MR Sai Prasad, GE Energy PDF

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GE Energy sheet
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Jenbacher gas engines

This is GE …
• Founded in 1892 by Thomas Edison
• Innovative and diversified technology group
• Operations in more than 100 countries
• More than 300,000 employees worldwide
90,000 in Europe
GE Financials 2009
Sales $157B
Net earnings $11.2B
2
GE Power & Water - Jenbacher gas engines
September 10
© General Electric Company 2010
GE’s broad portfolio
Energy Technology GE NBC
Infrastructure Infrastructure Capital Universal
• Power & Water • Aviation • Aviation Financial • Cable

• Energy Services • Enterprise Solutions Services • Film
• Oil & Gas • Healthcare • Energy Financial • International
Services
• Transportation • Network
• Commercial Finance
• Sports & Olympics
• GE Money
• Treasury
3
September 10
GE Power & Water
Power Water
• Heavy duty gas turbines • Jenbacher gas engines • Process chemicals

• Aeroderivative gas turbines • Wind turbines • Water chemicals
• Generators • Photovoltaic solar • Equipment & membranes
• Steam turbines • Gasification • Residential
• Combined cycle systems • Nuclear • Mobile water
• Structured projects
4
September 10
A leading manufacturer of gas engines
GE’s Jenbacher gas engines
• 10,000+ engines delivered in more
than 70 countries
• 12,500 MW worldwide
• Power range from 0.25 MW to 4.4 MW
• Overall efficiency up to 95%
• 1,800 employees worldwide
• Manufacturing facilities in Austria, Hungary
and China
• 7 subsidiaries plus global distributor and
service provider network of 60+ companies
• Value-added service offerings throughout
the entire life-cycle of the engines
5
September 10
Four types of gas engines
Type
2 •
Type
3
Electrical output
Type
4 •
Type
6
Electrical output
from 500 to from 1.5 to 4.4MW
1,100KW • V12, V16, V20 and
• V12, V16 and V20 V24 cylinder
cylinder • 1,500 rpm (50Hz,
• 1,500 rpm (50Hz) / • Electrical output 60Hz with gear-box)
1,800 rpm (60Hz) from 800 to • Delivered engines:
• Electrical output 1,500KW
from 250 to 330KW • Delivered engines: more than 2,200
more than 5,000 • V12, V16 and V20 • Since 1989 in the
• 8 cylinder cylinder
• Since 1988 in the product program
• 1,500 rpm (50Hz) / product program • 1,500 rpm (50Hz) /
1,800 rpm (60Hz) 1,800 rpm (60Hz)
• Delivered engines: • Delivered engines:
more than 850 more than 750
• Since 1976 in the • Since 2002 in the
product program product program
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September 10
The right engine for each individual
output requirement
Product line 2010 (50Hz)
4.500
Electrical output [kW]
4.000 Thermal output (70°C/90°C) [kW]
4029
3865
3.500
3349
3238
3.000
2.500
2674
2604
2.000
2007
1952
1.500
1492
1416
1.000
1190
1195
1127
1064
988
897
845
835
731
500
625
361
329
0 JMS 208 JMS 312 JMS 316 JMS 320 JMS 412 JMS 416 JMS 420 JMS 612 JMS 616 JMS 620 JMS 624
GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L
7
September 10
Cogeneration of heat and power (CHP)
CHP systems utilize the waste heat incurred during engine
operation to generate overall plant efficiencies of more than 90%.
HE 1
Mixture intercooler
HE 2
Oil exchange heater
HE 3
Engine jacket water heat exchanger
HE 4
Exhaust gas heat exchanger
8
September 10
Jenbacher cogeneration plants achieve
engine efficiencies of up to 90%
The generated power is …
• utilized by the individual facilities (e.g., hospitals)
• fed into the public power grid
The thermal energy can be used for …

• generating heating water (municipal district heating networks)
• process heat, and/or steam production for different industries like:
- food
- beverage (e.g., breweries)
- dairies
- plastics
- pharma
- petrochemicals
9
September 10
Typical Jenbacher multi-engine design for
flexibility in heat and power supply
10
September 10
Trigeneration of heat, cooling and power
Refrigeration is required for …

• air conditioning (e.g., hotels, conference centers, office buildings, airports)
• industrial processes (e.g., food, chemical, electronic)
Absorption chiller technology offers the most established and economic

solution for reduced emission air conditioning systems.
11
September 10
Trigeneration concept: Jenbacher gas engines
in combination with absorption chillers
• Maximum total fuel efficiency

• Elimination of HCFC/CFC refrigerants
• Reduced overall air emissions
12
September 10
GE’s cogeneration/trigeneration systems
offer numerous advantages
• High electrical efficiencies of up to 43%
• Overall efficiencies of over 90%
• High flexibility in adaptation to customers‘ heat , power and cold
demands
• Minimum emissions through LEANOX® combustion
• Small footprint
• Fuel flexibility through special engine design
• Maximum operational safety
and availability
• Low investment costs
13
September 10
GE’s Jenbacher cogeneration systems
continue to lead the way in CHP
technology
• More than 4,250 Jenbacher cogeneration /
trigeneration plants worldwide
• Over 4,730 MW total electrical output
Increases in energy costs, environmental concerns and

energy demands will continue to promote the future
growth of CHP technology in the world.
14
September 10
Helping Coca Cola to reduce CO2-
emissions
Coca-Cola Hellenic Bottling plants throughout Europe utilizing
GE Energy’s Jenbacher CHP engines, eliminating up to 40% of
their annual carbon dioxide emissions and reducing operational
costs by generating onsite heat and power.
15
September 10
Maximum energy efficiency with
trigeneration at Cologne/Bonn Airport
Four of GE’s Jenbacher gas engines surpassed 200,000 operating

hours, and generated about 46,000 MWh of electricity annually
displacing the equivalent of 360,000* tons of CO2 since 1999.
* According to the airports annual report 2007
Cogeneration plant Mühlheim, Germany
No. of units and engine type: 2 x JMS 620 GS-N.L

Fuel: Natural gas
Electrical output: 5,432 kW
Thermal output: 5,516 kW
Commissioning: November 1998
Application: District heating network
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September 10
Cogeneration plant Cerabrick, Spain

Fuel: Natural gas
Commissioning: September 1999
Application: Drying in brickyard
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September 10
Cogeneration plant Altinmarka, Turkey
No. of units and engine type: 2 x JMC 320 GS-N.L

Fuel: Natural gas
Application: Steam utilization in cocoa production
19
September 10
Cogeneration plant Linde Repcelak,
Hungary
No. of units and engine type: 3 x JMC 320 GS-N.LC

Fuel: Weak natural gas
Commissioning: December 2003
Application: Gas processing
20
September 10
Cogeneration plant PT Indah Jaya,
Indonesia

Fuel: Natural gas
Hot water: 975 kW
Steam production: 1,700 kg/h at 10 bar
Commissioning: August 2004
Application: Steam in textile industry
21
September 10
Trigeneration plant Airport Cologne/Bonn
No. of units and engine type: 4 x JMS 616 GS-N.LC

Fuel: Natural gas
Thermal output: 8,800 kW (RW/FW 70/95°C)
Refrigeration output: 3,900 kW (by 2 absorption chillers)
3,300 kW (by 2 compression-type
machines for peak cooling)
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September 10
Trigeneration plant TUS Celje, Slovenia
No. of units and engine type: 2 x JMS 212 GS-N.LC

Fuel: Natural gas
Refrigeration output: 892 kW (RW/FW 6/12°C)
Commissioning: February 2003
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September 10
Backup
24
September 10
Absorption chillers are an ideal alternative
to conventional refrigeration
Working principle
• Two substances (e.g., water and lithium bromide salt) are separated
through the addition of heat (desorption)
• They are then reunited through heat removal (absorption)
• Desorption and absorption at varying pressure conditions in a
vacuum range:
- Desorption: 80 mbar
- Absorption: 10 mbar
• Water and lithium bromide salt generate
chilled water in the temperature range from
6 to 12°C, ammonia and water are used
for low temperature chilling down to -60°C
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September 10
Absorption chiller: Step 1 – Evaporator
Water (refrigerant) evaporates at 4.5°C due to high vacuum (8 mbar abs.)

thus cooling chilled water to 6°C.
Source: THERMAX
26
September 10
Absorption chiller: Step 2 – Absorber
Highly concentrated LiBr solution absorbs the evaporated water due to

high hygroscopic affinity.
Source: THERMAX
27
September 10
Absorption chiller: Step 3 – Generator
As the LiBr solution

becomes diluted by
absorption, it must be re-
concentrated by means
of an outside heat
source.
Source: THERMAX
28
September 10
Absorption chiller: Step 4 – Condenser
The water vapor is

brought back to the liquid
phase in the condenser
and is again available for
the circuit.
Source: THERMAX
29
September 10
Energy savings through CHP technology
Primary energy
savings:
roughly 40%
30
September 10

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Separator

Jenbacher gas engines

• Power & Water • Aviation • Aviation Financial • Cable

• Heavy duty gas turbines • Jenbacher gas engines • Process chemicals

The thermal energy can be used for …

Refrigeration is required for …

Absorption chiller technology offers the most established and economic

• Maximum total fuel efficiency

Increases in energy costs, environmental concerns and

Four of GE’s Jenbacher gas engines surpassed 200,000 operating

No. of units and engine type: 2 x JMS 620 GS-N.L

No. of units and engine type: 6 x JMS 620 GS-N.L

No. of units and engine type: 2 x JMC 320 GS-N.L

No. of units and engine type: 3 x JMC 320 GS-N.LC

No. of units and engine type: 1 x JMS 616 GS-N.L

No. of units and engine type: 4 x JMS 616 GS-N.LC

No. of units and engine type: 2 x JMS 212 GS-N.LC

Water (refrigerant) evaporates at 4.5°C due to high vacuum (8 mbar abs.)

Highly concentrated LiBr solution absorbs the evaporated water due to

As the LiBr solution

The water vapor is

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