PIM00118D

WATER CHILLING UNITS

MODEL NAME

　　AKZW458-C-A242A　AKZW458-C-A243　AKZW458-C-A244　

CONTENTS
1.SAFETY CONSIDERATION ……………… １
2.CAUTIONS IN GENERAL ………………… ４
2-1 Operating range
2-2 About working solution
3.CAUTIONS FOR INSTALLATION ……… ５
3-1 Installation location
3-2 Piping
3-3 Suction strainer (Line Filter)
4.MODEL AND SPECIFICATION ………… ６
  ４-1 Structure ｏｆ model name
４-2 Specification
5.ELECTRICAL WIRING …………………… ７
5-1 Switch box layout
5-2 Circuit breaker installation
5-3 Grounding and power source connection
5-4 Remote control
5-5 Connecting the synchronous temperature
sensor
5-6 Connecting the output contact
6. CAUTIONS FOR OPERATION ………… ９
7. OPERATIONS ON CONTROL PANEL … 10
7-1 Introduction of control panel
7-2 Function mode
(1) Switching between modes
(2) Normal mode
(3) Operation setting mode
(4) Operation lock mode
(5) Monitoring data mode
(6) Timer setting mode
(7) Parameter setting mode
　　 ■Parameter List
(8) Auto tuning mode
7-3 Temperature warning function
7-4 Alarm display
８．MAINTENANCE AND INSPECTION ……… 26
8-1 Casing
8-2 Suction strainer
8-3 Air filter
8-4 For a prolonged layout
8-5 Water quality control
8-6 Maintenance of shell end tube type
heat exchanger
9．TROUBLESHOOTING GUIDE …………… 28
10 Notice and request regarding compliance with
“Law Concerning the Recovery and Destruction of
Fluorocarbons” for chillers … 31

For proper use

THANK YOU FOR PURCHASED DAIKIN WATER CHILLING UNIT.

Before you use the unit, please be sure to read this instruction manual for knowing how to use
it correctly.
● It will also help when, with the machine in use, you have any questions or have
experienced trouble of any kind about it.
● Please keep it with spare parts not to lose after reading.
1. SAFETY CONSIDERATION
Be sure to observe the following precautions.　
The precautions described below are intended to prevent the users from suffering injury or damage.
The matters which could occur due to erroneous handling are classified as follows.
DANGER WARNING
Indicates an imminently Indicates a potentially hazardous
hazardous situation which may situation which may result in
result in death or serious injury. death or serious injury.
DANGER
Do by expert
Transportation, installation, piping,
wiring operation, maintenance and
inspection should be done by experts.
Check the power supply (voltage and
frequency).
Check
Check the specification before
performing power supply wiring.
Connect with the power cable in
accordance with the wiring diagram in
the specification or the operation
manual. Improper connection may
cause electric shock or fire.
Forbidden
Earth the ground terminal securely
The unit contains a noise filter.
A failure to connect the ground wire
Ground wire could lead to electric shock.
connection
Turn the power off when starting work
Be sure to turn the power off and
never keep wires alive when starting
work.
This may cause electric shock.
Check
Wait at least 5 minutes to start work
after turning the power off.
Discharge of the internal high-voltage
live part (capacitor) takes 5 minutes.
Starting work during this time may
cause electric shock.
Forbidden
Don't operate with the covers of the
equipment open.
Don’t operate with the casing of the
unit or terminal box cover of the
motor and other electric parts
removed, which may cause electric
Forbidden shock.
１
CAUTION
Indicates a potentially hazardous
situation which may result in
injury or in property damage only.
Don't use out of specifications
Operate the unit exactly according
to the specifications described in
the catalog and the delivery
specifications.
Failure to do this may cause serious
Check accidents such as breakage of the
main unit, injury, fire, and electric
shock.
Check the weight, Hook at the
designated position
Hang the unit by hooking at the position
designated in the outline drawing, and
make sure that its weight is within the
rated load of the hoisting attachment by
checking the exact weight by the machine
nameplate.
Check A failure to do this may cause injury or
breakage due to dropping or toppling of
the unit.
Don’t operate in explosive
atmosphere
Do not install the unit in a place
where flammable gas may be
generated, flow in, stay or leak, or
in a place where carbon fibers are
suspended.
Forbidden
Don’t attempt disassembly or repairs.
Do not perform remodeling.
Disassembly or repair should be
performed by our serviceman.
Such actions done by customers
Don’t
may cause fire, electric shock or
injury, and they are beyond our
disassemble
warranty.
Keep out water.
Do not spill or pour water on the
unit, which may cause a short
circuit or electric shock.
Forbidden
1. SAFETY CONSIDERATION
WARNING
Perform wiring work
in accordance with the regulation
The supply connection should be
made in accordance with National
Wiring Regulation.
Check Failure to do this may cause burning
or fire.
Keep away from the unit while carrying it
Keep away from the unit while
carrying it by a hoisting attachment.
There is a fear of injury or damage
Forbidde due to dropping or turning over.
Fix the unit securely with bolts
Confirm the installing position of the
unit with assembly diagram, and fix it
securely with bolts or foundation
Forbidden bolts.
Use commercial power supply
Be sure to use commercial power
supply for power source.
Use of inverter power system or the
Check like may cause burnout.
CAUTION
Don’t operate in special atmospheres
Don’t operate the unit in the special
atmospheres such as high temperature
or high humidity.
Forbidden
Keep the area for ventilation
Don’t place object within 500mm of
the air inlet or outlet vents.
Blocked vents could cause the
Check cooling capacity dropping.
２
Take action according to the MSDS
when refrigerant leakage occurred
Very high concentration may
Produce anesthetic and act as
asphyxiant.
Check
Don’t insert finger through an opening
A cover or casing is provided on the
rotating part for safety.
Don’t insert your finger through an
Caution opening, which may cause injury.
Stop operation at abnormal condition
Stop operation immediately in case
of abnormal conditions.
Otherwise, damage, electric shock,
Check fire or injury may be caused.
Check main unit safety
before test operation
When performing test operation
of the unit, check the main unit
is certainly in safety. Failure to
Check do this may cause injury or dama
Clean the filter regularly
Clean the air filter once every two
weeks. The dirty filter may degrade
the cooling capacity, and increase
Check the power consumption.
1. SAFETY CONSIDERATION
CAUTION
Release operation lock Don’t run the pump on empty
before running the main unit
Release the operation lock on the
operation panel on the unit before Check the levels on the oil piping
and tank before running. Running
starting the main unit.
the unit on an empty pump will
Running the main unit with
Forbidden damage the unit.
Check operation lock will prevent it from
cooling according to the
specification and could damage the Don’t mount the unit
main unit.
Don’t mount the unit. Dropping
Attach the flow switch to the main from the unit may cause injury or
unit damage.
If the oil pump operation Forbidden
malfunctions, the oil supply to the
main unit will stop. Normally, the Fix the unit firmly during transportation
oil cooling unit detects malfunctions
Fix the unit firmly to prevent
and generates an alarm, but it may
movement by trembling or external
Check not be able to detect it depending on
force during transportation.
type of malfunction.
Otherwise, the internal instruments
If it becomes necessary to protect
Check may be damaged.
the main unit in this state, attach a
flow switch to the oil route and
observe the oil flow.

Confirm the oil piping

Before operating, confirm that the piping of main unit is not blocked. If the piping is blocked,
the oil circulation hose may break due to heating. When the oil temperature rised and FH
alarm happened, stop the operation immediately.

Check

About the CE-Model (Option)

The CE mode (option) of the oil cooling unit (AKZ**7-C, AKZS**7-C) is categorized to
the over voltage category II, supplementary machine it is declared for conformity under the
following conditions.
Please check the specification of the main unit.
Check
① Supply disconnecting device according to EN60204-1 has to be provided during final
installation.
② The main power shall be supplied via a transformer satisfying basic insulation.

Prepare the power breaker on your site Wear gloves when performing
maintenance, inspection, or cleaning
A power breaker is not included in The fin of heat exchanger is sharp,
the unit. which caused injury.
It is recommended to use an earth And, the compressor, the frame of
Check leakage circuit breaker which is Check the motor and the refrigerant pipe
compatible with an inverter for more will get considerably hot, which may
safety. cause a burn.

３
2. CAUTIONS IN GENERAL
2-1 Operating range
Since Oil Cooling Unit is a refrigeration machine, the operative room and oil temperatures are limited.
Use Oil Cooling Unit in the range shown below.

Room temperature　（℃）

nge
ra
nal
tio
ra
pe
O

Inlet liquid temperature（℃）

2-2 About working solution

No other liquid but industrial purified water can be used in this machine.Lubricating oil and
Hydraulic fluids (of mineral oil origin) shall be used for this unit.

CAUTION
　　　　　　　　　　 ・ This unit contains refrigerant HFC (R410A).
       When disposing of this unit, be sure to recover R410A for global
environmental conservation.
Be sure to do.

４
3. CAUTIONS FOR INSTALLATION
3-1 Installation location
■Install in the following locations
1) On a solid and flat floor. (Inclining less than 5″)
2) Away from direct sunlight and heat.
3) Where there is good ventilation and little humidity.
4) Where the discharged gas will not be drawn in again.
5) A place convenient for piping and wiring.
6) Where there is little dust, dirt, powder, oil mist, etc.
■Do not place anything in the way of ventilation within 500mm distance from intake and exhaust areas.

3-2 Piping
The diagram below shows the inlet and outlet piping positions.

Water outlet

Water inlet

AKZW458-Ｃ-A2４２Ａ

AKZW458-C-A243

1)Regulate water flow to the prescribed amount.

2) Do not use more valves than necessary in the piping.
Valves, even if fully open, cause a considerable loss in pressure.
3) Use sealing tape around pipe connections to prevent air infiltration and oil leakage.

3-3 Suction strainer (Line Filter)

Dirt trapped in the evaporator of chiller causes not only reduction of cooling capacity but also trouble with the
compressor and oil pump. Use a 100∼150 mesh suction strainer that causes little pressure loss for keeping the
clean in the oil and oil piping. And perform periodical check of the strainer.

５
4. MODEL AND SPECIFICATION
４−１．Model mark
ＡＫＺＷ ４５ ８ － Ｃ － Ａ２４２Ａ
Individual order mark
CE compliance
Series mark: 8-series
Nominal cooling capacity（*1）
Series name AKZW : Energy-saving high-accuracy inverter chiller
（*1）Nominal cooling capacity
　　　　It shows the cooling capacity at an
　　　　inlet temperature of 25℃, room 　　
　　　　temperature of 25℃, and 　　　　　　
　　　　commercial power supply 　　　　　　
　　　　frequency of 60Hz.
　　　　・45：4.5ｋＷ　　

４−２．Main specifications

Model name AKZ W458-C-A242A、A243、A244

*Note 1
Cooling capacity (50/60Hz) 4.5kW
Power supply Main circuit 3φ　200／200･220Ｖ±10％　50/60Hz
Control circuit DC12/24V
Exterior color Night grey
Outer dimensions (H×W×D) 790ｘ470ｘ533（including casters）
Compressor (hermetically sealed DC swing type) 1.1kW（equivalent）
Evaporator Shell and coil type
Condenser Cross fin coil type
Fan Propeller fan
Motor Pump －
Fan 75W
Temperature Synchronization　Target of Synchroniza Room temperature, machine body temperature
control ※Note3
type　　 　Target of control Inlet water temperature, work tank water temperature
(Select ※Note3
either type.) Fixed type Target of control Inlet water temperature, work tank water temperature
Refrigerant control Compressor capacity control by inverter + electronic expansion valve
Protective function Discharge pipe temperature thermostat, condenser temperature thermostat, high
pressure cut out switch, reverse phase protective device, restart protection
timer, low room temperature protection thermostat, high liquid temperature
protection thermostat, low liquid temperature protection thermostat, refrigerant
leak detector, a set of inverter protective devices
Refrigerant Name R410A
Charge amount 970g
Operation Room temperature 10～40℃
range Inlet water temperature 10～40℃
Water volume 20～40L/min
Usable liquid Industrial purified water
Inlet Hose nipple Rc3/4×16
Connector
Outlet Hose nipple Rc3/4×16
Noise level (in an anechoic room) 59dB(A)
Mass 55 kg
2
Transport vibration performance Vertical 14.7m/s x 2.5h (10 – 100Hz sweep, 5min/cycle)
Rated current of molded-case circuit breaker *Note 2 10A

Note) 1. Cooling capacity at the standard point (room temperature of 25℃ and inlet water temperature of 25℃)
Product tolerance is +5%.
　2. A molded-case circuit breaker is not included in the product. Procure one fit for your model locally
　 　 and mount on the machine side.
　　３．AKZW-458-C-A244 is not equipped with a work tank water temperature thermistor.A controlled object
serves as only inlet water temperature.

６
5. ELECTRICAL WIRING
・The supply connection should be made in accordance to the National Wiring Regulations.
・In the supply, be sure to attach the following switch near the main unit.
Switch spec.: The contact separation between the open contacts should be at lease 3mm.
・For electric wiring work, refer to the electric wiring diagram plate attached to the back side of switch box
cover.
・ Do not change the wirings nor operate the electromagnetic switches manually inside the chiller.

5-1 Switch box layout

Temper-resistant switch

Main circuit capacitor DC reactor OFF ON

Prevents changing of operation

settings and parameter settings.(Factory setting)
Control PCB Makes it possible to change operation
settings and parameter settings.

PE

Signal wire Power

terminal block terminal block

Heat dissipation fin Tamper - resistant switch Signal wire terminal block

６０ ６１ ６２ ６３ ６４ ６５ ６６ ６７ ９ １０ １１ １２ １３ ３０ ３１

Normal
Trouble/power failure

Alarm level output

No use
Temperature range malfunction output
No use
Pump interlock (remote control)
For operation switchover signal
For synchronous thermistor control

CAUTION
If a cooling device is operated without operating a conveying pump, it will become a
cause of failure of a compressor.

７
5-2 Circuit breaker Installation
Since the main unit in not provided with a main power over-current circuit breaker, be sure to install the
breaker given in the specification table (See 4-2).
We recommend to use an earth leakage breaker for more safety.

CAUTION
      When using an earth leakage breaker, be sure to choose one which is compatible with
      an inverter. Non-compatible types might malfunction due to the extreme high-frequency
      noise from the inverter.

5-3 Grounding and power source connection

1) Remove the screw from the upper cover , then lift the upper cover .
2) Pass the supply wires through the hole (on either side of the unit).
3) Connect the supply wire and the protective earth wire to the terminal block.
◆ Diameter of wire

Standard AKZ148,328,438,568 siries AKZ908 siries

2 2
JIS heat-insulated vinyl 2.0mm heat-insulated vinyl 3.5mm
2 2
UL UL1015 AWG#14(2.0mm ) UL1015 AWG#12(3.3mm )
IEC/CENELEC 2
2.5mm (245 IEC53/H05RR-F)
2
4.0mm (245 IEC53/H05RR-F)
◆ Piping should be used for supply wire.
◆ Supply only from main machine through piping.
◆ Use M4 (M5 at AKZ908) round crimping terminals for all wiring.
◆ Fix the supply wire to the cable anchorage with cable band.
◆ Some model has different protective earth(PE) terminal, make connection regarding to the electric
circuit diagram
4) Replace the cover and fasten with the screw.
5) A [U1] displayed on the display panel when the power is turned on indicates a negative phase
connection, so replace either of the L1, L2, orL3 phases.

5-4 Remote control

Wire as indicated below for remote control.
1) Part to be prepared.
Single-pole, single-throw remote control switch or “a” contact capable
Part of transmitting control signal.
Note: Select one whose minimum applicable load is DC12V, 5mA.
2
Wiring material Solid wire: φ1.2 (AWG16) or Standard wire: 1.25mm (AWG16)
Flat-head screwdriver (one with φ3 axis and 2.6 point width is
Tool recommended)

2) Remove the jumper (terminal Nos. [10]∼[11] from the terminal block using screw driver.

3) Connect the part indicated in 1) above to this terminalblock using screw driver.

８
5-5 Connecting the synchronous temperature sensor
Follow the instructions below when connecting an optional synchronous sensor.
1) Connect the parts in 1) above to the terminal block [30-31].

2) Attach the sensor.

CAUTION
・Directory air flow to the sensor
causes the offset of sensing
temperature.
Use the thermal insulant like putty.
・Screw in the sensor at full length
CHECK when use the AKSZ8-OP-K*.

5-6 Connecting the output contact

If you are using an output contact, connect any necessary signal
wires as laid out below. See [Alarm Processes] for details on CAUTION
alarms. ・Use a load DC 10mV and 10uA or
If using together with an output contact, change the parameter higher in order to prevent bad
settings and make sure it is connected properly. (See Item 7-2(7) connections with the contact.
[Parameter Setting Mode] for details on how to change the parameters.) ・Maximum loads are as follows;
DC load: 30V and 2A or lower
1) Signal output circuit CHECK ・Be sure to use a surge protection
device when connecting an induction
load.

2) Alarm output logic

The alarm output logic can be changed using the
Parameter settings.

3) The output signal will become undefined when the

power is on. Set up the sequence in the main unit
to ignore the signal for one second after the power is turned on.

９
5-7 External output contact time chart

OFF

ON
OFF

ON

OFF

10
6. CAUTIONS FOR OPERATION

6-1 Never operate without water. Doing so may cause a breakdown of the compressor.

6-2 Prevent air from getting in the water piping system.

(If air is mixed in, it causes noise.)

CAUTION
　　　　　　　　 　Be sure you have read and fully comprehended the contents of the operation manual
before operating the unit.

11
7. OPERATIONS ON CONTROL PANEL
7-1 Introduction of control panel

① ② ③
④ ⑤ ⑥

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

⑦ ⑧ ⑨ ⑩

№ Name Content

① Power lamp This lamp lights up when power is supplied.

This lamp lights up or flickers when an abnormality occurs.
② Alarm lamp Level 1 alarm: Flicker
Level 2 alarm: Light up
③ Timer mode lamp This lamp flickers while oil coolinng unit stops under timer mode.
It shows present operational mode.
NORMAL: Normal mode
④ Function display SETTING: Operational data setting mode
MONITOR: Monitor value display mode
TIMER:Timer setting mode
Mode/ It shows present temp. control mode, or data number of displayed data in
⑤
Selected No. display data display.
⑥ Data display It shows data of selected mode and data number.
⑦ Select [SEL] key Use to select the function mode.
Use to change the display of operation mode/data number/data value
⑧ [DOWN] key backward by one step.
By pressing and holding down this key, key repeat is started.
Use to change the display of operation mode/data number/data
⑨ [UP] key value forward by one step.
By pressing and holding down this key, key repeat is started.
Use to fix operation mode/data number/data value being changed.
Confirmation
⑩ Use to light off the filter sign lamp, when the filter sign lamp is on
[ENT] key
at the normal mode.

12
7-2 Function mode
There are seven operation modes for the control panel, as listed below. Only four modes are commonly
used for everyday operation. The other modes should only be used by technical personnel with a thorough
understanding of their uses, as misuse could cause the chiller to malfunction.
Function mode Description LED STATUS
Operation lock mode Stops operation of the chiller in any setting mode.
○ Normal mode Displays the current operation mode and the target “NORMAL” illuminates
control value.
○ Operation data setting mode Sets the operation mode and the target “SETTING” illuminates
control value.
○ Monitor value display mode Displays the current value of each sensor. “MONITOR” illuminates
○ Timer setting mode When timer value is set, the oil cooling unit stops. “TIMER” illuminates
Parameter setting mode Sets the basic parameters for the oil cooling unit. "SETTING" flickers
Auto tuning mode Gains for temp. controll are calcurated and set. “NORMAL” flickers

(Remark) ○: Commonly used mode.

(1) Switching between modes

Normally you press the key to switch between modes.
To switch to special modes, you must press a particular combination of keys for 2 seconds.。

Power　Supply
Press keys simultaneously
for 2 seconds.

Normal Operation
mode Lock　mode

Press keys simultaneously

for 2 seconds.

Monitor Timer
Operation Value　 Auto　tuning
data setting setting
display
mode
mode
mode mode

Press keys simultaneously

for 2 seconds.

Parameter
　　CAUTION
setting mode 　　●Factory setting is as follows.

Operation lock mode : Reset

Mode: 4　(Inlet water temperature, machine body
　　　　　　synchronization control)
Offset: 0.0K

13
(2) Normal mode
This is the mode that the unit automatically enters when the power is turned on.
In this mode, the data display automatically shows the status of the chiller.

Operation panel display Remarks

MODE:displays the operation mode.
DATA:displays the operation goal temperature.
ＰＯＷＥＲ ＡＬＡＲＭ
ＮＯＲＭＡＬ
Normal ＳＥＴＴＩＮＧ
operation ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

MODE: off
ＰＯＷＥＲ ＡＬＡＲＭ DATA: displays the alarm code by flashing.
ＮＯＲＭＡＬ
Alarm ＳＥＴＴＩＮＧ
ALARM lamp: flashes for level 1 malfunction
generated ＭＯＮＩＴＯＲ
remains on for level 2 malfunction.
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

MODE: off
ＮＯＲＭＡＬ
ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ DATA: ‘Loc’ is displayed by flashing.
ＳＥＴＴＩＮＧ Can be released by pressing the and
Operation lock ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ
keys for five seconds.

When in operation lock, all operations

including the oil cooling unit pump shut down.

(3) Operation setting mode

You can set the oil cooling unit’s operation mode and the temperature control goal in this mode.
You can select the mode and the data with the key.
The mode and the data are confirmed by pressing the key when the data display is
flashing.
If you press the key before that, the mode or data being changed will be lost, and
operation will continue again with the original settings.
blinking blinking

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ ＭＯＮＩＴＯＲ
ＴＩＭＥＲ ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ ＭＯＤＥ ＤＡＴＡ

Back one mode Forward one mode Back one data Forward one data

Exit　this　mode
14
● Fixed temperature control (modes 0∼1)
Controls the unit so that the controlled temperature reaches the set temperature.
● Synchronous temperature control (modes 3∼6)
Controls so that the controlled temperature reaches the temperature calculated according to the formula below.

Control goal temperature = synchronous original temperature + set value (off-set)

Set within the temperature range for working solution, 10℃ - 40℃.

● Direct capacity control (mode 9)

Does not control the temperature but directly controls the cooling capacity.

ﾞ№ Mode Setting Range

Water inlet temp.
０
fixed control
10.0℃～40.0℃
Work tank water temp※NOTE
１
fixed control
Not used
２ ―――
Water inlet and air temp.
３
synchronous control
Water inlet and machine body temp.
４
synchronous control －９．９K～９．９K
Work tank water and air temp※NOTE
５
synchronous control
Work tank water and machine body temp※NOTE
６
synchronous control
Not used
７
―――
Not used
８
Direct control of cooling capacity of inverter
９ ０～１００％
compressor

Operation modes which are not available will show up as ‘---‘ in the data display, and
cannot be set.

Note) Not available because AKZW-458-C-A244 is not equipped with a work tank water temperature
thermistor.

15
(4) Operation lock mode
This mode shuts down all operations for the chiller, and forbids the operation of any key other than lock
release.
Press the and keys for two seconds in one of the normal modes (normal mode, operation setting
mode, or monitor mode). “Loc” will flash on the data display and turn into the operation lock mode..
Also press the and keys for two seconds when disengaging operation lock mode.

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

When running or stopping the chiller with the control panel, use this operation.

(5) Monitoring data mode

This mode is displaying temperature detected by each sensor and the IN/OUT condition.

You can choose any data by key key.

No. Content

ＮＯＲＭＡＬ
ＰＯＷＥＲ ＡＬＡＲＭ ０ Machine body temp. [TH1] *1)
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ １ Work tank water temp.*3) [TH2] *1)
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ
２ Air temp. [TH3] *1)
３ Water inlet temp. [TH4] *1)
４ Suction pipe temp [TH5] *1)
５ Not used *1)
６ Direct control value (%)
７ Frequency of INV for comp. (rps)
８ Frequency of INV for pump (Hz)
９ State of expanded DIN (100 column), DOUT (1 column)
*2)

*1)“99.9” is displayed at disconnected or failure condition.

*2) This function is available with optional communication expansion PCB.
*3) AKZW-458-C-A244 is not equipped with a work tank water
temperature thermistor.

16
(6) Timer setting mode
ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ
Timer value(hr) is displayed on 7segment LED. ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
When timer value is selected by key key , ＭＯＮＩＴＯＲ
ＴＩＭＥＲ

and is confirmed by key, the oil cooling unit is stopped.

When 0 is set as timer value, the oil cooling unit starts running.

(7) Parameter setting mode

This mode sets the parameters which define the basic operation of the oil cooling unit.
Select the parameter number using the and keys with ‘P’ flashing in the mode display.
After the parameter number has been displayed on the data display for approximately 0.5 seconds,
the data will be displayed.
Pressing the key will start the data display flashing.

The and keys will change the data, and the will confirm the changes.

If the key is pressed before confirming the data, the data will return to the original values.

Note: Some parameters become activated right away while others will only become activated after the
power has been shut off and then turned back on.
See the parameter list to see to which group the changed parameter belongs.
blinking blinking

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ Foward one ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ ＮＯＲＭＡＬ
parameter No ＳＥＴＴＩＮＧ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ ＭＯＮＩＴＯＲ
ＴＩＭＥＲ ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ Back one ＭＯＤＥ ＤＡＴＡ

parameter No

Will return to the

original number
after 0.5 seconds

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ blinking
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

Back one data Forward one data

Exit this mode

17
■ Parameter List
№ Content Min. Max. Initia Unit Setting at
Remarks
value value l set re-operation
ｎ００ Not used ０ ０ ０ －
ｎ０１ Logic of alarm output ０ １１ ０ － ○
ｎ０２ Alarm level of option contact ０ ３ ０ －
ｎ０３ Alarm level of option contact 2 ０ ２ ０ －
ｎ０４ Degree of liquid temperature drop 0.0 10.0 8.0 ℃ For autotuning
（complete condition of autotunning）
ｎ０５ Coefficient of Ｐ／Ｉ gain 0.1 10.0 2.0 － For autotuning
ｎ０６ Gain of temp. control P (at low deflection) １ ９９９ 300 －
ｎ０７ Gain of temp. control I (at low deflection) １ ９９９ 300 －
Exclusive value
ｎ０８ Gain of temp. control P (at high deflection) １ ９９９ 900 －
ｎ０９ Gain of temp. control I (at high deflection) １ ９９９ 900 －
ｎ１０ Warning setting 1 ０ ８６５ ５６３ －
ｎ１１ Warning setting data 1 0.0 60.9 0.１ － Never change the
ｎ１２ Warning setting 2 ０ ４６５ ４６３ － settings. Doing so
ｎ１３ Warning setting data 2 0.0 60.9 ８.１ － may cause a
ｎ１４ Warning setting 3 ０ ４６５ ４５１ － breakdown.
ｎ１５ Warning setting data 3 0.0 60.9 ４１.１ －
ｎ１６ Warning setting 4 ０ ４６５ ０ － Refer to the chapter
ｎ１７ Warning setting data 4 0.0 60.9 0.0 － of Temperature
ｎ１８ Warning setting 5 ０ ４６５ ０ － warning function.
ｎ１９ Warning setting data 5 0.0 60.9 0.0 －
ｎ２０ On/Off of parallel communication ０ １ ０ － ○ Option part for
communication to
be prepared.
ｎ２１ Reserved － － － － Don’t change value.
～
ｎ３８

18
○ n00: filter sign setting time
The filter cleaning sign lamp will light up on the display panel once the compressor’s accumulated
operating time exceeds the set amount of time.
Can be set in 100-hour intervals. For example, entering ‘3’ will set it for 300 hours.。
○ n01: Logic of alarm output
Sets the output logic of alarms or warnings.

Output logic for alarm output(60,61,63)and warnings(66,67)on the signal wire terminal block.
Setting ０ 1 (2∼9 run the same as 1)
When running During power When an alarm When running During power When an alarm
Contact point normally outage is generated normally outage is generated
６０－６１ ＯＮ ＯＦＦ ＯＦＦ ＯＦＦ ＯＦＦ ＯＮ
alarm output
６０－６３ ＯＦＦ ＯＮ ＯＮ ＯＮ ＯＮ ＯＦＦ

Temperature range
malfunction output ６６－６７ ＯＮ ＯＦＦ ＯＦＦ ＯＦＦ ＯＦＦ ＯＮ
(Warning output)
The output logic for the DOUT signal (communication extension PCB (an option) is necessary).
See the operating manual(HM01568) for the communication extension PCB for further details.
○ n02: Alarm level of option contact
Sets the operation for the signal input to the optional protective device connection terminal (option)
on the signal wire terminal block.
‘0’: does not use the option contact. (Factory setting)
‘1’: generates a level 1 malfunction when the option contact shuts off.
‘2’: generates a level 2 malfunction when the option contact shuts off.
‘3’: generates a level 1 malfunction if the option contact is still not on 30 seconds after the pump
starts
operating. (Flow-switch compatible)
[Note] Simply connecting a protective device to the option terminal will not run the protective
functions.
This parameter must be set.
○ n03: Alarm level of option contact 2
Sets the operation for the signal input to CN2 (option contact 2) on the temperature control P-board.
‘0’: does not use the option contact 2. (Factory setting)
‘1’: generates a level 1 malfunction when the option contact 2 shuts off.
‘2’: generates a level 2 malfunction when the option contact 2 shuts off.
[Note] Option contact 2 may be used as an option when the unit is sent from the factory.。
○ n04: Drop level of temperature at oil outlet（condition of autotuning complete）
○ n05: Coefficient of gain of temperature control P and I.
This value is available for autotuning.
○ n06: Gain of temperature control P (at low deflection)
n07: Gain of temperature control P (at low deflection)
n08: Gain of temperature control P (at high deflection) (for AKZ type)
n09: Gain of temperature control P (at high deflection) (for AKZ type)
n06∼n09 set the temperature control gain.
n06 and n07 is used when the difference in temperature between the control goal and the
set temperature is small.
n08 and n09 is used when the difference in temperature between the control goal and the
set temperature is large.

○ n10, n12, n14, n16, n18: Temperature warning setting

Sets the selection of comparison for temperature warnings 1∼5 as well as what action to be taken when the
conditions are fulfilled.
See the chapter “Temperature Warnings” for further details.
○ n11, n13, n15, n17, n19: Temperature warning setting
Sets the value for comparison for temperature warnings 1∼5.
See the chapter “Temperature Warnings” for further details.
○ n20: On/Off of parallel communication
Sets whether or not to carry out parallel communication with the main unit.
‘0’: does not carry out (factory setting)
‘1’: carries out
If you connect a communication extension P-board and set the parameter to ‘0’, its parallel output will be
used to output alarm status and temperature warnings individually.

19
（８）Auto tuning mode
In this mode，gains of temperature controll P and I are calculated automatically and set to parameter
No6,7,8,9.
①Auto tuning start

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
（Normal mode）
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

②Step：０（Check of condition）

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ （Normal mode）
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

Error

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

③Step：１（Wait for initial stability）

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
（Normal mode）
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

（1% output）
Error

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

（Stop）
④Step：２（Acquisition data）

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ （Normal mode）
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

（100% output）
Error

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

（Stop）

20
 ⑤ｓｔｅｐ：３（Calculation for gain）

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ （Normal mode）
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

（Stop）
Error

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

（Stop）
⑥Complete

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
（Normal mode）
ＭＯＮＩＴＯＲ
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

（Stop）
[Note]
1) Before entering auto-tuning mode, you must first select operation mode (except mode 9) to be used, so as to
determine a control target sensor (secondary cooling water temperature thermistor).
2) If the remote signal is cut off or an alarm is generated in auto-tuning mode, an error (inexecutable state) will
result and be displayed.
To cancel the error, press the key. (The unit returns to normal mode.)
Track down the cause of the error, and after troubleshooting, execute auto-tuning again.
3) In Step 2, data of the control target are collected with 100% operation of Mode 9 for 10 minutes. Consequently
the machine might be overcooled. To control overcooling, set the AT termination conditions with parameter
No.4.
Parameter No.4 Degree of cooling water temperature drop (AT termination condition) Setting range: 0.0
– 10.0℃ Standard value: 8.0℃
When the secondary cooling water temperature drops by the setting value, auto-tuning (data collection) is
terminated.
If the set temperature value is too small, accurate control gain may not be calculated. It is necessary, therefore, to
set the largest possible value within the range that does not cause damage to the machine.
4) In order to calculate optimum control gains using collected data, you must set the response coefficient with
parameter No.5. (Adjustment of this response coefficient enables selection between stability-oriented type and
responsivity-oriented type.)
Parameter No.5 Coefficient for calculation of P/I gains Setting range: 0.1 – 10.0 Standard value: 2.0
Smaller values are more likely to improve stability, and larger values to improve responsivity.
If you set an extremely large or small value, you may fail to obtain proper gains. Set an appropriate value with the
standard value as a guide.
5) At the time of completion of auto-tuning, the unit is in the state of 0% operation (stop). (As for operation in each
step, see the flowchart.)
When you press the key to enter normal mode, the unit returns to the original operation mode.
6) You may not be able to obtain the optimum control gains with a single calculation, depending on the condition of
the control target (machine). Perform several calculations to obtain a mean value or adopt a mode (excluding
extreme values).
7) When starting auto-tuning, start from the state where room temperature and cooling water temperature are
almost the same (stable condition). During auto-tuning, the main unit should be at no load (stopped).

21
7-3 Temperature warning function
1) Summary
When water temperature exceeds the predetermined temperature range,
temperature warning processing chosen from 30X relay output ON, Low cooling water
temperature protection, and High cooling water temperature protection is performed.
Moreover, it can return with preset temperature from Low cooling water temperature protection state.

2) Parameter setting
2 sets parameters( [n16,n17] [n18,n19] ) is supported, so 2 warninng level can be set.
①Setting for monitored temperature
Parameter：n16,n18
The grade of 100 and 10 of 7 segments LED.

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ

ＳＥＴＴＩＮＧ

ＭＯＮＩＴＯＲ

ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ

０ Do not use the warning function
１ Machine body temperature [TH1]
２ Work tank water temperature [TH2]
３ Room temperature [TH3]
４ Entering water temperature [TH4]
０ Do not use the warning function
１ −Machine body temperature [TH1]
２ −Work tank water temperature [TH2]
３ −Room temperature [TH3]
４ −Entering water temperature [TH4]
５ ≧Absolutely
６ ≦Absolutely

Following table shows monitored temperature and parameter.

Ａ：water temperature
Ｂ：room temperature or machine body temperature
Ｃ：warning thershold temperature
Parameter n16、n18 n17、n19
Monitored The grade of 100 The grade of 10 The grade of 100、10
temperature
Ａ−Ｂ≧Ｃ A is set by value. B is set by value. C is set by value.
Ａ is higher thanＢ.
Ｂ−Ａ≧Ｃ B is set by value. A is set by value. C is set by value.
Ａ is lower than B.
Ａ≧Ｃ A is set by value. ５ is set. C is set by value.
Ａ is higher thanＣ.
Ａ≦Ｃ A is set by value. 6 is set. C is set by value.
Ａ is lower thanＣ.

22
②Setting for action Action
Parameter：n16,n18
Low cooling High cooling
The grade of 1 of 7 segments LED. 30X relay water water
output temperature temperature
protection protection
０ × × ×
ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ １ ○ × ×
ＮＯＲＭＡＬ
２ × ○ ×
ＳＥＴＴＩＮＧ
３ ○ ○ ×
ＭＯＮＩＴＯＲ
４ × × ○
ＴＩＭＥＲ
ＭＯＤＥ ＤＡＴＡ ５ ○ × ○

・30X relay output

66-67 contact is ON or OFF according to the value of parameter n01.
・Low cooling water temperature protection
Compressor stops. Alram is not displayed.
By setting for warning release, operation can be resumed automatically.
・High cooling water temperature protection
Compressor stops. Alram is displayed.
Operation can be resumed only by turning off and on.

③Setting for warning threshold temperature

Parameter：n17,n19
The grade of 100 and 10 of 7 segments LED.
Chose the value of monitored temperature from 1 to 99 as warning threshold.

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ

ＭＯＮＩＴＯＲ

ＴＩＭＥＲ

④Setting for warning release differencial temperature

Parameter：n17,n19
The grade of 1 of 7 segments LED.
Chose the value of differencial temperature from 1 to 9 as warning release.

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ

ＭＯＮＩＴＯＲ

ＴＩＭＥＲ

●When monitored temperature becomes Tr−Tw,warning is released.

Tw：warning threshold temperature
Tr：warning release temperature
Ex．
When ｍonitored temperature and warning threshold are set as follow、
Monitored temperature ：room temperature−cooling water tempearature
Warning threshold ：５ degrees
To releas warning when cooling water tempearature become lower than３degrees,
setting value is ２ （＝５−３）
●Warning release is available at the status that low cooling water temperature
protection is active.

23
⑤ Parameter value list
Following table shows parameter value for available cases.
Condition of monitored （n10, ｎ12, ,n14, ,n16, ,n18） （n11, ｎ13, ,n15, ,n17, ,n19）
Temperature Warning
Warning
Monitored temperature release
Action threshold
（See①） differential
（See②） temperature
temperature
（See③）
（See④）
The grade The grade The grade The grade The grade
of 100 of 10 of 1 of 100、10 of 1
Warning is not available. ０ ０ ０ ０ ０
Work tank water temperature Not
２ １ １or４or５
≧Machine body temperature available
Work tank water temperature Not
２ ３ １or４or５
≧room temperature available
Work tank water temperature
１ ２ １or２or３ Chose the
≦Machine body temperature
value from １
Work tank water temperature
３ ２ １or２or３ Chose the to 9 *1
≦room temperature
value from
Inlet water temperature Not
４ １ １or４or５ 1 to 99.
≧Machine body temperature available
Inlet water temperature Not
４ ３ １or４or５
≧room temperature available
Inlet water temperature
１ ４ １or２or３ Chose the
≦Machine body temperature
value from １
Inlet water temperature
３ ４ １or２or３ to 9 *1
≦room temperature
Work tank water temperature Not
２ ５ １or４or５
≧fixed value available
Work tank water temperature Not
２ ６ １or２or３ Chose the
≦fixed value available
value from
Inlet water temperature
４ ５ １or４or５ 1 to 99. Chose the
≧fixed value
value from １
Inlet water temperature
４ ６ １or２or３ to 9 *1
≦fixed value
*1 In case of setting 4 or 5 for action of（n16, n18）,warning release function is not available.

●Example of setting
When the work tank water temperature becomes lower than (room temperature - 4)℃, a warning for
protection of low work tank water temperature, with 30x relay output, is activated, and when the work tank
water temperature becomes (room temperature - 3)℃ or higher from the warning state, the warning is reset.

To set the above-mentioned conditions using parameters (n16, n17):

The hundred’s place and ten’s place of the parameter n16 are 3 and 2, respectively, from the table above or
from ①.
The one’s place of the parameter n16 is 3 from ②.
As to the hundred’s place and ten’s place of the parameter n17, because (room temperature - 4) is a
condition, only the ten’s place is 4.
The one’s place of the parameter n17 is 1 that is the difference between the warning resetting temperature
and the warning issuing temperature.
Consequently,
Parameter n16: 323
Parameter n17: 41

24
7-4 Alarm display
When a malfunction occurs in the chiller, the content of the malfunction is displayed in the following three
ways. It will also be output to the output contact. (See “5-6 Connecting the output contact”.)

Failure Display Running Output

level status contact

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ

ＭＯＮＩＴＯＲ
The cooling function
ＴＩＭＥＲ
Level1 ＭＯＤＥ ＤＡＴＡ
is stopped.
Output
alarm The exhaust fan is
stopped.

Malfunction warning lamp: flashes

Data display: flashes
Alarm code flashes (second and third digits)

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ

ＭＯＮＩＴＯＲ

ＴＩＭＥＲ The cooling function

ＭＯＤＥ ＤＡＴＡ
is stopped.
Output
The exhaust fan is
Level2 running.
alarm
Malfunction warning lamp: flashes
Data display: flashes
Alarm code flashes (second and third digits)

ＰＯＷＥＲ ＡＬＡＲＭ ＴＩＭＥＲ

ＮＯＲＭＡＬ
ＳＥＴＴＩＮＧ
The oil cooling unit
ＭＯＮＩＴＯＲ
continues to operate
ＴＩＭＥＲ See
ＭＯＤＥ ＤＡＴＡ normally.
temperature
Warning But the temperature
warning
of monitored item is
function (7-3).
out of range.

Malfunction warning lamp: goes off

Data display: flashes
Monitored item +E flashes (first and second digits)
※ If more than one malfunction occurs at once, the malfunction with the highest level will be displayed.

25
8. MAINTENANCE AND INSPECTION
8-1 Casing
1) Wipe the casing surface with a dry cloth. In any case, do not pour water directly. (When it is wet,
which causes electricity leakage and fire.)
2) Do not use a brush, polishing powder, acid or solvents such as benzene, hot water, etc. because they will
damage the paint.

8-2 Suction strainer

1) Periodically clean the suction strainer to prevent a reduction of flow volume to the pump
caused by clogging dirt.

8-3 Air filter

1) Wash the air filter once every two weeks in a water below 40℃.
(Not only is air flow reduced, performance lowered and consumption up if the air filter is clogged with
dirt and dust but the device to protect the compressor may be activated and smooth operation will not be
possible.)
2) If operated without the air filter engaged, if may cause troubles.
3) Clean the condenser with a brush, air gun, etc. if it is very dirty.
(Wear gloves when working since the fin of the condenser is dangerous.)

8-4 For a prolonged layoff

1)Put a cover over the chiller to prevent dust or water from getting into the chiller.
2) Turn OFF the operation switch and main power.
3) Be careful that oil dust and dirt do not build up on the surface of the condenser.

8-5 Water quality control

The shell and tube type heat exchanger is not structurally designed to allow disassembly for cleaning or part
replacement. Use freshwater (tap water)-level water which satisfies the water quality standard to prevent corrosion
and scale adhesion.
For water quality level, refer to the water quality standard for chilled water on the next page.
Carry out a water quality test, cleaning of the strainer, and water volume check, periodically.

8-6 Maintenance of shell and tube type heat exchanger

Shell and tube type heat exchangers may incur deterioration of the capacity or decrease in flow rate due to scale
adhesion. It is necessary to prevent scale by carrying out well-planned periodical maintenance.
1) Carry out cleaning once every three months, as a guide.
To clean, connect the tap water pipe opposite to the normal direction, and run water until no more
contaminated water is discharged.
2) If the antifreeze function is activated frequently, consult your dealer and carry out cleaning using chemicals.

26
Water quality standard for chilled water
Item Chemical formula Water quality standard Unit
pH 6.5～8.2 pH(25℃)
Electrical conductivity 0.2～30 or less ms/m(25℃)
Chloride ions CI 50 or less mg/l (ppm)
Sulfate ions SO4 50 or less mg/l (ppm)
Acid consumption (pH 4.8) CaCO3 50 or less mg/l (ppm)
Total hardness 70 or less mg/l (ppm)
Calcium hardness CaCO3 50 or less mg/l (ppm)
Ionic-state silica SiO2 30 or less mg/l (ppm)
Iron Fe 0.3 or less mg/l (ppm)
Copper Cu 0.1 or less mg/l (ppm)
Sulfide ion S-- mg/l (ppm)
Ammonium ion NH4+ 0.1 or less mg/l (ppm)
Residual chlorine CI 0.3 or less mg/l (ppm)
Free carbon dioxide CO2 4.0 or less mg/l (ppm)
Stability index ---- 6.0～7.0
Matson ratio HCO3/SO4 1.0 or more
Hydrogen carbonate ion HCO3 ---- mg/l (ppm)
Amount of oxygen 0.1 or less mg/l (ppm)
Aluminum Al 0.2 or less mg/l (ppm)
Manganese Mn 0.1 or less mg/l (ppm)
Nitrate ions NO3 100 or less mg/l (ppm)
Sodium ions Na+ 20 or less mg/l (ppm)
PO4--- 20 or less mg/l (ppm)
NH3 0.5 or less mg/l (ppm)
Residue on evaporation Mn++ 10 or less mg/l (ppm)
Turbidity H2S 0.05 or less mg/l (ppm)
50 or less mg/l (ppm)
2℃ or less

27
9.TROUBLE SHOOTING
If the chiller is not in good operating condition, check the following first.
If the trouble persists, contact our service center and give a description of ① Model name, ② Production number
(① and ② are shown on the machine nameplate) and ③ the condition of your machine (in as much details as possible).

9-1. When abnormal operation is suspected although an alarm is not raised

Item Condition
The unit does not work at all.(The ① The main power is not supplied, or wiring ○ Check the wiring to see that the power is
1 power indicator lamp on the operation
panel does not light up.)
The pump does not run.
2 (The water pump is installed outside
the machine.)
Cooling water does not run although
the pump is running.
Cooling water flow is low, and pump
3 ③ The oil level of the oil tank is too low.
noise is large.
(The water pump is installed outside ④ Excessive pressure loss in the oil ○ Use a larger-diameter oil pipe and shorten the
the machine.)
The compressor does not run
4 activated.
although the pump is running.
Cooling water is not cooled although
5
the compressor is running.
6 Operation setting cannot be done.
Cause Remedy
to the power source (L1, L2) is supplied to the power terminal.
disconnected.
① The remote operation inputs [10] - [11] ○ Check the connection of the remote operation
are off. inputs.
② The unit is in operation lock mode.(The ○ Release lock mode on the operation panel.
operation lock is released at the factory.)
① Piping on suction side of the pump is ○ Check the packing of the piping, and tighten the
loose. piping.
② The suction strainer is clogged. ○ Clean the suction strainer.
○ Change the oil in the oil tank if it is dirty.
○ Replenish the oil tank with oil.
discharge piping causes pump relief to piping.
work.
⑤ Excessive pressure loss in the oil suction piping causes pump cavitation.
① Thermostat control stops the compressor. －－－
② Anti-restart timer for the compressor (30 ○ Make sure that the compressor starts after a
sec.) is activated. lapse of time set by the timer.
③ Low oil temperature protection (at an ○ Make sure that the compressor functions
inlet oil temperature of 2℃ or below) is normally at an inlet oil temperature of 5℃ or
higher.
④ Low outside temperature protection (at an ○ Check that the compressor functions normally at
ambient temperature of -2℃ or below) is an ambient temperature of 0℃ or higher.
activated.
⑤ Operation mode is set at mode 9 and at ○ Change to the proper operation mode.
0%.
① There is an obstruction near the air ○ Remove the obstruction.
inlet/outlet.
② The air filter is dirty. ○ Clean the air filter.
③ Ambient temperature is high, and ○ See the catalog to check the capacity within the
drooping operation is performed. operating temperature range, and select a model
with proper capacity.
④ Heat load is too large.
⑤ Set temperature is too high. ○ Change to proper temperature setting.
⑥ If the exhaust air temperature is almost ○ Contact our service center.
the same as ambient temperature even
though the compressor is running,
refrigerant gas is in short supply.
① If "---" appears on the data display, a ○ Connect the temperature sensor first.
temperature sensor to be used in that
operation mode is not connected.
② If "---" appears momentarily when the ○ Turn the tamper-resistant switch (SW1) on the
ENT key (far-right key) is pressed, the control circuit board to the OFF position.
tamper-resistant switch is set to ON. (The tamper-resistant switch is turned on at the
factory.)

28
9-2. When an alarm is raised
larmAlarm Description
Cause Remedy
Code Level of Alarm

① ,DC fan motor is not running. DC fan motor must be replaced.

A6 2 DC fan motor is locked.
Check the connector.
① ,Communication. error Replace the PCB.

E1 1 System trouble ① Internal parameter is improper. Controll boad needs to be replaeced.

Cooling water temperature or room

① temperature is higher than specifications. Use within operating temperature range.

High pressure switch T here is an obstruction near the air Do not place anything which may interfere with the air
② inlet/outlet. passage within 500 mm from the air inlet/outlet.
E3 2 (S3PH：63H：CN6) was
activated. T he air filter is clogged, or the condenser is Clean the air filter referring to Section 8
③ dirty. "Maintenance/Inspection".

④ Other than the above Contact our service center.

Cooling water temperature or room

Discharge pipe thermistor
T H5 was activated.
E5 2
Compressor head thermo
(S2B： CN5) was activated.
E6 2 Compressor (M2C) is locked. ①
T he solenoid valve for hot
E9 2
gas is out of order.
① temperature is higher than specifications. Use within operating temperature range.
T here is an obstruction near the air Do not place anything which may interfere with the air
② inlet/outlet. passage within 500 mm from the air inlet/outlet.
T he air filter is clogged, or the condenser is Clean the air filter referring to Section 8
③ dirty. "Maintenance/Inspection".
T he compressor is out of order. (It must
It is necessary to replace a compressor.
be replaced.)
T he solenoid valve coil is broken, or the
① connector is disconnected. Check the connection.
T he valving element of the solenoid valve
② is out of order. T he solenoid valve must be replaced.

Agitator internal thermal
(S1B：CN3) was
EH 1 activated.(For machines
equipped with water pump
It has become overloaded due to use of Use operating oil having viscosity of 4 - 200mm 2 /s at
① high-viscosity oil. the oil temperatures within operating range.
Room temp. is so high as to exceed
② specifications. Use within operating temperature range.

only)
③ Agitator motor is locked. Check the agitator.
Field-connected protective device (some
Locally provided protective Check the trouble detected by the protective device
EJ 1/2 ① unit products are connected at the factory) activated.
device (OP.) was activated.
was activated.
Pneumatic/temperature
sensor trouble
A break in a wire or short circuit occurred Identify the sensor which is malfunctioning in monitor
(T H5 ：Machine body
H1 2
synchronous sensor) ① in a pneumatic sensor necessary for display mode on the operation panel ("-99.9" will
control. appear.), and check the wiring.
(T H3 ：Room temperature
sensor)
If the machine is installed properly, and the compressor
T he heating value of the main unit exceeds is running with 100% capacity (you can check in
① the cooling capacity of the chiller. monitor mode), select a size larger cooling capacity
model.

Cooling capacity is degraded due to an Do not place anything which may interfere with the air
② obstruction near the air inlet/outlet. passage within 500 mm from the air inlet/outlet.

If the nominal temperature is exceeded, cooling capacity

T he nominal point temperatures (Room
Cooling water temperature temperature: 20 ℃, secondary cooling
FH 2 ③ water temperature: 25 ) are exceeded,
exceeded 60 ℃. ℃ Make sure that the cooling capacity of the chiller
leading to drooping of the capacity.
T emperature control is not available
④ because operation is performed in mode 9
(direct capacity command).
⑤ No more refrigerant gas
drops below the nominal capacity due to drooping
control.
exceeds the heating value of the main unit over the
whole operating temperature range.
Operate in appropriate operation mode. (T he direct
capacity command mode does not perform feedback
control of temperature.)
If exhaust air temperature is almost the same as ambient
temperature even though the compressor is running, the
problem is suspected in refrigerant gas. Contact our
service center.

29
larm Alar Description
m Cause Remedy
Code Level of Alarm

Water temperature Identify the sensor which is

A break in a wire or short circuit occurred in an
sensor trouble malfunctioning in monitor display mode
JH 2
(T H4 ： Liquid ① water temperature sensor necessary for on the operation panel ("-99.9" will
control.
temperature sensor) appear.), and check the wiring.

Discharge gas
J3 2 temperature sensor ① A break in a wire or short circuit occurred. Check the wiring.
trouble
Expansion valve
J5 2 temperature sensor ① A break in a wire or short circuit occurred. Check the wiring.
trouble
Condensor
J6 2 temperature sensor ① A break in a wire or short circuit occurred. Check the wiring.
trouble
Inverter/compressor Controll boad or compressor must be
L0 2 ① T he compressor or inverter is out of order.
trouble replaced.

T ransmission trouble
between INV CPU and Communication error occurred between the Controll boad must be replaced.
temperature control ① control P-board and the inverter P-board.
LC 2
Improve the power supply condition.
CPU

Controller box
P3 2 temperature sensor ① A break in a wire or short circuit occurred. Check the wiring.
T rouble

Fin temperature
P4 2
sensor trouble ① A break in a wire or short circuit occurred. Check the wiring.

U0 2 Short of gas ① Gas leak occurred by pipe trouble. Repair the pipe and fill the gas.

Power supply connection is performed in Replace two of the three phases in power
① negative phase. wiring.
Reverse phase power/
U1 1
Lack phase
② L3 is lacked Conect the wiring.

Check to see that the power supply

Instantaneous
voltage is as per the rated voltage.
U2 2 interruption/undervolt ① Power supply voltage is below 170V.
Also check if a voltage sag occurs on
age
startup of peripheral equipment.

Other system Make sure that the communication line

transmission trouble to the slave is connected normally.(T his
Communication error occurred between the
U9 2 (Communication error ① alarm is raised only when there is no
master and a slave.
between master and response from a slave in master-slave
slave) communication.)

System failure T rouble occurred in the parameter stored in the

UH 2 ① control P-board. Controll boad must be replaced.
(EEPROM error)
Field-connected protective device (some unit
Check the trouble detected by the
UJ 1/2 OP2 was activated. ① products are connected at the factory) was protective device activated.
activated.
T he suction pipe temperature dropped to below
0 ℃, and the compressor stopped operation for Make sure that both room temperature
Freeze protection
1E − warning ① prevention of freeze. When the suction pipe and liquid temperature are within the
temperature becomes 1 ℃ or higher, it restarts operating range before restarting.
operation.
Because the water temperature dropped to 8 ℃
Low water or below, the compressor stopped operation. Prevent the water temperature from
2E − ① When the water temperature becomes 9 or dropping to below 9 .
temperature warning ℃ ℃
higher, it restarts operation.
he water temperature is 41 ℃ or higher. T he
High water compressor does not stop operation. When the Prevent the water temperature from
3E − ① water temperature dropped to 40 or below, exceeding 40 .
temperature warning ℃ ℃
this warning display disappears.
Abnormal T he temperature of the monitoring target
4E
− temperature range exceeded the set range. Check the setting of warning.
5E
warning (T his is not a breakdown of the chiller.)

30
 10. Action to comply with “Fluorocarbons Recovery and
  Destruction Law” for oil cooling units and chillers
・ DAIKIN Group acts positively toward preservation of global environment.
・ Through construction of DAIKIN fluorocarbons recovery, transportation and destruction system, we take  
  quick action via nationwide network.
・ Call DAIKIN Contact Center supporting 24 hours a day for inquiry and request for recovery.
“Fluorocarbons Recovery and Destruction Law” was enforced on April 1, 2002. This law (= law concerning implementation of
recovery and destruction of fluorocarbons contained in specified products) aims to protect the ozone layer and prevent global warming.
The users of such products are under obligation to make recovery and destruction.
Specified products mentioned above are either class-1 (commercial refrigerators, air-conditioners and other relevant items) or class 2
(car air-conditioners).
Oil cooling units and chillers fit into “other equipment applied to refrigerators” in class-1 products, considering the purpose and nature
of the law.
Therefore, this law applies, from April 1, 2002, to all kinds of oil cooling units and chillers in Japanese market, existing and newly
installed, and regardless of type of refrigerant (conventional R22 and new R407C, R410A).
It is necessary for users of oil cooling units and chillers to comply with the law. It should be noted that violators of this law will
receive a sentence of a one-year-or-less prison or will be liable to a fine up to 500,000 yen.

Concrete description of obligations and action to be taken is shown below:

○Obligations of customers (especially manufacturers of the main units and end-users)
1. It is prohibited to indiscriminately release fluorocarbons from oil cooling units and chillers (products) into the
atmosphere.
2. In the event of disposal of oil cooling units and chillers (products), it is essential to commission recovery of
fluorocarbons (chargeable) to class-1 recovery operators registered with local governments.
3. As of Oct. 1. 2007, an administrative guidance regarding disposal of chlorofluorocarbon (CFC) will be in effect (a
guidance that defines delegation of ownership of CFC products or any kinds of delivery regarding CFC disposal
must be recorded by writings).
Therefore all history of delivery must be managed by writings in order to collect all CFC, when scrapping oil
cooling units. However deliveries regarding maintenance or repair are exempted.
(Note) As for products (oil cooling units and chillers) already being used by end-users, there is no obligation to
attach a caution plate (label) about “Fluorocarbons Recovery and Destruction Law” stated below.
○ Obligations of manufacturers of oil cooling units and chillers (DAIKIN) to the products
1. To attach a caution plate (label) about “Fluorocarbons Recovery and Destruction Law”
○PR action of manufacturers of oil cooling units and chillers (DAIKIN)
1. DAIKIN includes description of “Fluorocarbons Recovery and Destruction Law” in the product specifications and
catalogs of oil cooling units and chillers to do PR to the customers on obligations to comply with the law.

The general outlines of DAIKIN fluorocarbons recovery system and its overall inquiry office (DAIKIN Contact Center) are shown
below.
DAIKIN recovers fluorocarbons of not only its own products but also other maker’s class-1 specified products. For details, contact
DAIKIN Contact Center shown below.
[General outlines of DAIKIN fluorocarbons recovery and destruction system]
○ First, contact DAIKIN Contact Center.
○ Our nationwide networked refrigerant recovery team (about 500 teams in DAIKIN Group) visits your site at an
inexpensive fee. Customers need not send back the product to us at high costs (for packing, loading, and transportation).
○ DAIKIN takes the following steps ① - ⑥.
③ Visit ⑤ Transportation Registered fluorocarbons
Customer who requests recovery recovery operator
④ Recovery of fluorocarbons
DAIKIN Service Station
①Request from customer 52 stations, about 500 teams
(inquiry) 13 sites throughout the country
throughout the country ⑥ Destruction
DAIKIN Contact Center Registered fluorocarbons
(DAIKIN overall inquiry office) recovery operator
② Contact

DAIKIN Contact Center 0120-14-9955 (toll-free number nationwide available)

(24-hour/365-day service) 0120-84-1069 (toll-free number for FAX)

(Note)・ Disposal of main bodies of oil cooling units or chillers (products) after recovery of fluorocarbons shall be performed
by the local users in the conventional manner. (DAIKIN does not undertake disposal of the main bodies of the
products.)
・ Recovery (destruction) of fluorocarbons is chargeable. For details, contact DAIKIN Contact Center.

31
DAIKIN INDUSTRIES,LTD.　
Oil Hydraulics & Lubrication Div.

■OSAKA Esaka Bldg.,21-3, Tarumicho,

3-chome, Suita City, Osaka, 564-0062 Japan
℡06(6378)8763　ＦＡＸ.06(6378)8737

URL : http://www.daikin.co.jp

ＰＩＭ００１１８Ｄ