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► Document History
Edition 1, Revision 2
06-2008 printed in Germany
Document Node ID: 16099429
Agfa Company Confidential Copyright © 2008 Agfa HealthCare N.V.
ReadMeFirst
IMPORTANT:
The “order list for documentation” is not part of the service manual for download.
Purpose of the “order list for documentation”:
To verify the latest level and completeness of your Service Manual.
(1) In the MEDNET GSO library select the product of your interest.
(2) Select “Order list and Front page → PRODUCT - Chapter 00 - Order List for
Documentation”.
(3) Download the “order list for documentation” to your computer.
(4) When creating a paper manual:
Print the order list and put it behind the cover sheet.
IMPORTANT:
Preferably print this manual double-sided:
This PDF manual contains empty pages at the end of several chapters, to have the
next chapter starting with an uneven page number when printed doubles-sided.
If printed one-sided, dispose these empty pages.
NOTE:
“Shrink to printable area” may be named on other Adobe Reader versions
“reduce to printer margins” or “shrink oversized pages to paper size”.
3 Adding Comments
• If you open this file in an Adobe Reader version ≥ 7, the comment toolbar will
show-up.
• This allows adding comments, to highlight or underline text and many more text
manipulations.
NOTE:
Exporting your comments allows importing them again in a next version of the manual.
(1) In the drop down menu “Comment & Markup” select "Show comments List".
(2) Select the desired comments: Press the CTRL-key for multiple selections.
(3) Select “Options - Export Selected Comments”.
(4) Save the file with any name.
(1) In the drop down menu “Comment & Markup” select "Show comments List".
(2) Select “Options - Import Comments”.
(3) Browse for the comments file and press “select”.
NOTE:
The imported comments possibly appear on different pages, if the file where the
comments have been imported has a different number of pages.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
2nd Edition *
* For the revision status per chapter please refer to the latest version of the “order list, checklist for completeness” in the GSO Library.
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 2, Revision 0
04-2010 printed in Germany Document Node ID: 29335184
eq_00_about manual_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
1
DD+DIS001.10E About this Manual
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
This document provides information on the structure and contents of the Service
Manual for the DX-G (Type 5170 / 100) and DX-M (Type 5170 / 200) digitizers as of
software version NIM_2000.
► Document History
► Chapter Overview
Chapter
0 Order List
2 Functional Description
6 Accessories
7 Field Modifications
9 Maintenance
10 Service Bulletins
11 Installation Planning 1 2 3
12 Glossary
► Explanation of Notes
► Conventions
Highlighting of Tasks
Task number Task Description Remark
(1) Connect the cable. Examples for working steps to be performed in
(2) Switch the machine on. the listed sequence.
This manual is the Technical Documentation for the digitizer type 5170, subtype 100
and 200, with device software version NIM_2000 and higher.
Name of the digitizer: DX-G (Type 5170 / 100), DX-M (Type 5170 / 200)
NOTE:
This manual treats the digitizer with cassettes and image plates (detectors).
For more information to the other components refer to:
• NX Workstation: MEDNET, GSO Library
• ID Tablet: MEDNET, GSO Library
This Generic Safety Directions document comprises the general safety relevant
information including relevant environmental and occupational safety instructions for
the Service Engineer.
It is valid for all Agfa HealthCare Imaging Products.
► Document History
► Referenced Documents
Document Title
Not applicable Not applicable
Edition 1, Revision 5
04-2014 printed in Germany Document Node ID: 11849633
eq_generic_safety_directions_e_template_v01
Agfa Company Confidential Copyright © 2014 Agfa HealthCare N.V.
DD+DIS238.06E Generic Safety Directions
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2014 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or the
respective owners and are used in an editorial fashion with no intention of infringement.
Nothing contained in this legal notice nor in any text in this document shall be construed
as granting by implication, estoppel or otherwise, any license or right to use any of the
trademarks, service marks, trade names or logos appearing in this document without the
express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Refer to Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
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LIST OF CONTENTS
1 DISCLAIMER......................................................................................................... 5
3 LABELS ................................................................................................................. 7
3.1 CE Mark................................................................................................... 7
3.2 Labels ...................................................................................................... 7
3.3 Labels concerning Laser Radiation ......................................................... 8
4 PRODUCT COMPLAINTS .................................................................................. 10
5 REFERENCES .................................................................................................... 10
6 INTENDED USE.................................................................................................. 11
12 COMPLIANCE..................................................................................................... 14
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24 RECYCLING ........................................................................................................29
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1 Disclaimer
Fitters, engineers and other persons who are not employed by or otherwise directly
affiliated with or authorized by Agfa HealthCare or one of its affiliates are directed to
contact one of the local offices of Agfa HealthCare or one of its affiliates before attempting
installation or service procedures.
No part of this document may be reproduced, copied, adapted or transmitted in any form
or by any means without the written permission of Agfa HealthCare.
Agfa HealthCare shall under no circumstances be liable for any damage arising from the
use or inability to use any information, apparatus, method or process disclosed in this
document.
Agfa HealthCare is not liable for resulting consequences, damages or injuries if you don’t
operate the product correctly or if you don’t have it serviced correctly.
Agfa HealthCare reserves the right to change the product, the characteristics and its
documentation without further notice to improve reliability, function or design.
NOTE:
In the United States, Federal Law stipulates that medical devices should only be sold to,
distributed and used by or by order of a licensed physician.
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2 Used Icons
INSTRUCTION:
Indicates an instruction where it is important to follow the described
actions literally.
IMPORTANT:
Highlights very important actions which have to be carried out to
prevent malfunction.
NOTE:
Indicates advice to facilitate the following step or action
without having a direct influence on the step or action.
Highlights unusual points.
Indicates background information.
Can be used to explain or highlight displays of the graphical
user interface.
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3 Labels
3.1 CE Mark
CE Mark This product carries the CE Mark. The CE Declaration (CE Conformity)
becomes invalid if the product is changed without explicit consent of the
manufacturer! This applies to all parts, not only to safety elements.
3.2 Labels
For the meaning of the labels in and on the product refer to:
The corresponding product or system User Manuals and
The figure below, with a list of possible service activity related labels and their
meaning. To prevent injuries or damage to the equipment, follow the instructions
on the label or the related service instructions.
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According to its classification, laser radiation can lead to eye and skin injuries.
Each laser source is classified from class 1 to class 4, based on standard
DIN EN 60825-1:2007.
The table below lists the meaning of the different laser classes. Note the detailed
instructions in the user manual and technical documentation.
conditions.
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4 Product Complaints
Any service person who has any complaints or has experienced any dissatisfaction in the
quality, durability, reliability, safety, effectiveness or performance of this product must
notify Agfa HealthCare by the Agfa HealthCare complaint procedure.
If the product malfunctions and may have caused or contributed to a serious injury of a
patient or an accident or if there are any hazards which may cause an accident,
Agfa HealthCare must be notified immediately by telephone, fax or written
correspondence to the following address:
Agfa Service Support - local support addresses and phone numbers listed on:
www.agfa.com
Agfa-Gevaert N.V.
Septestraat 27
2640 Mortsel, Belgium.
Fax +32 3 444 4485
5 References
Technical Documentation is available via Agfa HealthCare Library and your local Agfa
HealthCare support organization.
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6 Intended Use
This Agfa HealthCare product should only be operated in a hospital or clinical radiological
environment by qualified staff.
It must only be operated according to its specifications and its intended use. Any
operation not corresponding to the specifications or intended use may result in hazards,
which in turn may lead to serious injuries or fatal accidents (for example electric shocks).
AGFA will not assume any liability whatsoever in these cases.
Make sure that the product is constantly monitored in order to avoid inappropriate
handling, especially by children.
The product must only be installed and put into operation under the specified conditions.
The intended use statement of the product or system is listed in the User Manual of the
product or system.
7 Intended User
This manual is written for Agfa trained Field Service Engineers and Clinical Application
Specialists, trained users of Agfa HealthCare products and trained diagnostic X–Ray
clinical personnel who have received proper training. Users are considered as the persons
who handle the equipment as well as the persons having authority over the equipment.
This technical documentation describes adjustments and routines which must only to be
performed by qualified technical personnel.
The Agfa (trained) Field Service Engineers and Clinical Application Specialists must have
received adequate Agfa HealthCare training on the safe and effective use of the product
and applicable environmental and occupational safety matters before attempting to work
with it. Training requirements may vary from country to country.
Agfa trained Field Service Engineers and Clinical Application Specialists must make sure
that training is received in accordance with local laws or regulations that have the force of
law.
Your local Agfa HealthCare representative can provide further information on training.
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Each Agfa trained Field Service Engineer and Clinical Application Specialist:
Must make his or her personal contribution to improve safety and protect the
environment.
When working on a customers site, has a duty to take reasonable care to avoid injury
to himself or herself or to others who may be affected by their acts or omissions.
Is obligated to adhere strictly to regulations and instructions.
Shall familiarize himself or herself with the provisions of the Agfa Healthcare
Health, Safety and Environment Policy and any specific rules or procedures relating to
occupational safety at work and the protection of the environment.
Shall promptly report any near misses, accidents, incidents or dangerous occurrences
to their line manager and co-operate fully in any investigation.
Shall co-operate with company management on matters relating to
health, safety and environment and, where appropriate, discuss with and / or assist
their manager in resolving matters relating to health, safety and environment.
Shall ensure that any company equipment issued to them, or, for which they are
responsible, is correctly used and properly maintained.
Shall wear protective equipment whenever instructed or if it is recommended to do so.
Shall be responsible for good housekeeping in the area in which he or she is working.
Shall report situations, which could put them at risk, on either company or
customers' premises, to their manager or supervisor; and, if warranted, directly and in
confidence, to the Health and Safety Coordinator, Global HSE* Manager, or ultimately
to the Managing Director.
* Health, Safety and Environment
Shall report any injuries, diseases or dangerous occurrences to his or her line
manager.
Shall report any accidents, incidents or near misses to his or her line manager.
Shall report any situation of which he or she is aware that is potentially dangerous.
Shall comply with any health surveillance procedure instituted for his or her benefit or
for compliance with regulations.
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Agfa HealthCare equipment must only be used in combination with other Agfa HealthCare
equipment or components if these are expressly recognized by Agfa HealthCare as
compatible. A list of such equipment and components is available from Agfa HealthCare
service on request.
Changes or additions to the equipment must only be carried out by persons authorized to
do so by Agfa HealthCare. Such changes must comply with best engineering practice and
all applicable laws and regulations that have the force of law within the jurisdiction of the
hospital.
INSTRUCTION:
Consult the technical documentation before making any connections to other equipment.
Consideration relating to the choice of accessory equipment shall include:
Use of the accessory equipment in the patient vicinity.
Evidence that the safety certification of the accessory equipment has been
performed in accordance with the appropriate IEC 60601-1 and IEC 60601-1-1
harmonized national standard.
In addition all configurations must comply with the medical electrical systems standard
IEC 60601-1-1. The party that makes the connections acts as system configurer and is
responsible for complying with the systems standard.
If required, contact your local service organization.
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INSTRUCTION:
Replace defective parts with Agfa HealthCare original spare parts.
Use only tools and measuring instruments which are suitable for the procedure.
Only approved Agfa HealthCare accessories must be used. For a list of compatible
accessories contact your local Agfa HealthCare organization or www.agfa.com.
12 Compliance
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NOTE:
Equipment delivered by Agfa HealthCare is not necessarily classified as medical
electrical equipment. For details refer to the related user and /or service manual.
IEC 60601-1, Ed. 3: Medical electrical equipment - Part 1: General requirements for
basic safety and essential performance
IEC 82079 Ed. 1: Preparation of instructions for use - Structuring, content and
presentation
Harmonization:
This document has been prepared to comply with Study Group 1 guidance document of
the Global Harmonization Task Force (GHTF) to assist development of a consistent,
harmonized definition for a medical device that could be used within a global regulatory
model and would offer significant benefits to the manufacturer, user, patient or consumer,
and to Regulatory Authorities and support global convergence of regulatory systems.
IECEE CB SCHEME:
The IECEE CB (Certification Body) Scheme is the world's first truly international system
for acceptance of test reports dealing with the safety of electrical and electronic products.
It is a multilateral agreement among participating countries and certification organizations.
Agfa has produced a CB test report and claims national certification in all other member
countries of the CB Scheme.
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NOTE:
This product has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart B of Part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference when operated in a commercial
environment.
Operation of this equipment in a residential area is likely to cause interference.
The user will be required to take all necessary measures to correct the interference at
his own expense.
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Before operating the device or system e.g. for verification of an installation, repair or
preventive maintenance activity, refer to the safety notes in the relevant user manual.
Under certain conditions the Agfa HealthCare product will show a display containing a
message. This message will show that either a problem or action has occurred or that
a requested action is required or cannot be performed. The user must read these
messages carefully. They will provide information on what to do. This will be either
performing an action to resolve the problem or to contact the Agfa HealthCare
service organization. Details on the contents of messages can be found in this
technical documentation.
All images created using any image technology can show artifacts which could be
confused with diagnostic information. If there is any doubt that the diagnostic
information could be corrupted, additional investigations must be performed to get
clear diagnostic information.
Ventilation openings must not be covered.
If you notice conspicuous noise or smoke, disconnect the product immediately from
the mains.
Do not pour water or any other liquid over the device.
If a system malfunction causes an emergency situation involving the patient, operating
personnel or any system component, activate the emergency stop for the system
concerned. All motor driven system movements will be stopped.
Do not store any magnetic media near or on devices, which produce magnetic fields,
since stored data may be lost.
Explosive environment:
DANGER:
Risk of explosion.
Never operate this device in zones where there are flammable anesthetics or oxygen
which may cause an explosion.
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14 Radiation Protection
Only qualified and authorized personnel shall operate any X-Ray system. In this context
qualified means those legally permitted to operate this X-Ray equipment in the
jurisdiction in which the X-Ray equipment is being used, and authorized means those
authorized by the authority controlling the use of the X-Ray equipment. Full use must be
made of all radiation protection features, devices, systems, procedures and accessories.
Ionizing radiation can lead to radiation injuries if handled incorrectly. When radiation is
applied, the required protective measures must be complied with.
DANGER:
Risk of explosion when using wrong cleaning agent.
Risk of electric shock when cleaning with power ON.
When the equipment is going to be cleaned, be sure to turn OFF the power of each
device, and to unplug the power cord from the AC outlet.
Never use anhydrous or high solvency alcohols, benzine, thinner or any other flammable
cleaning agent.
For instructions about cleaning of the device or accessories, refer to the user manual.
Details about cleaning and disinfection or sterilization methods that may be used on
system parts or accessories that can become contaminated through contact with the
patient or with body fluids, are referred to within the individual service or user
documents.
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This system uses high voltage. Consider the respective safety regulations.
Electrical repairs and connections must only be performed by a qualified electrician.
Mechanical repairs and connections must only be performed by a qualified technician.
The safety directions for operation (see section 13) are also valid for all service
activities.
During all service activities observe prescribed local and country-specific
requirements (e.g. occupational safety and accident prevention regulations).
All existing screw connections must be tightened sufficiently firmly, but they may not
be overstressed when tightening. There must always be compliance with stated
torque values!
Damaged or missing screws may be replaced only with the same screw types that
have the specified hardness rating. Unless a different value is listed in the
instructions, all screws used must be hardness rated 8.8.
All screws must be secured in accordance with the corresponding data.
If "Loctite" has to be used to secure screws, this is stated in the instructions.
Any Agfa service PC or tool which is to be connected via RS232, RJ45, USB or other
interface to an Agfa device must not be connected to the mains but must be operated
on its internal battery or indirect supply (low voltage).
When handling printed circuit boards (abbr.: PCBs) the following points must be
observed:
o Always switch off the equipment and unplug the power cord, before you
disconnect or connect cables on printed circuit boards.
o When working on PCBs, always wear an anti-static wrist strap. Never touch any
parts or components on PCBs with your bare fingers.
o PCBs have to be kept or transported in their protection bags. Never carry a
PCB without protection bag and walk on carpet or plastic floor covering
(electrostatic charge).
o Once the PCB is taken out of its protection bag, it has to be protected from
electrostatic charge by a grounded mat.
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General safety note to check tension before working at the powered-off device:
DANGER:
High voltage. Risk of electric shock.
Before working at the device with opened covers, perform following steps to ensure the
device is de-energized:
Switch off the power at the main power switch.
Prevent that the device can be switched on by other persons. Example: Put a sign
"Don't switch on" in local language to the main switch.
Use an appropriate tester and confirm that the device is de-energized (0V!).
Observe additional safety notes at the device and in the specific service documents.
For devices with capacitors (e.g. X-Ray generator): Confirm by measuring the
voltage at the capacitors, that the capacitors are discharged.
For devices with batteries for power supply (e.g. mobile X-ray unit): Observe special
safety notes in the related service manual.
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R
Patient vicinity
h
Patient vicinity
patient_vicinity.cdr
The digitizer and the cassette storage shall be protected against X-ray radiation this way,
that the annual dose equivalent at the installation place will not exceed 1 mSv.
The film-screen system shall be protected against X-ray radiation this way, that the annual
dose equivalent at the installation place will not exceed 1 mSv.
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INSTRUCTION:
Floor load:
CAUTION:
Heavy device may damage the floor covering.
Make sure that the floor covering is solid enough to stand the weight of the device.
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INSTRUCTION:
Prior to connecting the device to the mains:
Compare the power requirements indicated on the type label with the available
power supply in the installation room.
Check the service manual for the type of input voltage selection, manual or
automatic: If manual, select the appropriate voltage and fuses.
Confirm to use the correct socket and plug for the required power supply.
Check the equipment will work with the power supply available.
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INSTRUCTION:
Always connect the associated monitor to the same uninterruptible power source as
the PC.
When different combinations of equipment are used in various medical environments
a potential difference (V) can exist between the protective earths in different localities.
If the protective earthing fails this potential difference can cause a hazard for the
operator or for the patient.
Performing the electrical test according to national regulations before putting the
equipment into service:
WARNING:
Improper ground connections or too high leakage current may lead to electric shocks.
After installation, before putting the equipment into service, inform the responsible
organization* about the necessity of the electrical test according to national
regulations.
If specific national regulations do not exist: It is recommended to perform the
electrical test according to IEC 62353.
Make sure, that all grounding connections are present.
*Responsible Organization:
Entity accountable for the use and maintenance of a medical equipment or a medical equipment system. The
accountable entity can be, for example, a hospital or an individual clinician.
NOTE:
Refer to the Agfa HealthCare Library for system specific IEC 62353 test documents.
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This technical documentation identifies the parts on which preventive inspection and
maintenance shall be performed by Agfa trained service personnel. For required
preventive maintenance frequency refer to the technical documentation or contact
local service management.
In general the device has to be switched off during service activities. Exception: If the
device is switched on to perform tests pay particular attention to any hazards due to
moving and rotating parts. Avoid lose clothing or finger traps. Switch off the device
immediately after the tests.
Do not turn motors manually. If required, first disconnect the motor from the motor
control board.
Make sure that the power cord does not show any signs of damage.
After repair work always check that the integrated safety features are not overridden
or disconnected.
If there is any visible damage to the machine casing do not hand-over the product to
the customer. First repair the machine casing.
Replacing batteries:
WARNING:
Battery can explode, causing chemical burns.
INSTRUCTION:
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Performing the electrical test according to national regulations after repair work:
WARNING:
Improper ground connections or too high leakage current may lead to electric
shocks.
After any repair work which may influence electrical safety of the product, inform the
responsible organization* about the necessity of the electrical test according to
national regulations.
If specific national regulations do not exist: It is recommended to perform the
electrical test according to IEC 62353.
Make sure, that all grounding connections are present.
*Responsible Organization:
Entity accountable for the use and maintenance of a medical equipment or a medical equipment system. The
accountable entity can be, for example, a hospital or an individual clinician.
NOTE:
Refer to the Agfa HealthCare Library for system specific IEC 62353 test documents.
INSTRUCTION:
Strictly observe the warning notes in the service manual of devices emitting laser
radiation (See service manual chapter describing Safety Guidelines / General
Repair Instructions) and at the corresponding steps of instructions.
Strictly observe the warning labels at the modules emitting laser light. For the
meaning of the labels refer to section 3.3 in this document.
Do not look into the laser beam.
Do not open modules containing a laser. Only open modules containing a laser if
explicitly instructed to do so.
Do not keep tools in the laser beam unless explicitly instructed to do so.
Make yourself familiar with the path of the laser light and the conditions, when the
laser beam is switched on. Refer to the functional description in the corresponding
service manual.
Do not operate modules with laser outside the device.
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Sharp edges:
CAUTION:
Sharp edges inside the device: Cut or abrasion possible.
Be careful at maintenance and replacement of parts.
Secured screws:
CAUTION:
Opening screws secured by red lacquer may misalign important device
adjustments:
Do not open screws that are secured by red lacquer.
Replacing fuses:
WARNING:
Replacing fuses by wrong type may lead to fire hazard.
Use only fuses of the exact value and characteristics stated in the service manual or on
the device.
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'Hazardous materials' is the designation for substances which can ignite or explode or
which are toxic, injurious to health, corrosive or irritating. The “Hazardous Material”
instructions must be read and the required protective measures must be complied with
when performing work to avoid health risks.
Their properties together with the hazards and protective measures connected with them
are identified clearly by symbols and described by the instructions appertaining to the
hazardous substances.
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24 Recycling
Agfa HealthCare has Recycling Passports available for equipment and CR cassettes. The
Recycling Passport explains how to dispose or recycle the equipment or CR cassette at
the end of the life cycle.
The Recycling Passports are meant to be used as information for waste treatment
partners and companies that want to recycle or dispose end-of-life Agfa equipment and
CR cassettes.
To get a copy of the required Agfa HealthCare Recycling Passport please contact your
local Sales organization.
25 Waste Disposal
Edition 1, Revision 5 Generic Safety Directions for HealthCare Imaging Products Page 29 of 30
04-2014 Agfa Company Confidential
DD+DIS238.06E Generic Safety Directions
AGFA HealthCare Field Service Personnel or its authorized affiliates are responsible for
the removal of Protected Health Information (PHI) patient data from devices, modules or
parts that are removed from the customer’s site. This also applies to the exchange of
spare parts, especially to parts that are returned to central warehouses for repair or
refurbishing. Examples for parts or modules that may contain Protected Health
Information (PHI) are: Computer hard disks, CD-ROMs, backup tapes, archive tapes.
Edition 1, Revision 5 Generic Safety Directions for HealthCare Imaging Products Page 30 of 30
04-2014 Agfa Company Confidential
Chapter 1
HEALTHCARE Controls, Connections
Imaging Services
and Setup Procedures
Document No: DD+DIS001.10E
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
► Document History
► Referenced Documents
Document Title
DD+DIS002.10E DX-G / DX-M Service Manual,
Chapter 11 - Installation Planning
DD+DIS043.08E NX Service Documentation,
Chapter 4 - Installation and Configuration
Edition 2, Revision 3
02-2011 printed in Germany Document Node ID: 28941244
eq_01_setup_procedure_e_template_v07
Agfa Company Confidential Copyright © 2011 Agfa HealthCare N.V.
DD+DIS001.10E Controls, Connections and Setup Procedures
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
LIST OF CONTENTS
1 Installation Preparation
NOTE:
The Installation Checklist in section 5 of this chapter gives an overview of all steps
and guides through the complete installation process.
Be aware to register the installation times for the different tasks in the service report
according to the task codes in the installation checklist.
The purpose of this section is to list the required tasks before installation and
configuration to guarantee a smooth digitizer installation.
IMPORTANT:
This document describes the installation and configuration of a standalone system
(Digitizer with NX Workstation and ID Tablet).
To be able to install the complete system it is additionally required to perform
installation and configuration steps of the NX Workstation.
Refer to Chapter 4 of the corresponding NX Workstation version in the
Mednet GSO Library, path: <Computed Radiography =>
CR Workstation Software>
Up to NX 2.0.8200 / 3.0.8200:
The digitizer model files < DX-G.XML> and < DX-M.XML> keep digitizer software
parameters for the NX Workstation. They are not part of the NX Workstation
software and have to be downloaded before starting the installation from the
Mednet GSO Library path:
<Computed Radiography => CR Digitizers => DX-M/DX-G as of
NIM_2000 => Software>
As of NX 2.0.8300 / 3.0.8300:
The digitizer model files are installed ex factory.
ACTION:
Confirm that all prerequisites described in the "Installation planning checklist" are
fulfilled. This checklist is available at the end of Chapter 11, Installation Planning.
(1) Compare the labels on the boxes with the customer's order list and the
shipping papers.
(2) Check the packing material for visible transport damage such as:
Dented edges
Damage on the box
Torn fixing elements (metal straps)
(3) Check the attached safety indicators on the packing boxes.
STOSSEMPFINDLICH
Figure 1
IMPORTANT:
If the device was tilted, the circle in the arrow head of the TILTWATCH changes from
white to red.
If the device was subjected to shocks, the square field in the middle of the
SHOCKWATCH changes from white to red.
In both cases, and if damages are visible from the outside:
Inform the carrier. This damage must be noted down in the handover documents.
If device should be replaced, contact your local AGFA representative.
Otherwise start installation. If device doesn’t work, contact your local AGFA
representative.
CAUTION:
Damage of unpacked digitizer by inappropriate transport.
Reduced Image Quality possible.
Move the unpacked device very carefully. Especially observe door sills.
Move the digitizer only when lifted completely! Never move the lowered digitizer.
Quantity Description
1 Digitizer
1 Packing list for Accessory
1 CE declaration of conformity
1 Enclosure with information concerning RoHS*
1 Power cable, Europe, 3.00 m
1 Power cable, USA, 3.00 m / 10 feet long
1 Network cable 5 m / 16 feet long
1 1.5 mm CU filter
1 2 mm Al filter (for DX-M only)
1 Installation Procedure
(Chapters 1 and 11 of the Technical Documentation)
1 USB stick with software for the digitizer, limit patterns for
flatfield evaluation and service enclosures
1 Ratchet for lifting and lowering the device including extension and
nut (8mm)
1 Special Allen key for removal of vacuum valve
1 CD with User Manuals in various languages
1 DX-M Mobile only: Tool to lock/unlock IP Carrier
1 DX-M Mobile only: Quick Guide for Mobile Installation
* ROHS = Restriction of certain Hazardous Substances
NOTE:
Number and format of cassettes and/or image plates is depending on the
individual order.
(2) In case the delivery is not complete contact the Regional Support Network (RSN).
External partners: Contact your local Agfa representative.
WARNING:
Damages of the device, functional problems or damage of consumables possible
if transport locks are not removed completely or digitizer not lowered
completely.
Never operate the digitizer when:
Transportation locks are inserted.
Digitizer is not lowered completely.
CAUTION:
Reduced Image Quality possible.
Do not operate the digitizer, if not lowered completely!
The following table lists the main mechanical installation preparation tasks:
# Task Section
1 Mounting the optional earthquake kit / mobile 1.4.1
2 Lowering the digitizer in the middle of the room 1.4.2
3 Removing transportation locks 1.4.3
IMPORTANT:
The mobile installation of the DX-M digitizers requires the installation of the base plate
and the wall fixation. These parts must be mounted before the installation of the
digitizer at the mobile site by the manufacturer of the mammography trailer / bus.
For the mounting of these parts the responsibility lies in the hand of the manufacturer
of the mammography trailer / bus. The field service engineer is only responsible for the
installation of the digitizer itself at the prepared mobile site.
WARNING:
Unknown composition of wall or floor structure. Risk of injury or damage.
The Hospital is responsible for:
Choosing fixing material suitable for hospitals requirements.
Drilling the holes in the wall and floor.
Mounting of the earthquake kit at the wall and floor.
The field service engineer is not responsible for the mounting on the wall and floor of
the hospital. The field service engineer should only work on the digitizer itself.
NOTE:
For instructions how to install the Earthquake kit refer to the Enclosure document
delivered with the Earthquake kit.
CAUTION:
Damage of unpacked digitizer by inappropriate transport.
Reduced Image Quality possible.
Move the unpacked device very carefully. Especially observe door sills.
Move the digitizer only when lifted completely! Never move the lowered digitizer.
NOTE:
For minimum required space for operation and maintenance refer to:
Chapter 11 - Installation Planning
(1) Take the ratchet with extension and nut (8mm) out of the accessory box. The
accessory box is located on the output buffer. Also remove the USB Memory
Stick and the Allen Key.
(2) Insert the ratchet in the digitizer
(see Figure 2).
(3) Turn the axle clockwise, until the
digitizer rests on its floor plate:
The ratchet can be moved easily
now.
IMPORTANT:
Do not turn more as soon
as digitizer rests completely
on the floor in order to avoid
damage to the lift
mechanism.
Figure 2
CAUTION:
Reduced Image Quality possible.
Do not operate the digitizer, if not lowered completely!
Figure 3
Figure 4
IMPORTANT:
This section describes the removal of the transportation locks for a common
installation. For mobile installations refer to the appendix (6.1.1 - Removing
Transportation Locks (Mobile Installation)).
CAUTION:
Reduced Image Quality possible.
Remove all transportation locks.
REQUIRED TOOLS:
The Standard Tools are defined in chapter 3.2 of the
DX-G / DX-M Service Documentation.
NOTE:
The removal of the transport locks is also described in an instruction attached to the
input buffer. Every transport lock is marked with a label that should be collected for the
completeness check in Figure 13.
IMPORTANT:
Transport locks can be removed only if digitizer is lowered completely. See previous
section.
closed opened
Figure 5
Figure 6
(6) Write date and result of shock watch check with a waterproof pen at the rack.
Figure 8
Figure 9
Figure 10
Figure 11
IMPORTANT:
Do not turn the transportation lock screw for IP carrier more than
3 turns. More turns can lead to damages of the device.
Figure 12
Figure 13
Figure 14
# Task Section
1 Configuring the NX Workstation with Default Settings 2.1
2 Loading Digitizer Model Files 2.2
3 Testing Standalone Installation 2.3
IMPORTANT:
Do not yet connect the NX Workstation to the hospital network.
Connecting the digitizer and the NX Workstation into the hospital network is
performed after the configuration of both.
It is required to login to Windows with a Windows administrator account to perform
the following configurations.
Figure 16
NOTE:
The default IP address of the digitizer ex factory is "192.192.192.192".
The IP address of the connected NX Workstation must differ from this
address within the last three digits.
Figure 17
Figure 18
Figure 19
NOTE:
The digitizer model files need to be installed and configured to enable a
NX Workstation to communicate with the digitizer.
Network
NOTE:
Up to NX 2.0.8200 / 3.0.8200:
The digitizer model files are available on the GSO Library. See section 1, page 5.
As of NX 2.0.8300 / 3.0.8300:
The digitizer model files are installed ex factory. Skip step (1) and start with step (2).
(1) Copy the digitizer model file <DX-G.xml> or <DX-M.xml> to following path
on the NX Workstation:
<C:\Agfa\Healthcare\NX\Bin\DigitiserModels>
NOTE:
For details to the following steps refer to the latest NX Workstation
service documentation. Refer to Service Manual in Mednet GSO, path:
<Computed Radiography => CR Workstation Software>
(2) Copy the application license file (ALF) to the directory as described in the
NX Workstation manual.
(3) Enable the ALF-file with the License Manager.
Figure 21
(8) Go to "General Settings" - "Workstation Settings". For details refer to the latest
NX Workstation service documentation. Refer to Service Manual in Mednet
GSO, path: <Computed Radiography => CR Workstation Software>
(9) Check that IP address is the same than configured in section 2.1.
(10) Enter the following AE Titles:
General Settings - ID station name: "DefaultNX"
General Settings - Performed Station AE Title: "NX_DefaultNX"
Fast Preview Settings - AE Title: "FAST_DefaultNX"
Figure 22
Figure 23
Figure 24
Figure 25
Figure 27
The following table lists the main tasks for configuring digitizer and NX Workstation for
the hospital network:
# Task Section
1 Moving Digitizer to final Position in the Hospital 3.1
2 Adapting Digitizer to uneven Floor 3.2
3 Configuring NX Workstation and Digitizer for Hospital 3.3
Network
1,5 - 2 cm
0.59 - 0.78 inch
Figure 28
(5) Lower the digitizer by turning the ratchet clockwise, until the digitizer rests on its
floor plate: The ratchet can be moved easily now.
IMPORTANT:
Do not turn the digitizer more than necessary to avoid damages of the
lift mechanism.
NOTE:
DX-G from SN* 1001 onwards and DX-M from SN10001 onwards offers the
possibility to adapt the digitizer to uneven floor. This is possible using two adjustment
plates. This adjustment is only required if the digitizer does not stay firm on the floor.
*SN = Serial Number
IMPORTANT:
Before the next steps, make sure, that:
The digitizer is not switched on.
The right cover is closed.
The digitizer is lowered completely.
Figure 30
IMPORTANT:
It is required to login to Windows with a Windows administrator account to perform the
following configurations.
(1) On the NX Workstation configure IP address, subnet mask and computer name
with the provided information of the hospital.
For detailed instructions refer to chapter 4 of the NX Workstation Service Manual.
(2) Start the NX Configuration Tool.
(3) Click on "Devices" and choose the affected digitizer.
(4) Enter hospital specific data like IP address, AE title, default router and subnet
mask.
(5) Insert USB Memory Stick into USB Port of the NX Workstation.
(6) Click on <Create CPF> and save the file on the USB Memory Stick root folder.
Figure 32
USB Port
Figure 33
Analysis & Repair Switch on&off HV on PMM Installation site located higher than 2000 m / 6562 ft. No
Select „Load Data from USB Stick to load ADC.CPF from USB Stick “
OR
Click on next button to configure digitizer and destination setting
manually.
Figure 36
(17) Wait until the service menu is shown in the local display.
This may take some moments and it is possible that the digitizer does not show
any reaction.
(18) When finished, remove the USB Memory Stick from the digitizer.
(19) Mount front cover.
4 Completion of Installation
IMPORTANT:
For mobile installations refer to the appendix (6.1.3 - Completing the Installation for
Mobile Installations) for additional steps.
The purpose of this section is to show the tasks that are required to prepare the
digitizer for hand-over to the clinical application specialist.
# Task Section
1 Checking technical image quality of the digitizer 4.1
2 Saving hand-over test file 4.2
3 Performing Backup 4.3
4 Handing-over the system to the Clinical Application 4.4
Specialist
Figure 38
table 2 . 2
Figure 39
Figure 40
1
White phosphor side
2
Black tube side
of the cassette
Figure 41
IMPORTANT:
Do not put the CR Screen
Cleaner directly on the image
plate.
Always put the CR Screen
Cleaner on the lintfree cloth.
Figure 42
Erase Button
Erase
IMPORTANT:
For exposure place the long side of the detector parallel to the
anode axis.
Anode
axis
OK Not OK
Figure 45
Exposed area
NOTE:
The entire image plate
must be fully exposed! Image Plate Image Plate
NOTE:
If the image is overexposed select next possible
lower mAs setting on the Mammography
modality.
If the dose has to be decreased due to
overexposure, the settings must not fall below
50 mAs and 0,5 seconds.
The setting will lead to a detector dose of
approximately 350 µGy or 40 mR.
NOTE:
Checking the images and comparing to the limit patterns may only happen on
lightboxes and viewing stations that comply with the specified installation and
configuration conditions for diagnostic reading. For details please refer to the
respective instructions of the viewing stations / light boxes.
IMPORTANT:
The settings of window and level may not be changed after import of the
limit pattern set.
NOTE:
The slow scan direction is always parallel to the short side of the image plate (except
35 x 35 cm detectors). Due to the hanging protocol the appearance of the saved
flatfield might differ from the physical orientation of the detector as it has entered the
digitizer.
43 cm 30 cm 30 cm 24 cm
15 cm 18 cm
24 cm
Slow scan 35 cm
direction
5170enc01.cdr
ACTION:
Check the image quality of the flatfield for the following aberrations:
Stripes in fast scan or slow scan direction
Large area inhomogeneities
Unacceptable number of white dots
Evaluation:
(1) If the scanned flatfield does not show one of the aberrations,
no further action is required.
If the scanned flatfield shows one of the aberrations,
continue with step (2).
(2) Compare the image with the limit pattern set. For detailed instructions see
enclosure document which is part of the limit pattern set.
The limit pattern set is in scope of the delivery of the digitizer or is available in
Mednet GSO Library. It is also available as spare part:
o Limit Pattern Set for verification of shading calibration GenRad:
Spare part number* CM+9 5170 0860 0
o Limit Pattern Set, for verification of Mixed Use and Mammo Only use:
Spare part number* CM+9 5170 0760 0
* The last digit in the order number indicates the spare part revision at release of this
document. When ordering, the actual revision of the spare part is delivered.
NOTE:
See table below for an overview of use cases of modalities, consumables and
verification methods.
General Radiology Cu Cu
X-Ray Modality
- - - -
(GenRad only) 1 1
Mixed use Cu Cu Cu* Cu* Cu* Cu*
(GenRad and Mammo) 1 1 2 2 2 2
Mammography Al Al Al Al
- -
(Mammo only) 2 2 2 2
* = The GenRad shading calibration also covers the calibrations for Mammo PIP and Mammo NIP.
Cu = Use Cu-Filter and GenRad consumables.
Al = Use Al-Filter and Mammography Consumables.
1 = Verification with GenRad Limit Pattern Set for Banding and Calibration
2 = Verification with Mammography Limit Pattern Set for Banding and Calibration
- = Not applicable
NOTE:
The HOT (Hand-over-test) file is a log file, which is created new (i.e. is overwritten) with
every scan cycle. It shows the most important steps of the last scan cycle.
Checking the HOT file documents the successful completion of the technical
installation of the digitizer as well as the successful connection to the NX Workstation.
(1) Select <Reporting - HOT Report> in the service menu of the digitizer.
The HOT Report will be displayed.
(2) Check the HOT Report.
If the HOT Report must be saved, refer to DX-G / DX-M Service
Documentation, Chapter 3.7 "Software Settings and Menus".
# Activity Reference
Section
1 Setup connectivity to additional system components 4.4.1
(RIS, PACS, Hardcopy, etc.).
2 Customize system components according to customer 4.4.2
preferences.
3 Train the customer. 4.4.3
4 Perform further activities depending on local regulations. 4.4.4
(1) Download the connectivity release documents for additional system components
from the HealthCare Library.
Refer to HealthCare Library path: General Info => Connectivity & Application
NOTE:
To get access to the HealthCare Library or to get a copy of the
required documents contact your local service manager.
External partners: Contact your local Agfa representative.
(2) Setup the connectivity to the additional system components as described in the
connectivity release documents.
For instructions how to customize the system components refer to the corresponding
connectivity document and service manual of the system component.
(1) Hand-over the user manuals (which are also available on the MedNet HealthCare
Library):
NOTE:
To get access to the HealthCare Library or to get a copy of the
required documents contact your local service manager.
External partners: Contact your local Agfa representative.
See DX-G / DX-M User Manual and user manual Getting started with DX-G / DX-M
for an explanation of the single items.
See user manual Getting started with the ID Tablet for an explanation of the single
items.
Following items have to be part of the training for usage of detectors, plates and
cassettes:
See user manual CR Detectors, Plates and Cassettes for an explanation of the single
items.
IMPORTANT:
Always cover the input buffer before moving the bus or trailer, so that no dust can
pollute the digitizer.
NOTE:
Print the sketch in this page and hand it over to the customer.
# Activity Reference
1 Electrical check IEC 62353:2007 Test Documentation on the
GSO Library (Extranet Link / Intranet Link)
2 Acceptance Test Example for Germany: DIN6868
Contact your local service manager concerning the activities which are required due to
local regulations.
5 Installation Checklist
Installation Prerequisites
3.3 and
Configure NX Workstation and digitizer for
14.
hospital network.
NX service
documentation
□ ASC
Completion of Installation
Further activities:
Setup connectivity to additional system
19.
components (RIS, PACS, Hardcopy, etc).
4.4.1 □ ASC
6 Appendix
CAUTION:
Reduced Image Quality possible.
Remove all transportation locks as described.
REQUIRED TOOLS:
The Standard Tools are defined in chapter 3.2 of the
DX-G / DX-M Service Documentation.
NOTE:
The removal of the transport locks is also described in an instruction attached to the
input buffer. Every transport lock is marked with a label that should be collected for the
completeness check in Figure 58.
closed opened
Figure 48
Figure 49
Figure 50
Figure 51
(8) Write date and result of shock watch check with a waterproof pen at the rack.
Figure 53
Figure 54
Remov
e
Figure 55
Figure 56
IMPORTANT:
Turn the transportation lock screw for the IP carrier until it stops.
Never turn it further with force.
Figure 57
Figure 58
IMPORTANT:
For installation of the mobile site the digitzer must be:
Switched off.
No cable may be connected.
There should be no cassettes in the buffer.
Rear cover must be accessible.
Figure 60
Figure 61
Figure 62
WARNING:
Damages of the device, functional problems or damage of consumables possible
if transport locks are not removed completely or digitizer not lowered
completely.
Never operate the digitizer when:
Transportation locks are inserted.
Mobile Transport Locks are inserted.
Digitizer is not lowered completely.
CAUTION:
Reduced Image Quality possible.
Do not operate the digitizer, if not lowered completely!
(11) Insert the fastening nut like shown in Figure 63. The notch of the fastening nut
should point inside the device, bottom side.
Figure 63
Figure 64
Figure 65
Figure 66
(17) Repeat step (15) and (16) for the other side.
(18) Remount front cover.
(19) Put the Allen key in the retainer.
(20) Close digitizer.
Figure 67
Figure 68
Figure 69
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document explains the functional principle including the functions of the individual
assemblies always under normal conditions (nominal functional sequence).
Furthermore it describes the structure and function of specific individual assemblies.
► Document History
► Referenced Documents
Document Title
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.4 - Codes, Fuses & LEDs
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 4 - References & Circuit Diagrams
DD+DIS004.10E DX-G / DX-M Service Manual,
Chapter 5 - Spare Parts List
Edition 2, Revision 1
06-2015 Printed in Germany Document ID: 29732105
Document_standard_e_template_v01
Agfa Company Confidential Copyright © 2015 Agfa HealthCare N.V.
DD+DIS001.10E Functional Description
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2015 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its
affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or
the respective owners and are used in an editorial fashion with no intention of
infringement.
Nothing contained in this legal notice nor in any text in this document shall be
construed as granting by implication, estoppel or otherwise, any license or right to use
any of the trademarks, service marks, trade names or logos appearing in this document
without the express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Refer to Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare N.V or one of its affiliates
or who are otherwise authorized by Agfa HealthCare N.V. or one of its affiliates to
provide such services.
LIST OF CONTENTS
6.3 Applications.............................................................................................................................26
NX workstation Digitizer
Cassettes with
Image Plates
Buffer Unit
PMT
Connector
Vacuum Valve
Light collector
IP Carrier Adapter Plate
Laser Beam
Spindle
Gear Box
Figure 2
Figure 3
Step :
Take the exposure.
Step :
Go to the processing station. Enter the patient data and select the examination type or
select the patient from the work list.
Step :
Insert the cassette in the ID tablet and select the "ID" button (ID stands for "identify").
Step :
Insert the cassette in the input buffer of the Digitizer: Scanning starts.
The Digitizer sends the image data during scanning (i.e. during the IP* cycle) to the
NX workstation. The Digitizer also erases the IP*. After scanning it can be used for the
next exposure.
* IP = Image Plate
The following steps are an overview of the standard scan cycle in the Digitizer. For
details of the scan cycle refer to the next section.
(1) The user inserts the cassette with exposed image plate (IP) into the Digitizer.
(2) The RF-Tag reader reads the image plate data.
(3) The cassette unit opens the cassette and the traverse with snap hooks puts the
image plate on the IP Carrier adapter plate.
(4) The Vacuum Pump fixes the image plate on the IP Carrier adapter plate.
(5) The slow scan unit transports the image plate via the IP Carrier adapter plate to
the optic module.
(6) The laser beam which is generated in the optic module scans the image plate,
while the slow scan unit drives the image plate.
(7) The blue emitted light is collected by the light collector.
(8) The Photo Multiplier Tube (PMT) with Light Collector converts light to current,
which is converted to digital data by the PMI board.
(9) The digital image data are sent via network cable to the NX Workstation.
(10) The image plate is driven back by the IP feeder (Traverse with Snaphooks) to the
erasure unit: Several LED arrays erase the image plate.
(11) The traverse with snap hooks puts the image plate back into the cassette.
(12) The slow scan drive transports the IP Carrier adapter plate to home position.
(13) The cassette unit closes the cassette.
(14) The cassette with image plate is transported from the input buffer to the output
buffer.
(15) The green blinking LED at the front panel changes to constant green, indicating
that the scan cycle is finished.
(16) The user removes the cassette with image plate for the next exposure.
NOTE:
For a detailed description of the functionality of the Digitizer refer to next section.
NOTE:
“Cassette set” is used as a term for cassette and image plate (IP) as a unit.
The table on the following pages gives an overview of the IP scan cycle of the Digitizer
and which sensors and actors are involved.
REQUIRED TOOLS:
1 identified cassette
For more information concerning the sensors and actors refer to:
DX-G / DX-M Service Manual, Chapter 3.4 - Codes, Fuses & LEDs
DX-G / DX-M Service Manual, Chapter 4 - References & Circuit Diagrams
DX-G / DX-M Service Manual, Chapter 5 - Spare Parts List
(2) Insert an identified and exposed cassette set into the input buffer.
The Digitizer transports the M514: Stepper B626: Traverse The traverse with 14
traverse with snapped Image motor (SM) On IP-Carrier snapped Image
Plate to the position to be fixed Linear Transport Sensor Plate is prepared to
to the IP Carrier via vacuum. be fixed to IP
Carrier via vacuum.
The Digitizer disconnects the M626: Stepper Stall detection Chassis is 15
connector bolts from the buffer motor (SM) disconnected from
unit. Connector buffer unit.
The Digitizer builds up vacuum M617: Vacuum U17 vacuum The vacuum exists 16
with the Vacuum Pump. Pump sensor Vacuum and is sufficient to
Pump on B510 suck the Image
IP handling Plate.
board
The Digitizer uncouples the M610: Stepper Stall detection The Traverse is 17
traverse from the wagon. motor (SM) uncoupled from
Carrier Drive wagon and coupled
to the Vacuum
Pump.
The Digitizer switches vacuum M624: Stepper Stall detection The valve is set 19
valve depending on format of motor (SM) according to Image
Image Plate. Vacuum Valve Plate format.
The Digitizer relieves the M510: Stepper Image Plate is 20
Snaphooks. motor (SM) relieved and
Snaphooks prepared for
suction process.
The Digitizer sucks IP to M617: Vacuum U16 vacuum Image Plate is 21
Vacuum Plates via IP Carrier. Pump sensor, Vacuum sucked to Vacuum
Plate on B510 IP Plate.
handling board
The Digitizer moves Vacuum M515: Stepper Predefined value The Vacuum Plate 22
Plate with fixed Image Plate motor (SM) Slow in E-Label with calibration
down to position where the Scan board is positioned
laser beam hits the calibration to check laser
board. beam and cal
board sensors
(only during
startup).
The Digitizer switches laser Optic module Laser power The laser beam is 23
beam on. sensor within switched on.
optic module
The Digitizer reads out cal B610: The status of the 24
board sensors. Calibration cal board sensors
Board is known (only
checked during
startup).
The Digitizer moves PMT with M625: Stepper Stall detection The Photomultiplier 25
Lightcollector to approach IP motor (SM) module positioned
surface. Swivel Drive to start scanning.
The Digitizer moves IP - Optic module The Scan process 26
Vacuum Plate with fixed Image is performed.
Plate across the deflected - M515: Stepper
laser beam from the optic motor (SM)
module. Slow Scan
The Digitizer moves Vacuum M515: Stepper Motor moves a The Scan process I 27
Plate with fixed Image Plate motor (SM) Slow defined number finished.
down to position where scan is Scan of steps.
finished.
The Digitizer detaches PMT M625: Stepper Stall detection The PMT with 28
with Lightcollector from motor (SM) Lightcollector is
scanned IP surface. Swivel Drive detached.
The Digitizer switches Vacuum M617: Vacuum IP Handling The vacuum is 29
Pump off. Pump Board gone and the
Image Plate is not
fixed to Vacuum
Plate any longer.
The Digitizer moves traverse M514: Stepper Motor moves a The Image Plate is 36
with IP caught by Snaphooks motor (SM) defined number erased.
to end of erasure (EOE). Linear Transport of steps.
The Digitizer moves traverse M514: Stepper B204: The Image Plate is 37
with IP caught by Snaphooks motor (SM) Z - Sensor positioned in the
back into the cassette. Linear Transport cassette, held by
the Snaphooks.
The Digitizer pushes slider to M203: Stepper Stall detection The Image Plate is 38
lock the Image Plate in the motor (SM) (for blocking locked by the slider
cassette. Locking before end in cassette.
position)
The Digitizer disengages M510: Stepper M510: Stepper The Snaphooks are 39
Snaphooks from Image Plate. motor (SM) motor (SM) disengaged from
Snaphooks Snaphooks the Image Plate.
The Digitizer moves the linear M514: Stepper B512: Linear The linear transport 40
transport downwards. motor (SM) Transport Home is in waiting
Linear Transport Position Sensor position.
(3) Remove the erased cassette from output buffer of the Digitizer.
3.1 Overview
The Digitizer is controlled by the device software, which can be accessed via local
display on the Digitizer or web client. The following figure shows an overview of main
hardware structure of the Digitizer.
IP Handling
Board
NX Application
PMI52 Board Ethernet Software
(Photo Multiplier
Interface) Interface
Cassette DICOM
Handling Board
USB
PMI52
Power
Chip Optics Calibration
PMT Distribution
Reader Board Board Board
Figure 4
The Service Software is installed on the Digitizer itself. It can be accessed via Service
Mode button of on the local display on the Digitizer. Alternatively it can be accessed via
web interface from a connected PC.
For more information refer to:
DX-G / DX-M Service Documentation Chapter 3.7 - Software Menus and Settings
Service Menu
Device Info
Reporting
Modification
Preventive Maintenance
Configuration
Backup / Restore
Figure 5
NOTE:
The latest version of the Digitizer software is available for download under GSO Library
Path: <GSO Library – Computed Radiography – CR Digitizers – DX-M>
4 Scanning Modules
The next figure shows the modules that are relevant for scanning an image.
Laser Diode
BOL* Sensor
6 Facet Polygon
on Optic module
EOL** Sensor
on Optic module
1
2
3
4
5
6
7
8
9
Geometric Correction 10
Sensors (1 to 18) 11
12
13
14
15
16
17 Calibration Board
18
Figure 6
Laser Diode
Power max = 80 mW (45 mW on IP)
Polygon
o 6 facets
o Ball bearings
o Run-up period approximately 5 seconds
o Follow-up period approximately 10 minutes
Calibration Board
The Calibration Board calibrates the optical path with respect to geometric distortions.
Therefore the Digitizer measures at each boot-up the timings of the laser beam
between pin diode 1 and 2, 2 and 3 and so on.
As a result a kind of "calibration curve" is created for each facets of the polygon. Using
this curves possible geometric distortions are corrected by adapting the pixel
acquisition time.
4.3.1 Introduction
The light collector has a blue LED built in, to compensate PMT sensitivity irregularities
due to the previously collected light.
This blue LED creates reference signals (REF LUM) before and during scan, to correct
the sensitivity of the PMT "on the fly" (High Tension correction).
PMT EEPROM
PMT
Light Collector
Blue LED
Figure 7
NOTE:
There is always a set of parameters of REF LUM and REF CAL
for the following working points:
PIP/NIP
HR/SR
Genrad / Mammography
AUTOZERO correction
With laser and blue LED switched off, the system measures the output of the PMT.
This value is the AUTOZERO value.
Parameters: Noise of the PMT electronics and remaining light
An error message will be displayed if the AUTOZERO value exceeds a certain limit
(e.g. covers are open).
AUTOCAL Correction
During laser blank time, till the next facet scans a line, the blue LED is switched on to
measure the sensitivity of the PMT. By combining the measured values of several lines
the sensitivity is automatically adjusted (high voltage at PMT).
5 Stall Detection
With the stall detection the motor home and end position can be detected without using
additional sensors. Therefore an evaluation of the stepper motor control curve on the
motor controller chip is used.
NOTE:
The functional principle of the stall detection is simplified shown in figure 8.
In reality the motor speed can be reduced just before the stall position, or can even be
reduced in several steps before it stops.
When the stepper motor is accelerating the stall detection is switched off, as
torque differs too much during acceleration.
When the motor reaches a stable speed, e.g. after 200 steps, the stall detection
is active for a number of steps, e.g. 5000 steps: The motor control curve is
evaluated by the motor controller chip.
When the torque increases and reaches a certain "switch off torque", as the
motor reaches the end position, the motor controller detects the stall position,
drives the motor a certain number of steps (e.g. 50 steps) and stops the motor.
During deceleration time the stall detection is switched off, as torque differs too
much during deceleration.
Rubber pieces in the end position or other „softness“ in the mechanical system
support that the motor can be driven with relatively high speed towards the end
position.
If the torque increases to the "switch-off" torque before the motor is supposed to
reach the stall position, the motor is also stopped. The software however "knows"
that this stop comes too early and issues an error message (e.g. "IP jam").
6.1 Introduction
NOTE:
“Cassette set” is used as a term for cassette and image plate (IP) as a unit.
Figure 9
A fleece inside the cassette protects the IP against scratches and a lead foil serves
as back scatter protection.
The cassette can be replaced without initialization.
It has a re-writeable label for grease pen.
Rubber corners protect cassette and image plate.
NOTE:
The cassette and image plate are drop sensitive. See section 6.5 for more information.
NOTE:
Refer to the CR/DR Interoperability Matrix, Document ID 31333326,
(Intranet Link / Extranet Link) for the latest list of compatible cassettes and Image
Plates.
The following table lists the available sizes and IP Types of the cassettes:
1
FLFS = Full Leg Full Spine = compatible
2
HR = High Resolution (10 pixel / mm)
3
SR = Standard Resolution (6.66 pixel / mm) = not compatible
4
NIP = Needle-structured Image Plate
5
PIP = Powder-structured Image Plate
The following table lists the available sizes and resolutions of the cassettes:
6.3 Applications
The table below lists the applications for which the CR detectors, plates and cassettes
are specifically designed.
= compatible
= not compatible
CR HD5.0 Extremities
CR MD4.0R *
CR MD4.0 FLFS
CR MM3.0R MAMMO
CR HM5.0 MAMMO
* Using General Radiography cassettes for FLFS can lead to quality loss in the edge areas.
After having been exposed in the x-ray modality, the image plate contains the latent
image of the patient.
The Digitizer takes the scan parameters from the RF-ID chip that was identified with
the exam type on the Control PC.
For instructions concerning handling of the image plates refer to the document
“CR Detectors, Plates & Cassettes User Manual” with document ID 44170917,
available in the Agfa Healthcare library:
Computed Radiography > CR Plates & Cassettes info
CAUTION:
If a cassette is dropped, the image plate (IP) may be damaged and cause severe
damage in the Digitizer.
Always check the cassette (cassette with IP) thoroughly after it has been dropped.
CAUTION:
The image plate (IP) is fragile and cost intensive:
Risk of damage
When replacing or cleaning the IP great care must be taken:
Never put an image plate down on its phosphor-coated side. This site is very
sensitive and can easily be destroyed.
For cleaning the image plate consider the instruction and remarks in the
document “CR Detectors, Plates & Cassettes User Manual” available in the
Agfa Healthcare library with document ID 44170917
1
White phosphor
White phosphor side side
2 Black tube
Black tube side side
of the cassette
Of the cassette
Figure 12
IMPORTANT:
Do not put the CR Screen Cleaner
directly on the image plate.
Always put the CR Screen Cleaner
on the lint-free cloth.
Figure 13
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
► Please note
* Access the document by entering the document ID in the Agfa HealthCare Library search window,
or follow the direct link.
Edition 2, Revision 2
05-2011 printed in Germany Document Node ID: 29340903
service_bulletin_cover_e_template_v02
Agfa Company Confidential Copyright © 2011 Agfa HealthCare N.V.
DD+DIS001.10E Software / Hardware Compatibility
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document describes the product specific safety notes of the digitizer.
► Document History
► Referenced Documents
Document Title
Not applicable Not applicable
Edition 2, Revision 1
09-2015 Printed in Germany Document Node ID: 28902409
eq_03-1_safety-repair_e_template_v09
Agfa Company Confidential Copyright © 2015 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Safety Guidelines / General Repair Instruction
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2015 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its
affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or
the respective owners and are used in an editorial fashion with no intention of
infringement.
Nothing contained in this legal notice nor in any text in this document shall be
construed as granting by implication, estoppel or otherwise, any license or right to use
any of the trademarks, service marks, trade names or logos appearing in this document
without the express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Refer to Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare N.V or one of its affiliates
or who are otherwise authorized by Agfa HealthCare N.V. or one of its affiliates to
provide such services.
LIST OF CONTENTS
3.4.3 Safety Notes for Photo Multiplier Tube (PMT) with Light Collector Replacement ....................9
1 Intended Use
The intended use statement is listed in the User Manual of the Digitizer.
For the meaning of labels on the device refer to the corresponding Digitizer User
Manual.
For the meaning of labels in the device refer to the “Generic Safety Directions”,
Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
WARNING:
Risk of electrical shock.
Unplug the power cord before removing the supplementary earth connector.
When reconnecting the supplementary earth connector or replacing the power supply
check the protective earth resistance according to the national regulations.
WARNING:
Risk of electrical shock.
Switch off the digitizer and disconnect it from the mains before performing any service
interventions at the digitizer.
WARNING:
80 mW Laser (Class 3B) in the OPTIC MODULE may cause eye or skin injuries.
Do not keep tools in the Laser beam when the device is switched on or the interlock
switch is overridden with a service key.
Do not open the cover of the OPTIC MODULE.
Avoid direct and indirect eye contact.
WARNING:
During operation the erasure unit is hot:
Risk of burns.
Avoid contact with the Erasure Unit.
Observe the relevant sticker on the Erasure Unit.
CAUTION:
Sensitive surface. Reduced image quality possible due to clouded reflector.
Do not touch the reflector of the erasure unit by hand.
Do not use cleaning agents to clean the reflector.
Only use a lint-free cloth for cleaning.
WARNING:
Images can be lost due to power failure.
Connect the equipment to an un-interruptible power supply (UPS) or an institutional
standby generator.
CAUTION:
Reduced airflow may lead to pollution in the digitizer.
Keep a minimum of 5 cm (2 inches) between left digitizer side and the wall.
WARNING:
Unknown composition of wall or floor structure. Risk of injury or damage.
Hospital is responsible for:
Choosing fixing material suitable for hospitals requirements.
Drilling the holes in the wall and floor.
Mounting of the earthquake kit at the wall and floor.
The field service engineer is not responsible for the mounting on the wall and floor of
the hospital. The field service engineer should only work on the digitizer itself.
WARNING:
When different combinations of equipment are used in various medical
environments a potential difference (V) can exist between the protective earths in
different localities. If the protective earthing fails this potential difference can
cause a HAZARD for the OPERATOR or for the PATIENT.
To comply with IEC 60601-1 (annex I) all computers and peripherals must be
connected to the same power source.
Always connect the associated monitor to the same
Uninterruptible Power Supply as the PC.
WARNING:
Image plate is sensitive for scattered X-rays. Reduced image quality possible.
The digitizer and the cassette storage shall be protected against X-ray radiation this
way, that the annual dose equivalent at the installation place will not exceed 1 mSv.
WARNING:
Excessive vibrations during scanning may decrease image quality.
Do not apply excessive shock or vibration to the digitizer during operation. This may
decrease the image quality. Neither should the device be moved during operation.
WARNING:
Damages of the device, functional problems or damage of consumables possible
if transport locks are not removed completely or digitizer not lowered
completely.
Never operate the digitizer when:
Transportation locks are inserted.
Digitizer is not lowered completely.
CAUTION:
Damage of unpacked digitizer by inappropriate transport.
Reduced Image Quality possible.
Move the unpacked device very carefully. Especially observe door sills.
CAUTION:
Reduced Image Quality possible.
Do not operate the digitizer, if not lowered completely!
Remove all transportation locks.
WARNING:
Risk of hand injuries if cassette edge sensor is activated and hand or finger is
inserted in cassette entry.
Keep fingers / hand away from cassette unit entry when
a cassette is inserted.
Do not activate cassette edge sensor by hand.
CAUTION:
If you drop a cassette, the image plate (IP) may be damaged and cause
damages in the digitizer.
Always check the detector (cassette with IP) thoroughly after it has been dropped.
CAUTION:
Damages of the device possible during servicing or transport.
Remove power plug before servicing.
Transport may only be undertaken as described in the
manuals.
CAUTION:
Spindle is lubricated with special grease. To prevent loss of lubrication
properties, this grease may not be mixed with other lubrication material.
Lubricate the spindle only with the specific “Lubricating Grease for the Slow Scan
Spindle”. For order number refer to the digitizer spare parts list.
CAUTION:
Optic module electronics can be damaged.
Only disconnect the optic module cable when the digitizer is switched off.
CAUTION:
Risk of injury.
Be careful with the Optic Module mounting pins after removal of the Optic Module.
CAUTION:
Optics can be polluted.
Handle the optic module very carefully.
Store it flat on a safe and clean place.
Put it the laser emission opening downward to avoid collecting dust.
CAUTION:
Electronics can be damaged.
Only disconnect the boards when the digitizer is switched off.
Use wrist strap to prevent from electrostatic discharge.
3.4.3 Safety Notes for Photo Multiplier Tube (PMT) with Light Collector Replacement
CAUTION:
The light collector can break when mechanically stressed.
Handle the PMT with light collector with great care.
CAUTION:
Light collector is fragile: Risk of damage.
When mounting the new light collector great care must be taken.
Do not touch the surface of the light collector.
IMPORTANT:
Handle the Photo Multiplier with Light collector very carefully.
Store it on the straight, metal side (see Figure 3).
Store it on a safe and clean place.
Protect PMT from bright light. Cover the light entrance to protect the PMT from
excessive light entering.
Figure 3
DANGER:
If the cables at the input side at the bottom of the power supply (110/220V)
are mounted wrong, the housing of the digitizer can be connected to high
voltage. Danger to life.
If the cables at the output side at the top of the power supply (28V DC) are
mounted wrong, all printed circuit boards supplied by the power supply will
be defective.
Mount the cables at the power supply input as indicated on the cables / power supply
and as shown below.
Figure 4: Bottom of the power supply (110/220V) Figure 5: Top of the power supply (28V DC).
There is a small label on the power supply, which
indicates how to connect (red “+”-sign) the cables.
Never connect a different-colored cable to the
connection label with the red “+”-sign.
CAUTION:
Bad Image quality possible.
Make sure, that cable of power supply does not create loop so as to avoid collision with
cables and tubes of IP-Carrier.
Perform visual check for obstacles, protruding parts, defective housings, or sharp
edges in the machine environment.
Check the function of the interlock switch.
Check the condition of hoses, power cables, strain relief, and fuses.
Test the function of the air filter.
Check the grounding connections on metallic panels / housing parts.
Check the condition of power cables and plugs.
Follow the instructions for ESD (electrostatic discharge) safe return of
printed circuit boards for repairs by using the original packing material of the
replacement part.
WARNING:
Improper ground connections inside the device or too high leakage current may
lead to electric shocks.
After any work at the power supply or at any component connected to mains
voltage inform the operator about the necessity of the electrical check according
to national regulations.
If specific national regulations do not exist it is recommend to perform the
electrical check according to IEC 62353.
Make sure, that all grounding connections to metallic covers and all grounding
connections inside the device are present.
The electrical check is split up in two steps:
IMPORTANT:
The basic protective earth test must be performed with and without power cord insert
into the digitizer. The power cord should not be connected to the mains!
Figure 6
(3) Disconnected the power cable at the wall side and at the device.
Basic (4) Put one probe at the ground connector of the
protective mains input socket as shown in Figure 7.
earth test
without (5) Put the other probe consecutively at the
power cord 4 measuring points shown in Figure 8 to
test the resistance. The electrical resistance
in this case has to be 0.1 Ohm higher than
the value measured during probe test on the
previous page.
Figure 7
Basic (6) Insert the power cord at the digitizer side. Leave it disconnected at the wall side.
protective
earth test
including (7) Put one probe at the ground
power cord connector of the mains connector as
shown in Figure 9.
(8) Put the other probe at the
4 measuring points shown in
Figure 8 to test the resistance.
The electrical resistance in this case
has to be 0.3 Ohm higher than the
value measured during probe test in
step (1).
(9) Remount power supply cover.
(10) Remount rear cover of the digitizer.
Figure 9
IMPORTANT:
In case the electrical resistance of one measurement exceeds the limits
(0.1 Ohm without mains cable; 0.3 Ohm with mains cable):
Check the digitizer for loose grounding connections!
ACTION:
Perform the electrical check according to National Regulations.
It is recommend to perform the electrical check according to IEC 62353.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document describes tools and auxiliary means for the DX-G (Type 5170 / 100)
and DX-M (Type 5170 / 200) digitizers as of software version NIM_2000.
► Document History
► Referenced Documents
Document Title
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 1 - Controls, Connections, Setup Procedure
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.6 - Calibrations & Adjustments
DD+DIS043.08E NX Service Documentation,
Chapter 4 - Installation and Configuration
Edition 2, Revision 2
07-2010 printed in Germany Document Node ID: 28942101
eq_03-2_tools-aux_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Tools and auxiliary Means
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
LIST OF CONTENTS
1 BASIC SERVICE TOOLS .........................................................................................................4
2 ADDITIONAL SERVICE TOOLS ..............................................................................................5
2.1 Recommended Configuration of the Service PC ......................................................................6
ACTION:
Make sure that the following tools are available.
Set 5,5 mm to 12 mm
Set 3 mm to 6 mm (magnetic)
Set 5,5 mm to 12 mm
Cutter
200
Multimeter (Ohmmeter)
Flash light
ACTION:
Make sure that the following tools are available.
* The last digit in the order number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
IMPORTANT:
For several service activities a USB stick is required. One USB Memory stick is
scope of delivery of the digitizer.
The USB port of the digitizer does not accept all types of USB sticks.
The USB Memory Stick delivered with the digitizer is recommended. The USB Stick
can also be ordered via order number*: CM+9 5170 0760 1
* The last digit in the order number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
ACTION:
Make sure, that the Service PC meets the basic requirements listed below.
Hardware Software
• Network connection RJ45 • Windows XP or Windows Vista
• CD ROM drive • Browser Internet Explorer ≥ 6.0
• USB port
The service software controls the digitizer. With the service software it is possible to
perform e.g. maintenance tasks, calibrations or backups.
The service software can be accessed directly via service menu on the local display of
the digitizer. Alternatively it is possible to connect to the service software via web
interface from a Service PC.
For more information refer to:
DX-G / DX-M Service Manual, Chapter 3.7: Software Menus and Settings
ACTION:
Make sure that the latest service software is installed on the digitizer.
NOTE:
The latest version of the digitizer software is available for download in the
Mednet GSO Library, path:
<GSO Library – Computed Radiography – CR Digitizers – DX-M>
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
► Please note
* For external partners: Please ask your local Agfa representative for access.
Edition 2, Revision 0
04-2010 printed in Germany Document Node ID: 29336043
eq_03-3_troubleshooting_e_template_v06
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Troubleshooting
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document describes the location and meaning of the Codes, Fuses and LEDs on
the different Printed Circuit Boards (PCB) for repair activities.
It describes how to detect defective boards.
IMPORTANT:
Except F8 on IP-Handling board all fuses are not foreseen to be exchanged.
Fuses only prevent damage in case of defects within the digitizer.
► Document History
► Referenced Documents
Document Title
Not applicable
Edition 2, Revision 0
04-2010 printed in Germany Document Node ID: 29333534
eq_03-4_codings_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Electrical and mechanical Codes, Fuses, LEDs
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
LIST OF CONTENTS
NOTE:
The following Figure 1 shows the Display Control Board and the position of the
fuse F1 for quick finding.
Figure 1
IMPORTANT:
(1) Check the fuse F1.
(2) Replace the Display Control Board in case the fuse F1 is defective.
NOTE:
The following Figure 2 shows the Cassette Handling Board and the position of the
switches, fuses and LEDs for quick finding.
Figure 2
Switch Meaning
ON = normal operation (= default)
S1 / 1
OFF = debug position. Only for R&D purpose.
S1 / 2 Not used.
IMPORTANT:
(1) Check the fuses listed below.
(2) Replace the Cassette Handling Board in case one of the fuses is defective.
LED Meaning
LD5 Red: ON if power for the board available.
LED blinking: Software is up and running.
LD6
LED steadily on: Software not running
NOTE:
The following Figure 3 shows the PMI52 Board and the position of the
switches, fuses and LEDs for quick finding.
Figure 3
Switch Meaning
S1#12 Hardware Reset
IMPORTANT:
(1) Check the fuses listed below.
(2) Replace the PMI52 Board in case one of the fuses is defective.
LED Meaning
FL nCS on-board FLASH device activity
LD1#2
For R&D purpose only.*
FL nCS off-board FLASH device activity
LD2#2
For R&D purpose only.*
LD3#2 2V5 for MPC5200
LD1#16 5.0VD_PMT
Access-CF-Flash Card
LD1#3
For R&D purpose only *
FAIL/JAVA/ SWAP/SLED3
LD16
For R&D purpose only *
* If these LEDs are off, this does not necessarily mean malfunction of the board.
LED Meaning
LD15 Timer 1s SLED2 Watchdog, blinking = OK
CF/I2C/ SPI/SLED1
LD14
For R&D purpose only *
USB/CAN/SLED0
LD13
For R&D purpose only *
Red LED, ON after power on.
LD12
OFF as soon as FPGA content is loaded properly
LD1#17 +12V OPT_OK
LD7#17 24.0V_POLYGON_OK
5.0VD
LD8#17 (Voltage Drop, voltage it takes to make electricity flow through a LED
and thus light it up.)
LD9#17 3.3VD
LD10#17 1.2VD
* If these LEDs are off, this does not necessarily mean malfunction of the board.
NOTE:
The following Figure 4 shows the PMI52 Power Distribution Board and the position of
the fuses for quick finding.
Figure 4
IMPORTANT:
(1) Check the fuses listed below.
(2) Replace the PMI52 Power Distribution Board in case one of the fuses is
defective.
5 IP Handling Board
NOTE:
The following Figure 5 shows the IP Handling Board and the position of the switches
and fuses for quick finding.
Figure 5
Switch Meaning
ON = normal operation (= default)
S1 / 1
OFF = debug position. Only for R&D purpose.
S1 / 2 Not used.
IMPORTANT:
(1) Check the fuse F8.
(2) Replace the vacuum pump and the fuse F8 in case the fuse is defective.
The fuse F8 will be delivered with the spare part vacuum pump with order
number*: CM+9 5170 4290 2
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
(4) Replace the IP Handling Board in case one of the fuses is defective.
(5) Check the conditions indicated by the LEDs.
LED Meaning
LD1 Red: ON if power for the board available.
Watchdog-LED
LD2 LED blinking: Software is up and running.
LED steadily on: Software not running: FAILURE
LD3 Currently no function
NOTE:
The following Figure 6 shows the LED Control Board and the position of the fuses for
quick finding.
F5 F2
F4 F3
Figure 6
IMPORTANT:
(1) Check the fuses listed below.
(2) Replace the complete Erasure Unit in case one or more fuses are defective.
NOTE:
The following Figure 7 shows the Status Indicator of the User Interface Board.
Status
Indicator
Lamp
Figure 7
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
ACTION:
(1) Make sure that the tools of the basic service tools set are available.
(2) Make sure to know the safety notes in chapter 3.1 “Safety Guidelines”.
IMPORTANT:
Replace only 1 board at a time. Always restart the device after the replacement of
a board before replacing another board.
Never bend the belt too much, never with power and never against his regular
direction.
Edition 2, Revision 1
11-2010 printed in Germany Document Node ID: 28963642
eq_03-5_replacements_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Replacements / Repair Procedures
► Document History
► Referenced Documents
Document Title
DD+DIS001.10E DX-G / DX-M Service Manual, Chapter 3.1 - Safety Guidelines
DD+DIS001.10E DX-G / DX-M Service Manual, Chapter 3.2 - Tools and auxiliary means
DD+DIS001.10E DX-G / DX-M Service Manual, Chapter 3.6 - Adjustments and Calibrations
Enclosures For a list of orderable spare parts, which will be delivered with enclosed
replacement instructions, refer to section 1.
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
LIST OF CONTENTS
7.2 Replacing the Photo Multiplier Tube (PMT) with Light Collector ............................................93
INSTRUCTION:
The Enclosures are delivered with the Spare Part.
For an overview of published Enclosures, please refer to:
GSO Library - General Info - Agfa HealthCare - Publications -
Enclosures - General Enclosures*
* Only applicable for Agfa Employees.
For external partners: Please contact your local Agfa partner.
Spare parts with enclosed replacement instructions are listed in the table below.
2 Paneling
The following figures show an overview of all covers, which can be replaced.
Figure 1
Figure 2
10
Figure 3
Figure 5
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
Figure 6
B C
Figure 7
ASSEMBLY:
Figure 8
Figure 9
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
(7) Hold the lower buffer cover with one hand and remove screws at the lower
buffer cover (see Figure 10).
IMPORTANT:
When all screws were removed, the lower buffer cover can fall
down. Hold the lower buffer to avoid this.
Figure 10
ASSEMBLY:
Figure 11
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
Figure 12
Figure 13
Figure 14
ASSEMBLY:
Airflow
Direction
Figure 15
Figure 16
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
Figure 17
Figure 18
ASSEMBLY:
Figure 19
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
Figure 20
(9) Lift upper left cover with LED status indicator board carefully up to get access
to the LED status indicator board inside.
Figure 21
Figure 22
ASSEMBLY:
Figure 23
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
(8) Remove 3 screws at the upper right cover (see Figure 24).
Figure 24
NOTE:
Be aware of the connected remounting and mounting the covers.
ASSEMBLY:
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
Figure 26
Figure 27
Figure 28
Figure 29
ASSEMBLY:
IMPORTANT:
When reinstalling the Display Board with Touch Panel be sure that Display
Board will be installed in correct direction. Compare mounted Display
Board with Figure 29, before mounting the right buffer cover again.
Figure 30
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
Figure 31
B C
Figure 32
Figure 33
NOTE:
Be aware that the cassette input cover fits into the notch and engages.
ASSEMBLY:
Figure 34
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISSASEMBLY
(1) Switch off digitizer.
(2) Disconnect the mains cable.
(3) Disconnect the Ethernet cable.
(4) Open two fast locks.
(5) Open the right cover.
Figure 35
NOTE:
Be aware of the connected cables remounting and mounting the covers.
Figure 36
Figure 37
ASSEMBLY:
(1) Mount in reverse order.
Figure 38
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
(1) Switch off digitizer.
(2) Disconnect the mains cable.
(3) Unplug network cable.
(4) Open right cover.
(5) Remove five screws from the left side of the
rear cover.
(6) Loose five screws from the right side of the
rear cover (see Figure 39).
(7) Remove Rear cover.
Figure 39
ASSEMBLY:
(1) Mount in reverse order.
Figure 40
REQUIRED TIME:
Approximately 45 minutes:
15 minutes preparation
10 minutes replacement
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
Figure 41
ASSEMBLY:
(1) Mount in reverse order.
NOTE:
Be aware that the cassette input cover fits into the notch and engages.
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes verification and
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
(1) Switch off digitizer.
(2) Disconnect the mains cable.
(3) Open right cover.
(4) Remove front cover.
(5) Open left cover.
(6) Remove upper cover.
(7) Remove plug P50.
(8) Remove 3 screws from the upper left cover.
IMPORTANT:
The cover is still connected to
the device with a cable.
(9) Lift the carefully the upper left cover with LED
status indicator board to get access
to the LED status indicator board inside.
Figure 43
Figure 44
Figure 45
ASSEMBLY:
(1) Mount in reverse order.
2.14 Fan
Figure 46
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
(1) Switch off digitizer.
(2) Disconnect the mains cable.
(3) Open right cover.
(4) Disconnect fan power cable.
(5) Remove 3 screws.
(6) Remove fan.
ASSEMBLY:
(1) Mount in reverse order.
Figure 47
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
Figure 48
ASSEMBLY:
(1) Mount in reverse order.
IMPORTANT:
When mounting the air filter. Observe arrows at filter element for airflow
direction. Airflow direction is from outside to inside of the digitizer as
indicated on the frame.
* The last digit in the spare part number indicates the spare
part revision at release of this document. When ordering, the
actual revision of the spare part is delivered.
Figure 49
* The last digit in the spare part number indicates the spare
part revision at release of this document. When ordering, the
actual revision of the spare part is delivered.
Figure 50
Figure 51
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
Figure 52
ASSEMBLY:
(1) Mount in reverse order.
(2) Switch on the digitizer.
(3) Open the right door approximately 1 cm (approximately 0.4 inch).
Result: The safety switch has to switch off the digitizer.
If the test fails, the switch is defective and needs to be replaced.
(4) Close right door.
Figure 53
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
Figure 55
REQUIRED TIME:
Approximately 1,25 hour:
15 minutes preparation
40 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform the stall calibration “Valve”.
For instructions refer to chapter 3.6: Adjustments and Calibrations
Figure 56
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
Figure 57
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
25 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
(1) Switch off digitizer.
(2) Disconnect the mains cable.
(3) Open right cover.
(4) Remove rear cover.
(5) Open 2 cable binders from the hose.
(6) Open clamp at vacuum pump.
(7) Remove pump sound absorber.
ASSEMBLY:
(1) Mount in reverse order.
* The last digit in the spare part number indicates the spare
part revision at release of this document. When ordering,
the actual revision of the spare part is delivered.
Figure 58
Figure 59
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
DISASSEMBLY:
(1) Switch off digitizer.
(2) Disconnect the mains cable.
(3) Open right cover.
(4) Remove rear cover.
(5) Cut cable ties at rear cable duct.
(6) Open cable holder.
(7) Remove plug "P7" from IP Handling Board.
(8) Open 3 screws from connector drive.
(9) Remove connector drive.
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform the stall calibration “Connector".
For instructions refer to chapter 3.6: Adjustments and Calibrations
Figure 60
REQUIRED TIME:
Approximately 1,5 hours:
15 minutes preparation
40 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
CAUTION:
Optic module electronics can be damaged.
Switch off the digitizer before disconnecting the optic module cable.
Figure 61
Figure 62
(12) Disconnect one plug from the PMI52 power distribution board.
Note that plug is located below the upper left cover.
Figure 63
Figure 64
(14) Loosen four screws of the PMI52 board carrier approximately 2 turns.
Note that 1 screw is located below the upper left cover.
(15) Remove PMI52 board carrier.
Figure 65
CAUTION:
The light collector can break when mechanically stressed.
Handle the PMT with light collector with great care.
(16) Open two screws on the left and right of the PMT with light collector.
Figure 66
1
(17) Open the red screw in the top rear of the PMT with light collector.
(18) Lift the Safety Clip 2 on the top while holding the PMT with light collector.
Figure 67
(19) Carefully remove the PMT with light collector by pulling it to the front.
Figure 68
ASSEMBLY:
(1) Mount in reverse order.
IMPORTANT:
Observe that both connectors are mounted parallel.
(2) Perform the stall calibration “Connector".
For instructions refer to chapter 3.6: Adjustments and Calibrations
Figure 69
REQUIRED TIME:
Approximately 1,25 hours:
15 minutes preparation
30 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform the stall calibration “Locker".
For instructions refer to chapter 3.6: Adjustments and Calibrations
REQUIRED TIME:
Approximately 1,5 hours:
15 minutes preparation
30 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
Figure 71
Figure 72
(8) Disconnect one plug from the PMI52 power distribution board.
Note that plug is located below the upper left cover.
Figure 73
Figure 74
(10) Loosen four screws of the PMI52 board carrier approximately 2 turns.
Note that 1 screw is located below the upper left cover.
(11) Remove PMI52 board carrier.
Figure 75
CAUTION:
The light collector can break when mechanically stressed.
Handle the PMT with light collector with great care.
(12) Open two screws on the left and right of the PMT with light collector.
Figure 76
1
(13) Open the red screw in the top rear of the PMT with light collector.
(14) Lift the Safety Clip 2 on the top while holding the PMT with light collector.
Figure 77
(15) Carefully remove the PMT with light collector by pulling it to the front.
IMPORTANT:
Handle the Photo Multiplier with Light collector very carefully.
Store it on the straight, metal side (see Figure 78).
Store it on a safe and clean place.
Protect PMT from bright light. Cover the light entrance to protect
the PMT from excessive light entering.
Figure 78
Figure 79
CAUTION:
Optics can be polluted.
Handle the optic module very carefully.
Store it flat on a safe and clean place.
Put it the laser emission opening downward to avoid collecting dust.
Figure 82
CAUTION:
Risk of injury.
Be careful with the Optic Module mounting pins after removal of the Optic Module.
Figure 83
Figure 84
Figure 85
Figure 86
Figure 88
CAUTION:
Light collector is fragile: Risk of damage.
When mounting the light collector great care must be taken. Do not touch the surface
of the light collector.
ASSEMBLY:
Figure 89
REQUIRED TIME:
Approximately 1,25 hours:
15 minutes preparation
30 minutes replacement
10 minutes adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
(1) Switch off digitizer.
(2) Disconnect the mains cable and network cable.
(3) Check the tension of the Cassette Transport Belt.
IMPORTANT:
The replaced Cassette Transport Belt must be mounted with a
similar tension.
Figure 90
(10) Remove the mounting of the Cassette Transport Drive including the motor.
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform the stall calibration “Cassette Transport".
For instructions refer to chapter 3.6: Adjustments and Calibrations
Figure 91
REQUIRED TIME:
Approximately 1,5 hours:
15 minutes preparation
45 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
Figure 92
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
IMPORTANT:
Sensor is adjusted and may only be replaced together with its holder (as it is coming
from spare parts stock).
DISASSEMBLY:
(1) Start the Service Client on the Control PC.
(2) Select <Analysis & Repair - Move IP Carrier to Maintenance
Position>.
(3) Select <Confirm> at the display of the digitizer.
(4) Click on <Maintenance Position> to move the IP carrier into the respective
position. For information regarding Service Client refer to Chapter 3.2:
Tools & Auxiliary Means
(5) Switch off digitizer.
(6) Disconnect the mains cable.
(7) Open right cover.
(8) Remove front cover.
(9) Open left cover.
(10) Remove optic module.
(11) Remove PMI52 board carrier.
(12) Remove PMT with light collector.
(13) Remove wire ropes and fix it with tape.
(14) Remove Vacuum plate.
(15) Disconnect cable.
(16) Remove sensor.
IMPORTANT:
Do not remove the screw from the sensor. The sensor is adjusted.
ASSEMBLY:
(1) Mount in reverse order.
Verification (1) Switch on the digitizer.
(2) Wait till the status indicator lamp on the digitizer is green (= ready). This takes
approximately 3 minutes.
(3) Insert an unexposed cassette in the ID tablet.
(4) At the processing station select examination type “System diagnosis – Flatfield”.
(5) Repeat steps (3) and (4) for all cassette formats the customer is using.
(6) Insert cassette(s) in the digitizer.
(7) Confirm that the image(s) arrives at the NX processing station.
(8) Reject the image(s).
5 Chassis - IP Transport
REQUIRED TIME:
Approximately 1,25 hours:
15 minutes preparation
30 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform Couple- / uncouple adjustment.
Refer to chapter 3.6: Adjustments and calibrations for instructions
(3) Perform the stall calibration “Wagon".
For instructions refer to chapter 3.6: Adjustments and Calibrations
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
NOTE:
It is not required to replace both carriages if one is defective.
The spare part contains (left/right) due to logistical reasons.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
IMPORTANT:
Take care to mount the 2 carriages parallel (see marked positions).
(2) Perform the stall calibration “Wagon”.
For instructions refer to chapter 3.6: Adjustments and Calibrations
(3) Perform the stall calibration “Linear Transport".
For instructions refer to chapter 3.6: Adjustments and Calibrations
(4) Perform Horizontal traverse adjustment.
Refer to chapter 3.6: Adjustments and Calibrations for instructions
(5) Perform Couple / Uncouple adjustment.
Refer to chapter 3.6: Adjustments and Calibrations for instructions
Figure 95
REQUIRED TIME:
Approximately 1,75 hour:
15 minutes preparation
60 minutes replacement
20 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
(1) Switch off digitizer.
(2) Disconnect the mains cable.
(3) Open right cover.
(4) Remove front cover.
(5) Open left cover.
(6) Remove optic module.
(7) Remove PMI52 board carrier.
(8) Remove PMT with light collector.
(9) Remove erasure unit.
(10) Remove vacuum valve.
(11) Remove vacuum plate.
(12) Remove wires manually out of the mounting brackets on the traverse.
(13) Remove IP feeder wire ropes.
IMPORTANT:
Consider the length of the 3 ropes while removing and notice their
positions. The spare ropes must be mounted at the same position.
There should be 2 short ropes for the left and the right side and one
long rope for the middle.
ASSEMBLY:
(1) Mount in reverse order.
IMPORTANT:
IP Feeder Wire Ropes must fit into the guidance on the plates.
The center wire has to be in parallel to rail for IP Carrier Adapter
Plate.
Ropes must be mounted in the same arrangement that before
disassembly. See important note above.
Be aware, that springs at the lower pulleys tense the ropes.
(2) Perform the stall calibration “Wagon".
For instructions refer to chapter 3.6: Adjustments and Calibrations
(3) Perform the stall calibration “Valve".
For instructions refer to chapter 3.6: Adjustments and Calibrations
NOTE:
The snaphook drive with light barrier requires the digitizer software version NIM_2103
or higher.
Figure 96
REQUIRED TIME:
Approximately 1,25 hours:
15 minutes preparation
30 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
Figure 97
Figure 98
Figure 99
ASSEMBLY:
(1) Mount in reverse order.
(2) Connect the cable to the light barrier.
NOTE:
Shrink-on tube must point at the snaphook drive.
Figure 100
(3) Guide the light barrier cable and the snaphook drive cable to the back of the
digitizer (see figure below).
Figure 101
Figure 102
(5) Fix the light barrier cable with the cable tie and the screw at the rear side of the
digitizer (see in figure below).
Figure 103
(6) Lay the light barrier cable (1) as shown in the figure below and connect it to
the plug P26 on the IP Handling Board.
(7) Lay the Snaphook Drive cable (2) as shown in the figure below and connect it to
the plug P11 on the IP Handling Board.
Figure 104
IMPORTANT:
Do not use the service function
<Preventive Maintenance => Stall Calibration => SM Snaphooks
(M510)> nor use the function <All except M610 & M202> in the same
menu as it includes the snaphook drive. Running these calibration cycles will damage the
snaphook drive.
Background: With the introduction of the light barrier controlled snaphook drive the
calibration of the snaphook stepper motor has become obsolete. However with
NIM_2203 this function is not disabled in the service menu as it should.
All other calibration cycles can be run unaffected.
Figure 105
REQUIRED TIME:
Approximately 1,5 hours:
15 minutes preparation
40 minutes replacement
20 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this
document.
The spare part contains both belts. It is recommended to replace both belts
together.
DISASSEMBLY:
ASSEMBLY:
Figure 106
REQUIRED TIME:
Approximately 1,25 hours:
15 minutes preparation
40 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
(1) Start the Service Client on the Control PC.
(2) Select <Analysis & Repair - Move IP Carrier to Maintenance
Position>.
(3) Select <Confirm> at the display of the digitizer.
(4) Click on <Maintenance Position> to move the IP carrier into the respective
position.
For information regarding Service Client refer to Chapter 3.2:
Tools & Auxiliary Means
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform Couple- / uncouple adjustment.
Refer to chapter 3.6: Adjustments and Calibrations for instructions.
(3) Perform the stall calibration “Wagon".
For instructions refer to chapter 3.6: Adjustments and Calibrations
(4) Perform the stall calibration “Valve".
For instructions refer to chapter 3.6: Adjustments and Calibrations
(5) Perform the stall calibration “Swivel".
For instructions refer to chapter 3.6: Adjustments and Calibrations
Figure 107
REQUIRED TIME:
Approximately 30 minutes
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
CAUTION:
Device can be damaged.
Always switch off the digitizer before disconnecting or connecting any cable.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
IMPORTANT:
When remounting, mount screws from left to right to reduce tension.
Figure 108
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes verification
10 minutes customer hand-over
CAUTION:
Device can be damaged.
Always switch off the digitizer before disconnecting or connecting any cable.
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
(1) Remove rear cover.
(2) Disconnect cables from Distribution board.
(3) Press 3 mounting pins.
(4) Remove Distribution board.
ASSEMBLY:
(1) Mount in reverse order.
Figure 109
7.2 Replacing the Photo Multiplier Tube (PMT) with Light Collector
Figure 110
Figure 111
Figure 112
Figure 113
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 1 of this document.
DISASSEMBLY:
Figure 114
(8) Use the metal handle and pull the erasure unit carefully out of the device.
Figure 115
ASSEMBLY:
(1) Mount in reverse order.
Figure 116
REQUIRED TIME:
Approximately 45 minutes
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
REQUIRED TIME:
Approximately 10 minutes
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
Figure 117
ASSEMBLY:
(1) Mount in reverse order.
(2) Prepare a USB Memory Stick with the digitizer software.
(3) Switch on the digitizer with inserted USB Memory Stick.
NOTE:
For detailed instructions how to get the software and how to install the
software refer to Chapter 3.2: Tools and auxiliary Means
Figure 119
IMPORTANT:
The buffer should be lifted by 2 persons, as it is heavy (approximately 28 kg).
REQUIRED TIME:
Approximately 1,5 hours:
15 minutes preparation
50 minutes replacement
10 minutes adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 1 of this document.
DISASSEMBLY:
(1) Start the Service Client on the Control PC.
(2) Select <Analysis & Repair - Move IP Carrier to Maintenance
Position>.
(3) Select <Confirm> at the display of the digitizer.
(4) Click on <Maintenance Position> to move the IP carrier into the respective
position. For information regarding Service Client refer to Chapter 3.2:
Tools & Auxiliary Means
(5) Switch off digitizer.
(6) Disconnect the mains cable.
(7) Open right cover.
(8) Remove front cover.
(9) Open left cover.
(10) Remove rear cover.
(11) Remove buffer rear cover.
(12) Remove lower buffer cover.
(13) Remove upper cover.
(14) Remove Buffer right cover.
(15) Remove upper left cover.
(16) Remove upper right cover.
(17) Open cable holders from the buffer.
CAUTION:
Risk of injury and damaging the device.
Remove or lift-up the buffer with 2 persons. The buffer is heavy (28 kg).
Figure 123
ASSEMBLY:
(1) Mount in reverse order.
Figure 124
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
25 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
IMPORTANT:
Connect cables in the same colored order, as they were connected
before disassembly.
(2) Perform a cassette edge sensor position adjustment.
For instructions refer to Chapter 3.6: Adjustments and Calibrations
Figure 126
REQUIRED TIME:
Approximately 1,25 hours:
15 minutes preparation
30 minutes replacement
10 minutes verification
10 minutes for adjustment
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform the stall calibration “Calibrate Fixer".
For instructions refer to chapter 3.6: Adjustments and Calibrations
Figure 127
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform the stall calibration “Calibrate Fixer".
For instructions refer to chapter 3.6: Adjustments and Calibrations
Figure 128
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
20 minutes replacement
10 minutes for adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
9.5 Z-Sensor
Figure 129
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
Figure 130
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
Figure 131
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
25 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
Figure 132
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
25 minutes replacement
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
IMPORTANT:
Open the 3 screws of the antistatic brush holder a few turns, to mount the
antistatic brush again. This allows easy mounting of the brush.
Figure 133
REQUIRED TIME:
Approximately 1 hour:
15 minutes preparation
30 minutes replacement
10 minutes adjustment
10 minutes verification
10 minutes customer hand-over
NOTE:
The detailed replacement of the covers is described in section 2 of this document.
DISASSEMBLY:
ASSEMBLY:
(1) Mount in reverse order.
(2) Perform a cassette grabber distance adjustment.
See DX-G / DX-M Service Manual, Chapter 3.6 - Calibrations & Adjustments.
REQUIRED TOOL:
Small blunt tool (not sharp-edged) for opening
cassettes.
This tool is delivered with the shipped
cassette.
Figure 134
pressure 3 pressure
(3) Take out the IP very cautiously
and make sure that it is not
scratched by the shutter . even surface even surface
Figure 135
Figure 136
Figure 137
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
► Document History
► Referenced Documents
Document Title
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.2 - Tools and auxiliary Means
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.5 - Replacements
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.7 - Software Menus and Settings
Edition 2, Revision 2
07-2010 printed in Germany Document Node ID: 28868652
eq_03-6_adjustments_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Adjustments and Calibrations
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
LIST OF CONTENTS
2 ADJUSTMENTS .......................................................................................................................7
2.1 Horizontal Traverse Adjustment................................................................................................7
3 CALIBRATIONS .....................................................................................................................24
3.1 Shading Calibration.................................................................................................................24
REQUIRED TOOLS:
Refer to the tools that are listed in the respective sections of Adjustments and
Calibrations.
REFERENCED DOCUMENTS:
• DD+DIS008.10E:
''Photo Multiplier Tube (PMT) with Light Collector Replacement Instructions'',
delivered with the PMT.
• Enclosure DD+DIS007.10E:
''Optic Module Replacement Instructions'', delivered with the optic module.
• DX-G / DX-M Service Manual, Chapter 3.5 - Replacements
• DX-G / DX-M Service Manual, Chapter 09 - Maintenance
1.1 Adjustments
1.2 Calibrations
2 Adjustments
Purpose Adjust the horizontal traverse to avoid Image Plate transportation problems.
REQUIRED TOOLS:
The Standard Tools are defined in chapter 3.2 of the
DX-G / DX-M Service Documentation.
REQUIRED TIME:
Approximately 1 hour
NOTE:
The steps (1) - (4) are described in detail in chapter 3.5.
Figure 1
CAUTION:
Optic module electronics can be damaged.
Only disconnect the optic module cable when the digitizer is switched off.
Figure 2
Figure 3
CAUTION:
Optics can be damaged or polluted.
• Handle the optic module very carefully.
• Store it on a safe and clean place.
• Put it the laser emission opening downward to avoid collecting dust.
Figure 4
CAUTION:
Risk of injury.
Be careful with the Optic Module mounting pins after removal of the Optic Module.
Figure 5
CAUTION:
Light collector can be damaged: Reduced image quality.
Be sure, the swivel drive is in home position before pulling the transport belt.
Figure 6
(1) Pull left transport belt (see Figure 7) carefully downwards, until the traverse
and the L-bracket of the IP carrier adapter plate are on the same level
(see Figure 7).
(2) Check gap between L-bracket and upper stop position (see Figure 7).
Evaluation:
If there is no gap left and right visible: No further actions are required.
If there is a gap on the left and/or right side, continue with step (3).
Figure 7
Bush
Fixation Ring
Gear
Position Indicator
Long Hole
Figure 8
(6) Pull left transport belt carefully up and down a few centimeters to check
the gaps again. Details for evaluation are described in step (3).
(7) Repeat steps (2) - (6) if a gap still exists.
(8) Remount optic module.
(9) Remount covers.
(10) Reconnect mains and network cable.
(11) Perform a stall calibration as described in section 3.2.
When Perform the detector edge sensor adjustment after replacement of the detector edge
sensor.
Purpose Adjust the switch position: The detector edge sensor should reliably detect whether the
detector is inserted.
REQUIRED TOOLS:
The Standard Tools are defined in chapter 3.2 of the
DX-G / DX-M Service Documentation.
REQUIRED TIME:
Approximately 30 minutes
MECHANICAL ADJUSTMENT:
Tube side of
the cassette
Figure 9
(2) Push the detector with one hand to the left side of the digitizer.
The detector edge sensor has to switch and a "click" sound must be audible.
NOTE:
Switching of the detector edge sensor can also be checked
with a multimeter.
Evaluation:
If the sensor switches and a sound is audible: No further action is required.
If the sensor does not switch and no sound is audible:
(3) Insert a detector the wrong way (red or gray side to the user).
In this way the position of the Cassette Edge Sensor can be cross checked.
Figure 11
(5) Insert a detector again in the right way (black side to the user and the shutter
inside the digitizer).
(6) Check the position of the detector edge sensor with proper inserted detector
again according to step (1) and (2).
(7) Remount the covers.
When Perform the cassette grabber distance adjustment after replacement of the cassette
grabber.
Purpose Adjust the cassette grabber distance, so that it reliably grabs the cassette
in the right way.
REQUIRED TOOLS:
• The Standard Tools are defined in chapter 3.2 of the
DX-G / DX-M Service Documentation.
• Grabber distance adjustment gauge (part of delivery of the cassette grabber
spare part delivery with order number*: CM+9 5170 5270 0).
* The last digit in the order number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
REQUIRED TIME:
Approximately 30 minutes
NOTE:
The cassette grabber position is adjusted with help of an adjustment gauge.
This gauge must be positioned, that the cassette grabber front surface is in line with
the front surface of the gauge.
MECHANICAL ADJUSTMENT:
(1) Remove the Upper Cover, for details refer to chapter 3.5:
Replacements / Repair Procedures
Figure 12
Figure 13
(4) Check the distance between grabber and grabber distance adjustment gauge.
The hook has to be inline with the gauge.
Evaluation:
If the distance is OK: No further action required.
If the distance is not OK: Continue with step (5).
Grabber distance
Grabber adjustment
distance adjustment gauge gauge
NOT OK
OK
NOT OK
Figure 14
Figure 15
When Perform the couple position adjustment after the replacement of:
• Vacuum Plate
• Traverse Carriage
• Traverse with snaphooks
Purpose Check and adjust the IP Carrier to ensure that coupling/uncoupling of traverse and
wagon works as defined by default.
REQUIRED TIME:
Approximately 45 minutes (including removal of Optic Module and Photomultiplier
Module)
REQUIRED TOOLS:
The Standard Tools are defined in chapter 3.2 of the
DX-G / DX-M Service Documentation.
IMPORTANT:
The mechanical adjustment will be initialized via the service software. There is no
manual mechanical adjustment necessary.
NOTE:
For detailed instructions refer to DX-G / DX-M Service Manual,
Chapter 3.5 "Replacements" and previous sections in this document.
IMPORTANT:
Move the traverse manually in front of the vacuum plate, if these
conditions are not fulfilled.
NOTE:
PMI52 board and PMI52 Power distribution must be mounted so that
device can be switched on.
IMPORTANT:
The mechanical adjustment will be initialized via the service software.
Make sure, that device is completely assembled except of Optic Module, and
Photomultiplier Module with light collector.
(4) Start the service menu in the local display of the digitizer.
For more information concerning the service software and how to access the
service menu refer to DX-G / DX-M Service Documentation Chapter 3.7
"Software menus and settings".
(5) Select <Analysis & Repair – Couple Position > in the service menu.
Figure 16
Verification (1) Select <Drive Traverse Carriage in/out> in the service menu to
check the adjustment visually. The wagon uncouples and drives down and
back to the traverse. The wagon couples again.
(2) Check that:
• Couple procedure runs smoothly.
• Wagon connects completely into the traverse.
• Traverse makes a slightly move back and forward when coupling.
This should be a very smooth movement.
Figure 17
2.5 Verification
3 Calibrations
3.1.1 Introduction
NOTE:
The digitizer has been calibrated in the factory using a GenRad modality for NIP
(Needle IP) and PIP (Powder IP) detectors with format 35 x 43 cm. This also covers the
calibrations for Mammo NIP and Mammo PIP.
ACTION:
Perform the shading calibration by following steps in Figure 15 on the next page.
1
GenRad or Mixed Use
Mammography only
(GenRad and Mammography)
IMPORTANT:
Some Steps of the shading calibration are only applicable for Mammography Use.
See workflow chart on page 24 for an overview.
# Task Section
1 Selecting X-Ray Source 3.1.2
2 Selecting Detector(s) 3.1.3
For GenRad and Mixed Use 3.1.3.1
For Mammography Only Use 3.1.3.2
3 Preparing Detector(s) 3.1.4
Cleaning and Checking the Image Plate 3.1.4.1
Erasing the Cassette 3.1.4.2
Exposing the Cassette 3.1.4.3
4 Performing the Shading Calibration 3.1.5
For GenRad and Mixed Use 3.1.5.1
For Mammography Only Use 3.1.5.2
5 Verifying the Shading Calibration 3.1.6
ACTION:
Select the X-Ray Source A or B:
A) For GenRad or Mixed Use (GenRad and Mammography):
IMPORTANT:
Do not perform a shading calibration with the CR HD5.0 AEC General
Detectors.
NOTE:
In Mixed Use it is possible that an additional “Mammography only”
shading calibration is necessary (refer to table below).
If a “Mammography only” calibration is necessary, follow the selection
procedure on the next page.
The following table shows the required shading calibrations for the different
Image Plate types and Modalities in Mixed Use.
The symbol “ ” means, that a shading calibration is required.
The symbol “ ” means, that no shading calibration is required.
NOTE:
In case only full leg full spine (FLFS) cassettes are available, refer to
appendix of this document. If a large GenRad cassette is available,
always use this one for shading calibration.
IMPORTANT:
Follow this selection procedure for "Mammography Only" modality:
(1) Check, which type of Mammography modalities the customer
has in use.
(2) Choose the Mammography modality, which should be used for
the next sections, after the following selection process:
1. If Siemens Mammomat modality is available,
always use Siemens Mammomat modality.
2. If GE DMR is available and no Siemens is available,
use GE DMR.
3. If Instrumentarium is available and no Siemens Mammomat
modality and no GE DMR is available,
use Instrumentarium modality.
4. If no Siemens Mammomat modality, no GE DMR and no
Instrumentarium Modality is available,
use other Mammography modalities.
NOTE:
Perform the Shading Calibration for GenRad or Mixed Use with the largest available
detectors:
• If NIP (Needle-structured Image Plate) and PIP (Powder-structured Image Plate)
are in use, always perform the shading calibration for both types.
• If GenRad and FLFS (Full leg full spine) detectors in size 35 x 43 cm are
available, use GenRad Cassette.
• If IP types of used GenRad and Mammography Image Plates differ, always
perform a Mammography only shading calibration additionally.
ACTION:
Select the largest available PIP (red cover) or NIP (gray cover) detector.
NOTE:
If a shading calibration for GenRad application is needed use a large
GenRad detector. If there is no large GenRad detector available use the
FLFS detector. Refer to the appendix, section 5.1 for more details.
IMPORTANT:
The DX-M only performs one type of Mammography image plates simultaneously.
Mammo NIP and Mammo PIP detectors cannot be used together.
(1) Select the Mammo NIP or Mammo PIP detector with format 24 x 30 cm
(if used on site).
(2) Select Mammo detector with format 18 x 24 cm (if used on site).
NOTE:
This detector must be the same IP type that was chosen in step (1).
Figure 20
a table 2 . 2
Figure 21
Figure 22
1
White phosphor
White phosphor side side
2 Black tube
Black tube side side
of the cassette
Of the cassette
Figure 23
IMPORTANT:
Do not put the CR Screen
Cleaner directly on the image
plate.
Always put the CR Screen
Cleaner on the lint free cloth
or the polynit wipe.
Figure 24
Erase Button
Erase
(3) Remove the detector with the erased image plate from the
detector output buffer.
(2) Expose the prepared detector(s) according to table on the next page.
NOTE:
There is an over- and underexposure tolerance.
The digitizer automatically checks for under- or overexposure and
prompts an error respectively:
• If no error was shown, the exposure is in a valid dose range.
• If an error was shown, refer to the appendix of this document.
IMPORTANT:
For exposure place the long side of the detector parallel to the
anode axis.
Anode
axis
OK Not OK
Figure 27
Exposed area
NOTE:
The entire image plate must
Image Plate Image Plate
be fully exposed! The
collimated field must be
larger than the image plate!
OK Not OK
Figure 28
NOTE:
• If the image is overexposed select next possible
lower mAs setting on the Mammography modality.
• If the dose has to be decreased due to
overexposure, the settings must not fall below
50 mAs and 0.5 seconds.
• The setting will lead to a detector dose of
approximately 350 µGy or 40 mR.
(6) Insert the exposed GenRad PIP detector with format 35 x 43 cm into the
digitizer. The Image Plate will be scanned and erased automatically.
A shading calibration status screen appears in the display.
IMPORTANT:
Watch the information screen for status messages. If an error occurs
or a user action is necessary it will displayed here. In case of an
error refer to the appendix of this document.
(7) Wait till the digitizer has finished scan and erase cycle.
(8) Confirm with <OK>.
Shading Calibration result will be displayed on the screen.
IMPORTANT:
If GenRad and Mammography IP types differ, a Mammography only shading
calibration has to be performed additionally. Follow instructions in next section.
Service Menu > Preventive Maintenance > Shading Calibration at Service Menu: Preventive Maintenance > Shading Calibration at
Mammo X-Ray Modality Mammo X-Ray Modality
Figure 34: Shading Calibration short Figure 35: Shading Calibration exposure
instructions on the local display information on the local display
(7) Answer the question, if multiple Mammography X-Ray Sources are available.
• If no, continue with step (8).
• If yes, choose the modality from the preference list in section 3.1.2.
(8) Insert the Mammography detector with format 24 x 30 cm into the input buffer
of the digitizer.
IMPORTANT:
Watch the information screen for status messages. If an error occurs
or a user action is necessary it will displayed here. In case of an error
refer to the appendix of this document.
NOTE:
The Mammography detector must be exposed at Mammography X-
Ray Source.
NOTE:
A second shading calibration must be done. Follow next steps.
Use cassettes with format 18 x 24 cm for second shading calibration.
Service Menu > Preventive Maintenance > Shading Calibration at Service Menu: Preventive Maintenance > Shading Calibration at
Mammo X-Ray Modality Mammo X-Ray Modality
(16) Insert the Mammography detector with format 18 x 24 cm into the input buffer
of the digitizer.
IMPORTANT:
Watch the information screen for status messages. If an error occurs
or a user action is necessary it will displayed here. In case of an
error refer to the appendix of this document.
NOTE:
The Mammography detector must be exposed at Mammography X-
Ray Source.
NOTE:
• The digitizer records 6 shading calibration lines: Gain 1 to Gain 6,
one shading calibration line for each facet of the polygon mirror
• The calibration file is stored in the memory of the Photo Multiplier Module
(PMM).
• The calibration file is overwritten by the new one, if the shading calibration
was successful.
# Task Section
1 Creating flat field image(s) 3.1.6.1
2 Checking the image quality 3.1.6.2
3 Only if image quality is not OK: Enclosure delivered with
Compare the flat field with the test patterns. limit pattern set
NOTE:
Checking the images and comparing to the limit patterns may only happen on light
boxes and viewing stations that comply with the specified installation and
configuration conditions for diagnostic reading. For details please refer to the
respective instructions of the viewing stations / light boxes.
IMPORTANT:
The settings of window and level may not be changed after import of the
limit pattern set.
NOTE:
The slow scan direction is always parallel to the short side of the image plate (except
35 x 35 cm detectors). Due to the hanging protocol the appearance of the saved flat
field might differ from the physical orientation of the detector as it has entered the
digitizer.
43 cm 30 cm 30 cm 24 cm
15 cm 18 cm
24 cm
Slow scan 35 cm
direction
5170enc01.cdr
ACTION:
Check the image quality of the flat field for the following aberrations:
• Stripes in fast scan or slow scan direction
• Large area inhomogeneities
• Unacceptable number of white dots
Evaluation:
(1) If the scanned flat field does not show one of the aberrations,
no further action is required.
If the scanned flat field shows one of the aberrations,
continue with step (2).
(2) Compare the image with the limit pattern set. For detailed instructions see
enclosure document which is part of the limit pattern set.
The limit pattern set is in scope of the delivery of the digitizer or is available in
Mednet GSO Library. It is also available as spare part:
• Limit Pattern Set for verification of shading calibration GenRad:
Spare part number* CM+9 5170 0860 0
• Limit Pattern Set, for verification of Mixed Use and Mammo Only use:
Spare part number* CM+9 5170 0760 0
* The last digit in the order number indicates the spare part revision at release of this
document. When ordering, the actual revision of the spare part is delivered.
NOTE:
See table below for an overview of use cases of modalities, consumables and
verification methods.
General Radiology Cu Cu
X-Ray Modality
- - - -
(GenRad only) 1 1
Mixed use Cu Cu Cu* Cu* Cu* Cu*
(GenRad and Mammo) 1 1 2 2 2 2
Mammography Al Al Al Al
- -
(Mammo only) 2 2 2 2
* = The GenRad shading calibration also covers the calibrations for Mammo PIP and Mammo NIP.
Cu = Use Cu-Filter and GenRad consumables.
Al = Use Al-Filter and Mammography Consumables.
1 = Verification with GenRad Limit Pattern Set for Banding and Calibration
2 = Verification with Mammography Limit Pattern Set for Banding and Calibration
- = Not applicable
NOTE:
When to perform which stall calibration is described in the replacement instructions of
each spare part.
NOTE:
The motor drives several times toward its stopper (detected via stall detection) always
with different motor currents. The optimum current value for the motor will be
automatically defined after evaluation of stopper detection quality.
REQUIRED TOOLS:
Largest available detector
REQUIRED TIME:
Approximately 1 minute per stall calibration
IMPORTANT:
The IP Carrier Adapter (SM Carrier Drive, M610) may not be calibrated during PMV
(Preventive Maintenance Visit).
Calibrate SM Locking
Stall Calibration finished:
iRun Cal = X
Figure 42
NOTE:
It is possible to use the stall calibration of a single motor for troubleshooting the
mechanics: When repeating the stall calibration three times for the same motor, all
three values have to be in the limit of +/- 3 digits (e.g. 57, 60, 63). If the 3 values are
not within the limit of +/- 3 digits, check the mechanics (e.g belt tension, proper
mounting of mechanical parts etc.).
4 Performing a Backup
5 Appendix
NOTE:
This section describes the changes in the shading calibration procedure, if a FLFS
detector is used. See section 3.1.
IMPORTANT:
Use FLFS detectors for shading calibration, if no large GenRad detectors are
available! If a large GenRad detector is available use it for shading calibration.
(1) Put 2 detectors underneath the FLFS detector if you use a FLFS detector for
shading calibration.
NOTE:
This covers the area where the detector has no backscatter protection.
Only this area has to be covered, which is used by the digitizer to
determine the shading calibration curves.
FLFS cassette
Area used by
Area used by shading calibration
shading calibration
(2) Observe important note when evaluating the flat field (see section 3.1.6.2).
IMPORTANT:
If you use a FLFS detector for flat field exposure, the image will be
slightly darker in the upper and lower image area where the
backscatter protection is removed (approximately 1 cm each).
These darker zones also have to be used for image quality
evaluation in slow scan and fast scan direction to verify a
successful shading calibration.
Effect exaggerated
Figure 45
NOTE:
• If GenRad shading calibration has been done with FLFS detectors, the
Mammography shading calibration needs to be done subsequently.
This helps to avoid the appearance of zones with reduced bad scatter
protection in Mammography images.
• The Mammography shading calibration creates a new shading calibration file.
It does not overwrite the shading calibration file of the same image plate type
created by the GenRad calibration.
Solution (1) Increase the exposure dose with one step and redo the calibration.
(2) Check the exposure conditions, preferably with a dosimeter.
(3) Repeat the shading calibration.
NOTE:
The Genrad shading calibration procedure accepts an X-ray dose
between 8 and 50 µG.
Solution (1) Reduce the exposure dose by one step and redo the calibration.
(2) Check whether the Cu filter is mounted.
(3) Repeat the shading calibration.
NOTE:
For shading calibration on a mammography modality the exposure may never be lower
than 50 mAs and 0.5 seconds.
Cause
Shading calibration curve with a strong, steep slope
Cause Shading calibration curve with too strong deviations between highest
and lowest level.
Shading calibration values at the edges are at the borderline.
IMPORTANT:
Redo the calibration on another X-Ray source if:
• None of the above named actions show success.
• Multiple X-Ray sources are available.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document describes the software menus for operation and service available
via user interface for the DX-G (Type 5170 / 100) and DX-M (Type 5170 / 200)
digitizers as of software version NIM_2000.
► Document History
► Referenced Documents
Document Title
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.2 - Tools and auxiliary Means
Edition 2, Revision 0
04-2010 printed in Germany Document Node ID: 29608151
eq_03-7_menus-setting_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Software Menus, Settings
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
LIST OF CONTENTS
2.5 Reporting.................................................................................................................................20
2.9 Configuration...........................................................................................................................37
1 Digitizer Interfaces
Overview of interfaces:
• LED Status Indicator c 2
• Touch panel d 1
• Ethernet connection
(located at the rear side) e
• On/Off switch (main switch) f
3
Figure 1
The LED status indicator informs by light signals about the status of the digitizer
as shown in table below.
Figure 4
Figure 5
2: Workstation
3: Status
1 2 3
Figure 6
Figure 7
Figure 9
Figure 10
2 Service Menu
The service menu allows the field service engineer to access the service software
of the digitizer.
The service menu is locked by the standard Agfa service password. It is also possible
to lock the service menu via protection mechanism (customized password). For more
information concerning the protection mechanism refer to section 2.9.5.
Figure 11
Device Info
User: Reporting
Modification
Passwort:
Analysis & Repair
Preventive Maintenance
Configuration
Backup / Restore
Figure 12: Service Menu Login Figure 13: Service Menu Main Screen
The navigation and confirmation in the service menu is implemented via touch
buttons. The following table shows an overview of the different buttons and states.
NOTE:
This service software structure is only applicable for DX-G (Type 5170 / 100) and
DX-M (Type 5170 / 200) with service software as of software version NIM_2000.
All menus are available via local display of the digitizer and also via web interface.
All screenshots in this section are based on the local display.
Web client access to the service software might differ from screenshots.
Refer to next page to see an overview of the service software structure.
* When accessing this menu via web client, a confirmation on the local
display is necessary.
Figure 14
Purpose Show the network settings of the digitizer and the hospital network with connected
devices.
NOTE:
The ping test tries to send data to the selected destination in the network
to verify an established connection.
Digitizer Information:
Hostname: Dxm22
AE-Title: DXM22
Netmask: 255.255.255.0
Default Router: 192.168.2.1
Figure 15
Workstation 1 – 192.168.2.20
Result:
Reply from 192.168.2.20: bytes=32 time=1 ms TTL=64
Reply from 192.168.2.20: bytes=32 time=1 ms TTL=64
Reply from 192.168.2.20: bytes=32 time=1 ms TTL=64
Figure 16
Serial-No: 1234
Manufacture Date: 2010-01-09
Installation Date: 2010-01-19
Figure 17
(2) Use the up and down scroll buttons on the right side to scroll through
the info counter data.
Retry 10270 17 5
Figure 18
2.4.4 E-Labels
Purpose Analyze the 'E-labels' to get information about module specific data like module
serial number, last error codes or module specific parameters. This helps to avoid
adjustments and loading of hardware modification medium at replacements.
E-Labels allow automatic tracking of module exchanges (automatic info counter
entries). The returned, defective module has all required data in the E-Label
to make fault investigations.
IP Handling
Figure 19
2.5 Reporting
Purpose Analyze the logfile of all actions carried out by the service staff.
(2) Use the up and down scroll buttons on the right side to scroll through the data.
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
Timestamp – Text
NOTE:
All “ServiceActivity.log” files are part of a backup.
When the logfile exceeds 1 MB, a new empty <ServiceActivity.log> file is
created. The previous one is automatically renamed to “ServiceActivity1.log” on the
backup medium.
(2) Use the up and down scroll buttons on the right side to scroll through the data.
NOTE:
For the explanation of the error codes use the module “explain error
code”. For more information refer to section 2.7.1.
8704 TEST_MODULE_FAILED 6
10248 CLEAN_UP_RETURN_IP_FAILED 4
10267 FIND_REFERENCE_SNAP_HOOKS_FAILED 2
Purpose Check the last cassette cycle. The most important events that happened in the digitizer
during this cycle are reported here. When the HOT is performed successfully, the
technical installation (communication and image transmission) is basically working.
It is overwritten with each new scan cycle. Typically it stops with the last successful
action performed, hence it can be used for troubleshooting as well.
Date:
Time:
Address:
Serial Number:
Created by:
Figure 22
2.6 Modification
Purpose Show installed software or install the digitizer software on the digitizer.
NOTE:
Detailed installation steps for a software update of the digitizer are described in
a document which is part of the software delivery (readme or enclosure document).
IMPORTANT:
For software installation a USB stick (checked to be virus-free) is required. One USB
Memory stick is scope of delivery of the digitizer. The USB port of the digitizer does not
accept all types of USB sticks.
The USB Memory Stick delivered with the digitizer is recommended. The USB Stick
can also be ordered via order number*: CM+ 9 5170 0860 1
Installed Software:
Board Software Version
PMI Board NIM_2007
IP Handling Board NIM_2007
Cassette Handling Board NIM_2007
Installing Software NIM_2106
Instructions for Software Upload: Please wait!
1. Switch off the Digitizer.
2. Insert USB Stick with prepared Software.
3. Switch Digitizer on to install Software.
4. Wait until the Digitizer shows the READY screen.
5. Switch Digitizer off and remove USB stick.
Figure 23 Figure 24
Install new (1) Download the latest software from Mednet GSO Library, path:
Software Computed Radiography => CR Digitizers => DX-M => Software
(2) Copy the folder NIM_XXXX* and its contents to the USB Memory Stick.
If the file is zipped it must be unzipped before copying.
(3) Navigate to \NIM_XXXX* on the USB Memory Stick.
*XXXX = software version
Purpose Check the error codes which are reported by the error viewer.
Error Code:
Name:
Display Name:
Short Description:
Description:
Figure 25
(3) Enter the error code by using the virtual keyboard on the local display.
(4) Confirm with: <Enter>
Service Menu > Analysis & Repair > Explain Error Code
Display Name:
Short Description:
Description:
Purpose Test the position of the calibration board and to readjust the calibration board
if necessary.
Service Menu > Analysis & Repair > Cal. Board Position
Messages:
Sensors missing: 1, 2, 3, 4, 5
Figure 27
Purpose Adjust the couple position after the replacement of Wagon, Traverse with Snaphooks,
Vacuum Plate or IP Carrier Adapter Plate.
Pre- The IP Carrier Adapter Plate with the Vacuum Plate always has to be moved to the
condition very rear position and the Traverse with Snaphooks has to be positioned in front of the
Vacuum Plate to start the couple position adjustments. The Traverse with Snaphooks
may never lay on the supporting protrusions of the Vacuum Plate, else the adjustment
will not be performed successfully.
This adjustment can be performed with PMT with Lightcollector and Optic Module
removed from the device. In that condition the visibility of the couple / uncouple action
is better. Confirm and ignore the error 14857 popping up in that condition (Optic
module and PMT removed) during boot.
Figure 28
NOTE:
Park Position (Transport Position) means, that IP Carrier adapter plate
is in lowest possible position.
Usage (1) Select: <Analysis & Repair - Move IP Carrier to Park Position>
Service Menu > Analysis & Repair > IP Carrier to Park Position
Figure 29
Purpose Run the “Diagnose Cycle” to start partial actions of the device step by step. This helps
to troubleshoot mechanical problems.
NOTE:
Description of the colored rectangles shown in the diagnose cycle
overview:
• A green displayed rectangle shows the current status:
Cassette
unclamped
Cassette Unlock IP
cover closed
Open cover
Figure 30
(4) Activate every requested action till the diagnose cycle is finished.
(5) Click on <Cancel> when finished the diagnose cycle.
• With scanning
• Without scanning and without erasure
• With erasure and with scanning
• with or without cassette buffer cycle
This can be helpful when investigating sporadic image plate handling failures.
Service Menu > Analysis & Repair > Endurance Run Cycle
Total cycles: 1
Scanning: yes
Erasure: yes
Cycle done: 0
Figure 31
NOTE:
The digitizer will finish the current cycle and will move the detector
back to the output buffer.
Purpose Clear the relative counter that log the operating hours and finished cycles since last
reset of relative counter.
Service Menu > Analysis & Repair > Clear relative Counter
Figure 32
IMPORTANT:
For more information regarding shading calibration and the shading
calibration menu refer to chapter 3.6, Adjustments and Calibrations.
Figure 33
Calibrate SM Locking
Stall Calibration finished:
iRun Cal = X
Figure 34
NOTE:
For troubleshooting of a module the final message parameter “iRunCal”
can be used:
If executed three consecutive times, the displayed “iRunCal” value may vary ± 2 digits
only (e.g. iRunCal values 56, 58, 60). Larger deviations show mechanical problems in
the mechanics of the respective drive.
Messages:
IP Carrier has been moved to Maintenance Position.
Digitizer is ready to be switched off.
Figure 35
2.9 Configuration
Purpose Define the site specific data for exact identification of the digitizer installation site.
The data are part of the info counter and the E-labels.
Site Name
Department
City
Address
Country
Phone
Figure 37
(2) Select field where data should be added. The virtual keyboard will pop up.
(3) Enter the required specific data.
Site Name _
Site Name Agfa München
Department
City
Address
Country
Phone
Comment
Figure 39
(6) Click on <OK> to save the data and go back to the menu.
Number of Logfiles 10
Figure 40
IMPORTANT:
When switching Mammography Image Plate type from NIP to PIP or
vice versa, a shading calibration is necessary!
For more information regarding shading calibration and the shading
calibration menu refer to chapter 3.6, Adjustments and Calibrations.
(3) Click on <OK> to save the data and go to the next screen (network data).
IMPORTANT:
After confirming with <OK> the backup will be refreshed automatically. This
can lead to little delays before the software continues with the next page.
(4) Insert USB Memory Stick (if applicable) into USB Port of the digitizer.
NOTE:
The USB port of the digitizer does not accept all types of USB stick.
USB Port
Figure 41
(5) Select <Load Data from USB Stick> to load digitizer settings from storage
medium. If no USB Stick is available, the settings must be configured manually.
Select „Load Data from USB Stick“ to load ADC.CPF from USB Stick
OR
manually.
Figure 42
Gateway IP Address
NOTE:
Steps (7) to (13) are only necessary in case that the configuration with the CPF-File on the
USB Memory stick was not done before.
NOTE:
For a network without router use Subnet Mask "255.255.255.0".
Digitizer Hostname and title indicate the digitizer in the hospital network.
(8) Click on <OK> to save the data and go to the next screen.
Figure 44
(10) Click on <OK> to save the data and go to the next screen.
Figure 45
Purpose Confirm whether the exchanged component is a module (e.g. buffer) or a printed circuit
board e.g. cassette handling board).
1234 3456
Figure 46
NOTE:
Selecting Board or Module defines the writing (=replication) direction
of the module specific data between solid state disk and E-Labels:
• Board: Data are written from solid state disk to the E-Label.
• Module: Data are written from E-Label to the solid state disk.
(3) Click <OK> so save the settings and return to the main menu.
Purpose Switch the HV (high voltage) on the PMM (Photo Multiplier Module) off to use the
device with open covers. This is necessary for troubleshooting to find possible
problems during scan cycle.
Messages:
HV on PMM has been switch on.
Figure 47
NOTE:
By a reset of the digitizer (switch off / on) the HV for the PMM will always be switched
on again.
Purpose Enable or Disable the protecting mechanism for the service menu.
By default the protection mechanism is disabled.
Usage (1) Select: <Configuration – Protection Mechanism>
(2) Enter access code and license code via the virtual keyboard popping up.
Figure 48
NOTE:
Obtain the access code and license code for your individual device from the Local Agfa
Service Organization:
• Access code and license code have an expiration date configured by Local Agfa
Service Organization.
• Once the protection mechanism is activated, enter access code and your code
only (not for the license code any more).
• When entered the service menu, you will not be asked for login to the service
menu for the next 16 hours.
• If the expiration date is reached, login with the access code one more time only
and get access for the next 16 hours. After that time the device will block itself
asking for new access and license code.
IMPORTANT:
Logout from service menu after service intervention!
Otherwise the service menu is accessible for the customer.
NOTE:
The device specific data of the digitizer are stored in a database in the solid state disk
of the digitizer and in the E-labels of the digitizer.
The internal backup will be executed by the digitizer automatically upon changing
digitizer specific data. There is a notification to store the backup manually on a storage
medium.
Restoring of a Backup is required in case the solid state disk has been replaced by
a new one. If the Backup is not restored, the digitizer specific data on the elables will
be copied onto the solid state disk after next reboot. This ensures functionality of the
device, but the device history records (e.g. info counter) will be lost.
Infocounter Logfiles
Creating ZIP.
Writing to USB stick.
Backup finished.
Remove USB stick.
Figure 49
Messages:
Copying ZIP File.
Unzipping.
Restore finished. Remove USB stick.
Figure 50
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document describes the released software versions with their features and
limitations.
► Document History
► Referenced Documents
Document ID Title
42271208 Service Bulletin No. 22 -
Announcement of Digitizer Software NIM_2407
50069109 Service Bulletin No. 28 -
Announcement of Digitizer Software NIM_2502
Edition 2, Revision 6
07-2015 printed in Germany Document Node ID: 29679442
eq_03-8_release-patch_e_template_v08
Agfa Company Confidential Copyright © 2015 Agfa HealthCare N.V.
Repair and Service
DD+DIS001.10E Software Releases and Patches
f Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2015 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its
affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or
the respective owners and are used in an editorial fashion with no intention of
infringement.
Nothing contained in this legal notice nor in any text in this document shall be
construed as granting by implication, estoppel or otherwise, any license or right to use
any of the trademarks, service marks, trade names or logos appearing in this document
without the express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Refer to Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare N.V or one of its affiliates
or who are otherwise authorized by Agfa HealthCare N.V. or one of its affiliates to
provide such services.
LIST OF CONTENTS
2.3 Solved software issues with Version NIM_2015 compared to NIM_2014 ................................6
3.3 Solved software issues with Version NIM_2103 compared to NIM_2015 ................................8
4.3 Solved software issues with Version NIM_2203 compared to NIM_2204 ..............................11
5.3 Solved software issues with Version NIM_2204 compared to NIM_2203 ..............................12
6.3 Solved software issues with Version NIM_2205 compared to NIM_2204 ..............................14
7.3 Solved software issues with Version NIM_2311 compared to NIM_2205 ..............................16
8.3 Solved software issues with Version NIM_2405 compared to NIM_2311 ..............................22
9.3 Solved software issues with Version NIM_2407 compared to NIM_2405 ..............................25
10.3 Solved software issues with software NIM_2502 compared to NIM_2407 ............................27
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
1.2 Limitations
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
2.2 Limitations
The following Issues / problems are solved with software version NIM_2015:
1. It is not possible to enter the menu “Queue Management” when the Digitizer starts
scanning an identified cassette. Trying to enter the menu “Queue Management”
might lead to an error.
2. The menu “Queue Management” list 10 buffered images, but stores only 5.
3. Re-routing of images does not work properly, routing destination cannot be
updated afterwards.
4. After confirmation of error messages like “unknown format” the Digitizer hangs.
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
3.2 Limitations
The following list shows Issues and problems that are solved since
Digitizer software version NIM_2015.
1. The display may flicker due to an insufficient refresh rate.
2. A stripe may occur next to the button on the local GUI (graphical user interface).
3. Drag functionality of scroll bar is not available.
4. Sometimes the icon in the upper left corner may be distorted and a black square
(1 cm by 1 cm) appears in the upper left corner.
5. The Digitizer hangs sporadically during start-up and displays the "Digitizer
Information" screen.
6. The infocounter is not structured along the modules (e.g. entire device etc.).
7. The screen "Main Device Info" is partly not available.
8. The functionality to clear relative counters is implemented in the menu tree
"Modifications" instead of "Analysis and Repair".
9. Operating hours and operating cycles is standing on "0" and not increased.
10. The "target" values are wrong (should be: operating cycles: 25000, operating
hours: 8760).
11. The arrow buttons in the re-routing screen work as scroll page up/down.
12. The error history is not available in the infocounter. Errors are recorded, but have
to be looked up at "Cycles between Failures".
13. If a cassette is inserted wrong in the buffer (e.g. upside down), the device retries
correct positioning. If a 15 x 30 cm is inserted wrong and only one other small
cassette (18 x 24 cm or 24 x 30 cm) is behind, the movement of the reposition-
cycle on the 15 x 30 cm format is that strong that the cassette may fall out of the
input buffer.
14. Sometimes the Digitizer shows "fatal error" message, when the destination is
pinged.
15. The first character entered via the local GUI is not displayed. It appears, when the
second character is entered.
16. The calibration modus is still active after leaving the calibration modus via
<Cancel>. A restart of the Digitizer is required to leave the calibration modus.
17. If more than 1 PCB is exchanged at a time, only one is listed in the dialogue of
"exchanged components" for selection by the FSE.
18. Red and blue colours of user interface screens are mixed up.
19. The result screen of the calibrations is not showing all valid calibrations, but acts
like a list of calibrations to be done (kind of task list).
20. There is no message on the local GUI on duration of long lasting actions during
the endurance run.
21. Result screen does not reflect the Digitizer settings for Mammo PIP / NIP.
22. Result screen of shading calibration does not display 24 x 30 cm Mammo NIP.
23. Installation date cannot be set.
24. Counter for image plate type does not increment.
25. Scroll bar in infocounter screen not working properly.
26. After stall calibration (option "All except M610 & M202") the cassette shaft remains
opened. When the Digitizer is restarted, it does not complete the selftest
successfully due to light incidence.
27. Result of Stall calibration of stepper motor cassette transport is not displayed.
28. Maintenance indicator: “Operating hours” and “Cycles” are empty.
29. No feedback message to FSE upon activation / deactivation of protection
mechanism.
30. Sometimes the Digitizer does not indicate the Service Mode in the status indicator.
31. No meaningful description in error 10245.
32. Beep on local display doesn't correspond to take over of entry.
33. Implementation of arrows in rerouting screen not according to specifications.
34. Navigating in the Service GUI the buttons are displayed without text.
35. If an IP without 2D-calibration is entered, the Digitizer is going into “fatal error”
message.
36. User is not recorded in service activity log.
37. Some buttons in the diagnose cycle are missing on the local GUI.
38. After 10 scanned images the error message "Image queue full. Please wait." pops
up (e.g. if Ethernet is disconnected). After reconnection a “fatal error” message
occurs during image transmission.
39. Device log files are not included in the backup.
40. When a “fatal error” message is displayed the main menu screen keeps partly
visible which is very confusing.
41. When the HOT report is selected for a backup to be copied to USB stick, the HOT
report is not copied to the stick.
42. After an unsuccessful shading calibration due to overexposure, the retry is aborted
with the message "Cassette not identified. Indentify the cassette".
43. After saving the calibration board position, the Digitizer does not ask to refresh the
external backup.
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
4.2 Limitations
The following list shows Issues and problems that are solved since
Digitizer software version NIM_2103.
1. The first image after rerouting does not have fast preview on NX station.
2. If images are queued in the Digitizer (e.g. destination is not available) and Digitizer
is rebooted, the destination of all images is empty after reboot and instead of the
Cassette ID "abcdef" is shown.
3. Missing erasure dose calibrations on the PMM do not lead to an error code, but
the device is standing with status indicator red.
4. MTF-edges of AutoQC2 images are not smooth.
5. The function "Laser Beam Adjustment" in the service client does not work as
intended. Error Code 10767 appears and Digitizer stops working.
6. Wrong scan resolution for CR Mammography System Diagnosis: All images in this
examgroup are scanned in 100 micron instead of 50 micron. For more information
refer to Agfa HealthCare Library, Path:
<Computed Radiography => CR Mammography Systems =>
CR Mammo Solution (DX-M) => Service Bulletin =>
CR Mammography Solution DX-M - Service Bulletin No. 04 - System Diagnosis
Mammo Images are scanned in 100 µm Mode - Install modified Exam Tree >
Release Date Software NIM_2204 was only used for internal use.
Since successor NIM_2205 was released short after,
NIM_2204 has not been published on MedNet GSO Library.
Digitizer SNs Software NIM_2204 was only used for internal use.
Since successor NIM_2205 was released short after,
NIM_2204 has not been installed on delivered Digitizers.
Availability The latest version of the Digitizer software
(approximately 12 MB) is available for download in the Agfa
HealthCare Library, path:
<Computed Radiography –
CR Digitizers – DX-M/DX-G as of NIM_2000>
Prerequisites Service PC
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
NOTE:
The software NIM_2205 adds the snaphook adjustment functionality to the
software. For more information refer to the DX-M SB No. 11 “Announcement of
Digitizer Software NIM_2205 and Snaphook Adjustment“.
5.2 Limitations
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
6.2 Limitations
The following list shows Issues and problems that are solved since
Digitizer software version NIM_2204.
1. Device halts without error message during endurance run, see HQ_1010270001.
2. Status indicator remains green constant and no error message is displayed, when
the Ethernet is disconnect during the display of the preview.
3. USB flash drive not readable by Digitizer due to bad partitioning by the USB stick
vendor. Workaround: Format USB flash drive in the Digitizer.
4. Cure of error code 1072 is mentioning "IP handling board", but correct is "Cassette
handling board”.
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
7.2 Limitations
The following list shows Issues and problems that are solved since
Digitizer software version NIM_2205.
39. In several screens the confirm button may not be visible. The Digitizer "hangs".
A reboot is necessary.
40. Error 8717 may appear, when cassette opener is in the open position during
machine boot-up. A reboot is necessary.
41. Stall calibrations are not accessible within the service menu, if the Digitizer is in an
error condition.
42. Although the fixer doesn't find a stop, the device is booting and going into status
idle (status indicator green).
43. Error 16915 appears and is misleading. The root cause is the connector, that
doesn't find its stop.
44. Error 8714 appears and is misleading. Root cause is a broken welding of the
snaphook drive in this case.
45. Cure of error 8717 mentions the IP Handling Board should be Cassette Handling
Board instead.
46. Sporadically error 10240 appears during endurance run and is not reproducible.
47. If the control light barriers for the snaphooks don't detect the successful
engagement of the snaphooks with the IP after 2 retries (holes get uncovered), the
device doesn't go into error condition. With NIM_2311 or higher this check is
omitted.
48. Although the locker doesn't find a stop, the device is booting and going into status
idle (status indicator green).
49. Error Code 1072 "Cannot execute command 'getFirmwareVersion' on the
TagReader." wrongly names IP-Handling Board as possible root cause, should be
the Cassette Handling Board instead.
50. Error texts with a length > 511 digits are shortened displayed. This appears with
following error code texts: 10256, 10316, 10317, 10318, 10761, 12322, 14857
Workaround: Use the file "Errors.csv" to lookup the error codes.
51. The Service Web Interface is only partly implemented.
52. If the error code 10243 pops up "ERASURE_UNIT_NOT_OPERATIONAL", the
error text should also mention the power supply number 2 as possible root cause.
53. Error Code 10768 does not come up and blocks the Digitizer, although parameters
for afterglow correction are missing.
54. Stall calibration of snaphook drive is possible although light barrier version of the
snaphook drive is used. This may even damage the snaphook drive! Do not use
this function, nor use "calibrate all motors". Perform stall calibration separately.
55. Nimbus password is not working for login.
The portex password has to be used instead.
56. The DX-G is unable to boot, error code 22016 pops up. Due to wrong data format
used, the Digitizer cannot deal with umlauts (e.g. entered via webinterface in the
site specific data).
57. Sporadically not the complete user messages is displayed, but some letters are
cut off.
58. Adding a destination via the Web Interface, the Digitizer goes into Fatal System
Error upon clicking the "OK" button. Workaround: Use the CPF file to configure the
destinations.
59. After the stall of "All except M610 & M202" the Digitizer must be restarted, also to
continue with further stall calibrations like stall calibration of "M610".
60. Unsuccessful calibration lines are stored. Warning message on reduced image
quality doesn't come up.
61. Maintenance indicator: although configured to display message to the customer,
no message pops up that maintenance is due or overdue.
62. Error Code 16994 appears, if FLFS images have been scanned and Image Plates
smaller than 35x43cm should be erased subsequently.
Workaround: Restart Digitizer.
63. Sporadically the connector bolts may be still connected to the buffer unit during
scanning: Potentially this can lead to image distortions.
64. When calibrating with a Mammography x-ray source, which is vignetting, the
message "dust detected" occurs instead of "modality is vignetting".
65. Depending on the line break the last word in some messages may not appear in
the display.
66. Instruction on solution for error code 8717 is partly incorrect.
"Cure 1: Redo stall calibration 3 times. Check values for consistency (+/- 2 digits)."
makes no sense as the drive is controlled by light barriers.
67. Calibration board position: During test "Check Cal Sensors" the message "Missing
Sensor: 18" may appear depending on mechanical tolerances. The IP carrier
adapter plate with the calibration board is not in driven in its intended position
towards the optic modul during the test.
68. Replacement of PMI52 Board requires configuration on network settings.
Workaround: Restore backup with network settings or upload CPF file.
69. A shading calibration, generated with 35cm x 35cm is not accepted for smaller
formats as this format is the only one with different left border ("Phosphor-to-scan
border").
70. The snaphook position adjustment is only possible via the web-interface.
71. The calibration lines for the shading calibration and the erasure dose calibration
are stored on the PMM. The shading calibration lines are redundantly stored on
the PMI52 with its CF card. Upon inconsistency the data on the PMM gets lost and
the calibration lines from the PMI52 with its CF card are re-written to the PMM.
As there are no erasure dose calibration lines stored, they are missing after the
re-write process. Errors 2106 or 21504 may appear. Workaround: Replace PMM.
72. Sporadically the stall calibration "SM Cassette Transport (M202)” fails.
Workaround: Repeat calibration while pushing the cassette on the upper right
corner towards the buffer.
73. Cure of error 10290 mentions instructs to repeat the stall calibration.
The slow scan drive is not controlled via stall calibration.
74. When an empty cassette is detected, the appearing text for the user is truncated.
75. For long patient names, the queue status of the Digitizer is not readable (the
column with the characters T(ransmitting), W(aiting) or Q(ueing) is not visible
anymore).
76. Service menu locks up, when locking up error code 10317.
77. Corrupted infocounter file causes the device to crash during boot.
78. Locker movement “unlockIP” does not run with new screw.
79. Image “abcdef” in image queue is not transferred after restart.
80. Touchscreen does not work after pushing the “configuration button”
81. Error Code 13924: The calibration of the fixer failed.
82. Backup does not contain logfiles.
Prerequisites Service PC
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the current revision of the spare part is delivered.
The Digitizer software controls and initiates every function of the Digitizer.
For supported functions refer to:
• DX-G / DX-M Service Documentation,
Chapter 3.1 “Safety Guidelines / General Repair Instruction”
• DX-G / DX-M Service Documentation,
Chapter 3.7 “Software Menus and Settings”
8.2 Limitations
The following list shows issues and problems that are solved since
Digitizer software version NIM_2311.
1. If an IP is found during startup the error code 16934 (“Empty cassette found”)
appears although the IP is in the cassette.
2. Line break in local display is wrong.
3. Sporadically the cassette is released although the IP is not transported into the
cassette and fixed there.
4. Device halts without error message during endurance run.
5. Cure of error code 1072 is mentioning "IP Handling Board", but correct is
"Cassette Handling Board".
6. Web interface: Entering umlauts in the site specific data results in a not readable
site name within the infocounter.
7. Sporadically the Digitizer stops with error code 10773 caused by a wrong offset
measurement.
Workaround: Reboot Digitizer to see if the error persists.
8. For DX-M Mobile only:
The <Lorry> button for mobile application overlaps partially with the <CANCEL>
button in the view showing the images for rerouting.
9. Content of elabels are not recorded in the infocounter.
10. The result of the stall calibration "linear transport" is displayed incompletely on the
local display.
11. The user name is not recorded in the HOT report.
12. Installation wizard is not working with web interface.
13. Installation wizard is not using default IP address 192.192.192.192 upon selection
to work with default values. Instead it uses the existing IP address that the
Digitizer was working with before starting the installation wizard.
14. Function "Analysis and repair / couple position" is not implemented in the web
interface.
15. Function "Preventive Maintenance / IP Carrier to Maintenance Position" is not
implemented in the web interface.
16. Although DX-G is a GenRad device only, menu point "Mammography image plate
type" is displayed. Selection box is not available.
17. HV must be switched off manually before running a diagnose cycle via the local
display with front cover taken off. This is not necessary when the diagnose cycle is
started via the web interface.
18. Stall calibration linear transport sporadically detects 2nd ball bearing as end
position. This might lead to error 1253 "The feeder / wagon could not be moved
correctly to the stage."
19. Using telnet and "shell" during scan might lead to a warning error code 21558 and
a subsequent error code 10774.
20. Serial number of photomultiplier tube is registered as “mod.serno” in the elabel of
the photomultiplier module.
21. Software does not response an error during failing stall calibration Swivel drive
(e.g. belt broken, sprocket slipping). Same error condition during bootup is
detected and error 10280 appears.
22. Software does not detect, if a non Mammo capable PMM is assembled to DX-M.
Prerequisites Service PC
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the current revision of the spare part is delivered.
9.2 Limitations
• The installation of software NIM_2407 is only possible with USB flash drive.
Web interface installation is not supported.
• Always create a backup of the info counter file before installing the new software.
• It is not possible to update the Software from NIM_1009 (and below) to
NIM_2407 (and higher) just by installing the new software.Contact AGFA Support
if an update from NIM_1009 is needed.
Case PR1304190006
Symptom • Error Code 10243 in logging DX-G Digitizer stalls at 67%
• Error Code 10242 after reboot
• SW loophole may lead to complete Digitizer lockup or error 10243.
• During the lockup the erasure lamp remains switched on. Thermal damages of IPs
are reported.
Cased PR1307220006
Symptom Error Code: 21558, image transmission problems
Prerequisites Service PC
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the current revision of the spare part is delivered.
10.2 Limitations
Cause Overflow of an internal 32 Bit timer, which causes after 49 days a timing issue in the
software.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
► Document History
► Referenced Documents
Document Title
Not applicable
Edition 2, Revision 1
08-2011 Printed in Germany Document Node ID: 29342671
eq_04_diagrams_e_template_v08
Agfa Company Confidential Copyright © 2011 Agfa HealthCare N.V.
DD+DIS001.10E Reference and Circuit Diagrams
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
LIST OF CONTENTS
1 REFERENCE LISTS.................................................................................................................4
1.1 Sensors and Switches ..............................................................................................................4
1 Reference Lists
NOTE:
The reference lists include in an alphanumeric listing all electrical components with
reference to the corresponding circuit diagram for supporting the identification of all
components.
1.2 Motors
2 Circuit Diagrams
NOTE:
Circuit diagrams can be used for:
F7.0477.1109.
Supply
tolerance limit +-5%
1 = +28V
From IP-HANDLING BOARD 3 = GND F8.5170.4450.
F8.5170.4016. Display control -P2 -P41 -P42 -P8 BU9D-SUB-IND First
-M101 *33/33 *33/33 *33/33 2 Circuit
Kabelbaum -BU94 -ST12 RD VCC+ RD board
RD 1/4 1/4 *33/33
Sheet7 /2F F8.5170.1480.
BN 2/4 2/4 BK GND BK -P3
M
Sheet7 /2F *4/4
5 4 3 2 1
BK
12
L1 L -BU274 Power Supply 1/1 3A 4A 1/1 -BU347 OG,OG X
+28VDC Sheet6 /1A
#2 -49
1
WH ACN
-BU342 3B
PE
4B 1/1 -BU348 OG,OG X
PE1 -BU278 Sheet4 /2B
-BU309
21
22
-BU350
#2 -50 PE
F8.5170.4022.
-56 -BU340 -ST52
N1 N -BU276 WH
GND 1/1 BK 2/9 2/9 BK,BK X
Sheet4 /2B
-ST39
-45 -BU340 -ST52
-B616 GND 1/1 BK 3/9 3/9 BK,BK X
GNYE GNYE,GNYE Sheet7 /2A
-7
-55 -BU340 -ST52
BK 5/9 5/9 BK,BK X
-28 Sheet6 /1A
GNYE
-46 -BU340 -ST52
+28VDC 1/1 6/9 6/9 X
BK -51 ACL BK #2 Sheet9 /2A
3 Power Supply 3
Base Base -BU340 -ST52
2
+28VDC 4/9 4/9
plate plate -52
WH ACN RD RD,RD X
Sheet9 /2A
Power supply
-BU340 -ST52
RD 7/9 7/9 #2 X
carrier -53 PE Sheet9 /2A
-47 -BU340 -ST52
GND 1/1 BK 8/9 8/9 BK,BK X
Sheet9 /2A
-BU340 -ST52
-B617 GND BK 9/9 9/9 BK,BK X
Sheet9 /2A DISPLAY DISPLAY CONTROL
Mate-N-Lok BOARD
-ST76 -BU505
tion contained therein. Reproduction, use or disclosure
X RD
VDE/UL/CSA Sheet7 /2F 1/6
X BK 1/6 RD
4
to third parties without express authority is strictly
SM CASS.-TRANSPORT
BU9D-SUB-IND First BK
CASS. OUTPUT CASS. OUTPUT
2 Circuit
SM FIXER WHBK M -M202 PUSHER CASS.-TRANSPORT
BUFFER TRANSMITTER
F8.9499.4620.
BUFFER RECEIVER S.
F8.9499.4640.
XXXXXXXXXXX
TAG READER -M204 WHGN
5 4 3 2 1 HOME-POSITION S. HOME-POSITION S. -B212 -B213 Socket used in RDE / Production;
F7.0486.1417. YE GN connector open for standard deliveries;
1 F8.9499.5880. F8.9499.5880. 1
-B211 9 8 7 6
( initially F8.5175.8680.0 )
WHYE -B208 -B206
-ST1
-ST1
-ST1
WHRD
WHBU
-ST1
WHRD
*4/4
*4/4
*4/4
*4/4
F8.5170.4460.
Last CAN-BUS-Stecker
RD
BU
max. 250mA Circuit RD
-BU1
*6/6
Supply
-BU188
*4/4
-BU189
*4/4
WHGN
-BU32
*4/4
-BU18
*4/4
WHBK
Supply
tolerance limit +-5%
GN
tolerance limit +-5%
BK
-ST16
*6/6
Supply 3 = GND
3 = GND 4 = +5V
tolerance limit +-5% 4 = +5V
3 = GND
4 = +5V #4
1/8 BK
-BU204
#4
F8.5170.4011. #4
CAN-BUS
2/8
3/8
4/8
5/8
6/8
7/8
8/8
X #9 #4
Sheet7 /2A
F8.5175.8660.
-ST19
F8.5170.4330.
Sheet3 /3D #2
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
F8.5170.5962.
X BU
WH F8.5170.4340.
Power Supply 28V #2
Sheet3 /2F X
BK
YE
F8.5170.4016. SM PUSHER
E-Label Service
F8.5170.5955.
extern E-Label
2 Kabelbaum BK 2
#6 Supply
tolerance limit +-5% -M205
M
-BU325
1,2,3,4 = +28V
-BU203
-BU298
-BU445
-BU446
WHBK
-BU436
-BU447
5,6,7,8 = GND ( initially F8.5175.8680.0 ) WHGN
#9/10
#4/8
#4/8
*4/4
*4/4
9-16
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
1/8
6/8
3/8
8/8
5-8
1-4
SM LOCKING F8.5170.5931. GN
-P46
-P49
*4/4
-BU1#16
-P41
*4/4
-P44
F8.5170.5963.
-P14
*4/4
*4/4
-BU202
WHOG
-ST17
WHRD
-P48 -BU121
Shield
#4/8
#4/8
#9/11
#2/11
-P38
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
-P36
1/8
6/8
3/8
8/8
-P43
#4/16
-P43
#4/16
-P43
#8/16
M
RD
-ST15 1/8 1/8
RD
1/8 1/8 BK BK
OG
-P24
DIL-SWITCH
WH *6/6 3/8 3/8 RD
Power On
-F1#13
-F1#18
-S1
F8.5175.8670.
Watchdog
-F1#3
4/8 4/8 WHRD
-F16
-F14
OFF
YE BU -BU205 -P37 5/8 5/8 WHGN
1/4 1/4 6/8 6/8 GN
-LD6
-LD5
2/4 2/4 RD 7/8 7/8 WHYE
1AT 5V Board
2AT Booster
3/4 3/4 8/8 8/8 YE 8/8 8/8 YE
4/4 4/4
CASSETTE HANDLING BOARD -P51
*3/3 stall detection LS reserved
-BU114 -P33 F8.5170.5990.
1/1 -S209 -BU5 BN 1/3 1/3
Reset
1 4 -B202 -P20 -BU110 F8.5170.5951. -BU16 -ST1
-S4
3 -BU4 2/3 2/3 *4/4 *4/4
3
-BU437 BU *4/4 *4/4
2 1/1 3/3 3/3
GND
-ST1#1
BK -P21 -BU112
*10/10
OPENER HOME-POS S.
-P50
-P40
-P42
-P42
-P35
Supply
#4/8
#4/8
*4/4 *4/4
*4/4
*4/4
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
CASSETTE-EDGE S. tolerance limit +-5% F8.9499.6540.
3 = GND -B203
PCB - GND connection 4 = +5V
F8.5170.4260.0 -BU116
*4/4
-BU190
-BU109
1/8
2/8
3/8
4/8
5/8
6/8
7/8
YE 8/8
1-4
5-8
F8.5170.5952.
Cassette-edge-switch
BK
F8.5170.5954.
F8.5160.4517.
F8.5170.4320. -BU30 -ST1
#4 #4 *4/4 *4/4
-BU192
*4/4
OPENER-CONTROL S.
#4
Supply
LED status indicator tolerance limit +-5% F8.9499.6540.
F8.5170.1460. 3 = GND -B201
-P1 -BU473
-ST1 4 = +5V
*4/4
-B627 *4/4 *4/4 -B214
#4
F8.9499.4640.
1 +28V CASS. INPUT
4 4
2 LED BLUE
3 LED RED
BUFFER RECEIVER S.
4 LED GREEN
LOCKING CASS-CONTACT S.
F8.9499.5880.
WHOG
RD
WHRD
OG
-B210 -ST1 -BU22 F8.5170.5953.
*4/4 *4/4 #4
SNAPHOOK GRIP LEFT SNAPHOOK GRIP LEFT
TRANSMITTER RECEIVER S.
GN F8.9499.4620. F8.9499.4640.
Supply -ST1
tolerance limit +-5% *4/4 *4/4 WHGN -B218 -B219
3 = GND
4 = +5V
-BU191
CASS. INPUT
BUFFER TRANSMITTER
WHBK
BK
M
SNAPHOOK GRIP RIGHT
#2/4
-ST1
SNAPHOOK GRIP RIGHT F8.9499.4620.
2/4
1/4
-ST1
*4/4
TRANSMITTER RECEIVER S. -B215 -M201
F8.9499.4620. F8.9499.4640.
-BU197
-B217 -BU199
*4/4
2/4
1/4
-B216
SM-OPENER F8.5170.5957.
-ST1
-ST1
#2/4
*4/4
2/4
1/4
-BU200
*4/4
-ST1
#4
*4/4
GY 11/12 11/12
GY 12/12 12/12
-BU11
*4/4
F8.5170.4012. -BU196 -ST1
#20 *20/20 *20/20 Supply
Sheet7 /2F X tolerance limit +-5%
3 = GND
From IP-HANDLING BOARD 4 = +5V
-BU195 -ST3
*4/4
F8.5170.5958.
*4/4
#4
We reserve all rights in this document and in the informa-
tion contained therein. Reproduction, use or disclosure
6
6
01 ECN7000943 20.05.2011 AGHFR DATE NAME
NIMBUS Project
41340 0E 16.07.2010 AGHFR USER 25.06.2008 AGBAH
0D 40948 15.01.2010 AGHFR APPR.
General Schematic 5170
0C 40633 16.06.2009 AGHFR NORM Sheet name: BUFFER_CASSETTE_UNIT /X
Sheet 4
D1047893.01
forbidden.
Mirror
Supply
tolerance limit +-2%
1 = +12V
F8.5170.4390.
X
2 = GND
Sheet6 /1F 3 = -12V
4 = GND
5 = -OUT
6 = +OUT
1 1
BOL-SENSOR EOL-SENSOR
-ST1 F8.5170.2980. F8.5170.2980. -ST1 -BU206
*8/8 *8/8 *8/8 *8/8
-B318 -B315
-BU209 F8.5170.2920.
Supply
tolerance limit +-2%
1 = +12V
2 = GND #25 Supply
3 = -12V tolerance limit +-5%
4 = GND
5 = -OUT 1, 14 = GND (+24V)
6 = +OUT 2 = +24V
12, 25 = GND
Laserdiode 13 = +12V
24 = -12V
2 2
#8
Supply
-LED1
LD-Current control 1, 2 = GND
-BU207
-BU52
#25/26
3, 4 = +5V (+-2%)
*8/8
Optical lense 5, 6 = -5V (+-2%)
-D12 12 = +10V (+-1%)
Variant
13 1
S/26
-ST1
#25/26
-ST4
*8/8
-ST1 -BU50 -BU51 -ST2
*16/16 *16/16 *16/16 *16/16
F8.5175.2920.
LD - MODULATOR
+5V
BU25-D-SUB-IND
F8.5170.2910.
25
Optical lense -ST3 -5V
*12/12
-B320
Adjustment
F8.5170.2930.
-BU1
3 *4/4 3
-B317
Service E-Label
-BU211 -ST6
Polygon 1-3
4-6
#3/8
#3/8
7-8 #2/8
F8.5170.2875.
EOL-SENSOR
-BU212
-J1 2/2 2/2 #3 -BU210 -ST7
1/2 1/2 #3 #10/12 #10/12
#2/12
LINCOLN
-ST5
-ST3
#8/10
#2/10
-J5 -P19 F8.5170.2865. 11-12
*8/8
LINCOLN *10/10 *10/10 #10
or
-BU55
COPAL -CN1 -BU54 COPAL F8.5170.2870.
9-10
-BU208
*8/8
1-8
*8/8 *8/8 #8
Polygon PCB
We reserve all rights in this document and in the informa-
F8.5170.2922.
tion contained therein. Reproduction, use or disclosure
-B319
4
to third parties without express authority is strictly
4
Supply
01 ECN7000943 20.05.2011 AGHFR DATE NAME
tolerance limit +-5% NIMBUS Project
1 = +24V 0E 41340 16.07.2010 AGHFR USER 25.06.2008 AGBAH
POWER-BOARD-OPTICS 2, 5 = GND 0D 40948 15.01.2010 AGHFR APPR.
General Schematic 5170
BOL-SENSOR
Polygon with 0C 40633 16.06.2009 AGHFR NORM Sheet name: OPTIC_MODULE /X
PCB LD-MODULATOR Sheet 5
D1047893.01
0B 40570 05.05.2009 AGHFR
forbidden.
© AGFA
-P3
#4/8
X #2/8 #2/8 tolerance limit +-5% #25/26
Sheet3 /2F
-U112 4,7 = +12V_OPT
-BU431 -P3 BOARD TEMPERATURE 6,10 = -12V_OPT
Sheet3 /3D
X #2/8 #2/8 12 = DGND_SENSE ETH -P1#4 -ST70 F8.5158.4650.
SOFTWARE- RESET
HARDWARE-RESET
-S1#12
-S1#2
*8/8 X
14 = +20V_PMT Interface Sheet3 /2A
-F1 -F23 16 = -10V_PMT *8/8
2.5AT 1AT 19 = GND_ANALOG
27,2V_IN U110 27,2V_IN U89
+12V OPT_OK
+8V ANALOG_OK
+12V CAN_PWR_OK
+12V CAL_OK
PMT_OK
+12V HD_OK
24.0V_POL
5.0VD
3.3VD
1.2VD
-LD1#17
-LD2#17
-LD3#17
-LD4#17
-LD5#17
-LD6#17
-LD7#17
-LD8#17
-LD9#17
-LD10#17
Supply 20 = +8V_ANALOG
tolerance limit +-5% -F15 -F24 24 = +12V_PWR_CAN
1 5_1.5VD 3.5AT 1AT 1
2,3,4 = +28V 27,2V_IN U101 25 = GND_CAN -P33
5, 6,7 = GND 32,34,36 = 5_1,5VD MP5200 serial debug
-F16 -F25 -LD12 *10/10
5_3.3VD 3.5AT 7AF 33,35,37,39,41,43,
27,2V_IN -LD1#16 FPGA,/CONF_DONE
45,47,49 = DGND
5.0VD_PMT
-F17 -F27 PWR_Polyg. 38,40,42,44 = 5_3,3VD -LD13
1AT 2AT 46 = 5,0VD_SENSE USB/CAN/SLED0 -P1#2
27,2_IN U60 Motor -LD5#12 Flash boot board interface
48,50 = 5,0VD 2.5VD *64/64
-F18 -F28 -LD14
1AT 2,5AT CF/I2C/SWAP
27,2V_IN U59 27,2V_IN -LD4#12
1.5VD
-F19 -F29
BU9D-SUB-IND First 1AT 1AT -LD1#5 PMI52-BOARD -LD15
TIMER 1s SLED2 -BU1#9
2 Circuit 27,2V_IN U58 27,2V_IN U114 USB_PWR externe E-Labels
-F1#1 -LD16 *4/4
F8.5170.4110.
2.5AT -LD1#4 FAIL/JAVA/SLED3
5 4 3 2 1
27,2V_IN IC1#1 ETH_REC -B619
-LD1#3
9 8 7 6
PMI52_POWER- -P5 -BU177 -BU178 -P1#17 -LD5#2 ACCESS-CF-FLASH CARD
*50/50 *50/50 *50/50 *50/50 1V5_MOD_PLL#2
DISTRIBUTION-BOARD
1AT PMT_Interface
1AT USB_Interface
-B411 Polygon Motor F8.5170.4380. Interface Sheet7 /1F
2 First ST9-D-SUB-IND -LD3#2 *9/9 #9/10 X 2
BOARD TEMPERATURE
-LD2#2 F8.5170.4250.
Display -P1 -BU429
-F1#16
-F1#17
-F2#17
-F3#17
1 2 3 4 5
-P23 FL_nCS_OFF
JTAG Interface Interface Sheet3 /1A
-F1
*40/40 *40/40 X
6 7 8 9 *10/10 -LD1#2
FL_nCS_ON
-U16#2
Last -P1#11
-B1#6
Circuit #2/11 F8.5170.4011.
CAN-BUS #9/11 -BU435
Sheet7 /2A
#9/10 X
-P1#3
CAN-Terminating
*50/50
-P18 -P2#16
-P1#5
*16/16
resistor 121 Ohm
*4/4
PMI_POWER- PMI52 BOARD
*16/16
*50/50
-BU15
#16/17
CF-CARD
-ST6
*16/16
3 -B629 3
-ST68
-BU3
9pol. DSUB
PMT
F8.5170.3041.
X -B422 F8.5170.4280.
X
Auto_Cal_LED
Light collector
We reserve all rights in this document and in the informa-
tion contained therein. Reproduction, use or disclosure
4
to third parties without express authority is strictly
4
01 ECN7000943 20.05.2011 AGHFR DATE NAME
NIMBUS Project
0E 41340 16.07.2010 AGHFR USER 25.06.2008 AGBAH
0D 40948 15.01.2010 AGHFR APPR.
General Schematic 5170
0C 40633 16.06.2009 AGHFR NORM Sheet name: STANDARD_DETECTOR /X
Sheet 6
D1047893.01
0B 40570 05.05.2009 AGHFR
forbidden.
© AGFA
-ST1
-BU365 -ST1
-ST1
*4/4
*4/4
-B512 -B631
*4/4
DISTRIBUTION_BOARD Sheet8 /2B
traverse #6 X Sheet8 /2B
Supply on Sensors Sheet8 /3B
*4/4
-BU8
-BU366
*4/4
*4/4
F8.5170.4470.
1 ON IP-CARRIER S. Sheet8 /3B
1 Sheet8 /2B 1
F8.5170.2154.
2 GND Sheet8 /3B
F8.5170.4490.
tolerance limit +-5% #4 #4 3 +5V 1 home coarse p. #5 X
Sheet8 /2B
(A601711.)
4 LOCKED ON
E-LABEL SERVICE
3 = GND 2 GND
SLOW SCAN REF. Sheet8 /3B
E-LABEL INTERN
(Indicator)
#4
4 = +5V 3 +5V
Sheet8 /3B
(Mobile)
SENSOR 5 GND
BRUSH DRIVE
4 home fine pos
6 +5V F8.5170.4210.
F8.9499.6540. -ST1 *4/4
5 GND
CLEANING
-B519 WH 2 IN 6 +5V F8.5170.4230. LED-CTRL-BOARD
Accubox
*4/4 -BU361 F8.5170.2155.
DEBUG
3 GND
-BU417
-BU368
X
-BU401
Sheet9 /1A
-BU364
-BU364
4 +5V
-BU497
1/12
2/12
3/12
4/12
*6/6
*4/4
-BU9
#4/12
#4/12
2/4
3/4
*6/6
*4/4
BU9D-SUB-IND First F8.5170.4016.
2 Circuit -P19 -BU237 To MAIN FAN
#4
*10/10
-P2
-P20
*4/4
-BU1#3
*4/4
-ST1#1
*10/10
-P3
*4/4
-P24
*8/8
-P26
*4/4
-P30 1/3 1/3
Sheet3 /1A
-P31
#4/12
#4/12
1/12
2/12
3/12
4/12
-P21
1/4
2/4
3/4
4/4
-P27
*6/6
-P29
*6/6
-P25
*4/4
#4/8 2/3 2/3
Sheet3 /1A
DIL-SWITCH
-BU358 -P30 -BU235
vacuum sensor -P10 F8.5170.4012.
Reset
9 8 7 6
-S2
-S1
#4/8 #4/8 -F1#4
+5V o.k.
*20/20 *20/20 X
Option
vacuum plate 1AT +5V PWR Sheet4 /6A
Error
OFF
Last F8.5170.4011. -F1#16 1 shield 5 WH-A-> To Cass.-IP Adapter
Circuit 5AT +39V Slowscan
BOARD TEMPERATURE
2 RD-28V 6 shield
-BU376 -P1#2 vacuum sensor
-LD1
-LD2
-LD3
3 BK-GND 7 RD-28V
X #9 #9/10 #9/11 -P23
Sheet4 /2B vacuum pump -F1#17 4 GN-ndes 8 BK-GND
To VACCUM PUMP
#2/11 U17 5AT +39V Linear Transport 1/10 9 GY-B-> 10 BU-nact
2 CAN-BUS 2/10 2/10 2
Sheet6 /2F X
#9
IP-HANDLING BOARD 5AT +28V PWR
-F7
3/10 3/10
RD
BK
Sheet3 /4B
Sheet3 /4B
-BU375 -P1 F8.5170.2150. -F8 4/10 4/10 GN
X
1,2 = +28V #4/8 #4/8 Sheet3 /4B
Sheet3 /2F 7AF +28V Vacc. Pump 5/10 5/10 WH
Sheet3 /4B
-U21
-B510 6/10
-BU375 -P1 7/10 7/10 RD
X
5, 6 = GND #4/8 #4/8 Sheet3 /4B
Sheet3 /3D 8/10 8/10 BK
Sheet3 /4B
9/10 9/10 GY
Sheet3 /4B
-P28
10/10 10/10
-P11
-P14
BU
-P4
-P6
-P7
F8.5170.4016. Sheet3 /4B
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
1/4
2/4
3/4
4/4
1/4
2/4
3/4
4/4
1/4
2/4
3/4
4/4
8/8
7/8
6/8
5/8
4/8
3/8
2/8
1/8
BU377 F8.5170.4420.
-BU453
-BU225
-BU224
-BU282
-BU227
-BU355
SM_VACUUM_VALVE
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
1/4
2/4
3/4
4/4
1/4
2/4
3/4
4/4
1/4
2/4
3/4
4/4
8/8
7/8
6/8
5/8
4/8
3/8
2/8
1/8
PCB - GND connection YE SM-CARRIER_DRIVE
BK
YE SM3B_COS2
YE
Sheet8 /1B
F8.5170.4016.
BK
Kabelbaum
YE
YE
BU SM3B_COS1
Sheet8 /1B
BK
YE
PK SM3A_COS2
Sheet8 /1B
F8.5170.4030.
RDBU SM3A_COS1
F8.5170.4030.
SLOW-SCAN
Sheet8 /1B
F8.5160.4516.
RD SM3B_SIN2
F8.5160.4516.
WH SM3B_SIN1 Sheet8 /1B
BK SM3A_SIN2 Sheet8 /1B
WHGY SM3A_SIN1 Sheet8 /1B
Sheet8 /1B
3 3
-ST53
1/4
2/4
3/4
4/4
F8.5170.4010.
-BU354
1/4
2/4
3/4
4/4
WHOG
OG
RD
WHRD
WHOG
OG
RD
WHRD
F8.5160.4516.
BU YE BU YE This connection is important for the grounding concept !!!
WH
RD
GN GN Connection between scanner frame and mounting rack !!!
WHGN -MA500
WHGN
WHBK
M WHBK
M
WH
M
WH
M -5 1/1
F8.5160.4350.
braided 1/1 -6
M
BU
BK BK RD RD -MA502
YE
F8.5160.4350.
-M515 1/1 -3
-M514 -M626 -M510 -M625 -4 1/1 braided
SM-SWIVEL-DRIVE
tion contained therein. Reproduction, use or disclosure
4
to third parties without express authority is strictly
4
01 ECN7000943 20.05.2011 AGHFR DATE NAME
NIMBUS Project
See component view on sheet 2 0E
0D
41340
40948
16.07.2010
15.01.2010
AGHFR USER
AGHFR APPR.
25.06.2008 AGBAH
General Schematic 5170
0C 40633 16.06.2009 AGHFR NORM Sheet name: SCANNER_FRAME /X
Sheet 7
D1047893.01
0B 40570 05.05.2009 AGHFR
forbidden.
© AGFA
( initially F8.5160.4521. )
F8.5170.4212.
-ST59 -BU328
1/4 1/4 RD
WH
2/4 2/4
RD
WH
3/4 3/4 YE
4/4 4/4 BU
-M624
F8.5170.4010. SM_VACUUM_VALVE
M
BU
SM3B_SIN2 RD
Sheet7 /3F
YE
SM3B_SIN1 WH
Sheet7 /3F
1 SM3B_COS2 YE 1
Sheet7 /3F
Sheet7 /3F
SM3B_COS1 BU -ST64 -BU327 F8.5170.4214. -M610
From IP-HANDLING BOARD Sheet7 /3F
SM3A_SIN2 BK 1/8 1/8 BK
SM3A_SIN1 WHGY 2/8 2/8 WHBK BK
M
Sheet7 /3F
SM3A_COS2 PK 3/8 3/8 RD
Sheet7 /3F WHBK
Sheet7 /3F
SM3A_COS1 RDBU 4/8 4/8 WHRD
WHGN
SM-CARRIER_DRIVE
BK 5/8 5/8 WHGN
GY 6/8 6/8 GN GN
RD 7/8 7/8 WHYE
WHOG
WHRD
BU 8/8 8/8 YE
OG
RD
F8.5170.4210.
-BU470 -ST7
X GYBN 1/8 1/8 F8.5170.4019.
Sheet7 /1F
X WHYE 2/8 2/8
Sheet7 /1F
X GY 3/8 3/8
Sheet7 /1F
2 Sheet7 /1F
X YE 4/8 4/8 -ST6 -BU394 -BU395 -ST1 CARRIER_DRIVE 2
From IP-HANDLING BOARD X BK 5/8 5/8 *4/4 *4/4 #4 *4/4 HOME POS. COARSE S.
Sheet7 /1E
X VT 6/8 6/8 *4/4
Sheet7 /1E
X GYPK 7/8 7/8 Supply
Sheet7 /1E
X PK 8/8 8/8 tolerance limit +-5%
Sheet7 /1F
3 = GND
-BU471 -ST3 4 = +5V F8.9499.6540.
X RDBU 1/10 1/10 -B612
Sheet7 /1F
Sheet7 /1F
X YEBN 2/10 2/10 IP-Carrier
X WHGN 3/10 3/10 Distribution F8.5170.4020.
Sheet7 /1F
X WHGY 4/10 4/10 Board
Sheet7 /1F
X BNGN 5/10 5/10
Sheet7 /1F
From IP-HANDLING BOARD X WH 6/10 6/10 F8.5170.2490. -ST2 -ST1 CARRIER_DRIVE
Sheet7 /1F *4/4 -BU396 -BU397
Sheet7 /1F
X BN 7/10 7/10 -B623
#4 HOME POS. FINE S.
X GN 8/10 8/10 *4/4 *4/4 *4/4
Sheet7 /1F
X BU 9/10 9/10
Sheet7 /1E
X RD 10/10 10/10
Sheet7 /1E
-ST4
-ST1
-ST5
*4/4
*8/8
*4/4
F8.9499.6540.
-B615
-BU441
*4/4
-BU443
*4/4
-BU418
*8/8
3 3
TRAVERSE LOCKED
ON CARRIAGE S. F8.5170.4021.
TRAVERSE ON
#4
-BU444 hochflex IP-CARRIER S.
*4/4 F8.5170.4310. -BU442 -ST1
-ST1 #4 *4/4
*4/4 F8.5170.4300. Supply
#8
*4/4
F8.9499.6540. tolerance limit +-5%
-B625 1 = +12V
3 = -12V F8.9499.6540.
-BU419
4 = GND -B626
*8/8
CALIBRATION BOARD
-P1
*8/8
-B610 F8.5170.2990.
4
to third parties without express authority is strictly
4
01 ECN7000943 20.05.2011 AGHFR DATE NAME
NIMBUS Project
0E 41340 16.07.2010 AGHFR USER 25.06.2008 AGBAH
0D 40948 15.01.2010 AGHFR APPR.
General Schematic 5170
0C 40633 16.06.2009 AGHFR NORM Sheet name: IP_CARRIER /X
Sheet 8
D1047893.01
0B 40570 05.05.2009 AGHFR
forbidden.
© AGFA
F8.5170.3560.
-B614
F8.5170.4016.
green LD121 ...... LD180
X #2
Sheet3 /3D
*10/10
X
-P1
-P2
*8/8
Sheet3 /3D #2
-ST77
*10/10
-ST79
*8/8
X #2
Sheet3 /3D
#10
#8
X #2
2 Sheet3 /3D 2
#4
X #2
Sheet3 /2F F8.5170.3555. F8.5170.3550.
X #2
Sheet3 /3D
Supply
tolerance limit +-5%
-BU322
1 = LED_ON
-BU388
-BU388
2 = STATUS
*4/4
#2/16
#2/16
#2/16
#2/16
#2/16
#2/16
#2/16
#2/16
-ST78
-ST80
3,4 = GND
*10/10 *10/10
*8/8
-P10
-P1
*8/8
-P6
*4/4
-P5
#2/16
#2/16
-P5
#2/16
#2/16
-P5
#2/16
#2/16
-P5
#2/16
#2/16
1 - 6 = +28V
9 - 16 = GND 11,12 5,6 1,2 3,4 9,10 13,14 15,16 7,8
ERASURE LED-CTRL-BOARD
A800426.
-B613
3 3
-F1
5AT
-F2
5AT
-F3
5AT
-P4
-P7
-P8
1/2
2/2
1/2
2/2
1/2
2/2
-BU294
-BU293
-BU305
1/2
2/2
1/2
2/2
1/2
2/2
BK
BK
BK
F8.5175.3520.
F8.5175.3520.
F8.5175.3520.
ERASURE LED-CTRL-BOARD
-BU295
-BU292
-BU306
1/2
OVERHEAT
1/2
OVERHEAT
1/2
OVERHEAT BK1
PROTECTION
BK1 BK1 PROTECTION
PROTECTION
V V -S207 V
-S206 -S4 3x OVERHEAT PROTECTION
BK
BK
BK2
BK
BK2 BK2
We reserve all rights in this document and in the informa-
tion contained therein. Reproduction, use or disclosure
-BU306
2/2
4
to third parties without express authority is strictly
-BU295
2/2
-BU292
2/2
4
01 ECN7000943 20.05.2011 AGHFR DATE NAME
NIMBUS Project
0E 41340 16.07.2010 AGHFR USER 25.06.2008 AGBAH
0D 40948 15.01.2010 AGHFR APPR.
General Schematic 5170
0C 40633 16.06.2009 AGHFR NORM Sheet name: ERASURE_UNIT /X
Sheet 9
D1047893.01
0B 40570 05.05.2009 AGHFR
forbidden.
© AGFA
LOCKING
CASSETTE
CONTACT S.
CASSETTE INTERLOCK
EDGE S. SWITCH
2 2
CASSETTE-IP ADAPTER CASS: INPUT BUFFER CASSETTE HANDLING OPENER HOME- SM-OPENER
RECEIVER BOARD POSITION S.
CASS: OUTPUT BUFFER MAIN
OPENER-CONTROL S. TRANSMITTER FAN
CASS-TRANSPORT
PUSHER HOME-POSITION S. HOME-POSITION S.
NETWORK
SM-BUFFER PUSHER 1 2
3 3
MAIN
SWITCH
SM-CASS.-TRANSPORT SM-FIXER
CASS. OUTPUT BUFFER SM-LOCKING
RECEIVER
VACUUM POWER
SNAPHOOK GRIP RIGHT SNAPHOOK GRIP LEFT PUMP SUPPLIES
RECEIVER RECEIVER
Z-SENSOR
We reserve all rights in this document and in the informa-
tion contained therein. Reproduction, use or disclosure
4
to third parties without express authority is strictly
4
Bottom view 01 ECN7000943 20.05.2011 AGHFR DATE NAME
NIMBUS Project
0E 41340 16.07.2010 AGHFR USER 25.06.2008 AGBAH
0D 40948 15.01.2010 AGHFR APPR.
General Schematic 5170
0C 40633 16.06.2009 AGHFR NORM Sheet name: Component-View-1 /X
SNAPHOOK GRIP RIGHT SNAPHOOK GRIP LEFT Sheet 1
D1047893.01
0B 40570 05.05.2009 AGHFR
forbidden.
TRANSMITTER TRANSMITTER
© AGFA
SM-CONNECTOR
IP-HANDLING BOARD
Front view
Front view SM-SNAPHOOKS SLOW SCAN REF. SENSOR
1 1
CALIBRATION BOARD
2 2
SM-CARRIER
_DRIVE
IP-CARRIER
DISTRIBUTION BOARD
3 3
TRAVERSE LOCKED
ON CARRIAGE S.
CARRIER_DRIVE
HOME POS. FINE S.
TRAVERSE ON
IP-CARRIER S.
We reserve all rights in this document and in the informa-
tion contained therein. Reproduction, use or disclosure
4
to third parties without express authority is strictly
4
SM-SWIVEL-DRIVE 01 ECN7000943 20.05.2011 AGHFR DATE NAME
SM-LINEAR TRANSPORT SM-SLOWSCAN NIMBUS Project
0E 41340 16.07.2010 AGHFR USER 25.06.2008 AGBAH
IP-TRANSPORT REF POSITION
0D 40948 15.01.2010 AGHFR APPR.
General Schematic 5170
0C 40633 16.06.2009 AGHFR NORM Sheet name: Component-View-2 /X
Sheet 2
D1047893.01
0B 40570 05.05.2009 AGHFR
forbidden.
© AGFA
DX-M / DX-G
Type 5170/200/100
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Manufacturer
Agfa HealthCare N.V
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2014 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V., Belgium,
or its affiliates.
WARNING:
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
WARNING:
INSTRUCTION:
• Replace defective parts with Agfa HealthCare original spare parts.
• Use only tools and measuring instruments which are suitable for the procedure.
• Only approved Agfa HealthCare accessories must be used. For a list of
compatible accessories contact your local Agfa HealthCare organization or
www.agfa.com.
NOTE:
To verify the latest version of a chapter of the Service Manuals refer to the
"List of Service Documents" in the Agfa HealthCare Library.
Document History
Edition, Release Changes compared to previous Version 2.1
Revision Date
2.2 07-2014 Index of Spare Parts Numbers updated.
Spare Parts added.
Repaired Parts (Prefix RF+) added
DISCLAIMER:
Actual delivered spare parts may differ (in appearance) from the images shown and/or
ordered spare parts.
The codes of the ordered spare parts can vary from the code of the delivered spare parts.
Agfa HealthCare warrants that the delivered spare parts have at least the same functionalities.
Agfa HealthCare reserves the right to deliver compatible or alternative spare parts.
Prices may differ from the original order as these spare parts will be invoiced at current prices.
NOTE:
Repaired Spare Parts are indicated with Prefix RF+.
NOTE:
Recycling of the electronic and electrical waste equipment will ensure safety of the human
health and the environment.
For information about electronic and electrical waste equipment disposal, recovery and
collection points, please contact your local waste disposal service or the producer / distributor
of this equipment.
If your equipment contains removable batteries or accumulators please dispose of these
separately according to local regulations.
Contact
Spare Parts ordering Worldwide: spareparts@agfa.com
Contents
PANELING
PAGES 06 - 07
CHASSIS - CONNECTOR AND
SWIVEL DRIVE
PAGES 10 - 11
ACCESSORIES
PAGES 22 - 23
01*
04*
03
(B627)
15* 06*
05*
07
17
(B624)
08* 02*
09*
10*
16
11
(M101)
12
13*
14*
5170_chap05_01_m.cdr
PANELING
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
PANELING
07
04
06
(M617)
05*
02
(S208)
01
01
09
03 08
(S203)
5170_chap05_02_m.cdr
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
02
(M626)
01
01
06*
03
04
07 05
(B510) (M625)
08
09
5170_chap05_03_m.cdr
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
05 04
04
11
01
05
07 06
(M514)
06
5170_chap05_04_m.cdr
CHASSIS - IP TRANSPORT
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
CHASSIS - IP TRANSPORT
01 07
04 (M624)
06
05
(B623)
02*
09 (B625)
03
(B610)
08 (B626)
5170_chap05_05_m.cdr
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01 02
08
07
12
15
13
03* 06 (B619)
09**
04 14
05 11
(B411) 10
** USB stick may contain a version older than the most recent one.
In case update is performed by the FSE via download from “Agfa HealthCare Library”
5170_chap05_06_m.cdr
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01
02
(M204)
03
(S209)
09
(M205)
04 (M203)
05 (M202)
07
06
(B206)
08
5170_chap05_07_m.cdr
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01*
02
(B211)
03
06
07
04
(B220) 05
(B202)
08
10 (M201)
09
(B204)
5170_chap05_08_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
cable tie (small) 10x cable tie (large) 10x Washer for mounting of Mounting screw for Washer for mounting Swivel drive (left hand
- Buffer Rear Cover Calibration Board 2x screw for calibration side) retaining ring 2x
- Motors 8x board 2x
D6.0213.749.00
F7.0479.1316.0 F7.0479.1338.0 D7.0096.507.24 D7.0230.012.00 F7.0329.2060.0 D6.0223.125.00
Swivel drive (left hand Nut (M 4) for several Mounting screws for Washer for mounting Swivel drive (left hand Mounting screw for
side) spacer washer 2x parts inside Buffer Unit 2x Cleaning Brush on of light sensors 2x side) driving pin 2x Motors (M 3 x 6) 2x
Carrier (M 3 x 5) 2x
Mounting screw for Mounting screw for Washer for mounting Mounting screw for Screw for mounting of Mounting screw for
Motors (M 3 x 8) 2x Motors (M 4 x 10) 2x of motors 2x PMI Carrier (M 4 x 8) 2x Z-Sensor (M 3 x 6) 2x PMI52 Board Housing 2x
Retainer screw for Washer for mounting Washer for mounting of Mounting Screws for Mounting Screws for Mounting screws for
Light Collector 2x of IP Handling Board 2x Z-Sensor 2x lower Optic Module Vacuum Plate (M 4 x 6) Traverse Carriages 2x
carrier 2x 2x
Retaining ring for Mounting Screws for Mounting screw (M 3 x 8) Mounting screw for
upper transport roller 2x Display Board with - IP Handling Board Buffer Rear Cover ´
Touch Panel 2x - Light Barriers 4x (M 4 x 6) 2x
Pulley for linear Connector drive gear (2x) Pusher drive cam left Pusher drive cam right Belt for swivel drive
01 02
transport belt
F7.8350.4212.x
Belt for pusher drive
F8.5170.2695.x
F7.8350.7303.x F7.5170.5967.x
F7.5170.5964.x
F7.0389.6141.x
F7.0389.6151.0
Lock front cover Fast lock right Belt for Belt for snaphook drive Belt for linear transport drive Belt for connector drive
cover (4x) cassette transport drive
cassette opener
(2x)
A605081.0
F7.5170.1426.2
F7.0389.6079.x
F7.0389.6143.x
F7.0389.6005.x
F7.5170.1427.0 A605090.0 F7.0389.6000.x
Light sensor cass. Spring for pusher Snap hook grip left /right transmitter
output B212 / B213 (2x) Opener Control Sensor B201 and receiver
Opener Home Position Sensor B203 B216 / B217 and B218 / B219
Z-Sensor B204 Light sensor cass. input B214 / B215
Linear Transport Home Position Sensor B512 (2x)
F7.9499.6546.x
Slow Scan Reference - ST1*4/4-BU361*4/4 Sensor B519
Carrier Drive Home Position Coarse Sensor B612
Carrier Drive Home Position Fine Sensor B615
F8.9499.4620.x
TRAVERSE LOCKED ON CARRIAGE SENSOR B625
TRAVERSE ON IP-CARRIER SENSOR B626
F7.5170.5940.x F7.5140.7512.x F8.9499.6540.x NOPPLER SENSOR B630
F7.8360.5109.x
F8.9499.4640.x
ACCESSORIES
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
ACCESSORIES
01* - 09*
10* - 18*
19*
5170_chap05_10_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01* - 02*
03* - 04*
05*
5170_chap05_11_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01* - 08*
09* - 15*
16*
5170_chap05_12_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
01* - 02*
03* - 04*
05*
5170_chap05_13_m.CDR
= Assembly
* = Spare Part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
Type Overview
This spare parts list is valid for the following machine type(s):
Accessory Overview
Following accesssories are separately available:
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
► Document History
► Referenced Documents
Document Title
Not applicable Not applicable
Edition 2, Revision 0
04-2010 printed in Germany Document Node ID: 29354332
eq_06_accessories_toc_e_template_v06
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
DD+DIS001.10E Accessories
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
1 Accessories Overview
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document describes the field modifications for the DX-G (as of Software Version
NIM_2000) and the DX-M.
At the time of production start this chapter is empty.
During production it could be filled with upgrade installation instructions.
► Document History
► Referenced Documents
Document Title
Not applicable
Edition 2, Revision 0
04-2010 printed in Germany Document Node ID: 29342366
eq_07_field-modifications_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
DD+DIS001.10E Field Modifications
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document provides an overview of all product modifications of the DX-G (as of
software version NIM_2000) and the DX-M which may be of importance for Service.
They are listed in chronological sequence.
At the time of production start this chapter is empty.
During production it could be filled with product modifications.
► Document History
► Referenced Documents
Document Title
Not applicable
Edition 2, Revision 0
04-2010 printed in Germany Document Node ID: 29339901
eq_08_modifications_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
DD+DIS001.10E Manufacturing Standard Modifications
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
DX-M
Type 5170 / 100
DX-G
Type 5170 / 200
as of Software Version NIM_2000
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 2, Revision 0
01-2010 printed in Germany Document Node ID: 28944582
eq_09_maintenance_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
DD+DIS003.10E Maintenance
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
This document contains all routines and tests to be carried out during maintenance.
It describes all must maintenance periodical steps in chronologically suitable order for
the DX-G (Type 5170 / 100) and DX-M (Type 5170 / 200) digitizers as of s
oftware version NIM_2000.
► Document History
► Referenced Documents
Document Title
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 1 - Controls, Connections, Setup Procedure
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.2 - Tools and auxiliary Means
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.5 - Replacements / Repair Procedures
DD+DIS001.10E DX-G / DX-M Service Manual,
Chapter 3.6 - Adjustments and Calibrations
LIST OF CONTENTS
2 DIAGNOSTICS .........................................................................................................................8
2.1 Questioning of the Customer ....................................................................................................8
2.2 Analyzing Device specific Information in the Service Software at the Local Display of the
digitizer......................................................................................................................................8
3.1.5 Perform Visual Check of All Belts, Flexible Vacuum Hose and Spindle.................................17
IMPORTANT:
Check if additional maintenance points are necessary according to
country specific regulations.
NOTE:
For dismounting / mounting instructions for the different modules mentioned in this
document refer to chapter 3.5: ''Replacements / Repair Procedure''
Approximately 3 hours
IMPORTANT:
The standard tools are listed in chapter 3.2: ''Tools and auxiliary means''
2 Diagnostics
ACTION:
Ask the customer for any problem that appeared since the last maintenance.
2.2 Analyzing Device specific Information in the Service Software at the Local
Display of the Digitizer
NOTE:
It is also possible to access every information via web interface.
(1) Enter the service menu in the local display of the digitizer.
(2) Select: <Reporting - Error Statistics>
(3) Analyze error statistics.
Figure 1: Example
NOTE:
For the explanation of the error codes use the web interface menu:
<explain error code> under Analysis and Repair.
For more information refer to chapter 3.2:
''Tools and auxiliary means''
NOTE:
For detailed information about the further proceeding concerning the checked values
and counters refer to the latest Troubleshooting Guide*.
* For external partners: Please ask your local Agfa representative for access.
IMPORTANT:
Documenting the current image quality is made by creating a flatfield image.
For instructions how to create a flatfield image refer to:
DX-G /DX-M Service Manual, Chapter 1 "Controls, Connections, Setup Procedure"
Preparation:
(1) Go to the service menu at the local display of the digitizer.
(2) Select:
<Analysis and Repair → Move IP Carrier to Maintenance
Position>
(3) Select <Maintenance Position>.
The digitizer moves the IP Carrier to maintenance position.
(4) Switch off the digitizer.
(5) Lift the digitizer and move it from the wall.
# Step Section
1 Visual Inspection 3.1
2 Cleaning 3.2
3 Checking Cassettes 3.3
4 Reassembling of all parts 3.4
5 Replacement of Air Filter 3.5
• Front cover c
• Lower Buffer cover d
• Right side cover e 1
2
Figure 4
Figure 5
10
Figure 6
IMPORTANT:
• Handle the Photo Multiplier with Light collector very carefully.
• Store it on the straight, metal side (see Figure 7).
• Store it on a safe and clean place.
• Protect PMT from bright light. Cover the light entrance to protect the
PMT from excessive light entering.
Figure 7
(4) Check the condition of the cleaning brush (see Figure 8).
Figure 8
(5) If vertical stripes are visible in the image made under step ''2.3: Documenting
current Image Quality'':
Clean the mirror and the entrance surface of the light collector by moving the
brush a few times over the whole width of the light collector.
ACTION:
Perform a visual check of the cables listed below.
NOTE:
Look after the condition of the cables.
There should be no rifts or other damages.
Figure 9
Figure 10
Figure 11
12
Figure 12
3.1.5 Perform Visual Check of All Belts, Flexible Vacuum Hose and Spindle
1 1
Figure 13
5
6
Figure 14
Figure 15
(3) Check the tension of the left and right linear transport belts: It should be the
same left and right.
(4) Check the ground plate of the digitizer for belt abrasion.
If linear transport belt abrasion is visible, check belts thoroughly: Investigate
reason for abrasion.
(5) Check the condition of the flexible vacuum hose.
(6) Check the condition of the spindle of the slow scan unit.
IMPORTANT:
If dust is visible on the ground plate from a previous repair action, clean the inside with
a vacuum cleaner.
If small parts from previous repair actions are on the ground plate, remove them.
Otherwise the small parts may get in between ground plate and chassis when lifting
and moving the digitizer the next time.
IMPORTANT:
Before pulling at the transport belt, be sure that the swivel drive is in home position.
(1) Pull left transport belt (see Figure 16) carefully downwards, until the traverse and
the L-bracket of the IP carrier adapter plate are on the same level.
(2) Check gap between L-bracket and upper stop position: No gap may be visible at
the left and right L-bracket.
Figure 16
3.2 Cleaning
REQUIRED TOOLS:
Vacuum cleaner
ACTION:
Clean the inside with a vacuum cleaner.
The dust especially accumulates in the bottom of the digitizer.
WARNING:
During operation the erasure unit is hot: 200 c
Risk of burns.
• Avoid contact with the Erasure Unit.
• Observe the relevant sticker on the Erasure Unit.
CAUTION:
Sensitive surface. Reduced image quality possible due to clouded reflector.
• Do not touch the reflector of the erasure unit by hand.
• Do not use cleaning agents to clean the reflector.
• Only use a lint-free cloth for cleaning.
REQUIRED TOOLS:
Lint free cloth
(1) Check the reflector, i.e. the lower side of the erasure unit.
(2) Remove dirt or dust with a lint free cloth.
CAUTION:
Spindle is lubricated with special grease. To prevent loss of lubrication
properties, this grease may not be mixed with other lubrication material.
Do not lubricate the spindle!
REQUIRED TOOLS:
Lint free cloth
(1) Remove 2 screws at the power supply carrier on the rear side of the digitizer.
(2) Move the power supply carrier to get access to the inside of the digitizer.
(3) Remove excess lubricant and dirt deposits from lower end of spindle.
DO NOT clean spindle.
ACTION:
Check the following items of the cassettes:
• Outside condition
• Shutter
• Obvious damage due to drop of cassette
In case of damages inform the customer and point out that the cassette should not be
used anymore, otherwise malfunction of the device may appear.
ACTION:
Reassemble the removed parts:
• Erasure unit
• PMT with light collector
• PMI board carrier
• Optic Module
• All covers
• Cables
• Covers
Airflow
Direction
Figure 17
4 Maintenance - Power On
WARNING:
Damages of the device, functional problems or damage of consumables possible
if transport locks are not removed completely or digitizer not lowered
completely.
Never operate the digitizer when:
o Transportation locks are inserted.
o Digitizer is not lowered completely.
# Step Section
1 Creating a flatfield image. 5.1.1
2 Checking the image quality. 5.1.2
If the image quality is not OK:
Compare the flatfield with the test patterns “lowest
acceptable quality”.
(1) Expose a flatfield with the same cassette used for image quality check before
maintenance as described in section 2.3.
(2) At the Control PC select exam type "System Diagnosis - Flatfield".
(3) Insert the exposed cassette in the digitizer.
IMPORTANT:
By selection of examination type "System Diagnosis - Flatfield",
the correct settings for image processing of the flatfield are used.
(4) Let it scan by the digitizer and wait until the digitizer shows the ready screen.
(5) Print the image or send it to the archive (depending on what is available).
IMPORTANT:
The settings of window and level may not be changed after import of the limit pattern.
(1) Compare the flatfield made at the beginning of the maintenance procedure with
the one made under step 5.1.1.
Evaluation:
If the image made during step 5.1.1 visually looks as good or better than the
flatfield made at the beginning of the maintenance procedure described in
section 2.3, the image quality did not get worse during maintenance.
(2) Check the image quality of the flatfield for the following aberrations:
• Stripes in fast scan or slow scan direction
• Large area inhomogeneities
• Unacceptable number of white dots
Evaluation:
(1) If the flatfield does not show one of the aberrations,
no further action is required.
If the flatfield shows one of the aberrations, continue with step (2).
(2) Compare the image with the limit pattern set. For detailed instructions see
enclosure document which is part of the limit pattern set.
The limit pattern set is in scope of the delivery of the digitizer or is available in
Mednet GSO Library. It is also available as spare part:
• Limit Pattern Set for verification of shading calibration GenRad:
Spare part number* CM+9 5170 0860 0
• Limit Pattern Set, for verification of Mixed Use and Mammo Only use:
Spare part number* CM+9 5170 0760 0
* The last digit in the order number indicates the spare part revision at release of this
document. When ordering, the actual revision of the spare part is delivered.
# Step Section
1 Reset Maintenance Indicator. 6.1
2 Create a backup of the system. 6.2
3 Inform the customer about what was done during the 6.3
maintenance and which repairs need to be done in next future.
Figure 18
(1) Fill out the Maintenance checklist and hand it out to the customer.
(2) Explain the results of the maintenance to the customer.
7 Maintenance Checklist
NOTE:
Maintenance must be carried out according to the maintenance instructions:
DD+DIS003.10E
Diagnostics OK
Questioning of the Ask the customer about problems with the digitizer.
customer
Error statistics Read-out and analyze the error statistics.
Infocounter analysis Read-out and analyze the infocounter.
Reset of the relative Reset the relative counters of all nodes.
counters
Checking current Exposure and print or archive of a flatfield.
image quality
Completion OK
Reset of maintenance Reset the maintenance indicator.
indicator
Creating a backup of Create a backup.
device specific data
Storage on hard disk and on service PC.
Customer conversation Explain the results of preventive maintenance.
Remarks:
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
............................................................. .........................................................
Date / Signature Service Technician Date / Signature Customer
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
► Please note
Service Bulletins are not part of the Service Manual for Download.
* For external partners: Please ask your local Agfa representative for access.
Edition 2, Revision 0
07-2010 printed in Germany Document Node ID: 30817997
service_bulletin_cover_e_template_v02
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
DD+DIS001.10E Service Bulletins
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
Edition 2, Revision 4
06-2015 Printed in Germany Document Node ID 28905968
Document_standard_e_template_v01
Agfa Company Confidential Copyright © 2015 Agfa HealthCare N.V.
1 2 3
DD+DIS002.10E Installation Planning
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2015 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its
affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or
the respective owners and are used in an editorial fashion with no intention of
infringement.
Nothing contained in this legal notice nor in any text in this document shall be
construed as granting by implication, estoppel or otherwise, any license or right to use
any of the trademarks, service marks, trade names or logos appearing in this document
without the express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Refer to Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare N.V or one of its affiliates
or who are otherwise authorized by Agfa HealthCare N.V. or one of its affiliates to
provide such services.
This document contains all planning data for DX-G (Type 5170 / 100) and
DX-M (Type 5170 / 200) with Software Version NIM_2000 and higher. It includes the
required measures to be carried out on site prior to the machine delivery.
This chapter is divided into:
Construction planning data
Technical connection and performance data
Safety instructions, listing of certificates
► Document History
► Referenced Documents
Document Title
DD+DIS077.09E NX Workstation Service Manual,
Chapter 3 - Installation Planning
DD+DIS001.10E DX-M Service Manual,
Chapter 2 - Functional Description
LIST OF CONTENTS
2.2 Accessories.............................................................................................................................11
3 ROOM PREPARATION..........................................................................................................12
3.1 Required free space................................................................................................................12
3.1.2 Minimum required free Space for Maintenance and Service Accessibility .............................13
8 SPECIFICATIONS..................................................................................................................24
8.1 Type overview .........................................................................................................................24
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
9 SAFETY STANDARDS...........................................................................................................29
10 CHECKLISTS .........................................................................................................................31
10.1 Installation planning checklist .................................................................................................31
1 Product description
This document describes the installation planning of the digitizer including cassettes
& plates and the ID tablet. To be able to install the complete system
(see section 1.1.1) it is additionally required to perform all steps described in the
NX Workstation Installation Planning document. Refer to the Agfa HealthCare library:
Computed Radiography > CR Workstation Software
For more information concerning other system components like printers or softcopy
stations also refer to the Agfa HealthCare library.
This Service Manual provides information for the digitizers with type numbers:
Type 5170, subtype 100 = DX-G
Type 5170, subtype 200 = DX-M
NX workstation Digitizer
Cassettes with
Image Plates
Figure 1
Due to its small footprint, the high throughput and the capability to store 5 cassettes in
the buffer, the digitizer can be installed as centralized or decentralized device.
Centralized means:
The digitizer scans image plates from different examination rooms.
Decentralized means:
The digitizer is used for one examination room.
Figure 4
Step :
Take the exposure.
Step and :
Go to the processing station and insert the cassette in the ID tablet.
Enter the patient data and select the examination type or select the patient from the
worklist. Select the "ID" button (ID stands for "identify").
Step :
Insert the cassette in the input buffer of the digitizer: Scanning starts.
The digitizer sends the image data during scanning (i.e. during the IP* cycle) to the NX
workstation. The digitizer also erases the IP*. After scanning it can be used for the next
exposure.
* IP = Image Plate
NOTE:
The digitizer is delivered with all parts, which are required to connect it into the
network. The number, type and format of cassettes / image plates are depending on
the individual order.
IMPORTANT:
It is not possible to connect the digitizer to another type of Agfa CR workstation than
NX Workstation (DX-G at least NX2.0.8000, DX-M: at least NX2.0.8200).
For additional system component compatibility information refer to following
documents:
Solution Structure Data Document, Document ID 30781759
CR/DR Interoperability Document ID 31333326
IMPORTANT:
The digitizer is delivered with two power cables for US/Europe. If digitizer is installed
outside the US or Europe, organize a power cable for your country locally.
For detailed specifications refer to section 6: Electrical Connections
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
2.2 Accessories
Warning:
Images can be lost due to power failure.
Connect the equipment to an un-interruptible power supply (UPS) or an institutional
standby generator.
NOTE:
For order codes of the different accessories refer to the spare parts list.
IMPORTANT:
Connect the digitizer to an un-interruptible power supply (UPS) or an institutional
standby generator to avoid images being lost due to a power failure.
It is recommended to select an Uninterruptible Power Supply (UPS) which is capable to
supply 1.200 W (effective power) for a minimum of 5 minutes. Refer to the UPS
manufacturer specifications.
Note, that the digitizer has no interface (i.e. no RS232/USB) to the UPS. In case of a
power failure the customer will not be informed at the digitizer display.
3 Room preparation
CAUTION:
Reduced airflow may lead to pollution in the digitizer.
Keep a minimum of 5 cm (2 inches) between left digitizer side and the wall.
Corner installation is possible. Observe minimum free space 5 cm on the left (air flow)
and 5 cm in the rear (for facilitating the right cover / door to be opened by the
customer). In case an earthquake fixation kit is installed 10 cm in the rear are required.
NOTE:
The floor of the installation place must be stable and may not transmit mechanical
vibrations as e.g. footfall sound.
IMPORTANT:
The main switch on the right side must always be accessible.
NOTE:
By the design of the output-buffer it is always possible to open the right cover.
This is necessary for replacing the air filter and cleaning the optic module using
the cleaning brush.
Figure 5: Minimum required free Space for Operation (space for mobile installations can be smaller)
3.1.2 Minimum required free Space for Maintenance and Service Accessibility
IMPORTANT:
For service purposes, to get more free space, the digitizer can be lifted up and moved
on the integrated rollers.
115 c
m [45.3
]
h]
i nc 5 5 cm
.65 h] [.]
[21 inc
5c
m
[2 0, 1 ch
]
5 in
cm .6
51 [23 Minimum space recommended for service accessibility
cm
60
Figure 6: Minimum required free Space for Maintenance and Service Accessibility
(space for mobile installations can be smaller)
WARNING:
Unknown composition of wall or floor structure. Risk of injury or damage.
Hospital is responsible for:
Choosing fixing material suitable for hospitals requirements.
Drilling the holes in the wall and floor.
Mounting of the earthquake kit at the wall and floor.
The field service engineer is not responsible for the mounting on the wall and floor of
the hospital. The field service engineer should only work on the digitizer itself.
ACTION:
Make an appointment with the hospital technician (or his delegate) for mounting the
base plate and the retaining bracket for the wall fixation. Explain the tasks, which have
to be delivered by the hospital on time during the installation sequence.
Follow the instructions in the document enclosed to the earthquake kit to mount the
earthquake kit. Use dimensions shown in figures on the next page as orientation.
IMPORTANT:
The dimensions shown in the figures on the next page are only for orientation.
Exact dimensions must be derived from physical installation.
IMPORTANT:
The mobile installation of the DX-M digitizers requires the installation of the base plate
and the wall fixation. These parts must be mounted before the installation of the
digitizer at the mobile site by the manufacturer of the mammography trailer / bus.
For the mounting of these parts the responsibility lies in the hand of the manufacturer
of the mammography trailer / bus. The field service engineer is only responsible for the
installation of the digitizer itself at the prepared mobile site.
Wall Retaining
Bracket
Retaining
Floor Floor
Figure 7: Side view of the digitizer Figure 8: Rear view of the digitizer
Base Plate
450 mm [17.71 inch]
Wall
600 mm [23.62 inch]
Wall
4 System integration
(2) By means of these documents check, whether the new ordered system
components and the already available equipment on site (if available) can be
used together in the system.
* Access the document by entering the document ID in the Agfa HealthCare Library search window,
or follow the direct link.
The following table lists the default network parameters of the Digitizer ex factory.
NOTE:
For detailed information, please refer to NX Workstation Installation Planning document
in the Agfa HealthCare library
Computed Radiography > CR Workstation Software
WARNING:
When different combinations of equipment are used in various medical
environments a potential difference (V) can exist between the protective earths in
different localities. If the protective earthing fails this potential difference can
cause a HAZARD for the OPERATOR or for the PATIENT.
To comply with IEC 60601-1 (annex I) all computers and peripherals must be
connected to the same power source.
Always connect the associated monitor to the same
Uninterruptible Power Supply as the PC.
The network connection in the installation room has to comply with IEC 60950-1
WARNING:
Image plate is sensitive for scattered X-rays. Reduced image quality possible.
The digitizer and the cassette storage shall be protected against X-ray radiation this
way, that the annual dose equivalent at the installation place will not exceed 1 mSv.
Ambient Light The digitizer may not be operated in direct sun light.
No influence on image quality is guaranteed if
operated in ambient light of maximum 2500 Lux.
High Frequency Emission For detailed information refer to the digitizer user
and Immunity manual.
Environmental vibration Operation without functional restrictions guaranteed
conditions under the following mechanical conditions:
IEC721-3-3: Class 3M1, restricted to frequency range
40 - 200 Hz / 1 m/s2
(instead of 9 - 200 Hz) for sinusoidal vibration.
NOTE:
The floor of the installation place must be stable and may not transmit mechanical
vibrations.
WARNING:
Excessive vibrations during scanning may decrease image quality.
Do not apply excessive shock or vibration to the DX-G / DX-M during operation. This
may decrease the image quality. Neither should the device be moved during operation.
6 Electrical connections
WARNING:
Electrical device. Shock possible.
INSTRUCTION:
Position the Agfa products so that it is possible to disconnect the mains power
connection if required.
Local and International wiring regulations must be observed. Check all supplies
and voltages, currents, trips and fuses with the Hospital facilities department or
their engineers.
Ethernet
Connector
Mains
Switch
Figure 10
The network connection in the installation room has to comply with IEC 60950-1
66.0 [26.0]
101.5 [40.0]
51.0 [20.1]
115.0 [45,3]
100.0 [39.4]
135.5 [53.4]
55.5 [21.9]
149.0 [58.7]
NOTE:
By the dimension of the Output-Buffer it is always possible to open the right cover.
44.0 cm
[1 7.32 inch
38.0 cm ]
[14.96 in
ch]
11.0 cm [4
.33 inch]
Figure 13
8 Specifications
IMPORTANT:
Do not perform a shading calibration with the CR HD5.0 AEC General cassettes.
CR HM5.0 Mammography and CR MM3.0R Mammography may not be used at the
same time at one device. The digitizer cannot process Mammo PIP and Mammo NIP
simultaneously.
NOTE:
At the end of a digitizing cycle, the digitizer returns an erased image plate. In the
following cases, re-erase the IP before reusing it in order to prevent ghost images:
If the image plate has not been used for more than 48 hours (GenRad) or 24
hours (Mammography). In this case, the image plate may have been exposed to
scattered radiation.
If an image plate has been exposed to an exceptionally high X-ray dose.
In this case, deep layers of the image plate may still retain a latent image after
standard erasure. Leave the image plate to rest at least one day before
re-erasing it.
9 Safety standards
DX-G and DX-M comply with the IEC 60601-1 and UL 60601-1 standards for Medical
Electrical Equipment. Although this equipment is absolutely safe, patients may not
come in direct contact with it.
The leakage current limits for which this device is tested, excludes installation in the
patient vicinity. Therefore the equipment must be placed outside the patient vicinity
according to the local valid regulation (UL 60601-1 or EN 60601-1).
R
Patient vicinity
h
Patient vicinity
patient_vicinity.cdr
Figure 14
Other equipment that is in contact with the patient is not connected directly
to the Agfa system without additional protective measures.
10 Checklists
In order to guarantee an effective and smooth installation process within the targeted
time frame, the following tasks of the checklist below must be carried out prior to the
installation of the device.
Check and discuss all the required measures for the installation by means of this
checklist. Remarks on the individual items can be noted on the back of the list.
For Agfa employees only:
After completion please hand out this checklist to your local Agfa representative.
Name of Field
Service Engineer: Checking date:
Client name:
Client address:
Contact person,
name and title:
Client phone
number: Extension:
Order / OGT*
Type of systems: number:
Remarks:
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
DX-M
Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
This document contains explanations of product specific terms and abbreviations used
in the service documentation for DX-G / DX-M, Type 5170/100/200 as of Software
Version NIM_2000.
► Document History
► Referenced Documents
Document Title
Not applicable
Edition 2, Revision 0
07-2010 printed in Germany Document Node ID: 30779015
eq_12_glossary_e_template_v07
Agfa Company Confidential Copyright © 2010 Agfa HealthCare N.V.
DD+DIS001.10E Glossary
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2010 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
1 Glossary
Document No:
2nd Edition Type 5170 / 200
DX-G
Type 5170 / 100
as of Software Version NIM_2000
DD+DIS001.10E
DX-M
Document No:
2nd Edition
DX-G
Type 5170 / 100
as of Software Version NIM_2000
DD+DIS001.10E
DX-M
Document No:
2nd Edition
DX-G
Type 5170 / 100
as of Software Version NIM_2000
DD+DIS001.10E
DX-M
Document No:
2nd Edition
DX-G
Type 5170 / 100
as of Software Version NIM_2000