M5 bottom beam are lifted form the H-axis and I-axis of the air preheater steel
structure.
7.4.3 Lifting M1 bottom beam

M1 bottom beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
31.66m 14.75 m 35.35t+2.08t+1.5 70t 55.61%
140t tower crane
QTZ2000
26.07m 14.75m 35.35t+1.5t 77.07t 47.81%
80t tower crane

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
M1 bottom beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
23.57m 14.75 m 35.35t+2.08t+1.5t 70t 55.61%
140t tower crane
QTZ2000
26.07m 14.75m 35.35t+1.5t 77.07t 48.16%
80t tower crane

7.4.4 Lifting M1 top beam

M1 top beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
31.66m 14.75 m 40.8t+2.08t 70t 61.26%
140t tower crane
QTZ2000
26.07m 14.75m 40.8t 77.07t 52.94%
80t tower crane
M1 top beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
23.57m 14.75 m 40.8t+2.08t 70t 61.26%
140t tower crane
QTZ2000
26.32m 14.75m 40.8t 77.076.51t 53.33%
80t tower crane

7.4.5 Lifting M2 bottom beam

M2 bottom beam lifting

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
31.89m 14.25 m 39.49t+2.08t+1.5t 70t 61.53%
140t tower crane
QTZ2000
25.77m 15.25m 36.91t+1.5t 77.94t 49.28%
80t tower crane
M2 bottom beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
24.13m 14.25 m 39.49t+2.08t+1.5t 70t 61.53%
140t tower crane
QTZ2000
24.21m 15.25m 36.91t+1.5t 80t 48.01%
80t tower crane

7.4.6 Lifting M2 top beam

M2 top beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
34.11m 14.75 m 44.99t+2.08t 70t 67.24%
140t tower crane
QTZ2000
24.91m 14.75m 44.99t 80t 56.24%
80t tower crane
M2 top beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
23.63m 14.75 m 44.99t+2.08t 70t 67.24%
140t tower crane
QTZ2000
24.68m 14.75m 44.99t 80t 56.24%
80t tower crane

7.4.7 Lifting M3 bottom beam

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

M3 bottom beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
32.24m 14.75 m 34.335t+2.08t+1.5t 70t 55.59%
140t tower crane
QTZ2000
24.69m 14.75m 35.335t+1.5t 80t 44.79%
80t tower crane
M3 bottom beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
24.96m 14.75 m 34.55t+4.26t+1.5t 70t 55.59%
140t tower crane
QTZ2000
23.55m 14.75m 34.55t+1.5t 80t 46.04%
80t tower crane

7.4.8 Lifting M3 top beam

M3 top beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
32.24m 14.75 m 40.6t+2.08t 70t 60.69%
140t tower crane
QTZ2000
24.49m 14.75m 40.6t 80t 50.50%
80t tower crane
M3 top beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140 24.96m 14.75 m 40.6t+2.08t 70t 60.69%

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

140t tower crane

QTZ2000
24.54m 14.75m 40.6t 80t 50.50%
80t tower crane

7.4.9 Lifting M5 top beam

M5 top beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
26.83m 15.25 m 43.47t+2.08t 70t 65.07%
140t tower crane
QTZ2000
28.28m 14.25m 46.53t 70.43t 66.07%
80t tower crane
M5 top beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
25.75m 15.25 m 43.47t+2.08t 70t 65.07%
140t tower crane
QTZ2000
24.05m 14.25m 46.53t 80t 58.16%
80t tower crane

7.4.10 Lifting M5 bottom beam

M5 bottom beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
47.21m 14.25 m 38.77t+2.08t+1.5t 60.29t 71.59%
140t tower crane

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

QTZ2000
38.33m 15.25m 36.23t+1.5t 50.43t 76.30%
80t tower crane
M5 bottom beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
29.73m 14.25 m 38.77t+2.08t+1.5t 70.00t 61.66%
140t tower crane
QTZ2000
24.21m 15.25m 36.23t+1.5t 80.00t 48.10%
80t tower crane

7.4.11 Lifting M4 bottom beam

M4 bottom beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
46.96m 14.75 m 35.35t+2.08t+1.5t 60.63t 64.21%
140t tower crane
QTZ2000
38.63m 14.75m 35.35t+1.5t 50t 73.71%
80t tower crane
M4 bottom beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
26.20m 14.75 m 35.35t+2.08t+1.5t 70.00t 55.61%
140t tower crane
QTZ2000
23.55m 14.75m 35.35t+1.5t 80.00t 46.06%
80t tower crane

7.4.12 Lifting M4 top beam

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
M4 top beam lifting
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
49.37m 14.75 m 40.4t+2.08t 57.36t 74.06%
140t tower crane
QTZ2000
36.07m 14.75 m 40.4t 54.09t 74.69%
80t tower crane
M4 top beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
26.20m 14.75 m 40.4t+2.08t 70.00t 60.69%
140t tower crane
QTZ2000
23.55m 14.75 m 40.4t 80.00t 50.50%
80t tower crane

7.4.13 Lifting M6 bottom beam

M6 bottom beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
47.21m 14.25 m 36.65t+2.08t+1.5t 60.29t 66.73%
140t tower crane
QTZ2000
38.33m 15.25m 34.25t+1.5t 50.43t 70.89%
80t tower crane
M6 bottom beam erection
Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
32.45m 14.25 m 36.65t+2.08t+1.5t 70.00t 57.47%
140t tower crane
QTZ2000
25.87m 15.25m 34.25t+1.5t 77.68t 44.69%
80t tower crane

7.4.14 Lifting M6 top beam

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B

M6 top beam lifting

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
47.57m 13.55 m 43.3t+2.08t 59.80t 75.89%
140t tower crane
QTZ2000
38.33m 15.25m 38.48t 50.43t 76.30%
80t tower crane

M6 top beam erection

Crane model Working radius Lifting point Distribution load Rated load Load rate
FHT2800-140
32.97m 13.55 m 43.3t+2.08t 70.00t 64.83%
140t tower crane
QTZ2000
25.87m 15.25m 38.48t 77.68t 49.54%
80t tower crane

7.4.15 erection and Testing

a. Ensure the ceiling girder centerline are aligned.
b. Recheck the elevation of ceiling girder and adjust.
c. The rest of the bolts are installed and tightened after the ceiling girder is plumbed.
d. The tightening will be done in two steps (primary tightening and final tightening),
Inspect the turn-of-nut matchmarks to ensure the bolts have been tightened.
Turn-of-nut tightened testing involves several steps:
(1) The bolt is final-tightened.
(2) Mactchmarks are placed on each nut, bolt, and steel surface in a straight line.
(3) The part not turned by the wrench is prevented from turning.
(4) The percentage of testing is 10 percent of each joint but not less than 2 sets.
(5) If the nuts or bolts turned, then all the bolts of that joints will be tested.
f. Submit RFI to QC department for inspection.

8. Quality Control
The contractor will perform in accordance with the project technical standards, instructions for steel structure
erection and use of construction products and the technical regulation requirements for steelworks. The
contractor will establish and maintain quality of different items of work.
8.1 control of preparation work
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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
a. Inspection and Testing Plan (ITP) and Method Statement (MS) should be approved.
b. Inspection of material: the size and quantities should meet the requirements as per drawings.
8.2 control of fabrication and erection work
a. The diagonals must be controlled within fabrication tolerance.
b. Ensure the dimensions after assembling meet the requirements of drawings.
c. During the fabrication work, the suitable temporary brace shall be used at appropriate positions to avoid
distortion.
d. Ensure the stiffeners welded in correct positions as per drawings.
e. Cannot cancel any stiffeners without the permit.
f. All joints have to be well cleaned.
g. Take care of the assembly while transportation to avoid distortion.
h. The material or assembly cannot lay on the earth directly.
i. The temporary facilities must be removed after erection. While cutting, cannot damage the base material.
9. Safety and Environment
Subcontractor shall arrange safety engineer for the site management and supervise. The following measures
about the construction risk assessment in the attachment shall be followed by every person working in site.

Pre-Construction
Risk Assessment and Impact Evalu.docx

9.1 Lifting work

a. All the work of lifting must be following the requirement of the HSE.
b. lifting during the night shift will not be permitted unless there are enough lights for working.
c. Well experienced and professional workers shall be at working site for each activity after safety training and
pasting the examination.
d. Job shall be carried in the presence of safety supervisor.
e. Ensure the tower crane foundation is solid. All lifting will be within 80% of crane capacity.
f. Lifting in the heavy rain, frog and strong wind (force six or above) is forbidden.
g. Prior to lifting heavy objects, rigging study shall be carried out by the rigger and operator.
h. It is forbidden to cross the lifting area or stay under the lifting objects.
i. Before lifting, the load will be checked to ensure that it is secure
j. Avoid contact of slings with sharp edges.
k. SWL of lifting gears & tackles shall be ensured for the lifting by operator and riggers.
9.2 Assembly and erection work
a. Regular training should be conduct for all workmen about the safe work practice & procedures by full time
safety officers and maintain the training records.
b. All work related Personnel protective equipment’s must be worn as per work nature such as safety goggles
for eye protection, Safety helmet for head protection from the falling material hazards, Hand gloves while
handling materials, and safety shoes for foot protection, etc.
c. The safety harness or falling arrest device must be used properly when working at height.
d. All access/exit point shall be maintained free from obstacles, materials, equipment etc.
e. All scaffolding shall be inspected, approved and tagged before it uses.

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
f. While assembling the vertical panel, the temporary supports must be welded to stop the panel from falling.
g. Ensure appropriate working platform with proper access if the job is at difficult location.
h. Never required workers work at height if they are afraid to do so, if they are subject to acrophobia, or if they
are nervous or sick.
i. Be sure that all safety guards are in place in workers’ tools/Equipment. Do not remove, displace, damage, or
destroy any safety device or safeguard furnished or provided for use on the job, not interfere with the use
thereof.
j. Do not enter the area where barricaded.
k. Prior to the maintenance /Servicing of powered tools reenergize, lock out and tag out from the source of
power supply.
l. Barricade danger areas. Guard rails or perimeter cables may be required. (Barricade the endangered area
with proper barricading and caution sign board which can able to understand by the workmen.)
m. The workers must master the basic knowledge and skills of his own job. The welders，operators and
riggers must be employed with certification. All the workers must pass the security examination and training.
n. Hot work area must be equipped with the qualified firefighting equipment.
o. Only the electrician can be allowed to connect the power supply. All the panel must be installed leakage
protection and grounding device. The switch board，welding machine，diesel generator，winding engine，
working platform for welders，containers，bottom plate of tanks，crawler crane and etc. must be unloaded on
hard grounding. On the distribution box should be marked the electricians’ name and contact number as
required.
p. Reinforcement measure must be carried out while the assembly is suspended on the boiler steel structure
for temporary storage. Regular inspection is required.
9.3 Environment and housekeeping
a. The recoverable waste, such as steel waste produced during erection should be delivered to the
designated place and reclaimed for use.
b. The package of the raw material and other solid waste should be sorted deposit and disposed centrally.
c. Solid waste, such as slag, scale and electrode head produced in the welding operation should be collected
specially and disposed centrally.
d. Materials should be stored in such a manner as to prevent deterioration or instruction of foreign matter and
to ensure the prevention of their quality and fitness for work.
e. Stored materials should be protected from atmospheric effects due to rain, wind or moisture to avoid
deterioration.
f. Always store Oxygen, acetylene and other fuel gas cylinders in top-right position.
g. Sufficient free space must be provided between each section to allow easy access for firefighting.
h. Nobody are allowed smoking at site unless at the designated smoking points.
i. Sufficient and suitable fire extinguishers and fire buckets should be provided wherever necessary for fire
safety.
j. Whenever the leakage of dangerous gases is seen/felt all the persons working in that area should be
withdrawn and electricity should be cut off.
k. When stacking the cylinders vertically, it should be ensured that they are properly secured by suitable
brackets or stands so that they do not fall.

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METHOD STATEMENT FOR BOILER CEILING GIRDER ERECTION LEPCL-10-HBA-MQB-200013-G01-B
10. Attachment
Attachment is ceiling girder lifting drawing.

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