Documente Academic
Documente Profesional
Documente Cultură
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Ordering procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Safety decals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Main assemblies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
Chassis - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
Front Jacking Leg - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Track Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Rear return manifold - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Rear case drain manifold - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Control cabinet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Radio remote control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Hydraulic pipe kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Hydraulic valve - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
Tank tower frame - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
Ladder - 8 rung - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Hydraulic tank fittings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
Hydraulic tank sub assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Fuel tank assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Fuel tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Maintenance platform - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
Ladder - 7 rung - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Front return manifold - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Lubrication tank - Clutch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
Feeder conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
Feeder hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
Drive unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Crusher lubrication tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
Cone and adaptor ring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
Chamber kit - Course - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
Chamber kit - Medium course - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66
Chamber kit - Medium - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68
Chamber kit - Medium fine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Chamber kit - Fine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
Chamber kit - Extra course - Standard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74
Main conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Tension system - Drive belts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Hopper extensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
Tension arm assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86
Tension arm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
Drive guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
Door locking screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92
Tool kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94
Tool box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 96
Tool kit - Standard QS/QH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
Cone tool kit - QH440 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100
Parts manual
Introduction
1. Ordering procedure
WARNING
UNAUTHORISED PARTS HAZARD
Use of unauthorised parts present an uncontrolled risk and
could cause death or severe injury. The use of unauthorised
parts will also invalidate warranty. It is the user’s
responsibility to use only authorised parts as listed in the
parts manual.
The following illustrations indicate spare parts available for order, identify relevant part/s and provide the
following detail during the ordering process.
This ensures correct delivery of replacement parts with a minimum delay:
• Machine, model and serial number.
• Year of manufacture.
• Part number identified from the parts list.
• Part description identified from the parts list.
• Issue reference of manual, illustration title and page number.
• Quantity required.
2. Safety decals
For location and part numbers. refer to Safety section1 of operator’s manual.
Main assemblies
QH440/441 - Rev I
2
6
10
31
57
56
8
32
1
3
5
9
8
Copyright © Sandvik Construction
281113
MAIN ASSEMBLIES
QH441
8 CJ0079 H Qh440 Cone And Adaptor Ring Assy 1 See CJ0079 - Rev H
9 CA0137 H Qh440 Walkway Assembly 1 See CA0137 - Rev H
10
3 4
45
27 23 46
37 44
31
16 28
14 26 7
52 55
50
17
27 58
22 49
36 51 15
2
48 56
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20
41
5
11 47
25
1
42
21
35
40
43 39
52
19 55 18
ca0131 - Rev K 8 57
38
CHASSIS
CA0131 - REV K
12
Copyright © Sandvik Construction
281113
CA0005 - REV 0
5
7
8 10
12
CA0005 - REV 0
12 FAHC1022 R-clip 2
Track Assembly
4
1
CA0075 - REV A
CB0216 - Rev A
4
10
11
9
8
3
10
1
7
2
6
5
CB0216 - REV A
10
CB0217 - Rev 0
6
9
8
1
2
7
4
11
5
CB0217 - REV 0
4
CA0109 - REV F
26
Control cabinet
38 40
12
17
39
24
32
24 10
25
21 32
21 23 42
22 23
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36
40 15
11
18
43 29
33
28 30
35 13
5 9
16 14
1 34
CONTROL CABINET
CA0109 - REV F
24
Copyright © Sandvik Construction
281113
RADIO REMOTE CONTROL
29 9
10 34 8
28 34
Hydraulic pipe kit
21 25
1
3 13
10
14
2
10 9
22 24 23
10
22
34 3 20 7
3
35
3 15 10
35 4
4
33 2
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35 31
4 4
4
17 10
3
FP1000 - Rev A 36
HYDRAULIC PIPE KIT
FP1000 REV A
Hydraulic valve
28
Copyright © Sandvik Construction
281113
HYDRAULIC VALVE
HV8612 REV 0
1 HV8612-1 Solinoid 1
2 HV8612-2 Solinoid 2
3 HV8612-3 Solinoid 2
5 HV8612-5 Po Check 1
CA0130 - Rev F
19
12
17
2
1
20
19
18
14
5
3
22
15
10
7
11
6
16
21
4
8
13
30
Copyright © Sandvik Construction
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TANK TOWER FRAME
CA0130 - REV F
1 14-04-1146 Siren 2
21 A26350000 A Walkway Sup. Brkt. (Non Ladder Side) Qj241, Qj341 & Qh440 1
Ladder - 8 rung
2 8
1
3
9
ca0168 - Rev B
CA0168 - REV B
6 853.0996-00 Pin 2
1 2
17 7 6
1
18
19
14 6
15
20
16 13
5 10
22
4
13
12
14 11
CB0128 - Rev H
34
Copyright © Sandvik Construction
281113
HYDRAULIC TANK FITTINGS
CB0128 - REV H
9 CB0231 B Qh440 Tier Iv Hydraulic Tank Sub Assem 1 See CB0231 Rev B
9
3
2
6
10
13
14 15
11 1
12
CB0231 - Rev B
36
Copyright © Sandvik Construction
281113
HYDRAULIC TANK SUB ASSEMBLY
CB0231 REV B
17 12
13 7
18
14
14
12
12
15 15
12
12
13
18
CB0129 - Rev B
19
16
CB0129 - REV B
Fuel tank
16
CB0235 - Rev 0
6
8
10 2
9
7
5
4
13
1
CB0235 - REV 0
Maintenance platform
16 29
CA0137 - Rev H
47 17
18
14
15
25
19
3
30 20
28
33
12 40
24
37 49
36 43 11
27
26 48
13 52
39 21 49
38
9 23 41
46
10
4
42
6 32
7
35 2 8
50
45 51
44
22
31
34
42
Copyright © Sandvik Construction
281113
MAINTENANCE PLATFORM
CA0137 - REV H
44
Copyright © Sandvik Construction
281113
CA0169 - REV B
Ladder - 7 rung
5 9 6
7 3
CA0169 - Rev B
CA0169 - REV B
6 853.0996-00 Pin 2
12
11
13
8
3
9
10
7
6
11
14
CB0218 - Rev 0
1
4
2
CB0218 - REV 0
7
3
1
8
10
4
cb0132 - Rev A
6
CB0132 REV B
3 63
28
Feeder conveyor
61 47 57 20
8
11
29
40
35
44 64 26
1
12
58
10 65
66
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30
36 19 44
15
14 43 60
27
2
5 62
18
39
4 59
22 23
31 38 34
22 41
24
25 54
53 55
16 17 CC0038 - Rev H
FEEDER CONVEYOR
CC0038 - REV H
16 BT6549 Gearbox 1
17 C11880000 A Gearbox End Cover 1
CBHD12001
34 Qh440 Feeder Belt 1200x13150 1
3150
58 C17330000 Qs440 Feed Conveyor Delivery Fold Down Nds Side Extension Top 1
59 C17340000 Qs440 Feed Conveyor Delivery Fold Down Ds Side Extension Top 1
60 C17350000 Qs440 Feed Conveyor Delivery Fold Down Side Extension Strap 1
61 C17360000 Qs440 Feed Conveyor Delivery Fold Down Nds Side Extension Base 1
62 C17370000 Qs440 Feed Conveyor Delivery Fold Down Ds Side Extension Base 1
63 C17620000 Qh440 Feeder Tail Drum Guard 1
Feeder hopper
16
18
1
15
13
7
20
24
25
17
19
22
18
cc0039 - Rev E
17
11
CC0039 - REV F
Drive unit
6
2
CC0040 - Rev A
58
Copyright © Sandvik Construction
281113
DRIVE UNIT
CC0040 - REV A
3 BT3036 80 X 50 X 16 Bearing 2
22 23 13 18
1
25
10 6
20
24 19
24
30
4
17
15 17
21
28
8
29 29
12
7 28 31
CJ0081 - REV E
26
2 4
CJ0079 - REV H
6 27
24
13
Cone and adaptor ring
3 9
19
1 34
8
20
37 25
16
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38
21
33 14 15
CJ0079 - Rev H 12 11 31
29
CONE AND ADAPTOR RING
CJ0079 - REV H
22 CJ0101 B Qh440 Extra Course Chamber Kit Standard 1 See CJ0101 - Rev B
25 10-16-6023 3/4" M/f Test Point Adaptor With 6mm Quick Release Fitting 1
26 J11220000 Camera Protective Cover 1
2
3
3
CJ0083 - Rev B
64
Copyright © Sandvik Construction
281113
CHAMBER KIT - COURSE
CJ0083 - REV B
CJ0084 - Rev C 2
66
Copyright © Sandvik Construction
281113
CHAMBER KIT - MEDIUM COURSE
CJ0084 - REV C
CJ0085 - Rev B
68
Copyright © Sandvik Construction
281113
CHAMBER KIT - MEDIUM
CJ0085 - REV B
CJ0086 - Rev C
70
Copyright © Sandvik Construction
281113
CHAMBER KIT - MEDIUM FINE
CJ0086 - REV C
4 442.7252 Shim 6
CJ0087 - Rev C
72
Copyright © Sandvik Construction
281113
CHAMBER KIT - FINE
CJ0087 - REV C
1
3
CJ0101 - Rev B
74
Copyright © Sandvik Construction
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CHAMBER KIT - EXTRA COURSE - STANDARD
CJ0101 - REV B
1 452.3027-002 Ec Concave M2 1
34
Main conveyor
41
140
15
28 40
14 49 25
45
32 3
18 27
1
16 121 39
119 51 30
19
122 50
17
48
281113
123
5
44
6
22
12 8
10
146
23 21
13 cd0063 - Rev F
22
9
105 100 101
72
20
104 97
CD0063 - REV F
96
MAIN CONVEYOR
71
103 78
102
61
80 76 7
79 77
9
4
91 65 52 99
68 2
59 62
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83 66
56 98
69
70
57 59 73
88
92 90 143
6 53
87 54
63 75 74
84
139
93
85
94 67 cd0063 - Rev F
87
95 55
60
77
78
108 20
22
cd0063 - Rev F 107
62
CD0063 - REV F
72
117
82 81
71
20
109
110 53
113
78
79
80 111
111
72
76 143
77
91
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4
111
65 63
59
117
56 58
59 115
60
57 76 114
94
67
92 73
90 55
74
84 85 87 77 75
MAIN CONVEYOR
5 CR9081 Sandvik C10 Wing Impact Roller 238mm Face (Old No. Cr1058) 14
11 D17490000 C Qh440 Main Conveyor - Inner Flare Bottom Panel Assy Nds 1
12 D17500000 B Qh440 Main Conveyor - Inner Flare Bottom Panel Assy Nds 1
13 D17510000 B Qh440 Main Conveyor - Inner Flare Bottom Panel Assy Nds 1
23 D17630000 C Qh440 Main Conveyor - Inner Flare Bottom Panel Support Bracket Ds 1
24 D21920000 Qh440 Main Conveyor Feed Boot Side Assy D.s. 1
27 D21890000 A Qh440 Main Con Feed Boot Front Support Leg D.s. 1
28 D21880000 A Qh440 Main Con Feed Boot Back Leg D.s 1
31 D17710000 B Qh440 Main Con Feed Boot Side Wear Plate D.s 1
32 D17720000 D Qh440 Main Con Feed Boot Side Wear Plate D.s 1
33 D17730000 B Qh440 Main Con Feed Boot Side Wear Plate N.d.s 1
34 D17740000 C Qh440 Main Con Feed Boot Side Wear Plate N.d.s 1
39 D21930000 A Qh440 Main Con Feed Boot Side Wear Plate D.s 1
40 D21940000 A Qh440 Main Con Feed Boot Side Wear Plate D.s 1
41 D21960000 A Qh440 Main Con Feed Boot Side Wear Plate N.d.s 1
42 D21950000 A Qh440 Main Con Feed Boot Side Wear Plate N.d.s 1
74 D17370000 D Qh440 Main Conveyor - Outer Flare Top Panel Assy Nds 1
75 D17380000 C Qh440 Main Conveyor - Inner Flare Top Panel Assy Nds 1
81 D17590000 B Qh440 Main Conveyor - Inner Flare Mid Panel Support Bracket Nds 1
82 D17620000 B Qh440 Main Conveyor - Inner Flare Mid Panel Support Bracket Ds 1
101 D17420000 B Qh440 Main Conveyor - Inner Flare Mid Panel Assy Ds 1
102 D17430000 C Qh440 Main Conveyor- Inner Flare Mid Panel Assy Ds 1
107 D18830000 A Qh440 Main Conveyor Outer Flare Mid Panel Ds - Magnet Option 1
108 D18840000 A Qh440 Main Conveyor - Inner Flare Mid Panel Assy Ds - Magnet Option 1
109 D18850000 Qh440 Main Conveyor- Inner Flare Mid Panel Assy Ds - Magnet Option 1
110 D18860000 Qh440 Main Conveyor - Outer Flare Mid Panel Ds - Magnet Option 1
112 D18880000 A Qh440 Main Conveyor Outer Flare Mid Panel Nds - Magnet Option 1
113 D18890000 A Qh440 Main Conveyor - Inner Flare Mid Panel Nds - Magnet Option 1
114 D18900000 Qh440 Main Conveyor - Outer Flare Mid Panel Nds - Magnet Option 1
115 D18910000 Qh440 Main Conveyor - Inner Flare Mid Panel Nds - Magnet Option 1
117 D8430000 C Crusher With Feeder Pan: Main Conveyor Frame Magnet Dicharge Chute 2
CJ0130 - Rev B
2
7
9
11
8
10
1
2
82
Copyright © Sandvik Construction
281113
TENSION SYSTEM - DRIVE BELTS
CJ0130 - REV B
Hopper extensions
1
2
2
8
7
CC0056 - Rev A
CC0056 - REV A
6 Hr3005 D/a Ram: 3" Bore 497.5 Closed 304 Stroke P/o Check 1
7 1
12
11
10
13
CJ0129 - Rev C
86
Copyright © Sandvik Construction
281113
TENSION ARM ASSEMBLY
CJ0129 - REV C
2 CJ0128 Tension Arm C/w Shaft & Bearings 1 See CJ0128 - Rev 0
Tension arm
7
4
CJ0128 - Rev A
5
3
2
9
1
6
88
Copyright © Sandvik Construction
281113
TENSION ARM
CJ0128 - REV 0
Drive guard
14
2
11
10
18
5
8
19
8
13
9
15
3
16
6
1
17
12
7
CJ0132 - Rev B
17
90
Copyright © Sandvik Construction
281113
DRIVE GUARD
CJ0132 - REV B
2
3
1
CB0196 - Rev A
CB0196 - REV A
Tool kit
CA0223 - Rev -
94
Copyright © Sandvik Construction
281113
TOOL KIT
CA0223 - REV 0
Tool box
1
6
5 3
CA0218 - Rev -
96
Copyright © Sandvik Construction
281113
TOOL BOX
CA0218 - REV 0
4
5
CA0219 - Rev -
98
Copyright © Sandvik Construction
281113
TOOL KIT - STANDARD QS/QH
CA0219 - REV 0
3
4
CA0222 - Rev -
100
Copyright © Sandvik Construction
281113
CONE TOOL KIT - QH440
CA0222 - REV 0