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The study encompassed following main activities: practical drawback of non-availability of intimate design data
- Transmission and generation system modeling, including (for older units not even from the original manufacturers) and
electrically near power plants of neighboring utilities the lack of records on the history of incidents which may have
- Computation of load flow cases under all realistic reduced the fatigue reserves.
network configurations, load scenarios and outages, with In some isolated cases of large thermal units, studies with
emphasis on the lines situated in critical power transit detailed distributed shaft models were available from the unit
corridors manufacturer, stating maximum recommendable angle
- Validation of the dynamic model by simulation of real differences to guarantee negligible shaft fatigue. These cases
incidents on 400 kV and 220 kV lines and comparison were simulated with the lumped mass shaft model and the
with the oscillographic records calculated active power surge retained as reference for all
- Dynamic simulation of the energisation sequence with
other investigations, along with the 50 % power surge
maximum angle difference for all 400 kV and 220 kV
benchmark.
lines, with monitoring of electrical and mechanical
Another limiting criterion is related to the electromagnetic
torques, peak currents, active power surges
- Evaluation of the results and recommendations for forces acting on sensible parts of the rotating machines, like
synchrocheck relay settings at all 400 kV and 220kV the end of the stator coils [5]. The stress is depending on both
terminals. DC and AC components of the switching current. The
manufacturer’s reference from this point of view is the sub-
II. SETTING CRITERIA transient (first cycle) three-phase short circuit current for a
fault at the generator terminals (Fk3 in Figure 2.1). Since the
For the evaluation of the torsional stresses due to a coarse
maximum electrical torque in a coarse synchronization
synchronization, the study used basically the recommendation
without frequency slip appears in the first half cycle, the
of the WG 11.01-CIGRE [1]. This is the result of long term
reference short circuit stress can be also used as a limiting
monitoring of many types of generation units and information
criterion for the permissible angle and voltage differences.
exchanges between turbine manufacturers and power plant
Considering that the voltage magnitude difference can be
operators around the world [2],[3],[4]. Accordingly, a detailed
influenced to a large extent by local voltage control, the two
study of the torsional stresses (by continuum models) and
types of dynamic stresses are approximately following the
their contribution to the cumulative shaft fatigue is required
squared ratio of the respective instantaneous current values:
only if the active power surge ∆P is exceeding 50 % of the
Fsynch /Fk3 = (i~synch /i~k3) 2
rated active power of the unit.
Targeting a maximum coarse synchronization stress of 85
By evaluating over a significant time frame records from
% of the 3-phase solid fault at the HV side of the unit
Torsional Stress Analyzer (TSA) installed at very large
transformer (iFO3) results roughly in a permissible isynch value
generating units, it was concluded that for active power surges
of 50% of i k3 , or 25 % of the reference stress for stator coil
not exceeding 50%, the expected cumulative shaft fatigue for
ends. Confirmed by discussions with generator manufacturers,
every incident is less than 0.1% of the manufacturer
this value can be considered as non-cumulative.
guaranteed fatigue capacity. The recommendation makes
distinction between “coarse” and “faulty synchronization” Network 1 Network
Netz 1 Netz 22
incidents (angle differences in excess of 90 deg), the latter Fsynch
accounting typically for 1% to 10 % of the shaft fatigue
capacity.
Because it is not practically possible to restrict the
switching to particular network locations, but monitoring of FOS
the active power surges on all generation units requires only a
reasonable computation effort, the above active power surge
criterion was checked for synchronizing at any 400 kV or 220
kV line terminal of the investigated system. By that full
flexibility with respect of location and the number of Fk
switching attempts is ensured.
If for any reason a coarse synchronizing leading to power
surge above 50 % is not avoidable (after exhausting load flow i“~k3 3-phase fault at generator terminal
control measures) cumulative fatigue contributions must be i“ ~ OS3 3-phase fault at HV side of the unit transformer
i~synch initial switching current for coarse synchronizing
monitored by a locally installed TSA, eventually in
combination with active power surge tripping devices. Fig.2.1 Criterion for limiting stator coil ends stresses
An important practical consequence is that the check of this
criterion requires only conventional transient simulations tools Criteria are additionally required for checking the adequacy
with lumped mass shaft models. It is noted marginally that the of the switchgear and switching equipment. In this context
use of detailed continuum models for the shafts has the two questions are of interest:
3
- if the half-cycle switching current including offset is blocks angle applicable 0,5 I“k3
within the peak rated current of the switchgear H gen / H tot I gen3 pol KS
- if the switching current can affect any current-based > 0,5
protection function
The half-cycle switching current i12 with angle and voltage
difference can be roughly evaluated with reference to the III. METHODOLOGY AND MODEL VALIDATION
equivalent circuit in Figure 2.2.
A. Model development and validation
Line
Leitung The systematic work was carried out on a transmission
Remote area Near area system with 400 kV and 220 kV levels. It has to be
Fernbereich Nahbereich
X"s2 X 12 X"s1 emphasized that the simulations have been performed with a
comprehensive interconnected power system model, including
u 2 =(1-b)U sin(ω t+δ) u 1 =U sin ω t over 200 high voltage transmission lines and 60 generator
units.
U RMS Phase voltage For the validation of the dynamic model of the generation
X”s1 , X”s2 Short circuit impedance of the systems units, recorded system events have been used, in particular
X12 Reactance of the interconnection
δ Angle difference
short circuits at different busbars. One of the validation cases
b Voltage difference is shown in Figure 3.1-a,b, namely a phase to phase short
circuit on a 400 kV line. The difference between the
Fig.2.2 Evaluation of the half-cycle switching current at synchronizing with
angle and voltage difference
simulated and the recorded values for the phase short circuit
currents is 2.7 %.
2U 2 δ δ U 2
i12 = sin ⋅ cos ωt + + b ⋅ sin (ωt + δ ) (1) 40
∑ X 2 2 ∑ X [kA]
30 37 kA
For small voltage differences, the symmetrical RMS value
is : 20
2U δ (2) 10
I 12 = sin
∑ X 2 0
It can be directly compared with the short-circuit withstand
-10
of the switchgear, taking into account a security margin k s in
order to get a rough approximation of the maximum allowable -20
For the short-circuit impedance of the investigated system Fig. 3.1-a Recorded short circuit phase currents on a 380 kV
and the switchgear ratings in common use, this condition has transmission line during a double-phase short circuit
DIgSILENT
60.00
based on the ratio between the generator inertia and the total
inertia of the rotating masses the shaft-critical generator units. 0.00
nizing current
Typical simulation results are presented in Figure 3.4 for % of the rated unit power (accepted in the practice as the limit
evaluating the active power surge and Figure 3.5 for beyond which the shaft fatigue is cumulative).
evaluating the stator end coil stress. Figure 3.4 shows the A valuable asset for the application of the described
variation of the generator power output after the methodology is a power system analysis tool which can switch
synchronization of the HV side evacuation line with a phase between RMS and phase domain system models. This is
angle difference of 40 deg. Figure 3.5 shows the variation of essential for efficient check of the initial load flow cases,
the generator power output and the generator stator current identifying the high loaded lines under various contingencies
after the synchronization of the HV side evacuation line with a and unit commitments scenarios, and of course mandatory for
the simulation of the switching transients. It is mentioned
phase angle difference of 20 deg.
finally that the application of the defined stress-limiting
criteria is requiring only a lumped mass shaft model of the
generating units and can therefore make use of available data
Power surge 0.33 pu with all power plant operators.
A check of the possible nuisance protection trips during
coarse synchronizing revealed that the Switch On to Fault
feature available in all distance relays for EHV applications
might operate in case of a coarse synchronizing. Since the line
to be switched is already under voltage by the time of
switching, a proposal was discussed to disable this function
by a „live voltage“ input check. Another recommendable
check is an eventual operation of the emergency overcurrent
protections, as provided on some transmission lines.
REFERENCES
Fig. 3.4 – Typical generation power output after HV transformer side
synchronizing with phase angle difference [1] Lambrecht, D.R.: Problems of Torsional Stresses in the shaft lines of
Turbogenerators, CIGRE WG 11.01, Section 3, Recommendations,
Electra No. 143, August 1992
DIgSILENT
Stator current
20.00
[2] Lambrecht, D., Kulig, T.S., Berchtold, W., van Hoorn, J.; Fick, H.:
10.00
Evaluation of the torsional impact of accumulated failure combinations
on turbine shafts as a basis of design guidelines, CIGRE 1984, Paper 11-
0.00
06
[3] IEEE Working Group on Synchronous Machinery: Effects of switching
network disturbances on turbine – generator shaft systems, IEEE PAS,
-10.00
0.40
0.20
-0.0888 1.1865 2.4618 3.7371 5.0124 [s] 6.2877
SM ChamosonV: Electrical Power in p.u.
Fig. 3.5 Typical simulation results for power plant connection type “a” (Fig.
3.3-a)
IV. CONCLUSIONS
It is recommendable to validate the settings for
synchrocheck relays on critical transmission lines based on
dynamic simulation of the switching transients, in a large
number of relevant system configurations. The standard
setting values used in the practice for the angle difference (20
to 30deg) may not be adequate for synchronizing of
transmission lines evolving or in the vicinity of a major
thermal power plant busbar. Restrictive settings for the angle
difference as low as 5deg may be required at such particular
locations, in order to keep the active power surges below 50