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SEN00728-05 30 Testing and adjusting

Pm clinic inspection table 1


WA500-6 Serial No. 55001 and up Machine serial No. #

Engine serial No.


hour inspection SAA6D140E-5 #

Work instruction No. Date of execution Service meter Inspector


Year: Month: Day: hours

Interview with operator and walk-around check


Is there abnormality before starting inspection? Outside temperature
Max. °C
Min. °C
Altitude m

Maximum coolant temperature (overheated)? Maximum torque converter oil temperature


(During operation) (overheated)? (During operation)

If machine is cold, warm it up.


Working mode: P-mode
Standard
Service limit Measurement
Item Condition Unit value for new Good Bad
value result
machine
Engine at low idle 650 – 700 650 – 700
Engine at high idle 2,100 – 2,200 2,100 – 2,200
Engine at high idle and torque converter
1,740 – 1,940 1,640 – 2,040
stalled
Engine speed rpm
Engine at high idle and work equipment
2,000 – 2,200 1,900 – 2,300
relieved
Torque converter stalled + Work equipment
1,700 – 1,900 1,500 – 2,100
relieved
Engine

Engine at high idle and torque converter kPa Max. 2.94 3.92
Blow-by pressure
stalled {mmH2O} {Max. 300} {400}
SAE0W30EOS Min. 0.34 0.21
Engine at high idle
SAE5W40EOS {Min. 3.5} {2.1}
Lubricating oil MPa
SAE10W30DH
pressure {kg/cm2}
SAE15W40DH Min. 0.10 0.08
Engine at low idle
SAE30DH {Min. 1.0} {0.8}
Engine at high idle and torque converter kPa Min. 116 89
Boost pressure
stalled {mmHg} {Min. 870} {670}
Exhaust Engine at high idle and toque converter stalled
°C Max. 650 700
temperature Outside temperature: 20°C

When shifting transmission gear to forward/reverse position, apply brake securely. Good Bad
3.19 – 3.48 3.19 – 3.48
Engine at high idle
Main relief {32.5 – 35.5} {32.5 – 35.5}
pressure 3.49 – 3.79 3.49 – 3.79
Engine at low idle
• Torque converter oil {35.6 – 38.6} {35.6 – 38.6}
Torque converter pressure: 0.44 – 0.84 0.44 – 0.84
Engine at high idle
inlet pressure Within operating range {4.5 – 8.5} {4.5 – 8.5}
Torque converter • Transmission: Neutral 0.29 – 0.49 0.29 – 0.49
Engine at high idle
outlet pressure {3.0 – 5.0} {3.0 – 5.0}
Lubrication oil 0.10 – 0.25 0.10 – 0.25
Engine at high idle
Transmission valve

pressure {1.0 – 2.5} {1.0 – 2.5}


3.04 – 3.44 3.04 – 3.44
1st
MPa {31 – 35} {31 – 35}
{kg/cm2} 3.08 – 3.48 3.08 – 3.48
2nd
{31.5 – 35.5} {31.5 – 35.5}
3.08 – 3.48 3.08 – 3.48
3rd • Torque converter oil {31.5 – 35.5} {31.5 – 35.5}
pressure:
ECMV output 2.99 – 3.39 2.99 – 3.39
4th Within operating range
(clutch) pressure {30.5 – 34.5} {30.5 – 34.5}
• Engine at high idle
• Manual switch: ON 1.71 – 2.01 1.71 – 2.01
Lockup
{17.5 – 20.5} {17.5 – 20.5}
3.18 – 3.58 3.18 – 3.58
F
{32.5 – 36.5} {32.5 – 36.5}
3.14 – 3.54 3.14 – 3.54
R
{32 – 36} {32 – 36}

40 WA500-6
30 Testing and adjusting SEN00728-05

Pm clinic inspection table


WA500-6 Serial No. 55001 and up

Standard
Service limit Measurement
Item Condition Unit value for new Good Bad
value result
machine
Secure frame with frame lock bar.
Steering

Steering relief MPa 24.5 – 25.5 23.5 – 25.5


Engine at high idle
pressure {kg/cm2} {250 – 260} {240 – 260}

Torque converter oil 3.38 – 3.68 3.38 – 3.68


As brake is released
Parking brake temperature: Within MPa {34.5 – 37.5} {34.5 – 37.5}
inlet pressure operating range {kg/cm2} Min. 0.14 Min. 0.14
Engine at low idle When brake operated
{Min. 1.4} {Min. 1.4}
Tire inflation pressure: Specified pressure
Parking brake Holds in Holds in
Test on flat and dry paved slope of 1/5 (11° 20'). —
performance position position
Set machine in operating state.
Parking brake
mm 3.1 – 3.3 2.77
disc thickness
Measure when brake
Charge cut-in 5.88 – 6.37 5.39 – 6.86
Hydraulic oil tempera- oil pressure warning
pressure (60 – 65) {55 – 70}
ture: Within operating lamp goes off.
range Measure when brake
Charge cut-out Engine at low idle MPa 9.8 – 10.78 9.31 – 11.27
oil pressure starts
pressure {kg/cm2} {100 – 110} {95 – 115}
Brake

lowering after rising.


Hydraulic oil temperature: Within operating
4.9 – 5.59 4.7 – 5.78
Brake oil pressure range
{50 – 57} {48 – 59}
Engine at low idle
Engine: Stopped
Drop in brake kPa Max. 0.49 Max. 0.49
Measure lowering of oil pressure from 4.9 MPa
pressure {kg/cm2} {Max. 5} {Max. 5}
{50 kg/cm2} in 5 minutes.
Tire inflation pressure: Specified pressure
Test on flat, level, straight, and dry paved road.
Braking initial speed: 20 km/h, Delay in press-
Wheel brake
ing pedal: Max 0.1 sec m Max. 4 Max. 4
performance
Brake pedal pressing force:
Specified force, 294 ± 29.4 Nm {30 ± 3 kg}
Measure braking distance.
Wear of wheel
Measure with disc wear indicator. mm 0 Max. 5.5
brake disc
Work equipment
32.8 – 34.8 31.8 – 34.8
valve relief Bucket circuit relieved
{335 – 355} {325 – 355}
pressure MPa
Work equipment P-mode {kg/cm2}
Work equipment control 1.27 – 1.47 1.17 – 1.57
valve LS differen- Hydraulic oil tem-
lever moved halfway {13 – 15} {12 – 16}
Work equipment

tial pressure perature: Within


operating range Rising time 6.7 – 7.5 Max. 8.9
Lift arm speed Engine at high idle
Lowering time 3.7 – 4.7 Max. 5.4
Sec
Bucket tilt back Bucket full stroke time 2.2 – 2.8 Max. 3.4
speed Bucket at level time 1.5 – 2.1 Max. 2.6
Hydraulic oil tem- Bucket cylinder Max. 20 Max. 20
Hydraulic drift of perature: Within mm/
work equipment operating range Lift cylinder 15 min. Max. 40 Max. 40
Engine: Stopped
Visual check of Front axle
There must not be excessive
Axle

differential drain —
Rear axle metal powder.
plug

Memo

WA500-6 41