PT Krakatau Posco

Cilegon (Indonesia)
New greenfield cokemaking plant

Coke Oven Technology

PT Krakatau Posco – New greenfield cokemaking plant, Cilegon (Indonesia)

Project description
In the frame of its integrated mill project at
Cilegon, Indonesia, the Korean-Indonesian steel-
maker PT Krakatau Posco had charged in early
2011 a Consortium established among Paul Wurth
Italia, Paul Wurth International Site Services,
Posco Engineering & Construction, PT Krakatau
Engineering and PT Posco E&C Indonesia with the
construction of its greenfield coking plant. Com-
prising two coke oven batteries and all related gas
treatment facilities the coking plant is designed
for a yearly production of 1.3 million tonnes of
coke.
Paul Wurth was contracted for the complete
engineering and supply of key components for the
two new batteries of top charging type, the coal
tower, the coke quenching tower, the coke wharf
as well as the complete by-product recovery Coke oven battery N°1

plant realised in cooperation with DMT GmbH. The

Group also supplied on-site supervision during the
erection, commissioning and start-up activities.
After exemplary project execution, the new coke
oven plant was successfully started on 9 October
2013 – just 30 months after contract award.
With this large-scale project, Paul Wurth adds an-
other strategic reference to its portfolio of coke
making plants.

Coke Oven Batteries

After heating-up of battery N°2 was started on
11 June 2013, the first coke was successfully
pushed on 9 October 2013. Two months later,
battery N°1 was also put in operation.
Both batteries feature “state-of-the-art” coking
Primary gas coolers of indirect cooling type
technology:

``Paul Wurth batteries based on “Jumbo Oven Bat-

tery” concept, allowing to minimize the pushing
per day and consequently to reduce emissions;
``Twin-flue design with 38 heating flues for each
heating wall;
``Asymmetrical configuration with mixed gas and
air on the pusher side and waste gas on the
coke side;
``Minimised NOx emissions through waste gas
recirculation, three steps of staggered air inlet,
underjet type for coke oven gas underfiring;
``SUPRACOK™ Level 2 automation.
Coking Plant & Production Data
Coke production: 1 .32 million tpy
Coke oven batteries: 2
Number of ovens: 42 (each battery)
Oven dimensions: Length : 20 m
Height : 6.25 m
Width : 0.55 m
Useful volume : 78.92 m3
Machine sets: 2 (1 in stand-by)
 Coke Oven Technology

Quenching Tower
The quenching tower is of Paul Wurth LOw MOis-
ture type. With a height of 45 meters, the RCC
construction is lined internally with anti-acid clink-
er bricks and fitted with a wide steam outlet area,
so as to reach low steam outlet velocity and a low
dust output. In order to wash the water steam
generated during the process and to capture
the coke particles carried over by the steam, the
quenching tower is equipped with a dust catcher
system on two different levels and a steam wash-
ing system. The settling basin is equipped with a
grab crane for coke dust removal and coke boxes
for final filtration.

Gas Treatment Plant

The gas treatment plant for cleaning the coke
Overall view of gas treatment plant oven gas and recovering by-products is designed
for a COG flow of 88 000 Nm3/h. It includes:

``5 primary gas coolers of indirect cooling type

``2 tar decanters of vertical type and conical

bottom

``3 coal water gravel filters

``2 electrostatic tar precipitators

``2 gas exhausters

``a H2S scrubber, a NH3 scrubber and a

combi-scrubber

``a benzene (BTX) scrubber

``2 deacidication columns, 2 ammonia stills

columns and a related solidification unit

``a benzene (BTX) stripper

Scrubber facilities
``a Claus plant for sulphur recovery

Pushing per day: 82.3

Coke per oven: 44 t
Gas Treatment Plant
Coke oven gas production: 78 000 Nm3/h
Low heating value: 4 185 Kcal/Nm3
Tar production: 79 000 t/y
Benzene (BTX) production: 21 000 t/y
Solid sulphur production: 4 400 t/y
Engineering & Technology worldwide
The Paul Wurth Group is today one of the world leaders in the design and supply of complete
plants, systems and processes as well as specialised mechanical equipment for
„ the iron & steel industry:
Blast Furnaces & Auxiliary Plants
Coke Making Plants
Agglomeration Plants
Direct Reduction Plants
Environmental Protection, Recycling & Energy-Saving Technologies
„ other industries:
Systems & Equipment for Non-Ferrous Pyrometallurgy, Electrometallurgy & Residue Treatment
Intralogistics Solutions for Heavy Loads
Engineering & Project Management for Civil Construction and Infrastructure Projects

Feasibility Studies – Conceptual, Basic and Detail Engineering – Project Management – Plant and Components Supply –
Turnkey Projects – Assistance in Plant Assembly and Commissioning – Technology and Operations Consultancy – On-site
and Remote Operational Assistance – After-sales Services

© Copyright 2015 Paul Wurth S.A. – all rights reserved

Non Contractual Data: Paul Wurth believes that the data contained in this folder are correct and accurate, but cannot guarantee same or better performances for any
specific site without a detailed quote. Patents and Patents pending. — Paul Wurth equipment and processes are protected in many countries by patents.
Paul Wurth, the Paul Wurth Logo and SUPRACOK are trademarks of Paul Wurth S.A. and may be registered in your jurisdiction.

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