Documente Academic
Documente Profesional
Documente Cultură
MAINTENANCE MANUAL
ENGLISH
DIECI S.r.l. Via E. Majorana, 2-4 ATTENTION:
42027 Montecchio Emilia (RE) ITALY Always keep a copy of this manual on the
Tel. +39 0522 869611 Fax +39 0522 869791 machine at the operator’s disposal
www.dieci.com - e-mail: info@dieci.com
Every vehicle comes with:
• A copy of this manual,
• A copy of the use and maintenance manual of the engine drafted by the manufacturer
• A copy of the use and maintenance manual for every device or equipment that this vehicle should be supplied with.
These manuals are drafted by the respective suppliers, i.e. reproduced accurately and in full by DIECI S.R.L. following their specific
authorisation: they may include additional specifications drafted by DIECI S.R.L.
- WARNING
All the documentation provided constitutes and integral and important part of the product and must always
be available to the operators who must read it carefully before using the vehicle.
- PROHIBITED
Improper, incorrect, or irrational use of the vehicle or the accessories with which it is equipped as well as
modification to its physical structure or operation is prohibited.
- PROHIBITED
The total or partial reproduction of the contents in this manual or that of the possible multimedia attachment
is prohibited. DIECI S.R.L. will protect the rights held on them
- ATTENTION
A copy of this manual must always be kept on board the vehicle for the operator’s reference.
www.dieci.com
TRANSLATION LANGUAGE OF THE ORIGINAL
DIECI S.R.L. INSTRUCTIONS:
VIA E. MAJORANA, 2-4 4. English
42027 - MONTECCHIO E. (RE) - ITALY
TEL. ++39 0522-869611
TRANSLATION OF THE ORIGINAL INSTRUCTIONS FOR:
FAX ++39 0522-869744
- Concrete Mixer L3500
e-mail: info@dieci.com
- Concrete Mixer L4700
- Concrete Mixer F7000
Cap. Soc. Int. Vers. € 10.000.000,00
Reg.Impr. R.E. N. 01283560686 - R.E.A. R.E. N. 204278
C.F. 01283560686 - P.I. 01682740350
I
L3500 - L4700 - F7000
Redatto Approvato
Edizione Versione Data Descrizione
da da
01 00.00 05/2012 Alberto Nuova impaginazione, aggiornamento
II
Dear customer,
This Use and Maintenance Manual has been written to help you fully appreciate your vehicle.
We strongly recommend that you read this manual in its entirety before using the vehicle.
It contains information, advice and important warnings that will help you to fully take advantage of the technical capabilities of
the .
You will learn about its features and special practical information in addition to information about its maintenance, driver and
operation safety to help maintain your vehicle overtime .
We are confident that you will be happy with your new vehicle and we remain at your disposal should you have any further queries.
Sincerely.
Sales Management
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IV
SUMMARY
1 INTRODUCTION.....................................................................................................................................................................................................1
1.3 Preservation..................................................................................................................................................................................................1
2 WARRANTY..............................................................................................................................................................................................................9
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VI
7.21 Drum lifting control lever * .................................................................................................................................................................. 91
8.1 Tyres............................................................................................................................................................................................................107
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12 MAINTENANCE .................................................................................................................................................................................................168
13.3 Troubleshooting....................................................................................................................................................................................201
14 CLEANING ...........................................................................................................................................................................................................205
VIII
16 STORING THE VEHICLE .................................................................................................................................................................................. 211
18 HYDRAULIC DIAGRAM...................................................................................................................................................................................223
21 NOTES ...................................................................................................................................................................................................................286
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X
1 INTRODUCTION
- ATTENTION
This manual must be read carefully before using the machine for the first time or before performing the first
maintenance operation.
- WARNING
If in doubt regarding the correct interpretation of the instructions, contact the Manufacturer to obtain
clarifications.
1.3 Preservation
The instruction manual must be kept in the immediate vicinity of the Operators (in the cab or on the equipment where it is fitted),
into a special bag, protected from liquids and anything else that may compromise the state of legibility.
If the manual should become crumpled and/or become even only partly damaged or illegible, or if the manual is lost, it must be
replaced immediately by contacting the DIECI TECHNICAL SUPPORT SERVICE providing the general specifications of the manual
indicated in the first page of the manual.
1.4 Receivers
This manual is for the following categories of people:
- Operator: educated and trained person having followed a specific theoretical-practical course on machine or equipment use
- General maintenance technician: person educated and trained to perform routine maintenance interventions with basic
knowledge of mechanics, electricity and hydraulics.
- Specialised maintenance technician: person educated and trained to perform routine and extraordinary maintenance
interventions with in-depth and specific knowledge regarding mechanics, electricity and hydraulics, normally sent or authorised
by DIECI S.R.L. or authorised dealer.
- ATTENTION
Operators must not perform operations reserved for maintenance staff or qualified technicians. The
Manufacturer does not respond to damage deriving from the failure to comply with this prohibition.
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1.4.1 Training
This manual supplies operators with all vehicle or equipment technical specifications, the presence and type of control and safety
devices and the presence and meaning of the plates and safety stickers.
All operators of the vehicle and any equipment must have all necessary information, education and training, adapted in relation to
the correct conditions of use of the means and the foreseeable anomalous risks.
The operators must be informed, educated and trained, if necessary, when introducing any new equipment and for each piece of
equipment available to operators.
- WARNING
Make sure that the Legislation and Standards in force in the country of sale are complied with on the subject
of staff information, education and training regarding use of the vehicle and its equipment.
The Employer must inform all staff regarding the following subjects regarding the safety during use:
- Risk of injury
- Devices provided for operator safety
- General accident-prevention rules and/or envisioned by international Directives
- Accident-prevention rules from the Legislation of the country of destination of the machine
Before starting to work, the operator must know the features of the machine and must have read this Use and Maintenance Manual
entirely.
1.4.2 Training
- ATTENTION
The operator assigned to using the vehicle must have attended a suitable theoretical-practical course with
the total duration provided by legislative provisions in the country of use of the machine or the equipment.
Training must include at least the following subjects:
- use and limit of the operational and emergency controls both of the equipment and the vehicle on which the equipment is
assembled.
- Knowledge and understanding of the Use and Maintenance Manual and the control signals, instructions and warnings affixed
to the machine
- Knowledge and understanding of the Standards regarding this equipment, including training aimed at recognising and
preventing potential dangers in the work place
- knowledge of the mechanical operations of the vehicle in a sufficient manner to allow recognition of a real or potential fault.
- preliminary remarks on construction parts of the vehicle and the concepts of static and dynamic stability.
- Procedures for correct use of the machine in safe conditions regarding the work area and the load handling/lifting, capacity
and driving skills
- Knowledge and use of the PPD to wear during use of the vehicle and equipment.
- Knowledge and execution of the periodic maintenance to perform
Training must be carried out under the supervision of a qualified person in an open area free from obstructions. At the end of the
practice period, the trainee must be able to use the equipment, and the machine on which it is installed, safely.
The operator must also be informed regarding the responsibility and authority not to use the machine in the event of faults or in
the presence of unsafe conditions and to request further information from the Manufacturer or authorised dealer.
2
1.4.3 Qualification
The machine and the equipment have been designed for professional use only. Therefore, its use must be entrusted to qualified
figures, which must:
• be adults
• be physically and mentally suitable to perform particularly difficult technical jobs
• be suitably trained regarding the use and maintenance of the vehicle and equipment
• be considered suitable for the task entrusted to them by the employer
• be able to understand and interpret the manual and safety prescriptions
• know the emergency procedures and their implementation
• have the skill to activate the specific type of machine or equipment
• be familiar with the specific Standards of the case
• have understood the operational procedures defined by the Manufacturer of the machine or the equipment
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4
DECIMAL METRIC SYSTEM (SI) ENGLISH IMPERIAL SYSTEM (IMP)
NAME SYMBOL NAME SYMBOL
VOLUME PER TIME
cubic metre per minute m3/min cubic feet per minute ft3/min
liter per minute l/min UK gallon per minute UK gal3/min
NOISE POWER AND ACOUSTIC PRESSURE
decibel dB
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1.6.2 Symbols on Concrete Mixers
The symbols listed below have been used to describe actions and functions of the vehicle and its components, for them to be
recognised more easily and immediately during the work phases.
If in doubt, contact the nearest agent or dealer.
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8
2 WARRANTY
The warranty is applied to all manufacturing or material flaws that have been duly established, and is limited exclusively to the
repairs and replacement of the parts which, at the Company’s discretion are recognised as faulty, as also any labour necessary for
these repairs or replacements, on the basis of the warranty times established by the Company.
All interventions performed during the warranty period must be carried out by staff authorised by the Company (if this is not the
case, the right to warranty becomes null and void).
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2.5.4 Additional warranty relative to the repairs performed and the parts replaced
The repairs performed under warranty and not under warranty and the parts replaced during repair interventions are guaranteed
for 3 months from the date of the intervention whenever the main warranty should have expired.
These interventions will be preceded by a written communication by DIECI S.R.L. to its buyers.
Only DIECI S.R.L. can decide the method of intervention (repair, replacement, modification).
10
2.6 Warranty: request for intervention
Every modification made to the vehicle leads to a new verification of conformity with the 2006/42/CE Machinery
Directive. This procedure is also valid in the event of repairs using non-original spare parts.
For any dispute, the Court of Reggio Emilia – ITALY is acknowledged as having exclusive competence.
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3 SAFETY STANDARDS
- PROHIBITION
THE VEHICLES AND EQUIPMENT CANNOT BE MODIFIED WITHOUT THE MANUFACTURER’S AUTHORISATION
Do not modify the structure or the adjustment of the various vehicle or equipment components so as not to jeopardise own safety
and that of others. The same is valid for the deactivation or modification of the safety devices present.
- ATTENTION
Any modification made to the vehicle or equipment, relieves DIECI S.R.L. from all liability deriving from
consequent damage or injury.
- ATTENTION
Every vehicle or piece of equipment must be used, assisted or repaired only by persons previously trained
regarding the means and the Safety Standards as well as being authorised to operate with the vehicle or
equipment itself.
- ATTENTION
The operator must always comply with general Safety and Accident-prevention Standards as also the Highway
Code, if the vehicle is used on public roads (according to the Standards in force in the country of use).
- PROHIBITION
USE OF THE VEHICLE OR EQUIPMENT, DIFFERENT TO THAT DESCRIBED IN THIS MANUAL, IS PROHIBITED
- PROHIBITION
THE VEHICES OR EQUIPMENT IN QUESTION ARE NOT SET-UP FOR USE IN ENVIRONMENTS OR SITES EXPOSED
TO THE EVENTUAL PRESENCE OF EXPLOSIVE GASES, THEREFORE USE IS PROHIBITED IN THESE PLACES.
In order to operate in these environments, the manufacturer must be contacted in order to make the due modifications to the
vehicle.
- PROHIBITION
All functions, procedures, inherent the use and set-up of the vehicle of equipment, not described in this
manual are PROHIBITED.
- DANGER
DO NOT USE THE VEHICLE OR EQUIPMENT IF UNDER THE EFFECT OF ALCOHOL, DRUGS OR MEDICINES THAT
CAN CAUSE DROWSINESS OR ALTER REFLEXES.
- ATTENTION
Read all safety decals applied to the vehicle and respect the Standards stated herein before starting,
activation, re-fuelling or performing maintenance. Replace damaged, lost or illegible decals immediately.
Clean them when they are covered in mud, cement or debris.
- WARNING
DIECI S.R.L. does not respond to damage caused by negligent use of the vehicle or equipment, even if bad use
is not intentional. Everything possible was carried out in the vehicle manufacturing phase to make your job as
safe as possible. Caution is irreplaceable and there is no better rule for the prevention of accidents.
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14
3.3 Personal Protection Devices
- ATTENTION
The Personal Protection Devices that are used
by the operators can have different features
depending on the type of site and the risks
present in the work place.
Always use the PPD suitable for the type of job
to be performed.
- ATTENTION
Pay attention to moving parts in order to
prevent crushing or dragging of upper and
lower limbs. Do not wear jewels or loose
objects that could remain trapped in moving
parts. Tie long hair back to prevent it becoming
trapped in moving parts.
- PROHIBITION
Do not wear loose clothing, chains, belts or
other accessories that can become entangled
with the control levers or other vehicle
components.
- PROHIBITION
Do not wear head sets to listen to the radio or
music while operating with the vehicle.
- ATTENTION
Accident-prevention clothing must always
be integral and in good condition. Ruined
clothing does not guarantee suitable
protection. Do not wear deteriorated clothing:
replace them before starting to operate.
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- ATTENTION
Wear hearing protection such as ear protectors or ear plugs for protection against very loud and annoying
noises.
- ATTENTION
In the event of risk from falling objects the helmet must be used.
- ATTENTION
Particles of material can be expelled during processing in particular conditions. In this case it is good practice
to wear accident-prevention glasses and move anyone not supplied away.
16
3.4 Preparation for accidents
- It is important to be prepared for the occurrence of a fire or accident.
- Keep a first aid kit and fire extinguisher on hand. (Not supplied by the manufacturer, “optional accessories”).
- Periodically check the first aid box to ensure it is complete and update the content if necessary.
- Read the instructions on the extinguisher thoroughly in order to use the same appropriately.
- Perform inspections and routine maintenance every six months to ensure that the extinguisher is always in good working order.
- Establish priority procedures for facing up to fires and injuries.
- Keep emergency telephone numbers of doctors, ambulances, hospitals and fire brigade in a position that can be seen clearly
near to the telephone itself.
- Staff suitably educated and trained through relevant theoretical-practical course in the workplace/on site must be present for
the management of emergencies.
Below find some standard first-aid procedures that can be implemented in the event of an accident following use of the vehicle or
equipment, subject of this use and maintenance manual.
These procedures can be useful for the operators or other operators present in the immediate vicinity, in emergency circumstances
during use and the various phases of the vehicle and equipment lifespan (transport, installation, use, maintenance, adjustment,
etc.).
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3.4.3 Traumas
Contusions, crushing:
In the event of contusion and/or crushing of the ends of upper and lower limbs (fingers, hands, toes, feet, etc.), put the injured part
under cold running water immediately and apply an instantaneous ice pack. Moreover, check if there are wounds and/or cuts in
the area affected and disinfect carefully, if necessary.
3.4.4 Haemorrhage
Direct pressure must be applied to the haemorrhage point using a sterile gauze, the limb must be raised and pressure applied
upstream from the haemorrhage using a tourniquet.
- WARNING
When disinfecting a wound, DO NOT use cotton wool, denatured spirit or antibiotic powder.
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3.5 Preventing fires and accidents
- PROHIBITION
It is prohibited to smoke or use naked flames when using the vehicle or during any maintenance operation.
- DANGER
Do not operate the vehicle if the following safety conditions are not present:
- DANGER
1 - Fuel, oil and lubricant leaks can trigger fires and cause serious injuries.
- Check there are no inflammable liquid leaks.
- To prevent oil and fuel leaks, check that there are no loosened or missing straps, twisted flexible hoses or which rub together.
- Do not bend pressurised hoses.
- Never install damaged hoses.
- Never weld hoses or pipes that contain inflammable liquids.
- Do not use a cutting torch to cut the piping or hoses containing inflammable liquids.
- DANGER
2 - Short circuits can cause fires.
- Check there are no short circuits.
- Clean and interrupt all electric connections.
- Before each shift, check that there are no loosened, twisted, hardened or damaged electric cables.
- DANGER
3 - Accumulated fuel, oil, grease, waste, debris or carbon dust or other inflammable products can trigger fires.
- Remove the inflammable materials.
- Prevent fires by inspecting and cleaning the vehicle every day, immediately removing inflammable components.
- Check the ignition switch: in the event of a fire, an engine stop fault will obstruct the Fire Brigade.
- Do not use naphtha, petrol or inflammable liquids to clean parts of the vehicle. Use non-inflammable detergents only.
- DANGER
4 - Handle dangerous liquids in safe conditions
- Handle fuel with care: it is very inflammable. An explosion and/or fire could occur if the fuel catches fire.
- Do not re-fuel the vehicle when smoking and in the presence of kindling or sparks.
- Always stop the engine before re-fuelling the vehicle.
- Fill the tank in the open air.
- All fuels, most lubricants and some anti-freeze products are inflammable.
- Keep inflammable fluids away from fire risks.
- Do not burn or perforate pressurised containers.
- Do not keep cloths soaked in lubricants; they can generate fires and spontaneous combustion.
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- DANGER
The engine exhaust gases are toxic and can damage health.
- If operating in closed environments, make sure there is sufficient ventilation and fit the vehicle with relevant purifiers.
- DANGER
The battery gas can explode.
- Keep sparks, naked flames and lit cigarettes away from the upper part of the battery.
- Never control the battery charge by placing a metal object between the clamps. Use a voltmeter or a densimeter.
- Do not generate sparks when connecting the battery in the re-charge phases or engine start-up with auxiliary battery.
- Do not charge the batteries if they are very cold, very hot or damaged as they can explode.
- Heat the batteries up to 16°C.
- The battery electrolyte is a very corrosive acid.
- If the battery explodes, the electrolyte could be sprayed into the eyes and cause blindness.
- Ensure protective glasses are worn when servicing batteries.
- Do not overturn or tilt the battery: acid may escape.
20
3.5.4 Residual risks
- AVOID BURNS
- Jets of hot fluids:
After operation, the engine cooling liquid is hot and pressurised. Contact with escaping hot water or steam can cause serious
burns.
Avoid possible injury caused by jets of hot water. Do not remove the cap from the radiator until the engine is cold. To open,
unscrew the cap up to the retainer. Discharge all of the pressure before removing the cap.
- Hot fluids and surfaces:
The engine oil, reducer oil and hydraulic plant oil heat up during use of the vehicle. The engine, rigid pipes, flexible hoses and other
components heat up.
Wait for the components to cool before starting maintenance and repairs.
- ELECTROCUTION
All maintenance interventions and/or adjustments to be performed on live parts must be carried out only by qualified and suitably
trained staff.
- SLIPPING RISK
During the operations performed on site, the areas surrounding the equipment can show various types of debris and liquids (oil,
water, etc.), which can make the ground slippery. Pay great attention.
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22
3.6 Recommendations for working in safety
- PROHIBITION
Do not start to operate if the vehicle or equipment are not in perfect working order.
- PROHIBITION
Do not start to operate if the vehicle or equipment are not in perfect working order.
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- PROHIBITION
It is prohibited to transport or lift persons using the vehicle, unless an aerial work platform is installed on the
vehicle and this is supplied with the certificate of conformity relative to lifting persons.
- PROHIBITION
However, in presence of an aerial work platform and certificate of conformity, persons must not be transported
inside the basket while the vehicle is in movement. It is mandatory to use the passenger basket only with the
parking brake engaged and outriggers lowered (if present).
24
3.6.5 Protection of the electric plant
- ATTENTION
A burned fuse must be replaced with another fuse of the same type, amperes and class.
Other interventions are not allowed, even if temporary.
Do not connect or remove clamps, fuses, connectors with vehicle running or powered electrically.
- ATTENTION
Any intervention on the electric plant must be performed with the vehicle not powered electrically. Restore
the power supply only when the intervention has been concluded and the covers and guards have been
remounted.
- Operate on the battery cut-off device to remove the power supply to the vehicle.
- Remove the power supply via the battery cut-off device also before replacing the battery.
- If the connector should be damaged or no longer remain inserted in its seat, this must be replaced immediately in order to
prevent short circuits or sparks.
- ATTENTION
Damaged, pinched, burned cables must be replaced immediately even if the damage only concerns the
sheath or external insulation.
- Do not cut-off any supply circuit connection, including battery connections, with the engine running.
- Never short circuit any power supply branch to mass (earth).
- Do not use auxiliary battery with nominal voltage over 12 volts.
- Always observe correct polarity when installing the batteries or using an auxiliary battery for start-up via jump-start cables.
Follow the Use and Maintenance instructions when starting the vehicle with jump-start cables.
- Always disconnect the battery negative cable before performing arc welding on the vehicle or any other tool connected to it.
- Position the welding device earth clamp as near as possible to the area to be welded.
- ATTENTION
If welding must be performed in proximity of an electric component, the component must be removed from
the vehicle.
It is recommended that this operation is performed by qualified and authorised staff.
- Prevent the welding device cables from being on, near to or crossing any electric cable or electric component while welding
is in progress.
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- ATTENTION
Ensure the following conditions before starting to operate:
- Make sure that the operator and the signalman know the hand signals in order to interact with each other
- Make sure that all staff follows the instructions given by the person assigned to signalling.
- The signalman must be easily identifiable by the vehicle operator.
- The signalman must wear or grip one or more suitable elements of recognition, such as jacket, helmet, sleeves, wrist bands,
signalling disks.
- The elements of recognition must be in a bright colour, preferably unique, and used only by the signalman.
Start - Caution - Taking control Both arms extended horizontally with the palms facing forwards.
The right arm points upwards with the palm facing forward and
Raise
slowly makes a circle.
The right arm points downwards with the palm facing inwards
Lower
and slowly makes a circle.
26
Movement Meaning Description
Vertical distance The hands indicate the relevant distance on top of each other.
Horizontal distance The hands indicate the relevant distance at the side of each other.
Both arms are bent with the palms facing the body, and the
Move forwards
forearms make slow movements towards the body.
Both arms are bent with the palms facing forwards, and the
Move backwards
forearms make slow movements away from the body.
The right arm is extended more or less horizontally with the palm
To the signalman's right facing downwards and slowly makes small movements to the
right.
The left arm is extended more or less horizontally with the palm
To the signalman's left
facing downwards and slowly makes small movements to the left.
The hand signals used to indicate the movements are made very
Slow movement
slowly.
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3.6.7 Working in dangerous conditions with risk of falling masses and objects
- FALLING OBJECTS
During jobs in places where there is a risk of falling, rebound or intrusion of objects, which can hit the operator or enter the cab:
• Assemble the adequate guards for operator protection.
• Always close the windows.
• Always make sure that the operators in the vicinity are at a safe distance and cannot be hit by rebounding or falling objects.
• Pay attention to collapsing walls, landslides, falling material or objects of the equipment installed, which could hit the cab,
the structure of the guard or windows, causing damage to the vehicle and operator.
• Do not work under overhang; this could give way and fall onto the vehicle.
• Do not load or fill the equipment installed excessively or transport loads that could escape or fall to the ground.
- ATTENTION
In the event of risk from falling objects the helmet must be used.
- HIGH VOLTAGE
Before working in the vicinity of overhead electric lines, check that the safety distance is sufficient with respect to the Standards in
force in the country the vehicle is used. In all cases, never work near to electric lines at distances less than those stated in the table
below or the minimum distances indicated by the Standards in force in the country where the vehicle is used.
Wet land increases the area in which persons could be electrocuted.
Working or parking the vehicle too close to electric cables leads to the risk of electrocution or serious injury.
Engage a person on the ground to signal excessive vicinity to electric cables.
If work must be performed in the vicinity of electric cables, do not allow anyone to approach the vehicle. To prepare for any
possible emergency situation, wear rubber gloves and shoes, cover the seat with a rubber sheet and pay attention not to touch
the sheet with unprotected parts of the body.
- DANGER
In order to prevent electrocution if the vehicle should hit an electric cable, the operator must remain inside
the driver’s cab until it has been confirmed that the distribution of electricity has ceased.
- DANGER
If jobs must be performed in the vicinity of overhead electricity lines, refer to the table below for the distance
to be kept from the same. The table is given in Legislative Decree 81/08 Attachment IX. The table is only valid
if the vehicle is used on Italian territory. Refer to the Reference Standards of the country of use of the vehicle.
28
3.6.9 Working in snow
-SNOW OR ICE
Snow hides obstacles and traps, buries objects, covers holes, excavations and ditches; therefore proceed with great care in the
event of a snowfall.
- PROHIBITION
It is prohibited to operate when the snow is such to prevent clear distinction of obstacle and traps on the
route.
- When clearing the snow, pay great attention not to leave the edge of the road; that buried at the margins could cause the
vehicle to roll-over or damage to components.
- Surfaces covered in snow or frozen surfaces are extremely dangerous. Operate with caution, reducing the vehicle’s speed as
much as possible and activating the levers slowly.
- Operate with caution. If the vehicle sinks in the snow, there is a risk of it rolling over and remaining buried. Pay attention not to
go off of the edge of the road and remain trapped in a pile of snow.
- Pay great attention to frozen land; with the increase in temperature the same loosens and becomes slippery.
- Pay attention to electric cables, ditches and excavated ground or that has been filled-in recently.
- Make sure there are no risks to persons during reverse manoeuvres.
- Always control the space around the vehicle before making any manoeuvre.
- WARNING
If working at low temperatures (-10°C) empty the tanks and fill with lubricants, fuel and cooling liquids suitable
for these temperatures.
Accessories are available that facilitate work in conditions with ice or snow; contact your agent or authorised
dealer.
- ATTENTION
The standard lighting of the vehicle is not suitable in environments with poor visibility or for night time use.
The machine can only be used when the work place is lit suitably
Various options are available to improve the visibility in adverse lighting conditions. Contact your DIECI s.r.l.
authorised dealer.
- PROHIBITION
Use of the vehicle IS PROHIITED in protected environments such as refineries and explosive atmospheres.
- ATTENTION
The machine can only work in tunnels if it has been declared suitable for said environments. In the event
of environments with atmosphere with risk of explosion, the vehicle must be appropriately modified and
certified.
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- DANGER
All fluids must be kept out of the reach of children and unskilled staff.
- PROHIBITION
Fluids of different nature must not be mixed together.
- ATTENTION
All chemical products are in general noxious for the health, avoid contact with the skin and eyes by wearing
suitable protective clothing; do not ingest.
- ATTENTION
Comply with the following instructions for the storage of dangerous liquids:
- All inflammable fluids must be stored in special containers, and the content of the containers must be clearly indicated.
Containers must be tightly sealed.
- Store inflammable fluids in well-ventilated locations, far away from heat sources, sparks and open flames.
- Keep containers closed and covered. Other substances (e.g. foodstuffs) must not be present in this location.
- Always fill-up the tank outside..
- Take care of fumes and steam which may be formed by chemical products. Do not inhale.
- Do not breathe in fuel fumes.
- Ensure that these chemical products do not spill or flow into the ground, sewers or puddles. Other chemical substances (ex. If
necessary, inform the competent local authorities.
- In th event of a fire, use carbon dioxide, dry chemical powder, foam, sprinklers, sand, earth. Use jets of water to cool down
surfaces exposed to the fire.
- Verify that there are no leaks of inflammable liquid (fuel, oil, grease, general lubrication leaks) in the storage containers.
30
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32
4 GENERAL INFORMATION
This vehicle has been designed and constructed to be used as a self-propelled vehicle having a driver’s seat, with tyres, intended
to be used on asphalt or natural ground and on rough terrain.
- ATTENTION
Any use other than that intended by DIECI is considered misuse and DIECI cannot be held liable for damage to
property or the vehicle itself or for injury to persons in the case of such misuse.
For other inspections or claims to Authorities in charge, refer to the local legislation in force in the country where
the vehicle is used
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Vehicle identification
Vehicle model
(Fig. 1-D00-00) .............................................................
Year
.............................................................
Chassis serial number
(Fig. 2-D00-00) .............................................................
Engine serial number
(Fig. 3-D00-00) .............................................................
Cab serial number
1-D00-00
(Fig. 4-D00-00) .............................................................
Owner/ Operator
.............................................................
Address of the Dealer
or Agent .............................................................
Delivery date
.............................................................
2-D00-00
Equipment
Serial No Year
code
3-D00-00
4-D00-00
34
4.2 Intended Use
The vehicle referred to in this document must solely be used for the purposes stipulated in this Use and Maintenance Manual.
Respect and strict compliance with the conditions of use, repair and maintenance, as specified by the Manufacturer, constitute
essential elements falling under the intended use.
- ATTENTION
The vehicle must ONLY be used by trained and qualified personnel who must be aware of the information in
this Manual.
- WARNING
For every other use of the vehicle, different from the above, the Manufacturer reserves the right to review the
warranty conditions.
4.5 Liability
• The vehicles and the equipment are manufactured in compliance with EC Directives in force at the time of marketing;
• Failure to comply with the use and safety regulations or using the vehicle in less than perfect working condition may cause
accidents that are punishable by law;
• The Manufacturer is not liable for damage to people, objects or animals caused by improper use of the vehicle or by
unauthorised alterations to the structure, applications and transformation;
• The Manufacturer reserves the right to make possible modifications to the vehicle for any technical or commercial reason
without prior notice.
35
L3500 - L4700 - F7000
4.6 Manufacturer
DIECI S.R.L.
Via E. Majorana, 2/4
42027 Montecchio Emilia (RE) ITALY
Tax Code 01283560686 VAT N. 01682740350
Tel. +39 0522 869611 - Fax +39 0522 869744
email: info@dieci.com
36
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37
L3500 - L4700 - F7000
38
4.9 General warnings
- PROHIBITION
THE MACHINES AND THE EQUIPMENT CANNOT BE MODIFIED WITHOUT THE MANUFACTURER’S
AUTHORIZATION.
Do not modify the structure or the adjustment of the various vehicle or equipment components so as not to jeopardise own safety
and that of others. The same is valid for the deactivation or modification of the safety devices present.
- ATTENTION
Any modification made to the vehicle or equipment, relieves DIECI S.R.L. from all liability deriving from
consequent damage or injury.
Every vehicle or piece of equipment is supplied with a copy of its own manual.
- PROHIBITION
The total or partial reproduction of this manual or any attached multimedia document is prohibited.
DIECI S.R.L. all rights reserved.
Other copies of the vehicle or equipment use and maintenance manual can be obtained from their suppliers. These manuals are
drawn-up by the respective suppliers i.e. reproduced entirely and exactly by DIECI S.R.L. with their specific authorisation: they can
be enriched with further specifications drawn-up by DIECI S.R.L..
These Use and Maintenance instructions are supplied by the Dealer on delivery, in order to ensure that they are understood
correctly.
However, if parts of this manual are not understood, do not hesitate to contact your nearest Authorised dealer and ask for
clarifications.
All of the documentation supplied is an integral and essential part of the product and must be kept available to operators.
Respect for the user, maintenance and repair operations described in this manual, are fundamental elements that qualify the use
declared by the Manufacturer.
This manual assumes that the Safety and Hygiene in the Workplace Standards are complied with in the place the vehicle is to be
used.
- ATTENTION
This manual must be read and understood before the vehicle or equipment are used and the indications
given must be followed.
- ATTENTION
The vehicle manual must have been read before the manuals concerning the various equipment.
- WARNING
This Use and Maintenance Manual must be kept carefully and must always be on the vehicle. The manual
must be in the operator’s language, in a place that is easily accessible and well-known to all operators.
If the manual should become crumpled and/or become even only partly damaged or illegible, or if the manual
is lost, it must be replaced immediately by contacting the Dieci Technical Support Service, giving the general
specifications of the manual indicated in the “Introduction” chapter.
The Area Dealers supply the original spare parts and can give advice and instructions regarding assembly and use.
- ATTENTION
When spare parts are required, it is important that only original spare parts are used.
Assembly of non-original spare parts can cause damage to other components. It is therefore recommended
that customers purchase the original spare parts necessary from an Authorised Agent or Dealer.
DIECI S.R.L. is not liable for damage deriving from the use of non-original spare parts.
39
L3500 - L4700 - F7000
- ATTENTION
If the vehicle or equipment must be used in particularly heavy duty conditions (e.g. very dusty environments
or sites, clay or muddy land), it is mandatory to consult your Local dealer in order to obtain specific instructions.
Failure to comply with the former can cause the vehicle warranty to become null and void.
- ATTENTION
Improper, incorrect or unreasonable use of the vehicle or the equipment with which it is supplied are not
allowed. Interventions that alter the structure or operation are also not allowed. Different use is prohibited
and relieves DIECI S.R.L. from any liability for injury/damage caused to persons, animals or objects.
- WARNING
DIECI S.R.L. does not respond to damage caused by negligent use of the vehicle or equipment, even if bad use
is not intentional. Everything possible was carried out in the vehicle manufacturing phase to make your job as
safe as possible. Caution is irreplaceable and there is no better rule for the prevention of accidents.
- ATTENTION
DIECI S.R.L. does not respond to damage caused by operations performed instinctively, as a reflex or in a state
of panic in the event of malfunctioning, accident or anomaly during use of the vehicle.
Respect for the user, maintenance and repair operations described in this manual, are fundamental elements that qualify the use
declared by the Manufacturer.
- ATTENTION
DIECI S.R.L. reserves the right to make any modifications to the vehicle or equipment for any technical or
marketing requirement, without forewarning.
- ATTENTION
For correct use of the vehicle components and controls specified in the following pages, refer to the specific
Use and Maintenance Manual of the same.
- ATTENTION
Do not modify the structure or adjust the safety devices of the various tool components.
- ATTENTION
Only CE certified equipment can be used on DIECI vehicles. The manufacturer will not be liable in the event of
modifications or use of equipment unbeknown to him.
- ATTENTION
Before commissioning any piece of equipment, check compatibility with the vehicle and calibration of the
safety system regarding the equipment used.
- ATTENTION
Perform periodic maintenance methodically and make notes of the vehicle functioning hours.
- ATTENTION
The right and left positions indicated in this manual refer to the view of the operator when sitting in the
driver’s seat (from the back looking forwards).
40
41
L3500 - L4700 - F7000
42
5 VEHICLE DESCRIPTION
- WARNING
The images used to describe the components
and controls refer to a vehicle complete with
all the accessories; these may vary according
to the set-up and selected configuration.
Positions and references used in the manual refer to the
vehicle facing the normal drive direction.
• Frontal view (Fig. 1-E0000)
• Rear view (Fig. 2-E0000)
• Left side view (Fig. 3-E0000)
• Right side view (Fig. 4-E0000)
1-E0000
2-E0000
3-E0000
4-E0000
43
L3500 - L4700 - F7000
20 24 19 18 15
13 14
4
1
24
2
16
3
22 21
6 7
5 17
23 11 8 23
11
9 12 10 12
5-E0000
44
26 25 12 13 23 18 25 20 21
14
1
17
2
15
19
22 4
16 3
6 5
6 7 10 24
10 9 11 8 11
6-E0000
45
L3500 - L4700 - F7000
5.1.3 Front
The following are seen at the front (Fig. 7-E0000):
1 Cab
2 Windscreen wiper
9 10
3 Front window
1
4 Engine bonnet
5 Right front light 9 11
6 Right front wheel
7 Left front light
2 9
8 Left front wheel
9 Rear view mirror 3 4
10 Loading shovel
11 Drum 5 7
6 8
7-E0000
5.1.4 Back
The following are seen at the back (Fig. 8-E0000):
1 Cab
2 Rear window
9 1
3 Rear view mirror
4 Engine bonnet
5 Right front light 10 3
6 Right front wheel
3 2
7 Left front light
8 Left front wheel 14
9 Loading shovel 4
13
10 Drum
11 Unloading chute 7 5
12 Unloading chute extension * (optional)
13 Unloading chute pump 8 6
14 Drum opening pump * (optional) 11 12
* Optional accessories or components. 8-E0000
46
5.1.5 Engine bonnet
The following are seen under the engine bonnet (Fig. 9-E0000):
1 Engine
2 Inlet system 6
5
3 Cooling system
4 Drive pump
5 Hydraulic tank
7
6 Battery
2
7 Safety rod
4
9-E0000
47
L3500 - L4700 - F7000
5.1.6 Cab
The following are seen at the back (Fig. 10-E0000):
1 Windscreen wiper
2 Rear view mirror
3 Swivelling driver’s seat 6 1
4 Front window
5
5 Rear window 2
6 Engine side window * (optional) 8
* (only optional 4
7 Hydraulic weighing scales display on L3500 and 7
L4700) 9
8 Electronic weighing scales display * (optional)
15
9 Handles 9
10 Driver’s seat inversion pedal
12
11 Seat adjustment lever
14
12 Seat 11
13 Brake liquid tank 13
3 10
14 Windscreen washer tank
15 Fuse box 10-E0000
11-E0000
48
5 6 7 8
13
2 4 12 9
1
11
10
12-E0000
(Only
1 Mixing/unloading control lever
L3500)
(Only
2 Drum rotation speed control lever
L3500)
3 Manual accelerator control lever
4 Air conditioning/heating controls * (optional)
5 Water pump control lever
only on
6 Drum lifting control lever L3500 and
L4700
only on
7 Drum rotation control lever L3500 and
L4700
8 Loading shovel control lever
9 Steering mode control lever
10 Air conditioning/heating system * (optional)
11 Air vents
* (only
optional on
12 Hydraulic weighing scales control lever
L3500 and
L4700)
(Only
13 Brake manometer
F7000)
49
L3500 - L4700 - F7000
2
19 3
18 4
17 5
km/h
16 6
15 7
14 8
1 13 9 20
12 10
11
13-E0000
5.1.9 Dashboard
The following are seen at the back (Fig. 13-E0000):
General alarm
Emergency light switch 11
1 (Red)
(Red)
Side lights
Faulty generator, battery 12
2 (Green)
(Red)
High beams
High engine water temperature 13
3 (Blue)
(Red)
Inverted power steering
Faulty hydrostatic oil filter 14
4 (Yellow)
(Red)
Thermostarter
Fast gear 15
5 (Yellow)
(Yellow)
Low fuel level
Slow gear 16
6 (Yellow)
(Yellow)
Insufficient parking brake pressure
Correctly engaged mechanical gear 17
7 A (Red)
(Green)
Engaged parking brake
Correctly engaged fast gear 18
8 2 (Red)
(Green)
Faulty engine oil
Not used 19
9 (Red)
(Red)
Revolving light switch
Direction indicators 20
10 (Yellow)
(Green)
50
5.1.10 LCD
The following are seen on the left dashboard (Fig. 14-E0000)::
3
3 Speedometer km/h
h
4 Hour meter
1 2
14-E0000
15-E0000
51
L3500 - L4700 - F7000
5.2.1 Dimensions
52
L 3500
L
A
I
H
G
B M
C D F N
E O
L 4700
L
I
A
H
G
B
M
C D F N
E O
F 7000
L
I
A
H
G
B
M
C D F N
E O
53
L3500 - L4700 - F7000
5.2.2 Performance
5.2.3 Engine
5.2.4 Transmission
54
5.2.5 Hydraulic system and drum
- ATTENTION
Unless indicated otherwise or the customer
requests particular set-ups, the vehicle is
supplied with the following oil:
Shell Tellus S2 V 46
55
L3500 - L4700 - F7000
56
5.2.10 Standard devices
• ROPS - FOPS approved cab
• Reversible driver’s seat
• Adjustable seat with seat belts
• Front and rear window in the cab
• Front and rear windscreen wiper
• Instrument system: fuel level indicator, water and oil temperature indicator, battery charge and hour meter
57
L3500 - L4700 - F7000
Humidity from 20 % to 95 %
< 2500 m
Altitude
(< 8200 ft)
5.2.14 Radiation
When the vehicle is used in normal conditions of use, it does not generate any type of radiation, ionising and non, which could
cause problems for the operator.
58
6 SAFETY DEVICES
- ATTENTION
Make sure you have fully understood their position and content.
To ensure correct interpretation, verify that they are located in the correct position and that they are always
kept clean.
- DANGER
Clean them when covered in dirt, cement or other debris.
- PROHIBITED
Do not remove the safety stickers for no reason whatsoever.
- PROHIBITED
It is strictly forbidden to clean the stickers on the vehicle with solvents or petrol as they could fade. Additional
labels to the warning and safety stickers must always be treated in the same way.
Refer to the overview table in the “Maintenance” chapter for the maintenance and inspection schedule of the
safety stickers.
Replace the safety stickers is they are worn, damaged or lost, as they must always be read and interpreted correctly.
- WARNING
The stickers are ordered just like spare parts (make sure you provide the model and serial number of the
vehicle when placing the order).
59
L3500 - L4700 - F7000
OPTIONAL
A
Indicates the functions of the water pump control levers, drum lifting, drum
B
AXA1207
C rotation and loading shovel movement
AXA1209 Indicates the functions for the mixing/unloading drum rotation controls
AXA 1209
AXA1425 Danger: keep a safe distance when using the loading shovel
AXA1425 Crushing hazard; use the safety locks when performing maintenance.
60
SIGN CODE DESCRIPTION
AXA1425 Danger: switch the engine off and remove the ignition key during maintenance.
AXA1425 Danger: maintain the safe distance from the power lines
Danger: moving mechanical parts; do not remove the safety guards and wait for
AXA1435
the parts to stop before performing any maintenance.
61
L3500 - L4700 - F7000
AXA1492 Indicates the position of the brake oil tank and the type of oil to be used.
AXA1498 Indicates the position and the user instructions of the battery isolator switch.
62
SIGN CODE DESCRIPTION
AXA1499 Danger: maintain the safe distance from the power lines
AXA 2103
63
L3500 - L4700 - F7000
AXA 1505
C
AXA1501
A
OPTIONAL
AXA 2140
AX
A1
501
AXA2112
AXA2298
AXA2103
AXA 2103
AXA1428
AXA1209
AXA 1209
AXA1428
AXA1459.ai
AXA1432
1-F0000
64
AXA1439 AXA1435 AXA1441 AXA1440 AXA1434 AXA1438 AXA1431
AXA1444
AXA1501
AX
A1
501
AXA1433
AXA14988
AXA14288
AXA 1209
AXA1209
AXA1438
AXA1431
AXA1428
AXA 2103
AXA1432
AXA2103 AXA1427
2-F0000
65
L3500 - L4700 - F7000
OPTIONAL
A
C
AXA 1210
AXA 1209 AXA 1208
AXA 1497
3-F0000
AXA 1499
AXA2112
AXA 1506
4-F0000
66
6.2 Parking brake switch
When the parking brake is engaged (Fig. 1-F0100), the vehicle
cannot move and the hydrostatic drive is disengaged.
2-F0100
3-F0100
67
L3500 - L4700 - F7000
- ATTENTION
Blocking the control lever of the water pump
in the cab also effects the control lever of the
pump outside the cab.
- ATTENTION
Always set the safety devices back in place
after using the levers.
6.6 Seat
- The seat of the vehicle is equipped with special seatbelts
that protect the operator when moving or performing
manoeuvres.
- ATTENTION
Always fasten the seatbelts when using the
vehicle.
- The vehicle is equipped with a safety system called “dead
man”, which consists of an electrical micro switch inside
the driver’s seat.
- ATTENTION
The engine can only be started if the operator
is seated properly in the driver’s seat and the 5-F0100
gear lever is in the neutral “N” position.
68
6.7 ROPS - FOPS Cab
The vehicle is equipped with a ROPS and FOPS approved cab
(Fig. 6-F0100). The operator is therefore protected against
overturning and falling objects, as required for earth moving
machinery.
It is mandatory to use the seatbelts when using the vehicle, so
as to prevent the driver from knocking against the structures
inside the cab. The rear window may be used as emergency exit.
6-F0100
69
L3500 - L4700 - F7000
70
7 COMPONENT USE AND DESCRIPTION
- ATTENTION
Make sure the surrounding area is clear before operating the mobile hydraulic parts of the vehicle.
- ATTENTION
The vehicle must only be used by skilled and qualified personnel after having read this manual and after
having received adequate training in compliance with regulations in force in the country of use of the vehicle.
If the vehicle is to be used on the road, the operator must have a valid driver’s licence in accordance with the
regulations in force in the country of use of the vehicle.
- PROHIBITED
It is prohibited to start operations if this manual has not been read and understood.
- PROHIBITED
Do not use the vehicle if you are intoxicated, have taken drugs or if you have taken medication that could
make you drowsy or alter your reflexes.
- WARNING
Before operating the vehicle for the first time or performing particularly complex or dangerous manoeuvres,
it is essential that you practice in an empty, unobstructed part of the site.
Clear, simple symbols are found near all the controls for convenience and for the operator to understand them better.
- DANGER
Stop the vehicle immediately should any potentially hazard occur in any part. Do not resume vehicle operation
until the problem has been resolved.
71
L3500 - L4700 - F7000
7.2 Cab
All the vehicles are equipped with a driver’s cab that also acts
as a safety cell for the operator.
- ATTENTION
The cab is a safety component and therefore
must always be kept in proper conditions of use.
- PROHIBITED
It is strictly prohibited to:
- alter, pierce or modify the cab structure in any way. If the cab
is tampered with, the manufacturer is relieved of civil liability.
- weld or mechanically connect parts to the chassis of the cab.
- Never connect chains or ropes to the cab for towing purposes.
- DANGER
If the vehicle overturns, do not try to exit from
the cab during the accident.
1-G0000
Remain inside the cab with seatbelt fastened
for better protection.
- ATTENTION
If damage is visually noted inside the cab, it
must be replaced by contacting the authorised
service centre or Dieci workshop.
72
7.3 Central dashboard
- ATTENTION
Run at low speed until the oil warms up so as
not to damage the cold engine. 3-G0000
7.3.3 Speedometer
The instrument (Fig. 4-G0000) indicates the speed of the
vehicle in real time via four digits, one decimal and the relative
unit of measure (km/h).
5-G0000
73
L3500 - L4700 - F7000
No Si 2 Si Si Si Si
Si Si Si No Si Si
Si A Si No No Si No
7.3.6 Buzzer
Some signal indicators, which are particularly important for the duration and use of the vehicle in complete safety, have been
coupled to the general alarm indicator and/or an intermittent buzzer.
Description
Danger: clogged hydraulic system
oil filter
74
7.4 Gear selection lever
This lever to the left of the steering wheel (Fig. 7-G0000, pos.1) F
allows the user to change the drive direction and speed.
When the lever is kept in the intermediate position (“N”), the
gear is in neutral and the vehicle is partially braked. F
- ATTENTION
N
The FORWARD/ REVERSE gears are engaged
after having moved the lever upwards. This
movement protects the lever from accidental
R
manoeuvres.
- Engage the forward gear by pushing the lever forwards R
(“F” direction).
6-G0000
- Engage the reverse gear by pulling the lever towards you
(“R” direction). An intermittent buzzer is triggered when
the reverse gear is engaged.
- WARNING
Lever movements are not active when:
- The hand brake is engaged.
- The operator is not seated correctly in the driver’s seat.
- ATTENTION
Reduce the engine speed to a minimum and
select the new direction before inverting the
drive direction.
- DANGER
It is dangerous to operate the forward/reverse
drive selection lever while the engine is 1
running at high rpm.
- WARNING
If the forward/reverse gear selection lever is
moved to a position other than neutral when
the parking brake is engaged, the hydrostatic
drive will not work.
- ATTENTION
The engine does not start up with the forward/ 7-G0000
reverse gear selection lever in any position
other than “N”.
75
L3500 - L4700 - F7000
R
8-G0000
9-G0000
76
7.5 Multi-function lever
The multi-function lever (Fig. 10-G0000) covers several L
functions: direction indicators, horn, lights and windscreen
wiper switch-on.
2
7.5.1 Direction indicators
- Pull the lever towards you to signal a curve to the right (”R”). 1
- Push the lever forward to indicate a curve to the left (”L”).
The indicators only function if the start-up switch is in the R
instruments-on position (Fig. 12-G0000, pos. 1).
An indicator on the central dashboard signals the activation
of the direction indicators. 11-G0000
- ATTENTION
Bring the multi-function lever to the idle position
after having performed the turn as it does not
return to the neutral position automatically.
7.5.2 Horn
Press the button located at the far end of the lever (Fig. 11-
G0000, pos. 1), to sound the horn.
10-G0000
12-G0000
77
L3500 - L4700 - F7000
78
7.6 Pedals
7.6.1 Inching
The Inching pedal (Fig. 14-G0000, pos.1) acts directly on the
hydrostatic drive and allows for slow, precise movements
even when the engine is running at a high rpm.
When the Inching pedal is pressed completely, the drive is
temporarily suspended until the pedal is released.
- PROHIBITED
1
It is forbidden to suddenly press the Inching 2
3
pedal at a high speed or with the engine at
high rpm as the vehicle could brake suddenly
or the engine could go into over revving.
7.6.2 Brake
Press the brake pedal (Fig. 14-G0000, pos.2) to slow down or
stop the vehicle.
The brake pedal operates directly on the service brakes inside
the axles. 14-G0000
When the brake pedal is pressed, the rear stop lights switch
on. The lights remain switched on until the pedal is released.
- PROHIBITED
Do not keep the vehicle in brake mode or
advance slowly by pressing the brake pedal
for long periods of time.
7.6.3 Accelerator
Press the accelerator pedal (Fig. 14-G0000, pos.3) to increase
the engine rpm and release it to decrease them.
Increasing the engine rpm will also increase the speed of
drum movement and rotation.
79
L3500 - L4700 - F7000
7.7 Manometer *
* The manometer is only found in F7000 models
The manometer (Fig. 15-G0000) allows the servo brake
pressure to be controlled. The pressure could drop if
anomalies and malfunctions occur.
- DANGER
The pressure must never drop below 18 bar.
In the event of low pressure (below 18 bar), stop the vehicle and
contact an authorised Dieci workshop to eliminate the defect.
- PROHIBITED
It is strictly forbidden to operate the vehicle
with the servo brake accumulator pressure
below 18 bar.
15-G0000
80
7.8 Driver’s seat inversion pedal
The driver’s seat inversion pedal (Fig. 16-G0000) allows the
driving position to be rotated 180° so as to facilitate the
manoeuvres when un/loading the vehicle.
- ATTENTION
It is mandatory to keep the driver’s seat facing
the front of the vehicle when driving on the road.
- PROHIBITED
It is forbidden to operate with the driver’s seat
partially rotated.
16-G0000
- WARNING
An intermittent buzzer will ring and the
relative indicator on the dashboard will light
up if the power steering inversion lever is not
in the correct position with respect to the
driver’s seat position.
- ATTENTION
Operate the power steering inversion lever
with the parking brake engaged and the gear
selection lever in “N” (neutral).
- PROHIBITED
It is strictly forbidden to use the transverse
steering mode when the driver’s seat is facing
the back of the vehicle.
81
L3500 - L4700 - F7000
switch it on. 1 2
Press the switch once again to deactivate the function.
- WARNING
It is recommended to always operate with the
revolving light on. 18-G0000
- ATTENTION
It is mandatory to use the revolving light when
driving on the road, even during the day.
1 2
82
7.14 Mixing/unloading button *
* The electronic mixing/unloading buttons are only
found in L4700 and F7000 models.
The mixing/unloading button (Fig. 20-G0000) allows the drum to A
rotate and consequently mix or unload the contents of the drum.
- Press the button on side “A” to rotate the drum for it to
unload its contents.
- Press the button on side “B” to rotate the drum for it to mix
its contents.
A
Press the button on the same side repeatedly or keep it
pressed to increase the speed of rotation.
Simply press the button on the opposite side to decrease the B
speed or stop rotation.
For easier access during the ground working phases, the same
controls are shown on both sides of the vehicle (Fig. 21-G0000). 20-G0000
The operating principle is the same as for rotation, rotation
inversion, acceleration and deceleration.
- Press the BLACK button “A” to rotate the drum for it to mix
its contents.
- Press the RED button “B” to rotate the drum for it to unload
its contents.
- WARNING B
Increasing the engine rpm will also increase
the speed of drum rotation.
- PROHIBITED
It is strictly forbidden to go near the opening
of the drum as it rotates.
- PROHIBITED A
It is strictly prohibited to check the quality of
the mixture through the opening of the drum.
21-G0000
Refer to the “Safe working procedures”
chapter for more information regarding the
loading, mixture and unloading procedures.
83
L3500 - L4700 - F7000
- ATTENTION
The drive is selected but not engaged if,
after having selected the drive (slow or fast),
the indicator of the correctly engaged gear 1
remains off. Slowly accelerate to allow the km/h
23-G0000
84
7.16 Parking brake switch
The parking brake must be engaged whenever the operator
leaves the vehicle, irrespective of the engine being switched
off or on and even if the vehicle is stopped temporarily.
The parking brake is automatically engaged when the engine
is switched off.
Press the switch (Fig. 24-G0000) to engage the parking brake.
The indicator on the switch and the corresponding indicator
on the dashboard (Fig. 25-G0000) indicate that the parking
brake is activated.
A
When the parking brake is engaged, the vehicle cannot move
and the hydrostatic drive is disengaged.
- DANGER
Unauthorised alterations of the axle ratios, the
vehicle weight, or wheel and tyre dimensions
may compromise proper the efficiency of the 1
parking brake.
- PROHIBITED
It is strictly forbidden to use the parking brake km/h
25-G0000
85
L3500 - L4700 - F7000
A - Four-wheel steering
This type of steering allows all four wheels to be used to steer B
so as to have the least possible steering radius.
B - Front-wheel steering
This type of steering only allows the front wheels to be used
C
A
to steer.
C - Transversal
This type of steering allows for crab or transversal steering so
as to move the vehicle sideways. 1
- PROHIBITED 2
Do not select the steering mode while the
vehicle is moving.
- ATTENTION
It is mandatory to select the four-wheel steering 26-G0000
mode (Fig. 26-G0000, pos.A) when driving on
the road and the selector to be blocked with
the relative retainer (Fig. 26-G0000, pos.2).
- WARNING
Align the wheels before selecting a new
steering type.
- DANGER
Always proceed at low speed when transversal
steering is selected.
- PROHIBITED
It is strictly forbidden to use the transverse
steering mode when the driver’s seat is facing
the back of the vehicle.
86
7.17.1 Aligning the wheels
Changing the steering mode often during normal use of the
vehicle could lead to the wheels not remaining perfectly aligned.
- WARNING
Align the wheels periodically (every 8-10 hours),
depending on the ongoing use of the vehicle.
Proceed with the following operations to align the wheels 1
correctly:
1. Stop the vehicle on level ground.
2. With steering mode A set
3. Turn the steering wheel until the rear wheels are aligned
with the vehicle. A
4. Select steering mode B 2
5. Turn the steering wheel until the front wheels are
aligned with the vehicle.
6. Try to drive forward slowly for a few metres to verify that
the vehicle moves in a straight line.
- ATTENTION
If the vehicle continues not to move in a 3
straight line once the alignment is complete,
repeat the wheel alignment procedure.
B
4
87
L3500 - L4700 - F7000
- ATTENTION
Only use the manual accelerator control lever
when seated in the driver’s seat. +
- DANGER
Do not move the vehicle when using the -
manual accelerator; this control can only be
activated with the drive in neutral and the
parking brake engaged.
- PROHIBITED
IT IS STRICTLY FORBIDDEN TO USE THE
MANUAL ACCELERATOR CONTROL LEVER
WHILE DRIVING THE VEHICLE.
27-G0000
88
7.19 Loading shovel control lever
- DANGER
Make sure there is no obstacle or person
within the range of action of the loading
shovel, before moving it.
Move the relative lever (Fig. 27-G0000) as follows to move the
loading shovel:
- Push the lever towards side “A” to lower the unloading shovel A
- Pull the lever towards side “B” to lift the unloading shovel
- WARNING
Release the lever for it to return to the central
idle position and the movement will be
stopped; the loading shovel will then stop in
the position reached.
- ATTENTION
The shovel must be raised completely and
B
fastened with the relative chain when driving
on the road.
28-G0000
- ATTENTION
Make sure the loading shovel is not fastened
with the safety chain (Fig. 29-G0000) before
moving the loading shovel.
- PROHIBITED
Do not lift the rear wheels of the vehicle while
the shovel is in the loading phase or when
maintenance is being performed.
Do not lower the loading shovel when the
drum is raised.
- DANGER
Do not use the loading shovel to load the
drum turned to one side as there is a risk of the
vehicle overturning on the side. Only use the
loading shovel when the drum is aligned with
the vehicle.
29-G0000
89
L3500 - L4700 - F7000
- DANGER
Make sure there is no obstacle or person
within the range of action of the vehicle,
before moving the drum. A
- DANGER
Make sure the vehicle is perfectly level before
rotating. The vehicle is unbalanced on the
unloading side if the drum is turned sideways.
Only perform this manoeuvre on level ground
so as to prevent accidental overturning.
Move the relative lever (Fig. 30-G0000) as follows to move the
drum sideways: B
- Push the lever towards side “A” to rotate the drum towards
the left side of the vehicle
- Pull the lever towards side “B” to rotate the drum towards 30-G0000
the right side of the vehicle
- WARNING
A buzzer is heard during this manoeuvre.
- WARNING
Release the lever for it to return to the
central idle position and the movement will
be stopped; the drum will then stop in the
position reached.
- ATTENTION 31-G0000
Perform rotation with the engine at low rpm
so as to prevent anomalous unbalancing.
- ATTENTION
The drum must be aligned longitudinally to
the vehicle when driving on the road. - DANGER
The drum must be aligned longitudinally to the If the optional door is installed on the vehicle,
vehicle when performing the loading phase. do not rotate the drum if this is completely open
as there lies the risk of damaging the vehicle.
- PROHIBITED
It is forbidden to:
- Perform rotation while driving the vehicle.
- Drive with the drum rotated.
90
7.21 Drum lifting control lever *
* The drum side rotation is only found in L3500 and
L4700 models.
- DANGER
Make sure there is no obstacle or person
within the range of action of the vehicle,
before moving the drum.
Move the relative lever (Fig. 13-G0000, pos. 3) as follows to A
raise and lower the drum:
- Push the lever towards side “A” to lower the drum, bringing
it back to transport mode
- Pull the lever towards side “B” to lift the drum, thereby 3
facilitating the unloading procedure
- WARNING
Release the lever for it to return to the central
idle position and the movement will be stopped; B
the drum will then stop in the position reached.
- ATTENTION
32-G0000
The drum must be completely lowered when
driving on the road.
The drum must be completely lowered during
the loading phase.
- PROHIBITED
Do not raise the drum while the loading shovel
is lowered. There lies the risk of the loading
shovel being damaged or broken.
91
L3500 - L4700 - F7000
- ATTENTION
The cab lever locking safety device also acts on 33-G0000
the lever outside the cab at the side of the vehicle.
The operating principle is the same as for rotation, rotation
inversion, acceleration and deceleration.
- Pull the lever from side “A” to rotate the drum for it to
unload its contents.
- Set the lever to “N” to stop the drum from rotating.
N B
- Push the lever from side “B” to rotate the drum for it to mix
its contents.
- WARNING
Use the drum rotation speed control lever at
the side to increase or decrease the speed of
rotation. A
- WARNING
Increasing the engine rpm will also increase 34-G0000
the speed of drum rotation.
- PROHIBITED
It is strictly forbidden to go near the opening
of the drum as it rotates.
- PROHIBITED
It is strictly prohibited to check the quality of
he mixture through the opening of the drum.
92
7.23 Drum rotation speed control
lever *
* The drum rotation control lever is only found in
L3500 models.
The rotation speed control lever (Fig. 35-G0000) allows the drum
rotation speed to be adjusted without increasing the engine rpm. -
- WARNING
Increasing the engine rpm will also increase
the speed of drum rotation.
- ATTENTION
Bring the drum rotation speed to the minimum +
before inverting the drum rotation direction.
35-G0000
93
L3500 - L4700 - F7000
2
7.25 Drum opening pump 1
The drum opening pump (Fig. 37-G0000) allows the drum 36-G0000
opening to be adjusted to dose the amount of mixture
during the unloading phase or to close the drum opening
and allow a larger amount of mixture to be transported,
thereby preventing mixture being lost during the trip.
Move lever “1” forwards and backward to operate the pump.
The drum opening opens when lever “2” is in position “A” and
closes when in position “B”.
B
2
1
A
37-G0000
94
7.26 Water pump
The water pump (Fig. 1-G0200) can be used for the following functions:
- Fill the tanks of the vehicle by drawing water from an external tank
- Supply the drum by drawing water from an external tank
- Supply the drum by drawing water from the tanks of the vehicle
- Wash the vehicle by drawing water from an external tank
- Wash the vehicle by drawing water from its tanks
The water pump is used by positioning the taps according to the guidelines in the relative chapter and operating the pump from
one of the control levers.
- ATTENTION
Disconnect the water pump once the pumping operations are complete.
- PROHIBITED
It is forbidden to drive with the water pump activated.
- ATTENTION
Verify that the tanks of the vehicle are full before commencing the pumping operations and drawing from them.
95
L3500 - L4700 - F7000
- ATTENTION B
Set the taps on the pump according to the
desired operation before operating the water
pump control lever.
C
Refer to the “Water pump tap position”
chapter to learn how to set the various taps on
the water pump.
The same control is located outside the cab, next to the water 2-G0200
pump (Fig. 3-G0200).
- ATTENTION
The cab lever locking safety device also acts on
the lever outside the cab at the side of the vehicle.
C
3-G0200
4-G0200
96
7.26.4 Position of the taps
Tank Use
Description Position of the taps
(Inlet) (Outlet)
External water
Drum
tank Inlet tap: To the left
Vehicle water
Drum
tank Inlet tap: Upwards
97
L3500 - L4700 - F7000
3
7.26.6 Using the water pump
Proceed as follows to operate the pump: 5-G0200
1. Stop the vehicle on level ground
2. Set the gear lever to “N”
3. Engage the parking brake
4. Make sure the tank (external or that of the vehicle) is full
5. Set the taps in the correct position for the desired use
6. Bring the engine to 3/4 of the maximum rpm via the
manual accelerator
7. Operate the water pump control lever to activate the
water pump
After use, always stop the water pump, disconnect the
water pump control lever and bring the engine back to the
minimum rpm.
- ATTENTION
Empty the water pump, by loosening the
drain cap “3”, during winter, so as to prevent
damaging it due to freezing.
- ATTENTION
Be careful so as not to draw air with the pump.
Check that the tanks are full enough or that
the external float is always under water.
98
7.26.7 Pressure washer *
- DANGER
The high pressure water jet is dangerous if
directed towards people. It is recommended
to pay utmost attention.
7-G0200
- WARNING
Use the water jet from about a metre away
from the parts to be washed.
- WARNING
It is recommended to wear goggles during use.
99
L3500 - L4700 - F7000
7.27 Door *
Components
4
The door (external view: Fig. 8-G0200, internal view: Fig.
9-G0200) consists of the following components:
1 Main door leaf
2 Secondary door leaf
3 External handle
4 Openable window 5
5 Open window lock
6 Open door lock
7 Closed window lock 6
8 Internal handle
3
9 Handle to open the secondary door leaf
10 Window lock knob
11 Open door release button 2
1
8-G0200
7.27.1 Opening/closing the main door leaf
Proceed as follows to open the door from outside:
- open the door using the ignition key
- pull the handle (Fig. 8-G0200, pos.3) outwards.
Proceed as follows to open the door from inside the cab:
- Press the internal handle (Fig. 9-G0200, pos.8)
7
- Push the door outwards.
Proceed as follows to release the main door leaf:
10
- Press the release button (Fig. 9-G0200, pos.11)
- Turn the window release knob (Fig. 9-G0200, pos.10)
- Close the door again. 9
8 11
9-G0200
100
7.27.2 Opening/closing the door window
Proceed as follows to open the window of the door:
- Turn the handle downwards (Fig. 9-G0200, pos.7)
- Open the window until the window lock is blocked (Fig.
8-G0200, pos.5) in the relative housing on the secondary
door leaf.
Proceed as follows to release and close the window:
- Turn the window release knob (Fig. 9-G0200, pos.10)
- Close the window again
- Fasten the handle (Fig. 9-G0200, pos.7).
- DANGER
If the optional door is installed on the vehicle,
do not rotate the drum if this is completely open
as there lies the risk of damaging the vehicle.
11-G0200
101
L3500 - L4700 - F7000
7.29 Heating *
The heating controls are found on the left dashboard (Fig. 12-
G0200):
3
Use the ventilation knob (Fig. 12-G0200, pos.1) to switch the
ventilation on and set it at the desired speed:
- Position 0: Off 0
1 0
- Position 1: Low fan speed 2
- Position 2: Medium fan speed
3
- Position 3: High fan speed
Use the temperature knob (Fig. 12-G0200, pos.2) to set the
desired temperature: I Lo H
Hi
- Hi: Hot
- Lo: Cold
1 2
Press the switch on side “1” and turn the temperature knob to Lo
in order to switch the air conditioning on (Fig. 12-G0200, pos.3).
Press the switch on side “0” to switch the air conditioning off.
102
7.31 Hydraulic weighing system *
- ATTENTION
The instrument provides approximate
guidelines and therefore cannot be used to
buy or sell material.
14-G0200
103
L3500 - L4700 - F7000
- ATTENTION
The instrument provides approximate
guidelines and therefore cannot be used to
buy or sell material.
15-G0200
104
7.33 Cement bag cutter *
Use:
1. Position the bag cutter and the vehicle on level ground.
2. Load the bag cutter, by dropping the cement bags on
the serrated blade of the bag cutter.
3. Once the desired amount if reached, remove the cut
bags to prevent them from being caught in the mixture.
4. Lower the loading shovel of the vehicle.
5. Reverse the vehicle until the bag cutter is inserted in
the loading shovel. 16-G0200
6. Raise the loading shovel and the bag cutter to load the
cement in the drum.
7. Once the loading process is complete, lower the loading
shovel and remove the bag cutter.
17-G0200
105
L3500 - L4700 - F7000
- ATTENTION
- PROHIBITED 18-G0200
Do not lower the loading shovel when the
chute extension is installed on the vehicle.
19-G0200
20-G0200
106
8 DESCRIPTION OF COMPONENTS
8.1 Tyres
ATTENTION
Upon receipt of the vehicle, check tyre air pressure.
- Check tyre pressure every 100 hours and every two weeks. Pressure should be checked when the tyres are cold.
- Tyre pressure must always be kept at the indicated levels.
- Check the size of the tyres installed and the ply number to ensure they are inflated to the correct pressure.
DANGER
Tyres that are torn or are excessively worn should be replaced immediately.
- Before each use, verify that the sides of the tyres are not damaged.
- Keep all oils, grease and corrosive liquids far from the tyres to prevent any damage to the rubber.
- To ensure maximum efficiency do not use tyres with more than 80% wear of the tread.
ATTENTION
Inflating or working on tyres can be dangerous.
- Whenever possible, have specialised personnel intervene on or install tyres.
- To prevent serious or mortal injury, follow the safety precautions described below.
• Vehicle tyres are very heavy. Handle with care and ensure that, once stored, they cannot fall and injure anyone.
• Never attempt to repair a tyre on a public road or motorway.
• Make sure that the car jack is positioned on a solid, flat surface.
• Make sure that the jack is suitable to support the weight of the vehicle.
• Use jack tripods or other locking devices suitable for supporting the vehicle while repairing tyres.
• Never place any part of your body under the vehicle.
• Never start up the vehicle while it is on the jack.
• Never hit a tyre with a rim or hammer.
• Make sure that the rim is clean, and that there is no rust or damage. Do not weld, braze, repair or use a damaged rim in any
way.
• Do not re-inflate a tyre which has completely turned or that is much deflated until it has been properly inspected by a
qualified technician.
• Do not inflate a tyre unless the rim is mounted on the vehicle or secured so that it will not move in the event that the tyre
or rim should suddenly break.
• Never inflate tyres in excess of the pressure indicated by DIECI. If the heel does not settle on the rim when this pressure level
is reached, deflate the tyre and lubricate with a soapy water solution, then inflate again. Do not use oil or grease. Inflation
exceeding the permitted level on unsettled heels can cause heel or rim breakage with an explosive force that can cause
serious injury.
• After having remounted the wheel, tighten the nuts between the wheel and axles. Check that nuts are tightened each day
until torque has been stabilised.
ATTENTION
When mounting a new or repaired tyre, use an adapter for the spring valve with a distance manometer which
allows the operator to keep away from the tyre during inflation. Use a safety fence system.
- PROHIBITED
Do not mount inflated tyres with polyurethane foam unless authorised by the manufacturer.
107
L3500 - L4700 - F7000
Tighten nuts in accordance with the schedule provided in the maintenance table
ATTENTION
The number of axle studs must correspond to the number of tightened nuts. Therefore all nuts must be
mounted on each wheel; otherwise the vehicle will not operate.
In the event of tyre replacement, the vehicle or the lifted side can be set on the ground only with tyres mounted and properly
tightened.
ATTENTION
Nut tightening must be carried out first with the vehicle, or parts of it, lifted from the ground, and then with
the vehicle on the ground.
Only use original DIECI nuts to tighten the wheels. Should even just a single nut be lost, contact the DIECI service centre.
108
8.1.2
(mm)
(mm)
Brand
(Km/h)
(Km/h)
Design
Rolling
Version
Version
Ray index
Maximum
At maximum
speed (Km/h)
circumference
Pressure (Bars)
Characteristics
Max speed Fast
permissible load
Tire measurement
Rim measurement
L3500 (LH682)
Standard 12.5-18 16 PR MITAS 5,0 11.00 x 18 MPT-04 TL 3350 25 495 2840 20,51 -
Alternate 12.5-18 16 PR BKT 5,0 11.00 x 18 MP567 TL 3340 25 495 2940 21,23 -
L4700 (LH683)
Standard 405/70-20 14 PR MITAS 4,2 13.00 x 20 MPT-04 TL 4400 25 - 3165 20,03 -
Alternate 405/70-20 14 PR MITAS 4,2 13.00 x 20 MPT-01 TL 4400 25 - 3165 20,03 -
Alternate 405/70-20 14 PR BKT 4,5 13.00 x 20 MP 567 TL 4200 40 - 3350 21,20 -
405/70
Alternate 152J MITAS 6,0 13.00 x 20 MPT-21 TL 4440 25 - 3228 20,43 -
R20
L7000 (D648)
405/70
Standard 152J MITAS 4,00 13.00 x 20 MPT-21 TL 4790 25 538 3165 26,00 -
R24
Table of rim and tire measurements and tire pressure
109
L3500 - L4700 - F7000
110
8.2 Fuel
Before handling fuel and filling the tank, comply with the following regulations:
- PROHIBITED
Never add different types of fuel to the diesel, such as: petrol, alcohol.
- PROHIBITED
It is forbidden to top-up while the engine is running.
- Clean the area around the fuel cap. Refill the fuel tank at the end of every day to reduce condensation when the vehicle is at rest.
- Water and sediments must be removed before they reach the engine.
- Do not use anti-freeze to remove water from the diesel.
- Do not rely on the filter to remove water from the diesel.
- Never leave the tank without a cap and always lock it. Should you lose the original cap, replace it with an original spare. Not just
any cap is suitable.
- Monitor the dispenser while filling the tank.
111
L3500 - L4700 - F7000
Cetane number
• Cetane number Minimum 45.
The cetane number indicates ignition properties.
Fuel with a lower cetane number may cause problems when starting up the engine cold and could affect combustion.
Viscosity
• Viscosity 2/4.5 centistokes at 40°C.
Viscosity is the flow resistance; if the degree of viscosity is beyond the limits, it might affect engine performance.
Density
• Density 0.8201860 kg/litre at 15°C
A lower density reduces engine power; higher density increases engine power and the smokiness of exhaust fumes.
Sulphur
• Sulphur 0.20% in weight, maximum.
High sulphur content wears the engine and increases pollution.
Distillation
• Distillation 85% at 350°C.
Distillation is an indication of the blend of different hydrocarbons in the fuel. A high proportion of light-weight hydrocarbons
might affect the combustion characteristics.
112
8.2.2 Cleaning and storing fuel
It is important for the fuel to be kept clean.
The advice provided below will help maintain fuel quality.
- Never use zinc-coated containers.
- Never clean the inside of containers or power supply
system components with cloths that leave deposits.
- The cistern capacity (figure at the side) must allow intervals
between refuelling not to be too long. A capacity of 3,000
litres is sufficient for an average sized company.
- The storage cistern must be covered and placed on a
support that is high enough to allow refuelling by means
of gravity. A large basin must be placed under the cistern
in case of fuel leakage. The cistern must also have an
opening large enough to allow someone to access it for
cleaning purposes.
- The delivery tap must be larger at the bottom in order
to trap any deposits; it must also be equipped with a
removable filter. The cistern must be tilted 40 mm per
metre towards the sedimentation drain plug.
- The fuel barrels (figure at the side) must be covered when
stored to prevent water infiltration. They must also be
slightly tilted so that any water runs to the upper rim. The
fuel barrels must not be stored for too long before being
used.
- Barrels kept outside must have their caps closed tightly to
prevent water infiltration.
- After refuelling the storage cisterns or barrels, it is
recommended to allow the fuel to set for at least two hours,
thereby allowing any sediment of water and impurities to
be deposited before the fuel is used.
113
L3500 - L4700 - F7000
8.2.3 Refuelling
Proceed as follows to refuel (Fig. 1-H02-11):
- Park the vehicle and switch the engine off
- Go to the back of the vehicle and open then nozzle to
access the fuel filler cap
- Open the fuel cap
- Refuel
- Close the fuel cap
- Close the nozzle
1-H02-11
2-H02-11
114
8.3 Engine
ATTENTION
The use and maintenance manual of the FPT USE AND MAINTENANCE
USO E MANUTENZIONE
UTILISATION ET ENTRETIEN
engine is an integral part of the documentation BETRIEB UND WARTUNG
USO Y MANTENIMIENTO
always having an efficient engine that is ready to be used. Marketing - Adv. & Promotion
Print L31900082 - 03/10
1-H04-00
115
L3500 - L4700 - F7000
116
8.4 Battery
- DANGER: BATTERY EXPLOSION
To prevent the batteries from exploding:
• Keep sparks, open flames and cigarettes away from the upper part of the batteries as the gas produced by the latter is highly
flammable.
• Do not recharge damaged batteries.
• Do not charge a hot battery.
- ATTENTION
Wear protective clothing, gloves and goggles. Should contact be made with the eyes and skin, rinse
immediately with plenty of water and consult a doctor. If swallowed, immediately contact a doctor.
- Do not overturn or tilt the battery: acid could come out.
- Recharge the battery in a well-ventilated place and always disconnect the power supply before disconnecting the terminals.
- Always use a voltmeter or a densimeter to check the battery charge. Use a torch to check the level of electrolyte and never an
open flame.
- Never place a metal object between the terminals to check the battery charge.
- Do not generate sparks with the wire terminals while recharging the battery or start the vehicle engine with an auxiliary battery.
- Make sure the caps and vent covers are fitted correctly and tightened securely.
- Clean the upper part of the battery, make sure the terminals are tightened securely and cover them with a thin layer of Vaseline.
- Should the battery freeze, place it in a warm place and allow it to thaw. Do not use or recharge it: risk of explosion.
- In normal conditions, the battery is kept charged by the vehicle alternator. Should the battery be discharged completely due
to prolonged inactivity or having reached the end of its life, the alternator can no longer “regenerate” it. The battery must be
replaced and recharged by means of a special battery charging instrument.
- ATTENTION
Before performing any maintenance on the car, disconnect the power supply using the Battery switch.
117
L3500 - L4700 - F7000
- PROHIBITED
Do not perform maintenance or recovery operations on “zero maintenance” batteries.
118
8.4.3 Battery: Recharging the battery
- A battery is fully charged if, at a constant temperature, the electrolyte density and the voltage measured at the poles does not
increase within 2 hours.
- The efficiency of each recharge depends on the general conditions of the battery itself. An old battery will not be able to obtain
the same life and efficiency as a new battery after recharging.
- The simplest recharging method is to charge at constant power.
- Once charging is complete, the battery charger voltage increases and creates gasification. We recommend using simple battery
chargers with minimum current control and a switch-off timer.
- If the battery has a low level of electrolyte, top-up to the minimum level (just above the plate limit) and then charge. Fill up to
the maximum level once charging is complete (to prevent spills).
- Overcharging must be avoided because:
• It is a loss of energy that causes water dissociation.
• It produces a loss of active mass due to electrode deterioration.
• It generates the risk of explosion.
- If sulphuric batteries are recharged with no voltage limit, they will boil and heat, thereby generating the risk of explosion.
- Old batteries (sulphuric in most cases) must be charged with caution. An increase in temperature is also possible at 13.8 Volts.
119
L3500 - L4700 - F7000
- ATTENTION
This switch must only be used when the
engine is stopped. -
The battery isolator switch “1” (Fig. 1-H5111) allows the
1
operator to isolate the battery from the electrical circuit in
case of an emergency or during maintenance.
Proceed as follows to isolate the battery: +
2
1. Switch the engine off.
2. Bring the ignition key to the “0” position.
3. Turn the battery isolator switch anti-clockwise to the off
position.
120
121
L3500 - L4700 - F7000
8.5 Lighting
Vehicle lighting must always be efficient and fully functional.
Its functionality must be checked daily. Replace any damaged
part of the lighting body immediately. Replace a burnt light
bulb immediately.
- WARNING
The bulbs are very fragile. Handle them with
care.
The dipped beam bulbs must not be handled
with bare hands.
1-H5301
122
Replacing a direction indicator bulb
- Press the upper part of the bulb (Fig. 2-H5301).
- Turn the bulb while pressing it down to release it from the
lock.
- Carry out the same steps to insert the new bulb.
3-H5301
4-H5301
123
L3500 - L4700 - F7000
124
8.5.3 Working light *
Replacing bulbs
1
To access the bulbs:
1. Set the vehicle in the maintenance position.
2. Act on the battery isolator switch to disconnect the
supply to the electrical system.
3. Remove the screws on the front part of the light. 9-H5301
4. Remove the bulb power supply connectors (Fig. 11-
H5301, pos.1).
5. Act on the locking tabs by moving them inwards to
release them (Fig. 11-H5301, pos.2).
2
6. Carry out the same steps in inverse order to insert the 3
new bulb. Observe the closing mechanisms (Fig. 11-
H5301, pos.3) for proper insertion.
10-H5301 11-H5301
125
L3500 - L4700 - F7000
For safe work procedures in the various work conditions, refer to the “Safety Standards” chapter.
- ATTENTION
Do not use the vehicle without having first read and understood all parts of this manual and without having
undergone suitable training.
- PROHIBITION
Do not use the vehicle while under the effect of alcohol, drugs or medicines that can cause drowsiness or alter
reflexes.
- DANGER
Do not drive the vehicle with wet hands or shoes, which have been dirtied with grease or oily substances.
- ATTENTION
Check that all safety devices function before using the vehicle. The operator must always have the vehicle
operating status under control.
Use acoustic warning devices or other signals to warn persons present before starting the vehicle.
Observe the control instruments immediately after start-up, with the engine hot and at regular intervals during use, so as to quickly
identify and solve any anomalies.
- PROHIBITION
Do not switch the vehicle on or touch the vehicle levers if there is a danger or maintenance in progress sign
inside the cab.
- PROHIBITION
Do not transport passengers on the vehicle, inside the driver’s cab or on any other part of the vehicle (including
passenger baskets).
- PROHIBITION
It is prohibited to use the mobile hydraulic parts of the vehicle to lift persons, except for the use envisioned
in this manual.
- WARNING
Before starting to operate with the vehicle it is necessary to become familiar with the position and operation
of all controls and instruments in a free working area without obstacles or staff, independently from the
experience of the operators.
- ATTENTION
Make sure all safety checks described are performed before starting every job.
- WARNING
During work phases or movement, the luminous signals must work constantly in order to warn staff that the
vehicle is moving.
- ATTENTION
Always maintain the safety distance suitable for the type of job and to the persons or objects present in the
work area.
Always look in the direction of movement and maintain good visibility of the route.
126
- DANGER
Do not reach excessive speeds.
Do not drive with the brake pedal pressed.
- DANGER
Do not use the force of impact of the vehicle to perform jobs. These vehicles are not designed for this use.
Use of this type could lead to the vehicle rolling over, damage or breakage of some components and tools or
serious injury to the operator.
- DANGER
Always operate with bonnets and door closed.
Do not operate with vehicle protections removed.
- ATTENTION
When working in a crowded area, appoint a person to give signals and to co-ordinate the work area.
Make sure that all staff follows the instructions given by the person assigned to signalling.
Make sure signals are used that are in compliance with the provisions in force in the country where the vehicle
operates.
For further information regarding the presence of a person assigned to signalling, consult the “Signalling to
several vehicles” chapter.
- DANGER
Pay attention when working on the edge of an excavation, a road or on soft ground: keep at a safe distance,
the vehicle could roll over.
Engage a person on the ground to give signals.
Do not forget that after heavy rain, use of explosives or earthquakes, the land in those areas is more fragile.
- DANGER
When working on the upper part or inside of the floors of a building or other structures, check the capacity and
stability of the same before starting the operations. There is a risk that the buildings may collapse, obviously
causing serious injuries and damage.
- DANGER
Working on slopes can be dangerous. The conditions of the land change according to atmospheric conditions
(e.g. rain, snow, ice). Pay great attention to the conditions of the land on which work is being performed and
proceed at low speed.
- ATTENTION
Move slowly over grass, leaves and wet steel sheets. With a slight slope there is also the risk of the vehicle
slipping or loosing its equilibrium and rolling over.
- ATTENTION
The tipping conditions of the vehicle can vary depending on the features of the ground, environmental
conditions and the type of work.
Complying with all the safety instructions contained in this manual reduces risks for the vehicle and for the
operator in most of the operating conditions carried in the manual.
127
L3500 - L4700 - F7000
128
129
L3500 - L4700 - F7000
For safe working procedures in the various working conditions refer to the “Safety regulations” chapter.
- ATTENTION
All the products used for the mixture must be handled with suitable PPE.
Refer to their safety data sheets for additional safety specifications.
- PROHIBITED
Do not modify the structure and vehicle stability in any way by trying to add counterweights, whichever
artifice is used.
- Reduce the speed as much as possible and brake gently during handling operations.
- WARNING
Avoid passing over unstable objects. Remove dangerous, unstable objects instead of passing over or around
them. Also avoid holes and ditches. Slow down as much as possible before turning.
- Do not change direction abruptly or at high speed.
- Remember that hydraulic steering is very sensitive to steering wheel movements; steer gradually and avoid sudden movements.
- Slow down before turning.
- Pay attention to the space at the side. If possible, keep to the centre of the passage to avoid equipment or personnel from
obstructing your path.
- Always make sure there is good visibility in the work area, direct view as well as through rear view mirrors, in order to verify the
presence of people, animals, obstacles, holes and changes in gradients, etc.
- Decrease the working speed of the vehicle in case of rain, fog, snow or in any case where visibility is reduced.
- Always make sure there is good visibility (clean windows, clean mirrors, clean lights that work properly, etc.)
- Maintain control of the vehicle and its speed in all circumstances. The speed of the loaded vehicle must never exceed 10 Km/h.
- Do not drive in reverse for long distances.
- Brake gradually; avoid braking abruptly.
- Always maintain the safe distance from other vehicles in order to have sufficient space to brake in every condition.
- Make sure the drum is always rotating in “Mixture” mode during transportation. This reduces the risk of losing the load or part
of it and prevents generating risks of harming people or damaging objects
- PROHIBITED
Do not raise or lower the drum or the loading shovel while the vehicle is moving.
- PROHIBITED
Do not use the loading shovel to raise the rear wheels of the vehicle during the loading operations or
maintenance.
- PROHIBITED
The operator must not climb on to the vehicle to check the load or for washing purposes.
- PROHIBITED
The operator must not enter the drum while this is still mounted on the vehicle.
- PROHIBITED
It is strictly forbidden to use hammers, chisels or other tools to remove mixture residue from the drum or
other parts of the vehicle.
130
- ATTENTION
The shovel must be raised completely and hooked to the relative safety chain when driving on the road.
- ATTENTION
It is mandatory to carry out the operations on the ground while the engine is running or the drum is moving,
maintaining adequate safe distance from the moving parts (loading shovel, drum, etc.).
- DANGER
Verify the consistency of the mixture by pouring a small amount on the ground or in a container. Do not try
to check the mixture inside the drum.
131
L3500 - L4700 - F7000
- PROHIBITED
Do not use the controls as a handle.
Never jump off the vehicle.
Never climb on or off a moving vehicle.
Never climb on or off the vehicle while holding
tools.
Always keep the footboards, steps and handles clean so as to
prevent the risk of falling.
Before climbing into the cab make sure that your hands and
shoes are clean and dry to prevent slipping and falling.
Only use the handles highlighted in the picture Fig. 1-I0200.
1-I0200
- DANGER
If the vehicle begins to move without an
operator inside the cab, do not jump on the
vehicle to try to stop it.
132
9.4 Adjusting the operator’s seat
- WARNING
Only use the vehicle if the seat is adjusted
correctly. A poorly adjusted seat can cause
the operator to tire quickly, which could lead
to incorrect operation. It may also alter his
perception of the position of the controls
and external objects and compromise the
sensitivity in performing certain manoeuvres.
The seat must be adjusted according to the height and
weight of the operator.
The operator must be able to press down the pedals
completely and operate all the control levers while resting 2
his back against the backrest. Otherwise, adjust the seat
accordingly and verify once again.
- ATTENTION
The seat is positioned correctly when the
operator can press the brake pedal down
completely while his back rests firmly against
the backrest.
133
L3500 - L4700 - F7000
- ATTENTION
The seat belt is fastened properly when it fits
snugly around the body.
- ATTENTION
Only drive the vehicle when wearing the seat
belt fastened and adjusted. Driving without a
fastened seat belt increases the risk of accidents.
4-I0200
- PROHIBITED
Do not use damaged or worn seat belts. Worn
or damaged seat belts can break or give way
during a collision, causing serious injury to the
operator.
5-I0200
134
135
L3500 - L4700 - F7000
- DANGER
Immediately stop using the vehicle if it malfunctions or it does not comply with safety standards.
Contact an authorised DIECI S.R.L. workshop if the vehicle malfunctions. Refer to the “Maintenance” chapter
for information regarding routine maintenance.
A thorough inspection is required if the vehicle is not used for a prolonged period of time. A detailed
description of the operations is provided in the “Vehicle storage” chapter.
136
9.6.2 Inspecting the work area
- Examine the work area when working at the edge of an excavation or on soft ground as the vehicle could overturn.
- Examine the conformation and condition of the terrain of the work area before beginning to operate.
- Keep the vehicle well away from the edge of the excavation and the side of the road.
- When working on a slope or near the roadside, have another person present for signalling.
- Pay utmost attention when working on icy ground. The ice will melt as the temperature rises and the ground becomes slippery.
- Check for any overhead power lines or underground piping.
- Do not work in places at risk of landslides or falling rocks.
- Take due precautions to prevent any unauthorised person from entering the work area.
- When moving through or operating in shallow water or on soft ground, verify the conformation and conditions of the
foundations, the depth and speed of the water flow before beginning to operate.
137
L3500 - L4700 - F7000
- ATTENTION
Do not use the vehicle without having first read and understood all parts of this manual, and without having
attended an adequate training course.
- DANGER
Before starting the engine, make sure all control levers are in a neutral position, the parking brake is engaged,
the engine bonnet is closed and that there is nobody in the area surrounding the vehicle.
- DANGER
The vehicle can only be started up or manoeuvred when the operator is seated in the driver’s seat, with the
seat belt fastened and adjusted.
- DANGER
Starting up the engine inappropriately can cause the vehicle to move and possibly cause damage.
- PROHIBITED
Never start the engine by causing a short circuit between the terminals on the starter.
- PROHIBITED
Never start-up the engine by pushing or pulling the vehicle. This could seriously harm people or cause serious
damage to the vehicle.
- DANGER
Be careful when using auxiliary batteries as the gas contained in these could explode and cause serious damage.
Follow the instructions provided in the “Emergency procedures” chapter, “Start-up using auxiliary batteries”
paragraph to start the engine using auxiliary batteries. An incorrect procedure can cause serious damage to
the electrical/electronic system, the vehicle to move suddenly, the battery to explode and damage to objects
and/or people.
- PROHIBITED
Do not start the engine or touch the levers of the vehicle if there is a danger sticker stuck inside the cab or
maintenance in progress.
138
9.7.2 Starting-up the engine
139
L3500 - L4700 - F7000
- WARNING
The automatically engaged parking brake
disengages once the engine is started. Always
verify that the parking brake has been engaged
through the button before starting up.
0
1
9.7.3 Warm-up after starting-up
During the first few minutes of use, keep the speed slow in
order to warm up the engine and hydraulic oil. 2
- DANGER
Serious damage can be caused to the engine
and the hydraulic system if the engine reaches
high rpm before the operating oil temperature 3
and pressure levels are reached.
- WARNING 8- I0200
Let the engine run at 1100 - 1300 rpm for
about 5 minutes so as to bring the engine oil
to the operating temperature, particularly,
with outdoor temperatures close to 0°C.
140
9.7.4 Start-up at low environmental temperatures
Consider the following warnings before starting-up at low environmental temperatures and with a cold engine:
- In order to prevent draining the battery, do not prolong each attempt to start-up by more than 15 seconds; however, if the
engine does not seem to be starting-up, extend the time to a maximum of 30 seconds.
- Wait at least one minute before trying to start-up again.
- It is recommended to not exceed the six start-up attempts so as not to drain the battery excessively.
- WARNING
It is recommended to use anti-freeze diesel at environmental temperatures lower than 0°C, so as to make sure
the engine is optimally supplied, without reducing performance, even at environmental temperatures lower
than -20°C.
141
L3500 - L4700 - F7000
- DANGER
When on a sloped surface, pay attention to the 9-I0200
conditions of the ground. When working with
the vehicle on a sloped surface, pay utmost
attention when loading and un loading the
vehicle.
- PROHIBITED
Do not stop and leave the vehicle parked on
a slope exceeding 15%, even with the parking
brake engaged.
142
143
L3500 - L4700 - F7000
- ATTENTION
Before driving the vehicle on the road, make sure the law and regulations of the relative country are complied with.
The requirements for road travel are provided on the vehicle registration certificate.
Dipped lights must be used during the day and on roads where visual and lighting signalling devices are not mandatory.
- WARNING
Verify that the rear view mirrors are positioned correctly. The objects seen through the rear view mirror are
closer than they appear.
When driving on the road and/or on a slope pay utmost attention to the engine rpm. A high rpm could lead to mechanical
damage. Always monitor the rpm and engine speed.
Pay particular attention to loading docks, trenches, scaffolding and recently excavated or filled land.
- PROHIBITED
It is forbidden to drive on public roads with a loaded vehicle.
144
9.10 Temporary stop
- Gradually release the accelerator pedal.
- Bring the vehicle to a halt on flat ground.
- Engage the parking brake
- Move the “gear change lever” to position “N”.
- During the running-in of the vehicle (50 h), do not keep the diesel engine at minimum revs for too long.
- ATTENTION
If the driver’s seat must be abandoned, follow the instructions provided in the “Parking the vehicle” paragraph.
- PROHIBITED
Never move away from the vehicle, leaving the engine running or the ignition key in the vehicle.
- PROHIBITED
Do not stop and leave the vehicle parked on a slope exceeding 15%, even with the parking brake engaged.
145
L3500 - L4700 - F7000
- ATTENTION
Make sure nothing on the ground of the cab
obstructs the seat from rotating (rags, gloves,
dirt, etc.) as the seat could jam or the sensors
may not work correctly.
5. Press the driver’s seat inversion pedal located under the
operator’s seat.
6. While keeping the pedal pressed, turn the driver’s seat
manually with the help of the handles in the cabin.
7. Turn the driver’s seat up to the end run and release the pedal.
- ATTENTION
Once the driver’s seat is turned, the inverted
power steering indicator will light up an
intermittent buzzer will be triggered.
8. Make sure the driver’s seat is fixed correctly.
9. Lower the power steering inversion lever for the
movements of the steering wheel to coincide with
those of the wheels. The indicator and the intermittent
buzzer will go off.
- PROHIBITED
It is strictly forbidden to operate with the
driver’s seat partially rotated.
- WARNING
With the driver’s seat inverted, the gear
change lever function, to select the drive
direction (forward/reverse), will also be
inverted so as to remain consistent with the
operator’s position.
- DANGER
Avoid long distances the driver’s seat inverted.
146
- WARNING
The visibility of the range of action is very much limited when the driver’s seat faces the drum, therefore it is
mandatory to have another person on the ground for signalling.
- PROHIBITED
It is forbidden to drive long distances with the driver’s seat inverted. If this should be necessary (e.g. driving
uphill), it is mandatory to have a person operate on the ground for signalling.
- PROHIBITED
It is forbidden to drive on the road with the driver’s seat inverted.
- ATTENTION
Make sure nothing on the ground of the cab obstructs the seat from rotating (rags, gloves, dirt, etc.) as the
seat could jam or the sensors may not work correctly.
5. Press the driver’s seat inversion pedal located under the operator’s seat.
6. While keeping the pedal pressed, turn the driver’s seat manually with the help of the handles in the cabin.
7. Turn the driver’s seat up to the end run and release the pedal.
8. Make sure the driver’s seat is fixed correctly.
9. Raise the power steering inversion lever for the movements of the steering wheel to coincide with those of the wheels. The
indicator and the intermittent buzzer will go off.
- PROHIBITED
It is strictly forbidden to operate with the driver’s seat partially rotated.
147
L3500 - L4700 - F7000
- ATTENTION
Make sure the loading shovel is not fastened
with the relative safety chain and the unloading
chute extension is not fitted on the vehicle.
6. Move towards the pile of inert material to be loaded, taking
care to raise the loading shovel as it fills with the material.
7. Stop the vehicle from moving forward.
8. Raise the loading shovel until all the inert material is
unloaded in the drum.
9. Load about half the inert material required for the mixture.
10. Load the required cement into the mixture.
11. Load the remaining amount of inert material.
12. Add water using the water pump until the desired
consistency is obtained.
- PROHIBITED
It is forbidden to go near the opening of the
drum as it rotates.
- DANGER
Verify the consistency of the mixture by
pouring a small amount on the ground or in
a container. Do not try to check the mixture
inside the drum.
148
9.13.2 Unloading the drum when stopped
Proceed as follows to unload the drum of the vehicle correctly:
1. Raise the loading shovel completely.
1. Make sure the drum is lowered completely.
2. Maintain the drum rotation in the mixture direction.
3. Move the vehicle to where the mixture is to be unloaded.
4. Set the gear lever to neutral (position “N”).
5. Engage the parking brake.
6. Climb off the vehicle and direct the unloading chute to
the desired position.
7. Install the chute extension (if present).
8. Proceed with the unloading operations using the drum
rotation controls in the cab or on the side of the vehicle
by setting the unloading direction of rotation.
9. Use the controls in the cab to raise the drum so as to
facilitate unloading all the mixture.
10. Once the unloading process is complete, bring the
drum to the transport position (completely lowered)
and set drum rotation to the mixture direction.
- NOTE
The drum raising and lowering function is only
found in L3500 and L4700 models.
- WARNING
The drum must be cleaned once the unloading
phase is complete.
149
L3500 - L4700 - F7000
- ATTENTION
Have a person on the ground for signalling so as
to move safely with the driver’s seat inverted.
- NOTE
The drum raising and lowering function is only
found in L3500 and L4700 models.
- WARNING
The drum must be cleaned once the unloading
phase is complete.
150
151
L3500 - L4700 - F7000
10 EMERGENCY PROCEDURES
152
10.2 Start-up using auxiliary batteries
- ATTENTION
Starting up the engine with auxiliary batteries requires two adequately trained and qualified persons.
Failure to follow the correct procedure can seriously damage the vehicle, objects or persons.
- When starting the engine using another vehicle, connect the accumulators in parallel. When connecting the cables, avoid
contact between the positive “+” and negative “-” cables.
- Wear adequate personal protective equipment before carrying out any operation.
- Pay attention so as to prevent the vehicle that is to be started up from coming in contact with the vehicle that must supply the
power, in order to avoid sparks and consequently explosions caused by the hydrogen produced by the accumulators. Serious
damage and injury is caused should the accumulator explode.
- Make sure not to mix up the start-up cables; connect the ground cable first (-) and the positive cable last (+).
- Pay utmost attention when removing the start-up cables; make sure that the cables disconnected from the accumulator do not
touch other parts of the vehicle in order to prevent hydrogen explosions.
- ATTENTION
The cables and clamps must be proportional with the current load to be transferred. The accumulator used
for start-up must have a greater or at least equal capacity to that of the standard accumulator.
- ATTENTION
Check that the cables and clamps are not corroded or damaged. Make sure the clamps firmly grip the
terminals.
- ATTENTION
Pay utmost attention during the various operations: direct or indirect contact with live parts can cause injury
and in certain cases even death.
- ATTENTION
When the engine is being started up, the operator must be seated in the driver’s seat in order to monitor the
vehicle.
- WARNING
These operations must be carried out by skilled and trained personnel.
153
L3500 - L4700 - F7000
154
155
L3500 - L4700 - F7000
- WARNING
It is recommended that the towing operations are carried out by expert personnel.
- PROHIBITED
It is strictly prohibited to:
- Start-up the vehicle by towing or pushing.
- Tow the vehicle on public roads and for long distances. If possible, keep the yellow flashing light and emergency lights on.
- Tow the vehicle on a slope.
- Stand between the towing vehicle and the towed vehicle.
- ATTENTION
When the engine is switched off the steering wheel and brake servo controls do not work. If the engine cannot be
kept running, when towing the vehicle keep in mind that it will be much more difficult to operate the steering wheel.
- ATTENTION
The vehicle can only be towed in an emergency and at a maximum speed of 4 km/hour (2.5 mph) and for short
distances, a maximum of 500 m (1640 ft).
Contact the DIECI service centre regarding towing the vehicle for long distances.
- ATTENTION
It is mandatory to tow the vehicle with the rigid towing bracket. The towing bracket must be able to support
a towing weight of 10 t (22040 lb). Connect the towing bracket between the towing vehicle and the faulty
vehicle, at the preset towing points.
156
10.3.1 Towing the vehicle with the engine
running
Follow the steps below if the vehicle must be towed with the
engine running (e.g. transmission fault):
- Connect the towing bracket between the towing vehicle and
the faulty vehicle, at the preset towing points (Fig. 1-K0100)
- Move the gear selection lever to position “N”
- Deactivate drive “1” and “2” (Fig. 2-K0100).
- Disconnect the parking brake switch.
- During towing, remain seated in the driver’s seat to prevent
the parking brake from engaging automatically.
1-K0100
- DANGER 2
The parking brake and drive are still active even
with the engine switched off. Serious damage
can be caused to the vehicle and hazardous
situations may be generated if the vehicle is
towed with the drive and parking brake active.
2-K0100
157
L3500 - L4700 - F7000
- NOTE
Even if the parking brake is disengaged, it will
re-engage automatically on engine start-up.
1-K0102
- PROHIBITED
Never use the vehicle with the negative
parking brake disengaged/disconnected.
2-K0102
158
10.5 Deactivating the drive
manually
- DANGER
Only deactivate the drive if the vehicle must
be towed with a faulty engine or transmission.
Transmission can be deactivated manually if the vehicle must
be towed with a faulty engine or transmission.
Perform the following operations:
- Make sure the engine of the vehicle is off
- Place wedges under the wheels to prevent the vehicle
from moving suddenly
- Turn the hydraulic tap lever (Fig. 1-K0111) to close the
hydraulic supply to the reduction gear (the tap is under
the vehicle, next to the reduction gear).
- DANGER
1-K0111
A jet of pressurised oil can leak from the tap
when the handle is turned. Use adequate
safety devices to protect the eyes and skin
from hot pressurised oil.
- Use a screwdriver to move the gear selection pin to the
neutral position, up to half the end run (Fig. 2-K0111, pos. 2)
- Before towing the vehicle, switch the dashboard on
and if possible, make sure the forward and reverse gear 1
indicators are off.
- ATTENTION
Once the towing operations are complete,
reopen the tap, bringing the lever back (Fig.
1-K0111) to its original position.
2-K0111
159
L3500 - L4700 - F7000
- ATTENTION
The checks in the Service Register integrate the routine maintenance operations carried in the Equipment
Maintenance Register.
Consult the DIECI after-sales centre to establish suitable expiries in the event of work in particularly tough
environments.
These maintenance interventions keep the vehicle or equipment in ideal working conditions.
160
11.2 Instructions for filling out registers
- NOTE
The end of this manual has some pages to help you fill out these registers.
Scheda di ccontrollo
ontrollo n° Data del controllo
.......... ..........
2
Ore della macchina Nome della ditta controllore
.......... ..........
with the symbol “o”, and the possibility of noting an
extraordinary operation not foreseen by the register. Controlli Note
Symbol Operation
Micro sedile
dilile
ilee uom
omo
om
o m presente
uomo preseente
Segnalazione acusticaa retromarcia
retroma
re tro
trom
oma
o ma
marcia inserita
o
o 4
Sterzatura tre modi di funzio
funzionamento
unzio
nzzio
nzio
io
o o
Marcia consentita con posto guida correttamente posizionato in avanti o invertito o
Pulsante arresto di emergenza o
Check - Inspection Controlli obbligatori da fare ogni 500 ore o ogni 6 mesi
Pressione massima impianto idraulico
o
Refuelling
Adjustments
Cleaning
Replacement
Lubricating
1-L0000
161
L3500 - L4700 - F7000
- ATTENTION
1-K0300
Pay utmost attention if the hatch finds itself
under the mixture level as the latter could
come out suddenly when the hatch is opened.
162
163
L3500 - L4700 - F7000
Inspections Notes
164
11.5 Maintenance Log: interventions and schedules
- NOTE
A few pages are found at the end of the manual for these logs to be registered.
Maintenance Notes
165
L3500 - L4700 - F7000
Maintenance Notes
166
167
L3500 - L4700 - F7000
12 MAINTENANCE
- ATTENTION
Maintenance or adjustment operations not described in this chapter or in the rest of the manual must be
carried out by qualified personnel respecting the conditions of safety in order to guarantee their safety and
the safety of others. Only DIECI Dealer maintenance staff has been trained to carry out said interventions
and only they have the special equipment and tools necessary to guarantee maximum safety, precision and
efficiency.
It is mandatory to read and understand the “Safety Standards” chapters before reading the “Maintenance”
chapter.
- PROHIBITION
It is prohibited to start vehicle maintenance if you have not read and understood this chapter.
Consult the Maintenance Register to find out about maintenance operations and maintenance times.
- ATTENTION
All maintenance operations must be recorded in the relevant Maintenance Register.
- ATTENTION
Whenever operating in corrosive environments, it is important to intervene with suitable and timely
maintenance in order to prevent excessive wear of the vehicle.
- ATTENTION
Use suitable PPD during the various control and maintenance operations of the vehicle.
- PROHIBITION
In the event of malfunction, do not use the vehicle until it has been repaired.
- ATTENTION
Every modification made to the vehicle leads to a new verification of conformity. This procedure is also valid
in the event of repairs using non-original spare parts.
The operator may only carry out the following checks: liquid level check, air filter cleaning, tyre pressure
check. These operations must be performed in compliance with safety standards as described in this manual.
168
12.1.1 Avoid accidents during maintenance
- Always keep the work site clean and organised in order to guarantee safe operation of the vehicle.
- Do not leave tools or other instruments laying around in a disorderly fashion at the work site.
- Clean traces of grease, oil and other substances that could cause slipping.
- Always deposit cloths soaked with grease and/or inflammable materials in a safe container to ensure safety at the work site.
- Only use attachments that are appropriate for the job and ensure their proper use. The use of damaged, defective, unsuitable
and poor quality equipment may cause serious injury.
- Do not hit the vehicle or its parts with a hammer or any other instrument, as projected fragments could cause injury.
- If inspection or maintenance is carried out on vehicles which are still covered with mud, oil, etc., operators risk sliding or falling
and the analysis of components is made more difficult. Carefully clean the vehicle before repair or maintenance work is carried
out.
- Ensure you are familiar with maintenance procedures before starting work.
- Keep the work zone clean and dry.
- Do not lubricate or perform maintenance with the engine running.
- Replace faulty or worn components.
- Eliminate any grease and oil accumulations and deposits.
- The knurled plates (bulb plates) and the cab floor are the only parts of the vehicle that can be stepped on: use a ladder (suitable
for the purpose intended) for maintenance parts that cannot be reached from the ground.
- DANGER
Do not perform maintenance with the engine running. Should maintenance need to be performed with the
engine running, ask at least two workers for help and observe the follow these instructions:
• One worker must always be seated in the driver’s seat, ready to switch off the engine at any time.
• All operators must keep in touch with each other.
• Take care not to remain entrapped in components during the execution of operations performed on the fan, fan belt or
other rotating parts.
• Do not touch levers or control pedals. Should a lever or pedal need to be moved, always warn operators first so they can
move out of harm’s way.
• Do not allow instruments or other objects to fall into the vehicle’s moving parts, as these parts may break and be projected
out causing danger.
• The vehicle must be outdoors if the engine is running. The vehicle can only be indoors with the engine running if the room
is well ventilated and the vehicle is fitted with appropriate purifiers.
- ATTENTION
If operating under lifted mobile parts (booms, buckets, etc...), block with spacers positioned on the cylinder
rods or rest on appropriately dimensioned supports.
If you need to perform repair or maintenance work under the vehicle, firmly support the equipment being
used and the vehicle with blocks and supports that are solid enough to support the weight.
- Store attachments removed from the vehicle in a safe place where they do not risk falling. Take precautions to prevent
unauthorized persons from approaching the storage area.
169
L3500 - L4700 - F7000
- ENTRAPMENT HAZARD
Entrapment in moving parts can create damage. To prevent accidents, ensure that no part of the body, hair,
clothing become entrapped when working near to moving parts.
- DANGER
The vehicle must be outdoors if the engine is running.
The vehicle can only be indoors only if the room is well ventilated and the vehicle is fitted with appropriate
purifiers.
- BURNS HAZARD
Pay attention to burns. The engine oil, reducer oil and hydraulic plant oil, the piping, the engine and all other
components heat up during use of the vehicle. Wait for the components to cool before starting maintenance
and repairs.
- Fluids such as pressurised fuel or hydraulic oil can penetrate the skin and eyes, causing serious injury. Take care to avoid these
risks when repairing or doing maintenance work on the vehicle.
- Discharge the pressure (using the hydraulic levers of the distributors) before disconnecting or repairing pipes and hydraulic
parts.
- DANGER
When any hydraulic hoses must be disconnected, loosen the fittings slowly in case any residual pressure is
released.
170
- PRESSURISED LIQUID HAZARD
Hydraulic energy accumulators are mounted on the machine. Make sure any internal pressure has been
discharged before working on them. Danger of high pressure oil spray.
- Before restarting the engine, ensure that all connections have been properly tightened.
- Look for seepage using a piece of cardboard; always make sure that the body is protected against pressurised fluids.
- Any fluids that penetrate the skin must be removed surgically. Should there be an accident, seek medical attention immediately.
- PROHIBITION
Never touch the air conditioning refrigerant.
- Air conditioning refrigerant splashed in eyes can cause blindness and may cause freezing if it touches skin.
- When cleaning with compressed air, serious injury may be caused by flying particles.
- Always wear safety glasses, anti-dust mask, gloves and other protective equipment.
- ATTENTION
Adjusting and/or dismantling the balancing and safety valves can be dangerous.
One of the above-mentioned valves may be removed only when the concerned jack is at rest and the hydraulic
circuit is not under pressure.
This operation can be performed by qualified staff only.
- WARNING
Only use lubricants suggested by DIECI, never utilise used lubricants.
171
L3500 - L4700 - F7000
172
12.2 Operations preliminary to maintenance
- ATTENTION
Carry out the following operations before performing any maintenance operations on the vehicle:
• Park the vehicle on a flat and hard surface.
• Engage the parking brake.
• Lower and retract all mobile parts completely (booms, vanes, etc...).
• If maintenance requires the mobile parts to be lifted, apply the safety rod.
• Run the engine at a minimum for 60 seconds to cool it down.
• Discharge residual pressure from the hydraulic plant.
• Take the starter switch key to the engine stop position.
• Slide the start key out.
• Hang up a sign that indicates “Maintenance work is underway”. This sign can be hung on the cab door or inside the same
on the commands.
• Set up barriers and spacers to prevent unauthorised personnel from approaching the vehicle.
• Disconnect the battery cut-off device.
• Allow the engine to cool down.
173
L3500 - L4700 - F7000
12.3 Maintenance
- ATTENTION
Set the vehicle in the maintenance position before performing any maintenance.
- ATTENTION
Use adequate personal protective equipment during the various inspection and maintenance operations.
1-M0300
174
12.3.2 Transmission shafts: Lubrication
Lubricate the points indicated in the figure (Fig. 2-M0300)
until the grease leaks.
- WARNING
Check the tightness of the nuts and bolts on
the coupling flanges of the shafts.
2-M0300
3-M0300
175
L3500 - L4700 - F7000
4-M0300
5-M0300
176
12.3.4 Belts: Inspection and adjustment
Check that the belt (Fig. 6-M0300) has no tears, cracks or signs
of rubbing; if in doubt, install a new belt.
Make sure the belt fits properly on the pulleys and the
tensioner works correctly.
- WARNING
If the belt does not seem to be in good
condition, replace it with a new one
6-M0300
7-M0300
177
L3500 - L4700 - F7000
- WARNING
Do not use diesel, petrol, solvents or water to
clean the cartridges as the filtering material
could be damaged.
8-M0300
178
12.3.10 Fuel filter: Replacement
9-M0300
179
L3500 - L4700 - F7000
180
12.3.14 Brake: Inspection
Visually check that the joints of the pedals (Fig. 11-M0300) are
not damaged.
- ATTENTION
If irregularities occur while braking, contact
qualified personnel to verify the cause of the
problem.
The braking components also safeguard your
safety. It is recommended to not intervene
personally on the hydraulic system so as to try
to eliminate any faults
11-M0300
- ATTENTION
If the indicator remains on even after having
topped up the oil, contact an authorised Dieci
service centre to resolve the problem.
12-M0300
181
L3500 - L4700 - F7000
14-M0300
182
12.3.18 Engine oil: Inspection and top-up
1. Check the level while the vehicle is level and the engine is off.
Wait at least 5 minutes to allow the oil to settle in the sump.
2. Remove the dipstick (Fig. 15-M0300), clean it and insert
it completely.
3. Remove it again and check that the oil level is between
the “MIN” and “MAX” notches.
4. Insert the dipstick once again completely.
5. If necessary, top up oil through the engine cap (Fig. 16-
M0300).
- WARNING
Do not top-up above the “MAX” notch; if
15-M0300
topped up excessively, the oil is burnt and
smoke is produced, giving the false impression
that the oil is being consumed.
- ATTENTION
Never use the engine if the oil level is below
the “MIN” notch.
16-M0300
183
L3500 - L4700 - F7000
184
12.3.20 Radiator: Inspection, cleaning and top-up
- RISK OF BURNS
Do not remove the radiator top-up cap when
the system is hot, otherwise, boiling coolant
could leak. Once the system has cooled, turn
the top-up cap to the first notch and wait until
the pressure is discharged completely before
proceeding. Risk of burns and injury.
Inspection
Check that the fins are not deformed; in this case, straighten
them with caution.
Check that there is no accumulated dirt on the fins and that
they are not blocked.
Cleaning
Clean the radiator from any dirt and impurities accumulated
between the cooling fins. Clean with compressed air or a
pressure washer with a maximum pressure of 7 bar.
If necessary, use a detergent and then remove it with the
pressure washer.
Top-up
1. Remove the filler cap (Fig. 19-M0300)
2. Add the coolant until the radiator is full 19-M0300
3. Refit the cap.
185
L3500 - L4700 - F7000
- WARNING
Add liquid anti-freeze to the water during winter.
20-M0300
186
187
L3500 - L4700 - F7000
- ATTENTION
Inspection, cleaning and replacement must be
carried out with the vehicle in the maintenance
position.
An air filter (Fig. 1-M04-00, pos.1) in poor condition leads to
reduced power, excessive fuel consumption and a shortened 1
engine life.
Filter clogging is signalled by an optical indicator relative to
the filter itself (Fig. 1-M04-00, pos.2) or the corresponding
indicator on the dashboard lighting up.
2
Maintenance or a new filter is required when the indicator
remains blocked in the red position as this means it is clogged.
After the due interventions have been performed, press the
upper part of the indicator to bring this back to the idle state.
- ATTENTION 1-M04-00
Operations can continue for no more than 1
hour once clogging is indicated.
- WARNING
It is recommended to:
- Clean the filters only when the indicator signals clogging
or at preset scheduled intervals. Unnecessary and frequent
cleaning exposes the components to handling damage,
which can allow dust and dirt to exceed the filtering phase,
thereby causing damage to the engine.
- Filtering components must be replaced if they come into
contact with any type of liquid.
- Regularly check that the bolts and clamps are tightened
properly. No air must be allowed to circulate in the engine
without having first passed through the filter.
For complete filter efficiency, it is recommended to operate
with the filter complete with all its parts and components
assembled correctly.
Any worn part must be replaced as soon as possible.
188
Removing the air filter
Set the vehicle in the maintenance position before performing
the following (Fig. 2-M04-00):
1. Loosen knob “1” anti-clockwise and remove cover “2”.
2. Remove knob “3” by turning it anti-clockwise so as to
6
remove pre-filter “4”.
4
3. Remove pre-filter “4”.
4. Remove filter “6” from the casing by loosening bolt ”5”. 2
5. Clean or replace the filters and refit them all by following
the same instructions in inverse order, taking care not
to tighten the bolts and knobs excessively. 7 5
6. When assembling cover “2”, valve “7” must always be
in the lowest part with respect to the filter. Otherwise,
3
the expulsion functionality is compromised, thereby
reducing the life of the filter.
1
- WARNING
Do not use screwdrivers or other sharp or
pointed tools that could damage the sealing
ring when inserting it.
189
L3500 - L4700 - F7000
3-M03-00
4-M03-00
190
12.3.25 Epicycloidal reduction gear oil: Inspection
and change
The oil cap of the epicycloidal reduction gear is located where
this is on the hub of the wheel (Fig. 1-M04-00):
191
L3500 - L4700 - F7000
3-M03-00
192
12.3.28 Differential axle oil: Inspection and
change
The filler, level and drain caps are in the middle part of the
front and rear differential axle (Fig. 1-M04-30):
193
L3500 - L4700 - F7000
torque (Nm)
torque (Nm)
torque (Nm)
torque (Nm)
torque (Nm)
torque (Nm)
Preload (N)
Preload (N)
Preload (N)
Preload (N)
Preload (N)
Preload (N)
Fastening
Fastening
Fastening
Fastening
Fastening
Fastening
0,10 9798,1 10,87 12247,6 13,59 14697,1 16,31 19596,1 21,75 27557,1 30,58 33068,5 36,70
M8
0,14 9079,5 13,53 11349,4 16,91 13619,3 20,29 18159,1 27,05 25536,2 38,04 30643,4 45,65
0,10 15296,9 21,13 19121,1 26,41 22945,3 31,69 30593,8 42,25 43022,5 59,42 51627,0 71,30
M10
0,14 14175,0 26,27 17718,8 32,84 21262,6 39,41 28350,1 52,55 39867,3 73,89 47840,8 88,67
0,10 16383,6 22,12 20479,5 27,66 24575,4 33,19 32767,2 44,25 46078,8 62,23 55294,6 74,67
M10
0,14 15221,6 27,80 19027,0 34,75 22832,5 41,70 30443,3 55,61 42810,8 78,20 51373,0 93,84
0,10 22020,7 35,83 27525,9 44,79 33031,0 53,75 44041,4 71,67 61933,2 100,78 74319,8 120,94
M12
0,14 20405,8 44,53 25507,2 55,66 30608,7 66,79 40811,6 89,06 57391,3 125,24 68869,5 150,29
0,10 23333,7 37,26 29167,1 46,57 35000,6 55,88 46667,4 74,51 65626,1 104,78 78751,3 125,74
M12
0,14 21669,2 46,70 27086,5 58,38 32503,8 70,06 43338,4 93,41 60944,6 131,36 73133,5 157,63
0,10 31610,0 59,04 39512,5 73,80 47415,0 88,57 63220,0 118,09 88903,1 166,06 106683,7 199,27
M14
0,14 29345,9 73,92 36682,4 92,40 44018,9 110,89 58691,9 147,85 82535,4 207,91 99042,5 249,49
0,10 42581,3 89,78 53226,6 112,23 63871,9 134,67 85162,5 179,56 119759,8 252,51 143711,8 303,02
M16
0,14 39587,8 113,06 49484,7 141,32 59381,6 169,59 79175,5 226,12 111340,6 317,98 133608,7 381,57
0,10 51457,2 124,03 64321,5 155,03 77185,8 186,04 102914,4 248,06 144723,3 348,83 173668,0 418,59
M18
0,14 47751,7 155,02 59689,6 193,78 71627,5 232,53 95503,3 310,05 134301,6 436,00 161161,9 523,20
0,10 55415,1 130,17 69268,9 162,72 83122,7 195,26 110830,3 260,35 155855,1 366,12 187026,1 439,34
M18
0,14 51577,6 164,67 64472,0 205,84 77366,4 247,01 103155,2 329,35 145062,1 463,15 174074,5 555,77
0,10 65534,1 173,72 81917,7 217,16 98301,2 260,59 131068,3 347,45 184314,8 488,60 221177,8 586,32
M20
0,14 60886,2 218,17 76107,8 272,71 91329,3 327,26 121772,4 436,34 171242,5 613,61 205491,0 736,33
0,10 70114,7 181,58 87643,3 226,97 105172,0 272,36 140229,3 363,15 197197,5 51,68 236637,0 612,82
M20
0,14 65319,1 230,55 81648,8 288,19 97978,6 345,82 130638,1 461,10 183709,9 648,42 220451,9 778,10
0,10 81220,8 236,88 101526,0 296,10 121831,2 355,32 162441,5 473,76 228433,4 666,23 274120,1 799,48
M22
0,14 75533,9 298,75 94417,4 373,43 113300,9 448,12 151067,8 597,49 212439,1 840,22 254927,0 1008,27
0,10 86164,2 246,02 107705,3 307,53 129246,4 369,04 172328,5 492,05 242337,0 691,94 290804,3 830,33
M22
0,14 80331,8 313,41 100414,7 391,76 120497,7 470,11 160663,6 626,82 225933,2 881,46 271119,8 1057,75
0,10 98515,6 308,56 123144,5 385,70 147773,4 462,84 197031,1 617,12 277075,0 867,83 332490,0 1041,40
M24
0,14 91693,3 390,33 114616,6 487,92 137539,9 585,50 183386,5 780,67 257887,3 1097,82 309464,8 1317,38
0,10 104079,4 319,62 130099,2 399,52 156119,0 479,43 208151,7 639,23 292723,2 898,92 351267,9 1878,71
M24
0,14 97096,0 408,12 121370,1 510,15 145644,1 612,18 194192,1 816,24 273082,6 1147,84 327699,1 1377,41
0,10 127922,3 448,43 159902,9 560,54 191883,5 627,65 255844,7 896,87 359781,6 1261,22 431737,9 1513,46
M27
0,14 119185,0 569,67 148981,3 712,09 178777,5 854,51 238370,1 1139,34 335207,9 1602,20 402249,5 1922,64
0,10 16817,5 623,80 201021,8 779,75 241226,2 935,70 321635,0 1247,60 452299,2 1754,43 542759,0 2105,32
M30
0,14 149957,0 795,14 187446,3 993,93 224935,5 1192,72 299914,0 1590,29 421754,2 2236,34 506105,0 2683,61
194
12.5.1 Wide pitch
torque (Nm)
torque (Nm)
torque (Nm)
torque (Nm)
torque (Nm)
torque (Nm)
Preload (N)
Preload (N)
Preload (N)
Preload (N)
Preload (N)
Preload (N)
Fastening
Fastening
Fastening
Fastening
Fastening
Fastening
0,10 1219,9 0,54 1524,9 0,68 1829,9 0,82 2439,9 1,09 3431,0 1,53 4117,2 1,84
M3
0,14 1125,9 0,60 1407,4 0,83 1688,9 1,00 2251,9 1,34 3166,7 1,88 3800,0 2,26
0,10 1638,2 0,84 2047,8 1,05 2457,3 1,26 3276,4 1,68 4607,5 2,36 5528,9 2,84
M3,5
0,14 1511,3 1,03 1889,2 1,28 2267,0 1,54 3022,6 2,05 4250,6 2,89 5100,7 3,47
0,10 2115,4 1,25 2644,3 1,56 3173,1 1,88 4230,8 2,50 5949,6 3,52 7139,5 4,22
M4
0,14 1950,9 1,53 2438,7 1,91 2926,4 2,29 3901,9 3,06 5487,0 4,30 6584,4 5,16
0,10 3461,6 2,46 4327,0 3,08 5192,3 3,70 6923,1 4,93 9735,7 6,93 11682,8 8,32
M5
0,14 3196,8 3,02 3996,0 3,78 4795,2 4,53 6393,7 6,04 8991,1 8,50 10789,3 10,20
0,10 4874,7 4,24 6093,4 5,30 7312,1 6,35 9749,4 8,47 13710,1 11,92 16452,2 14,30
M6
0,14 4499,1 5,19 5623,9 6,48 6748,6 7,78 8998,2 10,37 12653,7 14,59 15184,4 17,51
0,10 7134,5 6,97 8918,2 8,71 10701,8 10,45 14269,1 13,94 20065,9 19,60 24079,1 23,52
M7
0,14 6599,6 8,60 8249,5 10,76 9899,4 12,90 13199,2 17,21 18561,4 24,20 22273,6 29,04
0,10 8947,1 10,20 11183,9 12,75 13420,7 15,30 17894,2 20,41 25163,7 28,70 30196,5 34,44
M8
0,14 8265,6 12,54 10332,0 15,67 12398,4 18,80 16531,2 25,07 23247,0 35,26 27896,5 42,31
0,10 14244,5 20,11 17805,6 25,14 21366,8 30,16 28489,0 40,22 40062,7 56,56 48075,3 67,87
M10
0,14 13167,4 24,76 16459,2 30,95 19751,1 31,14 26334,8 49,52 37033,3 69,64 44439,9 83,56
0,10 20766,6 34,43 25958,3 43,03 31149,9 51,64 41533,2 68,86 58406,1 96,83 70087,3 116,20
M12
0,14 19204,0 42,42 24005,0 53,03 28806,0 63,63 38408,0 84,84 54011,2 119,31 64813,5 143,17
0,10 28389,9 54,77 35487,4 68,46 42584,9 82,15 56779,8 109,53 79846,6 154,03 95816,0 184,84
M14
0,14 26261,2 67,56 32826,5 84,45 39391,8 101,34 52522,4 135,13 73859,6 190,02 88631,5 228,03
0,10 39242,1 85,14 49052,7 106,43 58863,2 127,72 78484,3 170,29 110368,5 239,47 132442,2 287,36
M16
0,14 36364,2 105,80 45455,3 132,26 54546,3 158,71 72728,5 211,61 102274,4 297,58 122729,3 357,09
0,10 47533,0 117,48 59416,3 146,85 71299,6 176,22 95066,1 234,96 133686,7 330,41 160424,1 396,49
M18
0,14 43986,1 145,16 54982,7 181,45 65979,2 217,74 87972,3 290,32 123711,0 402,26 148453,2 489,92
0,10 61238,0 166,08 76547,5 207,61 91857,0 249,13 122476,0 332,17 172231,9 467,11 206678,2 560,54
M20
0,14 56747,1 206,39 70933,9 257,98 85120,6 309,58 113494,2 412,78 159601,2 580,47 191521,5 696,56
0,10 76305,2 227,22 95381,5 284,02 114457,8 340,82 152610,4 454,43 214608,3 639,05 257530,0 766,85
M22
0,14 70791,9 283,79 88489,8 352,74 106187,8 425,69 141583,7 567,58 199102,1 798,16 238922,5 957,80
0,10 88232,4 287,16 110290,5 358,94 132348,6 430,73 176464,9 574,31 248153,7 807,63 297784,4 969,15
M24
0,14 81761,8 356,84 102202,2 446,05 122642,7 535,26 163523,6 713,68 229955,1 1003,61 275946,1 1204,33
0,10 115778,8 420,40 144723,5 525,05 173668,2 930,06 231557,6 840,08 325627,9 1181,36 390753,4 1417,63
m27
0,14 107441,5 525,08 134301,9 656,35 161162,2 787,62 214883,0 1050,16 302179,2 1476,79 362615,0 1772,15
0,10 140999,5 572,83 176249,4 716,03 211499,3 859,24 281999,0 1145,65 396561,1 1611,08 475873,4 1933,29
M30
0,14 130770,6 714,49 163463,3 893,11 196155,9 1071,73 261541,2 1428,97 367792,3 2009,49 441350,8 2411,39
195
L3500 - L4700 - F7000
196
197
L3500 - L4700 - F7000
WITH SELF-LOCKING
HYDRAULIC OIL
DIFFERENTIAL
BRAKES AND
INCHING OIL
ENGINE OIL
RADIATOR
AXLE OIL
GREASE
BRAND
- PROHIBITED
It is strictly forbidden to use synthetic oil.
Refer to the “Technical Data” chapter for information regarding the capacity of the components that are to be
lubricated.
198
199
L3500 - L4700 - F7000
As well as this use and maintenance manual, a spare parts catalogue is also supplied with each Dieci vehicle
or equipment, so that orders can be placed for the parts necessary for repairs.
200
13.3 Troubleshooting
Do not intervene on faults before having read and understood the “Safety Regulations”, “Safe working procedures” and
“MAINTENANCE” chapters.
This symbol means that the problem CANNOT be resolved without the intervention of an authorised DIECI
Service workshop.
13.3.1 Engine
201
L3500 - L4700 - F7000
13.3.3 Brakes
The vehicle moves diagonally. The Faulty steering system Repair or replace the distributor
wheels do not remain aligned
202
13.3.5 Loading shovel
13.3.6 Drum
The counter frame does not rise Calibrate the distributor (services
Low pressure
pump)
(if present)
203
L3500 - L4700 - F7000
204
14 CLEANING
Cleaning the vehicle and all its components is fundamental for it to be kept in proper working order.
- PROHIBITED
It is strictly forbidden to clean the stickers on the vehicle with solvents or petrol as they could fade. Additional
labels to the warning and safety stickers must always be treated in the same way.
- ELECTRICAL COMPONENTS
- If a pressurised jet is used, try not to wet the electrical components, such as the alternator and the starter motor.
- If water accidentally falls into the electrical system, it could cause the vehicle to malfunction.
- Do not use water or steam to clean the electrical system, sensors or connectors.
- MECHANICAL COMPONENTS
- Do not clean moving or overheated parts. Let the parts cool down as a temperature excursion may damage them.
205
L3500 - L4700 - F7000
- ELECTRICAL COMPONENTS
Do not use water jets inside the cab.
206
14.4 Cleaning the safety decals
- ATTENTION
To ensure correct interpretation, check that they are in the correct position and are always clean.
- DANGER
Clean them when they are covered in mud, cement or debris.
- PROHIBITION
Do not clean the signs on the vehicle using solvents or benzene; the decals could fade. Additional decals to
those regarding attention and safety must always be treated in the same way.
207
L3500 - L4700 - F7000
- ATTENTION
Never leave mixture residue inside the drum in order to prevent it from solidifying and adhere to internal blades.
- PROHIBITED
It is strictly forbidden to use hammers, chisels or other tools to remove mixture residue from the drum or
other parts of the vehicle.
- PROHIBITED
It is strictly forbidden to climb on to the machine or inside the drum during the washing operations.
- WARNING
It is recommended to remove any mixture residue from inside the drum by placing medium-sized bowls with water
inside the drum, by means of the loading shovel, and let the drum rotate in the mixture direction for a few minutes.
If the drum needs to be thoroughly cleaned from the inside, contact an authorised DIECI workshop.
208
15 LIFTING,
TRANSPORTING AND
STORING
- DANGER
Before lifting the vehicle, make sure no
unauthorised personnel are in the surrounding
area.
- ATTENTION
Lifting cables with a minimum unit capacity of
6 Tonnes are required.
2-R0000
209
L3500 - L4700 - F7000
- ATTENTION
Pay attention to the following when loading
the vehicle on to a trailer:
- Before mounting ramps or trailers with the vehicle, remove
any mud, ice or oil that could cause accidents.
- Check that the bridge and the transport vehicle can withstand
the overall weight of the vehicle and any loaded equipment.
- Check the overall dimensions of the vehicle for the
minimum and maximum heights from the ground and
the weight allowed.
- Carefully manoeuvre the vehicle on to the transport vehicle.
- Make sure the local regulations are complied with when
transporting the vehicle on public roads. 1-R0100
- DANGER
When loading or unloading a vehicle from a
transport vehicle, there always lies the risk of
the vehicle overturning sideways, therefore,
have another person on the ground to control
the manoeuvres.
Take the following precautions when loading or unloading
a vehicle:
1. Choose solid and level ground.
2. Use a platform or a ramp.
3. Always select the slowest speed.
4. Load the vehicle on to the transport vehicle, making
sure that the ramps are positioned properly and safely.
5. Once the vehicle is in a safe position, switch the engine
off and engage the parking brake.
6. Anchor the vehicle to the transport vehicle with chains
or cables through the relative hooks (Fig. 2-R0100).
7. Apply wedges to the front and rear wheels of the
transport vehicle.
2-R0100
210
16 STORING THE VEHICLE
211
L3500 - L4700 - F7000
17 ELECTRIC SYSTEM
WIRE COLOURS
A Light blue
B White
C Orange
G Yellow
H Grey
L Blue
M Brown
N Black
R Red
S Pink
V Green
Z Violet
/ Transversal colours
- Longitudinal colours
- NOTE
The colour of the two-tone wires is indicated with the above-mentioned codes, using the “/” and “-” symbols
Example:
Y/G = Yellow/green transversal colour
Y/G = Yellow-green longitudinal colour
212
Name Description Sheet Name Description Sheet
A106 Seat timer 2 F5B Ventilation Switch Fuse 4
A49 Pre-heating control unit 1 Seat Micro Switch+Handbrake Micro
A92 Steering column switch control unit 2 F6A Switch+Negative Brake Supply Switch 5
Fuse
B1 Battery 1
Rear and Front Windscreen Wiper
B10 Front Align Seat Micro Switch 5 F6B 4
Switch Fuse
B105 Seated Man Micro Switch 2
F7A Side Lights Fuse 3
B11 Power Steering Lever Micro Switch 5 F7B Revolving Light Fuse 4
B115 Rear Align Seat Micro Switch 5 F8A Side Lights Fuse 3
Clogged Hydraulic Oil Filter Pressure
B17 2 Steering Column Switch and Horn
Switch F8B 3
Fuse
Clogged Hydraulic Oil Filter Pressure
B20 2 FG1 Supply Fuse +30 1
Switch
FG2 Alternator Fuse 1
B210 Pressure switch 5
FG3 Ignition Relay Fuse 1
B23 Diesel Float 4
FG4 Optional Filter Pre-heating Relay Fuse 1
B28 Fifth Wheel Rotation Pressure Switch 4
G44 Alternator 1
B30 Engaged Gear Micro Switch 2
H21 Rear Buzzer 1
B33 Engaged 2nd Gear Pressure Switch 2
K148 Services Relay 1
Water Indicator Signal+Water Tool
B38 1 K149 Horn Relay 2
Signal Thermistor
B40 Low Engine Oil Pressure Switch 1 K37 Thermostarter Relay 1
B41 Water thermal contact 2 K45 Ignition Relay 1
B42 Filter thermistor 1 K46 Filter Pre-heating Relay 1
B5 Inclinometer Sensor 4 K85 Vehicle Off Alarm Relay 1
B6 Horn 2 M113 Windscreen Wiper Pump 3
B7 Stop Pressure Switch 3 M114 Windscreen Wiper Pump 3
B9 Clutch Micro Switch 2 M13 Rear Windscreen Wiper Motor 4
B97 Storage Brake Oil Pressure Switch 4 M4 Front Windscreen Wiper Motor 4
E1 Front Right Light 3 M48 Starter Motor 1
E199 Left Side Indicator 3 P60 Instrument 1
E2 Front Left Light 3 R1 Resistance 2
E200 Right Side Indicator 3 R36 Filter Pre-Heating 1
E22 Rear Right Light 3 S0 Battery isolator switch 1
E24 Rear Right Light 3 S145 Rear Windscreen Wiper Switch 4
E3 Ceiling light 4 S146 Front Windscreen Wiper Switch 4
E95 Revolving light 4 S54 Control Panel NO Contact 5
F1A Fuse +30 Warning 3 S54 Control Panel NO Contact 5
F1B Ceiling Light and Socket Fuse 4 S54 Control Panel NO Contact 5
F2A High Beam Lights Fuse 2 S55 Control Panel NO Contact 5
F2B Work Light Fuse 4 S55 Control Panel NO Contact 5
F3A Dipped Lights Fuse 2 S55 Control Panel NO Contact 5
F3B Stop and Warning Lights Fuse 3 S58 Gear Switch 2
F4A Engine Stop Fuse 1 S70 Negative Brake Switch 5
F4B Control Panel Fuse 5 S71 Mixing/Unloading Button 5
Internal Lighting, Instrument, Control S75 1st/2nd Mechanical Gear Switch 5
F5A 2
Unit Switch and Inclinometer Fuse S76 Starting Control Board 1
213
L3500 - L4700 - F7000
214
Valid certified
copy only
215
L3500 - L4700 - F7000
Valid certified
copy only
216
Valid certified
copy only
217
L3500 - L4700 - F7000
Valid certified
copy only
218
Valid certified
copy only
219
L3500 - L4700 - F7000
17.2 Fuses
F1
F2
F3
F4
F5
F6
F7
F8
F10
F11
F12
F13
F14
F15
F16
F9
220
221
L3500 - L4700 - F7000
222
18 HYDRAULIC DIAGRAM
223
L3500 - L4700 - F7000
224
18.2 Hydraulic system key L4700
Name Description
1 Concrete mixer rotation pump
2 Drum rotation motor
3 OLS 80 Valve
4 Power steering
5 Diverter
6 Distributor
7 Drum tipping cylinder
8 Valve
9 Throttle
10 Pressure switch
11 Complete cylinder
12 Drum direction motor
13 Loader cylinder
14 Water pump motor
15 Pump
16 Pump
17 Inching pedal
18 Engine
19 Inlet filter
20 Ball valve
21 Negative parking brake solenoid valve
22 Speed change solenoid valve
23 2nd gear switch
24 Filter clogging indicator
25 Valve
26 Engine
27 Pressure switch
28 Double brake pump
29 Throttle
30 Distributor
31 Water-oil radiator
225
L3500 - L4700 - F7000
226
227
L3500 - L4700 - F7000
19 CONTROL REGISTER
Hereunder are a few data sheets to complete the Control Register for Concrete Mixers.
Refer to the “Maintenance and Control Register” chapter for more information on how to complete the
Control Register.
228
CONTROL REGISTER
Inspections Notes
Inspections Notes
Inspections Notes
Inspections Notes
Inspections Notes
Inspections Notes
Inspections Notes
Inspections Notes
Inspections Notes
20 MAINTENANCE LOG
Hereunder are a few data sheets to complete the Maintenance Register for Concrete Mixers.
Refer to the “Maintenance and Control Register” chapter for more information on how to complete the
Maintenance Register.
238
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
MAINTENANCE LOG
Maintenance Notes
2/2
279
L3500 - L4700 - F7000
Cab .....................................................................................72
ALPHABETICAL INDEX
Cab filter: Cleaning and replacing ..................................178
Declaration of commissioning...........................................35
C Declaration of vibration emission ....................................56
Cab .....................................................................................48 Description of components ..............................................107
280
Differential axle oil: Inspection and change ...............193 Engine oil: Inspection and top-up ................................. 183
Door * .................................................................................. 100 Epicycloidal reduction gear oil: Inspection and change
...................................................................................191
Drive hydraulic system ...................................................... 201
Examination of the faulty pieces replaced ....................10
Driver’s seat inversion ........................................................ 146
Exclusion from the warranty ................................................ 9
Driver’s seat inversion pedal ..............................................81
Drum reduction gear oil: Inspection and change ... 184 First time the vehicle tanks are used / topped up ......98
281
L3500 - L4700 - F7000
L
LCD .....................................................................................51
H Left dashboard ........................................................................49
Haemorrhage ...........................................................................18
Left side .....................................................................................44
Heating *..................................................................................102
Liability .....................................................................................35
Horn .....................................................................................77
Lifting the vehicle................................................................ 209
Hour meter................................................................................73
Lifting, transporting and storing ................................... 209
HYDRAULIC DIAGRAM ....................................................... 223
Lighting ...................................................................................122
Hydraulic oil filter: Replacement .....................................179
Lights: Inspection .................................................................181
Hydraulic oil: Inspection and change ........................... 182
Lights switch-on .....................................................................78
Hydraulic system and drum................................................55
Litre metre.................................................................................96
Hydraulic system key L3500 ............................................ 223
Loading shovel ..................................................................... 203
Hydraulic system key L4700............................................. 225
Loading shovel control lever ..............................................89
Hydraulic weighing system * .......................................... 103
Loading the drum ............................................................... 148
I
Inching .....................................................................................79
282
Mixing/unloading button *.................................................83 Position of the main components ....................................44
Mixing/unloading control lever * .....................................92 Position of the safety stickers in the cab ........................66
Moving on sloped ground ................................................142 Position of the safety stickers on the vehicle ...............64
N Preservation ............................................................................... 1
Protective clothing.................................................................15
O Purpose and content ............................................................... 1
Obligation for vehicle shutdown ...................................... 11
Optional devices .....................................................................57 Radiator: Inspection, cleaning and top-up ................ 185
Receivers ...................................................................................... 1
Refuelling ................................................................................114
Parking brake switch .............................................................67
Register key ............................................................................161
Parking brake switch .............................................................85
Removing the cables.......................................................... 154
Parking the vehicle ..............................................................145
Resetting the driver’s seat .................................................147
Pedals .....................................................................................79
Residual risks ............................................................................21
Performance .............................................................................54
Restarting the vehicle .........................................................211
Personal Protection Devices ...............................................15
283
L3500 - L4700 - F7000
T
S Table of rim and tire measurements and tire pressure ..
.................................................................................. 109
SAFETY DEVICES .....................................................................59
Tasks of the first-aider ...........................................................17
Safety indications ...................................................................14
Technical data ..........................................................................52
Safety Standards .....................................................................13
Technical support service................................................. 200
Safety stickers ..........................................................................59
Temporary stop .....................................................................145
Safe work procedures .........................................................126
Terms, units and abbreviations used ................................ 4
Seat .....................................................................................68
Tighten wheel nuts ............................................................. 108
Service and maintenance registers ............................... 160
Tightness of hydraulic fittings ........................................ 196
Service Register .................................................................... 160
Tightness of hydraulic fittings: Adjustment ................178
Signalling to several vehicles .............................................26
Tightness of nuts and bolts: Adjustment.....................177
Slow/fast drive change button ..........................................84
Tightness of the wheel nuts: Inspection ......................192
Spare parts supply .............................................................. 200
Torque tightness of all nuts and bolts ......................... 194
Specifications for recommended fuel...........................112
Towing the vehicle ...............................................................156
Speed change * .......................................................................76
Towing the vehicle with a faulty engine ......................157
Speedometer ...........................................................................73
Towing the vehicle with the engine running .............157
Standard devices ....................................................................57
Training ....................................................................................... 2
Starting and stopping the vehicle ..................................138
Training ....................................................................................... 2
Starting-up the engine .......................................................139
Transmission .............................................................................54
Start to work with the vehicle. ...........................................23
Transmission shafts: Lubrication .....................................175
Start-up at low environmental temperatures ............141
Transporting passengers .....................................................24
Start-up using auxiliary batteries ...................................153
Transporting the vehicle ....................................................210
Steering mode control lever...............................................86
Transporting the vehicle on a trailer .............................210
Steering wheel...................................................................... 202
Traumas .....................................................................................18
Stickers: Inspection ..............................................................178
Troubleshooting ................................................................. 201
Storing dangerous liquids ...................................................30
Types of registers ................................................................. 160
Storing the vehicle ...............................................................211
Tyre pressure: Inspection ...................................................192
Structure of the manual ......................................................... 1
Tyres ...................................................................................107
Switching on the high beams ............................................78
284
Windscreen wiper * ...............................................................77
U
Wiring diagram......................................................................212
Unloading chute pump ........................................................94
Working in closed places .....................................................29
Un/loading the drum ......................................................... 148
Working in dangerous conditions with risk of falling
Unloading the drum in an emergency ........................ 162 masses and objects................................................................28
Unloading the drum when stopped .............................149 Working in environments with little light .....................29
Unloading the drum while moving ...............................150 Working in snow .....................................................................29
Using the water pump ..........................................................98 Working light * ......................................................................125
V
Vehicle description ................................................................43 Z
“Zero maintenance” batteries ..........................................118
W
Warm-up after starting-up............................................... 140
Warranty ...................................................................................... 9
Water pump..............................................................................95
285
L3500 - L4700 - F7000
21 NOTES
286
287
L3500 - L4700 - F7000
288
289
Servizio Assistenza Tecnica Via E. Majorana, 2-4
42027 Montecchio Emilia (RE) ITALY
Tel. +39 0522 869611 Fax S.A.T. +39 0522 869744
www.dieci.com - e-mail: service@dieci.com