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Our aim is to show from a neutral viewpoint a vast range of potential areas for efficiency
improvement. They are based on today’s technology and are presented irrespective
of the present availability of such solutions either from Wärtsilä or any other supplier.
- Ship design
- Propulsion
- Machinery
- Operation & Maintenance
Operational measures
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VOYAGE
VOYAGE PLANNING
PLANNING
–– WEATHER
WEATHER ROUTING
ROUTING
WIND
WIND POWER
POWER HULL
HULL CLEANING
CLEANING
AIR
AIR LUBRICATION
LUBRICATION OPTIMUM
OPTIMUM MAIN
MAIN
DIMENSIONS
DIMENSIONS
ENERGOPAC
ENERGOPAC DELTA
DELTA TUNING
TUNING
WASTE
WASTE HEAT
HEAT AUTOPILOT
AUTOPILOT SHIP
SHIP SPEED
SPEED EFFICIENCY
EFFICIENCY
RECOVERY
RECOVERY ADJUSTMENTS
ADJUSTMENTS REDUCTION
REDUCTION OF
OF SCALE
SCALE
LIGHTWEIGHT
LIGHTWEIGHT HULL
HULL SURFACE
SURFACE
CONSTRUCTION
CONSTRUCTION –– HULL
HULL COATING
COATING
PROPELLER
PROPELLER BOW
BOW THRUSTER
THRUSTER
BLADE
BLADE DESIGN
DESIGN SCALLOPS
SCALLOPS // GRIDS
GRIDS
CONDITION
CONDITION BASED
BASED SOLAR
SOLAR ENERGY
ENERGY SAVING
SAVING
MAINTENANCE
MAINTENANCE (CBM)
(CBM) POWER
POWER OPERATION
OPERATION AWARENESS
AWARENESS
HYBRID
HYBRID AUXILIARY
AUXILIARY
POWER
POWER GENERATION
GENERATION
SKEG
SKEG SHAPE
SHAPE // REDUCE
REDUCE
TRAILING
TRAILING EDGE
EDGE BALLAST
BALLAST
PROPELLER
PROPELLER TIP
TIP VESSEL
VESSEL TRIM
TRIM
WINGLETS
WINGLETS ADJUSTMENT
ADJUSTMENT
COOLING
COOLING WATER
WATER PUMPS,
PUMPS, LIGHTWEIGHT
LIGHTWEIGHT
SPEED
SPEED CONTROL
CONTROL CONSTRUCTION
CONSTRUCTION
ENERGY
ENERGY SAVING
SAVING
LIGHTING
LIGHTING
INTERCEPTOR
INTERCEPTOR TURNAROUND
TURNAROUND
TRIM
TRIM PLANES
PLANES TIME
TIME IN
IN PORT
PORT
PROPULSION
PROPULSION CODED
CODED FUEL
FUEL TYPE
TYPE
CONCEPTS
CONCEPTS –– CRP
CRP MACHINERY
MACHINERY –– LNG
LNG
COMMON
COMMON POWER
POWER CODED
CODED
RAIL
RAIL MANAGEMENT
MANAGEMENT MACHINERY
MACHINERY
RETRACTABLE
RETRACTABLE LOW
LOW LOSS
LOSS CONCEPT
CONCEPT PROPELLER
PROPELLER PROPELLER
PROPELLER HULL
HULL
THRUSTERS
THRUSTERS FOR
FOR ELECTRIC
ELECTRIC NETWORK
NETWORK NOZZLE
NOZZLE INTERACTION
INTERACTION OPTIMIZATION
OPTIMIZATION
A larger ship will in most cases offer greater Regression analysis of recently built ships
transport efficiency – “Efficiency of Scale” effect. show that a 10% larger ship will give about
A larger ship can transport more cargo at the 4-5% higher transport efficiency.
same speed with less power per cargo unit.
Limitations may be met in port handling.
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Minimising the use of ballast (and other unnecessary Removing 3000 tons of permanent ballast from
weight) results in lighter displacement and thus lower a PCTC and increasing the beam by 0.25 metres
resistance. The resistance is more or less directly to achieve the same stability will reduce the
proportional to the displacement of the vessel. However propulsion power demand by 8.5%.
there must be enough ballast to immerse
the propeller in the water, and provide sufficient stability
(safety) and acceptable sea keeping behaviour (slamming).
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The shaft lines should be streamlined. Brackets Up to 3% difference in power demand between
should have a streamlined shape. Otherwise this poor and good design. A corresponding
increases the resistance and disturbs the flow improvement of up to 2% in total energy
to the propeller. consumption for a typical ferry.
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The skeg should be designed so that it directs the 1.5%-2% lower propulsion power demand with
flow evenly to the propeller disk. At lower speeds it good design. A corresponding improvement of
is usually beneficial to have more volume on the up to 2% in total energy consumption for a
lower part of the skeg and as little as possible container vessel.
above the propeller shaftline. At the aft end of the
skeg the flow should be attached to the skeg, but
with as low flow speeds as possible.
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The water flow disturbance from openings to bow Designing all openings properly and locating
thruster tunnels and sea chests can be high. It is them correctly can give up to 5% lower power
therefore beneficial to install a scallop behind each demand than with poor designs. For a container
opening. Alternatively a grid that is perpendicular vessel, the corresponding improvement in total
to the local flow direction can be installed. The energy consumption is almost 5%.
location of the opening is also important.
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Up to 5% power savings
compared to a vessel
with an open propeller.
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Steerable thrusters with a pulling propeller can give clear power savings. The propulsion power
The pulling thrusters can be combined in different setups. They can be demand at the
favourably combined with a centre shaft on the centre line skeg in either a CRP propellers can be
or a Wing Thruster configuration. Even a combination of both options can reduced by up to 15%
give great benefits. The lower power demand arises from less appendage with pulling thrusters in
resistance than a twin shaft solution and the high propulsion efficiencies of the advanced setups.
propulsors with a clean waterflow inflow.
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Measure performance data on board to save fuel. Accurate measurement of propeller data will
The measurements taken will include propeller enable fuel savings in operation. Experience
performance data such as speed through the water, shows that this can reduce fuel consumption by
propeller torque and propeller thrust. as much as 4%.
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Hybrid auxiliary power system consists of a fuel cell, diesel generating set Reduction of NOX by 78%
and batteries. An intelligent control system balances the loading of each Reduction of CO2 by 30%
component for maximum system efficiency. The system can also accept Reduction of particles by 83%
other energy sources such as wind and solar power.
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Installing electric drives will have a greater impact on operation especially The savings can be as
where changes in operation and load profiles are part of normal operation. much as a 20-30%
Other important areas are processes where speed regulation can be utilised. reduction in fuel
Installing electric propulsion gives the following main benefits: consumption when DP is
- reduced installed power (typical >10%) part of the operation.
- flexible arrangement (more cargo area) For other vessel
- are flexible and efficient operation operational profiles fuel
savings typically 5-8%.
- excellent redundancy
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Main sw.board
Power Available
Thrust (digital, %, dynamic)
RPM RPM
Power Reduced
P,rpm,T (digital, % ,dynamic)
Converter
Converter
control
control 0-20sec Reduce Power
Kw loading, breaker
RPM status,etc
M M
Thruster PITCH
Thruster control
control
Main azimuth
Main azimuth
Thruster with Fixed Pitch
Thruster with controllable pitch
prppeller (FPP)
propeller(CPP)
Low Loss Concept (LLC) is a patented power distribution system that reduces Gets rid of bulky
the number of rectifier transformers from one for each power drive to one bus- transformers.
bar transformer for each installation. This reduces the distribution losses, Transmission losses
increases the energy availability and saves space and installation costs. reduced by 15-20%.
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Waste heat recovery (WHR) recovers the thermal energy from the exhaust Exhaust waste heat
gas and converts it into electrical energy. Residual heat can further be used recovery can provide up
for ship onboard services. The system can consist of a boiler, a power to 15% of the engine power.
turbine and a steam turbine with alternator. Redesigning the ship layout can The potential with new
efficiently accommodate the boilers on the ship. designs is up to 20%.
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Engine load (% )
Delta tuning is available on Wärtsilä 2-stroke RT-flex engines. It offers reduced Lower specific fuel
fuel consumption in the load range that is most commonly used. The engine is consumption at part
tuned to give lower consumption at part load while still meeting NOx emission loads compared
limits by allowing higher consumption at full load that is seldom used. to standard tuning.
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Using lighting that is more electricity and heat efficient where Fuel consumption
possible and optimizing the use of lighting reduces the demand saving: Ferry: ~1%
for electricity and air conditioning. This results in a lower hotel
load and hence reduced auxiliary power demand.
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M M
Propulsion Propulsion
azimuth azimuth
Correct timing for changing the number of generating sets is Running extensively at low load can easily
critical factor in fuel consumption in diesel electric and auxiliary increase the SFOC by 5-10%.
power installations. An efficient power management system is Low load increases the risk of turbine fouling
the best way to improve the system performance. with a further impact on fuel consumption.
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The purpose of weather routing is to find the optimum route for long distance Shorter passages,
voyages, where the shortest route is not always the fastest. The basic idea is to use less fuel.
updated weather forecast data and choose the optimal route through calm areas or
areas that have the most downwind tracks. The best systems also take into account
the currents, and try to take maximum advantage of these. This track information
can be imported to the navigation system.
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A shipping company, with its human resources department, could create Historical data as reference.
a culture of fuel saving, with an incentive or bonus schemebased on fuel Experience shows that
savings. One simple means would be competition between the company's incentives can reduce
vessels. Training and a measuring system are required so that the crew can energy usage by up to 10%.
see the results and make an impact.
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