Documente Academic
Documente Profesional
Documente Cultură
Page 1 of 16
Previous Screen
Welcome: p230jclg
Product: EXCAVATOR
Model: 330C L EXCAVATOR KDD01680
Configuration: 330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine
i01957718
This test measures individual pump flow at the pump. Each pump is tested individually for output flow at
specified pressures. The pump that is not being tested is not under load and the pump remains at low
pressure standby.
Illustration 1 g00817116
The electronic control module is located in the compartment behind the cab.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 2 of 16
Illustration 2 g00671482
(3) Monitor
Note: Before starting main pump flow tests, check message display (4) on monitor (3) and alarm lamp (1) on
electronic control module (2) for normal operation. Lamp (1) should be green. If no faults are present,
perform the operational checks. Refer to Testing and Adjusting, "Operational Checks".
Note: If the operational checks indicate that slow speed of an implement is common to the circuits of one
pump, the problem is most likely in the hydraulic system. Then perform the pump flow tests. Refer to
Testing and Adjusting, "Main Pump (Flow) - Test".
Note: If the operational checks indicate that slow speed of an implement is common to both pump circuits,
the problem may be in the engine, the fuel, or the working altitude.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 3 of 16
Illustration 3 g00843350
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 4 of 16
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 5 of 16
Illustration 4 g00671499
Circuit diagram
(2) Connector
(3) Tee
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 6 of 16
(21) Engine
(22) Multitach
(40) Elbow
Drive Pump
NOTICE
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 7 of 16
Illustration 5 g00843698
Pump compartment
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System
Pressure - Release".
4. Install the following tools in accordance with the flow meter tool layout and the circuit diagram. Refer
to Illustration 3 and Illustration 4.
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line (12) by
using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly (36) on
drive pump (23) by using half flanges (48), bolts (46) and washers (47) .
Illustration 6 g00669270
(2) Connector
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 8 of 16
(3) Tee
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to connector (2) at
swing motor (1) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36) at drive
pump (23) and coupling (37) at the swing motor.
h. Connect 4900 kPa (700 psi) pressure gauge (20) to tap (50) for power shift pressure. Connect
49000 kPa (7100 psi) pressure gauge (9) to pressure tap (16) for drive pump delivery pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
j. Disconnect negative flow control line (6) from drive pump (23). Install seal (25) and plug (7) to
the end of negative flow control line (6) .
Idler Pump
NOTICE
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine(S... Page 9 of 16
Illustration 7 g00843712
Pump compartment
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System
Pressure - Release".
4. Install the following tools in accordance with the flow meter tool layout and the circuit diagram. Refer
to Illustration 3 and Illustration 4.
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line (11) by
using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly (36) on
idler pump (24) by using half flanges (48), bolts (46) and washers (47) .
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine... Page 10 of 16
Illustration 8 g00669270
(2) Connector
(3) Tee
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to connector (2) at
swing motor (1) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36) at idler
pump (24) and coupling (37) at the swing motor.
h. Connect 4900 kPa (700 psi) pressure gauge (20) to pressure tap (50) for power shift pressure.
Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (8) for idler pump delivery
pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
j. Disconnect negative flow control line (13) from idler pump (24). Install seal (25) and plug (7) to
the end of negative flow control line (13) .
Test
Note: Perform the test for the drive pump and the test for the idler pump one at a time.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine... Page 11 of 16
If pump flow does not increase as the valve is opened, shut the engine
off and determine what is preventing the pump from upstroking.
2. Place the machine controls at the following settings: engine speed dial "10" and AEC switch OFF.
Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm settings.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine... Page 12 of 16
Illustration 9 g00672009
Monitor
(B) Keypad
(C) Up key
(I) OK key
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine... Page 13 of 16
4. Start Service Mode and input a fixed power shift pressure of 2550 ± 50 kPa (370 ± 10 psi).
Note: If more than thirty seconds pass between pushing the keys on the keypad, the menu mode
will be cancelled and the previous display will be restored to message display (A) .
b. Press down key (E) in order to highlight the menu item "SERVICE OPTIONS" on the message
display. Press OK key (I) .
c. Input the password "FFF2". Press left key (D) or right key (F) in order to change the position of
the flashing character. Press up key (C) or press down key (E) in order to change the value of
the flashing character. Press OK key (I) after the correct password is displayed.
d. Press down key (E) once in order to highlight the second line on the message display.
e. Press right key (F) repeatedly until "DEVICE TEST" appears on the message display.
f. Press down key (E) in order to move down one line on the message display.
g. Press right key (F) until the "PS PRV - FIXED" appears on the message display.
i. Press OK key (I). The display on line 4 of the message display will now change to a numeric
value. These characters represent the power shift pressure (kPa).
j. Press left key (D) or right key (F) in order to increase or decrease the numeric value that is
displayed on line 4 of the message display. Pressing left key (D) one time decreases the power
shift pressure 10 kPa (1.5 psi). Pressing right key (F) one time increases the power shift pressure
10 kPa (1.5 psi).
Note: The value for power shift pressure on the monitor may not always match the pressure
reading on the pressure gauge. Adjust the value on the monitor until the desired power shift
pressure is attained on the pressure gauge that is connected to the pressure tap for power shift
pressure. The actual power shift pressure must be 2550 ± 50 kPa (370 ± 10 psi) on the pressure
gauge.
Note: To prevent a change in power shift pressure during the pump flow test, do not turn the
engine start switch to the OFF position.
Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for additional
information on Service Mode.
5. In order to perform flow measurements for either one of the pumps, the other pump must not be under
load.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine... Page 14 of 16
Illustration 10 g00670500
(22) Multitach
(26) Valve
6. Turn valve (26) on portable hydraulic tester (10) clockwise. Record pump flow at each of the
following pressures in Table 1. Use pressure gauge (9) at pressure tap (16) to monitor drive pump
delivery pressure or use pressure tap (8) to monitor idler pump delivery pressure.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine... Page 15 of 16
Illustration 11 g00844033
Table 1
Pump Flow Test
Measuring Points
Drive
Flow measured Pump
liter/min (US gpm) Idler
Pump
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018
330C & 330C L Excavators KDD00001-UP (MACHINE) POWERED BY C-9 Engine... Page 16 of 16
Drive
Flow corrected liter/min Pump
(US gpm) Idler
Pump
Service
189 (49.9) 164 (43.3) 150 (39.6) 119 (31.4) 106 (28.0)
limit
Note: Specifications for output flow rates are based on an engine speed of 1800 rpm. To attain more
accurate test results, measured flow should be corrected with the following calculation.
Table 2
Measured flow x 1800 rpm
Corrected flow =
measured rpm
Note: Specifications for output flow rates are based on a power shift pressure at the pump of 2550 ± 50 kPa
(370 ± 10 psi). The output flow rate changes approximately 10 L/min (2.6 US gpm) for each 100 kPa (14
psi) of power shift pressure in the upper range of the constant horsepower control. The output flow rate
changes approximately 6 L/min (1.6 US gpm) for each 100 kPa (14 psi) of power shift pressure in the higher
range of the constant horsepower control.
Copyright 1993 - 2018 Caterpillar Inc. Mon Jan 22 10:43:07 CST 2018
All Rights Reserved. p230jclg
Private Network For SIS Licensees.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 01/22/2018