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Customised Mining Buckets

FOR EXCAVATORS / LOADERS / ROPE SHOVELS

n Maximise productivity
n Minimise maintenance costs
n Lightweight to heavy duty options

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PROUDLY MANUFACTURED BY
Mining Buckets

AUSTIN IS AN INDUSTRY LEADER IN THE DESIGN


AND MANUFACTURE OF MINING BUCKETS TO SUIT
MINING EQUIPMENT.

Our custom designs, ranging from We understand the importance


4m3 to 52m3, are suitable for any of maximising machine efficiency
application whether hard rock, so we engineer your bucket to
iron ore, or coal. capacity match bucket weight
and material density. We also
From high production lightweight
undertake pass matching, all
buckets through to heavy duty
whilst adhering to the machine
armoured buckets, each bucket
OEM’s specifications.
is customised to suit your specific
application.

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Engineered Solutions
Austin custom engineers each Our in-depth engineering
mining bucket taking into process results in productivity
consideration application specific improvements and maintenance
requirements such as loading cost controls.
practices, material density and
Austin’s close cooperation with
abrasiveness, potential for hang
the major OEMs ensures we
up and dump height clearances.
have access to the most up to
Using the latest in engineering date data. This ensures correct
software, including EDEM and boom stick geometry, boom and
ANSYS, we detail designs, test stick clearance, cab and deck
the theory with finite element structure clearance and maximum
analysis, engineer for manufacture suspended load, including on
and conduct in-field follow ups. new model machines.
Wear Packages
Where required, Austin is able to the type and thickness of steel
engineer and manufacture a wear required for your wear liner.
liner kit to suit your application.
We are able to supply a range
We take into consideration the of wear packages covering coal
site-specific material density and applications through to highly
abrasiveness when selecting abrasive rock environment
conditions.

Ground Engaging Tools


The customer’s choice of Austin is able to make
Ground Engaging Tools (GET) recommendations as to the
is available to suit a diverse choice of GET based on the
range of applications and OEM specific application and site
specifications. conditions.

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Reusable
upper structure

Consumable
7
2 lower structure
3

6 4

Austin Two Piece Design

Excavator Buckets
Austin designs and manufactures with our ability to pass match
excavator buckets to suit most your bucket with existing site
OEM machines ranging from 100t equipment ensuring you get
to 900t class excavators, up to faster cycle times and maximised
50m3 in size. machine efficiency.
The Austin excavator bucket 1 Robust hook-up design
range includes both conventional 2 Bucket shape custom
bucket designs and a
designed to customer
dedicated two piece bucket
specific requirements
design consisting of a defined
reusable upper structure and a 3 Optional liner packages
consumable lower structure. The available in a range of
lower bucket section allows for materials and styles
quick and efficient change-out 4 Correct selection of high
during maintenance intervals quality material type
minimising down time.
5 Customer’s choice of ground
Available for any application engaging tools (GET)
from hard rock to coal, our
designs are customised for 6 Designed within OEM
specific applications and to meet guidelines such as tip radius,
OEM specifications such as tip breakout force and maximum
radius, pin centre and maximum suspended load
suspended load. 7 Manufactured using the latest
Finite element analysis welding techniques to ensure
and EDEM modelling is maximum structural integrity
conducted on all bucket designs,
1 8

3
4

Face Shovel Buckets


Austin designs and manufactures 1 Improved Austin hinge
face shovel buckets that casting design for optimal
are compatible with all OEM strength to weight ratio
machines. The buckets are 2 Replaceable bolt on wear
designed to operate within the
edges to protect bottom of
standard OEM specifications;
door
Austin works closely with
the OEMs to ensure their 3 Heavy duty 25mm main shell
requirements are fully met. plate

The model capacity can be 4 All GET lip options available


customised to suit varying 5 Reduced tip radius for
values of density, mine specific improved penetration and
application, wear kit coverage, increased breakout force,
GET requirements and more. within OEM guidelines
Austin also provides a Liner 6 Standard replaceable heel
and GET Package designed for bands
maximum wear protection. All line
kits can be fully customisable to 7 Simplified structure to reduce
suit site specific applications. maintenance
8 Full coverage headboard for
maximum protection

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1

3 8

Dippers
Austin designs and manufactures When in operation it is possible
rope shovel dippers, optimised to change the angle of attack
to suit mining application and to optimise digging efficiency.
improve digging efficiency. They Site inspections are completed
can be constructed to suit all regularly to monitor performance
available brands and styles of lip and provide recommendations for
and GET. life and operation improvement.
The dippers feature a fully 1 Adjustable pitch brace
customisable internal liner kit
assembly
which can be modified to suit
specific applications, along with 2 Bail arm with heavy duty
upgraded welded connections construction
optimised using Finite Element 3 Custom Internal liner kit
Analysis to increase peak lifespan.
The heavy-duty fabricated door 4 Lip castings fully gauged
is also optimised using the FEA prior to installation to ensure
software to improve holding correct fitment of G.E.T.
capacity. An external liner of 5 Dipper door assembly with
wear plate is attached and can internal wear protection
be customised to suit client
requirements. Lip castings in
6 Snubber assembly
the varying designs are fully 7 Induction hardened pins and
gauged prior to installation to manganese bushings
ensure correct fitment of Ground 8 Replaceable heal bands
Engaging Tools (GET).
Customised
structure

Liner

G.E.T.

Front End Loader Buckets


Austin designs and manufactures n Designed for all OEM models
front end loader buckets from
n Customised for specific
4m3 to 40m3 with capacities to
applications
suit every OEM make and model.
n Available sizes; 4m3 - 40m3
Available for any application from
hard rock to coal, a range of n Any mining application – coal
designs are available including to hard rock
large capacity, lightweight, high n Large capacity, light weight,
lift, stemming, high dump, skeletal high-lift and high-dump
and grapple.
n Stemming, skeletal and
Our designs are customised for grapple
specific applications and to meet
OEM specifications such as static n Customised liner-kits
tipping load, maximum load on n Customised to suit all types
pin, and dump clearance. of G.E.T.
Our engineers capacity match
bucket weight and material
density resulting
in faster cycle times for
your site.

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Stemming Buckets
Stemming buckets have a funnel/ Austin Engineering’s stemming
chute shape that allows a loader bucket range includes designs
to tilt the bucket forward to scoop to suite small tool carrier type
blast hole material and then tilt wheeled loaders up to 21 tonnes.
back. It is then positioned over
n 1.5m3/ 2.5m3/ 3.5m3/ 4m3
a blast hole where the material
is discharged into the hole via n Quick couple lugs as standard
a hydraulic actuated gate valve; n Suit all OEM models
when the hole is full the gate valve
is shut off.
This gate valve is an Austin design
which moves in an “arc” so the
material does not jam during
discharge or when closing the
gate valve.
Through Life Support
You can have confidence in All Austin products carry an
partnering with Austin as we offer engineering and workmanship
a comprehensive support warranty for a period of 12
program for our mining buckets. months or 6,000 hours, whichever
comes first subject to warranty
conditions.

Preventative Maintenance
and Repairs
Austin provides a range of on and Fully equipped workshops with
off-site repair and maintenance the latest in robotic welding
services for mining buckets. Our systems and heavy duty overhead
services are available both for cranes are available for off-
products manufactured by us and site maintenance and repair
other manufacturers including requirements, whilst specialised
OEMs. mine specced service vehicles are
available for on-site work.

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