HARNESS CONNECTOR LOCATION CHART

Connector Connector
SENR6239
No. And Harness And/or Schematic No. And Harness And/or Schematic June 1994
Connectors Connectors
Machine Components Location Machine Components Location
Location Location
CONN 1 RR-105-9997 CONN 32 G-5I-8217
40 Contacts A-10 F-2
* Controller 12 Wiper Motor
4 Contacts
CONN 2 RR-105-9997 CONN 12 F-51-8216
24 Contacts B-10 E-12
* Controller 11 U-7Y-8105 1 2
CONN 9 A-106-0025 CONN 28 A-106-0025 3 4 5
D-4 F-4
1 E RR-105-9997 13 C-105-9948 1
23 15 36 13 12 32
13
38
CONN 10 A-106-0025 CONN 25 A-106-0025 29 28 44 19 C 43 14 4
D-4 E-6 34 36 47
2 E RR-105-9997 14 H-5I-8215 25 28 39
40 34 45 7
5 39 33 18
CONN 11 A-106-0025 CONN 46 RR-105-9997 40 42 6
D-4 E-14 10 11
3 E RR-105-9997 15 F 7 3 14 29
Engine Coolant Temperature Sensor
28 47 31
11 17 27 B A
CONN 8 A-106-0025 CONN 41 3 2
D-5 D-7Y-8113 D-15 35 35 37 43
4 E RR-105-9997 4
16 Engine Oil Press Switch 37
16
21 23
24 15
CONN 13 A-106-0025 CONN 21 J-7Y-3921 26 9 1
4 E-10 E-7 20 16
4 A F-5I-8216 8 B Lower Wiper Switch 21 8
3 Contacts 30
31 4 E
CONN 24 A-106-0025 CONN 69 U-7Y-8105
1 E-6 E-12 6 G 22
2 1 3 H-5I-8215 17 Converter 8 20
10 Contacts
25 12 9
CONN 18 A-106-0025 CONN 78 T-7Y-8139 22
E-9 D-11
3 3 4 1 B J-7Y-3921 38 Speaker 19 3
2
CONN 17 A-106-0025 CONN 79 SS-5I-8376 46 10
2 F-9 D-11 6
1 C L-102-7902 35 Speaker 32
33
CONN 50 RR-105-9997 CONN 25A A-106-0025 5 Area F
D-13 E-6

325 & 325L Excavators

4 C-105-9948 39 MM-5I-8374
Area A D Area E
3300158 1
CONN 6 RR-105-9997 CONN 25B H
C-3 H-5I-8215 E-6
4 D M-105-9944 9
40 MM-5I-8374 31

CONN 5
3 D
RR-105-9997
M-105-9944
C-4
CONN 29
18
A-106-0025
Aux Hydraulic Press Switch
E-2
Electrical System
CONN 4 RR-105-9997 CONN 23 A-106-0025
C-4 F-6
2 D M-105-9944 19 K-7Y-3868
325: 325L:
CONN 67 T-7Y-8139 CONN 7
9 Contacts
5 Tuner
E-11
5 E
A-106-0025
S-7Y-5508
D-5
8NL1-UP 9KLM1-UP
2
CONN 14 A-106-0025
E-10
CONN 70 A-106-0025 F-10 6RM1-UP 7LM1-UP
3 A E-111-4712 4C Seat With Seat Heater
38 32
CONN 43 RR-105-9997 CONN 59 AR-105-9997 31
7 Contacts B-15 D-12 28 7 43
6 D-7Y-8113 3 G Boom Raise Press Switch 35 5 42 7
17 1
4 9
CONN 3 RR-105-9997 CONN 56 RR-105-9997
C-5 A-12 11 27 1
1 D M-105-9944 4 H Proportional Reducing Valve
3 4
7 6 CONN 34 F-5I-8216 CONN 52 RA-105-9997 3
1 6 Contacts E-1 D-12 14
7
8 9 5 7 G-5I-8217 1 G Implement Swing Press Switch 35 44 45
40 12 1
15 1
8 5 CONN 15 A-106-0025 CONN 53 RR-105-9997 46 C
F-11 B-12 3 16 G
7 C 1H 33 19 6
9 Air Conditioner Unit Level Solenoid 16 20 2 2
3 4 2 Contacts 36 23 A
25 12 37 B
32 26
CONN 15 A-106-0025 CONN 38 AR-105-9997 21
31 21 H 15 25 30 5
F-10 D-2 23 24 29 D 8 3 3
7 C Heater Unit 20 P-7Y-3887 22
1 20 2 E 11
28 13 4 3
6 9 4 F 22 13 3 19
1 CONN 19 A-106-0025 CONN 47 RR-105-9997 39 10
5 Contacts D-9 D-14 34 14 39 33
2 B J-7Y-3921 21 Start Aid Coolant Temperature Switch 31 34 40 18 10
2 47 36 37
CONN 44 AR-105-9997 CONN 51 A-106-0025 5
A-15 F-2
9 Governor Actuator 37 Travel Press Switch 4

CONN 27 H-5I-8215 CONN 55 AR-105-9997

E-5 A-12
3 B Engine Speed Dial 3H Travel Speed Solenoid

CONN 33 A-106-0025 CONN 54 RR-105-9997 Area G

E-2 A-12
10 Lower Wiper Motor 2 H Trenching Solenoid Area H
3250507
CONN 58 RR-105-9997 CONN 63 RR-105-9997
A-10 C-6
5 D RR-105-9997 22 X-7Y-8108
Machine Harness Connector And Component Locations
4 Contacts
Area B 3250478
CONN 30 E-111-4712 CONN 71 RR-105-9997
E-2 A-15
1 A Monitor 31 Y-51-8249

CONN 12 F-5l-8216 CONN 49 C-105-9948

D-11 F-13
11 T-7Y-8139 1 F Fuel Level Sensor © 1994 Caterpillar Printed in U.S.A.
CONN 39 C-105-9948 CONN 37 S-7Y-5508
All Rights Reserved
E-15 D-5
23 Refrigerant Low Press Switch 26 Hammer Control Solenoid

CONN 48 C-105-9948 CONN 68 U-7Y-8105

F-13 E-12
2 F Start Aid Solenoid 27 Converter

CONN 45 Cc105-9948 CONN 65 W-7V-3855

E-14 F-14
3 F Travel Alarm 28 Refueling Pump

Harness And Wire Electrical Schematic Symbols

CONN 66 CONN 64
Electrical Schematic Symbols And Definitions
C-105-9948 E-14 W-7Y-3855 F-14
4 F W-7Y-3855 29 Refueling Pump Switch
3 D-7Y-8113
CONN 40 CONN 62 X-7Y-8108
Air Conditioner Compress Clutch E-15 C-6
24 Solenoid 30 Fine Swing Solenoid
A AA 1 1
CONN 42 D-7Y-8113 C-15
CONN 72 Y-5I-8249 A-15 Component Location
25 Speed Sensor 32 Creeper Speed Control Solenoid
1 2 2
Schematic Machine Schematic Machine
2 Contacts Component Component
Location Location Location Location
CONN 31 E-111-4712 E-2
CONN 73 Y-5I-8249 A-15
Typical representation of a Typical representation of a
2 A 33 Actuator- Governor B-15 1 Sensor- Speed C-15 19
Action Alarm Creeper Speed Control Solenoid Deutsch connector. The Sure-Seal connector. The
T Receptacle
CONN 36 CONN 76
Alarm - Action E-2 3A Solenoid - Air Conditioner Compress Clutch E-15 20 Plug plug contains all sockets plugand receptacle contain
F-5I-8216 LL-5I-8373
2 Contacts
31 N-7Y-8245
E-1
8 C Fine Swing Control Switch
F-7
Alarm - Travel E-14 2 Solenoid - Creeper Speed Control B14,15 46 Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
7
2
4 5 6 Alternator D-14 3 Solenoid- Engine Stop D-15 21 Symbol Symbol Symbol Symbol 2 all pins.
CONN 35 F-5l-8216 CONN 83 A-106-0025
5 3 F-1 D-3
32 N-7Y-8245 6 E RR-105-9997 Antenna E-11,12 4 Solenoid - Fine Swing C-6 22
6
8 CONN 26 CONN 80 Battery A-2 5 Solenoid - Hammer Control D-5 23
H-5I-8215 E-5 A-106-0025 F-8 Pin or Socket
4 B Start Aid Switch 9 C TT-106-0026 Block - Terminal B-4 1D Solenoid - Level B-12 1H
Number
CONN 22 J-7Y-3921 CONN 81 TT-106-0026 Breaker A-9 5D Solenoid - Start Aid F-13 25
1 E-7 F-8
1 B
7 Lower Washer Switch 10 C Radio Control Switch Controller B-10 6 Solenoid - Travel Speed A-12 3H Wire, Cable, or Harness Component
9
1
CONN 20 J-7Y-3921 CONN 82 A-106-0025 Converter E-12 7 Solenoid - Trenching A-12 2H Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification Part Number
E-7 F-2
4 9 B Hammer Control Switch 36 Travel Press Switch Single Wire
Dial - Engine Speed E-5 3B Speaker D-11 28
Connector
CONN 75 L-102-7902 CONN 61 H-5I-8215 Fuse - Block B-6, 7, 9 7D Switch - Aux Hydraulic Press E-2 29
F-7 E-5
6 C Creeper Speed Control Switch Bullet 5 B Low Idle Switch
Horn C-2, D-2 8 Switch - Boom Raise Press D-12 3G
Normally open switch that is closed due to an applied condition, and will open again with a C A A AA 9X-1123
7
CONN 74 L-102-7902
Terminal
CONN 60 K-7Y-3868 Lamp - Boom C-1,D-1 9 Switch - Creeper Speed Control F-7 6C
specific decrease in that condition. 325-PK-14 1 325-PK-14
F-7 F-5
5 C Seat Heater Switch 3 C Horn Switch
Lamp - Cab E-1, F-1 43 Switch - Disconnect A-3 6D
CONN 77 Pin Socket Wire
MM-5I-8374 F-9 Lamp - Chassis C-2 10 Switch - Engine Oil Press D-15 31 Color
34 LL-5I-8375
Area C 3250508 * = Connector is located at the component.
Lamp - Dome E-11 42 Switch - Fine Swing Control F-7 4C Normally closed switch that will open with an increase of a specific condition.
Lighter - Cigar E-3 1A Switch - Governor Backup E-9 7B
Meter - Service E-2 2A Switch - Hammer Control E-7 5B 2 200-BK-14
Monitor E-2 4A Switch - Horn F-5 3C
Normally closed switch that is open due to an applied condition, and will close again
Motor - Lower Wiper E-2 11 Switch - Implement Swing Press D-12 1G Circuit Number Wire
with a specific decrease in that condition. Identification
Motor-Starter C-14 12 Switch-Low Idle E-5 2B Gauge
Motor - Washer F-13 13 Switch - Lower Washer D-7 8B
Motor - Wiper F-2 14 Switch - Lower Wiper E-7 9B
The circle indicates that the component has screw terminals and a wire can be disconnected Electrical Schematic Symbols And Definitions
Pump - Refueling F-14 15 Switch - Neutral Start F-3 33
from it.
Relay - Boom Lamp A-7 8D Switch - Pump Backup F-8 2C
Relay - Chassis/Cab Lamp A-9 8D Switch - Radio Control F-7 7C FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Relay - Fine Swing A-9 8D Switch - Refrigerant Low Press E-15 34
Relay - Horn B-6 8D Switch - Refueling E-13 35 No circle indicates that the wire cannot be disconnected from the component. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
Relay - Main B-9 4D Switch - Refueling Pump F-14 36 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Relay - Refueling Pump A-6 8D Switch - Seat Heater F-7 5C
Relay - Starter B-7 3D Switch - Speed Change E-8 6B
4 Relay - Washer B-7 8D Switch - Starter E-6 1B SENDER - A component that is used with a temperature or pressure gauge. The sender
2
7 This indicates that the component has a wire connected to it that is connected to ground. measures the temperature or pressure. Its resistance changes to give an indication to the
Relay - Wiper B-9 8D Switch - Start Aid E-5 4B
3 1 T gauge of the temperature or pressure.
Resistor C-6 2D Switch - Start Aid Coolant Temperature D-14 37
8 Resistor - Backup F-9 1C Switch - Travel Press F-2 47
Seat With Seat Heater F-10 45 Tuner E-11 39 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
5 1 2 5
Sensor - Engine Coolant Temperature E-14 16 Unit - Air Conditioner F-11 40 This indicates that the component does not have a wire connected to ground. It is grounded It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
3 4 Sensor - Fuel Level F-13 1F Unit - Heater F-10 44 by being fastened to the machine.
Sensor - Hydraulic Oil Temperature A-11 5H Valve - Proportional Reducing A-12 4H
6 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Area D 3250511
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

OPERATOR STATION OPERATOR STATION OPERATOR STATION OPERATOR STATION

519-PK 519-PK 2
L4 L4 L4 L4 L4
578-BU 578-BU 3
310-PU 310-PU 1
A L BACKUP RADIO FOR JAPAN C A NEUTRAL START
A A A A 200-BK RESISTOR PUMP 185-YL UU AID SWITCH WIPER MOTOR
BACKUP SW 2 3 HORN SW 9W-2150 4I-6838 G
1 1 1 1 124-GN-14 102-8015 A768-BU 120-YL 2 120-YL 1 CONN 28
ATCH HEATER ATCH HEATER L5 A770-PK 3T-4405 1 6I-5088 F N N
4 4 4 4 519-PK B731-WH 122-BU 1 122-BU 2 501-GN
C C A/C UNIT 3 UNIT NOTE K 3 A/C UNIT 3 UNIT NOTE J 3 615-YL 6 A770-PK A A 118-GY 615-YL 1 615-YL ATCH
W NOTE K NOTE J A L A TT TT
2 325-PK MOTOR 578-BU 310-PU 1 107-1994 5 107-1995 5 4I-0470 5 4I-1275 5 103-YL 5 A769-GY 5 A K 307-OR 306-GN 500-BR 200-BK 2 200-BK CAB LAMP
4 ATCH RADIO + 5I-8250
1 365-YL 311-WH 2 2 2 2 2 200-BK-14 124-GN 8 A768-BU B730-OR CONN 80 CONN 81 CONT SW L 200-BK 2 200-BK 200-BK
ATCH S +1 CONN 35
CONN 64 CONN 48 CONN 15 CONN 15 CONN 15 A537-PK 6 A769-GY 7X-6386 124-GN 1 320-OR 1 320-OR MOTOR
CONN 15 SEAT HEATER SW CONN 32
200-BK 147-PU 9 B730-OR A537-PK 2 CONN 23 -
ATCH B747-PU 10 A770-PK 7X-6386 CONN 60
ATCH ATCH 120-YL 2 122-BU
F START AID SOL 185-YL 1 B731-WH 122-BU 1 CONN 74 F
REFUELING WASHER
9G-4365 A768-BU 3 185-YL A
PUMP SW MOTOR L7 A PP
CONN 70 A769-GY 4 124-GN ATCH 828-WH 1 TRAVEL
7Y-8263 7T-8890 ATCH CONN 80 L
A B730-OR 2 A537-PK 147-PU 1 CREEPER SPEED 200-BK 2 PRESS SW
SEAT WITH
ATCH 1 A537-PK B731-WH 7 147-PU B747-PU 2 CONT SW 519-PK (LEFT)
SEAT HEATER L5 L5 CONN 82
GROUND STRAP GROUND STRAP 2 200-BK B747-PU 7X-6386 124-GN-14 4I-5387
100-7729 CONN 17 CONN 75 L7 L7
7G-1060(NOTE C) 7G-1060 120-YL 615-YL
100-7678 (NOTE G)
C C 122-BU 103-YL A
W
MOTOR 2 200-BK MOTOR 506-PU 495-GN 1 ATCH 830-OR 1 TRAVEL
MM LL LL PRESS SW
1 323-WH 235-BK 2 D760-YL 1 D760-YL 1 FINE SWING 200-BK 2
200-BK 2 200-BK 2 CONT SW 200-BK (RIGHT)
CONN 65 CONN 49 CONN 51
YY 200-BK 7X-6386 (NOTE E) 4I-5387
519-PK 2 CONN 77 CONN 76 L6 L6 A
ATCH WASHER 578-BU
513-OR 1 CHASSIS CHASSIS PLATFORM L5 L5 L3 L3 L3
REFUELING MOTOR 152-BU 576-PK 3 ATCH LOWER
FUEL L7 L7 L8 L8
PUMP 7T-8890 575-YL 152-BU 1 WIPER MOTOR
LEVEL L9 L9
6C-5572 200-BK 576-PK 575-YL 4 4I-5019
CHASSIS +

200-BK
ATCH REFRIGERANT SW SENSOR ATCH RADIO FOR OUTSIDE JAPAN CAB RIZER 200-BK-14 200-BK 200-BK 2
C 7Y-3848 NOTE J FRAME CONN 24 S +1
114-5334 200-BK MOTOR
1 105-9993 NOTE K ANTENNA (NOTE C) DOME LAMP CONN 33
A H
2 NOTE K 106-0036 096-0721 PLATFORM -
307-OR 4
F L6 L6 L6
YY CONN 39 310-PU 6
L3 L3

L9

L8

L7

L6
W 103-YL 200-BK 3
L8 L8 A
325-PK 200-BK A755-PK 2
C 200-BK A756-BU 7 B734-GY 1 ATCH
513-OR 1 ATCH 200-BK A757-GY 8 A 200-BK 200-BK 2 AUX HYD

501-GN
118-GY

500-BR
200-BK
W C A
519-PK 2 REFRIGERANT 2 365-YL 200-BK A758-BR 9 200-BK PRESS SW
ONE TOUCH

L9
CONN 29

L6
LOW PRESS. SW A A 4I-5387

105-BR
308-YL
326-PU

147-PU

615-YL

124-GN-14
185-YL

120-YL

103-YL
113-OR
118-GY
129-BU
403-GN
410-WH
500-BR
501-GN

306-GN

200-BK
D760-YL

A755-PK
A756-BU
A757-GY
A758-BR
B786-BU

B790-OR

A763-GY
B739-WH
B740-OR
B751-YL
B789-BR

A768-BU
A769-GY
B730-OR
B731-WH
B747-PU

B955-YL
B956-PK

B734-GY
320-OR
152-BU

586-BR
CONN 39 1 323-WH ATCH 200-BK 105-BR 1 LOW IDLE SW 200-BK
5I-3959 U 200-BK 200-BK 326-PU 10
CONN 66 REFUELING SW TO RADIO 6I-5088
NOTE J 135-BU D760-YL 308-YL 5 CONN 61
5C-6108
210-BK PLATFORM
GOV SPEED B786-BU 1 B786-BU

B956-PK
U CONN 12

B955-YL
410-WH
CONN 30

501-GN

113-OR

403-GN
118-GY
500-BR
122-BU

129-BU
200-BK

200-BK
BACKUP SW CHANGE SW

103-YL
615-YL
J J PLATFORM D760-YL 3 D760-YL G
4 3T-4405 7N-8008 E
C B740-OR B790-OR 200-BK 2 200-BK
3 RADIO FOR JAPAN 2 3 2 3 B955-YL 3
ATCH 1 121-YL 200-BK 2 A763-GY B790-OR 185-YL B789-BR CONN 25A A H B956-PK 4 INSTRUMENT CONN 34
T CONN 67 1 1 CONN 25
TRAVEL ALARM B790-OR B789-BR PANEL
E 3T-1444
2 321-BR 122-BU 1
SPEAKER (-)
6
B739-WH 6 B789-BR
1 B786-BU 1
ATCH START
113-OR 1 +BATTERY
7Y-5500 F E
CONN 45 5 5 3 D760-YL 3 H 201-BK 2 GND
SPEAKER (+) A A B751-YL 200-BK 2 200-BK 2 310-PU 2 AID SW CIGAR F N N
4 B789-BR 4 B790-OR J 7X-6387 LIGHTER E ATCH
CONN 14 CONN 18 A MM MM H 308-YL 1 615-YL 1 615-YL
CONN 13 ATCH HAMMER

10
9

3
7
1
8
4
5
2
6

1
5
6
7
3
4
2
CONVERTER ATCH SPEAKER (-) J B789-BR J B790-OR 147-PU 1 9W-0335 403-GN + 200-BK 2 200-BK CAB LAMP
A J CONT SW CONN 26 - SERVICE
U CONN 68 7T-8000 ANTENNA SPEAKER (+) E 586-BR 2 200-BK 5I-8250
7X-6386 METER CONN 36
1 RD-18 + BATTERY 106-0036 GND F 200-BK 3 129-BU
CONN 20 6T-7337
RR 2 BK-18 GROUND BUCK UP A763-GY 7 308-YL H E 200-BK
D ATCH COOLANT TEMP ACC (+) B751-YL 6 STARTER KEY R

323-WH

311-WH
+B A 113-OR 308-YL 200-BK 1 COM

513-OR

495-GN

501-GN
118-GY
321-BR

506-PU

500-BR
200-BK

200-BK
121-YL

365-YL

615-YL
513-OR 1 A/C COMPR SENSOR SIGNAL C 492-GY 2 WH/BK-18 GROUND ILLUMI (+) B789-BR 9 SWITCH A755-PK 2 SIG 1 ENGINE 129-BU
CLUTCH SOL 3E-5370 B739-WH 8 J 9G-7641 OFF C SPEED DIAL CAB
200-BK 2 GROUND B 200-BK 1 WH/RD-18 +12 VOLT L8 326-PU A756-BU 3 SIG 2 B955-YL
ON S

L2
7T-8600 NOTE J 3 SS B790-OR 10 576-PK 1 307-OR A757-GY 4 SIG 3 7Y-5465 B956-PK E
CONN 40 102-0347 NOTE K CONN 46 B740-OR 5 152-BU 2 ATCH LOWER ST B L2 ACTION ALARM
U CONN 69 105-BR A758-BR 5 SIG 4 113-OR 113-OR 1 RD
AM RADIO AM/FM RADIO 185-YL 2 575-YL 3 WIPER SW 3E-6328
H 403-GN 410-WH 2 BK
7Y-5433 7Y-5437 147-PU 1 7X-6388 CONN 27
CONN 21 200-BK
L2

L1
109-OR-6 586-BR 4 410-WH CONN 31
RR A J L1
SS T F
ALTERNATOR B+ 615-YL 3 152-BU 1 J
RR RR ATCH LOWER
9W-3043 D ALT W 403-GN 122-BU 1 152-BU 5 152-BU 1 CONN 7 CONN 8
L3 WASHER SW CONN 9 CONN 10 CONN 11
103-YL 4 578-BU 4 578-BU 2
E 576-PK 3 7X-6387
200-BK 2 CONN 22
326-PU 575-YL 2
T SS CONN 12

A763-GY
A768-BU
A769-GY
B751-YL
B747-PU
403-GN

124-GN-14
326-PU

103-YL
105-BR

129-BU
147-PU
185-YL
306-GN
308-YL
320-OR
152-BU

113-OR
118-GY
120-YL
410-WH
500-BR
501-GN
615-YL
B789-BR
B790-OR

A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU

B955-YL
B956-PK
D760-YL
586-BR
200-BK
ENGINE

828-WH
309-GY CONN 19

830-OR
L2 L2
SHUTDOWN SOL 200-BK-6 511-BR L1 L1
D 8C-3663 512-GN
200-BK-10
301-BU-10 RR SPEAKER 7Y-5505 Z A A A A A

L1
501-GN
118-GY
500-BR
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
A

615-YL
A771-PU 1 IMPLEMENT CONN 78 OPERATOR STATION OPERATOR STATION OPERATOR STATION

3
4
5
6
1
2

8
9
7
10
3
2
4
7
6
5
1
8
9

3
4
5
6
1
2
7
8
9
10

10

10
PRESS SW

1
2

1
2
7
8
9
3
4
5
6

2
1
200-BK 2 RR
102-8041 CONN 79 ATCH HAMMER S S RR P 616-BU
RR CONN 52 SS CONT SOL RR RR RR BOOM LAMP
1 586-BR RR CONN 83 616-BU 1 616-BU
ATCH 1 311-WH 508-PU 7Y-5005 2 200-BK 200-BK 2 200-BK 5I-8250
START AID 2 200-BK RR 509-WH 200-BK
T CONN 37 CONN 38

L1
COOLANT TEMP SW D764-GN 1 BOOM RAISE A768-BU P
D 8C-3569 CONN 47
200-BK 2 PRESS SW SPEAKER 7Y-5505(NOTE H) CAB B747-PU R D
102-8042 NOTE J WIRES THAT HAVE BATTERY VOLTAGE WIPER/WASHER CIRCUIT. 326-PU V
CONN 59
WHEN THE KEY SWITCH IS OFF.

828-WH
830-OR
410-WH
A768-BU

A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU
B789-BR
B790-OR
B955-YL
B956-PK

124-GN-14
308-YL
306-GN
105-BR

129-BU
147-PU
185-YL
320-OR
103-YL
152-BU
118-GY
120-YL
500-BR
501-GN

615-YL
113-OR
D C

D760-YL
106-0096 NOTE K OPERATOR STATION B751-YL ABBREV COLOR
405-GY 1 ENG OIL HEATER AND AIR CONDITIONER CIRCUIT. A763-GY
CONN 50

10
PRESS SW

4
6
5
1
9
8
3
2
7
3 D764-GN WIRES THAT HAVE BATTERY VOLTAGE A769-GY RD RED
6T-1546 RR
200-BK 2 A771-PU WHEN THE KEY SWITCH IS ON. GROUND CIRCUIT. 323-WH WH WHITE
CONN 41 365-YL OR ORANGE
109-OR-6
200-BK-6

311-WH

121-YL 121-YL

311-WH
513-OR
321-BR
121-YL
506-PU
495-GN

323-WH
365-YL
403-GN

113-OR
309-GY

492-GY

STARTING CIRCUIT. ENGINE SHUTDOWN CIRCUIT.

200-BK

200-BK

YL YELLOW

L11
L12
142-BU-14 PK PINK
321-BR BK BLACK
L18
495-GN GAUGE CIRCUIT. START AID CIRCUIT. 309-GY
L13
GY GRAY
506-PU 506-PU PU PURPLE
323-WH ENGINE/PUMP CONTROLLER CIRCUIT. 113-OR RR
BR BROWN
365-YL 322-GY HORN
L17 L17 GN GREEN
101-RD-6 109-OR-6 200-BK 7T-0970

L18
L19 BU BLUE
L24

L23

109-OR-6 ALL DASHED LINES ARE ATTACHMENTS. 101-RD-6

304-WH-8 304-WH-8

L11
309-GY 403-GN

L12

L13
L23 L23 L23 RR SYMBOL DESCRIPTION
492-GY 321-BR
403-GN 405-GY 616-BU 322-GY BLADE, SPADE, RING,
L10 HORN
405-GY 491-PK 322-GY 322-GY

L18
L20 ATCH FINE OR SCREW TERMINAL
326-PU 492-GY 200-BK 200-BK 7T-0969

L19
SWING SOL
L24

788-YL 495-GN 200-BK 200-BK 200-BK CIRCUIT CONNECTED

L20
7I-0124 L14
A762-PU (NOTE E) 763-BU
L17
113-OR 113-OR 113-OR 788-YL CIRCUIT NOT CONNECTED
X X RR
113-OR 1 D761-GN 1 D761-GN A761-PU RR
ELECTRICAL CONNECTION
311-WH 763-BU 2 200-BK 2 200-BK A762-PU 200-BK CHASSIS
TO VEHICLE STRUCTURE
A761-PU A771-PU 607-PK LAMP
D L21 CONN 62 CONN 63 5I-8251 INTERNAL ELECTRICAL
A763-GY B965-GY
788-YL 1 ENGINE SPEED A768-BU B964-YL CONNECTION TO SURFACE
513-OR

A762-PU 2 SENSOR A769-GY D764-GN OF COMPONENT

STARTER
C CONN 42
3E-7886
MOTOR B751-YL CONNECTOR C
B965-GY V
8C-4774
B964-YL R ATCH WIRE, CABLE,
9X-4507(NOTE B) L18
B747-PU 616-BU ATCH COMPONENT
L14 L14 L14 BOOM LAMP
RR 109-OR-6 142-BU-14 200-BK L# CIRCUIT GROUPING
L19 L12 L12 L12 5I-8250
304-WH-8 304-WH-8 491-PK DESIGNATION
L15 L15 L15
RR L16 L16 L16

L15
101-RD-6 101-RD-6 IDENT PART NO. LOC NOTE
D AA

L11
301-BU-10 RD-00 RD-00

L16

L10
L13
RD-00 RD-00 RELAY PANEL RELAY PANEL HARNESS AS.

304-WH-8

109-OR-6
101-RD-6
GG CONN 2 RR CONN 5

235-BK
266-BK

264-BK
MOTOR MAIN RELAY
A 114-5518 D-4 (NOTE K)
TRAVEL ALARM 14 321-BR 3T-0376

607-PK
CONN CONN 4 A 106-0025 D-4 (NOTE J)
ALTERNATOR (R TERM) 3 403-GN RESISTOR 3
D L24 C 105-9948 D-13
200-BK-10 ENGIN OIL SW 18 405-GY 7Y-8242
RR CONN 6 D 7Y-8113 C-15
HYD OIL TEMP SENSOR 10 491-PK 308-YL 200-BK RR RR RR RR RR RR
RR E 111-4712 E-10
COOLANT SENSOR 23 492-GY 308-YL 200-BK 200-BK 308-YL 309-GY F 5I-8216 E-10

10
3
4
7
8
9
6
1
2

5
10
2
1
5
6
7
4
3

1
3
4
5
7
6
2

8
9
START RELAY

4
5
2
7
8
9
3
6
1
10
FUEL LEVEL SENSOR 22 495-GN 306-GN G 5I-8217 E-1
L14 9X-8124 M
TRAVEL SOLENOID 1 763-BU 109-OR-6 112-PU-6 H 5I-8215 E-6
ENG SPEED SENSOR + 6 788-YL 109-OR-8 WW M XX M M M M M
J 7Y-3921 E-9
200-BK-6

VV VV XX
19 109-OR-8 304-WH-8
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK

BLOCK AS. K 7Y-3868 F-6

BK-00

304-WH-8

109-OR-6
109-OR-6
101-RD-6

124-GN-14
306-GN
308-YL
105-BR

129-BU
147-PU
185-YL
320-OR
103-YL
152-BU
D761-GN

D760-YL
113-OR
121-YL

506-PU
309-GY
365-YL
323-WH
200-BK
G/A SENSOR 21 A761-PU

142-BU-14

118-GY
120-YL
500-BR
501-GN

615-YL
200-BK
322-GY
616-BU
607-PK
A983-BU
184-BU
786-GN
791-PK
792-OR

235-BK
235-BK
7Y-5499 L 102-7902 F-9
A762-PU

ENG SPEED SENSOR - 12 A762-PU

513-OR

200-BK-6
235-BK
235-BK
200-BK

200-BK
200-BK
405-GY
326-PU

200-BK
200-BK

M 105-9944 B-4
788-YL

SWING BRAKE SW 17 A771-PU N 7Y-8245 E-1

TRENCHING SOL. 8 B965-GY P 7Y-3887 D-2
KK
EE

LEVEL FINISH SOL. 7 B964-YL R 7Y-8216 C-2

BOOM RAISE PRESS SW 15 D764-GN S 7Y-5508 D-5
OPTION SW 1 9

L29
T 7Y-8139 E-11
D CHASSIS CHASSIS OPTION SENSOR 16

L30

L28

L27

L26
KEY SWITCH U 7Y-8105 E-12
ENGINE OIL LEVEL SW 4 101-RD-14 10A 105-BR V 7Y-8143 C-2 (NOTE A)
CONN 43 CHASSIS/CAB LAMP HORN REFUELING PUMP
5
1
4
6
7
3
2

RR 513-OR COOLANT LEVEL SW 5 112-PU-14 10A 115-PK 101-RD-14 10A 114-GN 10A 168-GN W 7Y-3855 E-14
BOOM LAMP DOME LAMP BACK UP
200-BK SWING POWER CHANGE SOLENOID 13 10A 149-PU 10A 103-YL 112-PU-14 15A 185-YL X 7Y-8108 C-6 (NOTE E)
RADIO E/P CONT CIGAR LIGHTER L28
142-BU-14
200-BK OPTION SOLENOID 2 10A 120-YL 15A 184-BU 10A 129-BU Y 5I-8249 A-15
MONITOR TRAVEL ALARM A/C /HEATER
788-YL OPTION SW 2 24 112-PU-14 10A 113-OR 112-PU-14 10A 121-YL 112-PU-14 20A 124-GN-14 Z 111-4724 D-5 (NOTE C)
L25 L25 SOLENOID WIPER/WASHER HAMMER
B 405-GY
L20 L20 L20
HYD OIL LEVEL SW 11 10A 142-BU-14 10A 118-GY
WIPER/WASHER
10A 147-PU
FINE SWING UU 7Y-8123 F-4 (NOTE C) B
326-PU TRAVEL SW (RIGHT) 19 830-OR 10A 10A 152-BU 20A 147-PU LL 5I-8375 F-7 (NOTE E)
A762-PU ATTACHMENT 20 B734-GY 10A 15A MM 5I-8374 F-9 (NOTE E)
121-YL RR 105-9997 D-3
L28 L28
113-OR SS 5I-8376 D-11 (NOTE H)
L29 L29 L29
KEY SW 13 308-YL 142-BU-14
L21
PP 106-0027 F-8
MONITOR ALARM 27 410-WH 792-OR 506-PU TT 106-0026 F-8

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
ACCELERATOR 2 37 A755-PK 118-GY 118-GY 501-GN A983-BU 114-GN 320-OR

112-PU-6
ATCH ATCH YY 116-8178 E-15 (NOTE K)
ACCELERATOR 3 38 A756-BU
GOV ACTUATOR CREEPER SPEED CREEPER SPEED ACCELERATOR 4 39 A757-GY 118-GY 118-GY WIRE AS.
7Y-5461 NOTE J CONT SOL CONT SOL ENG/PUMP
B965-GY

A769-GY

A763-GY
B747-PU

A761-PU
A768-BU

ACCELERATOR 5 29 A758-BR 500-BR 118-GY 118-GY 506-PU 114-GN 322-GY

B964-YL

B751-YL
142-BU
142-BU
142-BU

200-BK
113-OR
763-BU

106-0100 NOTE K 7I-8190 7I-8190 CONTROLLER EPR SOLENOID - 9 B730-OR 501-GN

L12 VV 111-4711 B-7
102-8010 NOTE J EPR SOLENOID + 8 B731-WH 501-GN
WW WW 111-4709 B-8
106-0134 NOTE K G/A + 6 B740-OR XX 111-4710 B-4
LEVEL FINISH RR G/A - 7 B739-WH WIPER RELAY WASHER RELAY HORN RELAY
SOL 1 142-BU LOW IDOL SW 36 B786-BU 7Y-5490 7Y-5490 7Y-5490
CABLE AS.
7I-1246 2 B964-YL TRAVEL SW (LEFT) 34 828-WH
CONN 53 BACKUP SW3 28 A768-BU AA 111-4725 A-2
BACKUP SW2 20 B789-BR 115-PK 791-PK 149-PU 786-GN 168-GN 365-YL
L22

BB 7Y-3946 A-2
HYD OIL TEMP BACKUP SW1 19 B790-OR
GND

CC 105-9940 A-3
5V+

CONN 72 CONN 73
SIG

SENSOR CONN 58
2
1

2
1

M RS485 + 30 B955-YL 607-PK DD 105-9947 A-3

TRENCHING RR 4I-5394 RS485 - 40 B956-PK RR RR 115-PK 615-YL 149-PU 616-BU 168-GN 323-WH EE 7Y-3883 B-13
Y Y SOL 1 142-BU HARNESS CODE 1 12 264-BK 1 GG 111-4737 A-2 (NOTE B)
7I-1247 2 B965-GY 491-PK BOOM LIGHT RELAY
JJ HH HH 7Y-3946 A-2 (NOTE B)

RD-00
HARNESS CODE 2 22 2 7Y-5490 BK-00 BK-OO
CONN 54 RR T RR CHASSIS/CAB LIGHT JJ 7Y-5507 A-3 (NOTE B)
24V+
GND

ATCH REFUELING
B747-PU

B747-PU
SIG

RELAY KK 7Y-8298 B-14 (NOTE B)

200-BK

L15
200-BK

200-BK HARNESS CODE 3 32 266-BK 3 PUMP RELAY

7Y-5490
7Y-5490
GG THIS SCHEMATIC IS FOR THE 325 EXCAVATOR
HARNESS CODE 4 33 4 147-PU 147-PU ATCH
147-PU D760-YL D761-GN D761-GN NEG POS BATTERY NEG POS COMPONENT ARE SHOWN INSTALLED ON A FULLY
GND 2 235-BK 184-BU 3T-5760 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
+B (24V) 1 184-BU 792-OR (NOTE B)

RD-00
L30 L30
GND 5 235-BK 147-PU D761-GN A983-BU UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
TRAVEL SPEED RR L16
BOOM LAMP RELAY 24 786-GN 786-GN
SOL NOTE A: USE WITH SHORT BOOM
A 1 142-BU CHASISS LAMP RELAY 14 791-PK 791-PK A

BK-00
CONN 44 7I-1245
1
2
3
4
5

2 763-BU WIPER MOTOR RELAY 35 792-OR

ATCH FINE CC CC BB AA NOTE B: USE WITH COLD WEATHER
CONN 55 WASHER RELAY 25 A983-BU 118-GY BK-00 BK-00
RR Y PWM OUT + 17 SWING RELAY 501-GN
7Y-5490 L27 L27 L27 JJ NOTE C: USE WITH CAB RISER
PWM OUT - 18 615-YL
CONN 71 (NOTE E)
2
1

RS232C TxD 21 D760-YL 322-GY

PROPORTIONAL L26 L26 DISCONNECT
A763-GY

RR
A761-PU

RS232C RxD 31 500-BR 616-BU NOTE E: USE WITH MODEL X224,X225

B751-YL
200-BK
113-0R

RR REDUCING VALVE 1 A768-BU GLOW 23 120-YL 607-PK SWITCH NEG POS BATTERY NEG POS
5I-8368 7N-0718 3T-5760 NOTE G: USE WITH WIDE WIDTH CAB
B747-PU

2 A769-GY OPTION RELAY 1 15 101-RD-14

200-BK

L31 L31 7N-0719(NOTE B)

CONN 56 OPTION RELAY 2 16 101-RD-14 DD
OPTION RELAY 3 26 101-RD-6 NOTE H: USE WITH AM/FM RADIO

BK-00
3 101-RD-6 NOTE J: USE WITH SERIAL NUMBERS 8NL1-UP AND 9KL1-UP
L31
4 101-RD-14 109-OR-6
11 101-RD-14
L22

M NOTE K: USE WITH SERIAL NUMBERS 6RM 1-UP AND 7LM1-UP

10 200-BK-6
L22 L22 ALT BREAKER RELAY PANEL
RR CONN 1 9S-0174
CHASSIS

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1